Battery Power Line. Battery-driven power tool system for
Contents
1. The graphic case provides organized storage and serves as a sterilization container for the system The attachment rack provides organized storage and serves as a Sterilization container for the attachments It is also a stand for the drive units in the sterile field Grommets 690 574 04 provided with the attachment rack are designed to help OR personnel organize the attachments in the rack by plugging the holes for attachments they did not purchase The grommets are autoclavable allowing them to be left in the attachment rack for cleaning and sterilization Graphic Case for Battery Power Line Set includes Lid 690 571 Attachment Rack 690 572 and Insert Tray 690 573 Use of the attachment rack in the sterile field Up to three drive units with battery packs assembled can be holstered in the recesses of the lid The attachment rack can be used to support the drive units for assembling disassembling attachments and for inserting removing cutting tools 38 Synthes Battery Power Line User s Manual Open the attachment rack Lift the attachment rack out of the graphic case and stand it in the sterile field Pull the handles up fold the handles out open the lid and push the handles down Pull handles up Fold handles out Open lid push handles down Close the attachment rack Pull the handles up fold the handles out close the lid and fold the handles in Return the attachment rack to the g2. Cannulation 4 0 mm Accepts cutting tools and instruments with Trinkle fitting 530 795 Large Modified Trinkle Reaming Attachment Cannulation 4 0 mm Accepts cutting tools and instruments with a large tapered modified Trinkle fitting Performance specifications on file at Synthes Synthes 13 Operating Instructions Universal Battery Charger II 05 001 204 Connect the electrical cord to the charger and plug the cord into a grounded 110 120 VAC outlet Turn on the charger by pressing the I on the power switch Figure 1 The ON OFF display light on the front of the charger will illuminate Figure 2 Note If the red caution display light for a single charging bay illuminates before the battery is inserted this charging bay is damaged Figure 3 The batteries can still be charged in the other charging bays but it is recommended that the device be sent to the Synthes Service Department for repair Figure 1 Important Do not operate the charger in the direct vicinity i of radiators or other heat emitting devices as these can affect the device Place the charger on a hard non slip stable base Ensure A that the ventilation holes in the base of the device are not covered by towels or other objects Do not expose the device to direct sunlight or moisture Do not cover the side ventilation holes on the device Figure 2 Figure 3 If LEDs do not follow this s
3. 500 1060 hPa The machine may not be stored or operated in explosive atmospheres Protection systems The Battery Power Line drive units have two protection systems Thermal overload protection switches the unit off if it begins to overheat during operation The unit returns to operational status when it has cooled sufficiently This safety feature also ensures the unit has cooled sufficiently following steam sterilization before use Battery low discharge protection prevents batteries from completely discharging to ensure longer battery life Compliance The devices comply with the following standards UL 60601 1 CAN CSA C22 2 No 601 1 EN 60601 IEC 601 1 EN 60601 1 2 DIN EN 60601 1 2 Synthes E Drive Units Technical Data continued Duty cycle Intermittent operation A X min on Y min off Drilling and tapping 3 45 Reaming 3 45 Sawing 3 45 To prevent overheating the handpiece and the attachment should be allowed to cool for at least 45 minutes following 3 minutes of constant use The user is responsible for following the indicated guidelines If longer periods of constant use are required an additional handpiece and or attachment should be used Important Always use new cutting tools to prevent overheating of the system due to reduced cutting performance Careful maintenance of the system will reduce heat development in the handpiece and the attachments 4 Synt
4. 6 150 511 417 4 0 150 511 418 ae 150 511 431 a 105 511 432 4 0 105 Drill Bits Three Fluted Needle Point for Radiolucent Drive 511 30 Diameter Length mm mm 03 010 100 a2 145 03 010 101 4 2 145 03 010 102 5 0 145 Please contact your Synthes Sales Consultant or Customer Service for additional information Use with Sternum Top for Reciprocating Saw Attachment 511 904 i 511 9058 a 511 9095 1 E u s MAARA AAAA AAAA AAAA AAA AAAA AAA AAAA AAAA AAAA AAAA AAAA AAA AAAA A a th AA AA AA N NINNIN ANNIN N NN NN J 4 d Re 511 9125 Jh 511 417 03 010 100 50 Synthes Battery Power Line SYNTHES Power Tools 2004 Synthes Inc or its affiliates All rights reserved Synthes Anspach Synthes Canada Ltd 4500 Riverside Drive 2566 Meadowpine Boulevard Palm Beach Gardens FL 33410 Mississauga Ontario L5N 6P9 Telephone 561 627 1080 Telephone 905 567 0440 To order 800 327 6887 To order 800 668 1119 Fax 800 327 6661 Fax 905 567 3185 www synthes com E mail info anspach com www anspach com STERRAD is a trademark of Advanced Sterilization Products Printed in U S A DCS DHS and Synthes are trademarks of Synthes Inc or its affiliates 12 11 J5559 E
