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DirectLogic DL05 and DL06 PLCs

1. DLO5 1 2345 6 1 2345 6 PORT 1 PORT 2 6 pin Female Modular Connector A O RUN JH D0 06DR O N x N N N w 00000 zaazdo 2X29 BNAOse E H H X21 x23 J N C TERM 00000 Jele S PORT1 PORT2 RUN STOP ele J YoJ DLO6 6 maa 1 50 3 01 100 O6 150 2 On PORT1 PORT2 6 pin Female 15 pin Female Modular Connector D sub Connector Port 2 Port 2 is a configurable port on both the DLO5 and the DLO6 PLCs The DLO5 PLC uses a 6 pin modular connector and offers RS 232 communications only The DLO6 PLC uses a 15 pin HD sub connector and offers RS 232 RS 422 or RS 485 communications Please refer to the table and diagrams on this page for more infor mation This port can be used to connect to an HPP DirectSOFT an operator inter face or other external device Features of port 2 include 300 600 1200 2400 4800 9600 default 19 200 38 400 baud 8 data bits e Odd default even or no parity eI startbit 1 stop bit e Station address 1 default 1 90 DirectNET K sequence 1 247 Modbus RTU Asynchronous half duplex DTE Protocols supported e K sequence slave DirectNET master slave Modbus master slave DLOS Port 2 Pin Descriptions Power connection GND Power connectio
2. F0 08ADH 1 25mA F0 08ADH 2 25mA F0 04DAH 1 25mA F0 08DAH 1 25mA F0 04DAH 2 25mA F0 08DAH 2 25mA F0 2AD2DA 2 5O0mA F0 4AD2DA 1 100mA F0 4AD2DA 2 100mA D0 06LCD 5O0mA none DO HPP 200mA none DV1000 150mA none C more Micro Graphic 210mA none Power Budgeting Example Power Source 5V DC power mA 24VDC power mA F0 04RTD 70mA F0 04THM 30mA DO DEVNETS 45mA HO PSCM 530mA H0 ECOM 250mA H0 CTRIO 250mA H0 ECOM100 300mA F0 08SIM 1mA DO DCM 250 mA DO 06DD1 1500mA 300mA F0 CP128 150 mA select row A or B 2000mA 200mA Current Required ina power 24VDC power mA D0 06DD1 600mA 280mA DO 16ND3 35mA DO 10TD1 150mA DO 08TR 280mA FO 4AD2DA 1 100mA DO 06LCD 5O0mA Total Used 1215mA Remaining 285mA 785mA F0 08SIM Auxiliary 24 VDC used to power V terminal of D0 06DD1 sinking outputs 1mA Note 1 If the PLC s auxiliary 24 VDC power source is used to power the sinking outputs use power choice A above www automationdirect com d O0Sand06 PLC Products 2 29 Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more
3. DO OSDR D DO O6DR D BDC inputs 0 DC inputs Nputs Three inputs are filtered inputs can also be Four inputs are filtered inputs can also be configured as a single 5kHz nigh specs configured as a single 7kHz aN a O interrupt input or pulse catch counter interruptinput or pulse catch inpu input 6 Relay outputs 2A point 16 relay outputs 2A point www automationdirect com d O0Sand06 DO O6DD1 20 DCinputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DD2 20 DCinputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 relay outputs 2A point DO 06DD2 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs Sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output Note High speed outputs cannot be used if high speed inputs are in
4. Data is stored in V memory in 16 bit registers Performance The performance characteristics shown in the tables represent the amount of time required to read the inputs solve the Relay Ladder Logic program and update the outputs Instructions A complete list of instructions is available at the end of this section Communications The DLOS and DLO6 offer powerful communication features normally found only on more expensive PLCs Special features The DC input and DC output PLCs offer high speed counting or pulse output Option module slots allow for discrete I O expansion analog O or additional communication options 2 20 PLC Products DLO5 CPU Specifications System capacity Total memory available words Ladder memory words 00 0 00s 2 048 V memory words 0 0 cece eee 4 096 User V MemMOry ss2s00esaeeenaeswxadsersasa 3 968 Non volatile user V memory Battery backup Total built in 1 0 Performance Contact execution Boolean 08 0 7us Typical scan 1K Boolean 00 1 5 3ms Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Number of Instructions Types of Instructions Control relays Counters Immediate 1 0 Subroutines For next loops Timed interrupt Integer math Floating point math Drum sequencers Bit of word ASCII print Real time clock calendar Internal diagnostics Password securi
5. HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index 2 30 DLO6 LCD Display The optional DO O6LCD lt gt is a cost effective LCD display panel that is easy to install This device is available exclusively for the DLO6 PLCs The 16 character x 2 row display mounts directly on the face of the PLC The LCD is backlit and is accessible using the seven function keys on the tront of the display You can view V memory registers I O status PLC mode or system errors without interrupting the PLC s control function Display messages required for alarm or monitoring purposes can be prepro grammed or imported as ASCII data Two layers of password protection prevent unauthorized changes to clock and calendar setup and V memory data values Individuals with password autho rization can change clock calender V memory values force bits on or off etc STRUT fF a F a PLT ipy e ell i PLC Products One simple ladder instruction is used to set up the display The LCD configuration instruction is available in DirectSOFT version 4 0 or later Note The D2 HPP handheld programmer does not support DLO6 LCD configura tion The DLO6 User Manual DO O6USER
6. Maehe kiarn Ae i ars coe ae through CPU DCM Port 2 using any posni Heban Dala Foemat l i foot supported communications protocol ears zE Demio Heraa ae m Eeopin Fesp Bula 2 28 E PLC Products 1 800 633 0405 Power Budgeting for the DLO6 The DLO6 has four option module slots To determine whether the combination of modules you select will have sufficient power you will need to perform a power budget calculation Power supplied Power is supplied trom two sources the internal base unit power supply and it required an external supply customer furnished The DO O6xx AC powered PLCs supply a limited amount of 24 VDC power The 24 VDC output can be used to power external devices For power budgeting start by considering the power supplied by the base unit All DLO6 PLCs supply the same amount of 5 VDC power Only the AC units offer 24 VDC auxiliary power Be aware of the trade off between 5 VDC power and 24 VDC power The amount of 5 VDC power available depends on the amount of 24 VDC power being used and the amount of 24 VDC power available depends on the amount of 5 VDC power consumed Determine the amount of inter nally supplied power from the table to the right Power required by base unit Because of the different I O configurations available in the DLO6 family the power consumed by the base unit itself varies from model to model Subtract the amount of power required by the base unit from the am
7. System Our brand name DirectLOGIC We use the brand name DirectLOGIC for our PLC products Many first time customers get co ntused by our use of the brand name abbreviation DL This is especially true when we re making product family or CPU references such as DL205 System We use the term DL205 as a generic term for the DL205 family of products DLO5 DLO6 and DL105 These families use a part numbering scheme that is very similar to our modular PLC products However since the I O points in the base unit are always fixed we do not include the I O count in our part number The table below will help you understand the numbering scheme used for the DLO5 DLO6 and DL105 families Fixed I O Brick PLC part numbering Product Family DO OSDR i DLOS DO DO 06001 D Product Family DLO6 DO DL105 CPU Specific CPU Input Type AC A DC sink source D Output Type AC A DC 1 sink 2 source D D1 D2 Relay R Power Supply Type AC Blank DC D DL05 06 option module part numbering scheme is shown in the table to the right DL205 DL305 DL405 and DLO5 06 options Our modular product families offer a considerable number of products and therefore use a slightly more complex part numbering system see table at right This table also includes option modules avail able for the DLO5 and DLO6 families Our part numbering sc
