(Total)Old FCP 600
Contents
1. 3 CONTROL MAN 02O 8 PCB 9 0 0 A LAMP BLDC 8 BLACK N NEA om C MOTOR a 1 0 3 3 R DOOR 2 g Glenn CN 4 a RED ane MOTOR F MOTOR BLOG MOTOR M 8 F DOOR RED HIE R GENSOR SW GRAY 6 1 BROWN 5 BLUE 4 ON 8 D SENSOR BLUE 3 RANGE O RC ER F SENSOR ORANGE 1 5 O L i YELOW GNAW B2. 1 Inner Basic M er Basic Mode aj CONTROL 5 MAN 5 O 8 5 Dy BLOGMOTOR D ole VT CN6 R DOOR D SAN oO D 1 GRAY 4 CM D RED 3 1 F MOTOR BLDC MOTOR PINK BROWN i M RMOTOR WHITE BROWN 175 R SENSOR HE GRAY 5 Cry BLUE D SENSOR BLUE 0 CN7 R LAMP ORANGE 2 25W x 2 F SENSOR ORANGE NOISE sp RO oL FLTER D On 515 D CN8 YELLOW COMPRESSOR amp GN YW L BLUE O s gt _ BROWN L BLUE WHITE FUSE 9 0 WE oO 8 L BLUE NI ZN CORE SHEATH HTR 8 e UBLUE eu USE TER Hn Bee BeNi 5 D 1 CNI F LAMP 25W x 2 Basic Model 6696666 ce CN2 F MOTOR BLDC MOTOR PINK WEET ET MET F DOOR SA EL cem gu TO YELLOW COMPRESSOR L BLUE NI ZN CORE 3 Dispenser Model 66906 ANZ agassa Z PL ST iwi RONLY FLOW SENSOR WHITE i9 MICRO SWITCH FORO MODELS WITH HE S xad Or ORANGE O 7 hor o el BLACK BLDC MOTOR Err T i9 5 Boo
3. CONTROL GRAY PCB A MAIN BROWN HOME BAR SWITCH 77 G LIBLUE O 2 BAR S CS HEATER 5 1 G o FOR ONLY MODELS WITH HOME BAR pm 2 o o Back BLDC MOTOR C 02 RED R DOOR CN7 S GRAY 3 20 F MOTOR BLDC MOTOR PINK O CoH RED 4 1 F DOOR RED G BROWN BLDC MOTOR T zm BROWN 55 2 Bia GRAY wat BUE 15 R SENSOR D SENSOR COL ORANGE ORANGE 7 RLANP F SENSOR male ar CONTROL BOX Sel BUR L BLUE 5 gt e BROWN ate O USE FUSE TEMP77 0 FUSETEMP77 L BLUE L BLUE NI ZN CORE F LAMP a AWW Re 2 25W x EA SHEATH HTR L BLUE gt ORANGE nd RED PANEL __ PCB Dm O vA lt BROWN HOME BAR SWITCH CO 0 MAN C O 0 PCB oM e o e 9 e e acting HEATER GO FOR ONLY MODELS WITH BAR OQ C 4 6 CN5 5 5 ok BLDCMOIOR 012 CN4 V R DOOR LL RAY idi 3 2 CW BLDC MOTOR PNK 5 DOOR RED S W BLDC MOTOR 1 GRAY C WHITE BLUE WHITE R SENSOR D SENSOR CH Lj BUE CHL ORANGE ORANGE 2 R LAMP F SENSOR ORANGE 6 25 2EA On RED gt CO
4. 0 x aas 3019027401 usan 5 5 1 2 1 3000060610 FRU 549F x x 1 136 2 3010964601 caPiCEPATHFRAME PP FRS 5531O x x j 1 J 3015402100 220V 60HZ 3015403120 VALVE SOL DISP 110 127 602 1 3015403000 220 240 50 2 x x x x x x 101 136 7 136 8 136 9 141 1 A A N gt U gt A mendment Note 67 Refrigerator Door 3 6 Type 3 U20 C Door x Basic Model PART CODE PART NAME masc War 3012641000 ras ssp 31 T 1 _ 160 3019026900 5 gt 2 x C r _ 1611 3012318930 cASKETRORAS 3 J 100 1012 301231900 caskerHeaneas 100 Ters 3018125601 SWITCHHBARDRAS 100 _ 162 3015204500 5 RR porao gt 31 163 3015204400 sroeEn wear on L porao gt 3 3011767921 boor wean as rRu saiE SPRAYeAL 3 Some parts can be chaged for improving their perfomance without notice mendment Note sI 6 6 x x Freezer Door 4 6 Type 4 U20 E Do
5. MIN REF P TEMP f a Temperature adjustment button for freezer compratment b Temperature adjustment button for refrigerator compratment 2 Display Control Temp Display Set Temp Initial Mode Freezer Refrigerator set medium 3 3 3 FRZ SET button 1 Temperature control of freezer compartment 2 Initial power plug in Medium 3 Every time you press the FRZ SET button the setting temperature changes below order OpnODOD 3 4 5 1 2 4 REF SET button 1 Temperature control of refrigerator compartment 2 Initial power plug in Medium 3 Every time you press the REF SET button the setting temperature changes below order 9 3 4 5 1 2 FUNCTIONS DISPLAY Basic Model 1 Display Basic Model a FRZSET REF SET C SUPER EJ SUPER b m Temperature adjustment button for freezer b Super Quick freezer compartment button Super Quick refrigerator compartment button d Temperature adjustment button for refrigerator compratment 2 Display Control Temp Display Set Temp Initial Mode Freezer Refrigerator set medium 19C 4 3 FRZ SET button 1 Temperature control of freezer compartment 2 Initial power plug in Medium 19C Every time you press the FRZ SET button the setting temperature changes below order on 25 B 5 PET J ZE i
6. PART CODE PART NAME 3019026700 POCKETF T HIPS s 3019026600 Pockerr HIPS 3019027401 POCKETFAS FRU 541D FRU 5711 136 1 3012318830 GASKETFDRAS PVC MAGNET 136 2 3010964601 CAP ICE PATH FRAME PP FRS 551F 136 4 3015102200 SPRING ICE DLEVR SUS 136 5 3011495300 COVER I FLAP AS FRU 541D 136 6 3012019700 FIXTURE I SHUT LUVR FR S650CD 3015402100 220V 60HZ 136 7 3015403120 VALVE SOL DISP 110 127V 60z 3015403000 220 240 50 2 6 136 8 3016304941 BUTTON DISPNS AS ABS AL 136 9 3018125800 SWITCH MICRO VP333A 2D 136 10 3017903702 SOCKET LAMP AS 3010544000 BOX DISPNS ICE SHUT AS FRU 541D 3012406900 GRILLE DISPNS ABS 1 3011494700 COVER DISPNS BOX AS FRU 541D 7 134 13 13 138 139 14 141 1 30143D5160 PCB FRONT AS FRU 541F 3013600050 110 127V 15W LAMP AS 3013600020 220 240V 15W 3012641500 HANDLE AS 571 3010339500 BASE HANDLE T HIPS 3011446400 COVER HNDLDECO T ABS SPRAY 3010339600 BASE HANDLE U HIPS 9 3011446500 COVER HNDLDECO U ABS SPRAY 2 5 1 1 146 1 148 4 4 4 4 4 4 1 mendment Note Refrigerator Door 1 6 PART CODE PART NAME masc 147 3011446400 cover HwoibEco rt asss gt 10 3019026800 02 01 x _ 7301927200 5 x r _ Some parts can be chaged for improving their perfomance without notice mendment Note Type 1 U20 A Doo
7. NI ED S TP X PANEL PCB Here VANS A 5 XX I MICRO SWITCH e FOR ONLY BACK MODELS WITH BLACK 200 BLDC MOTOR e GRAY 1 H BAR SWITCH sown 15 2 4 Verna L BLUE BLUE R DOOR BUT BN 1 ERAT Ste a ey e h SENSOR YELLOW 5 Owe Cool Peng ___________ _ me J NUT MATH lt DISPENSER LAMP 15W x 153 455 S100 r SIDE DISPENSER HEATER WATER ICE VALVE L BLUE BROWN WATER PIPE HEATER ORANGE AWHITE CUBE VALVE F LAMP ame ol BLUE CI ut WHITE rose FILTER tat YELLOW COMPRE A WHITE E 4 1 L BLUE m BLUE 29 WIRING DIAGRAM Refrigerant R 600a Type
8. 1 r 1 0 3011492800 cover DampAS FRu 5z1 1 64 1 3014235200 PANEL aS 111 Lx 66 3015510800 wiwbowRiawe ms 1 r 1 10 3017842500 sutrwwE 850 69 3012514511 GUIDECASEA LAS mrs 1 T r Option 3012514611 GUDIECASEA RAS 1 1 r 72 3017843321 SHELFINMOLDINGR CAS FRAMEsPRINTED GLASS 1 r j 73 3012514512 sumE casEA Las 1 r 10 75 3012514612 cuIDE CASEA RAS 1 r 1 0 76 3017842921 SHELFINMOLDINGRBAS FRAME PRINTED GLASS 1 r j 780 3012529712 cuibecasec Las P 1 r 1 1 0 782 3012529812 cuibecasec RAS e O 1 r 86 3011171310 caseecGAS _____ 1 r 1 3 j Magic Room Option Parts 88 3010543121 BOX CHANGE RM AS 1 3010543131 FRU 541E G CRYSTAL 3014806800 SENSOR M AS PBN 43B 3010551000 CONTL CHANGE RM AS FRU 541E G x Plex x gt HI X X 88 3 3011115021 once CHANGE RM AS 3011115031 FRU 541E G CRYSTAL 89 3012529500 GUDIE CHANGE RM L 90 3012529600 GUDIE CHANGE RM R 60 Type 2 Refrigerator Case ea 2 2 Magic Room Refrigerator Compartment 2 2 Taner Basic Basic Dispenser 61 3
9. 55 BEEN How to install water line Dispenser models only How to install Water Line Dispenser Models Only 1 The water pressure should be 2 0 12 5 kgf cm or more to run the automatic icemaker Checkup your tap water pressure if a cup of 180cc is full WATER SUPPLY KIT within 10 seconds the pressure is x Check the parts below for installing water supply 2 When installing the water tubes ensure they are not close to any Some other necessary parts are available at your hot surfaces local service agents The water filter only filters water it does not eliminate any bacteria or microbes 4 f the water pressure is not so high to run the icemaker call the a local plumber to get an additional water pressure pump Holder Connector 5 The filter life depends on the amount of use We recommend you replace the filter at least once every 6months When attaching the filter place it for easy access removing amp e replacing 6 After Installation of refrigerator and water line system select Screw x 4 WATER on your control panel and press it for 2 3 minutes to supply water into the water tank and dispense water Fastener 7 Use sealing tape to every connection of pipes tubes to ensure 100000 there is no water leak Filter Box Water tube A B 8 The water tube should be connected to the cold water line Installation Procedure Dispenser Models On