5. This product is validated for STERRAD 100S sterilization system Please refer to your STERRAD equipment manufacturer s manual for recommended STERRAD Sterilization protocol 40 Synthes Battery Power Line User s Manual Battery storage and charging After cleaning insert the batteries into the charger The charger continuously monitors the battery level and automatically recharges as required This ensures the batteries are Tully charged and ready for use at any time When all four charging bays are occupied additional batteries can be stored in a cool dry place Before the next use the batteries must be fully charged Important New batteries and batteries stored out of the charger for a prolonged period of time may require two or three charging cycles to achieve full capacity Always leave the charger switched on when a battery is inserted in a charging bay to ensure batteries are fully charged and to prevent discharge For care and maintenance of Battery Power Line Equipment please refer to Manual Cleaning Instructions chart 9662 and Lubrication Chart J9663 for Synthes battery driven power equipment and the Sterilization Guide for Battery Power Line Sets 15701 Synthes 41 Troubleshooting Drive Units and Attachments Problem Possible Causes Remedy Drive unit does not start Mode switch OFF Set mode switch to ON FWD REV Drive unit has not cool
6. illuminates Figure 2 The device then carries out the diagnostic test The yellow arrow remains illuminated throughout the diagnostic process Figure 1 Figure 2 Synthes 17 Operating Instructions Universal Battery Charger II continued Diagnostic test continued Diagnosis Green battery symbol illuminates Figure 3 Battery has been tested charged and is ready to use Battery Power Line battery is charged with at least 70 capacity remaining Red caution symbol illuminates Figure 4 Battery has been checked is not charged and cannot be used The battery must be replaced Important The diagnostic test takes up to 10 hours and should only be carried out if there is enough time to do so Note Batteries can be charged or undergo diagnostic tests independently in each charging bay Figure 3 Important To recharge batteries normally do not press the exclamation mark button Checking the battery status and refreshing the battery have an impact on the battery If this is carried out frequently the lifespan of the battery may be affected Do not remove the battery from the charging bay while the yellow display is illuminated Wait until the diagnostic process has ended and the green or red display illuminates Only then is the battery status clearly assessed f the diagnostic process is interrupted such as a power outage or a switch to the hospital s emergency power system
7. turn the latch while maintaining pressure on the lid Note One battery is usually sufficient for one operation however preparing additional battery packs for each drive unit prevents the need for intraoperative exchange of battery packs between drive units It also allows rapid intraoperative battery pack exchange if required 6 Insert the battery pack into the drive unit ensuring the contacts on the battery pack align with the contacts in the recess of the drive unit as shown Press firmly to ensure the battery pack is engaged correctly and check by pulling lightly downward on the battery pack For safety the battery pack can be inserted fully only when in the correct orientation Important To prevent injuries the mode switch of the drive unit should always be in the OFF position when inserting or removing the battery pack Installing the battery pack just before use prevents unwanted discharge of battery capacity 7 Press both release buttons simultaneously on the drive unit to remove the battery pack Important Do not sterilize batteries Batteries will no longer function Synthes 21 Operating Instructions Drive Units Battery Oscillator 530 610 To operate the drive unit turn the mode switch to the ON position The single variable speed trigger allows control of the oscil lating frequency trom O to 12 000 oscillations per minute Ensure the drive unit is runn
8. 5 003 126S j 053 003 1365 mE er ss it Se im me se ie Wee 48 Synthes Battery Power Line User s Manual Sagittal Saw Blades for Battery Oscillator 530 610 continued Saw blades calibrated sterile Blade Calibrated Cutting Width mm Length mm Thickness mm 519 1008 2i 50 0 6 y B Paa ie f le lt 519 1038 10 25 0 6 T AE MEE 519 1045 10 50 0 6 gt 519 1055 20 50 0 6 b u 519 1135 18 70 1 2 519 1508 14 50 0 6 519 1708 27 70 0 8 E 3 E D 519 1908 50 70 0 8 gt 519 2008 27 70 1 0 s 519 2108 27 70 2 Ss k 519 2305 6 25 0 6 519 1708 l 519 250S 14 25 0 6 Please contact your Synthes Sales Consultant or Customer Service for additional information Illustrations not to scale Synthes 49 Cutting Tools continued Reciprocating Saw Blades for Reciprocating Saw Attachment 05 001 225 Saw blades sterile Blade Cutting Cutting Height mm Length mm Thickness mm 511 905S 10 80 1 05 511 906S 10 70 1 27 511 9078 10 55 1 05 511 909S 10 55 0 85 511 912S 12 68 1 10 double sided 511 913S 12 68 1 00 double sided 511 914S 12 68 0 80 double sided 511 9155 10 40 1 10 Drill Bits Three Fluted Brad Point for Radiolucent Drive 511 30 Diameter Length mm mm 511 411 2 0 150 511 412 2 5 150 511 413 27 150 511 414 2 150 511 415 23a 150 511 416 3
