Installation & User Manual
Contents
1. Diem er 99 Gus FIRE ALARM amp GAS EXTINGUISHING CONTROL PANEL 2 ZONE 1AREA EXTINGUISHANT CONTROL PANEL OPERATION AND INSTALLATION MANUAL PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL INTRODUCTION The Premier EX Plus is a 2 zone single area panel for controlling the release of extinguishing gases in the event of a fire It has first amp second stage sounder 400 mA each and relay outputs and has a 1 amp bottle output to drive the extinguishant The bottle output has a timer delay which is selectable from 30 seconds to 4 minutes in 15 second increments It has the ability to be connected to an addressable loop where it will answer as a zone monitor amp give a different return code analogue value for each panel state Up to 16 of these can be connected per loop to give centralised monitoring of a large extinguishing system PAGE 2 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL OPERATION Normal Operations With the CONTROL Key in the ON position and under normal conditions the system will be silent and the green POWER LED illuminated The power LED will pulse when the EX plus is connected to an addressable loop The system may either be in Automatic or Manual mode of operation This will be evident by the illumination of eithe2. loz Battery Size Standby time in AHr 1 25 x 0 05 x 1 0 5 x 0 11 24 x 0 085 0 0003 Battery Size Standby time in Amp Hours 1 25 x 0 05 0 055 24 x 0 0853 Battery Size Standby time in Amp Hours 7 1 25 x 0 105 2 047 Battery Size Standby time in Amp Hours 1 25 x 2 152 Battery Size Standby time in Amp Hours 2 69 Amp Hours This system would require a minimum of 2 69Ah batteries so we would recommend using 3Ah batteries OR 7Ah batteries PAGE 16 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL CONNECTIONS 2151610 9899 889 9999999 12345 6 imi 9 11 1213 14 15 m Bl o m 20 SND 2 FUSE E CHARGER FUSE E 190 MEN 17 Big W 2216 Conn Label Function 1 HOLD ABORT TO CONNECT AN ABORT SWITCH TO STOP THE BOTTLE OUTPUT 2 AUTO MAN TO CONNECT A REMOTE SWITCH TO TOGGLE BETWEEN AUTO amp MANUAL MODES 3 GAS FIRED TO CONNECT THE BOTTLE OUTPUT SWITCH TO CONFIRM THAT THE GAS HAS BEEN FIRED 4 MANUAL TO CONNECT A MANUAL RELEASE CALL POINT RELEASE WHEN THIS IS ACTIVATED IT STARTS THE SECOND STAGE SOUNDERS amp STARTS THE BOTTLE TIMER 5 ZONE I DETECTION ZONE 1 6 ZO
3. Fired EN Red 1 Sounder fault Yellow PANEL CONTROLS Activate controls 2 position key switch Auto Manual toggle action Reset LED test button Start 1 stage alarm evacuate Silence tone and or 1 stage alarm PAGE 4 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL FIXING THE BACK BOX TO THE WALL Figure 2 Plan view inside the enclosure without PCBs Side view for surface flush installation 12x 19mm grommet cable entries O O O0 0 O QC GT 4 355mm 195mm E 60 x 20mm back cable entry 9 entry 9 60 L back cable 73mm 6 i 275mm 9 250mm 2x19mm knock out cable entries Wall Mount Flush Mount Fix the enclosure to the wall using the three mounting holes provided Check the build amp condition of the wall to decide a suitable screw fixing The mounting holes are designed for No 8 roundhead or countersunk woodscrews or similar Remove any debris from the enclosure Take care not to damage the FACP during installation DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PAGE 5 PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL CONNECTING THE MAINS POWER INLET MAINS The panel should be conn