8. point 16 relay outputs 2A point ue cabs Hee asa 108 yaar i directional 7kHz pulse outpu p l 20 DC inputs DO O5AR Four inputs are filtered inputs can also be 8 AC inputs configured as a single 7kHz ear 6 relay outputs 2A point counter interrupt input or pulse catch input DO O5DA SDC inputs 16 AC outputs 0 5A point Three inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 AC outputs 0 5A point DO O5DD 8 DC inputs Four Inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR 8 DC inputs Four inputs are filtered inputs can also be configured as a single 5kHz nen eect Se interruptinput or pulse catch inpu 6 relay outputs 2A point 12 24 VDC Power Options DLOS DLO6 DO O5DD D DO O06DD1 D 8 DC input nputs 20 DC inputs Three inputs are filtered inputs can also be Four inputs are filtered inputs can also be configured as a single 5kHz high speed configured as a single 7kHz high speed counter interrupt input or pulse catch counter interrupt input or pulse catch input input 6 DC outputs sinking 1 0A point 16 DC outputs sinking 1 0A point Two outputs can be used as a single Two outputs can be used as a single bi directional 7kHz pulse output bi directional 10kHz pulse output
9. 05 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Product Dimensions and Installation It is important to understand the installa tion requirements for your DLOS or DLO6 system Your knowledge of these require ments will helo ensure that your system operates within its environmental and electrical limits Note there is a minimum clearance requirement of 2 51mm between the panel door or any devices mounted in the panel door and the nearest DLO5 component Plan for safety This catalog should never be used as a replacement for the user manual You can purchase download free or view online the user manuals for these products The DO USER M is the publication for the DLOS PLCs and the DO O6USER M is the publication for the DLO6 PLCs The DO OPTIONS M is the user manual for the option modules These user manuals contain important safety information that must be followed The system installation an should comply with all appropriate elec A A y trical codes and standards min Pane Ground braid cop N per lugs Di i V N Panel or single Star washers Star washers ground See the enc
10. 9s The DLO5 s eight input points use addresses XO X7 and the six output points use addresses YO Y5 Similarly the DLO6 uses addresses XO X23 and YO Y17 Review the I O specs and wiring diagrams The Base Unit I O tables give a brief description of the I O combinations offered for the DLO5 and DLO6 PLCs The I O specifications are discussed in more detail later in this section 2 24 i PLC Produds DLO5 Base Unit 1 0 Table Inputs Outputs Part Number 1 0 tyne Sink or Voltage commons source ranges 1 0 type commons source ratings Sink or Voltage current DO 05AR AC 2 N A 90 120VAC Relay 2 N A 6 27VDC 2A 6 240VAC 2A DC 2 eu 12 24VDC DO 05DR Relay 2 N A 6 27VDC 2A 6 240VAC 2A DO 05AD AC 2 N A 90 120VAC DCA 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 DO 05DD DC 2 Sink or Salme 12 24VDC DCA 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 DO 05AA AC 2 N A 90 120VAC AC 2 17 240VAC 47 63Hz 0 5A D0 05DA Source DC 2 Sink Or 42 24VDC AC 17 240VAC 47 63Hz 0 5A Sink or ale 12 24VDC DO 05DR D DC 2 Relay 2 6 27VDC 2A 6 240VAC 2A D0 05DD D_0 2 Source sinking sourcing If you are using a DC field device you should consider whether that device requires a sinking or sourcing PLC I O configuration For more information on sinking and sourcing concepts please refer to the Appendix of this catalog Sink so