10. Yes Yes Dews form on the gasket surface Gasket has a gap between cabinet Remove the gap Yes Door hang down Reassemble the door Door opening is too Yes frquently Explain not to open too frequently Heat appliance are Yes too close Make enough distance between heat appliance and refrigerator Watery or hot foods are Yes stored in refrigerator compartment Wipe out dews on the louver surface and run again 41 TROUBLE SHOOTING 4 Disconnection Breaking of Interior Lights Wire 4 1 Freezer Door Start Freezer light filament is disconnected or breaking Yes Change the light bulb Connection of Freezer door switch is Ok Repair Door Switch Yes Check the Door Switch connection and light socket 4 2 Refrigeraotor Door Start Refrigerator light filament is disconnected or breaking Yes Change the light bulb Connection of refrigerator door switch is Ok Repair Door Switch Yes Check the Door Switch connection and light socket 42 TROUBLE SHOOTING 6 Dews on Refrigerator Compartment Start Yes Yes Dews form on the gasket surface Gasket has a gap between cabinet Remove the gap Yes Door hang down Reassemble the door Door opening is too Yes frquently NO Explain not
11. 3 F jrwezrsemordecomecinorstrt S 2 ri jRefgertorsenordecomebonorshot III I 3 r jRetempertuesensordsconedionorsmot di Defrost sensor disconnection or shot dr Refrigerator Door switch is defective III I 4 4 4 wn csashs ______ __ JjHemeBaDowswihisdefecve S E sss ______ __ III I Et jpewwmswehenr 00000000 Eg jWeeswpyemr o _____ __ 00000000 Eu jmeswkhemr F3 jpetmaferdetosing abnomalordefecve Pull Down mode display No error v d2 Forced Defrost mode display No error All Error Code reset when the relative parts turn into normal FUNCTIONS Error Display 5 Troubleshooting when error happens If the relative parts is normal Error code display will be reset 1 F1 error Cause Freezer sensor disconnection or short Check point Measure the resistance between both terminals after separating CN15 of the Main PCB If sensor is disconnected or short change that in the freezer compartment Error code display 88 88 Freezer sensor is short Fo lo Freezer sensor is disconneted 2 R1 error Cause Refrigerator sensor disconnection or short Check point Measure the resistance between both terminals after separating CN14 of the Main PCB If sensor is disconnected or short change that in the refrigerator compartment Error code display 88 88 Refrigerator sensor is short
12. When replacing a drier Weld 1 and 2 parts by blowing nitrogen 0 1 0 2kg cm2 to high pressure side after assembling a drier When replacing a compressor Weld 3 and 4 parts by blowing nitrogen to the low pressure side Note For other parts nitrogen blowing is not necessary because it does not produce oxidized scales inside pipe because of its short welding time f Process I High Pressure Condense KEYPOINTING Welding without nitrogen blowing produces oxidized scales inside a pipe Which affect on performance and reliability of a product 51 NEM COOLING CYCLE HEAVY REPAIR Items Precautions Pipe Connection Connect a red hose to the high pressure side and a blue hose to the low pressure side Vacuum Sequence Open 1 2 valves and evacuate for 40 minutes Close valve 1 Evaporato Compresso Condense Drye p M Low High Pressur Pressur Yello KEYPOINTING 1 If power is applied during vacuum degassing vacuum degassing shall be more effective 2 Operate compressor while charging refrigerant It is easier and more certain to do like this Charging sequence 1 Check the amount of refrigerant supplied to each model after 4 Refrigerant charging completing vacuum degassing 2 Evacuate bombe with a vacuum pump 3 Measure the amount of refrigerant charged Measure the weight of an evacuated bo
13. CN9 G L BLUE gt L BLUE COMPRESSOR BROWN FCD WHITE FUSETEMP77C 10951 NS L BLUE NI ZN CORE F LAMP 2 25Wx SHEATH L BLUE CH ORANGE C 0 PANEL PCB Fre o ELLOW 2 ORANGE BLACK _ CONDENSER FAN MOTOR Qn TEST SWITCH MICRO SWITCH A 2 R HOME BAR SWITCH L BLUE BROWN Zone LI For Magic Cool Zone PINK Ro or OF ue O 3 non gau res 19 CUBE VALVE WATER PIPE HEATER 2 WHITE 27 2 BLUE C 25W x 2A D SSW X eK GROUND INVERTER TERMINAL CONTROL BOX NOSE FILTER DEFROST HEATER _ 31 HOW TO CHECK EACH PART 1 Hose Ice maker Tube Assembly Dispenser Models Only 1 Disassembling Procedure Unscrew to remove Cover Guide Cab Pull Hose Ice Maker Tube As Hemove Water Hose Heater s connector 2 How to check the Hose Ice Maker Tube As Measure the resistane of two wire Good 9680 Ohm 8 8900 10456 ohm If Defective exchange the new one 32 HOW TO CHECK EACH PART 2 Bracket Geared Motor Assembly Dispenser Models Only 1 Disassembling Procedure And unscrew 4 points Check solenoid Valve and Motor Good 11 3 Ohm 4 109276 Checkthe resistance of 10 8 12 7
14. 2 Refrigerator Compartment Control 1 Adjust by the pushing the REF SET button LOW MEDIUM LOW MEDIUM MEDIUM MAX MAX 2 Refrigerator Fan controlled by each mode ON OFF point 3 Refrigerator Compartment ON OFF Difference 0 5C MEDIUM OFF point 5 2C When Room Temperature RT is below 13C Refrigerator sensor OFF point 2C up so MEDIUM OFF 7 2C 4 Weak Cooling Prevention Function This funtion is free of Freezer sensor When refrigerator compartment reaches the Fan OFF point the Fan is OFF and then Compressor controlled by Freezer sensor Weak cooling temperautre is 7C in each sensor OFF temperature Weak cooling terminate temperautre is same as each sensor OFF temperature 6 Control Temperature Point in Each Mode rara Normal Sensor Off T 5 0 9 8 Sensor Off m Weak refrigeration Sensor Off E Sensor Off 7 SUPER REF QUICK Mode This mode runs for 40 minutes NORMAL MODE Start Freezer Sensor gt E ON OFF Excess 7 MAX MODE Refrigeration OFF point Until the sensor reaches the Excess Refrigeration OFF point 7C Refrigerator Fan and compressor is ON Until the QUICK Mode ends the appliance runs with MAX dial mode After QUICK Mode about 40 mins the normal mode start FUNCTIONS Defrost Mode 1 When Defrost Mode start When total Compress
15. S M FRSU20IA05 Service Manual Refrigerator 541 571 FRS 1181 Basic Handle FRU 547 577 R 134a Long Handle FRU 549 579 FRN Radius Handle FRU 54B 57B R 600a 2 Long Handle FRU 54G 57G Arc Handle FRU 54L Long Handle v Caution In this manual some parts can be changed for improving their performance without notice So If you need the latest parts information please visit and refer to PPL Parts Price List in Service Infromation Center http svc dwe co kr Mar 2010 mM Model Name amp Features 1 Model Name 4 5 H S U 2 0 1 Refrigerant Type S H 134a N R 600a 2 Model Specification I Inner Basic B Basic D Dispenser Only E Dispenser 4 Magic Hoom Dispenser H Bar G Dispenser H Bar Magic Room Full Option Models 3 Door Handle amp Refrigerator Case Features A 1st Basic Handle B Aluminum Long Handle Ref Case 2ea C Radius Handle Ref Case 2ea E Aluminum Long Handle Ref Case 3ea G Arc Handle L Aluminum Long Handle Internal feature is C type 4 Color Option 5 Inverter Compressor Models Code 2 Model Features Below table is Full option model illustrated Model Name Features Pocket Type Chilled Case Refrigerator Case Q ty _ Le u20 B q n 2 pieces X 2 E
16. 1 Freezer sensor error Cause Freezer sensor disconnection or short Check point Measure the resistance between both terminals after separating CN9 of the Main PCB If sensor is disconnected or short change that in the freezer compartment Freezer sensor is short 88 68 Freezer sensor is disconneted 2 Refrigerator sensoer error Error code display Cause Refrigerator sensor disconnection or short Check point Measure the resistance between both terminals after separating CN8 of the Main PCB If sensor is disconnected or short change that in the refrigerator compartment Refrigerator sensor is short 683 68 Refrigerator sensor is disconneted 3 Room temperature sensor error Error code display Cause Room temperature sensor disconnection or short Check point Measure the voltage of sensor part on the Main PCB If voltage is 0 5 4 5V normal If voltage is OV short or 5V disconnect change new one sensor is short sensor is disconneted 4 Defrost sensor error Error code display Cause Defrost sensor disconnection or short Check point Measure the resistance between both terminals after separating CN9 of the Main PCB If sensor is disconnected or short change that on the evaporator Defrost sensor is short d n Defrost sensor is disconneted 5 Refrigerator door switch error Error code display Cause When it senses the door open for
