to SN 539, Z-34/22N
Contents
1. Boom stowed 4 mph 6 4 km h 39 1 torgue hubs 40 ft 6 8 sec12 2 m 6 8 sec Boom stowed 3 1 mph 4 9 km h 49 1 torgue hubs 40 ft 9 1 sec12 2 m 9 1 sec Boom 0 6 mph 1 0 km h raised or extended 40 ft 40 sec 12 2 m 40 sec Maximum slope rating stowed position Counterweight uphill 20 11 Counterweight downhill 20 11 Side slope 20 11 Note Slope rating is subject to ground conditions and adequate traction O ft 5ft 10ft 15ft 20ft 25ft 0m 15m 3m 46m 6 1m 7 6m Continuous Improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 28 Genie Z 34 22 amp Genie Z 34 22N PartNo 36539 Genie North America Phone 425 881 1800 Fax 425 883 3475 Toll Free in US 8 Canada 800 536 1800 Genie Australia Pty Ltd Phone 1 61 7 3375 1660 Fax 161 7 3375 1002 Genie China Phone 86 21 53852570 Fax 8621 53852569 Genie Malaysia Phone 604 228 1235 Fax 604 2266872 Distributed By Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie Africa Phone 27 11 974 6838 Fax 27 11 974 6797 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 713 1661 Genie Holland Phone 31 7051 78836 Fax 31 70 51 13993 Genie Denmark Phone 45 6612 55442. Specifications Z 34 22N Controls 24V DC proportional Height working maximum 40 ft 12 2 m Platform dimensions 56 in x 30 in R R KE A length x width 142 cm x 76 cm Height platform maximum 34 ft 4 in 10 5 m IEEE OO Platform leveling self leveling Height stowed maximum 6 ft 7 in 2 m EE HI ZAD lt Platform rotation 160 Horizontal reach maximum 22 ft 4 in 6 8 m EV I I IE III ADO AC outlet in platform standard Width 4 ft 10 in 1 5 m POSE o lt 22ZLLL a ONO Hydraulic pressure maximum 2800 psi Maximum load capacity 900 Ib 227 kg Tires size 22 x 7 x 173 4 in Wheelbase 6 ft 2 in 1 9 m eee Turning radius outside 12 t9 in 38m Hydraulic tank capacity o gallons 18 9 liters Turning radius inside 6 ft 0 in 1 8 m MEGI Hoy we 2210 O Ground clearance 53 4 in 14 6 cm Turntable rotation degrees 99 Turntable tailswing 0 Power source 8 Group 4H 6V 315AH Batteries Drive speeds maximum Boom stowed 2 8 mph 4 5 km h 49 1 torgue hubs 40 ft 10 sec 12 2 m 10 sec Boom stowed 3 4 mph 5 5 km h 39 1 torgue hubs 40 ft 8 sec 12 2 m 8 sec Boom 0 6 mph 1 0 km h raised or extended 40 ft 40 sec 12 2 m 40 sec Maximum slope rating stowed position Counterweight uphill 20 11 Counterweight downhill 20 11 Side slope 20 11 Note Slope rating is subject t
3. 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the work place 5 Only use the machine as it was intended Genie Z 34 22 amp Genie Z 34 22N Fundamentals The Function Tests are designed to discover any malfunctions before the machine Is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No 36539 First Edition Operator s Manual 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Turnthe key switch to ground control 3 Pull out the red Emergency Stop button to the on position Result Beacon if equipped should flash Test Emergency Stop 4 Push in the red Emergency Stop button to the off position Result All ground and platform control functions should not operate 5 Pull out the red Emergency Stop button to the on position Test the Bo
4. This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current 3 su 4 W Ly J Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding 2 Genie Z 34 22 amp Genie Z 34 22N Tip over Hazards Occupants and equipment shall not exceed the maximum platform capacity 500 Ibs Maximum platform capacity 227 kg Maximum occupants 2 Do not raise or extend the boom unless the machine is on a firm level surface Do not depend on tilt alarm as a level indicator Tilt alarm sounds in platform only when machine is on a severe slope 4 5 or more If tilt alarm sounds Do not extend rotate or raise boom above horizontal Move machine t
5. Fax 45 6612 5530 Genie France Phone 33 2 37 26 09 99 Fax 33 2 37 31 11 95 Genie Spain Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 4202 8852 0 Fax 49 4202 8852 20 Genie U K Phone 44 1636 614700 Fax 44 1636 611090 Genie Mexico City Phone 52 5 653 03 84 Fax 52 5 664 40 16
6. in U S A 800 536 1800 Toll Free in Canada 800 426 8089 Fax 206 883 3475 http www genielift com Genie Europe Telephone 44 01636 605030 Fax 44 01636 611090 Genie Industries Copyright 1996 by Genie Industries First Edition Sixth Printing June 2007 Genie is a registered trademark of Genie Industries Registered 2009987 These machines comply with ANSI SIA 92 5 1992 gt Printed on recycled paper Printed in U S A Part No 36539 First Edition Operator s Manual PartNo 36539 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended M You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine Genie Z 34 22 amp Genie Z 34 22N 1 Operator s Manual First Edition SAFETY RULES Electrocution Hazards
