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HGM9200-HGM9300-HGM9400 INSTRUCTION V

1. Phase 17 Sequence 0 1 1 Wrong Load Setting 1 Current Trans 5 6000 5 500 5 The ratio of external CT 2 Full Current 5 6000 A 500 Generator s rated current standard Rating of load current 3 Full kW rating 0 6000 kW 276 Generator s rated power standard of load power Setting value is percentage of 4 Over Current 0 200 120 generator rated volt Delay value also can be set 5 Over Power 0 1 0 0 Disable 1 Enable 6 Reverse Power 0 1 0 0 Disable 1 Enable 7 Earth Fault 0 1 0 0 Disable 1 Enable Switch Setting Interval time from mains switch off to 1 Transfer Time 0 7200 s er WE switch on or from generator switch off to mains switch on Pulse width of mains generator 2 Close Time 0 20 0 s 5 0 switch on When it is 0 means output constantly 4 Open Time 0 20 0 s 3 0 Pulse width of mains generator switch off 4 Check Time 0 20 0 s 50 Time of detecting switch auxiliary contacts after transferred 5 Warn Enable 0 1 0 0 Disable 1 Enable 6 Check Enable 0 1 0 0 Disable 1 Enable Enable 7 immediate 071 1 0 Disable 1 Enable mains Dropout Module Setting 1 Power on 0 2 0 0 Stop mode 1 Manual mode Mode 2 Auto mode 2 Module 1 254 1 Controller s address during remote Address sensing 3 Stop Bits 0 1 0 0 2 stop bits 1 1 stop bit 4 Language 0 2 0 0 Simplified Chinese 1 English HGM96
2. Form 2 w m gen 0 Not Used 1 Custom Period 1 2 Custom Period 2 3 Custom Period 3 4 Custom Period 4 5 Custom Period 5 6 Custom Period 6 Details of function description please see the 7 Custom Combined 1 following 8 Custom Combined 2 9 Custom Combined 3 10 Custom Combined 4 11 Custom Combined 5 12 Custom Combined 6 13 Reserved 14 Reserved 15 Reserved 16 Reserved Action when over speed shutdown and 17 Air Flap emergence stop lt also can close the air inflow to stop the engine as soon as possible Action when warning shutdown trips Can be m Miris Alarm connected annunciator externally When alarm mute configurable input port is active it can remove the alarm n Action in genset starting and disconnect when genset stopped completely It is controlled by fuel pump of level sensor s 20 Fuel Pump Control limited threshold 21 Heater Control It is controlled by heating of temperature HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 51 of 100 HGM96XX Series Genset Controller sensor s setting bound It is controlled by cooler of temperature 22 Cooler Control sensor s setting bound 23 Reserved Output in start period If there is no generator 24 Excite Generator frequency during hi speed running output for 2 seconds again 25 Pre Lubricate Actions in period of pre heating to
3. HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 64 of 100 HGM96XX Series Genset Controller 11COMMISSIONING Please make the under procedures checking before commissioning 1 2 Ensure all the connections are correct and wires diameter is suitable Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct Emergence stop must be connected with positive of start battery via scram button s normal close point and fuse Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel valve If checking is OK make the start battery power on choose manual mode and controller will executive routine Set controller under manual mode press start button genset will start After the setting times as setting controller will send signal of Start Fail then press stop to reset controller Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual Select the AUTO mode from controllers panel connect mains signal After the mains normal delay controller will transfer ATS if fit
4. COS 0C COS gt 0C COS gt 0C P gt 0 Q lt 0 Input Output Load is capacitance resistance Load equal to one under excitation generator Load equal to one over excitation generator COS lt 0L P lt 0 Q gt 0 Output Input COS lt 0C P lt 0 Q lt 0 Output Output AA Note 1 Input active power generator or mains supply electricity to load 2 Output active power load supply electricity to generator or mains 3 Input reactive power generator or mains send reactive power to load 4 Output reactive power load send reactive power to generator or mains Alarm Anote For ECU alarms and shutdown alarms if the alarm information is displayed check engine according to it otherwise please check the manual of generator according to SPN alarm code Eventlog Records all start stop events shutdown alarm trip and shutdown alarm manual auto start or stop and the real time when alarm occurs Others including Time and Date count down time for maintenance if it is enable input output ports status NET status and SD status About including Issue time of software and hardware version HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 19 of 100 HGM96XX Series Genset Controller 5 3 2USER MENU AND PARAMETERS SETTING MENU Press and hold for more than 3 seconds to enter user menu A Parameter After entering the correct password factory default password is 0
5. 118 Gen Reverse Phase Action when generator reverse phase 119 Reserved ian C Action when controller detects generator have over power 121 Reserved i Ga Action when controller detects generator have reverse power 123 Over Current Action when over current 124 Reserved 125 Mains Inactive 126 Mains Over Freq 127 Mains Over Volt 128 Mains Under Freq 129 Mains Under Volt 130 Mains Reverse Phase 131 Mains Loss of Phase 132 138 Reserved 139 High Temp Warn Action when hi temperature warning 140 Low Temp Warn Action when low temperature warning 141 High Temp Shutdown Action when hi temperature shutdown alarm 142 Reserved 143 Low OP Warn Action when low oil pressure warning 144 Low OP Shutdown Action when low oil pressure shutdown wae OP Sensor Open iod when oil pressure sensor is open circuit 146 Reserved 147 Low Level Warn Action when controller has low oil level alarm 148 Reserved 149 Reserved HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 55 of 100 HGM96XX Series Genset Controller 150 Config1 High Warn 151 Config1 Low Warn 152 Config1 High Shut 153 Config1 Low Shut 154 Config2 High Warn 155 Config2 Low Warn 156 Config2 High Shut 157 Config2 Low Shut 158 229 Reserved 230 Stop Mode Action in stop mode 231 Manual Mode Action in Manual mode 232 Reserved 233 Auto Mode Action in Auto mode 234 Generator On Load
6. SIGN INSTRUCTION A OTE Highlights an essential element of a procedure to ensure correctness Indicates a procedure or practice which if not strictly observed could CAUTION result in damage or destruction of equipment Indicates error operation may cause death serious injury and significant ARNING property damage HGM96XX Series Genset Controller CONTENTS 1 OVERVIEW A a 7 2 MODULES COMPARISON ccccsccccsseecesseeeeseeeessneeeeseneeesseeeeeseneeensaeeeeseneeenseneeesenees 8 3 PERFORMANCE AND CHARACTERISTICG cc cccesseeeeesseeeesseeeeeseeeeensneeeeseeeeens 10 4 SPECIFICATION EE 13 5 OPERATION BET 14 5 1INDICATOR LIGHT Ei l c 14 5 2 KEY FUNCTIONS eese nnno O bees 16 53 LCD DISPLAY M m JD Au 18 93 1 Mal DISplay arci NE No 18 5 3 2 User Menu and Parameters Setting MBhu Mb 299 20 5 4 AUTO START STOP OPERATION 9 9 Bl 23 5 5 MANUAL START STOP OPERATION WAP Sins sees 25 5 6 SWITCH CONTROL PROCEDURESBP 99 eeeeeeneeeennennnnnn 26 5 6 1 HGM9X20 Switch control procedures ee 26 5 6 2 HGM9610 Switch control Procedures ccceeeeceeeeeeeeeeeeeeeeneeeeeeeeeeeeeeeseeaaees 27 6 PROTECTION DEE OA o le annone edv oer ava rere era ovrt aded ecran 29 6 1 WARNINGS 49 Wf Wf JEE 29 AA AA A 32 Gape NDR SR iii 34 e OI e WEE 35 7 WY CONMBECTION tocca achete AA a 3
7. 235 Mains On Load 236 Reserved 237 Reserved 238 Reserved 239 Reserved 8 2 1 CUSTOM PERIOD OUTPUT Defined Period output is composed by 2 parts period output S1 and condition output S2 S1 S2 oi e While S1 and S2 are TRUE synchronously OUTPUT While S1 or S2 is FALSE NOT OUTPUT Period output S1 can set generator s one or more period output freely can set the delayed time and output time after enter into period Condition output S2 can set as any conditions in output ports NOTE when delay time and output time both are 0 in period output S1 it is TRUE in this period Example Output period start HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 56 of 100 HGM96XX Series Genset Controller Delay output time 2s Output time 3s Condition output contents output port 1 is active Close when condition output active inactive close when active disconnect when inactive Output port 1 active after enter starts time and delay 2s this defined period output is outputting after 3s stop outputting Output port 1 inactive defined output period is not outputting 8 2 2 CUSTOM COMBINED OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 S1 ZA EN S2 S1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE Defined combination output is not outputting NOTE S1 S2 S3 can
8. 5 2KEY FUNCTIONS Stop running generator in Auto Manual mode Lamp test press at least 3 seconds Reset alarm Stop in stop mode During stopping process press this button again to stop generator immediately Start Start genset in Manual mode Manual Mode Press this key and controller enters in Manual mode S 3 Auto Mode Press this key and controller enters in Auto mode Alarm amp Mute Reset Alarming sound off If there is trip alarm pressing Alarm the button at least 3 seconds can reset this alarm Open Close Gen Close Open Can control generator to switch on or off in manual mode HGM9610 without Open Can control generator to switch on or off in manual Mai Ze ains Close Open gie HWM9610 withallf Can close breaker in manual mode HGM9620 Close without Can open breaker in manual mode HGM9620 Open without Up Increase 1 Screen scroll value in setting menu 2 Up cursor and increase 1 Screen scroll 2 Down cursor and decrease wet O0O Down Decrease value in setting menu Left 1 Screen scroll 2 Left move cursor in setting menu Right 1 Screen scroll 2 Right move cursor in setting 3 menu 1 Select viewing area 2 Pressing and holding for more than 3 seconds Set Confirm i 3 l enters parameter configuration menu 3 In settings menu confirms the set value 1 Returns to the previous screen Exit 2 In setti
9. L2 N DV L2 N DV L3 N ov L3 N 0v Stop Voltage L L Voltage L L Mana CS L1 L2 ov L1 L2 ov L2 L3 ov L2 L3 ov Auto L3 L1 ov L3 L1 ov Frequency 0 00 Hz Frequency 0 00 Hz Internet R100 v HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 96 of 100 HGM96XX Series Genset Controller 16 3CONTROLLER AND NETWORK CABLE CONNECTION 1 Controller network port description TX Tranceive Data 1 2 TX Tranceive Data 3 RX Receive Data 4 NC Not connected 5 NC Not connected 6 RX Receive Data Y NC Not connected 8 NC Not connected 2 Controller and PC are connected directly using a network cable For this connection crossover cable must be used Crossover cable EIA TIA 568A standard on one end and EIA TIA 568B on the other end NOTE If PC network port has Auto MDI MDIX function parallel cable can also be used 3 Controller and PC connection via switchboard or router Parallel lines must be used Parallel cable EIA TIA 568A standard on both ends or EIA TIA 568B standard on both ends Anote If switchboard or router network port has Auto MDI MDIX function function crossover cable can also be used HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 97 of 100 HGM96XX Series Genset Controller 17 MICRO SD HGM96XX series controller has Micro SD card support the controller can regularly save gen set operational dat
10. Genset Controller Version 1 0 2014 08 27 Page 82 of 100 HGM96XX Series Genset Controller 15 10JOHN DEERE Terminals of controller 21 pins connector Remark Fuel relay output GJ Start relay output D CAN communication shielding CAN GND line connect with controller s terminal only CAN H V Using impedance 1200 connecting line CAN L U Using impedance 1200 connecting line Engine type John Deere HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 83 of 100 15 11MTU MDEC Suitable for MTU engines 2000 series 4000series HGM96XX Series Genset Controller Terminals of controller X1 connector Remark Fuel relay output BE1 Start relay output BE9 CAN communication shielding CAN GND E line connect with one terminal only CAN H G Using impedi 1200 connecting line CAN L E Using impedance 1200 connecting line Engine type MTU MDEC 303 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 84 of 100 HGM96XX Series Genset Controller 15 12MTU ADEC SMART MODULE It is suitable for MTU engine with ADEC ECU8 and SMART module Terminals of controller ADEC X1 port Remark Fuel relay output X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X134 X1 Terminal 33 Connected to negative of battery Terminals of controller SMART