17. 68 68 Refrigerator sensor is disconneted 3 rt error Cause Room temperature sensor disconnection or short Check point Measure the voltage of sensor part on the Main PCB If voltage is 0 5 4 5V normal If voltage is OV short or 5V disconnect change new one Error code display 88 883 RT sensor is short rnm sensor is disconneted 4 d1 error Cause Defrost sensor disconnection or short Check point Measure the resistance between both terminals after separating CN15 of the Main PCB If sensor is disconnected or short change that on the evaporator Error code display 88 Defrost sensor is short Ln Defrost sensor is disconneted 5 Door switch error dr dF dH on display Cause When it senses the door open for more than 1 hour Check point Check the each door switch and exchange 6 El error Cause Ice sensor is abnormal Check point Measure the resistance between both terminals after separating CN11 of the Main PCB If sensor is disconnected or short change that in the automatic ice maker 19 FUNCTIONS Error Display 7 EF error Cause When Flow sensor abnormal There is no pulse during some time The number of pulse signal is below 10 by 1 second during water supply Check point Water supply line 8 Et error Cause Level switch abnormal No pulse is sensed for some time Control By time Supply mode is skipped 9 Eg er
18. mendment Note 71 Refrigerator Door 5 6 PART CODE PART NAME Qty ____ O wear a E EE LL r a a 73019027200 5 erosa x r 61 Type 5 U20 G Door Basic Model N IN x gt 73019027300 pockern sas usao 200 01 55 T j 1611 3012318930 cASKETRORAS 3 f o 1612 3012319300 caskerweaneas x I Ters 3018125601 5 on as 201 GRAY I _ 7162 3015204500 5 n R 3 _ _163 3015204400 5 on roro x 3 asa 3011767921 ooonweanas Some parts can be chaged for improving their perfomance without notice A mendment Note x N x 72 Freezer amp Refrigerator Door 6 6 Type 6 U20 L Door Dispenser Models Only 20FL 20GL PART CODE PART NAME 20DL 20EL 3019026700 POCKETF T HIPS 1 3019026600 1 U R S650CD 3015402100 220V 60HZ 3015403120 VALVE SOL DISP 10 127V 60z 3015403000 220 240V 50Hz B RU 541D 134 135 36
19. E GRAY HOME BAR r RED BLDC MOTOR x gemi ta CO BN e BROWN i BROWN e WHITE 7 e DISPENSER LAMP 15W x IEA o 1004 CLASS S00 DISPENSER HEATER Oi re Cool m Uu C t 2 2 BROWN WATER ICE VALVE wet BLUE 5 IET TI son O WATER PIPE HEATER e WHITE _ 1 F SENSOR 29Wx2EA 25W WHITE CUBE VALVE O lo LS F LAMP 30 WIRING DIAGRAM for Inverter Compress 1 Inner Basic Model 2 Basic Model 3 Dispenser Model
20. a WATER ICE 2 When cleaning the ice storage case or when not use for a long period of time 9 LOCK button 1 When lock the other buttons press this button and LOCK icon is active In this mode other button is unable except LOCK button 2 To unlock push the button again lt REFERENCE gt Please wait for 2 3 seconds in order to take final ice or drops of water when taking out cup from the pressing switches after taking ice or water The actual inner temperature varies depending on the frood status as the indicated setting temperature is a target temperature not actual temperautre within refrigerator NEM FUNCTIONS TEMPERATURE CONTROL 1 Freezer Compartment Control 1 Adjust by the pushing the FRZ SET button 2 Compressor amp Freezer Fan controlled by each mode ON OFF point 3 Freezer Compartment ON OFF Difference 2C MEDIUM OFF point 19C When Room Temperature is below 13 Freezer sensor OFF point 2C up so MEDIUM OFF 17C 4 Control Temperature Point in Each Mode Temperature Medium Medium Medium Control Max Min Normal RT lt 13C Sensor Off 140 155 175 90 120 in 2 Refrigerator Compartment Control 1 Adjust by the pushing the REF SET button 2 Refrigerator Fan controlled by each mode ON OFF point 3 Freezer Compartment ON OFF Difference 0 5C MEDIUM OFF point 4 2C When Room Temperature RT is below 13C Refrigerato
21. b 4 SUPER FRZ Button a e When this button press the QUICK and Speed icon is flicker 6 times and keep ON By pressing the SUPER FRZ Button again you can stop this function 5 REF SET button 1 Temperature control of refrigerator compartment 2 Initial power plug in Medium 4C Every time you press the REF SET button the setting temperature changes below order IE EET gt ES 6 SUPER REF Button When this button press the QUICK and Speed icon is flicker 6 times and keep ON By pressing the SUPER REF Button again you can stop this function FUNCTIONS DISPLAY Dispenser Model 1 Display Dispenser Type REFRIGERATOR g SET QUICK 5 SETTEMP SUPER REFRIGERATOR FILTER WATER CUBED CHUSHED ICE CHANGE ICE ICE MAKER RESET WATER ICE MAKFR LOCK WATER FILTER LOCK COD d e f HIGH CLASS SIDE BY SIDE REFRIGERATOR a Temperature adjustment button for freezer compratment b Super Quick freezer compartment button C Reset water filter button after exchanging the filter d Dispenser selction button Water Crushed ice Cubed ice e Ice maker lock button Children lock button Hold 3 sceconds g Temperature adjustment button for refrigerator compratment Super Quick refrigerator compartment button 2 Display Control Temp Display Set Temp Initial Mode Freezer Refrigerator
22. more than 1 hour Check point Check the each door switch and exchange 6 Freezer door switch error Cause When it senses the door open for more than 1 hour Check point Check the each door switch and exchange 7 Cycle error Cause When compressor works for over 3 hours although Defrost sensor is over 5C Check point Refrigerant leakage 8 Abnormal defrosting end error Cause in case defrosting mode ends after 80 minutes Check point Measure the resistance between both terminals of the defrost heater If the resistance is infinity disconnection or O ohm short 17 NEM FUNCTIONS Error Display Dispenser Models 1 How to enter this check mode uswa 1 Press the LOCK button E 2 Press the Super Freezer button 5 times while pushing the Freezer Set butt _ O O 2 The Front LED displays the current error code if happens E Every time you press the Freezer Set button the following value display 1 The appliance running time From the plug in 2 Freezer sensor temperature 3 Defrost sensor temperature 4 Refrigerator sensor temperature 5 Room temperature 6 P Factor display 7 Filter remaing time until exchange Filter runing time is about 4 320Hr 3 How to exit this mode 1 Press the LOCK button 2 After 4 minutes automatically exit 4 Error Code No Display Error cod
23. remains until exchange 8 Adjust the amount of water Default setting is P100 86cc water supply Dispenser Models only Function to adjust the amount of water supply 1 Press the LOCK button 2 Press the SUPER FRZ 5 times while pressing the FRZ SET button 3 Press the FRZ SET button until display P100 on LCD When need more water supply Press the SUPER REF button P101 87cc P102 88cc P103 89cc When need less water supply Press the REF SET button P99 85 P98 84cc P97 83 27 NEM FUNCTIONS Summary 1 Inner Basic Model EE KENNEN TT RN 0 21 71 wo ms 2 Basic Model FRZSET REF SET E E gts SUPER REF EE TT cR NN mum 71 11 3 Dispenser Model HIGH CLASS SIDE BY SIDE REFRIGERATOR pL T All the modes active in LOCK condition except Reset Water Filter Push the LOCK button 0 Forced Defrosting FREEZER SET REFRIGERATOR SET 5 times PullDown 00 REFRIGERATOR SET FREEZER SET WATER ICE 5 times Error Display FREEZER SET 4 SUPER FREEZER 5 times Reset Water Filter Reset Water Filter button for 5seconds 28 WIRING DIAGRAM Refrigerant 134 Type 1 Inner Basic Model