7. mid rail or close the entry gate before operating Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Be aware of boom position when rotating turntable Machine must be on level surface or secured before releasing brakes Part No 36539 First Edition Operator s Manual Do not drive the machine with the remote brake system released If the travel alarm sounds when not driving the remote brake system is released Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail lt is recommended that operators wear an approved hard hatwhen operating the machine Observe and use color coded direction arrows on the platform controls and drive chassis for drive and steer functions Do not lower the boom unless the area below is clear of personnel and obstructions 14h s JE ss oe m gt 577 Limit travel speed according to condition of ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision Part No 36539 Genie Z 34 22 amp Genie Z 34 22N SAFETY RULES Use extreme care and slow speeds while driving the machine in the stowed position on any slope Do not driv
8. Genie Industries Technical Publications Incorrect operation can result from use of this manual on machines that have not been updated according to Genie Campaign Bulletin 070001 Death or Serious Injury can result This manual only applies to machines that have been updated according to Genie Campaign Bulletin 070001 Contact Genie Industries for information on this bulletin Genie Z 34 22 Genie Z 34 22 Operator s Manual First Edition Sixth Printing Part No 36539 Operator s Manual First Edition Genie Z 34 22 Genie Z 34 22 Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety PUSS EE 1 OTT ONS st ni s on De 8 Pre operation Inspection cccceseeeeeseeeeeeeeseeeesees 10 Function SS Sa ia reir terse testi rte eae Gaara OE PRA 12 Work Place INSDCCHOM sad linka nn soon nearer 16 Operating Instructions sasiad AA AEGEE 17 ATARSDOMINSNUENODS zi EE ed EA 22 Bzz EE PNY 24 SPEC NCANOMN ssa sui osn S ana 27 Genie Z 34 22 8 Genie Z 34 22N Genie North America Telephone 206 881 1800 Toll Free
9. am 31785 Notice Battery Charger Operating Instructions 40300 Danger Tip over Hazard 31788 Danger Battery Charger Safety 28175 Caution Compartment Access 37054 Arrow Yellow 37055 Triangle Blue 37053 Arrow Blue 27564 Danger Electrocution Hazard 31508 Notice Power to Battery Charger 114330 Safety Rules Shading indicates decal is hidden from view i e under covers Quantity 1 1 Part No 36539 First Edition Operator s Manual D ECALS Ground Controls Side Part No 36539 Genie Z 34 22 amp Genie Z 34 22N 25 Operator s Manual First Edition DECALS Turntable Boom Storage End Platform To Turntable Boom Pivot End Drive Chassis Top UUN 1 VAI 64 6 8 9 G8 Gn Ge GD Go 26 Genie Z 34 22 amp Genie Z 34 22N PartNo 36539 First Edition Operator s Manual
10. ansporting Inspect entire machine for loose or unsecured items Part No 36539 First Edition Operator s Manual Free wheel Configuration for Winching 1 Chock wheels to prevent machine from rolling 2 Releasethe non steer wheel brakes by turning over torque hub disconnect caps see below Machines with remote brake switch Plug the switch into the adaptor at the ground control box Apply the remote brake release switch while winching the machine 3 Be sure winch line is properly secured to drive chassis tie points and path is clear of all obstructions After machine is loaded 1 Chockwheels to prevent machine from rolling 2 Apply the non steer wheel brakes by turning over torque hub disconnect caps see below Towing the Genie Z 34 22 or the Genie Z 34 22N is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Disengage Position Engage Position Part No 36539 Genie Z 34 22 amp Genie Z 34 22N TRANSPORT INSTRUCTIONS 23 Operator s Manual First Edition Decals Index M 10 11 12 13 14 15 16 1 18 19 20 21 22 23 24 Part No Decal Description 35541 Notice Operating Instructions Ground Controls 38112 Caution Brake Release 38111 Warning Brake Re
11. e on a slope with boom raised Do not allow the machine speed on any slope to exceed 3 mph 4 8 km h walking pace Stop the machine by returning the drive control handle to the center position or releasing the foot switch When stopped on a slope the machine may initially move slightly downhill when the drive control handle is moved to drive up the slope Be sure the area behind the machine is clear Do not drive on a slope with the wheels turned Be sure the wheels are aligned up and down the slope Always use a winch to load and unload a machine from a transport vehicle Operator s Manual First Edition SAFETY RULES Component Damage Hazard Do not use machine as a ground for welding Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct athorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the Genie Z 34 22 8 Genie Z 34 22N Service Manual Be sure all decals are in place and legible Be sure safety and operator s manuals are complete legible and in the storage container located on the platform Decal Legend Genie product decals use color coding and signal words to identify the following Red used to indicate the A DANGER presence of a hazard that will cause death or se