11. battery voltage charger voltage accumulated run time accumulated start times Anote If connected with J1939 engine via CANBUS port this page also includes coolant pressure coolant level fuel temperature fuel pressure inlet temperature exhaust temperature turbo pressure total fuel consumption and so on Different engine with different parameters A Gen including as below Phase voltage Line voltage frequency phase sequence Mains including as below Phase voltage Line voltage frequency phase sequence Anote HGM9610 has no this page A Load including as below Current each phase and total active power positive and negative each phase and total reactive power positive and negative each phase and total apparent power each phase and average power factor positive and negative accumulated energy kWh kVarh kVAh and earth current Anote When only mains switch on indicator lights count active and inactive power apparent power power factor but accumulate electric energy Counting the generator active and reactive power apparent power power factor and accumulate electric energy under other conditions HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 18 of 100 HGM96XX Series Genset Controller Anote Power factor shows as following Q COS 0L COS gt OL Remark P stands for active power Q stands for inactive power COS gt 0L P gt 0 Q50 Input Input Load is inductive resistance
12. e e e e e Micro SD card e e A NOTE 1 Two of the outputs are fixed start output and fuel output 22HGM96XX s analog sensors are composed by 3 fixed sensors temperature pressure liquid level and 2 configurable sensors HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 8 of 100 HGM96XX Series Genset Controller A wort Functions of mentioned herein HGM9210 HGM9220 HGM9310 HGM9320 HGM9410 HGM9420 HGM9510 HGM9520 controllers can be changed please check the corresponding user manual for accurate information HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 9 of 100 HGM96XX Series Genset Controller 3 PERFORMANCE AND CHARACTERISTICS HGM9610 used for single automation systems auto start stop of the unit performed with the help of remote signal HGM9620 has all functions of HGM9610 as well as mains electric quantity monitoring and mains generator automatic transfer control function AMF particularly well suited for single automation systems that include mains and generator Key characteristics 4 With ARM based 32 bit SCM highly integrated hardware new reliability level 4 480x272 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel Improved LCD wear resistance and scratch resistance due to hard screen acrylic Silicon pan
13. earth current is higher than the 28 Earth Fault set value and the action select shutdown it will send stop signal HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 33 of 100 HGM96XX Series Genset Controller 6 3TRIP AND STOP ALARM When controller detects trip and stop alarm signal it will shutdown generator quickly and stop after high speed cooling Trip and stop alarm as following When controller detects the value is higher than the set 1 Over Current value and the action select trip and stop it will send trip and stop signal 5 Maintenance When count down time is O and the action select trip and Due stop it will send a trip and stop signal When controller detects reverse power value power is 3 Reverse Power negative is lower than the set value and the action select trip and stop it will send a trip and stop signal When controller detects the over power value power is 4 Over Power positive is higher than the set value and the action select trip and stop it will send a trip and stop signal Digital Input When digital input port is set as trip and stop and the 5 Ports action is active it will send a trip and stop signal When controller detects the earth current is higher than 6 Earth Fault the set value and the action select trip and stop it will send a trip and stop signal HGM96XX Series Genset Controller Version 1 0 2014 0
14. the battery voltage is lower than the Voltage set value it will send warn signal When count down time is 0 and the action select Warn it 13 Maintenance Due will send warn signal When controller detects the reverse power value power is 14 Reverse Power S MM negative is lower than the set value it will send warn signal When controller detects the reverse power value power is 15 Over Power TNT e Ach positive is higher than the set value it will send warn signal HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 29 of 100 HGM96XX Series Genset Controller When controller gets the alarm signal from engine via J1939 16 ECU Warn EN it will send warn signal When controller detects the generator loss phase it will send 17 Gen Loss of Phase warn signal ig Gen Phase When controller detects the reverse phase it will send warn Sequence Wrong signal When controller detects the switch on and oft fail and the 19 Switch Fail Warn n action select enable it will send warn signal When controller detects the sensor is open circuit and the 20 Temp Sensor Open a EE action select warn it will send warn signal When controller detects the temperature is higher than the 21 High Temp Warn ee set value it will send warn signal When controller detects the temperature is lower than the set 22 Low Tem
15. 0 electromagnet during stop procedure Time between ending of genset idle delay and stopped when ETS time Fail to Stop is set as 0 P Delay TS S Time between ending of ETS hold delay and stopped when ETS Hold output time is not O Ti 13 After Stop Time 0 3600 s 0 ime between genset stopped and standby Engine Setting Default Conventional genset not 1 Engine Type 0 39 0 41939 When connected to J1939 engine HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 41 of 100 HGM96XX Series Genset Controller choose the corresponding type Tooth number of the engine for judging of crank disconnect 2 Flywheel Teeth 10 300 118 conditions and inspecting of engine speed See the installation instructions 4 L ztsd reegt 4 5d00 Umin isoo e Senora o Judge over under loading speed Setting value is percentage of rated mS 5 speed Controller detects when it is le OI Ss dd ready to load It won t switch on when speed is underloading speed 5 Loss of Speed 0 3600 s 5 TS from detecting speed is O to Signal confirm the action Loss of Speed 6 l 0 1 0 0 Warn 1 Shutdown Action Setting value is percentage of rated 7 NE eee 0 200 114 speed and delay value default 2s Shutdown also can be set Setting value is percentage of rated 8 E PRESS 0 200 80 speed and delay value default 3s Shutdown also can be set Setting value i
16. 0318 you can enter parameter settings screen A Language Selectable Chinese English and others default Espanol A Commissioning On load off load or custom commissioning can be chosen Custom commissioning can configure on load or not during commissioning when to commissioning and select the mode after commissioning manual mode auto mode and stop mode A Clear users accumulation Can clear total run time A and B total electric energy A and B Parameter setting Including as following A Mains settings A Timer settings A Engine settings A Generator settings A Load settings A Switch settings A Analog sensor settings A Inputport settings Acoutput port settings A Module settings A Scheduling and maintenance settings A GSM settings HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 20 of 100 HGM96XX Series Genset Controller Example Return gt Start Delay Mains gt Return Delay Form1 Use to scroll settings to gt Preheat Delay O l l Engine gt Cranking Time enter settings form2 to exit settings Generator gt Crank Rest Time menu Load gt Safty On Time Switch gt Start Idle Time Temp Sensor gt Warming Up Time OP Sensor gt Cooling Time Level Sensor gt Stop Idle Time Config Sensor 1 gt ETS Hold Time Config Sensor 2 gt Wait Stop Time Return Form 2 Mains gt Return Delay gt Preheat Delay Use 9 2 to scroll settings to enter Engine Cranking
17. 4 Generator OK Action when generator are normal Action in period of generator ok to hi speed 45 Generator Available cooling 46 Mains OK Action when mains normal 47 Reserved Action when genset common warning 48 Common Alarm common shutdown common trips alarm 49 Common Trip and Stop Action when common trip and stop alarm 50 Common Shutdown Action when common shutdown alarm 51 Common Trip Alarm Action when common trips alarm 52 Common Warn Alarm Action in common warning alarm 53 Reserved Action when batterys over voltage warning 54 Battery High Volts alarm Action when batterys low voltage warning 55 Battery Low Volts alarm 56 Charge Alt Fail Action when charge failure warning alarms 57 Reserved 58 Reserved 59 Reserved 60 ECU Warn Indicate ECU sends a warning signal 61 ECU Shutdown Indicate ECU sends a shutdown signal Indicate controller not communicates with 62 ECU Com Fail ECU 63 Reserved 64 Reserved HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 53 of 100 HGM96XX Series Genset Controller 65 Reserved 66 Reserved 67 Reserved 68 Reserved 69 Aux Input 1 Active Action when input port 1 is active 70 Aux Input 2 Active Action when input port 2 is active 71 Aux Input 3 Active Action when input port 3 is active 72 Aux Input 4 Active Action when input port 4 is active 73 Aux Input 5 Active
18. 6 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE e eceeeeeeeneeeee 40 8 1 CONTENT AND SCOPES OF PARAMETERS seen 40 8 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS 51 8 2 1 Custom TEE 56 8 2 2 Custom EE 57 8 3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 4 of 100 HGM96XX Series Genset Controller 8 4 SELECTION OF SENSORS G5 1 rre tabla vs eet rie pide eisBRed e pdXR bel eb beet nadaa 61 8 5 CONDITIONS OF CRANK DINSCONNECT SELECTION cessere enne nnns 62 9 PARAMETERS SETTING iei ett ii 63 10 SENSORS SETTING 64 11 COMMISSIONING EE 65 12 TYPIGAL APPLICATION coin 66 13 INSTALLATION AAA A 68 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 70 14 1 GSM SHORT MESSAGE ALARM aseene al s 70 14 2 GSM SHORT MESSAGE REMOTE CONTROL ee tmn nee EEN 71 14 3 CONTROLLER CONNECT TO GSM MODULE ff p gf 73 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 74 15 1 CUMMINS ISB ISBE P o pM ooooooocococococnconnnnnnnnnnnnnnnos 74 15 2 CUMMINS QSLO 49 528 eene 75 15 3 CUMMINS QSM11 IMPORT 2 22 ENEE 76 15 4 CUMMINS QSX15 CMB 95 5949898 eeeeseeeeneernnnnnnnnnnna 77 15 5 CUMMINS GCS MODEBO SAE BW 78 15 6 CUMMINS OSA W memo Paco n apre ncs 79 15
19. 7 GUMMINSEOS NIB ioo NR aoi ei ee eda LER e Re Ex LES eaae acd 80 15 8 DETROIT DIESEL DDEC III IV eeseseeeeeeee nnne 81 ia EE 82 15 10 JOHN DERRE aaa 83 A O E ia 84 15 12 MTUADEC SMART MODULE accua il rt 85 1513 ONT NEEN tege 86 15 144 PERKINS Ven ede te ba ah eke etate eben db dd eed Lh ale Ek RE da A 87 1515 SGAN A EE 88 15 16 VOEVO EBGS EE 89 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 5 of 100 HGM96XX Series Genset Controller SN CDI Eeer 90 15 10 ONO ENS deett detta e 91 MERI CL iT 92 15 20 Eeer 93 16 ETHEHNET NTERBFAGE 5nd kai panne kann a ux das 94 16 1 NETWORK eelere 95 16 2 EE in c 96 16 3 CONTROLLER AND NETWORK CABLE CONNECTION en 97 1 MICRO SL ccscvasuxa e ea cava Cuin ccn scu uk k va ndeaa een acra ii Dci 98 18 S M Decks DD ID 99 19 FAULT FINDING AMRT Us PI 100 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 6 of 100 HGM96XX Series Genset Controller 1OVERVIEW HGM96XX series genset controllers are used for genset automation and monitor control system of single unit to achieve automatic start stop data measure alarm protection and three remote remote control remote measuring and remote communication The controller adopts large liquid crystal display LCD and selectable Chinese English or other languages interface with easy and reliable op
20. 8 27 Page 34 of 100 HGM96XX Series Genset Controller 6 4TRIP ALARM When controller detects trip alarm it will break close generator signal quickly but genset not stop Trip alarm as following When controller detects the value is higher than the set value and 1 Over Current We da as the action select trip it will send trip signal When controller detects reverse power value power is negative is 2 Reverse Power lower than the set value and the action select trip it will send a trip signal When controller detects the over power value power is positive is 3 Over Power higher than the set value and the action select trip it will send a trip signal 3 Digital Input When digital input port is set as trip and the action is active it will Ports send a trip signal When controller detects the earth current is higher than the set 5 Earth Fault value and the action select trip it will send a trip signal HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 35 of 100 7 WIRINGS CONNECTION HGM96XX Series Genset Controller HGM96XX series controller s rear as following 1 r 2fal4 s el7 8 INNER DIAGRAM MICROSD AUX OUTPUTS ATEO a TA250VAC Al NME OG 2 La N L3 N Description of terminal connection DG o N L2 L3 N ETHERNET TX RS232 O eo GSM 5 RRENT GENSET RATED 5A s VOLTAGE L1S1L2S1L381 CT CT2 CT3 COM poa
