Cygnus HPG One User Manual
Contents
1. 1 7 AboutFirefly Firefly is the market leading expert in the design and manufacture of off grid portable Hybrid Power Solutions for temporary and permanent power applications Firefly has built its highly regarded reputation within the industry based on excellent customer service and product reliability Founded in 2007 the Company continues to develop innovative solutions to cater to the needs of its ever growing customer sectors The Company offers green energy products and services that meet the needs of environmentally concerned individuals and organisations internationally that are looking to reduce their carbon emissions caused by the use of fossil fuels and diesel powered equipment The unique range of renewable technology solutions produce zero emissions are truly silent running and eliminate the need for fuel The systems are manufactured in the UK under an ISO 9001 2008 approved quality control system Component suppliers are carefully selected to ensure high levels of reliability and performance of the final product Installation and stringent testing is carried out to ensure compliance with EU and local legislation where applicable CYGHPG1 2 3 5 User Manual V1 6 Page 7 N Ye HYBRID POWER GENERATOR 2 GETTING STARTED 2 1 Storage 1 Cygnus HPG is designed to be used and stored outside However to prevent unnecessary weathering it is recommended that the unit is stored inside when possible 22. 19 19 Ag 19 WHA FireFly CLEAN ENERGY HY CY GNILJS HYBRID POWER GENERATOR TABLE OF CONTENTS 4 Appendices 4 1 Connecting To A Fuel Generator For Automatic Stop Start 4 1 1 Control Panel Auxiliary Connections 4 1 2 Bus Bar Auxiliary Connection 4 2 Earthing Cygnus HPG 4 2 1 When Used Inline With A Secondary Paier Safe 4 2 2 When Used As A Standalone Power Source 4 2 3 When Charging A Standalone Generator from An AC Source 4 3 System Settings 4 4 Technical Data FIGURES Fig 1 Control Panel Fig 2 Circuit Breakers Fig 3 Earth Point Fig 4 Earth Rod Fig 5 5 mm Double Barb Key Fig 6 Bus Bar AC In AC Out amp Auxiliary Fig 7 Neutrik powerCON TRUE1 NAC3MX W Connector Fig 8 Neutrik powerCON TRUE1 Socket Fig 9 The RCC 03 Battery Monitor Screen Fig 10 Auxiliary Bus Bar 21 21 21 21 22 22 a22 22 23 25 10 11 12 12 14 14 19 15 17 21 We FireF CLEAN ENERGY AV CYGHPG1 2 3 5 User Manual V1 6 ly Page 3 CY GNILJS HYBRID POWER GENERATOR 1 INTRODUCTION 1 1 Foreword Firefly takes this opportunity to congratulate you on receiving your new Cygnus HPG Designed and manufactured within the United Kingdom using only the finest European sourced electrical components your new Cygnus HPG offers sustainable power generation with the reliability that you demand The purpose of this manual i
3. Always check the rating plate to ascertain the gross weight of the unit The unit must remain upright at all times 2 2 3 Positioning 1 The unit must be positioned upright on a flat solid surface Ensure that the unit is not at risk from being submersed in water above the fork pockets 2 The unit should be positioned as close as possible to the chosen input source e g Biodiesel generator set solar array and where necessary close to its earth point 3 Ensure adequate space is allowed for ventilation on all sides and that vents are not obstructed CYGHPG1 2 3 5 User Manual V1 6 Page 9 N Ye FireFlU ENERGY Fig 1 Control Panel Page 10 CYGHPG1 2 3 5 User Manual V1 6 R VY 1 j nam FireFly CLEAN ENERGY AV Power Switches Switches the unit on or off Circuit Breakers See Fig 2 Circuit Breakers Solar Array Inputs 30 A MC3 connections for solar arrays Bus Bar Entry Provides entry for hard wired auxiliary signal cable AC input and AC output connections 5 RCC 03 Provides status and control of the unit s inverters and charge controller 6 Emergency Stop Press in to immediately halt all operation 7 Auxiliary connection Generator start Provides signals for various applications including the control of an external Generator Set 8 ACInput Connector 230 V AC single phase 32 A CEE Form plug 9 ACOutput Connector 230 V AC single phase 32 A CEE Form socket