24. to open too frequently Heat appliance are Yes too close No Make enough distance between heat appliance and refrigerator Watery or hot foods are Yes stored in refrigerator compartment Advise to cool down foods enough wrap or cover foods with much water before storing in the compartment Fan operation is ok Repair and change the Motor Yes 43 TROUBLE SHOOTING 5 Refrigeration failure Foods does not get cool or cold soon Start Error CODE Yes happens an Front PCR Refer to Error display No in Funtion page No Change the relative Motor Yes Change Main PCB No Check lead wire Refirgerator motor NO operates Fan Motor operate Yes Wire is connected Yes Refrigerator sensor is normal Check the sensor and connector Yes Freezer compartment is OK Refer to Freezing Failure page Yes Remove the gap of gasket Yes Heassmeble door Yes Refrigerator gasket has gap Gasket has any gap Door hang down Foods places just close to Refrigerator sensor Yes Explain not to place foods close to sensor or cold air spout Explain not to open door too Vas frequently Counsel to use Max dial setting Refrigerator door opens too often Cut the jump wire on the Main Refer FUNCTION etc page 44 TROUBLE SH
25. 012205001 FRAMECHECKVALVEAS rR sseocc 1 r 1 j 62 3012024200 L T r 7621 3015916000 04612 225 3 r 1 6 62 2 3011835410 raNR 1 r 7 63 3011495100 coveRDAMPAS Frosa x r 1 0 631 3014807100 5 5 N 1 r 1 0 64 3011492800 cover ampas FRu sz1 1 x 64 1 3014235200 PANEL CON aS 11 1 2 3015510800 Mes 1 r 10 ee 3017842500 sutrwwe Jees SSS 69 3012514511 GUIDECASEA LAS nes 1 T 3 ro 98888708 Tease 71 3012514611 GUDIECASEA RAS Hes 1 1 r 773 3012514512 cuIDECASEA LAS 1 r 2 j _ wai 75 3012514612 GUIDECASEA RAS 1 r 2 1 780 3012529712 cuibecasec Las P lt r 1 1 0 782 3012529812 sumecasEC Ras e 1 r 1 1 3011171310 5 omes 1 r 1 j Magic Room Option Parts 88 3010543121 BOX CHANGE RM AS s 1 3010543131 FRU 541E G CRYSTAL 3014806800 SENSOR M AS PBN 43B 3010551000 CONTL CHANGE RM AS FRU 541E G 1 1 gt x gt gt 88 3 3011115021 CHANGE RM AS AEE 3011115031 FRU 541E G CRYSTAL 89 3012529500
26. 136 1 136 2 136 4 136 5 136 6 136 7 3016304941 BUTTON DISPNS AS ABS AL 136 9 3018125800 SWITCH MICRO VP333A 2D 136 8 S S 136 10 3017903702 SOCKET LAMP AS 3010544000 DISPNS ICE SHUT AS FRU 541D 3012406900 GRILLE DISPNS 3012648701 AS ARC HANDLE SANDING C C om 20 olc 5 wpe E 141 1 3014305160 AS 3013600050 110 127 15 0000 142 156 3013600020 3019027500 3019026800 3011187000 3019026900 3000060720 3000060730 3012318930 3012319300 3018125601 3012319400 3011497210 62 3015204500 163 3015204400 164 3011767921 N N O N D O lt 220240 W 5 2 C 157 58 60 CASE H BAR AS FRU 541F POCKET R 5 FRU 547D _ S FRU 547F GASKET H BAR B AS SWITCH H BAR DR AS GASKET H BAR A AS COVER H BAR FRAME STOPPER H BAR DR R STOPPER H BAR DR L Some parts can be chaged for improving their perfomance without notice 73 m 20 HI TI J c Ui E lt O lt gt O rri 161 1 161 2 161 3 161 4 161 5 U U gt 0 D lt AX U 20 m gt 20 A Tl TI 20 29 cic mg
27. 83D20 3956183D40 3016002500 COMP WASHER SK 5 T0 8 3 ABSORBER 3010101480 Compressor Room amp Eva Part o lt Dispenser 3 NBR Type SPRING Type 3010566510 INVERTER AS Inverter Models Only SWITCH P RELAY AS 3811400503 COVER RELAY 3012610000 CLAMP BAND RELAY 3811402100 COVER RELAY 3001410000 3016405020 s CAPACITOR RUN 3016405900 3016405110 PE FRB 5970NB FR S660CW 44 3014461530 PIPEWICONAS jrRus7sps 46 3016808100 DRYERAS 0 585126 FRU 5711 PART CODE PART NAME 95 3017053540 EVA AS 3017053550 95 1 HEATER SHEATH AS 3012818310 93SHB J 5310 MK183B 08NHB S330 HPL30YG 1 1 65RHB 5310 1830 32NFB 330M DG125E11 MK183 Series SAMSUNG COMP DG125E11RAW5 PANASONIC COMP Q ty 3014806900 SENSOR D AS PBN 43 3017202010 FUSE TEMP AS 1 110 127V 192W 1 1 220 240V 192W AC250V 77C 10A Type 1 Refrigerator Case 2 ea Refrigerator Compartment 1 2 ART NAME Taner Basic Basic Dispenser _ 61 3012205001 Frame CHECK VALVEAS rR sseocc 1 1 10 762 3012024200 1 r 7621 3015916000 4612 25 1 r j 622 3011835410 1 r j 3011495100 coveRDAMPAS rRu saib 1 1 0 631 3014807100 5 5
28. A et i uo E E 2 pieces X 3 EA uso G E Nc n 1 pieces 2 EA 1 1 Specification Buyer No Uz0B 0200 Uz0E U20F U2G _ FRU 57 FRU 57 B FRU 54 D FRU 54 E FRU 54 F FRU 54 G Dispenser Feature H Bar Magic Cool Zone Total X X O Gross Vol ISO 15502 Freezer Refrigerator Total 618 618 604 604 604 604 241 241 227 227 227 227 377 377 377 377 377 377 Storage Vol ISO 15502 0020 Refrigerator 555 555 531 518 531 518 201 201 175 175 175 175 354 354 356 343 356 343 903 730 5 Width mm Diemension Depth mm Height mm Weight kg R 600a or R 134a 76g 1900 Fin Type Fan Cooling System Molecular Sieve xH 9 Refrigerant Type Refrigerant Charge Evaporator Type Cooling Cycle Condenser Type Dryer Capillary Tube IDO 7 x 55 x L2200 AC 220V 192W AC 220V 5W 220V 5W AC 220V 7W Defrost Heater Dispenser Heater Heater Water Pipe Heater Main Duct Heater Home Bar Heater AC 220V 10W Electronic Part Defrost Sensor Sensor Freezer Sensor Refrigerator Sensor Fuse Temp Defrost AC 250V 10A 77C Freezer Fan Motor DC 13V 2050rpm Refrigerator Fan Motor DC 13V 1850rpm Condenser Fan Motor DC 13V 1100rpm Freezer Lamp 25W x 1EA Refriger
29. GUDIE CHANGE RM L 90 3012529600 GUDIE CHANGE RM R 61 x Basic Models only Freezer Compartment Pani OPE 73 3012514512 GUIDECASEA LAS 5580 1 J 1 75 3012514612 GUDIECASEA RAS FR SSBOEG PP 83 3012529712 GUDECASEC LAS 84 3012529812 GUIDECASEC RAS a3 1 96 3012529010 GUIDEDRN EGISCRAPTO 4 W248 L140 1 1 97 3011186310 CASEICE JPPePRINT 2 x 98 3017842710 SHELFFICEAS JFRAME PRINTEDGLASSAFIXTURE 1 gt 100 3018921710 LOUVERFAAS JFRUSZUM 100 1 3015915900 04612 21 1 1 100 2 3011834520 FAN 130 9 3 1 114 3012517900 GUIDEG MOTRBRKT R jas x 1 3010658230 110 127 60 2 115 3010671510 BRACKET GEARED AS 220V 60HZ X 1 3010671500 220 240 50 2 soi2520510 GUIDEICECRUSHERTL ws 3012517710 cuece CRUSHER fass r X 3o11115290 cAsEVCRUSHER AS HRU SIDWEW HUN osm i 54 547 54928 p npa 126 _ sensorras prs o 2 Some parts be chaged for improving their perfomance without notice x I x Imix x 62 Freezer Door 1 6 Type 1 U20 A Door Q ty Inner Basic
30. LUE 6 COMPRESSOR 7 BLUE L BLUE WHITE FUSE POWER 5 D PLUG 4 3 UBLUE 0 2 BROWN TU SHEATH HIR 2 D FUSE TEMP 771 FUSE TEMP 775 N CH F LAMP 28 x TEA Xt 2 Basic Model PANEL MAIN G i PCB pcp iBROWN w 0 Q D ONG KG FOR ONLY MODELS WITH HOME BAR 8 9 le 4 7 G 2 BLACK BLDC MOTOR Oy Pd 218 RED 3 8 0 94 CN7 ONLY MODELS WITH HOME EN I I 3 Olle TAN 1 1 2 CN5 2 BROWN Home Bar T T OE 11 22 7 2 CN2 CN2 gp GRAY F MOTOR BLDC MOTOR RED id RDRSIW PINK 15 6 SET NI BROWN BLDC MOTORN EAE RED 0 BLACK RMOTOR DR S W 2 4 GRAY S A WHITE M men SEEK 2 WHITE R SENSOR m SUPER D SENSOR BLUE E z 4 fj R LAMP F SENSOR ORANGE BLUE 25W 2 EA ORANGE 2 C d mc RTC d L BLUE m D S T UBLUE 2 BROWN 3 22 D FUSE SHEATH BLUE V UBLUE qd HTR 3 C nU w e L BLUE FUSE FUSE 2 TT m 77 TEMP77G E CN3 CN1 F LAMP 25W x EA 3 Dispenser Model 5 a
31. Maker Good 6 14 ohm Ice Drop Motor If defective Change the motor Check resistance between 2 wires Good 4 4 50 kohm Ice Sensor It depends on room temperature If defective Change the sensor Check resistance between 2 wires Good ON Goo OFF Open No value 0 If defective Change the Switch Full Ice Sensor Switch Good ON Coo OFF Open No value 0 If defective Change the Switch Level Sensor Switch Check resistance between reds 37 NEM OW TO CHECK EACH PART Inverter Models Only 6 Box Inverter As Frequency mode connection amp Check point The main PCB is connected to the inverter through the Control Input connection using the control input cable Frequency signal to the IN pint a Inverter AC Input amp Output Signal a AC Input Measure the AC input voltage with multi tester Ground Block AC Input INVERTER Main PCB Control Input Compras ao ilis connection Compressor able I Froruoney i Signal I I Compressor 1 Measure the input signal frequency Measure the output signal frequency with Oscilloscope Hz with Oscilloscope Hz Compressor Motor Winding Measure winding far apen circuit between all pair of pins pn the termin
