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AquA Insert+P - Lohberger Heiz

1. Before connecting the appliance to the chimney inform the local qualified chimney sweep Please read the information in this manual ca refully before you install or start up your appli ance for the first time Failure to do so causes the warranty to be come null and void Keep this operating manual in a safe place Should it be lost we will be happy to send you a new copy You will find important infor mation in it as regards safety use proper care and maintenance of the appliance so that you can enjoy your appliance for a long time If there are any queries please contact our technical customer service The stove must not be modified except with original stove components provided and tes ted by us or by work performed by our service technicians The proper dissipation of the heat output to the hot water system must be ensured radiator reservoir A CAUTION The chimney may have become ob structed when the stove is heated up again after it has been out of use for an extended period of time Before re starting the stove have the chimney inspected by a specialist chimney sweep A Call the fire brigade via the emergency phone number Page 4 CORRECT INSTALLATION AND START UP The safety of the appliance can only be assured if it has been installed by a trai ned technician in compliance with the standards and regulations applicable at the place of installat
2. exhaust gas air intake convection air outlet convection air outlet Figure 4 Air supply for combustion via the room where the appliance is located The air required for combustion is drawn from the room where the appliance is located The room must be periodically ventilated especially in well sealed buildings Therefore provide sufficient changes of air in the room where the appliance is located For rooms exceeding a volume of 50 m we recommend exchanging 1 5 times the volume of air per hour For smaller rooms the rate of air exchange should be increased If there are additional heating appliances in the same room make sure that the air inlets can supply sufficient air for combustion for the operation of all appliances Only if certain conditions are fulfilled it is permissible to operate open flued fireplaces in combination with ventilation systems etc For further information seek the advice of the manufacturer of your ventilation system Negative pressures in the room where the appliance is located e g through ven tilation systems extractor hoods etc may impair the functioning of the fireplace and its safety system and are therefore not permissible Please consult the local qualified chimney sweep and observe the local fire pro tection laws as well as the standards DIN 18896 technical standards for the ins tallation and the operation of fireplaces for solid fuels Operat
3. AQUA INSERT P with pellet burner INDEPENDENT of indoor air DEPENDENT on indoor air OPERATING MANUAL with installation instructions LOHBERGER Issued November 2010 Natural Heating Naturally Lobberger Table of contents 1 Safety instructions N Important instructions prior to installation and SIBrEUDp l een Transport Unpacking Inspection Important standards guidelines 3 4 5 Sp cial notes nee 6 Design of the appliance Dimensions 7 Modes of operation Operation with pellets Operation with firewood Suitable fuels Unsuitable fuels Prohibited fuels 1o Chimney Flue pipe connection 11 Air supply for combustion WITH dependence on indoor air open flued appliance 12 Air supply for combustion NOT dependent on indoor air room sealed appliance 13 Safety clearances Floor pad as a protection against flying sparks 14 External cladding to be provided by the customer Convection air outlet 15 Connection of the heating system Heat output to water Return flow temperature boost Thermal discharge safety val
4. washes down across the glass front air wash system Figure 63 Latching the firebox door For ease of cleaning the combustion chamber the door can be latched To do this fully open the firebox door and push the small tab towards the door hinge Flame temperature Figure 63 sensor Cleaning combustion chamber Clean the combustion chamber by means of the supplied cleaning tool Remove deposits from the pellet burner block and from the flame temperature sensor by means of the supplied cleaning brush Figure 64 The cleaning brush must be inserted as far as the grate of the pellet burner Check The handle of the cleaning brush should only protrude from the pellet burner block by a hand s breadth Figure 64 Page 25 seal baffle plate Figure 65 An cleaning brush Figure 66 t lt g control Knob heat exchanger cleaning Figure 67 ae co ah a at Figure 68 primary air vents Figure 69 Page 26 Cleaning the heat exchanger Behind the upper maintenance door there is a cleaning aperture The cover is attached to the body of the appliance by two wing nuts Remove the baffle as well as the baffle plates 3 pcs to clean the surfaces of the heat exchanger Check the seal for damage and if necessary replace it before screwing on again Figure 65 Remove deposits from the surfaces of the heat exchanger as well as from the he
5. Seals e g hardening or breakage due to thermal or mechanical stress Surface coatings frequent cleaning or cleaning with abrasive cleaning agents Cast iron parts Cast parts subjected to high thermal load such as JETFIRE fla me convergence plate and grate Pellets Conveying device Tilting grate ignition element and temperature sensor of the Lohberger pellet module START OF WARRANTY The start of warranty is the time the appliance is handed over to the user Please keep this user manual as well as the warran ty card with the invoice in a safe place at all times A prerequi site of our warranty obligation is that the appliance has been installed and connected according to our instructions and the applicable EN DIN Austrian standards and that it has been ope rated and correctly maintained according to our instructions Page 34 REPAIRS We will carefully check your appliance and establish whether the warranty claim is justified If yes we will decide in which way the defect should be corrected In the event of a repair we will have it carried out correctly and competently on location or in our works This does not affect the start of the warranty determined by the handover if it is necessary to replace the appliance the warranty period starts anew If you send in your appliance for repair please enclose the proof of purchase COSTS LOHBERGER accepts all costs for the duration of the warranty Should we decide th
6. nd no apow uoljeiado OUI JJO UO BAO sS 1919 do gt xo nuew ueu yo uo A0 S yndi jno esesaJoul 42 Warranty These warranty conditions are valid in all European countries where LOHBERGER appliances are sold by local specialist dealers War ranty claims must always be directed to a local LOHBERGER specialist dealer or the dealer from whom you have bousht the appliance WARRANTY LOHBERGER grants a 3 year full warranty on verifiable defects in material or workmanship Warranty claims will not be accep ted in any case after five years following the manufacture of the appliance Certain restrictions apply to some models and parts for appliances with central heating insert the warranty depends either on correct specialist installation of a return flow tempe rature boost or the installation of a control cabinet AME 4 Exceptions The warranty does not apply to the normal wear and tear on an appliance used for heating These parts include for instance Fireclay Changes in colour or expansion cracks due to the heating process can never be completely ruled out However they do not impair the functioning of the appliance as long as the fireclay remains in the firebox Glass panes breakage of glass because of external action changes on the surface due to thermal influences such as part ly sintered fly ash or soot on the surface of the glass front Discolouring of paint due to overload or thermal stress
7. stated in the technical documentation and operating manual regarding the start up and operation of the appliance are not followed all warranty claims will become null and void Only use suitable fuels by choosing environmentally sustainable high quality and dry fuels see Fuels CHIMNEY REQUIREMENTS FOR HEATING SYSTEMS Before starting up the appliance for the first time the local qualified chimney sweep has to certify the suitability and readiness for operation of new or exis ting chimneys by a declaration of conformity The owner has to ensure that the chimney is free from obstructions no co verings or blockages Ensure that there is adequate ventilation sufficient fresh air in the stove room Please point out existing faults and or alterations with regard to the chimney and the heating system Due to low exhaust gas tempe ratures when the seasons change the chimney must be leak free and humidity resistant Make sure that flue and exhaust gas can escape freely to the outside REGULAR CLEANING AND MAINTENANCE In order to ensure the functionality and efficiency of the appliance regular maintenance and cleaning work must be carried out on every fireplace and all the connected system components e g chimney etc Please observe the instructions regarding maintenance and cleaning in this Operating manual Your chimney sweep will also be happy to clean the firepla ce Only clean and properly adjusted appliances work efficientl
8. 24145 with flexible non combustible aluminium hose at the pipe connections with at least 100 mm diameter max 3 bends and a permissible total length of 4 m are to be used For greater lengths and more than 3 bends it is necessary to do a calculation m To facilitate the inspection and cleaning of the air supply duct appropriate inspection doors must be provided i j convection air The entire supply air duct must be air tight With special pipe systems a cal outlet culation of the cross sectional area of the chimney according to EN 13384 1 is required taking into consideration the air supply duct We recommend setting the ventilation system to a maximum negative pressure Figure 5 of 4 Pascal un 1 Please note LY a e A prerequisite for the connection of fireplaces used in combination with do mestic ventilation systems is that the approval of the local qualified chimney sweep is obtained It is not permitted to install cut off devices in the supply air duct dampers sli ders etc To prevent air from permanently flowing through the appliance when it is not in use close the sliding door at the appliance Make sure that the outdoor air inlet is protected against blockage by means of a protective grating We recommend a mesh size of 10 mm For the supply air duct to the combustion air connecting piece it is best to use a non combustible flexible aluminium hose The supply air duct must be insulated to avo