4. 0 20 40 60 80 100 Depth of Discharge 96 Fig 1 100 80 x ao 60 S 40 w 20 20 30 40 Temperature C Fig 3 20 6 2 1 4 0 3 18 6 0 1 5 0 3 16 5 9 1 6 0 4 14 5 7 1 8 0 4 12 5 5 2 0 0 5 10 5 5 2 4 0 5 9 5 3 2 6 0 6 8 5 2 2 8 0 6 7 5 1 3 2 0 7 6 5 0 3 6 0 8 5 4 9 4 2 1 0 4 4 6 5 0 1 1 3 4 4 6 3 1 5 2 4 2 9 1 2 1 1 5 3 9 12 3 2 8 Fig 5 Hours ven Es Irojan Wa FireFly CLEAN ENERGY THU 257 r7 r6 204 r5 154 LA EX 10 35s r2 E 0 imm 0 0 3 0 5 1 2 3 Load kVA Runtime Hours Battery Bank Capacity kWh Fig 2 120 S 5100 o 9 c 80 o 60 35 15 5 25 45 Temperature C Fig 4 Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes BN8 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly Cygnus One HPG AGM TDS v2 2 29 July 2015 11 41 AM
5. It is recommended that the battery bank is charged regularly while in storage Refer to 3 2 Charging From An AC Supply on page 18 for further information 3 The emergency stop should be engaged pushed in and output protection switches should be switched off when in storage and not being charged to prevent unnecessary discharge of the battery bank 2 2 Transporting Lifting amp Positioning This unit is considerably heavier than regular fuel powered generators of similar physical dimensions Be sure to double check the capacity of lifting equipment 2 2 1 Transportation 1 Cygnus HPG can be transported using a vehicle with adequate available payload Check the relevant transportation documentation for suitability 2 The gross weight of the unit can be found on the rating plate positioned on the left hand side of the unit 3 It is recommended that the unit is secured using suitable straps when in transit to prevent it from moving 2 2 2 Lifting Loading Unloading 1 Cygnus HPG must be loaded or unloaded using the correct equipment operated by suitably trained personnel 2 Using the fork pockets Cygnus HPG can be loaded or unloaded with a suitable fork lift truck 3 Theunit can be manoeuvred using a palette truck Page 8 CYGHPG1 2 3 5 User Manual V1 6 R YZ j FireFly CLEAN ENERGY s Refer to lifting equipment s operation manual for lifting capacity and manufacturer s operating instructions
6. by use of an earth rod see 4 2 Earthing Cygnus HPG on page 22 or connecting to a suitable existing earth point 4 2 3 When Charging A Standalone Generator from An AC Source While a standalone Cygnus HPG is being charged from a secondary power source such as a fuel powered generator or grid connection which will be disconnected once the unit is charged it is not necessary to disconnect the Cygnus HPG s earth connection WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod available from the manufacturer as an accessory Page 22 CYGHPG1 2 3 5 User Manual V1 6 WA firefly CLEAN ENERGY R YZ 22 pum FireFly CLEAN ENERGY System Settings WARNING The AC Output Voltage and System Earthing parameters must only be changed by a competent electrical engineer The following settings are available to users through the RCC 03 controls Further details available on request Basic Settings Maximum current of AC Source Min 2 Default 50 Max 50 Restore default settings Inverter AC Output Voltage Min 220 V Danger Adjustments should only be Default 230 V made by qualified personnel Max 245 V AC In Transfer 5 AC In amp Transfer Current settings Maximum current
7. 4 Turning Off The Cygnus HPG on page 18 Ensure the input breaker is switched off See Fig 2 Circuit Breakers on page 11 Ensure that the CEE Form connectors are dry wipe off any excess moisture with an absorbent cloth Insert the 230 V AC supply s 32 A CEE Form industrial socket into the AC Input plug See Fig 1 Control Panel on page 10 Switch on the AC input s power supply See 3 1 1 Switching On The Cygnus HPG on page 16 Switch on the unit s input breaker WB firefly CLEAN ENERGY The AC input current is adjustable allowing the unit to be charged from AC sources with lower current capacities Contact the manufacturer for further information CYGHPG1 2 3 5 User Manual V1 6 Page 13 N Ye HYBRID POWER GENERATOR IU s 2 4 3 2 Connecting by Hard Wiring into the AC Input Bus Bar 1 Ensure that the AC supply being connected to the unit is switched off 2 Ensure that the input breakers are switched down into the off position See Fig 2 Circuit Breakers on page 11 3 Ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 4 Open the main door by unlocking the two locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key Fig 5 5 mm Double Barb Key 5 The Bus Bar is located to the left 6 Pass the cables through the rubber flap in the door and locate the lower row of connect