4. MIN 30 SECONDS ON ON OFF ON 3 MIN 45 SECONDS ON ON ON OFF 4 MINUTE ON ON ON ON LOOP ADDRESS SETTING When connecting the EX Plus to an addressable loop the panel address must be set The default setting is address 1 all switches off If you require a different address then select an address by setting the switches as shown below Note that on a loop only 1 device can be set to a given address 2 devices with the same address will cause a double address fault ADDRESS SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 1 OFF OFF OFF OFF 2 OFF OFF OFF ON 3 OFF OFF ON OFF 4 OFF OFF ON ON 5 OFF ON OFF OFF 6 OFF ON OFF ON 7 OFF ON ON OFF 8 OFF ON ON ON 9 ON OFF OFF OFF 10 ON OFF OFF ON 11 ON OFF ON OFF 12 ON OFF ON ON 13 ON ON OFF OFF 14 ON ON OFF ON 15 ON ON ON OFF 16 ON ON ON ON PAGE 9 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL CONFIGURATION FOR CONNECTING MULTIPLE SOLENOID Occasionally the panel may be required to connect to more than one solenoid valve To connect to 2 valves total output less than 1 5A In this scenario it is possible to fit the 2 circuits into the bottle output and replace the single 10K end of line with 2 x 47K end of line resistors amp change the bottle fuse to a suitable value BOTTLE NOTE BOTILE fe SOLENOID 47K End of Line Resis
5. Volts The ve of one battery is connected to the red battery lead The of the other battery is connected to the black battery lead The ve of the first battery is connected to the ve of the second battery using the link wire supplied PAGE 6 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL WIRING CONNECTIONS DETECTION ZONE WIRING The Premier EX Plus has 2 conventional detection zones which are wired as Zone Fm GANS 2k7 END i F of LINE 074 RESISTOR Zone SOUNDER CIRCUIT WIRING Connect electronic sounders as shown SND SND SOUNDER SOUNDER SOUNDER m 10 _ End of Line Resistor 77 TET TET Some types of old Mechanical bells or other devices may need to be polarised with a 1N4001 diode or similar If the panel shows a short circuit under normal conditions when the line has been checked as ok polarising diodes may be needed SND CONNECTOR BLOCK SND BELL 10K End of Line Resistor NOTE THE FIRST amp SECOND STAGE SOUNDERS SHOULD HAVE DIFFERENT TONES IN ORDER TO DISTINGUISH FIRST amp SECOND STAGE ALARMS PAGE 7 DOCUME
6. reply with an analogue value depending on its condition The following table shows what each analogue value means ANALOGUE PANEL CONDITION INDICATION ON CENTRAL VALUE PANEL 0 BATTERY FAULT FAULT CHARGER FAULT 1 ZONE 1 OPEN CIRCUIT FAULT FAULT ZONE 1 SHORT CIRCUIT FAULT 2 ZONE 2 OPEN CIRCUIT FAULT FAULT ZONE 2 SHORT CIRCUIT FAULT 3 BOTTLE OUTPUT OPEN CIRCUIT FAULT FAULT BOTTLE OUTPUT SHORT CIRCUIT FLT 4 IST STAGE SND OPEN CIRCUIT FAULT FAULT IST STAGE SND SHORT CIRCUIT FAULT 2ND STAGE SND OPEN CIRCUIT FAULT 2ND STAGE SND SHORT CIRCUIT FAULT 5 AUTO MAUAL LINE O C FAULT FAULT HOLD ABORT LINE O C FAULT MAUAL RELEASE LINE O C FAULT GAS FIRED LINE O C FAULT GAS FIRED LINE S C FAULT 16 NORMAL CONDITION AUTOMATIC NORMAL 17 NORMAL CONDITION MANUAL NORMAL 47 STAGE ALARM MANUAL START PRE ALARM 48 ZONE 1 1 STAGE ALARM PRE ALARM 49 ZONE 2 1 STAGE ALARM PRE ALARM 64 SECOND STAGE ALARM ALARM PAGE 15 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL STAND BY BATTERY CALCULATION In order to calculate the standby battery size required the following formula can be used Battery Size Standby time in Amp Hours 1 25 x X larm Tspy X lae loz d Maximum time in hours required for the alarm 72 hour is most common time lALM Total Alarm Current
7. NE 2 DETECTION ZONE 2 7 ADDR LOOP IN TO CONNECT TO AN ADDRESSABLE PANEL FOR CENTRAL MONITORING 8 ADDR LOOP OUT TO CONNECT TO AN ADDRESSABLE PANEL FOR CENTRAL MONITORING 9 FIRST STAGE VOLT FREE CONTACT ACTIVATES ON FIRST STAGE RELAY ALARM 10 SECOND STAGE RELAY VOLT FREE CONTACT ACTIVATES ON SECOND STAGE ALARM 11 SND 1 FIRST STAGE ALARM OUTPUT 12 SND 2 SECOND STAGE ALARM OUTPUT 13 BOTTLE BOTTLE OUTPUT TO SOLENOID VALVE 14 AUX 28V AUXILIARY 28 V 15 FAULT RELAY NORMALLY ENERGISED FAULT RELAY VOLT FREE 16 XFO 30V AC FROM TRANSFORMER SECONDARY SECONDARY 17 BATTERY TO CONNECT 2 X 12V SLA BATTERIES 18 ISP PORT TO PROGRAM THE MICROPROCESSOR 19 DIAGNOSTIC FOR USE DURING PCB TESTING PORT 20 DISPLAY 14 WAY RIBBON CONNECTOR TO DISPLAY PCB CONNECTOR DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PAGE 17