11. D DA THM RTD S blank standard Denotes a differentiation between similar modules A 2 L blank standard Communications Networking and Specialty 1 0 Modules Product family DO HO D3 F3 D2 F2 H2 D4 F4 n4 L 12VDC operation DLO5 DLO6 option modules ECOM100 DCM CP128 CTRIO DEVNETS PSCM MC DL205 communication and specialty modules ERM ECOM100 DCM CTRIO EBC SERIO PBC DEVNETS CP128 CTRINT RMSM RSSS DL405 communications and specialty modules ERM EBC ECOM100 DCM CTRIO CPxxx INT MAS MB PID 4LTC RM SM Module suffix identifiers DCM Data communications module DEVNETS DeviceNet module CPxxx CoProcessor module CTRIO High speed counter module EBC Ethernet base controlle module ECOM100 Ethernet communications module Www automationdirect com COME AOE accessories AER ee ee See pe ee ey L Tepe a re ep ls 2 COME DCM H2 ECOM100 H4 CTRIO ERM Ethernet remote 1 0 master module INT Interrupt module PID PID Coprocessor PSCM Profibus slave RM SM Serial remote 1 0 SERIO Serial port module PLC Products MAS MB Modbus master slave RMSM RSSS Serial remote 1 0 1 11 M ee Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O S
12. D 2 oane or N A Sink or 49 12 24VDC 0 5A Y0 Y1 a D0 06DD2 D DC 5 source 12 24VDC DCA SOUCE 45 94VDC 1 0A Y2 Y17 AC Drives 5 27VDC 2A F0 08ADH 1 0 20mA N A DO O6DR D DC 5 Sink or 42 24VDC Relay 4 We oe a l 0 5VDC or Mot F0 08ADH 2 N A otors These outputs must be derated to 0 6A for EN61131 2 compliance E 0 10VDC Discrete 1 0 Option Moduless F0 04DAH 1 N A 4 20mA Steppers HS Outputs F0 08DAH 1 N A 4 20MA R Part Number Hee Sink or Voltage allies Sink or Voltage Current can Commons Source Ranges Cannons Source Ratings F0 04DAH 2 N A 0 10VDC Proximity Sink or 6 27VDC 1A Sensor D0 07CDR DC 4 1 Source 12 24VDC Relay 3 1 N A B 240VAC TA lt F0 08DAH 2 N A 0 10VDC zm Sink or Sensors DO 08CDD1 DC 4 2 OF 42 24VDC DC 4 2 6 27VDC 0 3A Fo 4aD2pa 1 a 020m0 y O 6 27VDC 1A n 4 20MA F 4 20mA Limit D0 08TR N A N A N A Relay 8 2 N A i Swit h a 6 240VAC 1A 0 5VDC or 0 5VDC witches Sink or F0 2AD2DA 2 0 10VDC or DO 10ND3 ocio2 SK Or 42 24VDC N A N A N A a 0 10VDC eee DO 10ND3F DCAo 2 MK 42 24VDC N A N A N A FO 4AD2DA 2 4 SVOCor y Y L 10 Sales pe ae A eee 0 10VDC 0 10VDC aut DO 10TD1 N A N A N A DC 10 2 Sink 6 27VDC 0 3A FO O4RTD RTD N A Sensors D0 10TD2 N A N A N A DC 10 2 Source 12 24VDC 0 3A Thermo Pushbutons di F0 04THM couple N A sous DO 16ND3 Donea SKOF 20 28VDC N A N A N A seb MENE ni See module specifications page for thermocouple DO 16TD1 N A N A N A DC 16 2 Sink 6 27VDC 0 1A t
13. M describes more fully the installation and operation of the DO O6LCD Be sure to consult this manual before installing the DLO6 LCD The manual is available free on our Web site or it can be purchased separately The display installs easily into any model DLO6 PLC Note Remove power to the PLC before installing or removing the LCD display Remove the plastic cover located between the input and output terminals by sliding the cover to the left In its place slide in the LCD display until it snaps into place Display or change individual bits up to 16 bits per screen or 32 bit double word values from V memory Ti TRE DO 06DR PAR IH AL SI AU a a E MENU ENT ta ian a ae mer a oe HC The piezo electric buzzer can be config ured to provide pushbutton feedback Seven function keys on the face of the LCD display provide navigation through messages or menu items Messages fall into two categories Error messages User defined preprogrammed messages At power up the default screen is displayed The default screen can be user defined Seven menu choices allow you to view or change all accessible data values see next page Left Up Right 1 A gt 10000 J i digest Down ESC MENU ENT oe Escape I Enter PORT2 RUN STOP 1 800 633 0405 DLO6 LCD Display Menu choices Pressing the Menu key takes you to the last accessed menu