21. Action when input port 5 is active 74 Aux Input 6 Active Action when input port 6 is active 5 Aux Input 7 Active Action when input port 7 is active 76 Aux Input 8 Active Action when input port 8 is active 77 98 Reserved 99 Emergency Stop Action when emergency stop alarm 100 Failed To Start Action when failed start alarm 101 Failed To Stop Action when failed stop alarm 102 Under Speed Warn Action when under speed alarm 103 Under Speed Shutdown Action when under speed shuts down 104 Over Speed Warn Action when over speed warn 105 Over Speed Shutdown Action when over speed shutdown alarm 106 Reserved 107 Reserved 108 Reserved Je Den over frequency Action when generator over frequency Warn warning jun Gon vortresuencv Shut Action when generator over frequency shutdown alarm 111 Gen Over Volt Warn Action when generator over voltage warning 112 Gen Over Volt Shut Action when generator over voltage shutdown 113 Gen Under Freq Warn Action when generator low frequency warning we Action when generator low frequency Gen Under Freq Shut shutdown HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 54 of 100 HGM96XX Series Genset Controller 115 Gen Under Volt Warn Action when generator low voltage warning 116 Gen Under Volt Shut Action when generator low voltage shutdown 117 Gen Loss of Phase Action when generator loss phase
22. C2 2kV voltage between high voltage terminal Insulating Intensity and low voltage terminal The leakage current is not more than 3mA within 1min Net Weight 0 95kg HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 13 of 100 HGM96XX Series Genset Controller 5 OPERATION 5 1INDICATOR LIGHT HGM9610 SmartGen Alarm Ca E e Running Gen Normal Gen Close Stop Mode Auto Mode Manual Mode Alarm Mute HGM9620 SmartGen Aan E Warning Es E ER Running Gen Normal Stop Mode Mains Normal Gen Auto Manual Alarm Mains Close Mode Mode Mute Close Anote Selected light indicators description HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 14 of 100 HGM96XX Series Genset Controller Warning indicator and Alarm indicator Warning Slow flashing Slow flashing Trip Alarm Slow flashing Slow flashing Shutdown Alarm Off Fast flashing Trip and Stop Alarm Off Fast flashing Running indicator illuminated from crank disconnect to ETS while off during other periods Genenerator normal light It is light on when generator is normal flashingavhen generator state is abnormal off when there is no generator power Mains normal light It is light on when mains is normal flashing when mains state is abnormal off when there is no mains power HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 15 of 100 HGM96XX Series Genset Controller
23. EMS2 ANOTE When this engine type is selected preheating time should be set to at least 3 seconds HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 91 of 100 HGM96XX Series Genset Controller 15 19YUCHAI It is suitable for BOSCH common rail pump engine Terminals of controller Engine 42 pins port Remark Fuel relay output 1 40 Connect to engine ignition lock Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s this terminal only CAN H 135 Using impedance 1200 connecting line CAN L 134 Using impedance 1200 connecting line Battery Engine 2 pins Remark Battery negative 1 Wire diameter 2 5mm Battery positive 2 Wire diameter 2 5mm Engine type BOSCH HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 92 of 100 HGM96XX Series Genset Controller 15 20WEICHAI It is suitable for Weichai BOSCH common rail pump engine Terminals of controller Engine port Remark Fuel relay output 1 40 Connect to engine ignition lock Start relay output 1 61 CAN communication shielding CAN GND line connect to the controller at this end only CAN H 135 d impedance 120Q connecting CAN L 134 Using impedance 1200 connecting line Engine type GTSC1 ANOTE If there is any question of connection between controller and ECU communication please feel free to cont
24. Impedance 1200 connecting line isrecommended Engine type Cummins ISB HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 74 of 100 HGM96XX Series Genset Controller 15 2CUMMINS QSL9 Suitable for CM850 engine control mode Terminals of controller 50 pins connector Remark Fuel relay output 39 Start relay output Connect to starter coil directly Terminals of controller 9 pins connector Remark CAN communication shielding CAN GND SAE J1939 shield E line connect with ECU terminal only CAN H SAE J1939 signal C Using impedance 1200 connecting line CAN L SAE J1939 return D Using impedance 1200 connecting line Engine type Cummins CM850 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 75 of 100 HGM96XX Series Genset Controller 15 3CUMMINS QSM11 IMPORT It is suitable for CM570 engine control module Engine type is QSM11 G1 QSM11 G2 Terminals of controller C1 connector Remark Fuel relay output 5 amp 8 Outside expand relay when fuel output making port 5 and port 8 of C1 be connected Start relay output Connect to starter coil directly Terminals of controller 3 pins data link connector Remark CAN communication shielding CAN GND C line connect with ECU terminal only CAN H A Using impedance 1200 connecting line CAN L B Using impedan
25. LCD When preheat delay is over fuel relay outputs 1s and then start relay output if engine crank fails during cranking time the fuel relay and start relay deactivated and enter into crank rest time to wait for next crank If engine crank fails within setting times the controller sends Fail to Start signal and Fail To Start message appears on LCD alarm page In case of successful crank attempt safety on timer starts During this period low oil pressure high water temperature under speed charge failure alarms are disabled As soon as this delay is over start idle delay is initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay starts if configured When warming up delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requirements the closing relay will be energised generator will accept load generator power indicator will turn on and generator will enter Normal Running state if voltage and frequency are abnormal the controller will initiate alarm alarm type will be displayed on LCD alarm page Anote In case of Remote Start off Load the procedure is the same except for step NO 9 the closing relay will NOT be energised generator will NOT accept load Stopping Sequence 1 HGM9620 when mains return normal during
26. O default is SGX 7 SGX sensor 8 SGD 9 SGH 10 15 Reserved 0 Not used 1 Custom Res Curve Defined resistance s 2 Custom 4 20mA curve range is 0 6KO T OR SR asco default is SGH 4 SGH sensor 5 15 Reserved Anote User should make special declare when order controller if your genset equip with sensor of 4 20mA HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 61 of 100 HGM96XX Series Genset Controller 8 5CONDITIONS OF CRANK DINSCONNECT SELECTION Gen frequency Speed sensor Speed sensor Gen frequency Oil pressure Gen frequency 0 1 2 3 Oil pressure 4 5 Oil pressure Speed sensor O Oil pressure Speed sensor Gen frequency Anote 1 There are 3 conditions to make starter disconnected with engine that is speed sensor generator frequency and engine oil pressure They all can be used separately We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank disconnect exactly Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth When set as speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise over speed shutdown or under speed shutdown may be caused If genset without speed sensor pleas
27. OVE t II AUX 38 OUTPUT1 OUTPUT2 OUTPUT3 39 OUTPUT4 wr 42 Ss 44 z USB Ke 59 58 60 56 5 T 19 10 11 12 13 1 19 5 A x al wl 2 sl a LI Cloaioliszieieirciei 17 ul E ELE d atadas LES 5 5 5 S B S B B Lap gi uw xl Cl oF ul H aj aj aj ajajajaja o wl u 2 Z z Z Z Z Z Z Z Q Zi ol 8 x x x x x x x x v oj a 2 3 31 31 5151 3 5 ri Si a lt lt lt lt 3 lt lt lt d T SUL e e e e SQ MAGNETIC n Starter crank Fuel Charge motor Alt Anote Fuse F1 riri 2A max 20A Fuse F2 max 32A Users should select suitable fuse depend on practical application HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 66 of 100 HGM96XX Series Genset Controller 3 Phase 3 Wire 45 46 48 44 42 41 2 Phase 3 Wire 45 44 41 Single Phase 2 Wire 48 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 67 of 100 HGM96XX Series Genset Controller 13INSTALLATION Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following T Cutout T 214mm 158mm 160mm 35mm UD mm 212mm _266mm_ 1 Battery Voltage Input A NOTE HGM96XX series controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diame
28. Setting 0 50 ES See form 3 2 Active Type 0 1 0 0 Closed to active 1 Open to active Flexible Input Port 3 Contents Low oil pressure shutdown Setting 10530 e See form 3 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 47 of 100 HGM96XX Series Genset Controller 0 Closed to active 2 Active T ei EE Ee 2 1 Open to active Flexible Input Port 4 1 oes 0 50 0 User defined See form 3 Setting 0 Closed to active aa idu Unt 9 1 Open to active l 0 From safety on 4 From starting E SATIRE 059 S 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and EENG SERE stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description an display detailed contents when the input is active Flexible Input Port 5 1 SEH 0 50 0 User defined See form 3 Setting 0 Closed to active 2 Active T e uisi i j 1 Open to active 0 From safety on 1 From starting 2 Hennig 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and TEEN 40m4 I stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description POD display detailed contents when the input is active Flexible Input Port 6 1 Se 0 50 0 User defined See form 3 Setting 0 Closed to active 2 Active T e Cd ECH 9 1 Open to active 0 From safety on 1 From st
29. Smartgen HGM96XX Series HGM9610 HGM9620 Automatic Genset Controller USER MANUAL SmartGen SmartGen Smartgen Technology fX Gi m Chinese trademark Smartgen English trademark Smartgen make your generator smart Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 0086 371 67988888 67981888 0086 371 67991553 67992951 0086 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holders written permission to reproduce any part of this publication shouldbe addressed to Smartgen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Smartgen Technology reserves the right to change the contents of this document without prior notice Software Version Date Version Note 2012 03 08 1 0 Original release Modify the external view and the main display 2014 08 27 1 1 Se description This manual is suitable for HGM96XX series controller only HGM9610 HGM9620 Clarification of notation used within this publication
30. Time E l Generator gt Crank Rest Time settings form3 to return to previous Load gt Safety On Time menu form 1 Switch gt Start Idle Time Temp Sensor gt Warming Up Time OP Sensor gt Cooling Time Level Sensor Config Sensor 1 Config Sensor 2 gt Stop Idle Time gt ETS Hold Time gt Wait Stop Time Return gt Start Delay Mains gt Return Delay gt Preheat Delay Engine Generator gt Crank Rest Time Load gt Safety On Time Switch gt Start Idle Time Temp Sensor gt Warming Up Time OP Sensor gt Cooling Time Level Sensor Config Sensor 1 Config Sensor 2 gt Stop Idle Time gt ETS Hold Time gt Wait Stop Time Form 3 Use amp to scroll settings Oo enter settings form4 Es to return to previous menu form 1 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 21 of 100 HGM96XX Series Genset Controller Start Delay Return Delay Preheat Delay gt Crank Rest Time Safty On Time gt Start Idle Time gt Warming Up Time gt Cooling Time gt Stop Idle Time gt ETS Hold Time gt Wait Stop Time Form 4 Press to enter settings form 5 Es to return to previous menu form 6 gt Start Delay gt Return Delay 0008 gt Preheat Delay gt Crank Rest Time gt Safty On Time gt Start Idle Time gt Warming Up Time gt Cooling Time gt Stop Idle Time gt ETS Hold Time gt Wa