9. 610 Battery Oscillator 530 620 Battery 2 ea 530 650 Battery Insertion Shield 2 ea 530 680 Battery Casing 2 ea 530 730 Chuck with key 530 741 Adaptor for Radiolucent Drive 530 750 Quick Coupling for drill bits 930 7600 Large Quick Coupling 530 780 AO Reaming Attachment E 530 790 Quick Coupling for K Wires Battery Power Line Set Joint Replacement 150 119JR 690 570 Graphic Case for Battery Power Line Set Includes Lid 690 571 Attachment Rack 690 572 and Insert Tray 690 573 05 001 204 Universal Synthes Battery Charger Il 530 605 Battery Reamer Drill 530 610 Battery Oscillator 530 615 Battery Reciprocator 530 620 Battery 3 ea 530 650 Battery Insertion Shield 3 ea 530 680 Battery Casing 3 ea 330 730 Chuck with key 530 782 Hudson Reaming Attachment 330 783 Modified Trinkle Reaming Attachment 330 792 Hudson Drilling Attachment 530 793 Modified Trinkle Drilling Attachment 46 Synthes Battery Power Line User s Manual Also Available Battery Power Line Components and Accessories 05 001 140 510 19 91130 516 101 513 97 530 681 930 732 5330 7953 690 574 04 690 575 Medical Grade Power Cord Replacement Key for 4 5 mm Chuck Radiolucent Drive Cleaning Brush Autoclavable Oil Battery Casing with Lock for Battery Power Line Chuck with key reaming speed Large Modified Trinkle Reaming Attachment Grommets 4 pkg Graphic Case for Battery Power Line Reciprocator Service and Extende
10. arging cycles to reach their full capacity When in doubt the charger can be used to check the battery status and to refresh the battery see page 17 Errors during charging The following errors may occur when charging a battery Yellow display light flashes Figure 1 The battery is too hot and must cool down before the charging process can automatically resume The battery can be left in the charger Red display light illuminates Figure 2 The battery is damaged and must be replaced No display light The battery has not engaged in the charging bay or has not been recognized by the device Remove the battery and insert again or use another charging bay flashing Figure 1 Figure 2 16 Synthes Battery Power Line User s Manual Diagnostic test Battery Power Line batteries can be tested for remaining capacity or if they have not been used for some time can be refreshed with the Universal Battery Charger Il The following can affect battery performance new unused battery battery not used for long period of time old battery Important The diagnostic test takes up to 10 hours and should only be carried out if there is enough time to do so After the battery is inserted the yellow battery symbol illuminates To refresh and check the battery press the button with the exclamation mark on the charger display of the charging bay for at least 2 seconds Figure 1 until the yellow arrow
11. d Warranty Programs WW1e150 1 19 W3 150 119 One Year Extended Warranty Program tor Battery Power Line Set Three Year Extended Warranty Program tor Battery Power Line Set 6090 575 530 681 Synthes 47 Cutting Tools Sagittal Saw Blades for Battery Oscillator 530 610 Saw blades with aggressive tooth calibrated sterile tor arthroplasty Blade Calibrated Cutting Width mm Length mm Thickness mm 05 003 100S 12 5 90 0 89 05 003 102S 12 5 90 1 00 05 003 103S 12 5 90 1 07 05 003 104S 12 5 90 1 19 05 003 106S 12 5 90 t27 05 003 1075 1225 90 137 05 003 109S 125 90 1 47 05 003 110S 19 90 0 89 05 003 112S 19 90 1 00 05 003 113S 19 90 1 07 05 003 114S 19 90 1 19 05 003 116S 19 90 1 27 05 003 117S 19 90 1 37 05 003 1195 19 90 1 47 05 003 120S 19 12 5 90 0 89 05 003 122S 19 12 5 90 1 00 05 003 1235S 19 12 5 90 1 07 05 003 124S 19 12 5 90 1 19 05 003 126S 19 12 5 90 1 27 05 003 1275 19 12 5 90 1 37 05 003 1295 19 12 5 90 1 47 05 003 130S 25 90 0 89 05 003 132S 25 90 1 00 05 003 133S Zp 90 1 07 05 003 134S Zo 90 1 19 05 003 136S Zo 90 1 27 05 003 137S 25 90 1 3 7 05 003 139S 25 90 1 47 Please contact your Synthes Sales Consultant or Customer Service for additional information Blade width shaft width Illustrations not to scale en ee ieee E i 05 003 100S 05 003 116S aaa 0
12. ed after sterilization Allow to cool to room temperature No electrical contact between drive unit and casing Reinsert or change battery casing Battery is drained Charge or replace battery Drive unit lacks power Battery is drained Charge or replace battery Drive unit suddenly stops Battery is drained Charge or replace battery Drive unit has overheated Allow to cool to room temperature Drive unit continues to run after releasing trigger Trigger is jammed by residue Immediately turn mode switch to OFF Operate trigger repeatedly and follow care and maintenance guidelines Attachments will not couple to battery reamer drill Coupling is blocked by residue Turn mode switch to OFF Remove solid particles with pickups and follow care and maintenance guidelines Instruments are difficult or impossible to attach Attachment or instrument worn excessively Replace attachment or instrument Battery oscillator vibrates excessively Saw blade coupling Is loose Retighten locking knob Saw blade is inserted incorrectly For additional information please refer to the Manual Cleaning Instructions J9662 and Lubrication Chart J9663 for Synthes battery driven power equipment Reposition saw blade and tighten locking knob 42 Synthes Battery Power Line User s Manual Troubleshooting Universal Battery Charger Il Problem Po