12. est the Foot Switch 17 Do not press down the foot switch Activate each machine function Result The machine functions should not operate Test Machine Functions 18 Press down the foot switch 19 Activate each machine function control handle or toggle switch Result All boom platform functions should operate through a full cycle Note Control the speed of boom functions by adjusting the boom function speed controller Drive and steer functions are not affected by the boom function speed controller 14 Genie Z 34 22 amp Genie Z 34 22N Test the Steering 20 Press down the foot switch 21 Depress the thumb rocker switch on top of the drive control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangles point on the drive chassis 22 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result Steer wheels should turn in the direction that the yellow triangles point on the drive chassis Test Drive and Braking 23 Press down the foot switch 24 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The travel orake release alarm should sound The machine should move in the direction that the blue arrow points
13. he boom to the stowed position 3 Rotate the turntable so that the boom is between the non steering wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Chock the wheels 6 Charge the batteries Part No 36539 Genie Z 34 22 amp Genie Z 34 22N 21 Operator s Manual First Edition Transport Instructions Observe and Obey M Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift M Transport vehicle must be parked on a level surface M Transport vehicle must be secured to prevent rolling while machine is being loaded M Be sure vehicle capacity loading surfaces and chains or straps are sufficient to withstand machine weight see Specifications page 27 M Machine must be on level surface or secured before releasing brakes M Always use a winch to load and unload a machine from a transport vehicle 22 Genie Z 34 22 amp Genie Z 34 22N Securing to Truck or Trailer for Transit Always chock machine wheels in preparation for transport Use tie points on drive chassis for anchoring down to transport surface Use lower platform mount between boom end and platform to secure boom from side to side movement Do not use excessive downward force when securing boom section Use chains or straps of ample load capacity Turn key switch to the off position and remove key beforetr
14. he same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Part No 36539 Genie Z 34 22 amp Genie Z 34 22N 17 Operator s Manual First Edition OPERATING INSTRUCTIONS Operation from Ground 1 Turnthe key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Be sure both battery packs are connected before operating the machine To Position Platform 1 Movethe appropriate toggle switch according to markings on the control panel Drive and steer functions are not available from the ground controls Operation from Platform 1 Turn the key switch to platform control 2 Pulloutboth ground and platform red Emergency Stop buttons to the on position 3 Be sure that both battery packs are connected before operating machine To Position Platform 1 Setboom function speed controller to desired speed Note Drive and steer functions are not afiected by boom function speed controller 2 Press down the foot switch 3 Movethe appropriate toggle switch according to the markings on the control panel 18 Genie Z 34 22 amp Genie Z 34 22N To Steer 1 Press down the foot switch 2 Turn the steering wheels with the thumb rocke
15. hould come on and remain on while the boom is anywhere in the range shown 34 Move the drive control handle off center Result The drive function should not operate Part No 36539 FUNCTION TESTS 35 Move and hold the drive enable toggle switch up or down and slowly move the drive control handle off center Result The drive function should operate Note When the drive enable system is in use the machine may drive in the opposite direction that the drive and steer control handle is moved t Use the color coded direction arrows on the platform Blue controls and the drive chassis to identify the 37 Lift the red auxiliary power switch cover direction of travel Yellow Test Auxiliary Controls 36 Press down the foot switch 38 Simultaneously hold auxiliary power switch on and activate each function control handle ortoggle switch Note To conserve battery power test each function through a partial cycle Result All boom steer and drive functions should operate 39 Repair any malfunctions before operating the machine Genie Z 34 22 amp Genie Z 34 22N 15 Operator s Manual First Edition Work Place Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perfor