31. Version 1 0 2014 08 27 Page 95 of 100 HGM96XX Series Genset Controller 16 2WEB SERVER MODE If the controller acts as a web server it can be controlled via web browser using PC The procedure is the following 1 Set IP adress and sub network of the controller The IP address must in the same network segment as the IP address of monitoring equipment such as PC e g if monitoring equipment IP address is 192 168 0 16 controller IP can be 192 168 0 18 sub network mask 255 255 255 0 2 Connect the controller lt can be connected to the monitoring equipment directly using network cable or via switchboard 3 In order to monitor the controller input its IP address in web browser address bar E g http 192 168 0 18 Anote in this connection mode controller parameters cannot be altered Browser screen capture SmartgenNonitor Windows Internet Explorer G 3 162 http 192 168 0 18 Jk A0 Dis wO MEE SEW K RA TED Spm Qua Diz We de Bsnertgetonitor A A A RIBO GIRY SmartGen fod Tatar Speed Or min Current Battery Low Voltage Temperature 20 C L1 0 0A 68 F L2 0 0A Oil Pressure 1000 kPa L3 0 0A 10 0 bar Active Power 0 0k W 145 psi Reactive Power 0 0k Var Fuel Level 100 Apparent Power 0 0k VA Battery Voltage 0 0V Power Factor 1 00 Charge Alt Voltage 0 0V Accumulated Energy 8 1k Wh Status Accumulated Run 7 7k Varh Stop Mode Time O hours 21 7k VAh At Rest Starts 33 num Voltage L N Voltage L N
32. X4 port Remark CAN communication shielding CAN GND X4 3 line connect to controller s this terminal only CAN H XA 1 Using gp dans 1200 connecting line CAN L x42 Using apne 1200 connecting line Engine type MTU ADEC HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 85 of 100 HGM96XX Series Genset Controller 15 13MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7 and SAM module Terminals of controller ADEC X1 port Remark Fuel relay output X1 43 X1 Terminal 28 Connected to negative of battery Start relay output X1 37 X1 Terminal 22 Connected to negative of battery Terminals of controller SAM X23 port Remark CAN communication shielding CAN GND X233 line connect with controller s this terminal only CAN H X23 2 Using age dance 1200 connecting line CAN L X23 1 Using impedance 1200 connecting line Engine type Common J1939 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 86 of 100 HGM96XX Series Genset Controller 15 14PERKINS It is suitable for ADEM3 ADEM4 engine control module Engine type is 2306 2506 1106 and 2806 Terminals of controller Connector Remark Fuel relay output 1 10 15 33 34 Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s terminal o
33. XX Series Genset Controller Version 1 0 2014 08 27 Page 45 of 100 HGM96XX Series Genset Controller 2 Others E gegen 065535 00318 For entering advanced parameters setting 0 Disable 1 Enable All the settings about Ethernet IP o Sheme et l address subnet mask will active after the next time power on 7 SD Card 0 1 1 0 Disable 1 Enable GSM Setting 1 GSM Enable 0 1 0 0 Disable 1 Enable 0 Disable 1 Enable Its national and area s cods must be 2 Phone Number Max 20 digits 0 added e g China 8613666666666 Users can sei max 5 phone numbers Scheduling And Maintenance Setting 1 Scheduled Run 0 1 0 0 Disable 1 Enable O os 0 0 Disable 1 Enable Run 3 Maintenance 0 1 0 0 Disable 1 Enable Analog Sensors Setting Temperature Sensor 1 Curve Type 0 15 7 SGX See form 4 Open Circuit 0 Warn 1 Shutdown s Action D i 2 No action Shutdown when sensor temperature High Temp 3 higher than this value Detecting only 3 Shutdown EES SS after safety delay is over The delay value default 3s also can be set Warn when sensor temperature E higher than this value Detecting High Temp 4 Geen BS 50 300 C 95 only after safety delay is over The delay value default 5s and return value default 93 also can be set pw EE een 0 0 Disable 1 Enable Warn Oil Pressure Sensor 1 C
34. a engine speed temperature oil pressure generator voltage generator frequency load current load power alarm information etc to Micro SD card For user convenience every day the controller creates a date named file e g 20120605 dat where it records operating data of that day every month it creates a year and month named folder e g 201206 where all files of the month are saved Data can be then alalysed with the help of SD Tool software provided by Smartgen NOTE At present the controllers support lt 8GB Micro SD card Micro SD card installation direction HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 98 of 100 HGM96XX Series Genset Controller 18 USB Users can set the controller s parameters and monitor the controller s status via the test software which provided by Smatgen company The connection way between PC and controller as following y HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 99 of 100 HGM96XX Series Genset Controller 19FAULT FINDING Controller no response with power Genset shutdown Controller emergency stop Low oil pressure alarm after crank disconnect High water temp alarm after crank disconnect Shutdown Alarm in running Crank not disconnect Starter no response Genset running while ATS not transfer RS485 communication is abnormal ECU communication failed ECU warning or stop Possible Solutions Check star
35. act Smartgen s service HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 93 of 100 HGM96XX Series Genset Controller 16 ETHERNET INTERFACE ETHERNET port used for controller monitoring has two connection modes network client mode and web server mode Anote After changing controller network parameters e g IP address sub network mask etc new settings will take effect only after the controller is restarted HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 94 of 100 HGM96XX Series Genset Controller 16 1 NETWORK CLIENT MODE When the controller is used as network client it can be monitored via network port using TCP MoaBus protocol The procedure is the following 1 Set IP adress and sub network of the controller The IP address must in the same network segment as the IP address of monitoring equipment e g PC e g if monitoring equipment IP address is 192 168 0 16 controller IP can be 192 168 0 18 sub network mask 255 255 255 0 2 Connect the controller lt can be connected to the monitoring equipment directly using network cable or via switchboard 3 The communication between the controller and monitoring equipment is carried out using TCP ModBus protocol Anote In this connection mode controller parameters can be set Smartgen provides testing software for this connection mode Communication protocol can be obtained from the Smartgen service HGM96XX Series Genset Controller
36. arting Se 1038 S 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and EE stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description lOD display detailed contents when the input is active Flexible Input Port 7 1 Contents 0 50 5 Lamp test See form 3 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 48 of 100 HGM96XX Series Genset Controller Setting 0 Closed to active 2 Active T e uds QT 3 1 Open to active Flexible Input Port 8 1 Geet 0 50 0 User defined See form 3 Setting 0 Closed to active 2 Active T e isi iL 9 1 Open to active 0 From safety on 1 From starting 2 Hanning de 9 2 Always 3 Never i 0 Warn 4 Shutdown 2 Trip and ee o stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when 6 Description i i pti the input is active Flexible Output Ports Flexible Output Port 1 1 Contents 0 239 1 User defined period output default Setting output is in preheating See Form 4 2 Active Type 0 1 M 00195 pen 1 Normally close Flexible Output Port 2 1 zem SS 0 239 35 Idle control output See Form 2 Setting l 0 Normally open 2 Active Type 0 1 0 1 Normally close Flexible Output Port 3 1 Ko gus 0 239 29 Generator closed output See form 2 Setting 0 Normally open 2 Act
37. be set as any contents except for defined combination output in the output setting NOTE 3 parts of defined combination output 81 S2 S3 couldn t include or recursively include themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output S2 output port 2 is active Close when probably condition output S2 is active inactive close when active disconnect when inactive Contents of probably condition output S3 output port 3 is active Close when probably condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined combination output is outputting If input port 3 inactive Defined combination output is not outputting When input port 1 inactive and input port 2 inactive whatever input port 3 is active or not Defined combination output is not outputting HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 57 of 100 HGM96XX Series Genset Controller 8 3DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B Form 3 Including following functions Indication indicate only not warning or shutdown Warning warn only not shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator u
38. bedded installation way compact structure with easy mounting HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 12 of 100 HGM96XX Series Genset Controller 4SPECIFICATION Operating Voltage DC8 0V to DC35 0V Continuous Power Supply Power Consumption 4W standby lt 2W Alternator Input Range 3 Phase 4 Wire 3 Phase 3 Wire Single Phase 2 Wire 2 Phase 3 Wire AC15V AC 360V ph N AC30V AC620V ph ph AC15V AC360V ph N AC15V AC360V ph N Alternator Frequency 50 Hz 60Hz Speed sensor voltage 1 0V to 24 0V RMS Speed sensor Frequency 10 000 Hz max Start Relay Output 16A DC28V at supply output Fuel Relay Output 16A DC28V at supply output Programmable Relay Output 1 7 A DC28V at supply output Programmable Relay Output 2 7 A DC28V at supply output Programmable Relay Output 3 7A DC28V atsupply output Programmable Relay Output 4 7A AC250V voltage free output Programmable Relay Output 5 ZA AC250V voltage free output Programmable Relay Output zl la _ le 6 ZA AC250V voltage free output Case Dimension 266mm x182mm x45mm Panel Cutout 214mm x160mm C T Secondary 5A rated Working Conditions Temperature 25 70 C Humidity 20 93 RH Storage Condition Temperature 25 70 C Protection Level IP55 Gasket Apply A
39. capital Anote Pass back information from SMS DETAIL including working mode mains voltage generator voltage load current mains frequency generator frequency active power apparent power power factor battery voltage D voltage water temperature oil pressure oil level engine speed total running time genset status and alarm status NOTE Its national and area s cods must be added e g China 8613666666666 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 72 of 100 HGM96XX Series Genset Controller 14 3 CONTROLLER CONNECT TO GSM MODULE The diagram below illustrates the application of Smartgen GSM 3 module international version GND TX RX CONTROLLER HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 73 of 100 HGM96XX Series Genset Controller 15CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 15 1 CUMMINS ISB ISBE Terminals of controller Connector B Remark Fuel relay output 39 Start relay output Connect with starter coil directly Auxiliary output 1 Expand 30A relay battery voltage of 01 07 12 13 is supplied by relay ECU power Set Auxiliary output 1 as ECU power Terminals of controller 9 pins connector Remark CAN communication shielding CAN GND SAE J1939 shield line connect with ECU terminal only CAN H SAE J1939 signal D a Be 1200 connecting line is recommended CAN L SAE J1939 return
40. ce 1200 connecting line Engine type Cummins ISB HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 76 of 100 HGM96XX Series Genset Controller 15 4CUMMINS QSX15 CM570 It is suitable for CM570 engine control module Engine type is QSX15 Terminals of controller 50 pins connector Remark Fuel relay output 38 Oil spout switch Start relay output Connect to starter coil directly Terminals of controller 9 pins connector Remark CAN communication shielding CAN GND SAE J1939 shield E line connect with ECU terminal only CAN H SAE J1939 signal C Using impedance 1200 connecting line CAN L SAE J1939 retum D Using impedance 1200 connecting line Engine type Cummins QSX15 CM570 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 77 of 100 HGM96XX Series Genset Controller 15 5CUMMINS GCS MODBUS It is suitable for GCS engine control module Use RS485 MODBUS to read information of engine Engine types are QSX15 QST30 QSK23 45 60 78 and so on Terminals of controller D SUB connector 06 Remark Fuel relay output 5 amp 8 Outside expand relay when fuel output making port 05 and 08 of the connector 06 be connected Start relay output Connect to starter coil directly Terminals of controller D SUB connector 06 Remark CAN communication shielding RS485 GND 20 l
