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SCADAPack 530E and SCADAPack 535E Quick Start Guide

1. Communication Dialog Box 4 Inthe Communication dialog box select Serial as the Type then click OK 5 Inthe SCADAPack E Configurator menu select Communication gt Communication Settings The DNP3 Serial Configuration dialog box is displayed as shown below DNP3 Serial Configuration EE e SEH _ General Advanced Information Serial Port Settings Pot COM1 Communications Port Baud Rate 3600 2 None Stop Bits One Ignore CTS Restore Defaults DNP3 Serial Configuration Dialog Box a SCADAPack 530E and SCADAPack 535E Quick Start Guide a On the General tab set the fields as follows e Com Port COM1 Communications Port e Baud Rate 9600 e Parity None e Stop Bits 1 e Ignore CTS True b Click OK to save the changes and close the dialog box 6 Expand the Ports folder then select the Ports 0 4 property page to confirm the PC Com Port field in the SCADAPack E Configurator status bar displays the correct settings 3 Pump1 rtu SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC 61131 3 Commands Communication Security Help Ose mmm amp Dat Seid Target DNP3 Address Sh aaa Potts amp Modes Ports F RTU DNP Address amp Hayes Modem H Y PRS X peT Port 0 Function Port 1 Function Pott 2 Function Pott 3 Function Part 4 Function E Ponts DNP3 ISaGRAF DNP3 DNP3 Cmd Line o a nr Port 0 Mode Pott 1 Mode Port 2 Mode Port 3
2. Ki a Current User PC Com Port COM oe O Point Browser Property Page 3 On the Point Browser property page click Read to read the data from the RTU The current state or value for each of the system points entered is displayed in the Power Browser 4 On the Point Browser property page select the Perform Automatic Read option and enter a read interval of 1 second Perform Automatic Read Every 1 Seconds Perform Automatic Read Dialog Box The RTU Up Time system point point number 50010 will increment every second For more information see e Initial Startup ui e Setting Up Communications with the SCADAPack E Configurator Computer 37 SCADAPack 530E and SCADAPack 535E Quick Start Guide s 8 1 2 Writing Data to the RTU Using DNP To help you learn how to write data from the SCADAPack E Configurator software to the RTU this procedure takes you through the steps required to write the current state or value of system points from the SCADAPack E Configurator points database to the RTU Before you begin this procedure e Power up the RTUI26 and set up an RS232 serial ah or Ethemetl at connection to the SCADAPack E Configurator computer e Start the SCADAPack E Configurator softwarel 19 e Follow the steps in Reading DNP Data From the RTUI 59 to create the appropriate system points To Write Data From the SCADAPack E Configurator Software to the RTU 1 In the SCADAPack E Configurator software expand
3. Configurator softwarea 2 Power up the RTU 26 3 Set up a USB connection between the SCADAPack E Configurator computer and the RTU 32 4 Confirm the RTU is operational 34 5 Explore the RTU default configuration and SCADAPack E Configurator functionality 22 6 Transfer the default configuration information from the SCADAPack E Configurator computer to the RTU 36 7 Set up RS232 serial 40 or Ethernet communications 4A between the RTU and the SCADAPack E Configurator computer 8 Become familiar with the RTU points database 54 9 Learn how to read and write RTU database information using DNP3 56 or Modbus 62 For information about the next steps you can take after completing these tasks see Where to Go From Herel 68 16 SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 Initial Startup The information in this section explains how to get your RTU and the SCADAPack E Configurator software up and running You don t need to physically install your RTU in the field before you install the SCADAPack E Configurator software and power up the RTU Depending where your RTU will be installed it may be easier to become familiar with RTU configuration and operation before installing it in its permanent location This section describes e Hardware and Software Requirements for the RTU and the SCADAPack E Configurator Software 17 e Installing the SCADAPack E Configurator Software 18 e Starting the SCADAPack E Config
4. Mode Port 4 Mod a amp ToP at or art 2 Mo d e E General USB RS232 RTS On RS232 RTS On RS232 RS232 yo ae Port 1 Baud Port 2 Baud Port 3 Baud Pott 4 Baud a E Slave 3600 9600 9600 9600 a E Logic Port 1 Data Mode Port 2 Data Mode Port 3 Data Mode Port 4 Data Mode 8 bit No Parity B bit No Parity Sbit No Parity Sta No Parity Network Access Parameters Tx Warmup Delay Max Random Delay Postamble Delay Communication status information SCADAPack E Configurator Communication Status Information You can now test the RS232 serial communications link as described in Testing RS232 Serial Communications lat SCADAPack 530E and SCADAPack 535E Quick Start Guide 4 7 2 2 Testing RS232 Serial Communications Once you have configured the RS232 communications link 42 you can test it by downloading the default configuration from the battery backed RAM on the RTU to the hard drive on the SCADAPack E Configurator computer To Test the RS232 Serial Communications Link 1 Inthe SCADAPack E Configurator menu select File gt Read RTU Configuration The Read Configuration From RTU and Save File dialog box is displayed as shown below Read Configuration from RTU and Save File Save in ScadaPack Files N 535EConfig rtu UD My Recent Documents Fie name My Network Save as type RTU Configuration Files Dm nd Cancel Open configuration after reading from ATU Read Configuration from RTU and Save
5. Parity Y Sbk No Party Bbk No Party Sta No Parity DNP3 Network Green Sri Network Access Parameter By Advanced TCP IP Tx Warmup Di E ONPS IP Hosts SS Gi Genera Max Random Delay all Controller Ratus Controller Settings Postamble Delay Configurator Diags a Gyo iit SCADAPack 1 0 BE ES Remote YO Navigator Loge SG IEC 61131 3 a Solution Link Communication status information Status bar SCADAPack E Configurator User Interface SCADAPack 530E and SCADAPack 535E Quick Start Guide 23 The following table summarizes where you will find the main configuration capabilities in the SCADAPack E Configurator software Configuration Parameters in SCADAPack E Configurator To View Configuration Parameters For Click on This Then Select This Property Folder Page RTU identification time settings and low voltage General e Controller Settings notification levels The RTU database of analog binary digital and e Analog Points counter points e Binary Points e Counter Points DNP3 communications DNP3 e DNP3 Comms 0 4 Data concentrator setup e Data Concentrator IEC 60870 5 slave device setup Slave e IEC60870 5 101 e IEC60870 5 104 SCADAPack Workbench or ISaGRAF 3 Logic e 1EC61131 3 Workbench application setup z SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 5 Setting the RTU Address Addressing The SCADAPack 530E or SCADAPack 535E address only needs to be set when the RTU is replacing a SCADAPack ES
6. RTU Data Using DNP ssssssssssscscssssscsescscscscscscscaearscseacacacacacarscacacacacacacaraeacaearacacaeanacacas 56 8 1 1 Reading Data From the RTU Using DND 57 8 1 2 Writing Data to the RTU Using DND 59 8 2 Reading and Writing RTU Data Using MODUS scssssssssscscsscscssssscscscarscacacarscacacarscacacacacacacatacacacatacacacaraeacaes 62 8 2 1 Mapping DNP Points to Modbus HReosierz nae 63 8 2 2 Reading and Writing to Modbus Heoiers nanena 67 Where 10 GO From Here 2 cciencenestietcineddenaapectienccnsetenuspentnediessecinsseusenteusedeonsyennensiencdcaestexeeree 68 9 4 Configuring Your ROU E 69 9 1 1 Tasks that Require SCADAPack E Configurator Ont 71 9 1 2 Tasks that Require SCADAPack E Configurator and User Progorammmimg 73 9 1 3 Tasks that can be Completed Using StruxureWare SCADA Expert ClearSCA Ee ee ney Wh Me wea a ain 74 9 2 Finding More Information ENEE 75 Contents 3 4 SCADAPack 530E and SCADAPack 535E Quick Start Guide l SCADAPack 530E and SCADAPack 535E Quick Start Guide Schneider Electric Documentation Copyright 2014 Schneider Electric Canada Inc All rights reserved Version 8 11 1 Date November 2014 The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of thes
7. communications link e Program custom serial protocols SCADAPack 530E and SCADAPack 535E Quick Start Guide 9 1 3 Tasks that can be Completed Using StruxureWare SCADA Expert ClearSCADA The configuration tasks described in the two pervious sections can be completed using StruxureWare SCADA Expert ClearSCADA instead of the SCADAPack E Configurator software However you cannot start RTU configuration in one application then switch to the other For example if you configure point attributes using the SCADAPack E Configurator software then switch to the SCADA Expert ClearSCADA software you will overwrite the point attributes set in the SCADAPack E Configurator software The executable file for applications developed in SCADAPack Workbench or ISaGRAF 3 Workbench can be loaded onto the RTU using ClearSCADA after they are developed SCADAPack 530E and SCADAPack 535E Quick Start Guide 9 2 Finding More Information The table below summarizes the main topics in the core manuals in the documentation set Refer to your documentation set to see a complete list of the topics available to you For More Information About Your RTU hardware SCADAPack 530E Hardware Installing and powering your RTU Manual The CPU RAM and storage on your RTU SCADAPack 535E Hardware The different startup modes you can set Manual The serial Ethernet and USB ports on your RTU The inputs and outputs I O on your RTU The LEDs on the front panel of your RTU The
8. diagnostics available on your RTU The maintenance recommendations for your RTU The hardware specifications and certifications for your RTU General RTU configuration SCADAPack E Configurator q User Manual Configuring serial and Ethernet ports for connection to other RTUs an to devices such as Programmable Logic Controllers PLCs Configuring the digital and analog points the RTU will be monitoring and controlling Configuring DNP TCP IP and Modbus attributes and properties Configuring data concentrator master and slave attributes and properties Determining RTU status The main windows and menu options in SCADAPack E Configurator Performing common tasks such as determining and changing the DNP3 address of the RTU Downloading SCADAPack Workbench and ISaGRAF 3 applications Troubleshooting the connection to the RTU DNP3 events and data classes Database configuration Configuration Technical The technical aspects of analog binary and counter point attributes Manual and properties The points database and how it is structured Reading and writing database point records Adding and disabling points in the database System point maps RTU operations SCADAPack E Operational ASCII terminal connections Reference Status system points Port assignments SCADAPack 530E and SCADAPack 535E Quick Start Guide Command line and diagnostics capabilities ISaGRAF operation Data logger operation RTU status codes UO expansion mo