14. Program CPU Action CPU is forced into the RUN mode if no errors are encountered No program as are allowed by the program ming monitoring device TERM RUN PROGRAM and the TEST modes are available Mode and program Terminal Ae are allowed by the program ming monitoring device STOP Use the optional low profile 15 pin adapter CPU is forced into the STOP mode No Ns are allowed by the program ming monitoring device to make option module wiring easier DO O6ADPTR PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index ASCII and Modbus Instructions ASCII instructions for DLO6 The DLO6 PLC supports several easy to use instructions which allow ASCII strings to be read into or written from the communication ports when using either the CPU port 2 or the DO DCM Data Communications Module port 2 Raw ASCII CPU DCM Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII With these instructions you can use the DLO6 PLC to locate ASCII strings embedded withi
15. The DLO5 amp DLO6 Family of Products The DLOS micro PLC family includes eight different models Each has eight inputs DLO5 and six outputs in the base unit The DLOS Sme oLit has one option module slot which can be used to expand the I O count provide additional communications capability or add a real time clock and battery back up The larger DLO6 micro PLC family has 20 FEP inputs and 16 outputs in the base unit The Directs MOO se DLO6 has four option module slots which 28005 ada can be used to add I O or provide addi tional communications options Communication ports X6 x7 Analog Inyo Yo y OUT 2 In 2 0 t Y2 Y3 PUT h 2 Out Y4 0 5v Ys O foy Instruction sets The DLO5 CPU ofters PID capability high DLO6 speed counting and most of the same 90 in 16 out powertul instruction set as our popular D2 250 1 CPU including the new IBox instructions available in DirectSOFT version 5 All DLO5 PLCs have two built in RS 232 communications ports that can be used for programming operator interface networking etc The DLO6 CPU offers PID capability Option modules floating point number handling and an 990 R DEA 99 n Ae ma instruction set very similar to our i gt aX me D2 260 CPU including the new IBox instructions available in DirectSOFT version 5 Many powertul new instructions are included All DLO6 PLCs have two built in communications ports that can be used for programming opera
16. antity two F0 IOCON THM DLOS or DLO ae option module replacement terminal blocks quantity one DO CBL 12ft 3 66m RS 232C shielded networking cable without RTS connections for DLOS or DLO6 RJ12 Png ports Enables direct networking of two Cs D0 ACC 1 DLOS accessory pack includes one each of the 1 0 terminal block 1 0 terminal block cover and option slot cover D0 ACC 2 DLO6 replacement terminal blocks terminal block covers terminal block labels and short bar DO ACC 3 DLO6 replacement option module slot covers DLO6 top covers LCD slot cover and lower access panel cover D0 ACC 4 DO discrete I O option module replacement terminal blocks includes 13 position and 10 position DO 06ADPTR DLO6 15 pin high density D sub vertical adapter for DLO6 Port 2 serial communications port D2 FUSE 1 DLO6 replacement terminal blocks terminal block covers terminal block labels and short bar DO ACC 2 DLO5 or DLO6 FO 04TRS replacement fuse 2 32 PLC Produds Discrete option module terminal blocks DO ACC 4 DLO5 option module slot covers 1 0 terminal block and 1 0 ter minal block cover DO ACC 1 oe 4 827 42 22 4 8 8292929484483 DLO6 replacement option module slot covers DLO6 top covers LCD slot cover and lower access panel cover DO ACC 3 LZ DLO6 15 pin high density D sub port adapter DO OGADPTR 1 800 633 0405 Part Numbering