41. d then mains will take load If Open breaker detect is SELECT Enable To transfer load from mains to generator need to press mains switch off key firstly After switch off delay press generator switch on key and generator will take load there is no action when pressing switch on key directly The way to transfer from generator to mains is as same as above Auto transfer procedures When controller is in AUTO mode switch control procedures will start through automatic transfer 1 If input port is configured as Close Mains Auxiliary A If Open breaker detect is SELECT Enable When transferring load from mains to generator controller begins detecting fail to transfer then the open delay and transfer rest delay will begin When detecting time out if switch open failed the generator will not switch on otherwise generator switch on Detecting transfer failure while generator switch on When detecting time out if switch on fail it is need to wait for generator to switch on If transfer failed and warning SELECT Enable there is alarming signal whatever switch on or off failure The way to transfer from generator load to mains load is as same as above HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 26 of 100 HGM96XX Series Genset Controller B If Open breaker detect is SELECT Disable Mains load is transferred into generator load after the delay of switch off and transfer
42. e and its indicator lights Press to start generator can automatically detect crank disconnected and generator accelerates to high speed running automatically With high temperature low oil pressure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures 2 MANUAL STOP Press can stop the running generators please refer to No 3 8 of Auto stop operation for detail procedures Anote In manual mode the procedures of ATS please refer to ATS procedure of generator in this manual HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 25 of 100 HGM96XX Series Genset Controller 5 6SWITCH CONTROL PROCEDURES 5 6 1 HGM9X20 SWITCH CONTROL PROCEDURES Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users can control the loading transfer of ATS via pressing button to switch on or off A If Open breaker detect is SELECT Disable Press generator switch on or off coy if generator has taken load will send unload signal if taken no load generator will send load signal if mainshhas taken load mains will unload and then generator will take load Press mains switch on or off OP mains has taken load will send unload signal if taken no load mains will send load signal if generator has taken load generator will unload an
43. e don t select corresponding items otherwise start fail or loss speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding items 6 If not select generator frequency in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select speed sensor in crank disconnect setting the rotating speed displayed in controller is calculated by generator frequency and number of poles HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 62 of 100 HGM96XX Series Genset Controller 9 PARAMETERS SETTING In HGM9610 controller there are no items of mains in setting and also no mains items in configurable ports of input output AACAUTION Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions selection configurable input configurable output various delay otherwise shutdown and other abnormal conditions may happen NOTE Maximum set value must over minimum set value in case that the condition of too high as well as too low will happen Anote When setting the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the maximum value the return value must less than set value When setting the minimum value the return value must over set value Anote Please set the generator frequency value as low as possibl
44. e when cranking in order to make the starter be separated quickly as soon as crank disconnect Anote Configurable input could not be set as same items otherwise there are abnormal functions However the configurable output can be set as same items HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 63 of 100 HGM96XX Series Genset Controller 10 SENSORS SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if temperature sensor is SGX 120 resistor type its sensor curve is SGX 120 resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using sensor user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working 5 f corresponding sensor has alarm switch only user must set this sensor as None otherwise maybe there is shutdown or warning 6 The headmost or backmost values in the vertical coordinates can be set as same as below 32 64 96 128 160192 224 O omh Normal Pressure Unit Conversion Form pa kgf cm bar psi 1Pa 1 1 02x10 1x10 1 45x10 1kgf cm 9 8x10 1 0 98 14 2 1bar 1x10 1 02 1 14 5 1psi 6 89x10 7 03x10 6 89x10 1
45. ed 34 Simulate Manual key as simulate panel 35 Reserved 36 Simulate Auto key An external button can be connected and pressed HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 59 of 100 HGM96XX Series Genset Controller 37 Simulate Start key as simulate panel 38 Simulate G Load key This is simulate G close key when HGM9610 controller is applied 39 Simulate M Load key This is simulate M open key when HGM9610 controller is applied 40 Reserved 41 Reserved 42 Reserved 43 Reserved 44 Reserved Ap Aux Mains OK In Auto mode mains are normal when input is active 46 Aux Mains Fail In Auto mode mains are abnormal when input is active 47 Alternative Config Users can set different parameters to make it easy 48 Alternative Config2 to select current configuration via input port 49 Alternative Config3 50 Reserved HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 60 of 100 HGM96XX Series Genset Controller 8 4SELECTION OF SENSORS Form4 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 4 CURTIS Defined resistance s Temperature 5 VOLVO EC range is O 6KQ Sensor 6 DATCON default is SGX 7 SGX sensor 8 SGD 9 SGH 10 PT100 11 15 Reserved 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 10Bar 4 CURTIS 2 Pressure Sensor 5 VOLVO EC 6 DATCON 10Bar Defined resistance s range is 0 6K
46. efault 110 and delay value default 5s can be set Setting value is mains rated Under z frequency s percentage return value n Frequency cae SES default 94 and delay value default 5s can be set 11 Loss of Phase 0 1 1 0 Disable 1 Enable HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 40 of 100 HGM96XX Series Genset Controller 12 Reverse Phase 0 1 1 Timer Setting t Start Delay 0 3600 s 1 Time from mains abnormal or remote start signal is active to start genset Time from mains normal or remote 2 Return Delay 0 3600 s 1 start signal is deactivated to genset stop Time of pre powering heat plug 3 Preheat Delay 0 3600 s 0 before starter is powered up 4 Cranking Time 8 60 s 8 Time of starter power up S r 5 Crank Rest 3 60 s 10 The waiting ime before second Time power up when engine start fail Alarms for low oil pressure high 6 Safety On 0 60 s 10 temperature under speed under Delay frequency voltage charge fail are inactive Idle running time of genset when 7 Start Idle Time 0 3600 s 0 starting l m itch 8 Warming Up 0 3600 s 10 Warming time between genset switc Time on and normal running Radiati P 9 Cooling Time 0 3600 s 10 adiating time before genset stop after it unloads 10 Stop Idle Time 0 3600 s 0 Idle running time when genset stop The time of powering up the 11 SS af 0 3600 s 2
47. eheating time should be set to at least 3 seconds HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 89 of 100 HGM96XX Series Genset Controller 15 17VOLVO EDC4 Suitable engine types are TD520 TAD520 optional TD720 TAD720 optional TAD721 TAD722 and TAD732 Terminals of controller Connector Remark Fuel relay output Expanded 30A relay and relay offers battery voltage for terminal14 Fuse is 16A Start relay output Connect to starter coil directly 1 Connected to negative of battery CAN communication shielding CAN GND line connect with controller s terminal only CAN H 12 Using ugpedance 1200 connecting line CAN L 13 Using impedance 1200 connecting line Engine type VolvoEDCA HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 90 of 100 HGM96XX Series Genset Controller 15 18VOLVO EMS2 Volvo Engine types are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD1642 Terminals of controller Engine s CAN port Remark me ECU stop EES S Configurable output 1 ECU stop ECU power Gelee S Configurable output 2 ECU power 3 Negative power 4 Positive power CAN communication shielding CAN GND line connect with controller s terminal only CAN H 1 Hi as impedance 120Q connecting CAN L 2 Lo Using impedance 120Q connecting line Engine type Volvo
48. el and pushbuttons for better operation in high temperature environment RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol ETHERNET communication interface with multiple monitoring modes Micro SD port for recording of real time operational data Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to max 5 telephone numbers besides generator status can be controlled and checked using SMS Equipped with CANBUS port and can communicate with J1939 genset Not only can you monitoring frequently used data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and speed droop via CANBUS port 4 Suitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems With voltage 120 240V and frequency 50 60Hz Collects and shows 3 phase voltage current power parameter and frequency of generator or mains Mains Generator Line voltage Uab Ubc and Uca Line voltage Uab Ubc and Uca Phase voltage Ua Ub and Uc Phase voltage Ua Ub and Uc Phase sequence Phase sequence Frequency Hz Frequency Hz HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 10 of 100 HGM96XX Series Genset Controller Load Current IA IB IC Each phase and total active power KW Each p
49. en generator frequency higher than the sei value starter will be disconnected See the installation instruction Disconnect Engine Speed 0 200 24 When generator speed higher than the set value starter will be disconnected See the installation instruction 19 Disconnect Oil Pressure 0 1000 kPa 200 When generator oil pressure higher than the set value starter will be disconnected See the installation instruction Generator Setting 1 AG System 073 0 3PAW 1 3P3W 2 2P3W 3 1P2W Poles 2 32 Numbers of generator pole used for calculating starter rotate speed when without speed sensor Rated Voltage 30 30000 V 230 To offer standards for detecting of generator over under voltage and loading voltage It is primary voltage when using voltage transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 43 of 100 HGM96XX Series Genset Controller Setting value is percentage of Laadi generator rated voltage Detect when 4 9 0 200 85 controller ready to loading If Voltage generator voltage under load voltage won t enter into normally running 5 Rated 10 0 75 0 Hz 50 0 To offer standards for detecting of Frequency over under load frequency Setting value i
50. eration HGM96XX controller adopts 32 bits micro processor technology with precision parameters measuring fixed value adjustment time setting and threshold adjusting and etc The majority of parameters can be set using front panel and all the parameters can be set using PC via USB port and can be adjusted and monitored with the help of RS485 and ETHERNET ports Controllers are fitted with Micro SD for real time operation data recording for convenient browsing and timely fault detection lt can be widely used in a number of automatic genset control system with compact structure simple connections and high reliability HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 7 of 100 HGM96XX Series Genset Controller 2MODULES COMPARISON Um HGM HGM HGM HGM HGM HGM HGM HGM HGM HGM S 9210 9220 9310 9320 9410 9420 9610 9620 9510 9520 Dimen 3 7 4 3 LCD sion Pixel 132 x 64 480 x 272 AMF e e e e e BUS Monitoring Parallel i e e connection Expansion e e module DEE 7 7 7 7 7 y 8 8 7 8 Number ipar par s 8a 8 AoT a l s 8 s e Number bad 5 5 5 lee amp 5 5 S 4 number Neutral e e earth current Schedule e e e e e e e e e e function ETHERNET e e RS485 e e e e e e GSM e e e e J1939 e e e e e e USB e e e e e e e e e e LINK e e Real time e e e e e e e e e e clock Event log e e e e e
51. erature oil pressure fuel level can be used directly and users can define the sensor curves by themselves Multiple crank disconnect conditions speed sensor oil pressure generator frequency are optional Widely power supply range DC 8 35 V suitable to different starting battery voltage HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 11 of 100 HGM96XX Series Genset Controller environment Event log real time clock scheduled start amp stop generator can be set as start genset once a day week month whether with load or not Can be used on pumping units and as an indicating instrument indicate and alarm are enable only relay is inhibited Accumulative total run time and total electric energy of A and B Users can reset it as O and re accumulative the value which make convenience to users to count the total value as their wish Can control engine heater cooler and fuel pump With maintenance function Actions warning shutdown or trip and stop can be set when maintenance time out All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Metal fixing clips enable perfect in high temperature environment Modular design anti flaming ABS plastic enclosure pluggable connection terminals and em