9. 5 Pellet burner Liter 5 8 Water capacity Boiler Liter 24 5 Operating pressure Max bar 3 Operating temperature Max C 95 Weight without packaging Insert stove kg ca 206 with panelling optional Decorative glass inlay kg ca 286 with panelling optional Decorative tile inlay kg ca 316 Output data Data for chimney calculation according to DIN 4705 Total heat output wood pellets part load kW 9 3 8 4 2 3 Room heating capacity wood pellets part load kW 3 4 2 7 4 4 Water heating capacity wood pellets part load kW 5 9 5 7 0 9 Flue gas temperature wood pellets part load aC 163 118 68 Flue gas mass flow rate wood pellets part load g s 9 7 7 8 4 3 Required discharge pressure at rated heat output mbar 0 12 0 08 Electrical connection data Power supply 230 VAC 50 Hz Power consumption start operation 400 W 80 W Table 4 37 Type testing Quality certification The stove type Aqualnsert made by Lohberger which is independent of indoor air was successfully tested in compliance with the following standards e DIN EN 13229 fireplace inserts including open fireplaces using solid fuels e Approval principles for the testing and assessment of fireplaces for solid fuels that are independent of indoor air DIBt Berlin Germany e Agreement according to art 15a B VG Austrian law regarding the preventive measures for small scale heating appliances Deutsch Institut e S
10. Please provide good ventilation for the room where the appliance is located Heating up e Open firebox door and put the primary air slider in position 1 e Place 2 3 small pieces of firewood on the grate e Spread wood wool or newspaper over them and place 2 pieces of split logs on top light the fire and then place one piece of firewood centrally on top e Close the firebox door and let the wood burn vigorously e Add more fuel e After the heating up phase is completed add more fuel according to Table 2 e Adjust the primary air depending on the type of fuel and the heating demand To prevent the escape of flue gases keep the door of the combustion chamber closed at all times except when lighting a fire re fuelling or removing ashes Oo Do not throw the pieces of wood into the combustion chamber as this may cause damage to the firebox plates Adding Fuel When adding fuel we recommend short intervals every 40 50 minutes and small amounts This way the rated heat output is reached with low pollutant emissions and a good level of efficiency Air supply settings Table 2 shows the recommended settings for the air supply after the operating temperature has been reached The indicated values for the settings are appro ximate values The setting of the air slider that suits the heating requirements of the room is established by experimenting Guideline values for the fuel quantity and burning time The followi
11. for a short time This can lead to disturbances through the system constantly switching off in pellet operation and the thermal discharge safety valve may be triggered when the system runs on firewood 29 Switching the appliance off Press the button once in the top level of the menu The display Appliance OFF and the operating status Burner OFF ap pear Figure 59 The appliance shuts down Figure 59 30 Maintenance Cleaning display Display Cleaning The display APPLIANCE CLEANING appears after 250 operating hours Figu re 60 After the cleaning work has been performed the display is reset by using the service code CLEANING and timing restarts for the next cleaning For details how to reset the service code please refer to the service code item on Figure 60 page 19 Display special cleaning The display SPECIAL CLEANING appears after several fault states have occurred in succession such as NO PELLETS NO IGNITION OR LOADING DOOR OPEN Figure 61 This display indicates a possible problem caused by dust or dirt that has ac cumulated in the appliance Remove deposits from the appliance in particular Figure 61 from the pellet burner block by means of the supplied cleaning brush Then press and hold the OK button for two seconds to clear the displayed mes sage Display maintenance The display APPLIANCE MAINTENANCE appears after 2000 operating hours A full service of the appliance is then ne
12. individual weekdays Select the menu HEATING or and press the ES in the menu Settings by pressing the buttons button once Figure 25 Select weekday by pressing the buttons A or SZ and press OK button once Figure 26 Select heating period T1 T2 by pressing the buttons Aol Figure 27 Press OK button once the display Turn on time hour flashes Adjust value by pressing the buttons Ao Press the button once the set value is stored the display Turn on time minute flashes Adjust value by pressing the buttons Ao Press button once the set value is stored the display Turn off time hour flashes gt For making the settings see turn on time Press button K four times to return to the top level of the menu Key lock function To be able to use the key lock in the top level of the menu the key lock function must be switched on Select the menu KEY LOCK in the menu Settings by pressing Al or and press the OK button once Figure 28 The key lock function can be switched on off by pressing the buttons Alor Figure 29 30 mr oq N 00 Figure 29 Press button Ki three times to return to the top level of the menu Now the key lock can be switched on off in the top level of the menu by simul taneously pressing the buttons Aad Figure 30 Servicecode To confirm cleaning work or maintenance work that has been performed on the appliance a service code must be enter
13. once Key lock ON OFF Reset error messages only possible with activated KEY LOCK function Description of faultand elimination of fault see page 28 Press and hold for 2 seconds Press buttons simultaneously Service nummer 43 7742 58765 119 October to March Monday to Thursday 7 30am to 5pm Friday 7 30am to 4pm Weekend Holidays 8am to 4pm April to September Monday to Thursday 7 30am to 5pm Friday 7 30am to 12noon LOHBERGER HEIZ U KOCHGER TE TECHNOLOGIE GMBH Landstra e 19 5231 Schalchen Austria Telephone 43 0 7742 5211 0 Telefax 43 0 7742 5211 109 office lohberger com Natural Heating Naturally Lobberger www lohberger com
14. the ash shovel or with the cleaning brush e Remove ash pan and empty it Sweep or vacuum the ash pan enclosure Use the cleaning brush to sweep the heating gas ducts accessible after remo ving the cleaning cover Check the sealing cords of the firebox door and of the cleaning cover replace them if required Clear the secondary air vents at the back wall of the firebox e When reinstalling the various appliance components grate cleaning cover ash pan ensure they are correctly positioned and function as required and or that there are no leaks Using the vacuum cleaner Allow the appliance to cool down completely and only use a vacuum cleaner with an Ash Box accessory FIRE HAZARD The ash can still contain live embers Dispose of the ash only into metal canisters Cleaning of painted surfaces Latching Wipe painted surfaces with a damp cloth do not use abrasive Do not use solvent based cleaning agents e g glass cleaner etc Cleaning glass viewing window of combustion chamber To clean the glass viewing window use gentle cleaning agents e g soapy wa ter and a soft cloth Depending on the length of operation the output of the appliance and the quality of the pellets a light brown to dark brown deposit can build up on the viewing window This is a natural process when burning biomass and does not constitute a fault To reduce the misting up even in case of continuous operation over several days air
15. until the next maintenance of the appliance is due Sensors Select the menu SENSORS in the menu Information by pressing the button A or and press the OK button once Figure 41 Paging through the menu items is possible by pressing the button Ao Figure 41 44 Figure 41 ON OFF OFF Door open ON OFF OFF Grate open ON OFF OFF No external command Figure 42 Current flame temperature Current exhaust gas temperature Current discharge chute temperature Figure 43 Current boiler temperature ON OFF OFF Operation with firewood Figure 44 Press the button three times to return to the top level of the menu Page 20 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Actuators Select the menu ACTUATORS in the menu Information by pressing the button A or and press the OK button once Figure 45 Paging through the menu items is possible by pressing the button Aol Figure 46 48 ON OFF OFF screw feed off Current value ON OFF OFF Blower off Current value ON OFF OFF Motor off ON OFF OFF Ignition off ON OFF OFF Pump off ON OFF OFF Motor off Press button K three times to return to the top level of the menu Appliance SW Version Select the menu APPLIANCE SW VERSION in the menu Information by pressing the button A or SZ and press the OK button once Figure 49 A
16. 13 SOLID FUEL BOILER PUMP SPEED POSITION 2 Figure 13 Page 14 19 Start up A Warning Before operating the appliance with logs check the fill state of the reservoir When the reservoir is full the heat output to the water cannot be dissipa ted or can only be dissipated for a short time This can lead to malfunctioning or the thermal dischar ge safety valve may be triggered Type of fuel Rated load Primary air Spruce wood air dried 1 fully open Beech wood air dried 1 fully open Table 2 Adding of fuel Burn up time Heat output an approx 60 Rated heat wood approx min output 2 4 kg Table 3 After completion of the assembly and connecting work and prior to the first Start up a few actions are still required e Open the door of the combustion chamber and remove appliance accessories and transportation safety devices e Before each start up make sure that it is ready for use water level water pressure temperature controls safety devices etc After you have familiarised yourself with the operating procedures for the stove the first start up can begin Heating the appliance for the first time The outer finish of the Aqualnsert P is high quality air drying lacquer which gives off virtually no fumes or odour on first use if it is first allowed to cure sufficiently at room temperature If the appliance is used before then it can produce smoke or odour for a short time