9. held firmly in place s SCADAPack 530E and SCADAPack 535E Quick Start Guide To Power Up the RTU for the First Time 1 Connect the output leads from your DC power supply to the positive and negative power terminals on the RTU as illustrated below NOTICE UNEXPECTED EQUIPMENT OPERATION Install an external 1 6 A fast acting fuse on the input voltage side of the power supply connection Failure to follow these instructions can result in equipment damage T T T 7 N ZA AN AN AN AN AN AN AN AN em AY Zz DAB BB ABBA AO j H d N 4 j Wo YS JZ Z Z WY YZ ZY Z W YF H ECH JET JEC SET ET ECH EH i Power Supply Battery ee Fuse une Power Supply Wiring The Power LED on the RTU front cover lights when power is successfully applied to the RTU 2 Watch the Run LED on the RTU front cover After about 15 seconds it will begin blinking approximately once every 1 5 seconds This indicates that the RTU is operating in Run mode SCADAPack 530E and SCADAPack 535E Quick Start Guide 31 6 Confirming RTU Operations Once the SCADAPack E Configurator software is installed and started on a PC and the RTU is powered up use a USB connection between the RTU and the PC to confirm the RTU is operational You can then transfer the default RTU configuration information that was created when you initially started the SCADAPack E Configurator software to the RTU For more info
10. that was operating as a Main unit for ES Remote I O units For details see Setting the RTU Address for ES Remote I O Operation in the SCADAPack 530E or SCADAPack 535E Hardware Manual In every other configuration the RTU address should remain at its default setting of 0 That means e The physical hex switch on the RTU should remain at 0 e The read only analog system point 50002 displays 0 in the SCADAPack E Configurator Point Browser property page Startup Modes By default the RTU starts in Run mode when power is applied Run mode is used for normal day to day operations Holding down the Select button on the RTU front cover allows you to start the RTU in other modes of operation The startup mode is determined by the length of time the Select button is depressed when power is applied to the RTU or a controller board reset occurs The longer the Select button is depressed the more actions are applied to the RTU Because the startup mode is not determined until the Select button is released you can cancel the startup mode selection by removing power to the RTU while the Select button is depressed This can be a useful tactic to avoid starting up in modes where more actions are applied if you have held the Select button down longer than your preferred startup mode requires AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment monitored and controlled by the RTU prior to initializing it Failure t
11. to the RTU through the USB device port or through any of the available serial or Ethernet ports Remotely as part of an end to end SCADA system using the StruxureWare SCADA Expert ClearSCADA software Locally using applications created in the SCADAPack Workbench or ISaGRAF 3 Workbench user programming tools Typically applications created in these tools extend and enhance the functionality provided by the RTU However you can also write applications that replace the configuration functionality provided through the SCADAPack E Configurator software or the SCADA Expert ClearSCADA software Before you begin configuring the RTU determine whether the ClearSCADA software will be used for any RTU configuration tasks This documentation assumes you are using the SCADAPack E Configurator software to configure the RTU For information about using the ClearSCADA software see the ClearSCADA documentation Security The RTU can communicate using the DNP3 protocol which is level 4 compliant The DNP3 protocol supports the optional DNP3 Secure Authentication SAv2 features and AGA 12 DNP3 Data Encryption to help improve message confidentiality SCADAPack 530E and SCADAPack 535E Quick Start Guide 15 4 1 Configuration Overview The steps below summarize the tasks required to get your RTU up and running and communicating with the SCADAPack E Configurator software These tasks are described in this Quick Start Guide 1 Install and start the SCADAPack E
12. 03 protection relays e Protocol converter for Modbus RTU and Modbus TCP to DNP3 and DNP3 IP and vice versa Modbus RTU and Modbus TCP to IEC 60870 5 101 104 DF1 to DNP3 and DNP3 IP IEC 60870 5 101 104 or Modbus RTU and Modbus TCP IEC 60870 5 103 to DNP3 DNP3 IP IEC 60870 5 101 104 or Modbus RTU and Modbus TCP You also need to understand which of the three possible configuration options the SCADAPack E Configurator software the StruxureWare SCADA Expert ClearSCADA software or the SCADAPack Workbench or ISAaGRAF 3 Workbench software is needed for the required tasks For more information see e Configuring Your RTUIe3 e Finding More Information 75 SCADAPack 530E and SCADAPack 535E Quick Start Guide e 9 1 Configuring Your RTU The table below summarizes the functions you can perform in each of the three RTU configuration options e SCADAPack E Configurator software e StruxureWare SCADA Expert ClearSCADA software e SCADAPack Workbench or ISaGRAF 3 Workbench software The SCADAPack E Configurator and SCADA Expert ClearSCADA software are used to configure and manage RTUs The SCADAPack Workbench or ISaGRAF 3 Workbench software is used to program and debug IEC 61131 3 applications SCADAPack 530E and SCADAPack 535E Configuration Options SCADAPack Workbench or SCADAPack E Configurator SCADAPack E ClearSCADA ISaGRAF 3 Workbench and ClearSCADA Configurator Call function blocks to Configure or manage e Compute
13. 3 Addes h 3 Port 1 Function ISaGRAF v Port 1 IP Address Port 1 Subnet Mask Ethernet 2 pois TCP IP end Modbus TCP Server Unit Identifier Port 2 Function DNP3 v Port 2 IP Address Port 2 Subnet Mask Ethemet 3 Function TCP IP Remi0 v IP Address 0 0 0 0 Subnet Mask 0 0 0 0 PPP DCD Drop Delay ms NTP Task State Clock not set Port 3 Function Port 3 IP Address Port 3 Subnet Mask Port 4 Function v Cmd Line Port 4 IP Address Port 4 Subnet Mask Enabled TCP IP Services DNP3 IP DISaGRAF TCP Modbus IP Client Modbus TCP Server Telnet Server FTP Server BOOTP Server ONTP Network Time IEC60870 5 104 Slave SCADAPack E Configurator TCP IP Property Page Current User PC Com Port 5 Enter the IP Address and Subnet Mask obtained from your network administrator You can now test the Ethernet communications link as described in Testing Ethernet Communications 5 52 SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 3 2 Testing Ethernet Communications Once you have configured the Ethernet communications link 50 you can test it by reading and writing the time of day from and to the RTU To Test the Ethernet Communications Link 1 In the SCADAPack E Configurator menu select Communication gt Communication Type The Communication dialog box is displayed as shown below Communication Type God Target DNP3 Address 0 Commun
14. ADAPack E Configurator computer To Configure an RS232 Serial Communications Link 1 Using a three wire crossed cable connect Serial2 on the RTU to an RS232 serial port on the SCADAPack E Configurator computer For basic RS232 cabling information see Setting Up RS232 Serial Communications 40 For additional RS232 wiring options see the SCADAPack 530E Hardware Manual or the SCADAPack 535E Hardware Manual 2 Ifthe SCADAPack E Configurator software is not already running launch it by selecting Start gt All Programs gt Schneider Electric SCADAPack E gt Configurator and choosing your RTU For details see Starting the SCADAPack E Configurator Software 191 The SCADAPack E Configurator main window opens as shown below Untitled SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC 61131 3 Commands Communication Security Help De ant D at amp Seil E Target ONP3Addess 0 Soe fH S scaparack 535E a E Ports e Ston SCADAPack E Configurator SC Configuration environment for SCADAPack E Smart RTU General a LQ ro E Master a E Slave a Logic Schneider Current User PC Com Port COMI 9600 a SCADAPack E Configurator Main Window 3 In the SCADAPack E Configurator menu select Communication gt Communication Type The Communication dialog box is displayed as shown below SCADAPack 530E and SCADAPack 535E Quick Start Guide 4 Communication Type Target DNP3 Address 9
15. DNP3 Technical Reference Manual TCP IP Technical Reference Manual SCADAPack 530E and SCADAPack 535E Quick Start Guide FTP server support TCP service ports NTP network time synchronization DNP3 TCP IP structure TCP IP status codes Modbus communications SCADAPack E Product e Modbus slave master and peripheral operations Overview l SCADAPack E Configurator e Configuring Modbus properties and attributes User Manual e Modbus IP client functionality TCP IP Technical Reference Manual Data concentrator functionality Data Concentrator Technical e Basic features Reference Manual DNP3 data concentrator master functionality SCADAPack ES Remote I O functionality IEC60870 5 103 data concentrator master functionality Data concentrator event buffers Slave functionality IEC 60870 5 101 104 Slave e Point configuration Technical Reference Manual e System configuration TCP connections File transfers System information commands Command line diagnostics Creating custom applications SCADAPack E Target 5 Technical Manuals e Function block reference I O device reference ISaGRAF 3 Technical Technical reference Manuals Modbus communication interfaces DF1 PLC interface SCADAPack 530E and SCADAPack 535E Quick Start Guide
16. File Dialog Box 2 Select the RTU configuration file then click Save If prompted select Yes to replace the existing configuration file The Config File Read Request dialog box appears within a few seconds displaying the progress of the file transfer A successful status message is then displayed as shown below SCADAPack E Configurator Request Config File Read Request J Status Success RTU Configuration Loaded Elapsed Time 7 391000 seconds Successful File Read Request Message s SCADAPack 530E and SCADAPack 535E Quick Start Guide 4 Click OK to acknowledge the successful transaction The default configuration has now been successfully transferred from RTU memory to the PC hard drive The successful completion of the read file request confirms that the RS232 serial communication link is operational If the successful file read request message is not displayed within a few seconds or a timeout message is displayed after about three minutes then the RS232 communication channel was not successfully established If you have correctly executed the procedure described in Configuring RS232 Serial Communications 42 you may need to reset the RTU to its factory default settings as described below SCADAPack E Configurator Request Config File Read Request DNP Status Timeout waiting For application layer response fragment or restart Exec Status Unknown Elapsed Time 150 078 seconds Timeout Message Returnin