32. OOTING 7 Cold of Vegetable Case Temperature setting is MAX Check Valve operation is ok Any Refrigerator sensor Error 8 Operation Noise of Refrigerator 8 1 Compressor operation noise Refrigerator Foot level is ok Yes Rubber absorber to hold compressor is distorted or aged Sound from compressor itself or vibration Yes Change the compressor Compressor sound is somewhat normal because it works like a heart to circulate the refrigerant in the pipes Remark Yes Change to MIDDLE mdoe Repair or change the new Repair or change the new Yes Check sensor connection Check the connector to Main PCB No Adjust foot leveling Refer to User Manual Yes Change the Rubber absorber No Attach a restrainer on the compressor head to reduce vibration and high frequency noise Rattling or metalic touch sound of motor piston of compressor can be heard when it starts or stops TROUBLE SHOOTING 8 2 Refrigerant Flow Sound Yes Attach an absorber gum on the capillary tube Water flowing or hiss sounds Hiss or sizzling sound when comprssor starts stops Yes Apply a gum on the accumulator 2 Yes Fasten the evaporator tightly P not to touch liner surfaces compressor works No Remarks Explain refrigerator work mechanism and sound to the Water flowing sound hi
33. Ohm 2 terminals with a Tester Defective Change the part Good 145 Ohm 4 826 Checkthe resistance of 133 156 Ohm 2 terminals with a Tester Cube Soloneid Valve Defective Change the part 33 NEM HOW TO CHECK EACH PART 3 Dispenser Micro Switch Dispenser Models Only 1 Disassembling Procedure Features are model dependent Insert screw driver into bottom hole of Pull out the Micro Switch Dispenser Button and pull up Be careful not to damage the hook 2 How to check the Hose Ice Maker Tube As Check both terminals Red circle with a Multi Tester Test Mode Hesistance Tact Switch Blue circle Termainals Red circle Test Result If defective Exchage new one 34 HOW TO CHECK EACH PART 4 Dispenser Solenoid Valve Dispenser Models Only 1 Disassembling Procedure Features are model dependent Separate Front PCB connector Features are model dependent Good 215 Ohm 10 193 236 Ohm Check the resistance of Dispenser Solenoid Valve both terminals Defective Change the part Good 96 Ohm 4 895 Check the resistance of 88 104 Ohm Flap Heater Assembly 2 terminals with a Tester Defective Change the part 35 HOW TO CHECK EACH PART 5 Ice Maker Dispenser Models Only 1 Disassembling Procedure Level Sensor Remove 2 screws 36 HOW CHECK EACH PART 2 How to check Ice
34. al R Compressor Motor Winding is 2 R1 RZ R3 are not same Compressor Motor Winding ts 38 TROUBLE SHOOTING 1 Faulty Start Lights OFF Front PCB Power Dead Power plug or fuse is connected Chage the plug or Fuse 1st power of SMPS is ON Check the plug connection from compressor room and to 1 of Main PCB Main PCB Fuse is No connected Yes Change the fuse on the Main PCB No Voltage value on Main PCB is OK Yes Change the Main PCB Wire connection of No Front PCB is OK Yes Chage Front PCB Checkup and connect Front PCB wires 39 TROUBLE SHOOTING 2 Freezing failure Weak cooling Start Error CODE Yes happens nn Frant PCR Refer to Error display in Funtion page Does compressor NO operate Check the Relay wire OLP and Freezer Compressor No No cooling Fan anerata Fan Motor Change the relative Motor onerate Yes Yes Wire is connected Change Main PCB Yes No Check lead wire Temperature Fuse is No OK Change the Fuse Yes Left up side of Evaporator Defrost Heater is No OK Change the Defrost Heater Yes 250W No Ice formation on Evaporator Check ice formation and if refrigerant leak is found repair 40 TROUBLE SHOOTING 3 Ice formation on Freezer Louver Start
35. ator Lamp 25W x 2EA SPECIFICATIONS 2 External Size a 674 5 E 805 S 12 5 605 _ LC W lof 9 i C 2 CO ZJ 9 J F hes zum 4 9 Te u lt z M ae 1 1 UN e 5 E A Jo 905 amp LC LC iL i _ i CO Co CO co c CO m 363 1 h cd WR E SEM zm 2114 LC Features are model dependent All model has same size 3 NEM SPECIFICATIONS 3 Interior Parts 3 1 Basic Models a 1 Freezer Pocket 5ea 2 Cover Feezer Fan 3 Freezer Lamp 25Wx1ea 4 Ice Tray 5 Freezer Shelf 7 Rfrigerator Lamp 25Wx2ea 8 Rfrigerator Shelf 9 Wine Rack Opt
36. drier and low compressor pressure sides Weigh and control the bombe in a vacuum conditions with electronic scales and charge through compressor inlet Process tube Charge while refrigerator operates Weld carefully after inlet pinching Check leak at weld joints Note Do not use soapy water for check Check cooling capacity Check condenser manually to see if warm Check hot pipe manually to see if warm Check frost formation on the whole surface of the evaporator Remove flux from the silver weld joints with soft brusher wet rag Flux may be the cause of corrosion and leaks Clean tools and store them in a clean tool box or in their place Installation should be conducted in accordance with the standard installation procedure Leave space of more than 5 cm from the wall for compressor compartment cooling fan mounted model 49 Nipper side cutters Pipe Cutter Gas welder N2 gas Vacuum pump Manifold gauge Bombe mass cylinder refrigerant manifold gauge electronic scales punching off flier gas welding machine Electronic Leak Detector Driver Copper brush Rag Tool box NEM COOLING CYCLE HEAVY REPAIR 2 Precautions During Heavy Repair ems Precautions Use special parts and tools for R 134a or R 600a 1 Remove retained refrigerant more than 5 minutes after turning off a refrigerator If not oil will leak inside 2 Remove retained refrigerant by cutting first hi
37. efrost heater linkage operation Heater is always ON if Room temperature sensor is abnormal or room temperature is below 15 degree Heater is ON for 60minutes max limit time if Flow sensor is abnormal 4 Water supply stand by Condition When ice is full Operation Proceeds to ice making mode stop ice separating and water supply mode 5 Crusher function It stops operation when freezer door is open It operates if door is close 21 FUNCTIONS Ice Maker _ Dispenser Model 2 Ice making mode 130 minutes pass NO ce sensor is below NO 9 5C YES Ice sensor is over NO 15 minutes pass 12 5C ves YES Ice separating 1 If Ice sensor temperature is below 12 5C after 130minutes ice making completes 2 If Ice sensor temperature keep below 9 5C for 15 minutes ice making complete although the sensor is not below 12 5C 3 After 4 8hours ice making complete when ice sensor is abnormal 3 Ice separating drop mode status of M ice tray uu CE Separation etar Horizontal position level SW normal 8 1166 8 5 12 25 0 2sec level SW motor revolution CW 11 1 1 level SW ROC sec sec error 1 Time of each section is to verify level switch error 2 It senses the rotation in each section 3 When level switch is error ice separation controlled by the time 4 When rotation motor is error the mode is pause 22 FUNCTIONS Ice Maker Disp
38. enser Model Water supply valve ON 4 Water supply mode Water flow pulse count 0 YES Water flow pusle count gt 10 NO Flow sensor Error mode operation Water flow pusle gt tarket pulse supply time tarket time YES Water valve OFF 1 If water supply mode starts the water valve is ON 2 When Flow sensor is abnormal supply mode controlled by the time 3 Factor value is variable when After sales action Adjust water quantity Normal Water flow pulse setting is 238 When controlled by the time maximum time limit is 15 seconds When the flow sensor is abnormal time limit is 5 5 seconds 5 Water supply check mode Verify water supply completion by comparing room temperature sensor with ice sensor after 5 minutes from water supply 23 NEM FUNCTIONS Dispenser Control Dispenser Model 1 Water Crushed Ice Cubed Ice Select button 1 Default mode is Water The selection order is Water Cubed Ice Crushed Ice Water 2 In each mode the selected is active by the dispenser button press CRUSHED ICE CUBED ICE 2 lcemaker Lock button It is active after pushing button 3 Display 1 Water icon turns ON as default mode 2 The icon of each mode turns ON by pressing its button If display switch makes error during operation of a mode its icon is OFF 3 When Icemaker Lock button is ON the Lock LED turns ON and Cubed Ice Crushed Ice icon is OFF 4 When no operati