8. Bon Mom Fig 2 Circuit Breakers 1 Solar Isolators 2 Input MCB Miniature Circuit Breaker Overcurrent protection for the 32 A CEE Form and AC Bus Bar inputs 3 Auxiliary Output MCB Miniature Circuit Breaker Overcurrent protection for the rear mounted 16 A powerCON TRUE1 output 4 Output RCBO Residual Current Circuit Breaker with Overcurrent Protection Earth leakage protection for all outputs and overcurrent protection for the 32 A CEE Form and AC Bus Bar outputs Solar inputs charge controller and solar isolators only available on models with Solar Prep op tion CYGHPG1 2 3 5 User Manual V1 6 Page 11 N Ye HYBRID POWER GENERATOR ly 2 4 Connecting Cygnus HPG WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod accessory available from the manufacturer Refer to 4 2 Earthing Cygnus HPG on page 22 for further information 2 4 1 Earth attachment Installing an Earth Rod 1 The Earth Point of Cygnus HPG is an M10 threaded stud with washers and wing nut located on the skid to the right side of the unit 2 Find a suitable place to drive the earth rod into the ground The earth rod should be driven down at least half way into the ground using a mallet and placed as near to the unit
9. No Default Yes RCC Settings Language English French German Spanish O 5 p BEN User Level Unlock code required m available from the manufacturer on request Save amp Restore Files p E Save all files system backup Set amp Confirm Restore all files system recovery Set amp Confirm Apply configuration files load master Set amp Confirm file from SD card Extended and Special Functions Advanced options for service engineers only CYGHPG1 2 3 5 User Manual V1 6 Page 25 WA CYGNUS 4 mus eJ HYBRID POWER GENERATOR V Standby Power Rating 25 C 30 mins kVA Surge Power Rating 9 25 5 secs kVA 2 5 AC Output Voltage 50 Hz V 230 Adjustable AC Output Current Max A 20 1 5 Inverter Protection Overload Overheat Short Circuit Low Battery amp Battery Reverse Polarity Earth Fault Protection 20 A 30 mA RCBO Auxiliary Connection Buccaneer Mini400 4pin 1 x Auxiliary 2 wire contacts NO amp and NC fully programmable Remote Generator Start amp internal Auxiliary Busbar Battery Monitoring LCD Display with Voltage Indicator Power Input Output Time Available Charge State History and Battery Management Charge Time Using 32 A Inlet hours 14 Weight kg 340 350 Dimensions WOE TEN Remote Communication Integrated GSM Modem To Collect System Status Live amp Historic Data and Data Collection Package Fault amp Event Notif
10. from your chosen renewable power source from an AC grid connection or secondary power system Check the electrical integrity of the power distribution circuit and consumers being connected to the unit Refer to the maximum output rating on the unit s rating plate and reduce the total power draw accordingly Reattach or replace the auxiliary cable Ensure that the system is switched on and that the relevant isolator s are in the on position CY GNILJS HYBRID POWER GENERATOR 4 APPENDICES WB firefly CLEAN ENERGY AANS 4 1 Connecting To A Fuel Generator For Automatic Stop Start Auxiliary connections are provided which allow the automatic control of a fuel powered generator These allow Cygnus HPG to control the start up and shut down of the attached generator under pre programmed conditions using the RCC 03 4 1 1 Control Panel Auxiliary Connections An auxiliary connector is provided on Cygnus HPG s main control panel See Fig 1 Control Panel on page 10 item 3 It is factory set to allow control of a secondary power source such as a biofuel generator An auxiliary connecting cable is available from the manufacturer as an accessory Only the yellow green amp red connections are used as follows Wire Colour Connection Red Normally Closed Normally Open Blue O 4 1 2 Bus Bar Auxiliary Connection Screw terminal connections are also provided behind the rubber flap at the bottom l
11. of AC Source Min 2 provide adjustment to allow Default 50 charging sources with various Max 50 capacities to be used with the unit Aux Contact 1 Operating Mode Automatic Default Reverse Automatic Manual On Manual Off Combination of Events And Ld Contact active with fixed time schedule CYGHPG1 2 3 5 User Manual V1 6 Page 23 N Ye HYBRID POWER GENERATOR 1 Day of week Start hour End hour o e No Xtender is off For info only Contact active with inverter power or smart boost Inverter power level 1 activate Default Yes No Power level 1 96 pNom Min 20 Default 80 Max 120 Time delay minutes Min 0 Default 0 Max 60 Inverter power level to deactivate Min 20 pNom Default 70 Max 120 Time delay to deactivate minutes Min 0 Default 60 Max 60 Contact active according to SoC Contact activated with SoC 1 No Yes Default Contact deactivated over SoC minutes Min 20 Default 60 Max 100 Page 24 CYGHPG1 2 3 5 User Manual V1 6 6 NI Ye HYBRID POWER GENERATOR System Remote entry On Off For info only Auto restarts After battery undervoltage Yes Default After inverter or Smart Boost overload Yes Default Delay to restart after overload seconds Min 2 Default 20 Max 60 System Earthing Earth Neutral Danger Adjustments should only be made by qualified personnel Yes Continuous neutral