13. equence refer to the troubleshooting section page 45 14 Synthes Battery Power Line User s Manual Insert the battery into one of the appropriate charging bays The yellow LED should remain illuminated indicating that the battery is charging Figure 4 When the green LED illuminates the battery is fully charged Figure 5 Note Batteries can be removed during the charging process however they may not be fully charged and operational time may be shorter Important Always leave the charger switched on when a battery is inserted in a charging bay Figure 4 Figure 5 If LEDs do not follow this sequence refer to the troubleshooting section page 45 Synthes 15 Operating Instructions Universal Battery Charger Il continued Temperature monitoring The battery and the charger heat up during the charging process Therefore the ventilation holes should not be covered If the temperature Is too high the yellow battery symbol will flash Figure 1 To protect the battery the device stops charging until the battery has cooled down If this occurs do not remove the battery from the charger until the yellow battery symbol stays illuminated The charging time will be longer in this case Charging new batteries or batteries not recently used New Battery Power Line batteries that have not been used tor longer than 6 weeks and that have not been stored in an activated charger may require 3 to 5 ch
14. fitting Performance specifications on file at Synthes Synthes 11 Attachments for Battery Reamer Drill 530 605 continued 530 790 Quick Coupling for K Wires Cannulation 4 0 mm fully open To insert remove Kirschner wires and guide pins 1 5 mm 4 0 mm diameter any length 530 792 Hudson Drilling Attachment Cannulation 3 2 mm Accepts cutting tools and instruments with Hudson fitting 530 793 Modified Trinkle Drilling Attachment Cannulation 3 2 mm Accepts cutting tools and instruments with modified Trinkle fitting 530 794 Trinkle Drilling Attachment Cannulation 3 2 mm Accepts cutting tools and instruments with Trinkle fitting 12 Synthes Battery Power Line User s Manual Reaming speed attachments All the reaming speed attachments transfer the speed and torque of the drive unit with a maximum speed of 340 rom and a maximum torque of 15 0 Nm 530 732 Chuck with key Cannulation 4 0 mm Accepts round and triangular shafts up to 7 3 mm 530 780 AO Reaming Attachment Cannulation 4 0 mm Accepts cutting tools and instruments with AO reaming fitting 530 782 Hudson Reaming Attachment Cannulation 4 0 mm Accepts cutting tools and instruments with Hudson fitting 530 783 Moditied Trinkle Reaming Attachment Cannulation 4 0 mm Accepts cutting tools and instruments with modified Trinkle fitting 530 784 Trinkle Reaming Attachment
15. g Modified Trinkle Drilling Attachment 530 793 Accepts cutting tools and instruments with a modified Trinkle fitting Trinkle Drilling Attachment 530 794 Accepts cutting tools and instruments with a Trinkle fitting Insert an instrument Pull back the collar of the attachment and insert the instrument turning it slightly to align the keyway Release the collar pulling lightly on the instrument to ensure It is secure Remove an instrument Pull back the collar of the attachment and remove the instrument 34 Synthes Battery Power Line User s Manual Reaming speed attachments All the reaming speed attachments transfer the speed and torque of the drive unit with a maximum speed of 340 rom and a maximum torque of 15 0 Nm Chuck with key 530 732 Accepts round and triangular shafts up to 7 3 mm Insert an instrument Open the chuck Jaws by turning the key counterclockwise or by manually turning the collar Insert the instrument shaft into the opened chuck Close the chuck manually by rotating the collar keeping the shaft centered in the jaws Tighten the chuck by turning the key clockwise Remove an instrument Turn the key counterclockwise to open the jaws Remove the instrument Performance specifications on file at Synthes Synthes 35 Operating Instructions Attachments continued Reaming speed attachments continued AO Reaming Attach
16. ger Controls rotational speed Release buttons Both must be pressed simultaneously to remove battery casing Battery casing lt _ _ _ Protects sterile environment from contamination by unsterile battery Mode switch Turns drive OFF for safety during drive unit and or attachment exchange and selects clockwise FWD or counterclockwise REV rotation 6 Synthes Battery Power Line User s Manual Battery Oscillator 530 610 Speed 0 12 000 oscillations per minute Weight including battery pack 2 10 kg Protection against electric shock BF Protection against water intrusion IP X4 Autoclavable Oil 519 97 included Saw head a gp SYNTHES 4 Battery Oscillator Locking knob Allows keyless assembly and removal of saw blades Collar Allows sawing plane to be adjusted through 360 in 45 increments Variable speed trigger Controls oscillating frequency Release buttons Both must be pressed simultaneously to remove battery casing Battery casing Protects sterile environment trom contamination by unsterile battery Mode switch Turns drive OFF for safety during drive unit and or saw blade exchange and ON for sawing Synthes 7 Drive Units continued Battery Reciprocator 530 615 Speed 0O 14 000 oscillations per minute Weight including battery pack 2 00 kg Protection against electric s