52. gen set running enters into mains voltage Normal delay When mains normal delay are over enter into stop delay also can be HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 23 of 100 HGM96XX Series Genset Controller into this mode when remote start on load is inactive 2 HGM9610 generator enters into stop delay as soon as Remote Start on Load is inactive 3 When stop delay is over close generator relay is un energized generator enters into cooling down time After transfer rest time close mains relay is energized Generator indicator extinguish while mains indicator lights Idle relay is energized as soon as entering stop idle delay If enter ETS hold delay ETS relay is energized Fuel relay is deactivated and decides whether generator is stopped or not automatically 6 Then enter gen set Fail to stop time auto decides whether generator is stopped or not automatically 7 Enter after stop time if configured as soon as generator stops Otherwise controller will send Fail to stop alarm If gen set stopped successfully after warning of Failed to Stop it will enter after stop time and remove alarm 8 Enter generator at rest as soon as after stop time is over HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 24 of 100 HGM96XX Series Genset Controller 5 5MANUAL START STOP OPERATION 1 MANUAL START prend 9 controller enters into Manual mod
53. hase and total reactive power KVar Each phase and total apparent power KVA Each phase and average power factor PF Accumulate total generator power kWh kVarh kVAh For Mains controller has over and under voltage over and under frequency loss of phase and phase sequence wrong detection functions For generator controller has over and under voltage over and under frequency loss of phase phase sequence wrong over and reverse power over current functions 4 3 fixed analog sensors temperature oil pressure and liquid level 2 configurable sensors can be set as sensor of temperature oil pressure or fuel level Precision measure and display parameters about Engine Temp WT C F both be displayed Oil pressure OP kPa Psi Bar al be displayed Fuel level FL unit Speed SPD r min unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate to max 65535 hours Start times can accumulate to max 65535 times 4 Protection automatic start stop of the gen set ATS Auto Transfer Switch control with perfect fault indication and protection function All output ports are relay out Parameter setting parameters can be modified and stored in internal EEPROM memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB RS485 or ETHERNET ports More kinds of curves of temp
54. ine connect with ECU terminal only RS4854 21 Using npajince 1200 connecting line RS485 18 Using impedance 1200 connecting line Engine type Cummins QSK MODBUS Cummins QST MODBUS Cummins QSX MODBUS HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 78 of 100 HGM96XX Series Genset Controller 15 6CUMMINS QSM11 Terminals of controller OEM connector of engine Remark Fuel relay output 38 Start relay output Connect with starter coil directly CAN communication shielding CAN GND line connect with controller s this terminal only CAN H 46 Using impedance 1200 connecting line CAN L 37 Using impedance 1200 connecting line Engine type common J1939 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 79 of 100 HGM96XX Series Genset Controller 15 7 CUMMINS QSZ13 Terminals of controller OEM connector of engine Remark Fuel relay output 45 Start relay output Connect to starter coil directly Setting to idle speed control normally open output Making 16 Auxiliary output 1 16841 connect to 41 during high speed running of controller via external expansion relay Setting to pulse raise speed control normally open output de Making 19 connect with 41 for SEET Se 0 1s during high speed warming of controller via external expansion relay CAN communication shielding CAN GND line co
55. interval generator switch on Detecting transfer fail while generator switch on After detecting time out if switch on fail then wait for generator switch on If transfer fail and warning SELECT Enable there is alarming signal 2 If input port is not configured as Close Mains Auxiliary Mains load is transferred into generator load after switch off and transfer interval delay generator switch on The way to transfer generator load to mains load is as same as above 5 6 2HGM9610 SWITCH CONTROL PROCEDURES Manual control procedures When controller is in Manual mode manual control will be executive Users can control switch on or off by pressing key Press generator switch on Bed generator will output load signal Press generator switch off ke e generator will output unload signal Auto control procedures When controller is in auto mode switch control procedures will start auto transfer 1 If input port is configured as Close Mains Auxiliary A If Open breaker detect is SELECT Enable Generator load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time out if switch off failed it will wait for switch off Otherwise switch off is completed Generator unload is transferred into generator load after the delay of switch on detecting transfer failure while switch on outputting When detecting time out if switch on failed it will wait fo
56. it Stop Time Formb Press q to change cursor position a amp are used for changing cursor value O Confirm setting form 4 Es exit setting form 4 gt Start Delay gt Return Delay 00008 gt Preheat Delay gt Crank Rest Time gt Safty On Time gt Start Idle Time gt Warming Up Time gt Cooling Time gt Stop Idle Time gt ETS Hold Time gt Wait For Stop Form 6 EY are used for changing the setting contents Confirm setting form 4 GA return to previous menu form 1 Anote Pressing TO can exit setting directly during setting HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 22 of 100 HGM96XX Series Genset Controller 5 4AUTO START STOP OPERATION Auto Press its indicator lights and controller enters Auto mode Starting Sequence T HGM9620 When Mains is abnormal over and under voltage over and under frequency loss of phase phase sequence wrong it enters into mains abnormal delay and LCD display count down time When mains abnormal delay is over it enters into start delay it also enters into this mode when remote start on load is active HGM9610 Generator enters into start delay as soon as Remote Start on Load is active Start Delay timer is shown on Status page of LCD When start delay is over preheat relay outputs if this be configured preheat start delay XX s is shown at the bottom line of
57. ive Type 071 S 1 Normally close Flexible Output Port 4 1 coments 0 239 31 Mains closed output See form 2 Setting 0 Normally open 2 Active Type 071 0 1 Normally close Flexible Output Port 5 j contents 0 239 38 ETS solenoid hold See form 2 Setting HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 49 of 100 HGM96XX Series Genset Controller 0 Normally open e OCIO pS Ee i 1 Normally close Flexible Output Port 6 1 cen s 0 239 48 Common alarm See form 2 Setting Il a 2 Active Type 0 1 ge AER 1 Normally close Anote Overcurrent setting details about definite time delay and inverse definite minimum time are as follows Definite Time Overcurrent delay is definite time delay Different overcurrent value has corresponding delay Inverse Definite Minimum Time IDMT Overcurrent delay decrease with the increase of overcurrent Different overcurrent value has corresponding delay IDMT formula T 2 t IA IT 1 T Overcurrent delay second t Timing multiplier ratio IA Current max load current L1 L2 L3 IT Overcurrent setting value Example t 36 IA 550A IT 500A Conclusion T 3600s 1hour HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 50 of 100 HGM96XX Series Genset Controller 8 2ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS
58. ngs menu returns to the upper level menu HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 16 of 100 HGM96XX Series Genset Controller A NOTE In manual mode pressing and W simultaneously will force generator to crank Successful start will not be judged according to crank disconnect conditions operator will have to crank the starter motor manually when operator decides that the engine has fired he she should release the button and start output will be deactivated safety on delay will start A WARNING Default password is 00318 user can change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartgen services and send all information in the controller page of ABOUT to us HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 17 of 100 HGM96XX Series Genset Controller 5 3LCD DISPLAY 5 3 1 MAIN DISPLAY Main screen show pages use V to scroll the pages and to scroll the screen A Main Screen including as below Gen voltage frequency current active power reactive power Bus voltage frequency Engine speed Some status A Status including as below Status of genset mains and ATS Anote HGM9610 has no mains status screen A Engine including as below Speed temperature of engine engine oil pressure liquid fuel level Configure Sensor 1 Configure Sensor 2
59. nloads and shutdown after hi speed cooling i Ree Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From crank detecting as soon as start From safety on detecting after safety on run delay 1 Reserved 2 Alem Mite Can prohibit Audible Alarm output when input is active 3 SE Alas Gan resel shutdown alarm and trip alarm when input is active 4 60Hz Active Use e CANBUS engine and it is 60Hz when input IS active 5 Lamp Test All WI indicators are illuminating when input is active All buttons in panel is inactive except 6 Panel Lock eres e and there is amp in the right of first row in LCD when input is active 7 Reserved f i i 8 idle Control Mode Unger voltage frequency speed protection is inactive In Auto mode during generator normal running 9 Inhibit Auto Stop when input is active inhibit generator shutdown automatically 10 Inhibit Auto Start In Auto mode inhibit generator start automatically when input is active 11 inhibit Scheduled In Auto mode inhibit scheduled run genset when input Is active 12 Reserved 13 Aux Gen Closed Connect generator loading switch s Aux Point HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 58 of 100 HGM96XX Series Genset Controller 14 Inhibit Gen Load Prohibit ge
60. nly CAN H 31 Using im ggance 1200 connecting line CAN L 32 Using mpsdange 1200 connecting line Engine type Perkins HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 87 of 100 HGM96XX Series Genset Controller 15 15SCANIA It is suitable for S6 engine control module Engine type is DC9 DC12 and DC16 Terminals of controller B1 connector Remark Fuel relay output 3 Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s terminal only CAN H 9 Using impedi 1200 connecting line CAN L 10 Using impedance 1200 connecting line Engine type Scania HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 88 of 100 HGM96XX Series Genset Controller 15 16VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Terminals of controller Stand alone connector Remark Fuel relay output H Start relay output E ECU power Auxiliary output 1 P Configurable output 1 ECU power Terminals of controller Data bus connector Remark CAN communication shielding CAN GND line connect with controller s terminal only CAN H 1 Using impedance 1200 connecting line CAN L 2 Using impedance 1200 connecting line Engine type Volvo ANOTE When this engine type is selected pr
61. nnect with controller s this terminal only CAN H 1 Using impedance 1200 connecting line CAN L 21 Using impedance 1200 connecting line Engine type Common J1939 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 80 of 100 HGM96XX Series Genset Controller 15 8DETROIT DIESEL DDEC III IV Terminals of controller CAN port of engine Remark Fuel relay output Expand 30A relay battery voltage of ECU is supplied by relay Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s terminal only CAN H CAN H Using impagrance 1200 connecting line CAN L CAN L Using impedance 1200 connecting line Engine type Common J1939 HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 81 of 100 15 9DEUTZ EMR2 HGM96XX Series Genset Controller Terminals of controller F connector Remark Fuel relay output Expand 30A relay battery voltage of 14 is supplied by relay Fuse is 16A Start relay output Connect to starter coil directly 1 Connect to battery negative pole CAN communication shielding CAN GND line connect with controller s terminal only CAN H 10 Impedance 1200 connecting line is recommended CAN L 13 Impedfifice 1200 connecting line is recommended Engine type VolvoEDC4 HGM96XX Series