12. CYONUS HPO I 2 23 KVA gt User manual v1 6 SS Lo ys cl aa p I f For use with the following models 1 7 WA at CYG1 1 2 6 AGM CYG1 2 4 6 AGM iret CYG1 3 5 6 AGM CLEAN ENERGY AW TABLE OF CONTENTS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 2 2 1 2 2 2 2 2 3 2 3 2 4 2 4 1 2 4 2 2 4 3 2 4 4 3 3 1 3 1 1 3 1 2 3 1 3 3 1 4 3 2 3 3 3 3 1 3 3 2 3 3 3 3 4 Introduction Foreword hs Conventions Warnings IET Standards amp Regulations Disposal amp Recycling Firefly Contact Details About Firefly Getting Started Storage Transporting Lifting amp Positioning Transportation Lifting Loading Unloading Positioning The Cygnus HPG Control Panel Connecting Cygnus HPG Earth attachment Installing an Earth Rod Input Options Connect The AC Input Connect The AC Output 09 9 General Operation Turning The Power On Switching On The Cygnus HPG Monitoring Battery Bank State of Charge Emergency Stop Button Turning Off The Cygnus HPG Charging From An AC Supply Care And Maintenance General Cleaning Caring For The Battery Bank Testing Cygnus HPG Troubleshooting Page 2 CYGHPG1 2 3 5 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR WB D OO OO OO OO CO 12 12 13 13 A4 16 16 16 16 17 18 18 18
13. as possible 3 Check the earth cable is securely clamped to the rod The clamp may need re tightening after driving the earth rod down 4 Undo the wing nut from the unit s earth bolt and remove one of the washers Then slide the ring terminal at the end of the earth cable onto the earth bolt Replace the washer and securely tighten the nut Refer to Fig 3 Earth Point Fig 3 Earth Point Fig 4 Earth Rod Page 12 CYGHPG1 2 3 5 User Manual V1 6 2 4 2 CY GNILJS HYBRID POWER GENERATOR WARNING Care must be taken to ensure that the correct connections are made to avoid the risk of electrocution or possible damage to the unit s internal components Ensure that the cumulative power of connected consumers does not exceed the maximum power output of your unit Refer to the rating plate to ascertain the unit s maximum power output All connected cables distribution and consumers must be fit for purpose refer to the consumers rating plates and manuals to ascertain the required input Input Options The unit can accept inputs from an AC power source Further information on connecting these items is available in section 3 2 Charging From An AC Supply on page 18 and or solar arrays using the optional Solar Prep kit 2 4 3 Connect The AC Input 2 4 8 1 Connecting with CEE Form Industrial Plug Ensure that the AC supply being connected to the unit is switched off Ensure that Cygnus HPG is switched off See 3 1
14. eft of the main control panel door These are alternative connections for the same auxiliary channel as the control panel mounted connector Terminal Number Connection Aux 1 Normally Closed Aux 1 Normally Open The wires are pushed into the terminals from the top Tighten in place with the screws along the top front edge using a small flat screwdriver WARNING When using Cygnus HPG with a fuel powered generator do not connect the Cygnus HPG generator s earth The earth from the fuel powered generator is passed through to Cygnus HPG Fig 10 Auxiliary Bus Bar CYGHPG1 2 3 5 User Manual V1 6 Page 21 CY GNILJS HYBRID POWER GENERATOR 4 2 Earthing Cygnus HPG 4 2 1 When Used Inline With A Secondary Power Source When Cygnus HPG is being used inline with a secondary power source such as a fuel powered generator Cygnus HPG should not be connected to earth directly with its own earth connection The secondary power source should be earthed and the Cygnus HPG s earth connection will be made through the Bus Bar or CEE Form connection This ensures that any earth leakage is detected and managed correctly by the secondary power source 4 2 2 When Used As A Standalone Power Source When used as a standalone generator either powered solely from the internal battery bank or when receiving input from a solar array using the optional Solar Prep Cygnus HPG should be connected to earth This can be facilitated either