17. hafts up to 7 3 mm Insert an instrument Open the chuck Jaws by turning the key counterclockwise or by manually turning the collar Insert the instrument shaft into the opened chuck Close the chuck manually by rotating the collar keeping the shaft centered in the jaws Tighten the chuck by turning the key clockwise Remove an instrument Turn the key counterclockwise to open the jaws Remove the instrument Performance specifications on file at Synthes 28 Synthes Battery Power Line User s Manual Chuck keyless 530 731 Accepts round and triangular shafts up to 7 3 mm Insert an instrument Open the chuck Jaws by holding on to the retaining ring and manually turning the chuck clockwise Insert the instrument shaft into the opened chuck Close the chuck by holding on to the retaining ring and manually turning the chuck counterclockwise Ensure the instrument shaft is centered in the chuck Remove an instrument Open the chuck Jaws by holding on to the retaining ring and manually turning the chuck clockwise Remove the instrument Synthes 29 Operating Instructions Attachments continued Drilling speed attachments continued Adaptor for Radiolucent Drive 530 741 Instruments 511 30 Radiolucent Drive 530 605 Battery Reamer Drill 530 741 Adaptor for Radiolucent Drive Adaptor allows the radiolucent drive to be u
18. hes Battery Power Line User s Manual Explanation of symbols used The following symbols are applied to the device or individual components gt X gt t2 in 2 V aV N Caution Read the provided instructions for use before operating the device Do not immerse device in liquids The device is classified as type BF against electrical shock and leakage current The device is suitable for use on patients according to the standards defined by UL 60601 1CAN CSA C22 2 No 601 1 and IEC 60601 1 The battery contains rechargeable NiMH nickel metal hydride cells The battery is recyclable Batteries may not be disposed of with household garbage Dispose of or recycle the batteries in accordance with local and national regulations The device fulfills the UL requirements for USA and Canada Synthes 5 Drive Units continued Battery Reamer Drill 530 605 Speed without attachment 0 340 rom maximum speed varies with attachment Torque without attachment 0 15 Nm maximum torque varies with attachment Weight including battery pack 1 85 kg Cannulation 4 1 mm Protection against electric shock BF Protection against water intrusion IP X4 Cleaning Brush 516 101 and Autoclavable Oil 519 97 included Attachment release ring Facilitates one handed removal of attachments SYNTHES Battery Reamer Drill Variable speed trig
19. hock BF Protection against intrusion of water IP X4 Autoclavable Oil 519 97 included Saw head a bal m Battery Reciprocator Release knob Ejects saw blades Collar Allows sawing plane to be adjusted through 360 in 45 increments Variable speed trigger Controls reciprocating frequency Release buttons Both must be pressed simultaneously to remove battery casing Battery casing Protects sterile environment from contamination by unsterile battery Mode switch Turns drive OFF for safety during drive unit and or saw blade exchange and ON for sawing 8 Synthes Battery Power Line User s Manual Battery 530 620 Voltage 14 4 VDC Type NIMH Capacity 2 0 Ah Charging Time 70 minutes maximum Working Temperature 0 to 50 C 32 to 122 F Important Do not sterilize batteries Batteries will no longer function L D N 4 This product is validated for STERRAD 100S sterilization system Please refer to your STERRAD equipment manufacturer s manual for recommended STERRAD sterilization protocol Synthes 9 Specifications Universal Battery Charger II 05 001 204 The Universal Battery Charger Il includes four independent charging bays Each charging bay has three slots the Battery Power Line battery fits into the first slot 10 10 Battery Power Line Battery 530 620 Complies wi
20. ing prior to contacting the bone Optimal sawing performance is achieved by gently moving back and forth in the plane of the saw blade so the blade can oscillate freely slightly beyond the bone Important To prevent injuries the mode switch of the drive unit should always be in the OFF position when inserting or removing saw blades or adjusting the sawing plane To operate turn the mode switch to the ON position SYNTHES Battery Oscillator 22 Synthes Battery Power Line User s Manual Insert saw blade Ensure the saw blade coupling is fully open by turning the locking knob in the direction of the arrow Insert an oscillating saw blade into the coupling and align the blade in the desired direction variable in 45 increments Turn the locking knob in the opposite direction to the arrow to secure the blade Adjust sawing plane Pull the collar back and rotate the saw head to adjust the sawing plane variable in 45 increments Release the collar and turn the saw head slightly until it locks in place Remove saw blade Open the saw blade coupling fully by twisting the locking knob in the direction of the arrow and remove the oscillating saw blade Synthes 23 Operating Instructions Drive Units continued Battery Reciprocator 530 615 To operate the drive unit turn the mode switch to the ON position SYNTHES The single variable s