17. Pack 535E Quick Start Guide 8 2 2 Reading and Writing to Modbus Registers Reading and writing to the SCADAPack 530E and SCADAPack 535E Modbus registers is relatively straightforward once a Modbus Slave serial interface has been defined For example using 5 digital Modicon PLC addressing e Digital inputs are referenced using Modbus registers 10001 19999 e Digital outputs are referenced using Modbus registers 00001 09999 e Analog inputs are referenced using Modbus registers 30001 39999 e Analog outputs are referenced using Modbus holding registers 40001 65535 Using six digit Modicon PLC addressing e Digital inputs are referenced using Modbus registers 100001 165536 e Digital outputs are referenced using Modbus registers 000001 065536 e Analog inputs are referenced using Modbus registers 300001 365536 e Analog outputs are referenced using Modbus holding registers 400001 465536 When referencing 32 bit analog inputs and outputs through Modbus registers remember that two consecutive Modbus holding registers are used to store a 32 bit analog value ck E Configurator SCADAPack 535E modified File Edit View Transfer IEC 61131 3 Commands Communication Security Help D S fd 30 i i Sera Tage DNP3 Address ER Se paar Modbus Slave Server Modbus TCP Server Modbus RTU Serial Slave E orts Modbus Register Address Mode E Points Bir H E DNP3 6 digit addressing D Enable Slave Address 256 aE TCP IP ae T Unit Ide
18. Port 1 Baud Port 2 Baud Port 3 Baud Port 4 Baud 9600 9600 9600 9600 Port 1 Data Mode Port 2 Data Mode Port 3 Data Mode Port 4 Data Mode 8 bit No Parity 8 bit No Parity 8 bit No Parity 8 bit No Parity Network Access Parameters Tx Warmup Delay Fixed Delay Max Random Delay 00 Response Delay Postamble Delay Current User PC Com Port COM1 9600 NL SCADAPack E Configurator Ports 0 4 Property Page RS232 Cables There are several methods for wiring the RS232 serial port to Data Terminal Equipment DTE and Data Communications Equipment DCE devices The simplest connection requires only three wires RxD TxD and signal ground and is illustrated below For additional RS232 wiring options see the SCADAPack 530E Hardware Manual or the SCADAPack 535E Hardware Manual SCADAPack 530E and SCADAPack 535E Quick Start Guide a RS 232 COM port DTE 8 Pin connector DTE DCH RxD TxD DTR l f l N COD GND 4 GND RTS 8 CTS H B RTS 5V T jets A Se device specifications for pin numbers RS232 DTE to RS232 DTE without Handshaking More Information Configuring RS232 Serial Communications 4A Testing RS232 Serial Communications 45 e SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 2 1 Configuring RS232 Serial Communications The following procedure describes how to configure an RS232 serial communications link between Serial2 on the RTU and the SC
19. SCADAPack 530E and SCADAPack 535E Quick Start Guide Sege Documentation 2 SCADAPack 530E and SCADAPack 535E Quick Start Guide Table of Contents Part kh O N SCADAPack 530E and SCADAPack 535E Quick Start Guide 4 Technical Support aiea a a EE SEA 5 Safety Informat omiiia eriin ana aAa r aA TEREE E R EE AEE EAREN a REA 5 About this Ma nals r a r ara SE See cee cehstavetaeeasenevstasteseesasuedenisesohancestneenbascesenasenseetaiess 8 About the SCADAPack 530E and SCADAP ack 535E cccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaneeeees 10 4 1 Configuration Overview sscscsscscssssssssssssssscsssesseseseseseescaesesseseaesesseaeaesesssacseseesessaeseeseaeaeseestaeaeseeseaeeseeseaeaesees NEIE Uu TI GE 5 1 Hardware and Software Requirements sssscscssssssssesessssescsssessesescsesseseaesceseacseseeseaeacseestacsesseseaeaeseeseaesesseeas 5 2 Installing the SCADAPack E Configurator Software sscssssssccssscssscssscscecessescscarscacacaracscacarseacaearatacaearacacaes 5 3 Starting the SCADAPack E Configurator Software cscsssssssssssccscsscecsescscscsescacarscecacacacacacaeacacacarasaeaearseacaes 5 4 Exploring SCADAPack E Configurator Functionality c cssssssscsscscscescscscssscscacscscscacscacscacaracacacarseacacaeacacaes 5 5 Setting the RTU Addres S anara aeara NEE EENS ieegeE 5 6 Powering Up th RTU kinoma raaa ra EES ee Confirming RTU OperationS ssssssssssessnnnnnnnnnnnnnnnnnn
20. Schneider Electric part TBUM297244 or TBUM297245 A USB to RS232 adapter may be used a SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 2 Installing the SCADAPack E Configurator Software SCADAPack E Configurator is the Microsoft Windows based software configuration tool that is used to e Monitor RTU status e Configure the RTU database of points e Define the RTU s role within the overall SCADA environment e Set up communications between the RTU and the SCADAPack E Configurator software with other RTUs and with devices such as Programmable Logic Controllers PLCs Before installing the SCADAPack E Configurator software review the hardware and software requirements 17 To Install the SCADAPack E Configurator Software During this procedure you will be prompted to select the installation directory for the SCADAPack E Configurator software Although the software can be installed in a different directory choosing the default installation directory simplifies troubleshooting 1 Insert the SCADAPack E Utilities Installation DVD into the DVD or CD ROM drive of a desktop or laptop computer that meets the requirements outlined in Hardware and Software Requirements MA If the installation wizard launches automatically skip to step 5 Using Windows Explorer locate the setup exe file in the root directory of the DVD CD ROM Double click on the icon to launch the installation wizard a fF wo N Follow the steps in the
21. a Gy Tej Port 0 Mode Port 1 Made Port 2 Mode Port 3 Mode Port 4 Mode s E General USB RS232 RTS On RS232 RTS On RS232 RS232 s yo d Master Pott 1 Baud Port 2 Baud Port 3 Baud Pott 4 Baud a E slave 3600 3600 9800 9600 s E Logic Port 1 Data Mode Port 2 Data Mode Port 3 Data Mode Port 4 Data Mode Big No Parity Sbit No Parity Bit No Parity S bit No Parity Network Access Parameters Tx Warmup Delay Max Random Delay Postamble Delay COMI 9600 N1 bac Communication status information y Last request successful 29 q y Request in progress Wm nes Lost request unsuccessful 4 SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 2 Setting Up RS232 Serial Communications Serial ports on the RTU are labeled Serial1 Serial2 Serial3 and Serial4 These ports correspond to Port 1 Port 2 Port 3 and Port 4 on the Ports 0 4 property page in the SCADAPack E Configurator Ports folder The figure below shows the Ports 0 4 property page and the default serial port settings S Pump1 rtu SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC 61131 3 Commands Communication Security Help Ow mr Ce at Seid GH TawgetDNP3Addess 0 7 H scapaPack 535E Ports amp Modes RTU DNP Address 0 Port 0 Function Port 1 Function Port 2 Function Port 3 Function Port 4 Function DNP3 ONP3 DNP3 Cmd Line Port 0 Mode Port 1 Mode Port 2 Mode Port 3 Mode Port 4 Mode USB wi RS232 RTS On RS232 RTS On RS232 RS232
22. ack E Configurator software is not already running launch it by selecting Start gt All Programs gt Schneider Electric SCADAPack E gt Configurator and choosing your RTU For details see Starting the SCADAPack E Configurator Software 19 The SCADAPack E Configurator main window opens as shown below Untitled SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC 61131 3 Commands Communication Security Help OSB 3003 D Mt e ze v ER Taget NP Address D S eg S H scapapack 535E e E Ports Ek SCADAPack E Configurator a Omer Configuration environment for SCADAPack E Smart RTU a C General yo a Master Slave a Logic Schneider Electric Current User PC Cam Port COMI 9600 8N1 SCADAPack E Configurator Main Window A In the SCADAPack E Configurator software expand the TCP IP folder then select the TCP IP property page SCADAPack 530E and SCADAPack 535E Quick Start Guide 51 DER Untitled SCADAPack E Configurator SCADAPack 535E Eile Edit Yiew Transfer IEC 61131 3 Commands Communication Security Help Dew 3003 Da Bot e Seia S scaparack 535E Ports amp Modes Ports f a E Points Port 0 Function a G ones DNP3 E TCP IP Se ex Advanced TCP IP St DNP3 IP Hosts Cl General a 4 ro a J Master d zeit Ethernet 1 Function TCP IP Remi0 v IP Address 0 0 0 0 Subnet Mask 0 0 0 0 TCP Service Ports Base TCP Port it Inactivity Timeout Secs v Target DNP
23. and with the SCADAPack E Configurator software The RTUs also include a USB 2 0 device port for local configuration and a USB 2 0 host port that supports plug in media A socket modem port that supports GPRS 3G or LTE communications with remote devices will be available at a later date The RTUs communicate using the Distributed Network Protocol DNP 3 IEC 60870 5 and Modbus protocols Inputs and Outputs The following table summarizes the SCADAPack 530E and SCADAPack 535E inputs and outputs SCADAPack 530E and SCADAPack 535E Input and Output Summary UO Type SCADAPack 530E SCADAPack 535E The SCADAPack 535E provides two analog outputs if this option was requested when the RTU was ordered Input and output capacity on the SCADAPack 530E and SCADAPack 535E can be extended by adding 6601 I O expansion modules The SCADAPack 530E supports up to 16 I O expansion modules and the SCADAPack 535E supports up to 15 I O expansion modules Each 6601 I O expansion module provides the following I O e 16 digital inputs e 8 digital outputs e 6 analog inputs e 2 analog outputs this option is selected when the 6601 I O expansion module is ordered a SCADAPack 530E and SCADAPack 535E Quick Start Guide Configuration You can configure the SCADAPack 530E and SCADAPack 535E RTUs using three different methods e Locally or remotely using SCADAPack E Configurator a software application that runs on a desktop or laptop computer connected
24. ask Port 4 Subnet Mask Enabled TCP IP Services DNP3AP lSaGRAF TCP _ Modbus IP Client Modbus TCP Server OTelnet Server OFTP Server BOOTP Server ONTP Network Time IEC60870 5 104 Slave Current User PC Com Port SCADAPack E Configurator TCP IP Property Page Ethernet Cables comi 0081 G00 The Ethernet ports on the RTU automatically configure themselves for Medium Dependent Interface MDI or MDI X This means that either a crossover or a straight through Ethernet cable can be used The RTU will automatically detect the interface used and serve the cable appropriately For more information on Ethernet cabling see the SCADAPack 530E Hardware Manual or the SCADAPack 535E Hardware Manual Before you begin setting Ethernet communications you will need to obtain an IP address and subnet mask from your network administrator More Information Configuring Ethernet Communications 50 Testing Ethernet Communications 5A so SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 3 1 Configuring Ethernet Communications The following procedure describes how to configure an Ethernet communications link between Eth1 on the RTU and the SCADAPack E Configurator computer To Configure an Ethernet Communications Link 1 Using a CAT5 UTP cable connect EI on the RTU to a switch a hub or a wall outlet for your LAN 2 Confirm that the SCADAPack E Configurator computer is also connected to the LAN 3 Ifthe SCADAP