17. ER Heiz u GmbH Landstra e 19 5231 Schalchen Telephone 43 0 7742 5211 199 Telefax 43 0 7742 58765 199 E Mail service lohberger com Kochger te Technologie Please note 35 After sales service How to order spare parts To enable our customer service to deal with repairs and supplying spare parts quickly and to your satisfaction we require the following information with your service request e Your correct address e Your telephone and fax number or email address if available e The exact appliance designation see nameplate e When can our customer service call on you e The purchase date e An exact description of the problem or the type of service you are requesting e Please have your invoice ready at hand In this way you help us to save time and money and also to serve you more efficiently Page 29 36 Technical data Dimensions installation dimensions Width x height x depth mm 855 X 1830 X 493 with panelling optional Width x height x depth mm 1075 X 1875 X 524 Flue gas connection Diameter mm 120 Combustion air connection Diameter oval mm 100 Fuel filling door opening Width x height mm 240 X 300 Fuel filling space Width x height x depth mm 250 X 275 X375 Fuel filling height Insert stove mm Ca 150 Fuel hopper Pellet burner Liter kg 40 30 Fuel consumption Heating output min max kg h 13 22 Heating time max Heating output min max h 24 14 Ash drawer Insert stove Liter 2
18. G dN um jsnipe 14371 LHOIY YM uollo l s MO YM puelg NMOd dN uM ewes uun 19 s 00 22 00 90 Z L 00 80 00 90 LL 00 22 00 90 Z L 00 80 00 90 LL 00 22 00 90 Z L 00 80 00 90 LL 00 22 00 90 Z L 00 80 00 90 LL 00 22 00 90 Z L 00 80 00 90 ILL p u LONEWILUOI OU NMOG dn uA 1snfpe MO ym uliljJuoo NAAOQ dN uM 1sn pe 1437 LHOIY Ulm uon l s MO YM pueug NMOG dN UM Sep uun Y90 9 Pajas gt xo YO YM WUD NMOG dn uM jsnipe 1451 LHSIY UM uono j s MO UA pelos gt xo gt so gt 30 ndu po5 Bum s Inejop soaueusuiew jun 2 0 s noy Buljesedo UOISI A alemyos Aejds p UOISION JEMYOS WEJS S UOISJOA MS uu s s ed WEIS S JO UO JO OW Joduunp 4o uo dund gt xo JO uo uomu JJo so o u do io ouu 34216 gt N YO p ds uey s10 en oe yo uo ug BUM90I9 ui BnId JO uo ul Bnjd Juoo dej J 0q L ui Bnid gt 0 seb ony L Sswel L SJOSUOS oseglal 108 U09 sJe1 9e U09 JOOP gt xo powu Je UIM epow Jewuuns JO UIM J9uuuuns s6um s gt 0 MO YUM s jose gt yo jndul 8P09991119S po S oIAJ9S gt j yo yo uo yoo Aey 4901494 gt 1 yo Tv a gt yo VS dd HL poued Buneay JM NL OW gt 0 gt 0 Jjo uo pow ogewozne pow ewone 6002 20 12 a ep ve SWI ayep uun 6un s ynejop SUONEW OJUI suas gt xo Page 33 nd no np
19. Standard M7136 Densified wood made of untreated wood wood pellets quality as surance for transport and storage logistics NORM Austrian Standard M7137 Densified wood made of untreated wood wood pellets Require ments for the customer s pellet sto rage room TRVB H118 Technical specifications regarding preventive fire protection for auto matic wood fired heating systems 5 Special notes Al A RISK OF BURNS FIRE HAZARD e The appliance connections for the flue tube and the combustion air must not be altered Make sure that the combustion air duct and the exhaust duct are free of obstructions before starting up and during operation of the appliance e When operating the appliance please use the supplied protective gloves and the grate lifter closed To prevent heat build up make sure that the convection air outlets are not Keep the firebox door closed at all times Avoid overheating the stove The warranty does not cover any resulting damage Page 5 6 Design of the appliance Dimensions 13 14 15 16 17 19 20 Page 6 me Combustion air inlet pipe 100 mm oval Exhaust gas pipe connection dia 120 mm Inspection door with convection air out lets Cover cleaning opening Thermal discharge safety valve Upper maintenance door Firebox door Combustion chamber lining Cast iron grate ash drawer underneath Combu
20. able fuels Figure 1 Figure 2 WOOD PELLETS The wood pellets used Figure 1 must comply with Austrian standard NORM M7135 or DIN Plus Diameter 6 mm length max 30 mm Storage of wood pellets Pellets are supplied with a maximum moisture content of 10 standards compliant During transport and when storing pellets they must be kept dry The storage location must be dry and free from contamination FIREWOOD LOGS Firewood Figure 2 should have a moisture content of approx 20 of the dry weight a length of 1 3 m and should be split into small pieces This way the firewood quickly catches fire and produces a higher heat output than the same volume of large logs Spruce wood fir wood or alder wood should be allowed to dry out for at least 2 years hardwood as long as 3 years under a roofed shelter The effect of the water content in wood on the calorific value is shown in Table 1 kWh kg Unsuitable fuels calorific water content Storage of wood value o green wood 50 2 3 stored for one winter 40 2 7 stored for one summer 18 25 3 4 air dried 15 20 4 2 Moist wood bark waste sawdust fine wood chips brushwood wood wool wood shavings Use paper only in small amounts to kindle a fire The burning of such fuels results in significant pollutant emissions large amounts of ash and the heat output is comparatively low table Prohibited fuels Surface treated wood veneered painted impre
21. aintenance work etc Oo We strongly recommend installing a smoke or fire detector that interrupts the power supply of the appliance in an emergency 17 Requirements for the room where the appliance is situated Load bearing capacity of the floor Prior to installing the appliance make sure that the substructure of the floor is suitable for the weight of the appliance Ensure a level and vibration free positioning of the appliance Room temperature and ambient temperature humidity The appliance can be operated in dwellings with normal air humidity and room temperatures of 5 C to 20 C For room temperatures below 5 C the water circuit must have an appropriate anti freeze The appliance is not protected against water spray and must not be installed in wet rooms Page 13 18 Operation Accessories supplied by the manufacturer To ensure a Safe operation of the appliance it comes with protective gloves a grate lifter and a cleaning brush Closing the heating door The door of the Aqualnsert is self closing and self locking To open the heating door press the integrated release button fully while pulling on the door handle When closing the heating door make sure that it engages with an audible click Check It must not be possible to open the door simply by pulling on the door handle Adjustment of the air supply The air supply required for combustion which is taken from the bottom thro
22. al moisture max 10 15 Resinous wood has N a negative effect on the cleanness of the window Do not burn painted impregnated or other similarly treated wood Do not burn bark particle board or other waste BOILER BL 2 PUMP SPEED POSITION 3 3 Correct operation Remove ash at regular intervals however at the latest when the ash heap has reached the air outlets in the ash pan Only add the amount of fuel that is necessary to generate the required heat 4 Correct air supply setting Fully open the combustion air supply If dirt still forms on the glass it can be removed with a special glass clea ner for chimney and oven windows when the appliance has cooled down For further details see MAINTENANCE AND CARE Adjustment of the temperature valve The temperature valve with bleed off valve can be integrated into a system with a reservoir Once the boiler circuit has reached the opening temperature of 55 C the output of the pump can be used for filling the reservoir Fig 12 BLEED OFF WADE OPEN ADJUSTING KNOB SCREED OUT i If the temperature valve is integrated into a system with a distributor the pump applies a positive pressure to the entire system If the bleed off valve of the temperature valve is open this pressure can be released via the valve By doing so an unintended incorrect circulation can be prevented which could result for instance in sending water into the domestic hot water storage tank Figure
23. at exchanger pipes using the supplied cleaning brush Figure 66 Cleaning heat exchanger optional equipment Easy cleaning of the heat exchanger tubes through built in heat exchanger Figure 67 The heat exchanger cleaning which is available as optional equipment can also be fitted at a later time Combustion chamber ash pan A CAUTION The ash drawer may be hot Remember to empty the ash pan regularly and in good time Figure 68 To do this swivel the grate using the supplied grate lifter 1 Use the grate lifter to remove the ash pan towards the front 2 3 and empty it and clean the ash chamber The pile of ash must not obstruct the primary air vents in the ash pan Pellet burner ash pan Open the door of the pellet extension and pull out the ash drawer Figure 6o Empty the ash drawer and clean the ash chamber A CAUTION The ash drawer may be hot Grate If the air slits are very clogged by slag crusts or other combustion residue completely remove the grate and clean it Figure 67 To do this open the combustion chamber door and lift the grate with the grate lifter 1 and pull out towards the front 32 Resetting safety temperature limiter If the maximum permissible boiler temperature of 95 C is exceeded the safety reset knob red Figure 70 e Clear the error status by pressing the temperature limiter STB is triggered and the error indication STB TRIGGERED appears on the dis
24. at your appliance is best repaired in our works you will bear the transport costs and assume the res ponsibility for the transport LIABILITY EXCLUSION We cannot accept any liability for the loss or the damage of an appliance through theft fire vandalism or similar causes Indirect or direct damages caused by a supplied appliance or arising from the delivery of an appliance are excluded from the liability unless the delivery was performed by LOHBERGER or by a transport company commissioned by LOHBERGER We cannot assume any liability for damages caused by chemical or electrochemical effects e g pollutants in the combustion air condition of heating water not in compliance with the VDI guidelines e g calcification etc or as a result of instal lation not in accordance with the technical regulations or the LOHBERGER documentation We will accept liability for visible paint and enamel damages that can be attributed to manufactu ring defects only if such defects are brought to our attention in writing within 14 days following the handover of the appliance Modifications of the appliance or tampering by persons who are not authorised by us will invalidate our warranty obligation Ad justment and conversion work are subject to billing Seite 35 SHORT INSTRUCTIONS Switch ON appliance Switch OFF appliance Press once Press once Reduce heating output Increase heating output Press once Press
