operating and servicing manual
Contents
1. SPECIMEN For all documents not supplied with the appliance l l Printed Faxed and Downloaded 98 118 US 2 0 10 2005 A2. the right to change them at any moment INSTALLATION AND HANDLING Just one person is required for handling the appliance For ease of use it is recommended that the machine is placed on a table or work surface so a to have the control panel in front of you recommended height 90 cm to be adapted to suit the user CAUTION For any handling operation including unpacking of the machine do not hold or lift the machine by the protective cover 1 fig A CAUTION Check that the cover 1 is in the closed position before plugging the power cord 10 into the mains socket fig C IMPROPER USE This machine is exclusively meant to be used by qualified personnel in the context of a professional job and NOT in the context of private work Any use of the machine which does not observe the instructions in this manual must be considered as unsuitable and thus dangerous 1 Do not use this machine for mixing anything other than foodstuffs 2 Do not use this machine for mixing frozen products 3 Do not overload the machine beyond the limits of its bowl capacity i e 2 5 kg of flour plus 1 5 kg of water 4 kg of stiff dough 4 Cleaning with a water jet or under pressure is not allowed 5 For electrocution risk protection reasons never plunge the base into water or any other liquid 6 Unplug the appliance before carrying out any work on it cleaning maintenance or repair 98 118 US 2 0 10 2005 7 The use of spare part
3. 118 US 2 0 10 2005 b TROUBLE SHOOTING Identify the exact cause for stopping of the machine In all cases if the problem persists switch off the machine disconnect the power cord 10 and call a technician from the maintenance department or contact an approved SANTOS retailer The machine does not start e Check the mains power supply and the state of the power cord 10 e Within the machine check the state of the electric wires and connections at the grommet 12 at the On Off switch 13 fig F e Check the electrical components and replace them one at a time switch capacitor protective cover starting relay motor The machine stops at an overload A foreign body in the bowl 3 or intense operation can result in an overload of the motor Under these conditions the over current protection system 13 can go into action and stop the operation of the machine e See the motor overload safety part The motor makes noise Check the tightening of the reduction gear 6 If the reduction gear is not correctly tightened this results in premature wear of the reduction gear wheel and worm screw Note Always replace the gear wheel and worm screw at the same time e Tighten the 2 reduction gear securing screws 4 The bowl does not rotate The bowl is not driven by the motor It rotates under the dough mixing action When mixing begins it is necessary to help the bowl to turn manually As soon as all the flour i
4. 65 1 These values are given as an example The exact electrical characteristics of your machine are noted on its identification plate 2 Noise level measured as acoustic pressure of the machine under load at 1 m from its axis according to standard EN 31201 98 118 US 2 0 10 2005 A ELECTRICAL WIRING DIAGRAMS Wiring diagram 100 120V 50 60Hz Blue Capacitor On Off Cover safety system White White Green yellow ik 98 118 US 2 0 10 2005 ay Wiring diagram 220 240V 50 60Hz Brown Black Capacitor White White 4 r E Starting relay White 4 On ott c fl P1 Cover safety P2 evctam White Lj White Green Yellow FR 98 118 US 2 0 10 2005 4 Component identification table ITEM Description 1 Protective cover Bowl Lock ping Reduction gear securing screw Reduction gear 2 3 4 5 Adjustable brake 6 7 8 Mixing fork Base 9 Capacitor 10 Power cord 11 Identification plate 12 Grommet 13 Switch 14 Cover safety switch 98 118 US 2 0 10 2005 A 98 118 US 2 0 10 2005 These photographs and images are given as an example and are non contractual Santos reserves the right to change them at any moment 98 118 US 2 0 10 2005 5 SS santos j WARRANTY CERTIFICATE WARRANTY This appliance is guaranteed for twelve months from the date of manufacture appearing on the ide