21. lem Possible Causes Remedy Arrow display does not illuminate when exclamation button is pressed Button was released too soon Press button and hold for at least 2 seconds Charging bay is damaged Send to Synthes Service Department Charger has an error Switch off charger wait 3 seconds and switch charger on If the ON OFF display flashes send to Synthes Service Department Battery is impossible to insert Battery is being inserted into wrong slot in charging bay Insert battery into correct slot in charging bay Contacts in charging bay are bent Send to Synthes Service Department Charger Is noisy Vents on sides back or base are covered Position charger so that vents are exposed Charger positioned next to heat source Position charger away trom heat source Battery performance Is low Insufficient battery status Refresh battery see page 17 Expected battery life is reached Test battery see pages 17 and 18 If the red display A illuminates replace battery Battery is not ready for use Charge battery until green display m illuminates Drive unit or attachment is compromised i e due to insufficient maintenance Send drive unit to Synthes Service Department for repair If the suggested solutions are unsuccessful please contact the Synthes Service Department at 1 800 288 6698 Synthes recommends an annual pre
22. ll the mode switch to the REV position Mode switch The single variable speed trigger allows control of the speed trom O to maxi mum rom Maximum torque and speed vary depending on the attachment see pages 11 13 For clockwise rotation For safety turn the For counterclockwise turn the mode switch mode switch to the rotation turn the mode to the FWD position OFF position switch to the REV position 26 Synthes Battery Power Line User s Manual Operating Instructions Attachments Battery Reamer Drill attachments Instrument 530 605 Battery Reamer Drill Important To prevent injuries the mode switch of the drive unit should always be in the OFF position when inserting or removing attachments and instruments Insert attachment Insert the attachment into the coupling of the battery reamer drill aligning the positioning pins of the attachment with the grooves on the release ring Push and turn the attachment clockwise until it locks in place Remove attachment Turn the attachment release ring in the direction of the arrow and remove the attachment Synthes 27 Operating Instructions Attachments continued Drilling speed attachments All the drilling soeed attachments are geared to increase the maximum drive unit soeed to 930 rom while reducing the maximum torque to 6 0 Nm Chuck with key 530 730 Accepts round and triangular s
23. ment 530 780 Accepts cutting tools and instruments with an AO reaming fitting including intramedullary reaming shafts with the AO reaming fitting Insert an instrument Insert the instrument into the attachment and turn it clockwise until it locks in place Pull lightly on the instrument to ensure it is secure Note It is not necessary to pull back the collar of the attachment to insert the instrument Remove an instrument Pull back the collar of the attachment and remove the instrument 36 Synthes Battery Power Line User s Manual Hudson Reaming Attachment 530 782 Accepts cutting tools and instruments with a Hudson fitting Modified Trinkle Reaming Attachment 530 783 Accepts cutting tools and instruments with a modified Trinkle fitting Trinkle Reaming Attachment 530 784 Accepts cutting tools and instruments with a Trinkle fitting Large Modified Trinkle Reaming Attachment 530 795 Accepts cutting tools and instruments with a large tapered modified Trinkle fitting Insert an instrument Pull back the collar of the attachment and insert the instrument turning it slightly to align the keyway Release the collar pulling lightly on the instrument to ensure it Is secure Remove an instrument Pull back the collar of the attachment and remove the instrument Synthes 37 Operating Instructions Graphic Case 690 570 and Attachment Rack 690 572
24. peed trigger allows control of the recip a Battery Raciprocator rocating frequency from O to 14 000 oscillations per minute Ensure the drive unit is running prior to contacting the bone Optimal sawing performance is achieved by gently moving back and forth in the plane of the saw blade so the blade can reciprocate freely slightly beyond the bone Important To prevent injuries the mode switch of the drive unit should always be in the OFF position when inserting or removing saw blades or adjusting the sawing plane To operate turn the mode switch to the ON position 24 Synthes Battery Power Line User s Manual Insert saw blade Insert a reciprocating saw blade into the coupling and push until the saw blade locks in place If the blade cannot be inserted turn the release knob in the direction of the arrow to open the coupling Adjust sawing plane Pull the collar back and rotate the saw head to adjust the sawing plane variable in 45 increments Release the collar and turn the saw head slightly until it locks in place Remove saw blade Turn the release knob in the direction of the arrow to eject the reciprocating saw blade Synthes 25 Operating Instructions Drive Units continued Battery Reamer Drill 530 605 For clockwise rotation turn the mode switch to the FWD position SYNTHES For counterclockwise rotation turn Battery Reamer Dri