16. ires Replace damaged items before operating r Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 110 pounds 49 9 kg Each battery box including batteries must weigh a minimum of 538 pounds 244 kg Lifting Hazard Use a forklift to remove or install the battery pack s Genie Z 34 22 amp Genie Z 34 22N 7 Operator s Manual Controls First Edition DRIVE ENABLE OPERATION a gt Light on indicates that function is turned off i x To drive hold drive enable y switch up or down and slowly move drive control handle Machine may drive in opposite direction that the drive and steer controls ved Use color coded direction arrows on this panel and drive chassis to identify the direction machine will travel BOOM FUNCTION SPEED Platform Control Panel Drive enable switch Auxiliary power switch with cover Drive enable indicator light Service horn button Boom extend retract switch Emergency Stop button Platform rotate switch Battery charge indicator O ON O FW DN Boom Drive function select switch option Genie Z 34 22 amp Genie 34 22N 2 10 Proportional control handle for drive fu
17. ively as the drive control handle is moved toward the neutral position If the machine is on a slope the progressive release application of the brakes combined with torque from the drive motors allows you to control the speed of the machine For this reason in some circumstances it is more effective to drive down a sloped surface by moving the drive control handle in the uphill direction This is called plug braking Apply these principles for driving on a slope by following the instructions below Driving up a slope Be sure the platform is fully lowered and the platform is between the drive wheels Be sure the wheels are aligned up and down the slope 1 Press down the foot switch 2 Move the drive control handle firmly When stopped on a slope the machine may initially move slightly downhill when the drive control handle is moved to drive up the slope Be sure the area behind the machine is clear 20 Genie Z 34 22 amp Genie Z 34 22N Driving down a slope Be sure the platform is fully lowered and the platform is between the drive wheels Be sure the wheels are aligned up and down the slope 1 Position the steer wheels on the downhill side of slope 2 Press down the foot switch 3 On steeper slopes it may be more effective to move the drive control handle in the uphill direction plug braking in order to drive downhill For this reason no matter what slope you are on always begin the process of driving downhil
18. l by slowly moving the drive control handle in the uphill direction Use small movements of the drive control handle to control the machine speed If the machine moves uphill instead of downhill the slope is too small to use plug braking Move the drive control handle back to the neutral position to apply the brakes and proceed as follows 4 Slowly move the drive control handle downhill Use small movements of the drive control handle to control the machine speed To stop the machine completely return the drive control handle to the center neutral position The machine can also be stopped by removing your foot from the foot switch or pushing in the red Emergency Stop button If machine speed exceeds 3 mph 4 8 km h walking pace immediately stop the machine Part No 36539 First Edition Operator s Manual OPERATINGINSTRUCTIONS Drive Enable Light on indicates that the boom has moved past either non steering wheel and drive function has been interrupted To drive hold the drive enable switch up or down and slowly move the drive control handle off center Be aware that the machine may move in the opposite direction that the drive and steer controls are moved Always use the color coded direction arrows on the platform controls and the drive chassis to identify the direction machine will travel After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lower t
19. lease 38110 Label Travel Alarm 31060 Danger Do Not Alter Limit Switch 36538 or 40528 Serial Plate or Serial Plate Z 34 22N Z 34 22 35585 Ground Control Panel 29803 Notice Hazardous Materials 28171 Label No Smoking 32700 Danger General Safety Rules 28181 Danger No Step or Ride 28174 or Power to Platform or 220V 33550 Safety Tape 28177 Warning Platform Rotate 35542 or 40529 28235 115V Notice Lug Nut Torque or Notice Lug Nut Torque Z 34 22N 37091 7 40294 or Genie Z 34 22N Or 28372 Caution Component Damage Hazard 37093 Stripes 40295 or Genie Z 34 22N or 28161 Warning Crush Hazard 26157 Label Dexron 37095 7 Z 34 22 40525 Genie Z 34 22 40526 Genie Z 34 22 Genie Z 34 22 amp Genie Z 34 22N Power to Platform Guantity 1 1 NO E ndex 26 21 28 29 30 31 32 33 34 35 36 3 38 39 40 41 42 43 44 45 Part No Decal Description 33952 Danger Tilt Alarm 114333 Notice Operating Instructions Platform Controls 35583 Platform Control Panel 37052 Notice Maximum Load 500 Ibs 227 kg 28165 Notice Foot Switch 28236 Warning Failure To Read 28176 Notice Missing Manuals 37051 Notice Maximum Allowable Side Force 28867 Genie BOOM 40296 or 40527 Genie Z 34 22N Or Genie Z 34 22 37056 Triangle Yellow 40299 Notice Battery Connection Diagr
