User manual Interroll Carton Versi Flow
Contents
1. Loads Versi Flow Permissible loads between supports 200 150 ka D D 100 O 14 O 50 a i I 1500 IED ZIDU Z200 M00 ia eS a EO Hg ID Distance mm between supports Respect the ergonomic rules Module slope Recommended slope 3 to 4 5 for plastic trays 4 to 5 5 for cardboard boxes 5 5 to 7 for KLT trays see Inspections before the first com missioning page 22 Handling methods Manual except if specified otherwise in the order confirmation Ambient conditions Ambient tem in 30 C to 45 C perature operation ofthe assembly 30 C to 45 C oftransportand 30 C to 80 C storage Relative Up to 90 max without condensation humidity a tha a Information about the product 9 EN Translated from French Carton Versi Flow INTERROLL Environment The Carton Versi Flow is not suitable for use in an environ ment with the following risks Oxidation atmospheric or by chemical attacks Projection Decomposition Vibration Explosion Radiation Emission Exceptions are possible after consulting Interroll Composition of loads The composition of loads and their containers must not e Oxidise e Corrode e Decompose e Block components of the module e Hinder the proper operation of all mechanisms The Carton Versi Flow must not be used in direct contact with food products 10 Information about the product Version 1 0 April 2014 EN Translated from French Carton Versi Flow I2. gt Replace or reposition the roller pin s gt Tighten the tie rods and nuts to a torque of 14 Nm Troubleshooting Version 1 0 April 2014 EN Translated from French Carton Versi Flow INTERROLL Disabling and discarding Waste removal Recommendation for Insofar as possible the packaging materials must be disposed off in a system re protecting the environment specting the environment gt Wherever maintenance work and disposal equipment is concerned respect the environmental standards and dispose off in suitable systems Version 1 0 April 2014 EN Translated from French Disabling and discarding 31 Carton Versi Flow INTERROLL Appendix Spare parts Spare part drawings Version 1 0 April 2014 EN Translated from French 32 Appendix Carton Versi Flow INTERROLL Spare part list Before the order confirm the references by Interroll by communicating the ma chine no present on the rating plate Recommended stock status A Stock maintenance B Recommended stock C Optional stock Machine no No Name Reference Quantity Stock status 1 symmetrical side member A13110561 C 2 Right side member F14013072 3 Left side member F14013073 C 4 4 Roller pin A13100462 A 5 5 Roller pin A13100463 A 6 Side member clip A13100464 A 7 Stop connector A13010766 C 8 Loading connector A13010767 C 9 Bracket Adapted to the order C 10 Guide support CA 1100406 C 11 Guide tu
3. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll Carton Versi Flow Version 1 0 April 2014 EN Translated from French Manufacturer Interroll Dynamic Storage 310 rue du Clair Bocage Zone d Activit Beaupuy 2 85000 Mouilleron le Captif France Tel 33 251 37 12 32 Fax 33 157 67 99 71 www interroll com dynamicstorage interroll com Copyright for the operating instructions Interroll Dynamic Storage enjoys intellectual property rights These operating instructions contain standards plans and drawings that must not be divulged published duplicated partially or en tirely or used for any purpose other than the use of the installation to which these operating in structions refer except with prior written consent from Interroll Manual may be downloaded at the following address http www interroll com en downloads dynamic_storage ds_user_manual Version 1 0 April 2014 EN Translated from French Carton Versi Flow INTERROLL Contents About this document Notes relating to the use of the operating instructions cceceeeeeeeeees 4 Warnings in this COCUMENL cccccccececeeeeeeceeeseeeseeseeeseeeaeesaeeaeeeaeeseeeaeeegs 5 Oth r SymDOlS crussis a E E E aAa 5 Safety Basic Safety instructions 00 0 0 cccccc cece ecece cece eeeeeecseeeeeeeseeesseeeseeseeeseeeeseetaes 6 COMPAN USE eae ne es oe ne eee nee eee eee eee 6 Non compliant use teri ssnsiassrnccensijacsancinesnee
4. gt Ensure that the loading unloading aisle is sufficiently lit so as not to hamper the handling operation gt Do not lean climb or walk on the Carton Versi Flow modules and components gt Wear appropriate work clothes and Personal Protective Equipment safety foot wear gloves leggings etc gt In case of work in areas with controlled temperatures use suitable clothing and PPE gt Tie long hair or wear a mob cap gt Do not wear jewellery such as necklaces or bracelets Safety 7 Carton Versi Flow INTERROLL Information about the product Product description The Carton Versi Flow offers solutions suitable for handling and preparing light load orders The product consists of roller pins fixed on a rigid module You will find below the main components of Carton Versi Flow Components Roller pin Stop connector Loading connector Visual guide k E b h 4 s i g k LESAN i pe ee ees Fee eae wir i iF a a E E E E L M M F E N F A E E T A F A E A E A A E a L A E E L r Stop bracket Full length guide I i k i I i 1 J 5 i ki j F 1 i i 7 j E i i a E i Se A E B a eT e ERTA ee ee a _ Side members Roller pin Version 1 0 April 2014 Information about the product EN Translated trom French Carton Versi Flow INTERROLL Technical characteristics of the Carton Versi Flow Gravity system