25. ating circuit etc Operation with firewood In addition to the operation with pellets the appliance can also be conventio nally operated with firewood The basic functions of heating up and operating the appliance are comparable to those of a normal wood burning stove It is also possible to ignite the firewood automatically by means of the pellet burner Just load the combustion chamber with firewood and turn on the pellet burner If firewood is added to the combustion chamber while the appliance is running on pellets it recognises this and changes automatically to OPERATION WITH FIREWOOD e Please note that operation of the boiler with the controller is only possible during operation with pellets e When burning firewood the appliance must also be connected to the mains electricity supply to avoid damage to appliance components 8 Functional description The wood burning appliance Aqualnsert with integrated pellet burner was spe cifically designed for burning firewood logs or wood pellets The appliance can be used for heating the room where the appliance is ins talled In addition hot water is generated by means of the integrated heating element The heat is transferred to the heating system by this means if the appliance is used in combination with a solar energy system the heat will be transferred to a storage tank The stove body viewing window etc give off radiant heat For heating switch the applianc
26. ator s responsibility to follow these instructions CAUTION This symbol refers to particularly important notes DANGER This symbol indicates important rules of conduct for avoiding injury or material damage Foreword With the purchase of the Aqualnsert insert stove you have selected a high quality product made by LOHBERGER Apart from the beautiful and timeless design we attach great importance to a mature combustion technology high quality materials as well as excellent workmanship Correct handling and proper care are a prerequisite for trouble free operation and a long service life Therefore please read the information in this operating manual carefully With the above in mind we are convinced that this appliance will give satisfactory service for many years Your LOHBERGER Heiz Kochger te Technologie GmbH Our contribution towards climate protection During combustion wood only emits the same amount of CO2 that it previously held as a tree It makes no difference whether the wood burns or rots in the forest Thus heating with wood corresponds to the natural biological cycle 1 Safety instructions Please read the information in this manual carefully before you install or start up your heating appliance for the first time Seek the advice of the local qualified chimney sweep before installing the appli ance When installing the appliance the technical regulations applicable a
27. cessary Figure 62 The servicing must be carried out by a trained service technician Please get in touch with your local dealer This maintenance checks all installed components Figure 62 and ensures that they are working well Once the maintenance work has been completed the display will be reset by the service technician with the service code MAINTENANCE and timing for the maintenance period restarts Oo We offer you the option of an annual maintenance contract If you wish to take advantage of this service please do not hesitate to contact the customer service department of LOHBERGER Page 24 31 Maintenance Cleaning x Allow the appliance to cool down before doing any cleaning work to avoid coming into contact with embers or hot components RISK OF BURNS Oo Have your fireplace inspected by a specialist customer service chimney sweep at regular intervals Regular maintenance and care or cleaning of the appliance the fuel gas ducts and the chimney are particularly important for the operational safety efficiency and maintaining the value of the appliance A thorough cleaning should be performed after each heating period and after a long period of non use see Important instructions page 4 When used fre quently or when using poor quality fuels correspondingly more often e Remove the grate and brush it Clear out clogged grate slits e Clean combustion chamber walls and flue gas ducts with
28. chimney See START UP on page 15 Appliance or chimney very sooty or blocked Thoroughly clean combustion chamber ash chamber and heating gas ducts Have chimney swept Open cleaning cover opening cover not screwed back on after last cleaning Incorrect setting of air supply too low not suitable for the fuel being used Screw cleaning cover back on See AIR SUPPLY SETTING on page 15 Firebox door open damaged seal or viewing glass in the door has come loose Close door immediately check seals screw the viewing glass into place Incorrect fuel is being used Indicates incomplete combustion wood too moist com bustion temperature too low See FUELS on page 8 See FUELS on page 8 See AIR SUPPLY SETTING on page 15 The amount of wood is possibly not sufficient so the combustion cham ber remains too cold Page 27 34 Error messages Remedy Operation with pellets Display NO PELLETS NO IGNITION TEMPERATURE LI MITER HAS TRIG GERED CLEANING FAILURE OVERHEATED AP PLIANCE FLAME SENSOR KS FLAME SENSOR UB EXHAUST GAS SEN SOR KS EXHAUST GAS SEN SOR UB F11 PLUG IN TEMPERA TURE SENSOR KS Page 28 Identification of fault No pellets fed hopper empty No ignition No ignition after power failure Overheating the maximum permissible boiler temperature 95 C was exceeded safety temperature limiter STB has triggered Failure of
29. chweizerische Brandschutzzulassung der Vereinigung Kantonaler Feuerversi Batetik DIEt cherungen Swiss Fire Protection Approval issued by the Association of Can tonal Fire Insurers The test was carried out at the T V S D in Munich Germany Furthermore the stringent requirements of the quality certification Holzenergie Schweiz for wood burning fireplaces in residential areas are met Amongst others the following exhaust gas limits according to the following German standards are complied with Regensburger Norm Stuttgarter Norm and M nchner Verordnung T V Test report number W O 1211 00 09 DIBt Approval Z 43 11 236 VKF Test number 19344 Certificate Holzenergie Schweiz Nr Nr 0135 Page 30 38 Appliance dimensions Dj f a View from bottom Return flow in Flow in blue red thermal safety valve inlet in green thermal safety valve in white j C N e Misg COCEA D E Supply of combustion air oval 10 cm Flue pipe connection diameter 12 cm Page 31 39 Diagram of connections XN Control panel Earthing i greet Flame sensor Boiler pump blue 2 white BIOWE 1 red Oven Exhaust gas sensor black 2 A Auger motor Earthing P L white Contact change over damper STB era
30. d as a protection against flying sparks With combustible floors timber flooring synthetic materials fitted carpet etc the use of a floor pad made of safety glass or similar non combustible materi als is recommended According to fire protection laws the minimum size measurements in cm for this pad as shown in Figure 9 must be observed The minimum wall thickness of the external cladding to be provided by the customer of the Aqua Insert P must be 20 mm It must consist of standard non combustible insulation material such as for instance Ytong Under no circumstances does Lohberger assume liability for the installation of the appliance The HVAC installer conducting the inspections for fire safety shall bear the responsibility Convection air outlet The convection air outlets must be designed in such a way that they cannot become blocked A blockage can lead to excessive heat build up and as a con sequence the appliance will overheat The supplied door for the convection air outlet must not be installed more than 50 cm above the top edge of the appliance measurement at the top of the front of the appliance so that a safe heat output through convection can be ensured Figure 1o Page 11 15 Connection of the heating system Page 12 The connection to the heating appliance as well as the start up may only be per formed by a certified HVAC installer Provide a drain cock in the bottom area o
31. e appliance must be performed by certified specialists according to the applicable technical rules in particular the VDE guidelines German Electrical Engineering Association and the VE guidelines Austrian Electrical Engineering Association We do not assume liability for da mage to the appliance resulting from improper connection work in such a case the warranty becomes null and void e All electric connecting cables from and to the appliance must be kept away from hot surfaces of the appliance and of the flue pipe Do not lay the cable over sharp edges e The appliance is designed to operate only from a 230 V AC 50 Hz supply Voltage fluctuations of 15 to 10 are permissible Oo If possible connect the supplied power cord to the mains supply prior to installing the appliance e The connection is done with a 3 pole power cord supplied with the appli ance e A protective earth conductor is mandatory e When connecting the appliance by means of a plug to a socket pay attention to the appropriate polarity if necessary use a mains plug with anti rotation protection because the appliance must be connected with the correct phase sequence e The main fuse is a built in glass cartridge fuse 5x20 2 5 AT with ceramic body The fuse is located on the main board at the front of the appliance inside e An emergency STOP switch or an individual safety device must be installed into the main distribution for m
32. e extractor hoods only with re circulated air operation With ducted extractor hoods an adequate supply of air must be ensured by me ans of separate safety equipment e g contact switches on the windows negative pressure monitoring Air supply for combustion via the room where the appliance is located Figure 3 e The air for combustion is pre heated e t is necessary to ventilate the room at regular intervals or to provide a permanent opening for ventilation to the outside Outdoor air supply for combustion Figure 4 e The air for combustion is only slightly pre heated e Max length 4 m with 3 bends Page 9 12 Air 12 Air supply for combustion NOT dependent on indoor room sealed appliance for combustion NOT dependent on indoor room sealed appliance exhaust gas The air for combustion is entirely supplied to the combustion chamber via a supply air pipe of 100 mm diameter to be provided by the customer air intake a The oval shaped pipe connection for the combustion air system is located on ame m y convection air the cover plate behind the flue gas connection outlet The tight pipe connections are run directly to the outside or they are connected to an appropriate air flue gas system It is also feasible to extract the air from a room that is independently supplied with outdoor air e g cellar For the supply air duct provided by the customer leak proof pipes e g steel pipes to DIN