5. Av Roger SALENGRO 69120 VAULX EN VELIN LYON FRANCE HEREBY DECLARES THAT THE MACHINE DESIGNATED ON THE IDENTIFICATION PLATE AFFIXED e UNDER THE APPLIANCE e ON THE WARRANTY CERTIFICATE ON THE LAST PAGE OF THIS MANUAL COMPLIES WITH THE PROVISIONS OF THE machines DIRECTIVE AS MODIFIED Directive 98 37 CEI AND THE NATIONAL LEGISLATION TRANSPOSING IT IT ALSO COMPLIES WITH THE PROVISIONS OF THE FOLLOWING EUROPEAN DIRECTIVES No 73 23 dated 19 02 73 Low voltage directive No 89 336 CEM directive No 2002 95 CE RoHS directive No 2002 96 CE WEEE directive The machine complies with the provisions of the following harmonised European standards NF EN ISO 12100 1 and 2 2004 Machine safety devices General design principles NF EN 60204 1 2006 Machine safety devices Machine electrical equipment General regulations NF EN 453 2000 Machines for alimentary products DOUGH MIXERS Health and safety instructions SIGNED IN VAULX EN VELIN ON 01 10 2007 SIGNATORY S TITLE CHIEF EXECUTIVE OFFICER SIGNATORY S NAME JACQUES FOUQUET SIGNATURE 98 118 US 2 0 10 2005 Ah IMPORTANT SAFEGUARDS When using cleaning or maintaining the machine always follow these instructions Read all instructions Note To facilitate understanding of the following paragraph consult the diagrams located at the end of the manual These photographs and images are given as an example and are non contractual Santos reserves
6. INE Sus tet Sut taret e ast pre pA uH aaa 8 FRENCH BREAD 9 CLEANING paaa 9 SAFETY SYSTEMS MAINTENANCE 10 MOTOR OVERLOAD SAFETY SYSTEM nement 10 TOOL ACCESS SAFETY SYSTEM 10 MAINTENANCE ana AN te etait DA 11 Spare D E M 11 TROUBLE SHOOTING ssssssesssssssssssesssesssessdossesssssssoessso stosssossoosses odssso sosssdss sssse cessdo ssss sesi RENE 12 The machine does Not SEDE se nn E EE E naine 12 The machine stops at an overload uie t ANAN 12 The motor MICS TOTS ns PAA AA AA nb ht 12 The bowldoesqaut TODO usque D etra note 12 The bowl rotates too TAS m 12 The machine stops while mixing uasa rer Dead ae de 12 Flour falls out of the bow La H 13 TECHNICAL CHARACTERISTICS OF THE MACHINE eee etes seen seen netos aeta sna 14 TECHNICAL CHARACTERISTICS P 14 98 118 US 2 0 10 2005 Ah ELECTRICAL WIRING DIAIGCRAMS P 15 Wiring diagram 100 1 20V SV 15 Wiring diagram 220 240V QU DUEES saaan 16 Component identificution DIE AN AN ten nana 17 qiu Me P REESE 18 WARRANTY CERTIEICA TR ivcciscsccnscsascavccnscasvecsescsveinensiieesonseneceeascauscesssdvccnsoatoscsenssvecbaccnaconionnens 20 APPLIANCE IDENTIFICATION PILATE cisesscovscasseassstvccaesiscncsoassecconssenswenscesseusciasonssosvencoeissaess 20 98 118 US 2 0 10 2005 a CE DECLARATION OF COMPLIANCE THE MANUFACTURER SANTOS SAS 140 150
7. SANTOS SAS 140 150 AVENUE ROGER SALENGRO 69120 VAULX EN VELIN LYON FRANCE 8 TEL 33 0 472 37 35 29 SANTOS FAX 33 0 478 26 58 21 E Mail santos santos fr www santos fr No 18 10 LITRE DOUGH MIXER OPERATING AND SERVICING MANUAL IMPORTANT documents in this manual to be kept carefully e CE DECLARATION OF COMPLIANCE e GUARANTEE CERTIFICATE Coffee grinders Fruit juicers Mixers Blenders Drink dispensers Planetary mixers Cheese graters Ice crushers Mincers Vegetable slicers Dough mixer Moulins a caf Presse fruits Mixers Blenders Distributeurs de boissons Batteurs m langeurs P trin Rapes a fromage Broyeurs gla ons Hache viande Coupe l gumes MODELES DEPOSES FRANCE ET INTERNATIONAL INTERNATIONALLY PATENTED MODELS CONTENTS CE DECLARATION OF COMPLIANCE esters 4 IMPORTANT SAFEGUARDS siens 5 INSTALLATION AND HANDLING naan aanak aha baa 3 IMPROPER 5 ELECTRICAL CONNECTION tissus Qe AD BANSA TINANIMAN 6 COMMISSIONING See Ga DAANG en NA LAAN 6 RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE 6 YOUR No IS DOUGH MIXER Ju KANA KGNKABIIN KAHABAGAN KANINA ND 7 DESCRIPTION OF THE MACHINE 7 OPERATION OF THE MACHINE saines 8 START UP ae AN 8 Assembly and PrepPaAllON is nina Sin nan nn Sin en sion nt 8 OPERA TION ohne ee I 8 Adjust the brake so that the dough mixing proceeds correctly ss amp STOPPING OF THE MACH
8. ed in order to reduce any impact on the environment For more information please contact your Retailer or the SANTOS For eliminating or recycling components of equipment please contact a specialized company or contact SANTOS The electronic products not undergoing a selective sorting are potentially dangerous for the environment The damaging materials should be eliminated or recycled according to the regulations in force 98 118 US 2 0 10 2005 Ab YOUR No 18 DOUGH MXER e This sturdily built cast aluminium dough mixer with a stainless steel bowl and mixing fork and a polycarbonate protective cover is designed for professional use HOTELS RESTAURANTS COMMUNITIES PIZZERIAS BAKERIES MANUFACTURERS OF DIETING PRODUCTS etc e The dough mixer is particularly suitable for preparing stiff dough such as that used for bread tart bases and pizzas Its bowl has a capacity of 10 litres and can be used for preparing 4 kg of stiff dough 2 5 kg of flour DO NOT overload the mixer with a quantity of more than 4 kg e The No 18 dough mixer is ideal for preparing all types of pastries minces etc e During operation the tool rotates at constant speed and rotation of the bowl is ensured by mixing of the dough A brake adjustable by a knob 5 can be used to set the rotation speed of the bowl during mixing DESCRIPTION OF THE MACHINE 1 Tilting protective cover 1 fig B 2 Lock pin 2 for tilting of the reduction gear 6 and