17. ata types must be of the same format e g BCD ASCII etc Swap Bytes SWAPB Swaps V memory bytes on ASCII data that was written directly to V memory trom an external HMI or similar master device via a communi cations protocol The AIN and AEX instruc tions have a built in byte swap feature The FO CP128 option module is also available for more extensive ASCII communications Modbus RTU instructions for DLO6 The DLO6 CPU DCM port 2 supports Modbus Read Write instructions that simplify setup The MRX and MWxX instruc tions allow you to use native Modbus addressing eliminating the need for octal to decimal conversions Function Codes 05 and 06 and the ability to read Slave Exception Codes have been added These flexible instructions allow the user to select the following parameters within one instruction window 584 984 or 484 Modbus data type e Slave node 0 247 Function code Starting master slave memory address e Number of bits Exception code starting address RX WX instructions previously avail Fai o WEBS a able pr n pipaa P p nl 3 Ifthe DLO 6 is used as a network master oe Peme r Ss BotNunbe Kr the Network Read instruction RX can ee fer ee ace a one TE Pepi bile Fepgreters Erat Slave Blom dutkehots 001 O be used to read embedded ASCII data Fujin EF Nesii i from a network slave device Again the Tue ara Hamar Aade Ho ASCII string would be transmitted APERE Start
18. clearance for 6 screw TF 0 39 10mm INPUT XO X1 X2 X3 X4 X5 X6 X7 3 94 100mm OUTPUT Yo Y1 Y2 Y3 Y4 Y5 ODDONE Peewee Piped 05 40 V AN X0 X7 Input 30VA 50 0 Y5 Output 60 Hz ae E E EEEE TE INPUT XO X1 X2 X3 X4 X5 XE X7 OUTPUT yo Y1 Y2 Y3 Y4 Y5 i COOVOOO 0 Ceeerere ined 05 240V XO X7 Input A 10 Hz Dii G 1 5 c3 G x7 Yo va ya casee KoA a A 0 39 10mm 8 31 OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 100 240V 50 60Hz 40VA YOVOVDOOVDADODDADOAE 0 06DR 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 XPVOVDADAODOA INPUT 12 24V 3 15mA iret 06 Koyo EISISISISIEIEIZIEIEIEIEIS ISVENEMEN ENE IENE elel PORT2 i o www automationdirect com dlO5and06 RUN S 0 20 5mm O PWR O RUN O CPU O 1x1 O RX1 O TX2 O RX2 TERM LOT TOP 0 20 5mm 5 00 127mm Mounting orientation 2 56 65mm 2 68 68mm DIN Rail 2 68 68mm DIN Rail i 0 43 mounting tab a 11mm PLC Products 2 23 PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls P
19. cols PLC Products Optional Ethernet communication modules Need to connect to a high speed HMI or computer system We offer 10Base T and modules with our Ethernet hub switch E SWO5U or with most off the shelf Ethernet hubs or switches The ECOM option modules plug into any DLOS or DLO6 PLC The HO ECOM100 supports the industry standard Modbus TCP 100Base T Ethernet communications modules You can use the HO ECOM and Pretecol HO ECOM100 Ethernet communication Point to point 12 crossover cable DO CBL RS 232C ee ta tie ta ta tie e RS 232C maximum distance 50ft 15m RS 232C e ee ay te Sie 1 800 633 0405 Ports Status Indicators and Modes Port 1 Port 1 is a 6 pin fixed configuration port and has the same pin assignments on the DLOS and the DLO6 Please refer to the table and diagrams on this page This port can be used to connect to an HPP DirectSOFT an oper ator interface or other external device Features include 9600 baud 8 data bits e Odd parity e 1 start bit 1 stop bit e Station address of 1 Asynchronous half duplex DTE Protocols supported as slave e K sequence DirectNET Modbus RTU DLO5 amp DLOG Port 1 Pin Descriptions Power connection GND Power connection Receive data RS 232C Transmit data RS 232C Power connection Power connection GND