39. er ip 1 2 30143D6061 FRU 5711 R 134a 30143D6070 FRU 5711 R 600a 30143E1020 FRU 579B R 134a 11 30143H4070 FRU 577l1 Inverter Comp 30143E1060 MAIN AS FRU 573B R600a 30143H4060 FRU 57BB Inverter Comp 30143H3030 FRU 541F R 134a 30143H3040 FRU 541F R 600a 1 30143H3090 FRU 541F Inverter Comp iz seiiaaeooi cover weess _ 3013224800 maker 5 rausa 0100 3012519210 cuibe 0 fass Tis 100 cover cae wit L 0100 11202000 waren tusea feres O x x 2 3019974800 s PARTFILTER WATER AS Fe sesocw 10 Tis 3012924004 wwcezu Ras 1 r 0100 20 3012923902 1 r 100 22 3010658002 rooras seccrrzemkeawr 2 gt gt 3013064200 Homer 20 24 3011447230 cOvER erkras coverrvinvuoaewoo 1 3 25 3019974020 wuse AS W DISPENSER ExPoRTMODEL a Some parts can be chaged for improving their perfomance without notice A mendment Note N Pix Is l x 16 x x 3010340402 BASE COMP AS FR S570FRB NO HANDLE 1 34 POWER was 3956183D50 39561
40. erial polyurethane shall be burnt if not cared during welding inner case parts 4 The copper pipe shall be oxidized by overheating if not cared during welding 5 Not allow the aluminum pipes to contact to copper pipes In order to prevent corrosion 6 Make sure that the inner diameter should not be distorted while cutting a capillary tube 7 Be sure that a suction pipe and a filling tube should not be substituted each other during welding High efficiency pump 53 NEM COOLING CYCLE HEAVY REPAIR Brzing Reference Drawings Accumulator Hot Pipe lt Pipe Suction Pipe Evaporator R Ec Pipe Suc Conn Condenser Pipe Conn B Capi Tube Compressor gt Welding Point gt Flow of Refrigeration Cycle g uuo edig edid u02 8JIAA eqn Medeo High LOW 108669 4 2 0 8 0 gt 0 p UO c 3 gt 2 O O Oo 9 E 5 54 NEM Water System for Dispenser Model M Water Tap Freezer Freshfood fi Compartment Compartment eae 44 start 10 Water Tank Water Filter Compressor Compartment to ice maker Gode PartName Specification 3012619210 GUIDE W TUBE AAS FRU S4ID LDPE LIS26 3012205810 FRAME VMAKERAS _ rr ns ssI vrsx On mnr wwv 3019604200 TUBE WATERC OD
41. ers to welding pionts of pipepe and comprssor or to a much bent piont on the pipe 47 NEM TROUBLE SHOOTING 9 Door opening alarm continues after closing Door switch pushing well Yes Door switch is soaked with water or there is water in the switch PCB input is OK Connector insertion to Main PCB is OK Door switch itself is ok No Check if interior light is ON Attach a thin pad on the door liner or change the door assmbly Yes Change the door switch Yes Repair any disconnection of wires and defective door switch Yes Repair the defective connection Yes Change the new COOLING CYCLE HEAVY REPAIR 1 Summary of Heavy Repair Process es Hemove refrigerant Residuals Parts replacement and welding Vacuum Refrigerant charging and charging inlet welding Check refrigerant leak and cooling Capacity Compressor compartment and tools arrangement Transportation and installation Cut charging pipe ends Comp amp Dryer and discharge refrigerant from drier and compressor Confirm refrigerant R 134a or R 600a and oil for compressor and drier Confirm N2 sealing and packing conditions before use Use good one for welding and assembly Weld under nitrogen gas atmosphere Repair in a clean and dry place Evacuate for more than forty minutes after connecting manifold gauge hose and vacuum pump to high
42. fter Defrost Heater switch OFF Compressor dosen t run within 7 minutes 4 FAN DELAY FAN DELAY Freezer amp Refrigerator fan switch on after 5miunuts cmopressor running Normal Mode PRECOOL HEATER DEFROST PAUSE FAN DELAY I 30min D1 error 3 Forced Defrost Mode 1 How to start Basic Models Only Press the REF SET button 5 times while pushing the FRZ SET button Dispenser Models Only Press the LOCK button Press the Refrigerator Set button 5 times while pushing the Freezer Set button 2 Except PRECOOL steps are same as above 2 Normal Defrost Mode NEM FUNCTIONS Error Display Basic Model 1 How to enter this check mode Press the FRZ SET button 5 times while pushing the REF SET button 2 The Front LED displays the current error code if happens 3 How to exit this mode 1 Press the FRZ SET button 2 After 4 minutes automatically exit 4 Error Code Freezer sensor disconnection or short D ccc Refrigerator sensor disconnection or short g Room temperature sensor disconnection or short Defrost sensor disconnection or short Refrigerator Door switch is defective 9 4 3 2 1 MAX MIN Freezer Door switch is defective Abnormal or defective cycle Abnormal return after defrosting ES All Error Code reset when the relative parts turn into normal FUNCTIONS Error Display Basic Model 5 Troub
43. gh pressure side drier part with a nipper and then cut low pressure side If the order is not observed oil leak will happen Removal of retained refrigerant T Evaporato Suction pressure Compresso Process m Discharge tube High Pressure Condense Be sure to replace drier when repairing pipes Replacement of drier and injecting refrigerant Nitrogen blowing Weld under nitrogen atmosphere in order to prevent oxidation welding inside a pipe Nitrogen pressure 0 1 0 2 kg cm2 1 Nitrogen only should be used when cleaning inside of cycle pipes inside and sealing 2 Check leakage with an electronic leakage tester Others 3 Be sure to use a pipe cutter when cutting pipes 4 Be careful not the water let intrude into the inside of the cycle 50 NEM COOLING CYCLE HEAVY REPAIR 3 Practical Work for Heavy Repair Items Precautions 1 Removal of residual 1 Remove residual refrigerant more than 5 minutes later after refrigerant turning off the refrigerator If not compressor oil may leak inside 2 Remove retained refrigerant slowly by cutting first high pressure side drier part with a nipper and then cut low pressure side T Evaporato pressure Suction Process Discharge tube Condense Low High Pressure Evaporato 2 Nitrogen blowing pressure welding 3
44. ion 1 6 Freezer Case 2ea 0 Chilled Case 11 Refrigerator Case 2ea 1 Dairy Pocket 2 13 Refrigator Pocket 1 Freezer Top Pocket 1ea 2 The mouth of the ice 3 Freezer Pocket 3ea 4 Case Ice Crusher 5 Freezer Lamp 25Wx1ea 7 Freezer Case 2ea 8 Refrigerator Lamp 25Wx2ea 6 Freezer Shelf 9 Refrigerator Shelf 0 10 Wine Rack Option 11 Refrigerator Case 2ea 12 Magic Room Option 13 Dairy Pocket 14 Refrigerator Pocket 3 ea 15 Refrehsment Pocket This manual refers to several models the real features are model dependent NEM FUNCTIONS DISPLAY Inner Basic Model 1 Display Inner Basic Model c K II i lt l 5 4 3 2 1
45. leshooting when error happens If the relative parts is normal Error code display will be reset 1 Freezer sensor error Cause Freezer sensor disconnection or short Check point Measure the resistance between both terminals after separating CN9 of the Main PCB If sensor is disconnected or short change that in the freezer compartment 2 Refrigerator sensoer error Cause Refrigerator sensor disconnection or short Check point Measure the resistance between both terminals after separating CN8 of the Main PCB If sensor is disconnected or short change that in the refrigerator compartment 3 Room temperature sensor error Cause Room temperature sensor disconnection or short Check point Measure the voltage of sensor part on the Main PCB If voltage is 0 5 4 5V normal If voltage is OV short or 5V disconnect change new one 4 Defrost sensor error Cause Defrost sensor disconnection or short Check point Measure the resistance between both terminals after separating CN9 of the Main PCB If sensor is disconnected or short change that on the evaporator 5 Refrigerator door switch error Cause When it senses the door open for more than 1 hour Check point Check the each door switch and exchange 6 Freezer door switch error Cause When it senses the door open for more than 1 hour Check point Check the each door switch and exchange 7 Cycle error Cause When compressor work