9. es before the end the dough obtained must be STIFF about 24 C after mixing Allow the dough to rest after mixing for about 30 minutes minimum Shape your loaves and allow them to rise for about 2 hours For baking use an appropriate oven and load at 220 C The duration of the baking will be 1 hour per kg of bread 20 min for a 300 g baguette CLEANING IMPORTANT e In all cases stop the machine and unplug its power cord 10 It is advisable to clean the machine as soon as the mixing is completed Cleaning will be easier before the foodstuffs dry in the bowl 3 on the protective cover 1 or on the mixing fork 7 The base 8 should be cleaned with a damp sponge and then dried 98 118 US 2 0 10 2005 SAFETY SYSTEMS MAINTENANCE MOTOR OVERLOAD SAFETY SYSTEM The On Off switch 13 switches automatically to O REMARKS Mixing dough requires heavy work from the motor It is thus normal for the motor to heat up It has been designed for the purpose It is however protected by a thermal circuit breaker built into the On Off switch 13 Should there be an overload or jamming for example this circuit breaker will trip In this case remove the cause of the trouble and allow the motor to cool wait for a few moments for automatic resetting of the circuit breaker then operate the On Off switch to start the motor If the problem persists switch off the machine unplug the power cord from the mains 10 a
10. fork assembly after the two screws 4 have been loosened 3 Two screws for locking the reduction gear and fork 7 assembly 4 On Off luminous switch 13 operating without voltage with a manually reset thermal circuit breaker 5 Brake adjusting knob 5 to set the bowl rotation speed 98 118 US 2 0 10 2005 a OPERATION OF THE MACHINE START UP Assembly and preparation fig B 1 The protective cover 1 is hinged The lower position is the work position The upper position gives complete access to the bowl and fork In this position 2 The reduction gear 6 is fitted around the motor shaft the reduction gear is tightened by the 2 screws 4 The stable positions are ensured by a pin 4 3 Installation of the bowl 3 fig D The bowl rotates freely around the base pin and can be removed by raising it first raise the cover 1 the reduction gear 6 and the fork 7 4 Installation of the fork 7 fig E protective cover 1 raised reduction gear 6 up install the fork 7 so that the bayonets are aligned with the fork groove OPERATION 1 Switch on the power by plugging the power cord 10 into the mains 2 Place the fork 7 on the reduction gear output shaft align the bayonet with the groove Swivel the reduction gear 6 and align it with its lower position fork in the bowl Lock and fasten the reduction gear by the screws 4 Fill the bowl 3 with the necessary ingredients see the co
11. nd call a technician of the maintenance department or contact an approved SANTOS retailer TOOL ACCESS SAFETY SYSTEM The machine can start only if the protective cover 1 is lowered e the opening of the cover 1 stops the machine and all its moving parts e Interruption of the power supply stops the machine Restarting of the machine requires a fresh action on the switch 13 For safety reasons it is prohibited to insert a finger or part of one s hand into the opening for adding ingredients Fig F 98 118 US 2 0 10 2005 4A MAINTENANCE Before carrying out any work on the machine it must be unplugged from the mains and the motor start capacitor discharged Discharging the capacitor Using a screwdriver with an insulated handle touch the 2 capacitor connections 9 You should see an electric arc which means that the capacitor has been discharged Spare parts IMPORTANT Use of spare parts other than certified original SANTOS parts is prohibited This machine requires no specific maintenance The bearings are lubricated for life If work is required to replace worn parts such as the grindstones or the electric or other components refer to the parts list see exploded view at the end of the manual For all spare part orders see references in the exploded view at the end of the manual state gt the type gt the machine serial number and gt the electrical specifications 16 recorded under the machine 98
12. ntification plate The guarantee is strictly limited to the free replacement of any original part acknowledged by us as being defective as a result of a fault or a manufacturing defect and identified as belonging to the appliance in question It does nor apply to damage resulting from an installation or use which does not comply with the instructions supplied with each appliance user manual or in the event of an obvious lack of maintenance or non observance of basic electrical safety rules All part replacements under warranty are made after return of the defective part to our workshops carriage paid accompanied by a copy of this warranty certificate on which the serial number of the appliance is shown All appliances have an identification plate bearing a serial number identical to that on this warranty certificate In the event of serious damage which is deemed only to be repairable in our workshops and after agreement from our services all appliances under warranty are to be dispatched by the client carriage paid If the appliance is repaired outside the warranty the forwarding and return transport is the responsibility of the client Parts and labour are invoiced at the prices in force spare parts price hourly labour cost All repairs will be subject to a prior estimate which should be agreed before repair In the event of a dispute the Courts for the manufacturer s area Lyons alone have jurisdiction APPLIANCE IDENTIFICATION PLATE