25. ays the length of time the RTU has been continuously running The Uptime is reset every time the RTU is hardware reset remotely restarted or powered up p Click the Refresh Current Page icon to confirm that the Uptime parameter is increasing RAM Battery Displays the status of the RTU s RAM back up lithium battery e Normal means the back up lithium battery is in good condition e Low means the back up lithium battery condition has deteriorated and should be replaced See the SCADAPack 530E Hardware Manual or SCADAPack 535E Hardware Manual for details about replacing this battery If the RAM battery is depleted the RTU configuration may be lost Input Voltage Indicates the input supply voltage to the RTU and the status of the supply voltage compared with the low voltage notification level e Normal indicates the input voltage is above the notification threshold e Low indicates the input supply voltage is below the notification threshold RTU Type Indicates the type of RTU being queried by the SCADAPack E Configurator software Serial Number Indicates the serial number on the RTU being queried by the SCADAPack E Configurator software Firmware Ver Indicates the release of the firmware running on the RTU being queried by the SCADAPack E Configurator software SCADAPack 530E and SCADAPack 535E Quick Start Guide 6 3 Transferring the Default Configuration to the RTU Before you set up serial or Ethernet communications betwe
26. d to reference will depend on the role your RTU plays in your SCADA environment The table below is not an exhaustive list of the manuals available to you but summarizes the key manuals you will need to reference in order to configure and maintain your RTU For a more ea description of where to find information in your documentation set see Where to go From Here 68 For Information About Installing and understanding your RTU hardware e SCADAPack 530E Hardware Manual e SCADAPack 535E Hardware Manual Configuring your RTU to communicate with other e SCADAPack E Configurator User Manual SCADAPack E RTUs and with input and output e DNP3 Technical Manuals VO devices e Protocol Technical Manuals e Communication Interfaces Manual Configuring the RTU points database e SCADAPack E Configurator User Manual e Configuration Technical Manual Configuring security on your RTU e Security Quick Start Guide e Security Administrator User Manual e Security Technical Reference Manual SCADAPack 530E and SCADAPack 535E Quick Start Guide 9 Operating and troubleshooting your RTU SCADAPack E Operational Reference Manual SCADAPack 530E Hardware Manual SCADAPack 535E Hardware Manual Installing SCADAPack Workbench using it to SCADAPack Workbench Quick Start Guide build custom applications and downloading the SCADAPack E Target 5 Technical Manuals applications to the RTU Installing ISaGRAF 3 Workbench using it to ISaGRAF 3 Quick Start Guide b
27. devices are used for applications with technical safety requirements the relevant instructions must be followed For safe and proper operating results use only Schneider Electric software or approved software with Schneider Electric hardware products Failure to follow these instructions can result in minor or moderate injury 3 SCADAPack 530E and SCADAPack 535E Quick Start Guide 3 About this Manual Audience This manual is for written for people who need a brief overview of how to get their SCADAPack 530E or SCADAPack 535E started and communicating with the configuration software These individuals are typically e Systems Engineers e Commissioning Engineers e Maintenance Technicians Scope This manual describes e The main functions the SCADAPack 530E and SCADAPack 535E provide and the roles they can play in a SCADA environment How to install the SCADAPack E Configurator software and start the Remote Terminal Unit RTU so you can begin exploring its functionality e How to set up serial or Ethernet communications with the computer running the SCADAPack E Configurator software How to transfer configuration information from the SCADAPack E Configurator software to the RTU database e The key information you need to have before you move on to more detailed RTU configuration Related Documents Use this manual in conjunction with the other manuals included in your SCADAPack E documentation set The manuals you nee
28. dules Adding and configuring I O expansion modules in the SCADAPack E Configurator software Installing and powering expansion I O expansion modules Addressing for expansion I O expansion modules The diagnostics and troubleshooting capabilities available for I O expansion modules The maintenance recommendations for I O expansion modules Hardware specifications for expansion I O expansion modules Security and how it is configured Security overview Configuring DNP3 authentication StruxureWare SCADA Expert ClearSCADA with DNP3 security Frequently asked security questions The Security Administrator software e Security Administrator overview e Starting Security Administrator e Operating modes for Security Administrator Security keys and authentication e Managing keys e User based authentication Telnet and FTP authentication DNP3 secure authentication AGA12 encryption Security diagnostics Attack vectors and requirements DNP3 communications e DNP3 protocol structure and configuration e SCADA master DNP3 interaction e DNP3 networking e DNP3 driver status codes e Common DNP3 protocol codes TCP IP communications e TCP IP configuration and communications e GPRS e 1xRTT radio service UO Expansion Module Technical Reference Manual Hardware Manual for your expansion module SCADAPack System Configuration Guide Security Quick Start Guide Security Administrator User Manual Security Technical Reference Manual
29. e products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 1 Technical Support Questions and requests related to any part of this documentation can be directed to one of the following support centers Technical Support Americas Europe Middle East Asia Available Monday to Friday 8 00am 6 30pm Eastern Time Toll free within North America 1 888 226 6876 Direct Worldwide 1 613 591 1943 Email supportTRSS schneider electric com Technical Support Australia Inside Australia 1300 369 233 Email au help schn
30. eading and Writing RTU Data Using DNP 56 e Reading and Writing RTU Data Using Modbus 67 s SCADAPack 530E and SCADAPack 535E Quick Start Guide 8 1 Reading and Writing RTU Data Using DNP You can use DNP to read and write data for physical and derived RTU points Because the SCADAPack 530E and SCADAPack 535E RTUs are native DNP3 devices the attributes and properties of the points are stored in the DNP point address space in the database As a result no additional configuration tasks are required before you can read and write RTU data using DNP For more informaton see e Reading Data From the RTU Using DNPI57 e Writing Data to the RTU Using DNP 594 SCADAPack 530E and SCADAPack 535E Quick Start Guide Reading Data From the RTU Using DNP To help you learn how to read DNP data from the RTU this procedure takes you through the steps required to add system points to the SCADAPack E Configurator points database then read the current state or value for those system points from the RTU Before you begin this procedure e Power up the RTUI26 and set up an RS232 serial ah or Ethemet at connection to the SCADAPack E Configurator computer e Start the SCADAPack E Configurator softwarel 19 To Read Data From the RTU to the SCADAPack E Configurator Database 1 Inthe SCADAPack E Configurator software expand the Points folder then select the Point Browser property page 2 Add the information in the table below to the Point Brow
31. eider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A CAUTION EQUIPMENT OPERATION HAZARD Verify that all installation and set up procedures have been completed Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices Remove tools meters and debris from equipment Failure to follow these instructions can result in minor or moderate injury Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference SCADAPack 530E and SCADAPack 535E Quick Start Guide Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentatio
32. eider electric com 2 Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 6 SCADAPack 530E and SCADAPack 535E Quick Start Guide AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schn
33. en the SCADAPack E Configurator computer and the RTU use a USB connection to transfer the default configuration information from the SCADAPack E Configurator computer to the RTU The default configuration information includes the RTU type and target type SCADAPack Workbench or ISaGRAF 3 Workbench selected when you created the RTU in the SCADAPack E Configurator software These default parameters give you a starting point for RTU configuration after serial or Ethernet communications are established To Transfer the Default Configuration Information to the RTU 1 In the SCADAPack E Configurator main window choose the Transfer gt Write File menu item The Write File to RTU dialog box is displayed as shown below RTU configuration files are identified by a green arrow t and the rtu file extension Write File To RTU Look in ScadaPack Files A t config tu lE E config uf My Recent Z rtuconf log Documents Desktop CI My Documents 43 My Computer J File name My Network Files of type Write File to RTU Dialog Box 2 Choose the configuration file for the RTU then click Open The SCADAPack E Write File dialog box is displayed showing the progress of the transfer SCADAPack 530E and SCADAPack 535E Quick Start Guide Setting Up Communications with the SCADAPack E Configurator Computer Once you are familiar with the SCADAPack E Configurator software and have transferred the default configuration
34. g the RTU to its Factory Default Settings Factory Boot mode is used to reformat the flash file system and initialize the RTU to its factory default settings When the controller board starts in Factory Boot mode e SCADAPack Workbench and ISaGRAF 3 Workbench applications are erased e The RTU points database is cleared e RTU configurations are returned to their default settings e The flash file system is reformatted e Serial and Ethernet port parameters are restored to the defaults listed in the table below Default Serial and Ethernet Port Parameters Serial Port Serial1 Serial2 Serial3 Serial4 Port 1 Port 2 Port 3 Port 4 SEGRAR TE ai Mode O RS232 RTS On RS232 RTS On RS232 RS232 9600 bps 9600 bps 9600 bps 9600 bps Data Mode 8 bit No Parity 8 bit No Parity 8 bit No Parity 8 bit No Parity SCADAPack 530E and SCADAPack 535E Quick Start Guide Ethernet Port Eth1 Ethernet 1 Function TCP IP RemlO TCP IP RemlO TCP IP RemlO Se Address 0 0 0 0 0 0 0 0 0 0 0 0 Subnet Mask 0 0 0 0 0 0 0 0 0 0 0 0 AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU before removing power Failure to follow these instructions can result in death or serious injury s SCADAPack 530E and SCADAPack 535E Quick Start Guide NOTICE UNEXPECTED EQUIPMENT OPERATION Starting the RTU in Factory Boot mode returns RTU configuration parameters to