46. ly 1 Join Connector to the tap water line Figure gt Figure B Tap Cc gt Om n 0 Water Tube Rubber Packing Rubber Packing Water Tube Place the rubber washer inside the tap connector and screw onto the water tap 2 Get ready to install the Water Filter 1 Measure an approximate distance between the filter and the Water baud Tube and cut the tube off filter vertically Water Tube 2 Connect the tubes to the filter as the figure shows 2 N B Leave a sufficient distance when cutting the tubes Ref Side A right angle 56 How to install water line Dispenser models only 3 Remove any substances in the filter 1 Open the main tap water valve and check if water comes out of Water Tube the Water Tube xg 2 Check if the Water Valve is open in case water does not come out 3 Leave the valve open until clean water is coming out Ret Side Initial water may contain some substances out of filter Water Tube VAS manufacturing process 4 Attach the Filter Box 1 Screw and fasten the filter holder to the left right side of the back of refrigerator In case the holder is not fastened well remove the back paper of the tape on the filter holder and attach it 2 Insert the filter box into the holder 5 Connect the Water Tube to the refrigerator 1 Remove the rear cover at the bottom back of the refrigerator 2 Insert the fas
47. mbe with an electronic scale Charge refrigerant into a bombe and measure the weight Calculate the weight of refrigerant charged into the bombe by subtracting the weight of an evacuated bombe Indicate the weight of KEYPOINTING 1 Be sure to charge the refrigerant at around 25C 2 Be sure to keep 59 in the winter and 59 in summer Calculation of amount of refrigerant the amount of refrigerant charged a weight after charging a weight before charging a weight of an evacuated cylinder 52 COOLING CYCLE HEAVY REPAIR Precautions 4 Refrigerant charging 4 Refrigerant Charging Charge refrigerant while operating a compressor as shown above 5 Pinch a charging pipe with a pinch off plier after completion of charging 6 Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test on the welded parts 5 Gas leakage test Take a leakage test on the welded or suspicious area with an electronic leakage tester 6 Pipe arrangement Check each pipe is placed in its original place before closing in each cycle a cover back M C after completion of work Standard Regulations for Heavy Repair 1 Observe the safety precautions for gas handling 2 Use JIG or wet towel in order to prevent electric wires from burning during welding In order to prevent insulation break and accident 3 The inner case shall be melted and insulation mat
48. n sas usao 200 01 55 T j 1611 3012318930 cASKETRORAS 3 f o 1612 3012319300 caskerweaneas x I Ters 3018125601 5 on as 201 GRAY I _ 7162 3015204500 5 n R 3 _ _163 3015204400 5 on roro x 3 asa 3011767921 ooonweanas Some parts can be chaged for improving their perfomance without notice A mendment Note x N x 70 Freezer Door 5 6 Type 5 U20 G Door Basic Model 1 3019027401 oc erras sap 1 1 x x x l msa j 136 8 3016304941 DISPNS AS ABS AL 136 9 3018125800 SWITCH MICRO VP333A 2D ABS 136 10 3017903702 SOCKET LAMP AS 3010544000 DISPNS ICE SHUTAS FRU 541D 3012406900 GRILLE DISPNS 3012648701 HANDLE AS ARC HANDLE SANDING 3001401040 COVER F PCB AS EXPORT FRU 579B H 3011494700 COVER DISPNS BOX AS FRU 541D x x 1 141 1 PCB FRONT AS 30143D5160 FRU 541F __ j 1 3013600050 110 127V 15W 142 LAMP AS 1 3013600020 220 240V 15W gt gt
49. on in Cubed Crushed Ice mode for 1 hour the mode change into Water mode automatically 4 Control Flow and Timing Chart 1 Cubed Ice Crushed Ice Mode she S c Dispenser switch Dispenser Lamp Dispenser Flap Gear Motor A 2 Water Mode she Dispenser switch lt Delay Time gt Dispenser A 500msec Lamp B 2 0Sec Weer m 5 0Sec Swtich Valve 24 FUNCTIONS 1 Prevention compressor restart function Although Freezer sensor temperature is low compressor doesn t restart for 6 minutes from compressor OFF 2 Beep funtion 1 When pushing the button on the Front Control Pannel 2 When initail power input 4 beeps after 3 seconds 3 When Forced Deforst Mode starts 3 beeps Pull Down Mode Starts 1 beep 4 When Door is open Every 1 minute for 5 minutes 3 Fan Delay Function 1 Compressor ON OFF vs Freezer Fan Compressor Freezer Fan 2 Fan priority and delay function Cooling Fan Compressor Feezer Fan Refrigerator Fan 4 Freezer Refrigerator and Dispenser Lamp Control 1 Refrigerator Lamp This lamp operates depending on Refrigerator door switch or Homebar door switch The lamp is automatically off when the switch Refrigerator Homebar keeps opened for 10 minutes 2 Freezer Lamp This lamp operates depending on Freezer door switch The lamp is automatically off
50. or x Basic Model 3001401040 COVER F PCB AS EXPORT FRU 579B H PART NANE inner Basic Basic Dispenser 3019026700 HIPS x x _ 135 3019026600 HIPS 5 5 x j 3019027401 F AS FRU 541D __ j 3 3000067620 5771 136 3000067670 ASSY F DR FRU 577B 3000067690 FRU 547D X x lt 71362 3010964601 ic PATH FRAME _ po rRs ssir x x 71364 3015102200 spring iceDueva 3015402100 220V 60HZ 136 7 3015403120 VALVE SOL DISP 110 127 602 1 3015403000 220 240 50 2 136 9 3018125800 SWITCH MICRO VP333A 2D 136 10 138 3010544000 DISPNS ICE SHUT AS FRU 541D 139 3012406900 GRILLEDISPNS JABS 140 3012645300 HANDLEBARAS FRU 547F SPRAY Th TH 3011494700 COVER DISPNS BOX AS FRU 541D x x 1 141 1 PCB FRONT AS 3014305160 FRU 541F x x 1 3013600050 110 127V 15W 142 LAMP AS X X 1 3013600020 220 240V 15W A mendment Note 68 Refrigerator Door 4 6 PART CODE PART NAME Qty ____ O wear a EE a a 73019027200 _ PockerR zmas erosa x r 61 Type 4 U20 E Door x Basic Model x 73019027300 pocker
51. or runnig time becomes at 6 8 10 24hours The compressor runing rate is over 8596 every 2 hours Door opening time is over 2 minutes Each Freezer Refrigerator door Total compressor running time on time off time is 60hours Any error happens R1 F1 D1 F3 RT Sensor C1 Door switch etc But F8 error happens then defrost mode start without Pre cool Compressor runing time is over 2hours Yes Total appiance runing time is over 60hours Compressor runing time is over 24hours Yes Compressor runing time is over 6hours Yes Any error happens Yes 15 over 35 Yes No Compressor runing rate is over 8596 every 2 hours Yes Door open each door is over 2 minutes Yes End Defrost mode start 12 NEM FUNCTIONS Defrost Mode 2 Normal Defrost Mode 1 PRECOOL PRECOOL Compressor runs to cool down the freezer compartment prior to heater switch on for 50minutes or until Freezer sensor temperature reaches 27C HEATER 2 HEATER DEFROSTING Defrost heater is switch on until Defrost Sensor temperature reaches 13C DEFROTI NG Ms E Heater operation time 30 seconds Heater is ON free of Defrost Sensor 30 minutes When Defrost Sensor is malfunction D1 error 80 minutes Heater maximum operation time error 3 PAUSE A
52. r Basic Model SI 5 2 2 5 5 5 Freezer Door 2 6 Type 2 U20 B Door x Basic Model 3019026700 es x x 1 135 3019027401 5 usao 5 5 10 30 Feus x x X rus 1 x x 1 x 1 1130 10 3017903702 socera as 00000000 331 534 3011494700 cover bispns SX as FusaE E Lx _ 3013600050 110 127V 15W 142 LAMP AS 1 3013600020 220 240V 15W X gt gt mendment Note 65 Refrigerator Door 2 6 PART CODE PART NAME masc 157 3019027200 pockeTR mas Frosa 2 1 10 HERR O I 34 1 1 4 Some parts can be chaged for improving their perfomance without notice mendment Note Type 2 U20 B Door Basic Model IN gt 6 6 5 66 Freezer Door 3 6 Type 3 U20 C Door x Basic Model BART CODE PART NANE inner Basic Basic Dispenser 134 3019026700
53. r sensor OFF point 2C up so MEDIUM OFF 6 2C 4 Control Temperature Point in Each Mode Temperature Medium Sensor Off m 5 5 8 Sensor Off ne Weak refrigeration Sensor Off G s Sensor Off NEM FUNCTIONS TEMPERATURE CONTROL 1 1 1 REF SET l a M 1 c 4 gt B roan BIPER IL Ji e J sgr ET TEM GUIK IT GUC 1 1 1 1 x 1 Freezer Compartment Control HIGH CLASS SIDE By SIDE REFRIGERATOR 1 Adjust by the pushing the FRZ SET button 2 Compressor amp Freezer Fan controlled by each mode ON OFF point 3 Freezer Compartment ON OFF Difference 2C MEDIUM OFF point 19C When Room Temperature RT is below 13 Freezer sensor OFF point 2C up so MEDIUM OFF 17C 4 Control Temperature Point in Each Mode Display 19 20 21 22 16 17 18 Temperature f Medium Medium Max Max Min Medium Min Control Rr 13g SensorOn 128 438 448 458 98 4108 418 _ Sensor Of 6 SUPER FRZ QUICK Mode In this mode Compressor amp Freezer Fan motor is on unconditionally for 150min free of freezer sensor Freezer Sensor 150MIN Freezer Fan On Off SUPER FRZ Start NORMAL MODE SUPER FRZ MODE Start 10 FUNCTIONS TEMPERATURE CONTROL