13. s wet the system operates alone and it is then necessary to brake the bowl to ensure correct mixing The bowl rotates too fast To ensure correct mixing it is necessary to brake the bowl e Turn the butterfly screw 5 located on the side of the bowl to lock it And or slow the rotation of the bowl by holding it with both hands The machine stops while mixing 98 118 US 2 0 10 2005 45 santos e Check the correct position of the protective cover 1 e Ifthe bowl is overloaded too much flour in the bowl during rotation of the fork too much stiff dough could gather around the fork and slightly raise the protective cover 1 thus stopping the machine e Clear the fork or lower the cover to start the motor Flour falls out of the bowl If the bowl is too heavily loaded before the flour is completely wet a small quantity can be ejected from the bowl e Reduce the load quantity of flour in the bowl 98 118 US 2 0 10 2005 45 TECHNICAL CHARACTERISTICS OF THE MACHINE TECHNICAL CHARACTERISTICS Model18 Single phase Power supply voltage NAG 220 240 100 120 Frequenc 50 60 50 60 Motor Power Power consumption 650 Motor speed 1450 at 50Hz 1700 at 60Hz Tool fork speed rom 70 at 50Hz 84 at 60Hz Bowl content I 9 9 Maximum useful content of the bowl kg 4 Dimensions Height mm 420 Width mm 350 Depth mm 500 Weight Net weight kg 17 Packed weight kg 19 Noise 2 dBA
14. s other than certified SANTOS original parts is prohibited ELECTRICAL CONNECTION e The electric power supply for the machine is available in 2 single phase voltages 1 110 120 V 50 60 Hz Model 18V1 2 220 240 V 50 60 Hz Model 18 Line protection the machine should be connected to a standard 2 pole earth electric socket The system should be fitted with an RCD and a fuse rated at 16A The appliance must be earthed fig B CARE e Before connecting the machine check that the mains electrical voltage is the same as the voltage for your appliance Its value is shown gt either on the identification plate 11 under the machine gt oron the identification plate on the last page of this manual e f the power cable 10 is damaged it should be replaced by a special assembly available from approved SANTOS dealers or from SANTOS COMMISSIONING Carefully clean the parts entering into contact with the foodstuffs fig B e Clean the protective cover 1 the bowl 3 and the mixing fork 7 using a non abrasive sponge and a standard washing liquid RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE This equipment is marked with the selective sorting symbol relating to wastes from electrical and electronic equipment It signifies that this product should be taken over by a selective collection system conforming to the Guideline 2002 96 EC WEEE part Professional Equipment so that it can be either recycled or dismantl
15. unter indications Lower the protective cover 1 Actuate the On Off switch 13 to begin the dough mixing The bowl is not driven by the motor and it is advisable to help it to turn by hand until all the flour is wet ONDARY Adjust the brake so that the dough mixing proceeds correctly e f the bowl is too free it turns too fast and the fork tends to make a hole in the dough instead of mixing it Tighten the brake 5 e f the bowl is too tight it turns too slowly and the dough tends to climb to the top of the fork Loosen the brake 5 When the dough is mixed loosen the two screws 4 raise the fork and remove it if necessary The bowl is removed from its pin and can be easily transported STOPPING OF THE MACHINE The machine is stopped by 98 118 US 2 0 10 2005 Ab 1 actuating the On Off switch 13 2 or raising the protective cover 1 3 or unplugging the power cord 10 from the mains FRENCH BREAD To mix 4 kg of stiff dough use 2 5 kg of baker s flour 1 5 of water 60 of the weight of the flour 45 g of salt 30 g per litre of water 45 g of baker s yeast 30 g per litre of water Very important the temperature of the water in normal ambient conditions must be about 14 C Use warmer water if the ambient temperature is lower e g for an ambient temperature of 5 C use water at 30 C Slowly mix the flour the water and the yeast knead for 10 to 12 min Add the salt only 3 minut
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