15. ication System Control amp Programming 1 Units with solar preparation option have S suffix kWh is based on C20 rate and will vary depending on rate of discharge see Fig 2 amp Fig 5 3 Charge time dependent on availale current of external source Battery bank capacity may be affected by charging or discharging at less than 0 C see Fig 4 Battery bank total cycle life may be affected by charging or discharging in excess of 25 C see Fig 3 5 Optional upgrade available pre or post purchase of main unit This document was updated July 2015 While every effort has been made to ensure accuracy no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This document is not intended to form the basis of a contract Firefly has a policy of continuous product improvement and reserves the right to change specifications without notice 2015 Firefly All rights reserved Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly Cygnus One HPG AGM TDS v2 2 29 July 2015 11 41 AM CYGNUS HYBRID POWER GENERATOR 4 NA 3000 2500 2000 1500 1000 2 500
16. ions of the Input section of the AC Bus Bar 7 Remove the 10 mm nuts 8 Attach the cables using 6 mm ring terminals The input and output Bus Bars share the Earth terminal 9 Replace and tighten the 10 mm nuts 2 4 4 Connect The AC Output There are three options for connecting to the unit s AC output 32 A CEE Form Fig 6 Bus Bar AC In AC Out connector on the front panel AC Output Bus Bar located behind the front panel Auxiliary door and panel mounted powerCON TRUE1 socket at unit s the rear 2 4 4 1 Connecting with CEE Form Industrial Plug 1 Before any power connections are made ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 position See Fig 2 Circuit Breakers on page 11 3 Ensure that the CEE Form connectors to be used are dry wipe off any excess moisture with an absorbent cloth 4 Plugthe electrical consumers in to the 230 V AC Out CEE Form socket 5 Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 Page 14 CYGHPG1 2 3 5 User Manual V1 6 s om mw CY GNILJS HYBRID POWER GENERATOR 2 4 4 2 Connecting with 16 A powerCON TRUE1 Plug Consumer s to be connected should be fitted with a 16 A powerCON TRUE1 connector See Fig 7 Neutrik powerCON TRUE1 NAC3MX W Connector Before any power connections are made ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 Lift the weatherproof cover f
17. microfibre cloth 3 Detergents or chemicals should not be used WARNING Do not use a hose or pressure washer to clean Cygnus HPG 3 3 2 Caring For The Battery Bank The Cygnus HPG battery bank uses sealed maintenance free batteries The only routine care necessary is to ensure that when not in use the unit is charged at least once a month to keep the battery bank topped up Refer to 3 2 Charging From An AC Supply on page 18 for further information Leaving Cygnus HPG in a state of discharge for extended periods will seriously affect its performance 3 3 3 Testing Cygnus HPG It is recommend that the unit should be tested annually for electrical safety by a qualified electrician Local regulations may require more frequent testing Please refer to local regulations for further details WARNING If Cygnus HPG fails the relevant tests do not use or open the unit It must only be opened by a qualified service engineer It is recommended that a full service is performed every two years in order to ascertain the condition of your system Please contact the manufacturer for further information 3 4 Troubleshooting WB firefly CLEAN ENERGY CYGHPG1 2 3 5 User Manual V1 6 Page 19 Power is on at the Cygnus HPG but the consumers are not receiving any power The system power has been switched on with the On button but there is no display on the RCC 03 There is power being sent to Cygnus HPG but i