33. e on it regulates according to the temperature setting of the boiler when operating with pellets The temperature setpoint of the boiler can be influenced by the setting SUM MER MODE WINTER MODE In addition the output of the appliance can be affected by the setting of the output levels Once the boiler has reached the set temperature the selected output level applies an upper limit to the control range of the pellet burner Switching the appliance on and off can be automated by the integrated pro grammer with a weekly programme or by means of a remote control unit in the room On start up whether automated or manual the comb grate is cleaned automa tically The wood pellets are then transported to the combustion chamber via a screw feeder with integrated rotary valve to inhibit burn back and electrically ignited The screw feed automatically feeds more pellets The oxygen required for combustion is supplied to the combustion chamber in a controlled flow The combustion gases completely burn out in the combustion chamber of the pellet module and in the downstream combustion chamber for the firewood The heat is emitted via the surface of the heat exchanger and the external sur faces of the appliance An induced draught fan corresponding to the amount of fuel and the combustion air required provides a stable negative pressure in the appliance and ensures the safe evacuation of the flue gases to the chimney Page 7 x o Fuels x Suit
34. ed This will reset the relevant internal operating time clock e Cleaning work is due after 250 operating hours and this will be indicated in the top level of the menu by the display APPLIANCE CLEANING confirmation with cleaning code 1234 e Maintenance work is necessary after 2 000 operating hours and this will be shown in the top level of the menu by APPLIANCE MAINTENANCE a confirma tion by a service technician is required Figure 31 Select the menu SERVICE CODE in the menu Settings by pressing the buttons or and press OK button once Figure 31 Press OK button once the first digit flashes Adjust number by pressing the buttons Au Figure 32 Figure 32 Press button once the next digit flashes After entering the last digit press the button once if the correct service code has been entered the message Cleaning confirmed or Maintenance confirmed appears in the text box Press the oK button once the operating time clock for the maintenance in terval will be reset resetting not visible Figure 33 If an incorrect service code was entered the message Code INCORRECT appears in the text box Figure 33 Press OK button once repeat the steps for the entry of the service code and enter the correct service code Press button K twice to return to the top level of the menu Reset In a reset all customer specific settings such as heating times etc will be reset to the factory set
35. ents Factory level Detailed settings service technician Figure 17 Figure 18 Figure 19 Figure 2o Figure 21 To access SETTINGS from the main menu select the menu SETTINGS with amp or amp 2 and press the OK button once Figure 17 Clock time Date To set clock time and date Automatic operation To change between manual operation and operation with adjustable heating times Heating times Adjustment of heating times Key lock To turn the key lock on off Service code For use by the service technician to reset the cleaning maintenance interval Reset To reset all settings made by the customer For central heating appliances Summer Winter To change from summer to winter mode Clock time Date Select the menu TIME DATE in the menu Settings with Z or SZ and press the OK button once Figure 19 Select sub menu Clock time by pressing the buttons A or amp Figure 20 Press OK button once the display Hour flashes Adjust as required by pressing the buttons A or I Press OK button once the set value is stored and the display Minute flashes Adjust by pressing the buttons Z or I Press OK button once the set value is stored Select sub menu Date by pressing the buttons A or Figure 21 Press OK button once the display Dav flashes Adjust by pressing the buttons Z or I Page 17 Figure 22 Figure 23 Press OK button once the set value is stored the display Month flashes Adju
36. eset boiler TD temperature limit 90 C was exceeded Change over damper supply DAMPER FAULT air exhaust air faulty No connection between ope rating panel and main circuit board NO CONNECTION Service display Special SPECIAL CLEANING I cleaning Cause see flame sensor UB Cause see Temperature limi ter has triggered Motor of change over dam per faulty incorrect setting of limit switch change over damper jams Cable connectors have worked loose Call service technician Close heating door or start up flap Call service technician Remedy see flame sensor UB Once the boiler temperature has fallen to 3 C below the preset boiler temperature limit the appliance auto matically resumes normal operation the error message disappears Setting of limit switch The contact must report closed in pellet operation gt see setting motor change over damper Connectors back in place Damaged cable Replace connecting cable Operating panel damaged Replace operating panel Operating panel incorrectly installed Possible problem caused by build up of deposits in the appliance Check mounting of operating panel too tightly clam ped Remove deposits from the appliance in particular from the pellet burner block by means of the supplied cleaning brush Then release key lock and clear error message by pressing the button 1 o Ne AUSTRIA Head office LOHBERG
37. ets 28 External Release Remote control unit to be provided by the customer 29 Switching the appliance off Maintenance Cleaning display Display Cleaning Display special cleaning Display maintenance 30 31 Maintenance Cleaninsg 32 33 34 35 36 37 38 39 40 41 Menu overview 22 WIN een SHORT INSTRUCTION S Resetting safety temperature limiter Troubleshooting Error messages Remedy Operation with pellets After sales service How to order spare parts Technical dala use Type testing Quality certification Appliance dimensions Diagram of connections Operating panel language 16 17 17 17 17 18 18 19 19 19 20 20 20 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 24 24 25 27 27 28 Explanation of symbols Important information in this manual is indicated by the following symbols O AN Page 2 NOTE Instructions for correct use of the stove It is the oper
38. f the menu The display Appliance ON ap pears as well as the operating status burner start up The appliance turns on To switch off the appliance Press once in the top level of the menu The display Appliance OFF ap pears as well as the operating status burner OFF The appliance shuts down Setting the heating output To reduce the heating output press in the top level of the menu To increase the heating output press X in the top level of the menu Adjustment range heating output 3 10 for air heaters P6 5 10 for central heating appliances P7 type designation Z Page 16 Figure 16 22 Settings Menu x Key lock The key lock prevents an unintentional modification of the appliance settings e g when cleaning the control panel caused by children etc and can be switched on or off if required To switch on the key lock press the buttons Z and amp at the same time To switch off the key lock press the buttons Z and amp at the same time o The key lock function is switched off when the appliance is delivered and can be activated in the menu SETTINGS gt See item Key lock function If the key lock is activated it is still active when power returns after a failure To enter the main menu from the top level of the menu press the OK button once Settings Appliance settings Information Display Information about the appliance and its compon
39. f the water circulation The boiler is suitable and permissible as a heat generating device for hot water heating systems with a flow temperature of up to 95 C and a maximum allo wable working pressure of 3 bar The insert stove must be installed following the instructions of this operating manual and in conformance with the applicable national and European stan dards as well as the regional regulations Further points to be observed _ e Heating room guidelines e State building regulations e Local building regulations e Industrial regulations and local fire protection laws e Environmental laws e Regulations of the local power supply company Upon completion of the connection work a test run must be carried out du ring which all control and safety devices are adjusted and checked for correct functioning Heat output to water The heat requirement during operation must exceed 1 6 kW If the demand or heat supplied is lower the built in safety devices would be activated and or the appliance would be shut down Return flow temperature boost Operating temperatures that are too low flow and return flow temperatures that are too low will reduce the service life of the boiler significantly For this reason a return flow temperature boost with safety valve is pre installed in the appliance Thermal discharge safety valve The heat exchanger serves to protect the boiler from overheating when the pump is stat
40. ge PA STB pea 4 red Boiler sensor STB P7 f 8 white Resetting safety Earthing BR temperature limiter r a black C it ll Serial input output on I RS 232 Maintenance Update apacitor Induced draught P TNI 2y brown 2 Earthing i white blue white Dumping grate Dumping grate contact blue J i E rel Ingnition kayun bridge xternal release Earthing brown b Grate motor n white blue Damper motor nb blue Mains connection Earthing Fuse CAUTION brown Micro fuse 5 x 20 mm 2 5 A T Ceramic body Observe polarity 40 Operating panel language On delivery the language on the switch panel is selected according to the coun Language Switch position try to which the appliance is supplied If required the language can be set by means of slide switches on the back of the switch panel Table 5 German English Italian French Page 32 Overview 41 Menu LONEW IOJUI juo LUONEWIOJUI juo NMOG dN UHM I019S uoljewJojul AjUO NMOG dN YM 10195 LONEW IOJUN juo p p u UONEUMIUOI OU NMOG dN Um IsnIpe YO UA 18s81 1 uuo sno wo SBUMSS MO UA uullJuooS NMOG dN Um 1sn pe 1431 LHOIY UM uono l s MO uA pueug p u LONEW ANUOI OU NMOG dN Ym IsnIpe 00 22 00 90 Z L 00 80 00 90 LL 00 22 00 90 Z L 00 80 00 90 LL MO YUM WANJUOI 00 22 00 90 ZL 00 80 00 90 LL NMO