5. Qualified personnel By qualified personnel we mean persons capable of reading and understanding the operating instructions and executing the work by the rules taking the current legislation into account The use of the Carton Versi Flow must be entrusted to personnel qualified and trained in the product considering the following e Corresponding manuals and drawings e Safety instructions of the operating instructions e Prescriptions and provisions specific to the installation see Assembly and in Stallation page 12 e The current legislation relating to occupational safety and accident prevention Hazards You will find below information relating to various types of hazards or damage likely to occur when installing and using the Carton Versi Flow gt The equipment in all its operating modes must be used by qualified personnel gt Respect the technical data described in the offer and the order confirmation The rigidity of the container must be adapted to the weight of the contents The dimension ratio between the base and the height must ensure good stability of the container gt Respect the installation and operating instructions gt Use only suitable handling equipment gt Check and maintain the installation regularly gt Ensure that there is no one under the loads in the unloading and loading areas of dynamic storage modules Take the necessary measures to prevent the presence of personnel inside the modules
6. ty guidelines gt Wear Personal Protective Equipment PPE Before any intervention consider e The safety guidelines of the work area e g traffic welding grinding interven tion duration for cold rooms e Specifications peculiar to the company where the installation is used e Technical data notified in the order confirmation e Maintenance procedures of different products dynamic storage module shelv ing environment e g sprinkler gt Define a safety zone around the work area gt The safety zone includes the entire height of the bay gt Secure the area and set up a sign a net etc gt Completely empty the lane or the module concerned by the intervention before starting it gt Ensure that the intervention area is sufficiently lit p gt At the end of the intervention carry out a visual inspection of the part main tained so as not to leave foreign bodies or tools likely to affect the proper oper ation of the installation gt Before any restarting check the integrity of the module shelving and its envi ronment e g sprinkler gt Do not enter the module volumes gt As part of an intervention dismantle the module using the reverse installation procedure gt Replace the components only with those from Interroll gt Never untwist a defective component Always replace it with a new compliant component from Interroll Version 1 0 April 2014 Cleaning maintenance and repair E
7. check the integrity of the module shelving and its envi ronment e g sprinkler Respect the maintenance procedures of different products dynamic storage module shelving environment A container may be immobilised and not restart for multiple reasons with out this constituting an installation defect Introducing a new container gen erally restores the operation gt In case a container is blocked in the middle of a lane and or against the shelv ing load another container or use a pole to release it Contents fallen on the floor In case the contents have fallen on the floor it is mandatory for the user to se cure the area before intervention Version 1 0 April 2014 EN Translated from French Troubleshooting 29 Breakdown Blocked container Carton Versi Flow Troubleshooting Cause Damaged container Container not compliant with the tests carried out during the commissioning Foreign particles attached to the con tainer Foreign particles on the module Roller pins INTERROLL Elimination gt Disable the container gt Disable the container gt Clear the foreign particles gt Clear the foreign particles gt Replace the pins in the module ac cording to the method below 30 Replacing or repositioning a roller pin gt Loosen all the tie rods and nuts of the module The nuts must remain on the tie rods to hold the side members Loosen by a maximum of 10mm
8. N Translated from Erench Carton Versi Flow Element Roller pins Module clips Full length guides Side members Aluminium connector Version 1 0 April 2014 EN Translated from French Carton Versi Flow Maintenance and inspection list INTERROLL In order to constantly maintain the installation in perfect operating condition the damaged components must be systematically replaced Keep a record of the verifications and interventions carried out on the installation Otherwise the operator commits his own responsibility in case of an incident or accident on the installation and may not claim any guarantee or indemnity on the part of Interroll Tasks Verifications Check the proper installation Check that the pins are not de formed Check the proper installation Broken guide support Deformed guide tube Check that the side members are not deformed Loading connector verify the max distance with the beam Stop connector the stop func tion Date Work to be carried out The roller pins must be held be tween the lateral side mem bers Ifa roller pin has come out from its housing reposition it by fol lowing the instructions below The roller pin shaft must be straight If it is bent replace it by following the instructions below The clips must not be released from the modules by mere manual traction without tool Where applicable check the proper installation of clips Repl