8. NT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL BOTTLE CIRCUIT WIRING Depending on the solenoid or actuator used a polarising diode and a Back EMF protection diode may need to be fitted BOTTLE BOTTLE SOLENOID pem 10K A ME xy ndo L Line Resistor REMOTE INPUT CIRCUIT WIRING The Premier EX Plus has the following Remote Inputs Manual Release Hold Abort Auto Manual Gas Fired They will connect to various devices but always to a normally open contact INPUT 10K End of Line Resistor PAGE 8 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL SET UP BOTTLE OUTPUT TIMER DELAY This panel may be shipped with the timer setting in the fault condition This is to force the user to select a timer delay rather than relying on a default setting TIME DELAY SWITCH 5 SWITCH 6 SWITCH 7 SWITCH 8 FAULT CONDITION OFF OFF OFF OFF 30 SECONDS OFF OFF OFF ON 45 SECONDS OFF OFF ON OFF 1 MINUTE OFF OFF ON ON 1 MIN 15 SECONDS OFF ON OFF OFF 1 MIN 30 SECONDS OFF ON OFF ON 1 MIN 45 SECONDS OFF ON ON OFF 2 MINUTE OFF ON ON ON 2 MIN 15 SECONDS ON OFF OFF OFF 2 MIN 30 SECONDS ON OFF OFF ON 2 MIN 45 SECONDS ON OFF ON OFF 3 MINUTE ON OFF ON ON 3 MIN 15 SECONDS ON ON OFF OFF 3
9. ction zone when the batteries are too flat to operate reliably SOUNDER FAULT Sounder Open Circuit e Check for breaks in the cable e Check that correct value EOL is fitted e Check sounder fuses Sounder Short Circuit e Check for short circuit in the cable especially to cable screen e Check for correct value EOL e Check that ALL devices are polarised BOTTLE FAULT Bottle Open Circuit e Check for breaks in the cable e Check that correct value EOL is fitted e Check sounder fuses Bottle Short Circuit e Check for short circuit in the cable especially to cable screen e Check for correct value EOL e Check that ALL devices are polarised TIMER FAULT e A time delay for the bottle output has not been programmed Set a delay according to the set up section PAGE 11 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL CHARGER FAULT e Check that mains is present e Check mains fuse e Check Charger fuse BATTERY FAULT e Check that 2 x 12V SLA batteries are connected in SERIES e Check battery voltage e Check battery fuse MANUAL RELEASE FAULT e Check for breaks in the cable e Check that correct value EOL is fitted HOLD ABORT FAULT e Check for breaks in the cable e Check that correct value EOL is fitted AUTO MANUAL FAULT e Check for breaks in the cable e Check that correct value EOL is fitted GAS FIRED FAULT Yellow LED only e Check for brea
10. e operating element Manual Mode In this mode operation Zone Fire and Fault alarms are still in operation and first amp second stage sounders will operate but the bottle output to the extinguishing agent will not operate Reset To reset panel from an alarm condition press Silence then Reset The panel can NOT be reset from a fault condition All faults are non latching so when a fault clears from the panel it will be automatically cleared from the display Faults The relevant LED will illuminate and the internal tone will sound Pressing the Silence button with the control key ON will silence the tone If there are any faults call an Engineer PAGE 3 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL INDICATIONS amp CONTROLS PANEL INDICATIONS The Premier EX Plus has the following LED indications Power ENS Green 2 Stage sounder fault Yellow Charger fault Co Timer fault Yellow Battery fault Co Yellow Bottle fault E Yellow Zone 1 fire Red Zone 1 fault Yellow Zone 2 fire EN Red Zone 2 fault C Yellow Manual release fault Yellow Hold Abort fault Yellow Auto Manualfaut Yellow Gas Fired fault Yellow Manual Release Red Hold Abort HE Green Automatic BENE Green Manual Yellow 4 Stage Alarm Red 2 9 Stage Alarm EN Red Gas Imminent EN neq Gas