41. gnated etc particle board all types of household waste packaging waste plastic materials newspapers rubber leather textiles etc Burning these materials is harmful to the environment and is therefore prohibi Failure to observe these instructions will invalidate any warranty 10 Chimney Flue pipe connection The appliance must not be connected to a shared flue system ted by law Furthermore damage to the appliance and the chimney can occur Furthermore the combustion of coal and similar fuels is not permitted The ap pliance has not been tested for use with these fuels therefore damage to the appliance cannot be ruled out and is not covered by warranty e For safe operation of the appliance an effective chimney height of at least 5 m from the flue connection to the chimney outlet is recommended e For further information as regards the necessary minimum discharge pressure see the technical details on page 3o in our brochures and on the nameplate e Please have the minimum discharge pressure checked by the local chimney sweep Flue pipe connection Page 8 The flue pipe is the connection between the insert stove and the chimney When installing the flue please note the following instructions e The AQUA INSERT requires a 120 mm flue pipe e The connection between the insert stove and the chimney must be strong and leak proof In particular the connection to the masonry of the chimney mu
42. grate Warning signal overheating Flame sensor short circuit Flame temperature sensor fault Exhaust gas sensor short circuit Exhaust gas sensor fault Ignition program after power failure Discharge chute sensor short circuit If an error message appears the display begins to flash Remedy the fault according to the following list of faults and then acknowledge the error message Press and hold the OK button approx 2 seconds in the top level of the menu to acknowledge the error message Cause Hopper empty Remedy Solution Add fuel Grate dirty Empty ash drawer in operating state APPLIANCE OFF Conveyor drive defective Air regulator open Clean screw feed or call service technician Close air regulator Insufficient supply of fresh air Ensure continuous supply of fresh air Ash drawer full Heating door open Empty ash drawer in operating state APPLIANCE OFF Close heating door Start up flap open Close start up flap Ash drawer full Empty ash drawer in operating state APPLIANCE OFF Flue outlet obstructed Clean appliance Air regulator open Close air regulator Insufficient supply of fresh air Ensure continuous supply of fresh air Hopper empty Power failure Failure of heating circuit pump Refill fuel Remedy the fault allow the boiler to cool off and reset temperature limiter manually Output of appl
43. heat output by pressing the button a Increase heat output by pressing the button Adjustment range of heat output 3 10 for air heaters P6 5 10 for central heating appliances P7 type designation Z Figure 54 If the heat output is not sufficient even when set at the highest level the tem perature can be increased by adding firewood For operation with a remote control unit the burner must be activated in the top level of the menu Appliance ON must be displayed Page 22 27 Operation with firewood Manual lighting of firewood e Open heater door lay 2 to 3 small pieces of firewood or wood shavings on the grate e Place 2 to 3 small logs on top of them and light them e Close heater door and allow the fire to burn brightly Figure 55 The display still shows Appliance OFF or Burner OFF Figure 57 Lighting of firewood by means of pellet burner Oo e Open heater door place 2 or three small pieces of firewood beech wood onto the grate approx 2 4 kg e Close heater door l Press the button once in the top level of the menu The display Appliance ON and the operating status Burner start up appear Figure 58 Because of the increased output caused by the burning of firewood the pellet Figure 56 burner switches to operation with firewood the display shows the operating status Operation with firewood Figure 59 If no further increase in the out
44. iances radia tors has been reduced pos sibly thermostat valve Open the appliance if it occurs more frequently have its heat output checked by the HVAC installer Air in the boiler heating system Pellets jammed Too much fuel loaded Bleed air from the system Empty ash drawer in operating state APPLIANCE OFF CAUTION if the ash drawer cannot be pulled out the grate may still be open because of jammed pellets Throw 3 4 pcs of Ziindis product which helps to light a fire from above into the flue and switch on pellet burner to burn off residues from the grate After the fault has been removed the ash drawer can be emptied in operating state APPLIANCE OFF Load fuel according to table page 15 High level of chimney drau ght Loose fixing bolt on terminal Strip Check chimney draught chimney sweep HVAC instal ler Call service technician Tighten bolts on terminal strip Cable faulty Call service technician Flame temperature sensor faulty Cause see flame tempera ture sensor UB Power failure Call service technician Call service technician Solution see flame temperature sensor UB Call service technician PLUG IN TEMPERA ae Discharge chute faulty TURE SENSOR UB LOADING DOOR Heating door or start up flap OPEN open BOILER SENSOR Boiler sensor KS Short circuit POMER SENSOR Boiler sensor fault UB BOILER OVERHE Overheating the pr
45. id condensation and must be protected against wind The air duct must be at least 100 mm in diameter If rectangular pipes are em convection air ployed an appropriate cross section must be maintained According to the regulations for chimney sweeping and inspection ventilation systems must be checked for blockages once a year by the local qualified chim ney sweep To facilitate this appropriate inspection doors should be provided Please consult your local qualified chimney sweep regarding this matter Negative pressures in the room where the appliance is located are not permis sible Therefore the applicable technical guidelines for the use of appliances in combination with systems for ventilation and air conditioning e g ventilation exhaust F f systems extractor hoods pneumatic conveyor systems etc are to be adhered N to gt convection air outlet outlet air intake II wa ee 7 1 M gt Figure 6 According to the assessment criteria of the DIBT in Berlin and the DIN 18160 H ER convection air standards fireplaces with an external supply of air for combustion are only af outlet allowed if only one appliance is connected to the chimney iE i e Outdoor air supply for combustion Figure 5 i e Max length 4 m with 3 bends Air supp
46. ion Make sure that the requirements of the applicable laws and standards as well as the local fire protection laws and building regulations are adhered to Please consult the local qualified chimney sweep regarding the assessment of building and technical conditions When operating the stove make sure that there is an adequate supply of fresh air in the room where the appliance is located An air exchange of at least 0 8 times per hour by means of a permanent and secure ventilation of the room must be ensured If the windows and doors are tightly sealed or if other ap pliances such as extractor hoods tumble driers ventilators etc draw air from the room where the appliance is located it may be necessary to provide fresh combustion air from outside The inlet apertures for combustion air must not be closed For the first 2 to 3 days run the stove with a low output During the first few days of operation expansion cracks may form in the fireclay cladding However this does not impair the functioning of the appliance PROPER OPERATION Proper operation in compliance with the installation instructions and with the operating manual as well as with the instructions regarding safety and envi ronmental protection Bear in mind that the appliance is not childproof doors etc and therefore it must not be operated by children or other people who are not authorized or trained If the appliance is not installed properly and if the instructions as
47. ionary and must not be used to provide domestic hot water The safety mechanisms must still be accessible after the installation The drain must be visible for checking the thermal discharge safety valve for proper functio ning therefore use the drain funnel At least once a year the thermal safety valve must be checked for correct ope ration To do this press the red cap against the valve and water must flow into the drain funnel Should the thermal discharge safety valve drip the seal and valve seat must be cleaned The calcification state of the safety devices must also be checked at least once a year Use the built in thermal discharge safety valve WATTS STS 2o according to DIN 3440 or DIN EN 14597 Trigger point 95 C water flow rate at least 2 ooo kg h Maintain the sensor length of 140 mm in compliance with the length of immersion sleeves of other types The clearance of the supply and discharge safety valve of the safety heat ex changer must not be less than its nominal connecting width There must be no manual shut off in the supply line and the drain line must be free of obstructions Oo For further details as regards connecting the heating system please refer to the enclosed installation instructions 16 Electrical connection e Before performing any work on the appliance the appliance must be disconnec ted from the mains supply Emergency STOP e Electrical connection work on th
48. is allowed to dry completely at room temperature If the appliance is heated up before the finish has fully dried an odour and fumes will be temporarily produced Please ensure good ventilation of the room where the appliance is located Loading the hopper Make sure that you use pellets approved to the Austrian Standards ONORM M7135 DIN 51731 see imprint on the pellet bags or consult your pellet sup plier Open the lid of the hopper To avoid raising dust pour pellets slowly and not from too great a height After feeding the pellets close the lid and keep it closed during operation 26 Heating operation with pellets The regulation is determined by the specified boiler set point temperature 75 C or 65 C see setting SUMMER MODE WINTER MODE If the set point temperature of the boiler is exceeded by 10 C the appliance shuts down automatically gt display Burner OFF and only switches on again when the boiler temperature is 3 C below the set point The appliance might resume operation automatically at any time therefore please note the information in External Release Remote control unit Switching the appliance on Press the button once in the top level ofthe menu The display Appliance ON appears as well as the operating status burner start up Figure 53 The appliance switches on Figure 53 Setting the heat output Setting of the heating output in the top level of the menu Figure 54 Reduce