9. NTERROLL Transportation and storage Transportation gt Have only qualified and authorised personnel carry out the transportation gt Transportation with suitable hoisting equipment gt The weight of each pallet is indicated on it Storage gt Store the equipment indoor gt Never store the equipment outdoor or in an area exposed to dust and spatter gt Respect the ambient conditions see Technical characteristics of the Carton Versi Flow page 9 gt Do not stack additional loads on the pallets and crates containing the Carton Versi Flow and its components Version 1 0 April 2014 EN Translated from French Transportation and storage 11 Carton Versi Flow INTERROLL Assembly and installation Warnings relating to the assembly Warning Risk of injury in case of incorrect assembly gt The Carton Versi Flow being a sub system of a complete instal lation carry out the risk analysis of the complete installation gt Study the protective measures necessary with respect to the risks linked to the local installation and operating conditions gt Define a safety zone for the work area gt Secure the area and install a sign and a suitable protection gt For the assembly of modules on the shelving refer to the safety rules relating to work at a height gt Do not lean climb or walk on the Carton Versi Flow compo nents gt During the entire duration of the installation wear suitabl
10. ace the entire guide with an Interroll guide Replace the entire guide with an Interroll guide If a side member is deformed replace the complete module Readjust the position of the connector if required If the loading connector is damaged replace the complete module The stop connector must hold the container on the facade If the stop connector is dam aged replace the complete module Cleaning maintenance and repair Executed by 2 Carton Versi Flow INTERROLL Carton Versi Flow Date Element Tasks Verifications Work to be carried out Executed by Bracket Check its functionality The brackets must hold mod ules in position between the shelving beams At the lane outlet the bracket must hold the accumulated containers In case of a malfunction replace the bracket with a bracket pro vided or validated by Interroll In case spare parts are required Interroll is available to provide you with an esti mate Version 1 0 April 2014 28 Cleaning maintenance and repair EN cheanciated trom French Carton Versi Flow INTERROLL Troubleshooting In case of breakdown gt Stop using the lane or lane s likely to get damaged by the breakdown gt Secure the area and set up the corresponding sign gt Ensure that the troubleshooting is carried out only by qualified maintenance personnel gt Never try to hold a container that has been released during an operation gt Before any restarting
11. acoonniyicilentoatona dijitiaaraiepdinnainaieaaldabinsesidinaaadisemdient 6 Qualified personnel cccceeccceeececceeceeceeceeseeeeeseeeeceeeeesseeeeseeeesseeeesaeeeeas 7 32742 0 ee E eee eC ee E ae ene eee ner E T Information about the product FPOGUICT OG SCID ION sagen cbs tescerecietsaceue e E T EEA S 8 G79 49 656 91 gt 0 se ee ne ee ee ee ee eee ee 8 Technical characteristics of the Carton Versi FIOW c ccccssccseeeseeeseees 9 Transportation and storage DRAINS OOM ONY ssrin e dre auise SEa EEE Ae RaT 11 S AGS a E E E A A EE 11 Assembly and installation Warnings relating to the ASSEMDIY ccccccecccseccceeeceeeeeeeeeeeeseeeeeeeeseeeees 12 PAS SUMO TUCE e tans re E E ES 12 Proper operation FEPOMt c ccc ccecceccecceceeeeeecaeeceeceeeeeeeeeseeceeeeeseeeseeseeseeeaeees 15 PAS S SIMON Y erae E E EE E E 16 Commissioning and operation Warnings relating to the operation ccccccecccsececeeeseeeeeeeeeeeeseeeseeeeaeeeees 21 Inspections before the first COMMISSIONING cccceeeeceeeseeeeeeeeeeeeaeeeaes 22 SAU ON sees EEE N Susteren A E E E E E T 22 Loading and unloading MEtNO cccecceccceeeseeceeeceeeaeeeaeeseeeseeeseeseeeseeees 24 Cleaning maintenance and repair AEA eresi n E E E T EEA 26 Note in case of maintenance and repair cc ccccceeccseeeeeeeceeeseeeseeeeaeeeaes 26 Maintenance and inspection iSt ccccecccceccceecceeeeeee