62. note Ethernet ports in controller rear panel are website port user can directly configure and monitor controller via PC Anote Please refer to the Module Comparison in this manual for more details HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 39 of 100 HGM96XX Series Genset Controller 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8 1 CONTENTS AND SCOPES OF PARAMETERS Form 1 Mains Setting 0 3P4W 1 3P3W EE MEL O la 2P3W 3 1P2W Standard for checking mains over under voltage It is primary voltage when using voltage 2 Rated Voltage 30 30000 V 230 transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system 3 Rated 10 0 75 0 Hz 50 0 Standard for checking mains Frequency over under frequency WG Le ime 0 3600 s 10 The delay from mains abnormal to normal 5 Abnormal Time 0 3600 8 5 The delay from mains normal to abnormal 6 Volt Trans PT O 1 0 0 Disable 1 Enable Setting value is mains rated voltage s one E percentage and return value 7 Over Voltage milo 2008 120 default 116 and delay value default 5s can be set Setting value is mains rated voltage s T S percentage and return value 5 WU 1 200 BO detal 6496 and delay value default 5s can be set Setting value is mains rated Over S A frequency s percentage return value S Frequency renes iun d
63. nset switch on when input is active 15 Aux Mains Closed Connect mains loading switch s Aux Point 16 Inhibit Mains Load Prohibit mains switch on when input is active When input is active controller enters into Auto 17 Auto Made Leck mode all the keys except se 3 are inactive When input is active controller won t work under 18 Auto Mode Invalid Auto mode key and simulate auto key input does not work 19 Reserved 20 Reserved All shutdown alarms are prohibited except 21 Inhibit Alarm Stop emergence stop Means battle mode or override mode 22 Aux Instrument Mode All outputs are prohibited in this mode 23 Reserved Controller will set maintenance time and date as 24 Reset Maintenance E default when input is active 25 Reserved 26 Aux High Temp Connected sensor digital input 27 Aux Low OP Connected sensor digital input In Auto mode when input active genset can be 28 Remote Start started automatically and take load after genset On Load normal running when input inactive genset will stop automatically In Auto mode when input is active genset can be 29 Remote Start started automatically and NOT take load after Off Load genset normal running when input is inactive genset will stop automatically In Manual mode when input active genset will 30 Aux Manual Start start automatically when input inactive genset will stop automatically 31 Reserved 32 Reserved 33 Simulate Stop key An external button can be connected and press
64. ntroller Version 1 0 2014 08 27 Page 100 of 100
65. onding operations information Controllers only execute the orders by pre set Detail orders as following No SMS Orders Pass back Information Description GENSET ALARM Wide stopping alarm SYSTEM IN STOP MODE At rest status in GENSET AT REST stop mode SYSTEM IN MANUAL TEE MODE cd GENSET AT REST 4 SMS SYSTEM IN AUTO MODE Atrest status in A of genset GENSET GENSET AT REST Auto mode 9 SYSTEM IN STOP MODE Running status in GENSET IS RUNNING stop mode SYSTEM IN MANUAL hee sis in OE EE GENSET IS RUNNING SYSTEM IN AUTO MODE Running status in GENSET AT RUNNING stop mode Generator is GENSET ALARM shutdown alarm or trip alarm SMS STOP MODE NOT sTaRT Cannot start in 2 stop mode Start genset STARI Start in manual SMS START OK T mode Cannot start in AUTO MODE NOT START auto mode SMS STOP 3 MODE SMS STOP OK Set as stop mode SMS 4 MANUAL SMS MANUAL MODE OK Set as manual mode MODE 5 PMS AUT SMS AUTO MODE OK Set as auto mode MODE Pass back information can SMS i m 6 be set via controller Gets details information of genset DETAIL software Anote When sending orders users need to follow SMS orders in above form and all the HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 71 of 100 HGM96XX Series Genset Controller letters must be
66. ontroller detects the warning signal alarm only and not stop genset Warnings as following Gg When controller detects the speed is higher than the set 1 Over Speed Warn WM value it will send warn signal When controller detects the speed is lower than the set 2 Under Speed Warn NN value it will send warn signal 3 Loss of Speed Signal When controller detects the speed is O0 and the action select Warn Warn it will send warn signal Over Frequency When controller detects the frequency is higher than the set 4 Warn value it will send warn signal 5 Under Frequency When controller detects the frequency is lower than the set Warn value it will send warn signal Vol W When controller detects the voltage is higher than the set 6 Over Voltage Wan value it will send warn signal When controller detects the voltage is lower than the set 7 Under Voltage Warn value itwill send warn signal When controller detects the current is higher than the set 8 Over Current Warn un f value it will send warn signal 9 Fail to Stop When generator not stops after the stop delay is over When controller detects the charger voltage is lower than the 10 Charge Alt Fail MOR set value it will send warn signal When controller detects the battery voltage is higher than the 11 Battery Over Voltage Mn set value it will send warn signal i5 Battery Under When controller detects
67. p Warn NK value it will send warn signal 03 Pressure Sensor When controller detects the sensor is open circuit and the Open action select warn it will send warn signal When controller detects the oil pressure is lower than the set 24 Low OP Warn n value it will send warn signal When controller detects the sensor is open circuit and the 25 Level Sensor Open ie action select warn it will send warn signal When controller detects the oil lever is lower than the set 26 Low Level Warn uS value it will send warn signal Se Flexible Sensor 1 When controller detects the sensor is open circuit and the Open action select warn it will send warn signal og Flexible Sensor 1 When controller detects the sensor value is higher than the High max set value it will send warn signal 28 Flexible Sensor 1 When controller detects the sensor value is lower than the Low min set value it will send warn signal 40 Flexible Sensor 2 When controller detects the sensor is open circuit and the Open action select warn it will send warn signal 31 Flexible Sensor 2 When controller detects the sensor value is higher than the High max set value it will send warn signal 32 Flexible Sensor 2 When controller detects the sensor value is lower than the Low min set value it will send warn signal 33 Digital Input Warn When digit input port is set as warning and active controller HGM96XX Series Genset Controller Ve
68. peed sensor shielding line is 17 MP2 0 5mm recommended B has already connected 18 MP 1 with speed sensor 2 Ground connected is Details see form 2 19 Aux Input 7 1 0mm active BS 3 20 Normally close output E Details see form 21 Aux Output 4 1 5mm Public points of relay 22 Normally close output rated 7A 23 ECU CAN 24 l CUCANH mme Impedance 1200 shielding wire is recommended its single end earthed 25 ECU CANL 0 5mm 26 RESERVE Empty terminal 33 RS485 34 RS485 pem Impedance 1200 shielding wire is recommended its single end earthed 35 RS485 0 5mm Normally close output 2 36 2 5mm rated 7A Aux N ll 37 UI Ge Sean ST ee GURU pecie See font rated 7A o 38 2 5mm Public points of relay Normally close output 2 39 Aux Output 6 2 5mm rated 7A HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 37 of 100 HGM96XX Series Genset Controller 40 2 5mm Public points of relay 2 Connected to A phase of mains 2A fuse is AT ME nmm recommended HGM9610 without 2 Connected to B phase of mains 2A fuse is 4e Mans olagita tomm recommended HGM9610 without 2 Connected to C phase of mains 2A fuse is di i d nomm recommended HGM9610 without 44 Mains Voltage N inm Connected to N wire of mains HGM9610 without 45 Genset Voltage L1 Lomm Connected to A phase of genset 2A f
69. r No Function ee Remarks 1 B 2 5mm Connected with negative of starter battery Connected with positive of starter battery If 2 Bt 2 5mm wire length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 Emergency stop 2 5mm Connected with B via emergency stop button 4 Fuel relay output 1 5mm B is supplied by 3 terminal rated 16A B is supplied by 3 Connected to 2 5 Some Term terminal rated 16A starter coil B is supplied by 2 2 6 Aux Output 1 1 5mm terminai gated T B is supplied by 2 Details see form 2 7 Aux Output 2 1 5mm ett Fated 7A 2 B is supplied by 2 2 8 Aux Output 3 1 5mm terminal rated 7A HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 36 of 100 HGM96XX Series Genset Controller Connected with charger starter s D WL 9 Charger D 1 0mm terminals Being hang up If there is no this terminal i tane inoia Lomm Ground connected is SR i active B 44 Aue inate jomit Ground connected is d i active B Ground connected is 12 Aux 1 0mm Belles vmm active B Details see form ome ea AE domm Ground connected is 3 ih active B e xe nuts ee Ground connected is VE active B 15 Ruse nowe Ponce Ground connected is P l active B 16 Magnetic Pickup Connected with S
70. r switch on Otherwise switch on is completed If transfer failed and warning SELECT Enable there is alarming signal whatever switch on or off failure B If Open breaker detect is SELECT Disable Generator load is transferred into generator unload after the delay of switch off switch off is completed Generator unload is transferred into generator load after the delay of switch on detecting HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 27 of 100 HGM96XX Series Genset Controller transfer failure while switch on outputting When detecting time out if switch on failed to wait for switch on Otherwise switch on is completed If transfer failure warning is SELECT Enable there is warning signal that switch on fail 2 If input port is not configured as Close Mains Auxiliary Generator un load is transferred into generator load close generator output Generator load is transferred into generator un load open generator output Anote When using ATS of no interposition switch off detecting should SELECT Disable When using ATS of having interposition switch off SELECT Disable or SELECT Enable both are OK If choose SELECT Enable switch off output shouldbe configured When using AC contactor switch off SELECT Enable is recommended HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 28 of 100 6 PROTECTION 6 1 WARNINGS HGM96XX Series Genset Controller When c
71. rsion 1 0 2014 08 27 Page 30 of 100 HGM96XX Series Genset Controller sends corresponding warning signal When select GSM enable but the controller couldn t detect GSM model controller sends corresponding warning signal 34 GSM Com Fail When controller detects earth current is greater than value of 35 Earth Fault setting and the action Warning alarm is set it will send a warning alarm signal HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 31 of 100 HGM96XX Series Genset Controller 6 2SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to stop the generator Shutdown alarms as following When controller detects emergency stop signal it will send a 1 Emergency Stop stop signal When controller detects the speed value is higher than the set 2 Over Speed 2 f value it will send a stop signal When controller detects the speed value is lower than the set 3 Under Speed Rb value it will send a stop signal j Loss Of Speed When controller detects speed value equals to 0 and the Signal action select Shutdown it will send a stop alarm signal When controller detects the frequency value is higher than the 5 Over Frequency Mn set value it will send a stop signal 6 Under When controller detects the frequency value is lower than the Frequency set value it will send a stop signal When controller de
72. s percentage of TER generator rated frequency When 6 g 0 200 85 generator frequency under load Frequency frequency it won t enter into normal running 7 Volt Trans PT 0 1 0 0 Disable 1 Enable Volt 8 EN ER 0 200 120 Setting value is percentage of Shutdown generator rated volt Delay value 9 Under Volt 0 200 80 default 3s also can be set Shutdown Setting value is percentage of 10 as Freg 0 200 114 generator rated freq Delay value Shutdown default 2s also can be set Setting value is percentage of 11 A AL 0 200 80 generator rated freq Delay value Shutdown default 3s also can be set Setting value is percentage of Over Volt generator rated X volt Delay e Warn Wim Pe value default 5s and return value default 10896 also can be set Setting value is percentage of Under Volt o generator rated volt Delay value 13 WEE SS default 5s and return value default 8696 also can be set Setting value is percentage of Over Freq a generator rated freq Delay value 14 Warn redeo RS default 5s and return value default 10896 also can be set Setting value is percentage of Under Freq o o generator rated freq Delay value T9 vana EE SS default 5s and return value default 8696 also can be set 16 Loss of Phase 0 1 1 0 Disable 1 Enable HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 44 of 100 HGM96XX Series Genset Controller