11. ected to 220 240V AC by a 3A rated SUPPLY spur to the fuse box with 1 5mm to 2 5mm 3 core cable Nothing else should be connected to this supply The connections are Live to fuse Earth to centre connection Neutral to far connection The Mains is protected by a quick blow 20mm 2A HBC fuse Also known as HRC The incoming mains cable should be kept separate from the zone cables to help minimise mains interference MAKE SURE ANY SPARE ENTRY HOLES ARE COVERED WITH THE PLASTIC GROMMETS PROVIDED It is advisable to apply power to the panel before connecting any devices to check for correct operation and to familiarise yourself with the fire alarm panels controls Figure 3 Power Supply PCB layout and Mains connection details CONNECTING THE BATTERIES a L __ e L _ Although there are many sizes of suitable battery the sizes we usually recommend are 12V 7Ah and the enclosure has been vanno designed to hold this size battery INTERCONNECTING TO PCB CABLE To calculate the exact requirement use the battery calculation guide If batteries larger than 7Ah are required a SEALED LEAD ACID BATTERY SEALED LEAD ACID BATTERY separate battery box will have to be used 12V 7 Ah OQ 12V 7Ah BATTERY CONNECTIONS The two 12 Volt batteries are wired in series to give 24
12. in amps for all alarm devices connected to the alarm circuits Standby time in hours for the system after mains failure normally 24 48 or 72 hr lap Quiescent current in amps of control panel in fault condition because of mains failure laz Quiescent current in amps of all detection zones Eg lon detector 0 00005 Amp 50 pA Optical Detector 0 0001 Amp 100 pA Time in hours the bottle output is active Output switches off after 3 minutes Igor Current in amps taken by the bottle output solenoid etc Typical Example A system comprises of 2 ionisation detectors on zone 1 2 optical detectors on zone 2 1 sounder on 1 stage snd and 1 sounder different tone on 2 stage sounder The solenoid will use 1 amp when active The required standby is 24 hours It will need to operate in alarm for hour before operating the bottle Calculate the battery size required Tam 0 5 Hr lam 0 025 0 085 0 11A 1 sounder 25 mA Most alarm Devices show their operating current 0 05Hr the bottle output switches off after 3 minutes 1 24 lap 0 085A Current drawn during mains fail with internal buzzer active laz 2x50 pA 2x100 pA 0 0003A The quiescent current for an ionisation detector is 50 amp 100 pA for an optical Therefore using the equation Battery Size Standby time in AHr 1 25 x X lau w Tsev X lap
13. ks in the cable e Check that correct value EOL is fitted RED amp Yellow LEDs e Check for Short Circuit on the line e Check the Gas Fired output from the bottle usually weigh scales PAGE 12 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL ENCLOSURE SPECIFICATIONS The premier EX Plus enclosure is made from flame retardant ABS It is suitable for surface mounting or semi flush mounting It has numerous cable entry points as listed below DESCRIPTION VALUE ENCLOSURE SIZE 355 x 275 x 100 mm TOP CABLE ENTRIES 12 x 19mm DIA GROMMETED ENTRIES BOTTOM CABLE ENTRIES 2 x 19mm KNOCKOUT ENTRIES REAR CABLE ENTRIES 2 SNAP OUTS 60 x 20mm PAGE 13 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL ELECTRICAL SPECIFICATIONS Mains Voltage 230 Vac 59 60Hz 15 10 Charger Voltage 25 30 set internally to 27 6V Battery Voltage 24V SLA 2x 12V Battery Space 7 0 AH maximum Mains Supply Protection 3 15 AF HRC 20 x5mm fuse Charger Voltage Protection 1 6 AT 20 x 5mm glass fuse Battery Supply Protection 3 15 AT 20 x 5mm glass fuse Reverse battery protection Battery fuse Sounder Output 17 and 2 stage 24 Vdc nominal Sounder Output protection 400mAF 20 x 5 mm glass fuse Sounder EOL 10K Max sou