12. always respected gt Contact the Interroll customer service if you have any questions after reading the operating instructions You will find the persons to be contacted in your country on the last page Compliant use The Carton Versi Flow is reserved exclusively for industrial use and in suitable environments The modules installed are designed exclusively for dynamic stor age gravity of isolated loads provided for and validated beforehand They are re served exclusively for the storage of referenced or standardised containers Any other use may be declared non compliant The installation configurations must be respected They are defined in the order confirmation and in the current operating instructions Any modifications concern ing the components and their locations in the module are not authorised Respect the maximum loads recommended by the manufacturer of the shelving and indicated on the load plate The contents may on no account be greater than the maximum load defined by the supplier of the container or by the stand ard Non compliant use The Carton Versi Flow is not suitable for transporting persons Applications not compliant with the intended use of the Carton Versi Flow require prior written approval from the Interroll Version 1 0 April 2014 Safety EN Translated from French A Bodily injury Rotating parts Version 1 0 April 2014 EN Translated from French Carton Versi Flow INTERROLL
13. ation report Carton Versi Flow The proper operation report validates the guarantee of the dynamic storage modules supplied by Interroll A copy of this report countersigned by the assembly manager by the operator or shelving manufacturer must be sent to Interroll at the most within 4 weeks after delivery of the equipment Interroll SAS Customer service 310 rue du clair bocage BP255 Mouilleron le Captif F 85006 La Roche sur Yon Cedex dynamicstorage interroll com The tests must be carried out in the presence of the assembly manager operator or the shelving manufacturer Respect the data described in the conditions initially provided for in the contract max and min loads loading and unloading method containers All 5 tests described below must be validated for the guarantee to be effec tive Follow the instructions for the lane tests described in the user manual page 14 Compliant 1 Acceptable impact of the container on the final stop L 2 Holding of the contents in the container L 3 Restarting of loads E 4 Proper operation of the separator L 5 Acceptable load accumulation pressure L OF no _ _ _ _ Enter the OF number indicated on the labels affixed on the module pallets lt a Oten 6 rr area GS S The assembly manager The operator or the shelving manufactur Last name first name er Company Last name first name Date Company Date Signature Signature Version 1 0 April 2014 EN Translated from French Assem
14. be F13091233 C 12 Visual guide A14012761 C These components can only be replaced by qualified maintenance personnel This table is only indicative based on the general requirements observed at the users premises It is up to the user to adapt his stock according to the specific requirements of his use Version 1 0 April 2014 EN Translated from French Appendix 33 INTERROLL Ocopyrig ht To find your local contacts consult Version 1 0 April 2014 interroll com contacts EN Translated from French
15. bly and installation G Step 1 Beams Step 2 Guides Optional A Full length guides Module with aluminium connectors 16 Carton Versi Flow INTERROLL Assembly Lower the beam on the facade or raise the beam when unloading to create a slope The beams must be uniformly installed A specific drawing must be attached with every delivery If full length guides are delivered assemble the guide supports in the tubes with a mallet Fix the full length guides on the Carton Versi Flow module spacers gt Loosen the clamping screws from the guide Insert the guide fully The roller pins and the spacers must be mounted in the guide Version 1 0 April 2014 Assembly and installation EN Translated from French Carton Versi Flow INTERROLL f a La b a gt Tighten until the guide support is immobilised i When tightening the guide support may get deformed to abut against the spac er Visual guides Module with Fix the visual guides on the loading connectors aluminium connectors gt Insert the visual guides on the loading connectors from the side Version 1 0 April 2014 EN Translated from French Assembly and installation 17 Carton Versi Flow INTERROLL Module with bracket gt Loosen the clamping screws from the guide Insert the guide fully The roller pins and spacers must be mounted in the guide gt Tighten until the guide support is
16. cient setback distance gt Respect the loading direction according to the operating mode of the module LIFO or FIFO Version 1 0 April 2014 24 Commissioning and operation EN Translated from Erench Carton Versi Flow INTERROLL Unloading a container a T p ii F _ LIZ Peasreoreersssrarsseeeen a T T T T T a a IEM oe rr errr segs Qeessssesges gt Do not put your fingers under the container gt Do not put your hands between the roller pins gt Ensure a sufficient setback distance gt For easier unloading of the container remove it from the stop by pushing it backward and then lift it to remove it from the module Version 1 0 April 2014 EN Translated from French Commissioning and operation 25 26 Preparing an intervention Carrying out an intervention Carton Versi Flow INTERROLL Cleaning maintenance and repair Cleaning Recommendation Damage in case of improper cleaning gt Do not use abrasive products pressurised jets or products that could oxidise or damage the equipment gt Do not use any product not compatible with the polymers during cleaning gt Clean the module with a dry cloth Note in case of maintenance and repair Warning Risk of injury in case of improper intervention gt Have the intervention carried out only by qualified and regularly trained personnel in accordance with the instructions and safe