20. m function tests prior to use 4 Inspect the work place Know and understand the work place inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Work Place Inspection helps the operator determine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place It is the operator s responsibility to read and remember the work place hazards then watch for and avoid them while moving setiing up and operating the machine 16 Genie Z 34 22 8 Genie Z 34 22N Work Place Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weatherconditions the presence of unauthorized personnel other possible unsafe conditions Determine the slope of any surface in the path of travel on the job site PartNo 36539 First Edition Operator s Manual Operating Instructions Emergency Stop Push in the red Emergency Stop button to the off position to stop all ground and platform control functions Repair any function that operates from the ground or platform controls when the Emergency Stop button at the ground controls is pushed in Do Not Operate Unless Re
21. nction and thumb rocker for steer function 11 not used 12 Boom function speed controller 13 Platform level switch 14 Jib boom up down switch 15 Secondary boom up down switch 16 Primary boom up down switch 17 Turntable rotate switch Part No 36539 First Edition Operator s Manual i AUXI 4 Z PO HO 00009 9 O p o LIARY WER aN a S JE s eo a u gt v y 35585 085A STOP SEE REMOTE BRAKE RELEASE j O NE NE pi Ground Control Panel Turntable rotate switch not used Primary boom up down switch 15A breaker for electrical circuits Auxiliary power switch with cover Hour meter NOOR O ND PartNo 36539 Key switch for platform ofi ground selection 2 ba Emergency Stop button Remote brake release Boom extend retract switch Platform rotate switch Platform level switch Jib boom up down switch Secondary boom up down switch Genie Z 34 22 8 Genie Z 34 22N CONTROLS Operator s Manual First Edition Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Alwa
22. o a firm level surface before raising platform If tilt alarm sounds when platform is raised use extreme caution to retract boom and lower platform Do not rotate boom while lowering Move machine to a firm level surface before raising platform Do not alter or disable the limit switch s Do not drive over 0 6 mph 1 km h with the boom raised or extended Part No 36539 First Edition Operator s Manual Do not raise the boom in strong or gusty winds Use extreme care and slow speeds while driving the machine In stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the boom raised or extended Do not drive the machine on a slope that exceeds the maximum uphill downhill or side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope rating stowed position Counterweight uphill 20 119 Counterweight downhill 20 11 Side slope 20 11 Note Slope rating is subject to ground conditions and adequate traction Part No 36539 SAFETY RULES Do not push off or pull toward any object aN outside A A I of the platform af IN Maximum allowable TB side force 150 Ibs WI 667 N lt Do not alter or disable machine components that in any way affect safety and stability Do not replace item
23. o ground conditions and adequate traction O ft 5ft 10ft 15ft 20ft 25ft 0m 15m 3m 46m 6 1m 7 6m Continuous improvement of our producis is a Genie policy Product specifications are subject to change without notice or obligation PartNo 36539 Genie Z 34 22 amp Genie Z 34 22N 27 Operator s Manual First Edition nt nei SPECIFICATIONS Z 34 22 Controls 24V DC proportional Height working maximum 40 ft 12 2 m Platform dimensions 56 in x 30 in R RE I iikka zONGGNMC RAA length x width 142 cm x 76cm Height platform maximum 34 ft 8 in 10 6 m Da EEEE An A ANR 3 Platform leveling self leveling Height stowed maximum 6ft 7 in 2 m KE gt gt ottr A LL II U W PE lt U Platform rotation 160 Horizontal reach maximum 22 ft 4in 6 8m ZOO AF AC outlet in platform standard Width 5 ft 8 in 1 7 m eS as Hydraulic pressure maximum 2800 psi Maximum load capacity 500 Ib 227 kg Tires size Size 9 14 5 LT Wheelbase 6 ft 2 in 1 9m Hydraulic tank capacity 5 gallons 18 9 liters Turning radius outside 13 ft 1 in 4m Weight 10 500 Ibs 4763 kg Turning radius inside 5 ft 8 in 1 7 m Ground clearance 6 in 15 2 cm Turntable rotation degrees 359 Turntable tailswing 0 Power source 8 Group 4H 6V 315AH Batteries Drive speeds maximum