49. le to switch the pellet burner on or off by means of a remote The appliance can switch on automatically at any me control unit The burner is released through a normally open contact on the main circuit Therefore we recommend installing a smoke or board Without a remote control unit this contact must be bridged condition fire detector that makes a warning sound in an as supplied to the customer emergency and interrupts the power supply of the The remote control unit is connected to the main circuit board to replace the appliance bridge No additional software activation is necessary For operation with a remote control unit the burner needs to be activated in the menu top level Appliance ON must appear When the remote control unit switches on the burner starts with the appropriate ignition programme depen ding on the flame temperature When the remote control unit switches off the burner switches off automatically after a delay of 5 minutes and waits for the next command from the remote control unit Oo e The appliance must be switched on Appliance ON and the desired heating output must be pre set e If the remote control unit switches off the burner continues to run for approx 5 minutes e Before starting the burner or operating the appliance with firewood check the level in the reservoir e If the reservoir is full the heat output to water cannot be dissipated or only be dissipated
50. ly for combustion via pipe line through a basement room Figure 6 Abas Ip EAT P a e The air for combustion is pre heated convection air e The air supply in the basement room can be easily implemented T outlet e Max length 4 m with 3 bends I I u e The air for combustion is only slightly pre heated I Air supply for combustion through a basement Figure 7 Figure 7 e The air for combustion is pre heated e The basement room must be excluded from the ventilation system of the dwelling and must be open to the outside e Avoid accumulation of dust and moisture Page 10 13 Safety clearances REAR WALL Aqua Insert AREA OF HEAT RADIATION Figure 8 protection against flying sparks Figure 9 Figure 10 The following safety clearances to combustible items movable wooden walls furniture furnishing fabric etc must be maintained Minimum distance flue pipe to ceiling 240 mm Minimum cross section for convection air 103 cm if the convection air outlet is provided by the customer Minimum clearance appliance body to combustible materials rear and sides 150 mm Clearance between combustible materials and convection air outlets 150 mm Within the area of heat radiation Figure 8 the minimum clearance of 800 mm from the front of the combustion chamber opening to combustible components must be maintained Floor pa
51. ng table 3 shows the recommended amount of fuel to be added for the rated heat output If this amount is exceeded overheating and consequent damage can result Heating When only embers are left on the grate new fuel should be added evenly over the whole grate To do so spread the embers evenly over the grate and then more fuel can be placed on top Heating in between seasons When outdoor temperatures are above 15 C it may occur that due to low chim ney draught the fire does not burn very well This will result in an increased build up of soot in the flue passages of the appliance and in the chimney To reduce the build up of soot when heating in between seasons increase the primary air supply poke the fire more often and add fuel more frequently smaller pieces of wood Page 15 20 Operation of the pellet burner Settings Display illuminated BUTTON UP Display options top level To select the desired menu item in all sub levels To activate the key lock only with activated key lock Button OK function simultaneously press the buttons UP and To enter all sub levels of the menu starting at the DOWN in the top level top level To switch on the functions in the adjustment levels To confirm the selectad subclevele of the ment To increase values in the adjustment levels To confirm the set values and to switch from one adjustment point to the next in the adjustment le vels To acknowledge error messages by pre
52. play Once the appliance has cooled down the limiter must be reset manually Figure 70 e Open door of the pellet extension e Unscrew the black protective cap and press the red reset knob OK button 33 Troubleshooting Problem Fault Smoke escaping during heating up or heating Temperature too low sto ve fails to heat properly Temperature too high risk of overheating Side walls of the combus tion chamber are sooty In the event of a fault power failure overload etc turn the air regulator to po sition o and keep the combustion chamber door closed do not add fuel Open all shut off devices in the heating system If there is any damage or a fire hazard leave the building immediately and call the fire brigade Possible cause Chimney still cold or stale air in the chimney Solution Light ball of paper in the stove and allow it to burn out The fuel used is too smoky moist or of poor quality See FUELS on page 8 Heating gas flue or chimney excessively sooty or blocked As soon as possible thoroughly clean the stove and the connecting ducts have the chimney swept Weather induced stale air in the chimney Incorrect setting of air supply too low not suitable for the fuel being used See START UP on page 15 See AIR SUPPLY SETTING on page 15 Wrong too damp or inferior fuel is being used See FUELS on page 8 Weather induced stale air in the
53. ppliance type Software version main circuit board Software version control panel Press the button K three times to return to the top level of the menu Operating hours Select the menu OPERATING HOURS in the menu Information by pressing the button A or and press the button once Figure 51 Display of operating hours Display operating hours remaining until maintenance of the appliance is next due Press button Ki three times to return to the top level of the menu Page 21 25 First start up of pellet burner Do not leave small children unattended in the immediate vicinity of the appli ance the equipment is not childproof Prior to the first start up check all connections of the appliance chimney flue connection power supply etc The viewing window and door become very hot when the stove is in use tem peratures up to 300 C Make sure that these parts are not touched when the appliance is in operation Keep the firebox door closed at all times even if the stove is not in use Make sure that there are no objects in the combustion chamber and none in the pellet firebox Only after the installation has been completed in compliance with the operating manual and installation instructions is it permissible to load pellets into the hopper at least 5 kg General note Surfaces Only high quality air drying paint is used which does not smell nor give off fumes when heated for the first time if it
54. put is recognised while the stove is running on firewood the appliance automatically returns to Operation with pellets if the appliance is ON Figure 57 If the appliance continues to burn firewood the pellet burner shuts down automatically If no more firewood is added the appliance automatically changes after a safety delay to heating operation with pellets according to the pre set heating output Adding firewood during heating with pellets If more firewood is loaded while the appliance is being heated with pellets the appliance first switches to operation with firewood The display Appliance ON as well as the operating status Operation with firewood appears Figure 60 If the appliance is operated with a low heat output the firewood may not be im mediately recognised which will delay the lighting of the firewood If the appliance continues to burn firewood the pellet burner shuts down au tomatically If no more firewood is added the appliance automatically changes after a safety delay to heating with pellets with the pre set heating output Figure 58 CAUTION During operation with firewood there is no automatic control of the out put through the pellet stove control Control of the output depends on the amount of fuel added Only the heating circuit pump is switched on or off Page 23 28 External Release Remote control Unit to be provided by the customer It is also possib
55. ssing and holding the button approx 2 seconds Appliance status Clock time Operating status Output level LOHBERGER Button ON OFF To switch the appliance on and off in the top level Figure 14 Button LEFT Button DOWN Button RIGHT To reduce the output in the top level To select the desired menu item in all sub levels To increase output in the top level To switch from one adjustment point To activate the key lock only with activated key lock To switch from one adjustment point to the next in to the previous in the adjustment function by simultaneously pressing the buttons UP all adjustment levels levels and DOWN in the top level Go back one menu level To switch off functions in the adjustment levels To reduce the values in the adjustment levels 21 Menu Top level In the top level of the menu Figure 15 the current appliance status is shown and the basic controls such as switching the appliance on off setting the heat output and activating the key lock are available DISPLAYED INFORMATION Line 1 Current appliance status and current clock time Line 2 Current operating status information and error messages Figure 15 Line 3 Selected output level ILLUMINATION To switch on the display illumination press any operating button after approx 30 seconds the illumination is turned off automatically To switch on the appliance Press once in the top level o
56. st a bation the buttons or Press button once the set value is stored and the display Year flashes Adjust a pete the buttons or Press button once the set value is stored Press K 3 times to return to the top level of the menu Automatic operation Automatic operation determines whether the appliance is operated manually standard setting OFF or whether the internal clock is used for switching the appliance on and off Select the menu AUTOMATIC OPERATION in the menu Settings by pressing A or sZ Figure 22 Press the oK button once The setting can be changed by pressing the buttons Aol Figure 23 24 Press the button Ki 3 times to return to the top level of the menu If the appliance is to be switched on or off by an external command for instance from a room thermostat a reservoir thermostat etc AUTOMATIC OPERATION can be OFF or ON However if AUTOMATIC OPERATION is ON an external command will only be acted on during the heating times that have been set Figure 25 Figure 26 Figure 27 Page 18 For operation with a remote control unit the burner must be activated in the top level of the menu Appliance ON must be displayed Heating times Here you can select two heating periods for each individual weekday MO TU WE If the same times are wanted for the whole week the two heating periods can be selected with ALL CAUTION The setting ALL will replace all settings of the