17. ck the bottom of the container for any possible damage or foreign bodies The damaged containers must not be used in the dynamic storage module and must be evacuated from the storage area gt Ensure that the container to be loaded forms part of the containers validated during the first commissioning see Inspections before the first commissioning page 22 gt Ensure that the loading conditions are identical to those validated during the first commissioning see Inspections before the first commissioning page 22 gt Open containers must be qualified to avoid the risk of spatter of contents during the stopping at the abutment gt Only use containers and weights indicated in the order confirmation gt Do not stack the containers except after validation by test under the user cus tomer s responsibility For grasping the containers during loading and unloading refer to the current ergonomic standards Weight divided by 2 for women Commissioning and operation 23 Carton Versi Flow INTERROLL Loading and unloading method Loading a container aw 7 T eres TERENE gt Do not put your fingers under the container gt Do not put your hands between the roller pins gt Load the container in the lane axis gt Do not release the load when it not stable gt If a container overshoots the module remove it immediately gt Do not load if the container must be inserted with pressure gt Ensure a suffi
18. d and trained to use the installation and that no one is in a position of danger gt Check that there is no visible damage on the bays and shelving gt Check that there are no foreign bodies preventing the proper operation of the installation Warning Risk of injury in case of incorrect handling gt Respect the loading direction according to the operating mode of the module LIFO or FIFO gt Do not insert the containers into the module if they do not enter fully gt If a container overshoots the module remove it immediately gt Do not load if the container must be inserted with pressure gt If the container is blocked remove it and analyse the causes of the blockage Recommendation Damage in case of improper handling gt Load carefully so as not to damage the module or products stored on it p gt After any impact or displacement of a module For a module with connectors check the max clearance between the beam and connector For a module with brackets check the positioning of the bracket with respect to the module gt Do not touch the roller pins the module and the shelving with the handling equipment gt Do not re insert a container on the unloading side if there is in sufficient space in the module Version 1 0 April 2014 Commissioning and operation EN Translated from Erench Version 1 0 April 2014 EN Translated from French Carton Versi Flow INTERROLL gt Che
19. e Per sonal Protective Equipment gloves leggings safety footwear etc Assembly rules The dynamic storage modules are sub systems of a complete installation They are delivered in accordance with the technical data specified in the order confir mation The delivery of the Carton Versi Flow consists of roller modules and accessories These components must be assembled and installed on a shelving Any modification concerning the components or the modules relieves Interroll from its responsibility and will be considered as a non compliant use of Carton Versi Flow Qualified personnel The assembly and installation must be carried out by qualified personnel in ac cordance with the instructions of these activities and with the safety instructions The manager of the personnel responsible for the assembly of modules must be technically competent and trained for the following e Products and their use e Dangers inherent in the assembly of heavy or bulky elements at great height e Risks resulting from faulty assembly e Adjustments required for the proper operation of modules i Interroll is available to provide you training dedicated to Carton Versi Flow An estimate will be sent to you on request Version 1 0 April 2014 Assembly and installation EN Translated from French Carton Versi Flow INTERROLL General rules Follow the safety instructions in the work area gt Check the stability of components
20. eeeeeeeeeeaeeaeeesaeeeaees 27 Troubleshooting IN Case Of DFEAKCOWN cccccccscccsecceeecceecueeceeeceeeceueceueecseecueeceeessuseeeeeaas 29 Troubleshooting ci axttsterescatsngsinme act cate mreostemiananna tsadaanpitnaiaeesuncneaanessadianattontets 30 Disabling and discarding Waste removal sacar aeeeaictcedauecedeadeianedantiensnreanndeandtunewensavouseucedeateaendaaaccenetestavenek 31 Appendix Tai IS ae N E A N E EEA E 32 Version 1 0 April 2014 3 EN Translated from French Contents of the operating instructions Validity of the operating instructions The operating instructions are an integral part of the product Carton Versi Flow INTERROLL About this document Notes relating to the use of the operating instructions These operating instructions contain important notes and information about the various phases of operation of the Carton Versi Flow e Transportation installation and commissioning e Safe operation maintenance troubleshooting waste disposal The operating instructions describe the Carton Versi Flow at the time of its deliv ery by Interroll In case of an installation corresponding to non standard containers or con tents the specific recommendations specific operating modes and all contrac tual documents are added to this document e To guarantee an interference free and safe operation and to benefit from the guarantee before using the Carton Versi Flow respect the instr