24. om Functions 6 Activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm if equipped should sound while boom is lowering Part No 36539 FUNCTION TESTS Test the Tilt Sensor 7 Pull out the platform red Emergency Stop button to the on position Turn the key switch to platform control 8 Open the ground control side turntable cover and locate the tilt sensor next to the function manifold 9 Press down one side of the tilt sensor Result The alarm located in the platform should sound Test Auxiliary Controls 10 Turn the key switch to ground control 11 Lift the red auxiliary power switch cover 12 Simultaneously hold the auxiliary power switch on and activate each boom function toggle switch Note To conserve battery power test each function through a partial cycle Result All boom functions should operate 13 Turn the key switch to platform control Genie Z 34 22 amp Genie Z 34 22N 13 Operator s Manual First Edition FUNCTION TESTS At the Platform Controls Test Emergency Stop 14 Push in the platform red Emergency Stop button to the off position Result All platform control functions should not operate Test the Service Horn 15 Pull out the red Emergency Stop button to the on position 16 Push the service horn button Result The service horn should sound T
25. on the drive chassis then come to an abrupt stop 25 Slowly move the drive control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The travel brake release alarm should sound The machine should move in the direction that the yellow arrow points on the drive chassis then come to an abrupt stop Part No 36539 First Edition Operator s Manual Test Limited Drive Speed 26 Press down the foot switch 27 Raise the primary boom 1 foot 30 cm 28 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the boom raised should not exceed 1 foot per second 0 3 meters per second 29 Lower the boom to the stowed position 30 Extend the boom 1 foot 30 cm 31 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the boom extended should not exceed 1 foot per second 0 3 meters per second If the drive speed with the boom raised or extended exceeds 1 foot per second 0 3 meters per second immediately tag and remove the machine from service Test the Drive Enable System 32 Press down the foot switch Then retract the primary boom to the stowed position 33 Rotate the turntable until the boom moves past one of the non steering wheels Result The drive enable indicator light s
26. ounterweight uphill configuration only Be sure the boom is below horizontal and the platform is between the non steer tires To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level Part No 36539 Genie Z 34 22 amp Genie Z 34 22N OPERATINGINSTRUCTIONS While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run k gt rise Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum uphill downhill or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting Instructions section 19 Operator s Manual First Edition OPERATING INSTRUCTIONS Driving Up Down Slopes Drive Brake Control Theory Brakes release progressively as the drive control handle is moved out of neutral in either direction Brakes apply progress
27. pair any function that operates from the platform M You learn and practice the principles of safe when the Emergency Stop button at the platform machine operation contained in this operator s controls is pushed in manual Selecting and operating the ground controls will 1 Avoid hazardous situations override the platform Emergency Stop button 2 Always perform a pre operation inspection AA i Auxiliary Controls 3 Always perform function tests prior to use 4 inaseciihework lace auxiliary power if the primary power source 5 Only use the machine as it was intended Tumihskeneviskiosroundertiatom control 2 Pulloutthe red Emergency Stop button to the on position Fundamentals 3 Press down the foot switch when operating the auxiliary controls from the platform The Operating Instructions section provides instructions for each aspect of machine operation 4 Simultaneously hold auxiliary power switch on It is the operator s responsibility to follow all the and activate desired function safety rules and instructions in the operator s mows The boom steer and drive functions will operate safety and responsibilities manuals with auxiliary power Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in t