14. nder circuit resistance 25R Auxiliary Supply Output 24 Vdc nominal Auxiliary Supply protection 1 AT 20 x 5 mm glass fuse Auxiliary Relay contacts 17 and 2 stage 30Vac dc 1 0 A each Bottle Output Bottle Output protection Bottle end of line Zone Voltage Quiescent Zone current Zone end of line Max Zone circuit resistance Max resistance other circuits Quiescent battery current tone muted Quiescent bat current tone not muted Max total load current Snd 1 amp 2 Bottle Circuits monitored for O C and S C Circuits monitored for O C only 24 Vdc nominal 1 0AT 20 x 5 mm glass fuse 10K 20 Vdc nominal 8 mA per circuit 2K7 100R 100 R 72 mA nominal 85 mA nominal 1 6 A although each may be to fuse rating Bottle output 1 and 2 stage snd outputs Zones and 2 Hold Abort Auto Manual Gas fired Manual release S C gives active condition although a resistance of up to 500 R will still give an active condition FUSE RATINGS Mains Fuse 3 15 AHBC Charger Fuse 1 6A T Battery Fuse 3 15A T First Stage Sounder Fuse 400 mA F Second Stage Sounder Fuse 400 mA F Bottle Fuse Aux 28V Fuse DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PAGE 14 PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL ANALOGUE VALUES RETURN CODES When the Premier EX Plus is connected to an addressable loop it will
15. r the Automatic or Manual LED In automatic or manual mode an alarm can be silenced and the relevant LED will be illuminated First Stage Alarm On detection of a FIRE in either Zone 1 or Zone 2 the zone fire LED will be illuminated and the internal buzzer will be on The first stage LED and first stage sounder will be on The first stage relay output will be active To silence the sounder turn the keyswitch to ON position and press silence button The panel s internal tone and fire LEDs will remain active until the cause of the alarm has been removed and the panel has been reset A first stage alarm can be created manually by turning the keyswitch to the on position and pressing the 1 STAGE ALARM button Second Stage Alarm As soon as a FIRE is detected in the second Zone the second stage alarm is initiated The two zone alarm LEDs will be illuminated as well as first second and Gas Imminent LEDs The second stage cannot be silenced and after a delay period set internally the extinguishing output will be initiated releasing the extinguishing agent This will be followed by the GAS FIRED indication indicating that the extinguishing agent has been released Once the second stage alarm has been initiated it is advisable to evacuate and Seal the protected area prior to the release of the extinguishing agent Operation of the Manual Release call point will initiate the second stage alarm Lift the flap and push th
16. tor To The Premier EX has a total peek power output of 2 Amps The Bottle Output rating can only be increased if the load on the other circuits Aux supply amp sounder 1 amp 2 is reduced 47K End of Line Resistor WO If either circuit has a fault the panel will report it It may be advisable to place a fuse in both of the positive lines to protect from a short circuit on 1 circuit disabling both circuits To connect to 2 or more valves total output gt 1 5A In this scenario using a 4 way bell splitter and a 24V 5A power supply would allow up to 4 solenoid valves each taking 1A to be operated From 24V PSU MAIER BL CIRCU BOTILE To EX Panel he CIRCU CIRCUIT 4 EE ino Resistor NOT USED IN THIS EXAMPLE PAGE 10 DOCUMENT GLT MAN 115 ISSUE 1 DATE 22 8 05 AUTHOR NRPJ PREMIER EX PLUS OPERATION amp INSTALLATION MANUAL FAULT FINDING ZONE FAULT Zone Open Circuit e Check for breaks in the cable e Check that correct value EOL is fitted e Check that no heads have been removed Zone Short Circuit e Check for short circuit in the cable especially to cable screen e Check for correct value EOL e Check that only detectors have been fitted to the zone No Zone Open Circuit shown when Detector Removed e Check that diode bases have not been used The EX plus is not compatible with diode bases No Voltage on the Zone when Mains Fails e The EX will turn off the dete
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