21. immobilised When tightening the guide sup port may get deformed to abut against the spacer Step 3 Installation of modules Module with aluminium connectors Stop connector gt Remove the modules between the beams ensuring that the stop connector is on the unloading side Version 1 0 April 2014 18 Assembly and installation EN Translated from French Carton Versi Flow Lr INTERROLL 15 MM Max gt Adjust the position of connectors so as to leave a maximum clearance of 13 mm for removal The stop connector always abuts against the beam on the unloading side Never handle the modules by holding them with the guide P Module with brackets gt Place the brackets on the beams on the loading and unloading side gt Remove the modules inside the brackets O The notch of the side member enters into the bracket on the unloading side Version 1 0 April 2014 EN Translated from French Assembly and installation 19 Carton Versi Flow INTERROLL Never handle the modules by holding them with the guide TEE a eneoecoeceoecOcoeoscoscosceoecoe es Oe oe c Step 4 Attachment of clips Module with connectors Module with brackets gt Fix the clips on loading and at the outlet Version 1 0 April 2014 20 Assembly and installation EN Translated from French Carton Versi Flow INTERROLL Commissioning and operation Warnings relating to the operation War
22. lanes and the validation of the installation must be prepared The end user must countersign this report Send a copy of the report to Interroll See a copy of the proper operation report page 15 The proper operation report validates the guarantee In the absence of the prop er operation report Interroll will not be able to guarantee the installation Carry out the following tests with the lightest and heaviest loads Install a module and carry out the following functional tests before assembling the rest of the installation gt Place the load on the module on the loading side gt Check that the load does not deviate from its axis during its descent gt When stopped at the abutment The contents must remain inside the container The container must stop at the abutment without damaging the contents The impact must be acceptable not sudden without damaging the container If neces sary adjust the slope of the modules gt Check that the container at the abutment can be removed while others are ac cumulating in the same module gt During the removal of a container on the facade the containers accumulating behind must descend gt Respect a minimum free space above the container all along the lane Plastic container 30 mm Cardboard container 50 mm Version 1 0 April 2014 Assembly and installation EN Translated from French Carton Versi Flow INTERROLL Proper operation report Proper oper
23. ning Risk of injury in case of incorrect handling gt Respect the loading direction according to the operating mode of the module LIFO or FIFO gt Do not insert the containers into the module if they do not enter fully gt If a container overshoots the module remove it immediately gt Do not carry out the loading if the container needs to be insert ed with pressure Recommendation Damage in case of improper handling Respect the comments below gt Load carefully so as not to damage the module or products stored on it gt Do not touch the roller pins the module and the shelving with the handling equipment gt Do not re insert a container on the unloading side if sufficient space is not available in the module gt In case a malfunction or visual damage is perceived stop the module immediately and set up the corresponding sign gt For all damage resulting from impacts on the shelving modules or roller pins inform the maintenance department of the com pany immediately gt In case nuts screws or other components have been detected on the floor stop all levels of the bay and neighbouring bays im mediately Set up the corresponding signs gt In case a roller pin is not fixed or has come out from its housing stop all levels of the bay and neighbouring bays immediately Set up the corresponding signs gt In case a container is blocked analyse the causes of blocking and remove it If the c