18. oC quick overview 2 Arrows point up indicating Arrows point down indicating direction of current direction of current 3 Voltage of internal battery bank 4 Power being used to charge Power being consumed the battery bank SoC Percentage value Estimated time to 100 SoC Estimated runtime at present power draw Fig 9 The RCC 03 Battery Monitor Screen Emergency Stop Button If there is an emergency or a reason to immediately stop all power from the unit depress the Emergency Stop Button Fig 1 2 on the Control Panel The unit will then shut down Cygnus HPG can not be switched on again until the Emergency Stop Button is released by twisting the red part of the button clockwise Once the problem has been rectified follow the instructions in 3 1 Turning The Power On on page 16 to switch the power back on WA firefly CLEAN ENERGY CYGHPG1 2 3 5 User Manual V1 6 X Page 17 CY GNILJS HYBRID POWER GENERATOR WA firefly CLEAN ENERGY 3 1 4 Turning Off The Cygnus HPG 4 Select the Off button see Fig 1 Control Panel on page 10 5 The RCC 03 screen will turn off indicating that the unit is off The unit s internal cooling system may continue to operate when the unit is in the Off mode Disconnecting Cygnus HPG 1 D 3 2 Ensure that Cygnus HPG is turned off 3 1 4 Turning Off The Cygnus HPG on page 18 Switch off all breakers by pushing the switches do
19. rom the bottom edge to open it Ensure that the output breakers are switched down into the off position See Fig 2 Circuit Breakers on page 11 Ensure that the powerCON TRUE1 connectors to be used are dry wipe off any excess moisture with an absorbent cloth Plug the electrical consumers in to the 230 V AC Out powerCON TRUE1 socket The plug should be inserted and rotated until a click is heard Ensure that the plug is secure it will be necessary to slide the sprung catch to remove the plug if it is secured correctly Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 The powerCON True1 connection s output can be programmed to be automatically switched for applications such as dusk to dawn lighting Please contact the manufacturer for further information 2 4 4 3 Connecting by Hard Wiring Into the AC Output Bus Bar Before any power connections are made ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 Open the main door by unlocking the two locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key on page 14 The Bus Bar is located at the bottom left corner Pass the cables through the rubber flap in the door and locate the lower row of connections of the Output section of the AC Bus Bar Remove the 10 mm nuts Attach the cables using 6 mm ring terminals Replace and tighten the 10 mm nuts Switch on the
20. s to introduce you to Cygnus HPG and provide you with a guide to its safe installation and operation This manual describes how your Cygnus HPG works will help you with fault finding and examines what key components are doing and why 1 2 Conventions Throughout this user manual the following symbols are used WARNING This symbol warns of the presence of a dangerous voltage which could cause harm to the operator or others This symbol indicates the potential of damage to the unit or connected devices This symbol indicates important or useful information Page 4 CYGHPG1 2 3 5 User Manual V1 6 WA firefly CLEAN ENERGY s R YZ j det FireFly CLEAN ENERGY s The following terms are used in this manual to provide greater clarity Firefly will be referred to as The manufacturer The Cygnus HPG Hybrid Power Generator will be referred to as Cygnus HPG or Unit e Any items that consume power will be referred to as Consumers 1 3 Warnings This user manual is an important part of Cygnus HPG It must be kept available to all operators and kept close to the unit so that it can be referred to at any time WARNING When the unit is operating it generates potentially lethal voltages Work must only be performed on the unit by the manufacturer or a qualified service engineer approved by the manufacturer All items connected to the unit including distribution cables and bo
21. t is not charging or passing through power Output voltage is lower than 220 V AC over distance Battery Voltage Too Low Message on RCC 03 An RCD continually trips The MCB continually trips Generator auto start not working A Solar Array is connected to the Solar Array inputs but the Control Centre s Solar Charge indicator does not illuminate Page 20 CY GNILJS HYBRID POWER GENERATOR Possible Cause s The output MCB RCD may not be switched on The emergency switch may be depressed The input MCB may not be switched on If the distance between the unit and the consumers is more than 50 m the voltage can drop too low This indicates that the battery bank voltage has reached its lower limit There is an electrical fault with the power distribution circuit or consumers connected to the relevant AC output The consumers being connected draw too much power for the rated output of the unit Auxiliary signal cable is loose or has been damaged The Solar Isolator is in the off position The system has not been switched on CYGHPG1 2 3 5 User Manual V1 6 WA firefly CLEAN ENERGY Suggestion Check that the MCB RCD is pushed up to the on position Twist the red part of the emergency switch clockwise to release Check the input MCB is pushed up to the on position The voltage setting should be adjusted using the RCC 03 Contact the manufacturer for further instructions Charge Cygnus HPG