35. hysical port serial connection Serial3 Left side of the Green Blinks when data is being transmitted over the RS232 and physical port or RS485 serial connection Serial4 If the port is configured for RS485 the LEDs on the empty port indicate that data is being transmitted over the wired RS485 connection Right side of the Green Blinks when data is being received over the RS232 or physical port RS485 serial connection If the port is configured for RS485 the LEDs on the empty port indicate that data is being received over the wired RS485 connection Left side of the Green Activity LED Eth2 Eth3 physical port Lit when the Ethernet port is active Blinks when the port is transmitting or receiving data Right side of the Yellow Link LED physical port Lit when 10 100 Ethernet link is active SCADAPack 530E and SCADAPack 535E Quick Start Guide WER SCADAPack E Configurator LEDs The communication status LEDs located in the SCADAPack E Configurator status bar show you the status of your communication requests 3 Pump1 rtu SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC 61131 3 Commands Communication Security Help Oe 3003 D 7 mi amp Seia v Target DNP3 Address 0 EAE ae SE Ports amp Modes Ports Es RTU DNP Address ES Hayes Modem 0 Y ees 3 amp IXRTT Port 0 Function Port 1 Function Port 2 Function Pot 3 Function Port 4 Function o DI Points ONP3 ISaGRAF DNP3 DNP3 Cind Line e E ones
36. ic 5 digit or 6 digit Modbus register or address to any analog counter or binary DNP point or range of points For more information see the SCADAPack E Configurator User Manual Automatic Modbus Address Mapping When Modbus addresses are automatically assigned to DNP points e Digital input DNP points 1 to 16 are mapped to Modbus registers 10001 10016 e Digital output DNP points 1 to 16 are mapped to Modbus registers 00001 00016 e 16 bit analog input DNP points 1 to 16 are mapped to Modbus registers 30001 to 30016 e 16 bit analog output DNP points 1 to 16 are mapped to corresponding holding registers 40001 to 40016 32 bit analog DNP points are not automatically mapped to Modbus registers until you specify the start point in the Modbus Register 32 Bit Point Map located in the Slave gt Modbus property page in SCADAPack E Configurator For details see e Mapping DNP Points to Modbus Registers 63 e Reading and Writing to Modbus Registers 67 SCADAPack 530E and SCADAPack 535E Quick Start Guide e 8 2 1 Mapping DNP Points to Modbus Registers To help you learn how to read and write data using the Modbus protocol this procedure takes you through the steps required to automatically map physical RTU points inputs and outputs to the corresponding Modbus registers If you want to assign a specific Modbus register or address to a DNP point or a range of points see the SCADAPack E Configurator User Manual Before you begin this procedu
37. ication Dialog Box 2 In the Communication dialog box select UDP as the Type then click OK 3 In the SCADAPack E Configurator menu select Communication gt Communication Settings a On the General tab enter the IP Address or Name and the UDP Port Number b On the Advanced tab make changes to the default values as required then click OK 4 The Remote IP Address information in the status bar at the bottom of the SCADAPack E Configurator window is updated to reflect the information you entered 5 In the SCADAPack E Configurator menu select Transfer gt Get RTU Time The Read RTU Time dialog box is displayed as shown below Read RTU Time Use UTE time Read RTU Time Dialog Box 6 Select the time source then click OK The communication status LEDs in the SCADAPack E Configurator status bar change from green to yellow and back to green indicating a successful read The time from the RTU real time clock will be displayed in a dialog to indicate a successful read SCADAPack 530E and SCADAPack 535E Quick Start Guide 53 request using the Ethernet communication channel 7 In the SCADAPack E Configurator menu select Transfer gt Write RTU Time 8 Confirm the time source to use 9 Repeats steps 5 7 to read the RTU time and confirm it is the same as the PC time s SCADAPack 530E and SCADAPack 535E Quick Start Guide 8 Reading and Writing RTU Database Information Points Database Overview The informa
38. int Browser property page click Write to write the changes to the RTU 5 Expand the Ports folder select the Ports 0 4 property page then check the value of Port 1 Baud field 6 Choose Commands gt Reinitialize DNP3 This is required for the DNP node address change to take effect 7 Return to the Point Browser and change the Target DNP3 Address at the top of the SCADAPack E Configurator window to 250 Target DNP3 Address 8 On the Point Browser property page click Read to read the RTU data The current state of Digital DNP point 50206 should indicate a low voltage notification 9 On the Point Browser property page click Write to write the changes to the RTU 10 Choose Commands gt Reinitialize DNP3 for the DNP node address change to take effect SCADAPack 530E and SCADAPack 535E Quick Start Guide st For more information see e Initial Startup 16 e Setting Up Communications with the SCADAPack E Configurator Computer s e Reading Data From the RTU Using DNPI57 e SCADAPack 530E and SCADAPack 535E Quick Start Guide 8 2 Reading and Writing RTU Data Using Modbus SCADAPack E RTUs support customized or automatic one to one mapping of DNP points into corresponding Modbus addresses to allow communication with other Modbus devices The Modbus address conforms to the Modicon PLC client style register address protocol address 1 Customized Modbus Address Mapping You can use SCADAPack E Configurator to assign a specif
39. l ports XIXILI eoeoeoeoe LO board inputs ee0000800 080000 608008 800080 and outputs Controller board inputs and output SCADAPack 535E Roles The SCADAPack 530E and SCADAPack 535E RTUs can be configured to play one or more of the following roles in your Supervisory Control and Data Acquisition SCADA environment RTU endpoint DNP3 router between all Ethernet and serial ports e DNP3 peer to peer communications device e Data concentrator for Remote DNP3 and DNP3 IP slaves Local DNP3 DNP3 IP Modbus RTU Modbus TCP and DF1 serial slaves Local IEC 60870 5 103 protection relays Protocol converter for Modbus RTU and Modbus TCP to DNP3 and DNP3 IP and vice versa Modbus RTU and Modbus TCP to IEC 60870 5 101 104 DF1 to DNP3 and DNP3 IP IEC 60870 5 101 104 or Modbus RTU and Modbus TCP 12 SCADAPack 530E and SCADAPack 535E Quick Start Guide IEC 60870 5 103 to DNP3 DNP3 IP IEC 60870 5 101 104 or Modbus RTU and Modbus TCP The role your SCADAPack 530E or SCADAPack 535E plays in your SCADA environment determines how you should set up communications to and from the RTU and how you should configure the RTU SCADAPack 530E and SCADAPack 535E Quick Start Guide 13 Communications The SCADAPack 530E and SCADAPack 535E include four serial ports and three Ethernet ports that are available for communications with the SCADA master system with other RTUs with devices such as Programmable Logic Controllers PLCs
40. n to help prevent accidental equipment damage OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to help prevent unauthorized changes in operating characteristics ACCEPTABLE USE SCADAPack E Remote Terminal Units RTUs and input output I O modules are intended for use in monitoring and controlling non critical equipment only They are not intended for safety critical applications AWARNING UNACCEPTABLE USE Do not use SCADAPack E RTUs or I O modules as an integral part of a safety system These devices are not safety products Failure to follow this instruction can result in death or serious injury A CAUTION EQUIPMENT OPERATION HAZARD When
41. ng DNP3 routing e Add DNP3 routing to other DNP3 RTUs in addition to supporting the RTU functionality described above Configuring DNP3 Data Concentrator e Make an RTU the DNP3 data concentrator for a cluster of local RTUs in addition to supporting the RTU functionality described above SCADAPack 530E and SCADAPack 535E Quick Start Guide Tasks that Require SCADAPack E Configurator and User Programming When there is a requirement for calculations control logic or polling of other devices a logic application created in SCADAPack Workbench or ISaGRAF 3 Workbench is required The SCADAPack Workbench or ISaGRAF 3 Workbench software can be used to develop two independent applications in the IEC61131 3 programming language The following are examples of tasks that require an SCADAPack Workbench or ISaGRAF 3 Workbench application in addition to configuration through the SCADAPack E Configurator software Calculations e Complex calculations performed in IEC61131 3 logic may also be saved to the RTU point database Control logic e Simple or complex logic may be used for example to control SCADAPack output hardware to make set point changes saved to derived points to control peer to peer polling or to send custom protocol commands DNP3 peer to peer communications e Poll other DNP3 devices Polling other devices e Program the RTU to be a protocol converter by polling other devices using Modbus DEI or IEC60870 5 using an IP or serial
42. nnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nanne 6 1 Setting Up a USB Connection to the SCADAPack E Configurator Computer 6 2 Confirming the RTU is Operational cssssssssscscscssscscsccscscacscscscscarscseacarscscseacscacacarscacacarscacacarseacacarseacaearaeacaes 6 3 Transferring the Default Configuration to the RTU csccscsssssssscsscssscssssscsescscscacarscecacarscscacaescacacatscacatanseasaes Setting Up Communications with the SCADAPack E Configurator COMPUTE Mic cccsicceeectesd aunis aane anaa aaraa aaraa NEESS TEE EVERS SEKR ENEE SEKR EE NEES 37 7 1 Understanding Communication Status ccscssssssessssssssescssssssesssssessesesessescseaeseeseaeaeseessacseseseaeacseeseaeseseeeeas 7 2 Setting Up RS232 Serial Communications 7 2 1 Configuring RS232 Serial Communications 7 2 2 Testing RS232 Serial Communications ccccecccccceceeneeeeeeeeeeeeceaeeseaeeeseeeeseaeeseaeeseaeeseaeeseaeeeceaeeeeaeeeneeeeeee 7 3 Setting up Ethernet Communications sccscsssssssssssssssescssssssesesesessesesescescscseseeseaeacseessacsesseseaeaeseeseaeeeseeeas 7 3 1 Configuring Ethernet Communications s esnseseeeeneeeteeeneestasttrtttnsttntttnsttntttnnttanttnntEnn EnS EnE Enst En nennt En nennen enea 7 3 2 Testing Ethernet COMMUNICAONS secc si cis iatinnl EENS AE ovis dats degen Reading and Writing RTU Database Information cccccsseceeeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeaaeeeeenes 54 8 1 Reading and Writing