57. st be durable and tight e Make sure that the connecting piece can be cleaned cleaning opening e The diameter of the flue pipe must not decrease towards the chimney e The flue pipe must not project into the chimney e Vertically positioned flue pipes must not exceed a length of 125 cm if they are not insulated e Horizontal pipe sections must not exceed a length of 100 cm e The flue pipe must not descend towards the chimney but must incline slight ly upward Chimney flue connection independent of indoor air room sealed appliance The exhaust system must be inspected by the local qualified chimney sweep be fore starting to use the appliance If the appliance is operated independently of indoor air the following instruc tions are also to be observed e The chimney flue must be sealed at the pipe connection by means of a tem perature resistant sealant e The flue pipe must have a gas proof connection to the chimney and must be sealed by means of an appropriate rope seal and a temperature resistant sealant e g heat resistant silicone The total length of the connecting pipe between appliance and chimney should not exceed 1 5 m 11 Air supply for combustion WITH dependence on indoor air open flued appliance exhaust gas air inta convection air outlet IF a a air intake convec tion air outlet Figure 3
58. stion air slider primary air Door lock Door handle self locking Lower maintenance door with convection air outlets Nameplate Pump assembly with return flow tempe rature boost Screen Pellet burner ash drawer Hopper safety guard Pellet burner control panel 21 23 24 25 26 27 28 29 30 31 32 35 36 37 RL Pellet burner door Induced draught fan Combustion air supply pellet burner Flow connection line Hopper cover Hopper Rotary valve Supply air connection pellet burner Conveying system motor Grate motor Safety temperature limiter STB 33 34 35 36 37 38 39 40 41 23 24 25 26 27 28 29 30 31 32 38 39 40 41 VL Pellet burner main circuit board Connections of thermal discharge safety valves Servo motor of combustion air throttle valve Circulating pump Heating connection return flow Flow connection line Safety valve with manometer Mixing valve for return flow temperature boost Heating connection flow 7 Modes of operation This appliance can be operated in two different modes operation with pellets or with firewood Operation with pellets The appliance is controlled with the use of preset control variables In addition to heating the room where the appliance is located hot water is generated by the integrated heating element The heat is transferred to the heating system reservoir he
59. t the instal lation site as well as country specific regulations such as the applicable building regulations local fire protection laws and or additional regional regulations must be observed We strongly recommend that the connection and the installation work in the case of self installation the final inspection and approval are always carried out by a certified specialist CAUTION CHILDREN PLAYING The appliance becomes very hot when in use in particular the viewing window and the body Make sure that children are never in the immediate vicinity of the appliance when it is in use During installation and operation e When installing the appliance follow each of the instructions of the opera ting manual Pay attention to the safety gaps when installing the appliance Check the appliance for damage e g glass items e Make sure that you never load more firewood than required for the rated heating output approx 1 to 2 kg e When adding more firewood open the door slowly and first allow the flue gas to escape up the chimney By doing this you prevent the flue gas from entering the room Bear in mind that certain components of the appliance filling door handles etc become hot when it is in operation and represent a burn hazard e Do not obstruct the appliance during heating as this could lead to an explo sion Page 3 2 Important instructions prior to installation and start up
60. tandard M7550 Central heating boiler up to 100 C definitions requirements tests marking of conformity NORM Austrian Standard M7510 1 Regulations for the inspection of central heating systems NORM Austrian M7510 2 Guidelines for the inspection of central heating systems standard values NORM Austrian Standard B8130 Safety devices NORM Austrian Standard B8131 Closed water heating systems safe ty requirements NORM Austrian Standard B8133 Safety requirements for water hea ting systems DIN 4751 Part 4 Safety devices for heating systems with flow temperatures of up to 110 C 120 C in preparation DIN 4751 Part 2 Safety devices for heating systems with flow temperatures of up to 110 C 120 C in preparation open and closed water heating systems up to 349 kW 300000 kcal h with thermostatic safety device Standard DIN 4751 Part 4 Safety devices for heating systems with flow temperatures of up to 120 C closed water heating system with static heights exceeding 15 m or rated heat output over 350 kW DIN 1988 Drinking water supply systems on building sites technical requirements ONORM Austrian Standard EN303 5 Boiler for solid fuels charged ma nually and automatically up to 300 kW Definitions requirements tes ting and marking of conformity NORM Austrian Standard M7135 Densified wood made of untreated wood or bark wood pellets und briquettes ONORM Austrian
61. ting Select the menu RESET in the menu Settings by pressing the buttons A or I and press OK button once Figure 34 Press OK button once a reset will be carried ou Figure 35 The display returns to the menu Settings ma gq w Press the button K twice to return to the top level of the menu Figure 35 Page 19 Summer Winter 9 To reduce the heat output in summer the appliance can be adjusted from WINTER MODE to SUMMER MODE This setting puts an upper limit on the adjustment range of the pellet burner e Boiler set point temperature WINTER 75 C e Boiler set point temperature SUMMER 65 C Select the menu SUMMER WINTER in the menu Settings by pressing the but tons A or and press the OK button once Figure 36 The setting can be changed by pressing the buttons Ao Figure 37 38 Figure 37 Press button KI three times to return to the top level of the menu Figure 38 24 Information menu To enter the menu INFORMATION from the main menu select the menu INFOR MATION by pressing Alor and press the OK button once Figure 39 Sensors Passive appliance components such as sensors etc Figure i i Sre 39 Actuators Active appliance components such as motors blo wers etc Appliance SW Version Display of the pre set appliance type and of the installed software version Operating hours Display of the total of operating hours as well as how many operating hours remain
62. ugh the grate into the combustion chamber is adjusted by using the air slider in the front panel Figure 11 This enables the required temperature in the combustion Figure 11 chamber to be reached faster during the initial heating up phase Position_o _ The slider is closed no primary air is supplied Position 1 The slider is opened maximum supply of air especially necessary during the heating up phase RESERVOIR The supply of secondary air combustion air flowing from the top over the fuel results in combustion that is matched to the fuel being used resulting in low pollution emissions The secondary air intake cannot be adjusted and is pre set for optimal combustion at the rated heat output Air wash system The air wash system is very important both for the cleanness of the viewing Seren window and for providing secondary air that gives low pollution combustion adjusting knob screwed in The air washes down across the glass front flowing towards the combustion chamber where it contributes to the combustion This gives the best possible cleanness of the window Please note the following factors with regard to a clean window 1 Optimum chimney draught For the air supply the chimney draught and the length of the supply line play a decisive role Certain weather conditions especially between Figure 12 seasons can have a detrimental impact on the chimney draught 2 Dry suitable fuel Use only dry wood residu
63. ve 16 Electrical connection 17 Requirements for the room where the appliance IS SIE AUC anne Load bearing capacity of the floor Room temperature and ambient temperature humidity 18 OPE libi uuu u eee Accessories supplied by the manufacturer Closing the heating door Adjustment of the air supply Air wash system Adjustment of the temperature valve 19 20 21 Menu Top level To switch on the appliance To switch off the appliance 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 14 14 15 16 16 16 16 Setting the heating output Key lock 22 Main menu 23 Settings Menu u Clock time Date Automatic operation Heating times Key lock function Service code Reset Summer Winter 24 Information menu Sensors Actuators Appliance SW Version Operating hours 25 First start up of pellet burnetr 26 Heating operation with pellets Switching the appliance on Setting the heat output 27 Operation with firewood Manual lighting of firewood Lighting of firewood by means of pellet burner Adding firewood during heating with pell
64. y Only install original spare parts provided by your local specialist dealer or by our company Parts that are subject to wear and tear e g seals components exposed to high thermal stress fireclay cast iron parts or broken stove parts should be replaced or exchanged as soon as possible Correct procedure in the event of chimney fires If the fireplace connecting duct and chimney are not regularly cleaned or if unsuitable fuels are burned the deposits may ignite causing a chimney fire Keep the stove doors closed and turn the air regulators to position o Move away combustible components from the chimney UNDER NO CIRCUMSTANCES should you attempt to extinguish the chimney fire by applying water The suddenly developing steam pressure is so high that the chimney could burst 3 Transport Unpacking Inspection Report visible faults to the supplier immediately Later claims for damages cannot be entertained The packaging of your appliances provides good protection against damage in transit Nevertheless damage to the appliance and fittings cannot be entirely excluded Therefore carefully check the appliance for completeness and possible damage in transit after unpacking 4 Important standards guidelines x When installing and starting up the appliance observe the local fire protection laws and building regulations as well as the following standards regulations NORM Austrian S

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