73. s percentage of rated Over Speed 1 speed and delay value default 5s Wam 10 200 KOR REG default 108 also can be set Setting value is percentage of rated Under Speed S 8 speed and delay value default 5s Warn 09s SS and return value default 9096 also can be set 11 Battery Rated 0 60 0 V 24 0 Standard for detecting over under Voltage voltage of battery Setting value is percentage of rated Battery Over S B voltage of battery Delay value in Volts WER dene default 60s amp return value default 115 also can be set Setting value is percentage of rated Battery Under B o voltage of battery Delay value fs Volts WEE ES default 60s amp return value default 90 also can be set HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 42 of 100 Charge Alt Fail HGM96XX Series Genset Controller 0 60 0 V 8 0 In normal running when charger D WL voltage under this value charge failure alarms Delay value default 10s amp return value default 10 0V also can be set Start Attempts 1 10 times Max Crank times of crank attempts When reach this number controller will send start failure signal Crank Disconnect 076 See form 5 There are 3 conditions of disconnecting starter with engine Each condition can be used alone and simultaneously to separating the start motor and genset as soon as possible Disconnect Generator Freq 0 200 24 Wh
74. safety run 26 Remote PC Output This port is controlled by communication PC m POM Power for GSM module GSM module is reset when GSM communication failed 28 Reserved 29 Close Generator Control generator to take load 30 Open Breaker Control generator to off load 31 Close Mains Control mains to take load 32 Reserved 33 Start Relay T Fuel Relay Action when genset is cranking and disconnect when stopped completely Used for engine which has idles Close before We alfo starting and open in warming up delay Close during stopping idle mode and open when stop is completed 36 Raise Speed Action in warming up delay 3 Speed Action between the period from stop idle to failed to stop Used for engines with ETS electromagnet 38 ETS Control Close when stop idle is over and open when pre set ETS delay is over Active 0 1s when controller enter into stop idle 39 Pulse Drop speed used for control part of ECU dropping to idle speed HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 52 of 100 HGM96XX Series Genset Controller 40 ECU Stop Used for ECU engine and control its stop 41 ECU Power Used for ECU engine and control its power Active 0 1s when controller enter into warming 42 Pulse raise speed up delay used for control part of ECU raising to normal speed 43 Crank Success Close when detects a successful start signal 4
75. stop signal 2 High Temp When controller detects temperature is higher than the set Shutdown value it will send a stop signal 18 Pressure Sensor When controller detects sensor is open circuit and the action Open select shutdown it will send a stop signal 46 Low OP When controller detects oil pressure is lower than the set Shutdown value it will send a stop signal o0 Level Sensor When controller detects sensor is open circuit and the action Open select shutdown it will send a stop signal di Flexible Sensor When controller detects sensor is open circuit and the action 1 Open select shutdown it will send a stop signal T Flexible Sensor When controller detects the sensor value is higher than the 1 High max set value it will send stop signal 03 Flexible Sensor When controller detects the sensor value is lower than the 1 Low min set value it will send stop signal T Flexible Sensor When controller detects sensor is open circuit and the action 2 Open select shutdown it will send a stop signal o5 Flexible Sensor When controller detects the sensor value is higher than the 2 High max set value it will send stop signal op Flexible Sensor Wien controller detects the sensor value is lower than the 2 Low min set value it will send stop signal y When digital input port is set as shutdown and the action is 27 Digital Input Port PEL active it will send a shutdown signal When controller detects the
76. t in order to prevent disturbance to controller or others equipment 4 AC Input Current input of controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct NOTE ICOM port must be connected to negative pole of battery WARNING When there is load current transformers secondary side prohibit open circuit 5 Withstand Voltage Test CAUTION When controller had been installed in control panel need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 69 of 100 HGM96XX Series Genset Controller 14GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 14 1GSM SHORT MESSAGE ALARM When controller detects alarm it will send short message to phone automatically Anote All alarms about shutdown trip and stop and trip will be sent to the pre set phone Warnings are sent to the phone according to the pre set HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 70 of 100 HGM96XX Series Genset Controller 14 2GSM SHORT MESSAGE REMOTE CONTROL Users send order message to GSM module then controller will make actions according to this SMS order and pass back corresp
77. tects the voltage value is higher than the 7 Over Voltage d set value it will send a stop signal When controller detects the voltage value is lower than the set 8 Under Voltage A value it will send a stop signal If genset start fail within setting of start times controller will 9 Fail To Start j send a stop signal When controller detects the current value is higher than the 10 Over Current 2 4 Set value it will send a stop signal 4 Maintenance When count down time is 0 and the action select Shutsownr Due it will send a stop alarm signal When controller gets stop signal from engine via J1939 it will 12 ECU shutdown send a stop signal When controller NOT gets data from engine via J1939 it will 13 ECU Com Fail send a stop signal When controller detects reverse power value power is Reverse Power 14 negative is lower than the set value and the reverse power Shutdown ER e action select shutdown it will send a stop alarm signal 15 Over Power When controller detects reverse power value power is Shutdown positive is higher than the set value and the reverse power HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 32 of 100 HGM96XX Series Genset Controller action select shutdown it will send a stop signal Temp Sensor When controller detects sensor is open circuit and the action We Open select shutdown it will send a
78. ted into mains load After cooling time controller will stop genset and make it into at rest mode until there is abnormal of mains When mains is abnormal again genset will be started automatically and into normal running then controller send signal to making generator switch on and control the ATS as generator load If not like this please check ATS wires connection of control part according to this manual If there is any other question please contact Smartgen s service HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 65 of 100 HGM96XX Series Genset Controller 12TYPICAL APPLICATION HGM9610 typical application diagram Icom E em N N B A AUX 37 AUX AUX OUTPUT4 YA 38 OUTPUT1 OUTPUT2 OUTPUTS 49 50 51 js i USB BE 5 5 6 5 5 GH d 11 12 13 14 15 19 55 23 24 25 x Er D ul d E N ol of sl wo of N o i i u a El E El Efe lE E E a l 5 ei ei Si S 2 9 Ld 51 51 S 51515 515 IP ka u X H o u u u a aj al ajajajaja o ui wi 2 Z z Z Z Z Z Z Z o e ol oO ll Sel Sel Se Se Be Se a o a 231 21 231 31 2 3 gt lt z a lt z 3 3 z lt z z 8 8 8 SIUL i MAGNETIC H ape rpg vem Starter motor ES HGM9620 typical application diagram LOAD 3 gt 2 ICOM IN2 SWITCH1 ie SWITCH2 A KS Si U 1 1 R A 109 zv Ne S CS wi x y W i 1 T E u ebe BH N Sos l IM eme SS ms ji Ti A ad S A
79. ter of wire which from power supply to battery must be over 2 5mmY If floating charge configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working 2 Speed Sensor Input NOTE Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to No 16 terminal in controller while another side is hanging in air The else two signal wires are connected to No 17 and No 18 terminals in controller The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 3 Output And Expand Relays Acaution All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or increase resistance capacitance return circuit when coils of relay has AC HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 68 of 100 HGM96XX Series Genset Controller curren
80. ting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is too high or not Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive be connected with the emergency stop input Check whether the circuit is open Check the oil pressure sensor and its connections Check the temperature sensor and its connections Check related switch and its connections according to the information on LCD Check programmable inputs Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Check starter connections Check starting batteries Check ATS Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check RS485 transfer model whether damage or not Check communication port of PC whether damage Check connections of CAN high and low polarity Check if correctly connected of 1200 resister Check if type of engine correct Check if connections from controller to engine and setting of outputs correct Get information from LCD of alarm page If there is detailed alarm check engine according to description If not please refer to engine manual according to SPN alarm code HGM96XX Series Genset Co
81. urve Type 0 15 7 SGX See form 4 Open Circuit 0 Warn 1 Shutdown E Action gee 2 No action HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 46 of 100 HGM96XX Series Genset Controller Shutdown when oil pressure lower Low OP than this value Detecting only after kP 1 S Shutdown WEE ES safety delay is over The delay value default 3s also can be set Warn when oil pressure higher than this value Detecting only after safety 4 LowOPWarn 0 1000 kPa 124 delay is over The delay value default 5s and return value default 138 also can be set Liquid Level Sensor 1 Curve Type 0 15 4 SGH See form 4 Open Circuit 0 Warn 1 Shutdown E Action One E 2 No action Warn when level lower than this Low Level value It is detecting all the time The g Warn WER n delay value default 5s and return value default 15 also can be set Flexible Sensor 1 PER Sensor 0 Disable 1 Enable can be set as 1 1 Setting 0 1 0 temperature pressure liquid lever sensor Flexible Sensor 2 Flexible Genser 0 Disable 1 Enable can be set as 1 2 Setting 0 1 0 temperature pressure liquid lever sensor Flexible Input Ports Flexible Input Port 1 1 cant p 0 50 28 Remote start on load See form 3 Setting 0 Closed to active 2 Activo Typa SN S 1 Open to active Flexible Input Port 2 Contents High temperature shutdown i
82. use is recommended 46 Genset Voltage L2 jme Connected to B phase of gen set 2A fuse is recommended 47 Genset Voltage L3 E Connected to C phase of gen set 2A fuse is recommended 48 Genset Voltage N 1 0mm Connected to N wire of gen set 49 Genset Current CT1 dnm Outside connected to secondary coil of current transformer rated 5A 50 Genset Current CT2 eech Outside connected to secondary coil of current transformer rated 5A 51 Genset Current CT3 t Outside connected to secondary coil of current transformer rated 5A 52 Genset Current COM 1 5mm See following installation instruction 53 Bath Cunen 1 5mm Outside connected to secondary coil of current 54 1 5mm transformer rated 5A 55 Aux input 8 W mme Ground connected is Details see form active B 3 56 Aux sensor 1 1 0mm Connected to temperature 5 Wf E imme oil pressure or fuel level sensors 58 Oil pressure sensor 1 0mm Connected to oil pressure Details see form sensor 4 59 Temperature sensor 1 0mm SEBES sensor 60 Fuel level sensor imme VEER lo IUE leve sensor 61 Sensor COM y Public terminal of sensor B has already connected 2 E SS RX a Connected to GSM module HGM96XX Series Genset Controller Version 1 0 2014 08 27 Page 38 of 100 HGM96XX Series Genset Controller 64 RS232 TX 0 5mm Anote USB ports in controller rear panel are programmable parameter ports user can directly configure controller via PC A

HGM9200-HGM9300-HGM9400 INSTRUCTION V

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