43. ntifier 1 H E General Modbus IP Client wf YO TCP Port 502 Enable H E Master Slave Modbus Register 32 bit Analog Point Map Only required for mapping RTU 32 bit point data to Modbus holding registers i Sth i Analog Point No Point Quantity H Point Type 2 PDE Analog Input g WE L 2 Analog Output Add Range Ready x Current User PC Com Port COM3 96 SCADAPack E Configurator Modbus Property Page e SCADAPack 530E and SCADAPack 535E Quick Start Guide 9 Where to Go From Here Once your RTU is up and running you understand how to create serial and Ethernet connections to other devices and you understand how to read and write information to the RTU points database you can move on to more detailed configuration tasks Before you begin configuring your RTU have a good understanding of the role the RTU will play in your SCADA environment The RTU role will determine how you configure the RTU ports inputs and outputs and how you set up communications with other devices The SCADAPack 530E and SCADAPack 535E RTUs can be configured to play one or more of the following roles in your Supervisory Control and Data Acquisition SCADA environment e RTU endpoint e DNP3 router between Ethernet and serial ports e DNP3 peer to peer communications device e Data concentrator for Remote DNP3 and DNP3 IP slaves Local DNP3 DNP3 IP Modbus RTU Modbus TCP and DF1 serial slaves Local IEC 60870 5 1
44. o follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION Starting the RTU in Cold Boot mode or Factory Boot mode returns RTU configuration parameters to their default settings and erases applications created in SCADAPack Workbench and ISaGRAF 3 Workbench This information must be reloaded into the RTU for correct RTU operation Before starting the RTU in Cold Boot mode or Factory Boot mode save a copy of the RTU configuration information user created applications logs and other data to an external drive so it can be reloaded when the procedure is complete Failure to follow these instructions can result in equipment damage SCADAPack 530E and SCADAPack 535E Quick Start Guide The following tables describe the four RTU startup modes and the actions that are applied in each case Startup Modes Run e Automatically loads the RTU database e Executes SCADAPack Workbench and ISaGRAF 3 Workbench programs that are in RTU memory e Communicates about the RTU interfaces and configuration Start the RTU in Run mode for normal day to day operations Service Stops applications created in SCADAPack Workbench or ISaGRAF 3 Workbench Overrides RTU ports with DNP3 communications at node address 0 so that the RTU can be reprogrammed and initialized Cold Boot Initializes the RTU controller board Erases applications created in SCADAPack Workbench or ISaGRAF 3 Workbench Factory Boot Reforma
45. oller Status property page is displayed as shown below d Pump1 rtu SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC61131 3 Commands Communication Security Help Deh pm DC wm e Serial vie Target DNP3Addiess Be E H scaparack 535E H CH Ports amp 9 Points RTU Type SCADAPack 53xE a CQ DNP3 Cl TEPIP Uptime Od O6hr 36min 28s Serial Number A875142 C General l O eset Reason 6 thernet ress 1 00 05 21 04 6F 64 ka Reset R Ethemet MAC Address 1 00 05 21 046F64 ontroller Lee Configurator Dags in ee De Task Watchdogs 0 Ethemet MAC Address 2 00 05 21 01 6F 64 G Master a E Slave a G Logic Controller Status amp Versions RAM Battery Normal Input Voltage 154 Volts Low Firmware Ver SCADAPack 53E Firmware 2013 R1 0 System Error Code 0 Firmware Rev 8 10 1 246 Boot Monitor 1 00 System Error Description RTU Licensed Features T Ce IEC 61131 3 Logic Temperature il Supports Multiple DNP3 Masters IEC60870 5 103 Data Concentrator 1EC60870 5 101 104 Slave Encryption AGA12 Authentication SAv2 Current User PC Com Port COM 9600 NL Controller Status Property Page SCADAPack 530E and SCADAPack 535E Quick Start Guide 2 Check the parameters described in the table below Each one provides an indication that the RTU is operational and communicating with the SCADAPack E Configurator software Key Operational Parameters Uptime Displ
46. onfiguration then click Next The following screen is displayed The choices you make on this screen determine the default configuration settings for the RTU in the SCADAPack E Configurator software SCADAPack 530E and SCADAPack 535E Quick Start Guide SCADAPack E Configurator SCADAPack E Configurator Please selectthe type of RTU to configure SCADAPack 500E Series Please selectthe model to configure SCADAPack 535E Please selectthe ISaGRAF target type Target 5 SCADAPack Workbench D SCADAPack E Configurator Create a New RTU Configuration Screen Use the drop down lists to select the SCADAPack RTU series RTU model and ISaGRAF target type then click Finish The SCADAPack E Configurator software main window is displayed as shown below d Untitled SCADAPack E Configurator SCADAPack 535E File Edit View Transfer IEC61131 3 Commands Communication Security Help Dep mm D Dt e Seil DC E Ee scapapack 535E SCADAPack E Configurator Configuration environment for SCADAPack E Smart RTU EN General me Gyo mp Master e Slave a Logic Schneider P Electric Current User PC Com Port COMI 9600 8N1 C Gw SCADAPack E Configurator Main Window You can now browse through the SCADAPack E Configurator software menu options and properties pages to see the default settings for the RTU points database and communications ports SCADAPack 530E and SCADAPack 535E Quick Start G
47. p SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 3 Setting up Ethernet Communications Ethernet ports on the RTU are labeled Eth1 Eth2 and Eth3 These ports correspond to Ethernet 1 Ethernet 2 and Ethernet 3 on the TCP IP property page in the SCADAPack E Configurator TCP IP folder The figure below shows the TCP IP property page and the default Ethernet port settings Untitled SCADAPack E Configurator SCADAPack 535E File Edit Yiew Transfer IEC 61131 3 Commands Communication Security Help D E arm D OS at e Gerd BH scabapack 535E Cl Ports DH Portz onp3 tcPjp E Gx Advanced TCP IP S DNP3 IP Hosts General Reetz a Cl Master a Cl Slave a Cloche Ports amp Modes Port 0 Function DNP3 Ethemet 1 Function TCP IP Reml0 v IP Address 0 9 0 0 Subnet Mask 0 0 0 0 TCP Service Ports Base TCP Port Inactivity Timeout Secs GH Target DNP3 Address 0 Port 1 Function ISaGRAF Port 1 IP Address Port 1 Subnet Mask Ethemet 2 Function TCP IP Reml0 v IP Address 0 0 0 0 Subnet Mask 0 0 0 0 Modbus TCP Server Unit Identifier Port 2 Function DNP3 Port 2 IP Address Port 2 Subnet Mask Ethemet 3 Function TCP IP RemiO IP Address D H B Subnet Mask RER EE PPP DCD Drop Delay ms NTP Task State Clock not set DER Port 4 Function Cmd Line Port 3 Function DNP3 v Port 3 IP Address Port 4 IP Address Port 3 Subnet M
48. re e Power up the RTUI26 and set up an RS232 serial ah or Ethemetl at connection to the SCADAPack E Configurator computer e Start the SCADAPack E Configurator softwarel 19 e Understand how DNP points are mapped to Modbus registers 62 To Map DNP Points to Modbus Registers 1 Launch SCADAPack E Configurator 2 Inthe Ports folder select the Ports 0 4 property page 3 Select Modbus Slave as the function for one of the serial ports as shown in the figure below d Pump1 rtu SCADAPack E Configurator SCADAPack 535E modified File Edit View Transfer IEC61131 3 Commands Communication Security Help TO eE 3003 Ga 7 mi e Gei v Taget DNP3 Address 5 BH 5CADAPack 535E EE Ports z A F Ports 0 4 RTU DNP Address Ei Hayes Modem 0 D GPRS d z amp 1XRTT Port D Function E Port 1 Function Port 2 Function Port 3 Function Port 4 Function w Points DNP3 ISaGRAF Modbus Slave DNP3 Cmd Line a E DNP3 D TCP IP Port 0 Mode Port 1 Mode Port 3 Mode Port 4 Mode General use R5232 RTS On DNP3 S232 RS232 9 ro a i EC Seng mp DI Master Port 1 Baud Port 3 Baud Port 4 Baud e Slave 9600 9600 3800 E A Logic PPP TCPIP Port 1 Data Mode vit Port 3 Data Mode Port 4 Data Mode Dit No Parity NPVT Seni 8 bit No Parity E bit No Parity Network Access Parameters Tx Warmup Delay Fixed Delay Max Random Delay Response Delay Postamble Delay Current User E PC Com Port COMI 9600 8N1 SCADAPack E Configurator Po
49. rmation see e Setting up a USB Connection to the SCADAPack E Configurator Computer 32 e Confirming the RTU is Operation 34 e Transferring the Default RTU Configuration to the TU ze 32 SCADAPack 530E and SCADAPack 535E Quick Start Guide 6 1 Setting Up a USB Connection to the SCADAPack E Configurator Computer By default the port labeled USB Device on the RTU is set for Distributed Network Protocol DNP 3 communications over a USB connection Use this port to set up your initial connection to the RTU so you can confirm the RTU is operational and transfer the default RTU configuration from the SCADAPack E Configurator software to the RTU The USB Device port is referred to as Port 0 in the SCADAPack E Configurator software and is configured on the Ports 0 4 property page as shown in the figure below S Pump1 rtu SCADAPack E Configurator SCADAPack 535E DER File Edit View Transfer JEC61131 3 Commands Communication Security Help De 3203 D n AH He Serial ze DS Target DNP3 Address 0 38 Sig Ss Ports amp Modes oo RTU DNP Address Hayes Modem 0 GPRS S A S S 3 amp 1xRTT Port 0 Function Port 2 Function Port 3 Function Port 4 Function Points DNP3 DNP3 DNP3 Cmd Line a E ones a Te Port 0 Mode Port 2 Mode Port 3 Mode Port 4 Mode E General USB RS232 RTS On RS232 EES yo a Master Port 2 Baud Port 3 Baud Port 4 Baud Slave 9600 9600 9600 teg Port 1 Data Mode Port 2 Data Mode Port 3 Data Mode Pot
50. rts 0 4 Property Page 4 Configure the remaining serial port parameters as required If you are mapping only binary digital points and 16 bit analog points the configuration is now complete The points are automatically mapped to Modbus registers so you can read and write RTU data using the Modbus protocol For details see Reading and Writing to Modbus Registers ez If you are mapping 32 bit analog points proceed to the next step 5 Inthe Slave folder select the Modbus property page e SCADAPack 530E and SCADAPack 535E Quick Start Guide 6 Enter the DNP point to Modbus register mapping in the table as outlined below Modbus Holding RTU 32 bit Analog Register Address Input DNP Points 5 digit Modicon Addressing 30001 lt 1 low word 30002 lt 1 high word 30003 4 2 low word 30004 gt high word Modbus Holding Register Address 5 digit Modicon Addressing RTU 32 bit Analog Output DNP Points 40001 lt _ 1_ low word 40002 gt high word 40003 lt __Y gt 2 low word 40004 gt high word DNP Point to Modbus Register Mapping In the figure below 32 bit analog input and output points 1 and 2 have been mapped to 16 bit Modbus registers SCADAPack 530E and SCADAPack 535E Quick Start Guide e File Edit View Transfer JEC61131 3 Commands Communication Security Help DD mg en RN Tea ON Aden Modbus Slave Server Modbus TCP Server Modbus RTU Serial Slave Modb