25. raphic case and push the handles down Pull handles up and fold out Fold handles in to secure the lid Close lid Closed handles down Synthes 39 Care and Maintenance Regular care and maintenance according to the following guidelines can significantly increase the reliability and lifespan of the system Synthes recommends annual preventive services Yearly maintenance will ensure that the equipment maintains the highest standard of performance and will prolong the life of the system Important Disassemble battery pack and return batteries to charger immediately after each use Do not disinfect immerse or sterilize batteries Batteries may be wiped with a cloth Before cleaning and sterilization remove attachments instruments and cutting tools trom the drive units Cleaning and lubrication should be performed immediately after each use Clean the drive units attachments and battery casings by hand Never immerse or clean in an automatic washer or ultrasonic cleaner Use a neutral pH cleaning solution Caution Do not sterilize batteries Batteries will no longer function Cleaning batteries and Universal Battery Charger Il To clean batteries and charger wipe with a soft cloth using a neutral enzymatic or neutral detergent solution Important Do not use solvents to disinfect the batteries Battery poles must not contact water or solvents Danger of short circuiting
26. rument turning it slightly to align the keyway Release the collar pulling lightly on the instrument to ensure It is secure Remove an instrument Push forward on the collar of the attachment and remove the instrument 52 Synthes Battery Power Line User s Manual Quick Coupling for K Wires 530 790 Allows insertion and removal of Kirschner wires and guide pins with diameters from 1 5 mm to 4 0 mm in any length Insert a K wire guide pin into the attachment Set the appropriate diameter range on the attachment Insert the wire pin into the front of the attachment The attachment is spring loaded to prevent the wire pin from falling out Insert a K wire guide pin into the bone Pull the attachment lever toward the drive unit to grip the wire pin and press the trigger to insert Release the lever to reposition the attachment on the wire pin if required Remove a K wire guide pin from the bone Set the appropriate diameter range on the attachment Slide the attachment over the wire pin Set the mode switch on the drive unit to REV reverse Pull the attachment lever toward the drive unit to grip the wire pin Press the trigger while pulling backward to remove Synthes 33 Operating Instructions Attachments continued Drilling speed attachments continued Hudson Drilling Attachment 530 792 Accepts cutting tools and instruments with a Hudson fittin
27. sed with the battery reamer drill Assemble radiolucent drive After inserting the adaptor for radiolucent drive into the battery reamer drill slide the radiolucent drive over the attachment and twist until the drive shaft engages Remove radiolucent drive To remove pull the radiolucent drive off the attachment 511 30 530 741 530 605 30 Synthes Battery Power Line User s Manual Quick Coupling for drill bits 530 750 Accepts cutting tools and instruments with an AO quick coupling fitting Insert an instrument Introduce the instrument into the attachment then oush and turn the instrument until it locks in place Pull lightly on the instrument to ensure it is secure Note It is not necessary to pull back the collar of the attachment to insert the instrument Remove an instrument Pull back the collar of the attachment and remove the instrument Synthes 31 Operating Instructions Attachments continued Drilling speed attachments continued Large Quick Coupling 530 760 Accepts cutting tools and instruments with a large quick coupling fitting These include DHS DCS triple reamers large quick coupling screwdriver shafts large quick coupling can nulated drill bits for Synthes intramedullary nailing systems and the Synthes Reamer Irrigator Aspirator RIA system Insert an instrument Push forward on the collar of the attachment and insert the inst
28. ssible Causes Remedy ON OFF display does not illuminate Charger is switched off Turn charger power switch on Power cord is not plugged in Connect power cord to charger plug into wall outlet and switch on Power supply is interrupted e g damaged fuse Check power supply Replace fuse if necessary Charger is damaged Send to Synthes Service Department ON OFF display flashes Charger is damaged Send to Synthes Service Department Battery is inserted and charge display status does not illuminate Battery is not fully inserted Ensure the battery is inserted properly Contacts in the charging bay are dirty Carefully clean contacts with soft brush Battery was not recognized by the charger Remove battery and reinsert in an open charging bay Battery is damaged Replace battery Charging bay is damaged Send to Synthes Service Department Red caution display A illuminates when no battery is inserted Charging bay is damaged Send to Synthes Service Department Yellow battery display ai flashes when charging Battery is too hot Leave battery inserted in charging bay Charger automatically restarts the charging process once the battery has cooled Please refer to the Universal Battery Charger II User s Manual for additional information Synthes 43 Troubleshooting Universal Battery Charger Il continued Prob