28. r switch located on top of the drive control handle Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction wheels will turn To Drive 1 Press down the foot switch 2 Increase speed Slowly move the drive control handle off center Decrease speed Slowly move the drive control handle toward center Stop Return the drive control handle to center or release the foot switch Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction machine will travel The travel orake release alarm will sound when the drive controller is moved off center Note When the turntable is rotated so the boom is past the non steer tires the machine may move in the opposite direction that the drive and steer controls are moved Machine travel speed is restricted when the boom is raised or extended Battery condition will affect the ability of the machine to climb a slope Part No 36539 First Edition Operator s Manual Driving on a slope Determine the uphill downhill and side slope ratings for the machine and determine the slope grade Maximum slope rating counterweight uphill gradeability 20 11 Maximum slope rating counterweight downhill 20 11 Maximum side slope rating 20 11 Note Slope rating is subject to ground conditions and adequate traction The term gradeability applies to the c
29. rious injury Orange used to indicate the AWARNING presence of a hazard that may cause death or serious injury Yellow used to indicate the ACAUTION presence of a hazard that will or may cause serious injury or damage to the machine Green usedto indicate operation ormaintenance information 6 Genie Z 34 22 amp Genie 34 22N PartNo 36539 First Edition Operator s Manual Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Battery pack must remain in upright position Do not expose the batteries or the charger to water and or rain Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas lt A eS II The battery pack cover must remain off during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Part No 36539 SAFETY RULES Component Damage Hazards Do not use any battery charger greater than 48V to charge the batteries Both battery packs must be charged together Disconnect the battery pack plug before removing the battery pack Electrocution Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and w
30. s critical to machine stability with items of different weight or specification Do not place or attach overhanging loads to any part of this machine i A Do not place ladders or scaffolds in platform or against any part of this machine Do not use machine on a moving or mobile surface or vehicle Be sure all tires are In good condition and lug nuts are properly tightened Genie Z 34 22 amp Genie Z 34 22N 3 Operator s Manual First Edition SAFETY RULES Do not use batteries that weigh less than the original eguipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 110 pounds 49 9 kg Each battery box including 4 batteries must weigh a minimum of 538 pounds 244 kg Do not use the machine as a crane Do not push the machine or other objects with the boom Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent structures Do not place loads outside the platform perimeter 4 Genie Z 34 22 amp Genie 34 22N Fall Hazards Occupants must wear a safety belt or harness and comply with applicable governmentalregulations Attach lanyard to anchor provided in platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform entry
31. torage container located on the platform Be sure that all decals are legible and in place see Decals page 24 Check the hydraulic power unit oil level Check for leaks Check the following components or areas for damage modifications and improperly installed or missing parts Electrical components wiring and electrical cables Hydraulic power unit reservoir hoses fittings cylinders and manifolds Drive and turntable motors and torque hubs Boom wear pads Tires and wheels Limit switches alarms and horn Nuts bolts and other fasteners Platform entry mid rail gate Beacon and alarms if equipped Check entire machine for Cracks in welds or structural components Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure that both battery packs are in place latched and properly connected After you complete your inspection be sure that all compartment covers are in place and latched Part No 36539 Genie Z 34 22 amp Genie Z 34 22N 11 Operator s Manual First Edition unction Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual
32. ys perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended 10 Genie Z 34 22 amp Genie Z 34 22N Fundamentals lt is the responsibility of the operator to perform a Pre operation Inspection The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests Refer to the list on page 11 and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manuals Part No 36539 First Edition Operator s Manual gt gt gt PRE OPERATIONINSPECTION Pre operation Inspection Be sure that the operator s safety and responsibilities manuals are legible and in the s
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