51. ser Only the Type and Point need to be entered in the Point Browser Clicking on the Decimal or Hex columns for the corresponding point will automatically populate these fields with the current value or state properties of the point Because you have not yet read these values from the RTU the columns display 0 System Points Summary fo ee emer Analog In 50082 RTU Serial Number Analog Out 50300 RTU DNP Node Address Analog In 50010 RTU Up Time secs 50207 Local Onboard Battery Low s SCADAPack 530E and SCADAPack 535E Quick Start Guide The following figure shows the Point Browser property page with the information in the table above SZ Pump2 rtu SCADAPack E Configurator SCADAPack 535E Eile Edit View Transfer IEC 61131 3 Commands Communication Security Help Dee 3003 D wt amp Seid v Target ONPsAddess 0 3 S scapapack 535E z Ports Point Browser LQ Points DN Analog Points write Write All Binary Points Every 1 Seconds Counter Points lt F9 gt Next Point 55 Point Browser Point Decimal Description Comment VX Trend Sampler 50060 Input Supply Voltage a CDN AG 63200 Low Volts Notification Level E TCP 50206 Local Input Power Supply Low H E General 50207 Local Onboard Battery Low yo 50082 RTU Serial Number e Master 50300 RTU DNP Node Address D Slave 50010 RTU Up Time secs o C Logic Perform Automatic Read
52. setup wizard and install the application in the default directory SCADAPack 530E and SCADAPack 535E Quick Start Guide 19 5 3 Starting the SCADAPack E Configurator Software The following procedure provides the steps to start the SCADAPack E Configurator software for the first time During this procedure you will select the RTU type the RTU model and one of two ISaGRAF target types e Target 3 ISaGRAF 3 Workbench e Target 5 SCADAPack Workbench Target 3 ISaGRAF 3 Workbench and Target 5 SCADAPack Workbench are optional software applications that you can use to extend and enhance the RTU configuration capabilities provided through the SCADAPack E Configurator software Target 5 GCADAPack Workbench is the latest IEC 61131 3 programming suite available for SCADAPack E RTUs It includes numerous enhancements compared to the legacy Target 3 ISaGRAF 3 Workbench programming suite and should be selected by new users To Start the SCADAPack E Configurator Software for the First Time 1 Click Start gt All Programs gt Schneider Electric SCADAPack E gt Configurator The following SCADAPack E Configurator window is displayed SCADAPack E Configurator SCADAPack E Configurator Please select an activity Open an existing RTU configuration file O Read a configuration from an RTU O Create a new RTU configuration from an existing template SCADAPack E Configurator Select an Activity Screen 2 Select Create a new RTU c
53. t 4 Data Mode 8 bit No Parity 8 bit No Parity 8 bit No Parity 8 bit No Parity Network Access Parameters Tx Warmup Delay Fixed Delay Max Random Delay Response Delay Postamble Delay Current User COM1 9600 SN1 SCADAPack E Configurator Ports 0 4 Property Page SCADAPack 530E and SCADAPack 535E Quick Start Guide 33 To Set Up a USB Connection to the SCADAPack E Configurator Computer 1 Connect a USB cable to the port labeled USB Device on the RTU 2 Connect the other end of the USB cable to the computer running the SCADAPack E Configurator software 3 If the SCADAPack E Configurator software is not already running launch it by selecting Start gt All Programs gt Schneider Electric SCADAPack E gt Configurator and choosing your RTU For details see Starting the SCADAPack E Configurator Software 18 You can now e Confirm the RTU is Operationall 3 e Transfer the Default Configuration from the SCADAPack E Configurator Software to the RTUI 36 s SCADAPack 530E and SCADAPack 535E Quick Start Guide 6 2 Confirming the RTU is Operational Once you have set up a USB connection to the powered up RTU and launched the SCADAPack E Configurator software check the Controller Status property page in the SCADAPack E Configurator software to confirm the RTU is operational To Confirm the RTU is Operational 1 In the SCADAPack E Configurator software expand the General folder then click on Controller Status The Contr
54. the Points folder then select the Point Browser property page 2 Add the information in the table below to the Point Browser ke buet poora ken OOO Binary Out Physical Binary Output Point 2 The figure below shows the Point Browser property page with the physical points added ER SCADAPack 530E and SCADAPack 535E Quick Start Guide S Pump rtu SCADAPack E Configurator SCADAPack 535E DER File Edit view Transfer IEC61131 3 Commands Communication Security Help D eE am Ce Cam amp Serial EB Target DNP3 Address a scapapack 535E bi Ports Point Browser QJ Points DN Analog Points write Write all Bead Binary Points Every 1 Seconds Counter Points lt F9 gt Next Point 5 Point Browser Type Point Decimal Hex Description Comment i a _ YX Trend Sampler Ae 50060 Input Supply Voltage zs DNP3 63200 Low Volts Notification Level a G TCP IP 50206 Local Input Power Supply Low 2 General 50207 Local Onboard Battery Low ze o 50082 RTU Serial Number a C Master 50300 RTU DNP Node Address Slave 50010 RTU Up Time secs E Logic 1 Physical Binary Input Point 1 2 Physical Binary Output Point 2 Perform Automatic Read Current User PC Com Port COMI 9600 8N1 RK Gr Point Browser Property Page 3 Make the following changes in the Point Browser a Change the Decimal value of DNP Point 63200 to 24 b Change the Decimal value of DNP Point 50207 to 250 4 On the Po
55. the value of derived e The DNP3 and 60870 5 points points database e Perform complex logic e Point attributes RE e Communicate peer to peer e VO mapping to points e IEC 61131 3 application files e Communication port settings Use I O devices to e Access by up to 3 e Read and write to the points Masters ee e The DNP3 routing table e e Read and write to Modbus or DF1 devices Data concentrator functionality e Firmware updates Oo oe o o e e license e e The point browser e Diagnostic tools e Security settings Before you begin configuring the RTU determine whether the ClearSCADA software will be used for any RTU configuration tasks This documentation assumes you are using the SCADAPack E Configurator software to configure the RTU For information about using the ClearSCADA software see the ClearSCADA documentation For more information see e Tasks that Require SCADAPack E Configurator Only 71 e Tasks that Require SCADAPack E Configurator and User Programming 73 SCADAPack 530E and SCADAPack 535E Quick Start Guide e Tasks that can be Completed Using ClearSCADAI74 SCADAPack 530E and SCADAPack 535E Quick Start Guide Tasks that Require SCADAPack E Configurator Only The following are examples of tasks that you can complete using only the SCADAPack E Configurator software no applications created in SCADAPack Workbench or ISaGRAF 3 Workbench are required Configuring analog and digital I O
56. their default settings and erases applications created in SCADAPack Workbench and ISaGRAF 3 Workbench This information must be reloaded into the RTU for correct RTU operation Before starting the RTU in Factory Boot mode save a copy of the RTU configuration information user created applications logs and other data to an external drive so it can be reloaded when the procedure is complete Failure to follow these instructions can result in equipment damage To Start the RTU in Factory Boot Mode Remove power from the RTU Hold down the Select button Apply power to the RTU Continue holding the Select button down for longer than 30 seconds until the Status LED stops blinking on and off and remains lit To cancel the startup mode selection at this point remove power from the RTU before you proceed to step 5 This can be a useful tactic to avoid starting up in modes where more actions are applied if you have held the Select button down longer than this mode requires BLO NS 5 Release the Select button If you release the Select button while the Status LED is still blinking the RTU will start in Cold Boot mode The Factory Boot will take approximately 60 seconds to complete During this time the RTU may appear unresponsive while the file system is being formatted The Status LED will remain lit until the Factory Boot has completed and the RTU restarts 6 Reload the RTU configuration and user created applications from back u
57. tion in the RTU database is stored as points The following table summarizes the different point types Database Point Types Point Description May represent Type Physical Internal representations of e Analog inputs and outputs that monitor or control a the electrical terminations changing value such as the depth of water in a tank n the RTU the inputs He Ge D SE e Binary digital inputs and outputs that monitor or control i i the state of a device that is either on or off such as a motor you configure an input i when you want to read that is running or not running data from a device and an e Counter inputs that monitor or control the number of output when you want to occurrences of an action such as the number of pulses set or control a device from a flow meter Counter inputs are digital inputs that have an associated counter If a digital input is being used as a counter that is its sole role Derived Used for internal RTU data e User points that you create User points are analog or binary digital points that are accessed by applications created with SCADAPack Workbench or ISaGRAF 3 Workbench e System points that provide information about RTU operations System points can be e Analog points that measure a changing value such as the ambient temperature of the controller board on the RTU Binary digital points that monitor a state such as the status of the RTU s power supply or onboard RAM back
58. to the RTU you can set up communications between the RTU and the SCADAPack E Configurator computer and begin configuring the RTU The RTU can communicate with the computer running the SCADAPack E Configurator software in two different ways e Using an RS232 serial connection 40 e Using an Ethernet connection 491 The status of RS232 and Ethernet connections is communicated through LEDs on the RTU and in the SCADAPack E Configurator software For more information see Understanding Communication Status E 3 SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 1 Understanding Communication Status The LEDs on the RTU ports and in the SCADAPack E Configurator software tell you the status of your communications Understanding what the LED blinking patterns mean before you set up RS232 serial or Ethernet communications will help you determine whether the communications link has been successfully established RTU LEDs The table below summarizes the communication status information provided by the LEDs on the physical RTU ports SCADAPack 530E and SCADAPack 535E LED Descriptions Name or Color Description Location Serial1 and CTS Lit when the CTS input is active on the port Serial2 Lit when the DCD input is active on this serial port Left side of the Green Blinks when the port is transmitting data over the physical port RS232 serial connection Right side of the Green Blinks when the port is receiving data over the RS232 p