22. unit See 3 1 1 Switching On The Cygnus HPG on page 16 WB firefly CLEAN ENERGY AV Fig 7 Neutrik powerCON TRUE1 NAC3MX W Connector Fig 8 Neutrik powerCON TRUE1 Socket CYGHPG1 2 3 5 User Manual V1 6 Page 15 3 2 1 CY GNILJS HYBRID POWER GENERATOR GENERAL OPERATION Turning The Power On Once all connections are complete the AC Output of the unit is ready to be switched on 3 1 1 Switching On The Cygnus HPG 1 Ensure that all connections have been made securely and correct safety procedures followed 2 Ensure that the Emergency stop button is released by rotating it clockwise 3 Switch on the output breakers by switching up into the on position 4 Press the On button 5 The RCC 03 display will illuminate indicating that the system is ready to supply power 3 1 2 Monitoring Battery Bank State of Charge The status of the unit s internal battery bank is monitored using the RCC 03 s controls To access the controls The RCC 03 will initially be in standby mode Pressing any button will illuminate the display and prepare it for input Press the down arrow once to access the main Battery Monitor screen See Fig 9 The RCC 03 Battery Monitor Screen for a description of the available information Page 16 CYGHPG1 2 3 5 User Manual V1 6 WA firefly CLEAN ENERGY 3 1 3 CY GNILJS HYBRID POWER GENERATOR W During Charging During Discharging S
23. wn see Fig 2 Circuit Breakers on page 11 Disconnect any input cables 4 Disconnect any output cables Remove the earth cable by unscrewing the Earth Point wing nut see Fig 3 Earth Point on page 12 Replace the washer and wing nut onto the Earth Point bolt Charging From An AC Supply The unit can be charged via a 220 240 V AC supply from either the AC grid supply or a secondary power system To connect an AC supply to Cygnus HPG 1 3 3 Page 18 Connect the AC Input See 4 1 Connecting To A Fuel Generator For Automatic Stop Start on page 21 Input LEDs will confirm the presence of the input Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 View the Battery Monitor display to confirm that the battery bank is charging and for detailed status see 3 1 2 Monitoring Battery Bank State of Charge on page 16 Care And Maintenance CYGHPG1 2 3 5 User Manual V1 6 The unit can be used while charging the power automatically passes through to consumers as required Charging time will increase when consumers are using available input current The input is factory set to accept a 32 input It is possible to adjust the unit to accept inputs with lower input currents CY GNILJS HYBRID POWER GENERATOR 3 3 1 General Cleaning 1 Ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 2 Minor cleaning should be performed using a damp
24. xes should be regularly checked and adhere to the same local regulations and standards as a regular grid tied mains installation CYGHPG1 2 3 5 User Manual V1 6 Page 5 N Ye HYBRID POWER GENERATOR 1 4 Standards Regulations Cygnus HPG conforms to the following standards and regulations Manufactured in compliance with ISO 9001 2008 e LVD 2006 95 EEC EN 50178 1197 EN 62040 1 2008 ISOQAR e EMC Directive 2004 108 EC EN 61000 6 2 2005 EN 61000 6 3 2007 EN 61000 3 2 2006 EN 61000 3 12 2005 EN 62040 2 2006 P44 e WEEE Directive C Ro H S 1 5 Disposal amp Recycling Cygnus HPG comprises of components that must be disposed of responsibly For the sake of the environment many of the components within the unit can be P recycled or reused Firefly will ensure the safe decommissioning and recycling of the unit at no charge if the unit is returned to the manufacturer Otherwise please contact the manufacturer for more information on safe and proper decommissioning of your Cygnus HPG 1 6 Firefly Contact Details Firefly Solar Generators Ltd Tel 44 0 1273 40 95 95 Unit 20 Cliffe Industrial Estate Fax 44 0 1273 40 95 96 South Street Lewes E mail info fireflycleanenergy co uk East Sussex Web www fireflycleanenergy co uk BN8 6JL United Kingdom Page 6 CYGHPG1 2 3 5 User Manual V1 6 CY GNILJS HYBRID POWER GENERATOR WB firefly CLEAN ENERGY
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