29. t 2 Battery driven power tel system for orthopaedics and traumatology User s Manual Instruments and implants oy Di approved by the AO Foundation Table of Contents Introduction Indications 2 Drive Units 3 Battery 9 Universal Battery Charger Il 10 Attachments for Battery Reamer Drill 11 Operating Instructions Universal Battery Charger Il 14 Battery Pack 19 Drive Units 22 Attachments 27 Graphic Case 38 Attachment Rack 38 Product Information Care and Maintenance 40 Troubleshooting 42 Set Lists A5 Cutting Tools 48 Synthes Indications The Battery Power Line is a heavy duty battery driven system intended for orthopaedic and trauma applications including drilling sawing inserting removing K wires DHS DCS and intramedullary and acetabular reaming Battery reamer drill Drilling Reaming K wire insertion Battery oscillator Battery reciprocator Oscillating sawing Reciprocating sawing Synthes Battery Power Line User s Manual Drive Units Technical Data Three drive units are available for various applications Battery Reamer Drill 530 605 Battery Oscillator 530 610 Battery Reciprocator 530 615 Environmental conditions Transport Operation and Storage Temperature 10 to 40 C 20 to 50 C 50 to 104 F 4 to 122 F Relative humidity 10 100 10 75 Atmospheric pressure 500 1060 hPa
30. th standards UL 60601 1 1st Edition IEC 60601 1 2nd Edition lie Universal Battery Charger II U With respect to electrical shock fire and c YLus mechanical hazards only in accordance 10PB with UL 60601 1 CAN CSA C22 2 No 601 1 IEC 60601 1 2 IEC 60601 1 4 Front view A WwW N Charging bays 4 Symbols for battery type ON OFF display Control display for each charging bay Ventilation holes U PWN Rear view 6 Ventilation holes 7 Power switch 8 Fuses 2 x 5 AT 9 Power cord connection Note Please refer to the Universal Battery Charger Il User s Manual for additional information 10 Synthes Battery Power Line User s Manual Attachments for Battery Reamer Drill 530 605 Drilling speed attachments All the drilling speed attachments are geared to increase the maximum drive speed to 930 rom while reducing the maximum torque to 6 0 Nm 920770 Chuck with key Cannulation 3 2 mm Accepts round and triangular shafts up to 7 3mm 530 731 Chuck keyless Cannulation 3 2 mm Accepts round and triangular shafts up to 7 3 mm 530 741 Adaptor for Radiolucent Drive Couples Radiolucent Drive 511 30 to the Battery Reamer Drill 530 605 530 750 Quick Coupling for drill bits Cannulation 1 2 mm Accepts cutting tools and instruments with AO quick coupling fitting 530 760 Large Quick Coupling Cannulation 3 2 mm Accepts cutting tools and instruments with large quick coupling
31. the diagnostic process must be restarted Figure 4 18 Synthes Battery Power Line User s Manual Operating Instructions Battery Pack Synthes nonsterile batteries and advanced charging technology optimize intraoperative battery capacity maximize battery lifespan significantly decrease memory effect and shorten turnaround time One universal battery charger for all Synthes battery driven systems simplifies the charging process Simple aseptic technique preserves the sterile field when assembling the battery pack Instruments 530 620 Battery 530 650 Battery Insertion Shield 530 680 Battery Casing 530 681 Battery Casing with Lock Scrubbed person 1 Ensure the lid of the battery casing is fully open 2 Position the battery insertion shield securely on top of the battery casing The battery insertion shield helps guide the battery into the battery casing and prevents contamination of the sterile casing by the nonsterile battery Synthes 12 Operating Instructions Battery Pack continued Circulating person 3 Insert the battery into the battery casing 3a and press down to ensure it is seated fully 3b 4 Remove the battery insertion shield 20 Synthes Battery Power Line User s Manual Scrubbed person 5 Close the lid of the battery casing taking care to not contact the battery To lock the battery casing press down with the palm of the hand and then
32. ventive maintenance service by qualified Synthes personnel 44 Synthes Battery Power Line User s Manual Battery Power Line Set 150 119 Graphic Case 690570 Instruments 05 001 204 530 605 530 610 530 615 530 620 530 650 530 680 530 730 530 731 530 741 530 750 530 760 530 780 530 782 530 783 530 784 530 790 530 792 350 193 530 794 Graphic Case tor Battery Power Line Set Includes Lid 690 571 Attachment Rack 690 572 and Insert Tray 690 573 Universal Synthes Battery Charger Battery Reamer Drill Battery Oscillator Battery Reciprocator Battery 3 ea Battery Insertion Shield 3 ea Battery Casing 3 ea Chuck with key Chuck keyless Adaptor for Radiolucent Drive Quick Coupling for drill bits Large Quick Coupling AO Reaming Attachment Hudson Reaming Attachment Modified Trinkle Reaming Attachment Trinkle Reaming Attachment Quick Coupling for K Wires Hudson Drilling Attachment Modified Trinkle Drilling Attachment Trinkle Drilling Attachment Note For additional information please refer to package insert 690 573 Synthes 45 Battery Power Line Sets Trauma 150 119TR and Joint Replacement 150 119JR Battery Power Line Set Trauma 150 119TR 690 570 Graphic Case for Battery Power Line Set Includes Lid 690 571 Attachment Rack 690 572 and Insert Tray 690 573 05 001 204 Universal Synthes Battery Charger Il 530 605 Battery Reamer Drill 530
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