54. ror Cause When Ice sensor temperature 5 minutes after water supply doesn t go up Check point Ice sensor or water supply line 10 EA error Cause When sensing ice drop 3 times in level sensor switch error Control Stop ice maker After 1 time rotation EA error code disappear if level swtich is normal 11 Eu error Cause Sensor which senses ice is full or not is abnormal Control When drops the ice the motor rotates 90 degree 12 C1 error Cause When compressor works for over 3 hours although Defrost sensor is over 5C Check point Refrigerant leakage 13 F3 error Cause in case defrosting mode ends after 80 minutes Check point Measure the resistance between both terminals of the defrost heater If the resistance is infinity disconnection or O ohm short 20 NEM FUNCTIONS Ice Maker Dispenser Model 1 Ice making flow water freezing Making the Ice lt water supply stand by Ice separating Water supply Water supply check 1 Press Test switch which is under the ice tray for more than 1 second and then test starts ce tray rotation to separate ice cubes water supply to ice tray check if water supply complete or not Test mode starts from ice separating mode In case test switch is abnormal test is done only 1 time 2 When the initial power input ice tray turns to be horizontal 3 Water supply hose heater control d
55. s for over 3 hours although Defrost sensor is over 5C Check point Refrigerant leakage 8 Abnormal defrosting end error Cause in case defrosting mode ends after 80 minutes Check point Measure the resistance between both terminals of the defrost heater If the resistance is infinity disconnection or O ohm short 15 NEM FUNCTIONS Error Display Basic Model FRZSET REF SET NJ SUPER SUPER FRZ REF Press the SUPER FRZ button 5 times while pushing the FRZ SET button 1 How to enter this check mode 2 The Front LED displays the current error code if happens Every time you press the FRZ Set button the following value display 1 The appliance running time From the plug in 2 Freezer sensor temperature 3 Defrost sensor temperature 4 Refrigerator sensor temperature 5 Room temperature 3 How to exit this mode 1 Press the REF SET button 2 After 4 minutes automatically exit 4 Error Code meme r Cl 000000 2 aj j xt _ T AF 1 77 _ 10 Pull Down mode display No error 11 2 Forced Defrost mode display No error All Error Code reset when the relative parts turn into normal FUNCTIONS Error Display Basic Model 5 Troubleshooting when error happens If the relative parts is normal Error code display will be reset
56. set medium 19C 4 FILTER CHANEGE LED AFTER 6 Month LED ON 3 FRZ SET button 1 Temperature control of freezer compartment 2 Initial power plug in Medium 19C Every time you press the FRZ SET button the setting temperature changes below order SEI Ez 5 E ED 4 SUPER FRZ Button When this button press the QUICK and Speed icon is flicker 6 times and keep ON By pressing the SUPER FRZ Button again you can stop this function FUNCTIONS DISPLAY Dispenser Model 5 REF SET button 1 Temperature control of refrigerator compartment 2 Initial power plug in Medium 4C Every time you press the REF SET button the setting temperature changes below order ICE ED Fp EB ED Ep EB 6 SUPER REF Button When this button press the QUICK and Speed icon is flicker 6 times and keep ON By pressing the SUPER REF Button again you can stop this function 7 RESET WATER FILTER After 6 month of first power input Change Filter Icon is on When the time comes to change follow the steps 1 Push the Lock button 2 Push the Filter Reset button for 3 seconds Then Change Filter icon is off 8 WATER ICE select 1 WATER CUBED ICE CRUSHED ICE mode available 2 Every the button press the order is WATER CUBED ICE CRUSHED ICE 3 The initial mode is WATER 9 ICE MAKER LOCK 1 Press the M button continue Press again the mode is OFF 2
57. ss or sizzling sound can make while user or customer refrigerant in the pipes is changing from liquid to gas state when compressor starts or stops It is normal sound 8 3 Fan Noise Fan is touching the Yes something Set it right not to touch No Fan Motor assembly is Yes moving or shaking Set it right not to move No Motor has its own noise or vibration when working Damaged transformed Yes Chenage the new Remarks The fan is sending out cold air to circulate each corner of the compartsment When the air is touching the surface of louver or liner wall such sound can make 46 TROUBLE SHOOTING 8 4 Pipe Noise Pipes are touching in the Yes machine compressor compartment Separate the touching i if E No pipes if any Yes Tray drip makes noise by condenser shaking Apply cushion matterial between compressor base and tray drip Yes Pipe itself is shaking much Move or change the points of No vibration absorber rubbers on the pipes to reduce the shaking Compressor itself is Yes shaking much Attach a absorber on the compressor head Explain to the User Remarks Refrigerant is erupting rapidly from the compressor to circulate pipes so pipe shaking noise can make to some degree In case compressor vibration is sent to a pipe directly apply vibration absorber rubb
58. tening ring into the Water tube Water Tube Be careful to follow the direction of the nut 3 Insert the Water Tube into the top of the Water Valve turn the nut clockwise to fasten it The Water valve is to the right of the motors 4 Check for any bent tubes or water leaks if so re ckeck instalation procedure 5 Replace the rear cover The Water Tube should be placed between the groove of the refrigerator back and motor cover 22 Water Valve NEE Set the tube upright as the figure shows 6 Fasten the Water Tube 1 Fasten the Water Tube with the Fastener A 2 Check if the tube is bent 54662760 If so set it right to prevent any water leak Fastener S Water Tube 1 After installation of Water Supply System 1 Plug in the refrigerator press the WATER button on the control panel for 2 3 minutes to remove any air bubble in the pipes and Connector drain out the initial water 2 Check for the water leaks again through the water supply system Water Tube tubes connectors and pipes Rearrange the tubes again and do not move the refrigerator 57 Cabinet Parts L3 2 3e1z924400 wwce r R as 1 201010 6 cor re 1 T r _ 7 7 oor f L 1 P r e 3010968400 cov
59. when the switch Freezer compartment keeps opened for 10 minutes 3 Dispenser Lamp Dispenser Models Only This lamp operates depending on micro switch which locates dispenser button The lamp keeps ON for 5 seconds after micro swich is close 25 FUNCTIONS 5 Weak Cooling Trouble Shooting Adjust refrigerator sensor OFF point J1 Normal sensor resistance 31 4kohm Cut the J18 and increase sensor resistance 33 4kohm Cut the J18 J19 and increase resistance 35 4 WeakCoolinghappens WeakCoolinghappens happens Normal 1 5C down 3 0C down 26 NEM FUNCTIONS 6 Pull Down Mode 1 How to start Inner Basic Model Push the Freezer door switch 5 times while pushing the FRZ SET button Basic Model Push the SUPER FRZ 5 times while pushing REF SET Dispenser Model Push the Lock button Then Refrigerator Set Freezer Set Water lce 5 times at the same time 2 How to control Compressor Freezer Fan Refrigerator Fan and Compressor Cooling Fan is ON for 30 hours 3 Termination After 30 hours or power reset 7 How to check the filter running time Disepnser models only 1 Press the LOCK button 2 Press the Super Freezer Button 5 times while pushing the Freezer SET button 3 Push the Freezer SET button until display Fi Lt 4 Remaining time display when push the Dispenser button ex 40 12 means that 4012 minutes
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