59. ts the flash file system Initializes the RTU controller board Erases any applications created in SCADAPack Workbench or ISaGRAF 3 Workbench Startup Mode Actions GE Serial port protocol set to DNP3 DNP node address set to zero 0 Run Service Cold Mode Mode Boot pa Serial port settings set to default X LED Geen set to default x Dabs need Workbench and ISaGRAF 3 Workbench applications erased a a a TI IN Flash fle system reformatted Flash Flash file system reformatted system reformatted SCADAPack Workbench and ISaGRAF 3 Workbench applications started Se a Settings Settings retained in non volatile memory in non volatile memory SCADAPack Workbench and ISaGRAF 3 Workbench applications in flash erased x X Protocols set to defaults 0 Protocols set to defaults set to defaults z SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 6 Powering Up the RTU The following procedure describes how to apply power to the RTU There is no on off switch on the RTU it starts automatically when power is applied By default the RTU starts in Run mode the normal operating mode for day to day tasks For information about starting the RTU in other modes see the SCADAPack 530E Hardware Manual or the SCADAPack 535E Hardware Manual The RTU is powered by a 12 30 Vdc power supply that is wired to the RTU s two power input connectors Before you apply power to the RTU review the wiring information below Do
60. uide 21 To confirm RTU operation and communication with the SCADAPack E Configurator software you will need to power up the RTU and set up a USB connection from the computer running the SCADAPack E Configurator software to the RTU For details see e Exploring SCADAPack E Configurator Functionality 22 e Powering up the RTU 26 e Setting Up a USB Connection to the SCADAPack E Configurator Computer 37 22 SCADAPack 530E and SCADAPack 535E Quick Start Guide 5 4 Exploring SCADAPack E Configurator Functionality Before you power up the RTU and begin configuring it it is a good idea to become familiar with the SCADAPack E Configurator software The figure below shows the folder and property page hierarchy in the SCADAPack E Configurator software d Pump1 rtu SCADAPack E Configurator SCADAPack 535 Ele Edt yew Transfer EC 61131 3 Commands Communication Security Help Main menu D amp E mr D 7 mi amp seis E Tot DNPsaddess Kl 5 e B lt Tool bar Ports amp Modes RTU DNP Address D Port 0 Function Port 1 Function Port 2 Function Port 3 Function Port 4 Function ONP3 e ISaGRAF ONP3 DNP3 Cd Line Binary Points Port 0 Mode Post 1 Mode Post 2 Mode Port 3 Mode Port 4 Mode Counter Points use ei RS232 RTS On RS232 ATS On RS232 RS232 Post 1 Baud Pott 2 Baud Port 3 Baud Port 4 Baud 9600 eem sem 9600 Property page 4 ieee Pott 1 Data Mode Pott 2 Data Mode Pott 3 Data Mode Patt 4 Data Mode DNP3 Masters Bio No
61. uild custom applications and downloading the ISaGRAF 3 Technical Manuals applications to the RTU Adding I O expansion modules UO Expansion Modules Technical Reference Manual SCADAPack E I O Modules Hardware Manuals SCADAPack System Configuration Guide 10 SCADAPack 530E and SCADAPack 535E Quick Start Guide 4 About the SCADAPack 530E and SCADAPack 535E The SCADAPack 530E and SCADAPack 535E Remote Terminal Units RTUs are smart microprocessor based telemetry and control devices that can help to remotely monitor and control physical objects For example in a water management environment the SCADAPack 530E and SCADAPack 535E can be used to monitor and control the valves on flow monitoring devices at pumping stations The RTUs 1 ms Sequence of Event SOE event monitoring capability is well suited to telemetry applications that require high speed time stamping and data capture The following illustrations identify the main hardware components on each RTU Hex switch USB host port USB device port Ethernet ports SCADAPack 530E Schneider Electric Jb db Tk II H ZZ EA eeoeoceesese Serial ports Digital inputs and output SCADAPack 530E SCADAPack 530E and SCADAPack 535E Quick Start Guide 11 USB host port USB device port LO board inputs and outputs 88008000800 88080807 0800880 5 eeeeeoe 50000000 0 Hex switch Gi KA i 1 E Ethernet ports SCADAPack 535 E Schneider Electric A Seria
62. up battery Each point in the RTU database has a set of attributes that define how the RTU processes the point Points that are the same type digital input for example share a common set of point attributes Different point types have a different set of attributes The DNP3 Point Data Class and DNP3 Object Type are examples of different point attributes Point properties are generally read only database fields that describe a status or characteristic of a point to the SCADA master device the SCADAPack E Configurator software or an application created using SCADAPack Workbench or ISaGRAF 3 Workbench The Current State of a digital point or the Current Integer Value of an analog point are two examples of point attributes SCADAPack 530E and SCADAPack 535E Quick Start Guide 55 Reading and Writing Point Information Reading data from the RTU transfers information about the current state or value of the physical and derived points on the RTU into the points database in the SCADAPack E Configurator software Writing data from the SCADAPack E Configurator points database to the RTU transfers information about the current state or value of the physical and derived points from the SCADAPack E Configurator software to the RTU Depending on the protocol you are using for communications between the RTU and the SCADAPack E Configurator computer the procedure to read and write information about points is different For more information see e R
63. urator Softwarel ve e Exploring SCADAPack E Configurator Functionality 2A e Setting the RTU Address 24 e Powering up the RTU 2 5 1 SCADAPack 530E and SCADAPack 535E Quick Start Guide Hardware and Software Requirements RTU Requirements You will need the following items to power up your RTU and learn more about its operation e A 12 30 Vdc power supply that meets the requirements for your configuration See the SCADAPack 530E and SCADAPack 535E Hardware Manuals for details e A digital multi meter e An RJ45 to DEY crossed RS232 cable such as Schneider Electric part TBUM297217 e A high speed USB cable such as Schneider Electric part TBUM297332 or TBUM297333 SCADAPack E Configurator Requirements The SCADAPack E Configurator software is installed on a desktop or laptop computer that meets the following requirements Intel or equivalent Pentium Ill CPU 1 0 GHz 256 MB RAM 512 MB recommended 100 MB free disk space Microsoft XP Windows Vista or Windows 7 32 bit or 64 bit operating system HyperTerminal or other terminal emulation software 1024x768 VGA monitor recommended Mouse or other pointing device CD ROM or DVD drive DB9 RS232 serial port USB port Ethernet network port optional If you will be using Ethernet to communicate with the RTU you will also need e A switch hub or access to a wall jack on a LAN e A Category 5 UTP LAN cable with standard RJ45 modular terminal connectors such as
64. us Register Address Mode E digit addressing D Enable E Slave Address 256 Unit Identifier 1 Modbus IP Client Enable TCP Port 502 CG Slave SR 1EC60870 5 101 Modbus Register 32 bit Analog Point Map 28 IEC60870 5 104 F aes S i Only required for mapping RTU 32 bit point data to Modbus holding registers ive H E Logic Analog bp TE SE ANADO Current User PC Com Port SCADAPack E Configurator Modbus Property Page SCADAPack 530E and SCADAPack 535E Quick Start Guide 7 Confirm the Slave Address and make changes if necessary In the figure above the Slave Address is set to 256 The same Modbus station number applies if multiple ports on the RTU are configured for Modbus Slave 8 To save your Modbus register mappings to the configuration file select File gt Save from the SCADAPack E Configurator menu AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU before restarting the RTU Failure to follow these instructions can result in death or serious injury 9 Choose Commands gt Restart Controller to restart the RTU A master RTU can now poll data from the SCADAPack 530E or SCADAPack 535E using the assigned Modbus registers For more information see e Initial Startup 16 e Setting Up Communications with the SCADAPack E Configurator Computer 3 SCADAPack 530E and SCADA
65. ut RS 485 12 30 Serial3 Serial4 Vdc IN fm 12666 Power input connectors Power Input Connectors SCADAPack 530E and SCADAPack 535E Quick Start Guide Wiring Connectors Screw termination style connectors are provided to terminate wiring from e Power supplies e RS485 devices e Input output I O devices These 5 mm 0 197 in pitch connectors support solid or stranded wires from 3 3 mm to 08 mm 12 AWG to 28 AWG AWARNING UNEXPECTED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU or the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury NOTICE UNEXPECTED EQUIPMENT OPERATION Remove power from the RTU before servicing Failure to follow these instructions can result in equipment damage z SCADAPack 530E and SCADAPack 535E Quick Start Guide To Wire a Connector 1 Use a slotted screwdriver to loosen the termination screw Loosening the Termination Screw 2 Insert the stripped wire into the connector so that the bared wire is located under the screw As illustrated below the bared wire should be placed fully within the connector SCADAPack 530E and SCADAPack 535E Quick Start Guide 20 ACCEPTABLE NOT ACCEPTABLE Inserting the Wire into the Connector 3 Apply 0 5 Nm 4 5 Ib in torque to tighten the screw so the wire is
66. with scaling notification limits and data logging Points database of up to 20 000 physical and derived points Analog points are reported both in raw sensor values and scaled to Engineering units Notifications for analog points based on 13 configurable limit types Four low level and four high level limits Over range and under range limits Rate of rising change limit Rate of falling change limit No change limit The Rate of change limits and No change limit can be configured to actuate a digital point when the limit is exceeded Notifications for digital points Notification state is selectable Time deadbands for notification set and clear conditions Data logging through time stamped event generation DNP3 amp IEC60670 5 may be enabled for digital point notifications analog point notifications and for analog value changes outside a deviation set point Up to 40 000 DNP3 events Configuring scalable data access for multiple clients The RTU supports up to 3 independent DNP3 Masters access by each master is configurable down to the individual point Configuring many communications options to the master DNP3 Modbus and IEC60870 5 protocol Protocols that run over IP serial GPRS or dial up connections DNP3 over USB Unsolicited messaging for DNP3 and IEC60870 5 DNP3 authentication and AGA 12 encryption SCADAPack 530E and SCADAPack 535E Quick Start Guide e FTP and Telnet servers Configuri

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