24. ns about a directly threatening danger which if not avoided could result in minor injuries Danger You find here the type and source of the danger You see here the possible consequences of a failure to observe the warning gt You see here the measures enabling to neutralize the danger Recommendation This warning draws the attention to possible material damage gt You see here the measures enabling to avoid this material damage Other symbols This symbol draws the attention to a comment relating to the safety This symbol draws the attention to important information This symbol draws the attention to an action to be executed About this document 5 Carton Versi Flow INTERROLL Safety Basic safety instructions The Carton Versi Flow even if assembled by the rule book may present certain dangers when used e Injuries or fatal accident to the user or third party e Damage caused to the Carton Versi Flow or other physical assets Failure to observe the instructions contained in these operating instructions may lead to serious injuries p gt Please read the operating instructions carefully and respect the safety instruc tions gt As a result the use of Carton Versi Flow must be entrusted to trained and qual ified personnel gt Ensure that the operating instructions are not kept away from the place of use and are accessible to all gt Ensure that the current legislation in your company is
25. on the containers before cutting the strap ping gt Once the strapping is cut do not handle the container gt Ensure that the components are not damaged during assembly gt The dimension ratio between the base and the height must ensure good stabil ity of the container gt Before fixing or suspending an equipment e g a sprinkler in the volume oc cupied by the dynamic storage installation consult Interroll beforehand except label holder and pick to light batten gt In case brackets not provided by Interroll are used the user must study the risks inherent in the interface and the potential risks between the interface and the Versi Flow modules gt Clean the work site at the end of installation Do not leave any components or tools around the installation gt When using a full length guide leave a minimum gap of 10 mm between the container and the guide Min 23 MM E a a amp a a a a gt The distance between the 2 modules must be less than the smallest dimension of the smallest container Version 1 0 April 2014 EN Translated from French Assembly and installation 13 A Carton Versi Flow INTERROLL Adjusting the slope gt 3 to 4 5 for plastic trays 4 to 5 5 for cardboard boxes 5 5 to 7 for KLT trays Tests Carry out the tests in the presence of the manager of the assembly team and a manager representing the user A report of the proper operation of
26. ontainer seems faulty isolate it from the storage area gt If the blocking of the container recurs at the same point inform the maintenance department of the company so that they may take suitable measures i Before commissioning the installation the operator must ensure that all oper ating personnel are trained with a view to e Specific use of a dynamic storage installation All risks inherent in a dynamic storage system e g falling loads moving loads breaks Version 1 0 April 2014 EN Translated from French Commissioning and operation 21 22 Inspection before every commissioning Loading a container Carton Versi Flow INTERROLL Inspections before the first commissioning gt When connecting the storage modules and other warehouse equipment per form the risk analysis for the complete installation gt Check that the shelving and frames do not show any visible damage gt Check that there are no foreign bodies in the work area gt Respect the configuration tested during the acceptance of the installation gt Carry out tests for all configuration modifications Operation Lock the bay if you observe the following e A suspicious noise e A visibly damaged component e A damaged shelving e A defective attachment between the module or shelving e A component that is disabled or operating non compliantly e Falling contents in the aisles gt Check that all persons present are informe
27. uctions of this operation mode especially the instructions of the chapter Assembly and instal lation page 12 and the order confirmation data e Keep the operating instructions close to the Carton Versi Flow e Pass on the operating instructions to every operator or eventual user of the Carton Versi Flow Interroll declines all responsibility for damage or failures likely to result from a failure to observe these operating instructions Contact the Interroll customer service if you have any questions after reading the operating instructions You will find the details of the persons to be contact ed in your country on the last page Version 1 0 April 2014 About this document EN Translated from French Configuration of a warning Version 1 0 April 2014 EN Translated from French Carton Versi Flow INTERROLL Warnings in this document The warnings in this document warn about the hazards inherent in using the Carton Versi Flow You will find the concerned warnings in the chapter Safety page 6 and at the beginning of each chapter The warnings have three levels You will recognise the following keywords e Danger e Warning e Caution Keyword Danger Warning Caution Meaning Warns about a directly threatening danger which if not avoided results in death or serious bodily injury Warns about a directly threatening danger which if not avoided may result in death or serious bodily injury War
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