20. ersion ASCII in out print LCD instruction Real time clock calendar Internal diagnostics Password security System and user error log Communications One RS 232C One multi function RS232C RS422 RS485 NOTE RS485 is for MODBUS RTU only Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII in out Baud rate POW Vacca soar Sodas bee Sew bee 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option module Option module specifica tions are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on units with DC outputs Yes 7kKHz Yes 10kHz 1 800 633 0405 Features at a Glance DirectSOFT software The DLO5 and DLO6 PLCs use the same familiar DirectSOFT programming soft ware that our larger PLCs use A FREE version of DirectSOFT gives you all the great features of the full version but with a 100 word PLC program download limita tion For programs larger than 100 words the full package is required The FREE Input status indicators Communication ports Mode switch Y Mountin
21. g tab Output status indicators OU TPUT XO X1 X2 X3 X4 X5 X6 X7 YO Y1 Y2 Y3 Y4 Y5 PC DS100 software may be sufficient to GIVI GOV oo program the DLOS5 and DLO6 If you are Direct 05 programming with a full package version LOGIC ao ania prior to v5 0 you will need v2 4 or later ion status for the DLO5 PLCs and v4 0 or later for the ee ee eee indicators DLO6 We always recommend the latest AG i a E EAN version for the most robust features See e ee Semtin the Software section in this catalog for a ooo block complete description of DirectSOFT including features part numbers of programming packages and upgrades External power inputs Discrete input terminals Discrete output terminals Option module slot Hardware features diagrams External power inputs Discrete output terminals Removable Option module slots terminal he wate block cic x ov f yo v2 ct Ys y7_Jyio v12 c3 Y15 Y17 Mode status gt ig 0A 6 27V 2 indicators YOPPVPOHOOVDVODOOVODOO 0 12 14 15 16 7 20 1 gt PYODDODVODDO000O i INPUT 12 24V Communicat ion status indicators Direc 06 Koyo TERM asilia dekkkkkkkkkbkkke z PORT2 RUN STOP MIEN CNENE IENENEN NEI Discrete input terminals Removable Communication ports Mounting tab N terminal block www automationdirect com dlO5and06 PLC Products 2 21 Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL4
22. heme may help you quickly identity key product characteristics just by examining the part number This may also help you to find the products you need in the price list or in the PLC technical sections of this desk reference CPUs Specialty CPUs DL205 Product Family DL305 DL405 D2 H2 D3 F3 D4 Specific CPU within family DL405 only power is connected CPU not base Bases Product family 230 240 250 1 260 330 340 350 OMUX 1 2 430 440 450 AC CPUs 440DC 1 440DC 2 DC CPUs 450DC 1 450DC 2 DC CPUs WPLCx xx for 205 bases only D2 D3 D4 a oe AAE Refer to the PLC sections in this catalog for information on and technical specifications for all avail able PLCs modules and Number of slots B Type of base blank AC bases DC x Denotes differentiation of features Discrete I O Modules Product family 1 ernaar NR 305 Only Class1 Div2 DO FO D2 F2 Number of points 04 08 10 12 16 32 64 Current sinking Current sourcing Current sinking sourcing High current lsolation Fast 1 0 blank standard TNT wnrwPeDmMoY OH Z Denotes a differentiation between similar modules Product family Analog I O Modules Blank 1 2 3 4 FO F2 Number of channels 02 04 08 16 Input analog to digital Output digital to analog Thermocouple A
23. his page show how a message is developed A permissive contact turns on the instruc tion block which sends the message to the display Messages can also be retrieved from V memory and sent to the display Select KI or K2 to indicate which line you want to write to and select From V memory as the source of the string Up to 16 characters of ASCII text can be displayed per line In the example K16 indicates that 16 bytes 8 words ot ASCII text is retrieved for display Pataik LOD LED message From V memoy Stating Vimemory address V300 Humbet of characters Message from PLC memory PLC Products 2 31 ee Automation Direct PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Accessories DLO5 DLO6 and Option Module Accessories Part Number Description DO MC BAT Replacement battery for the DO 01MC memory option modules DLO5 only 7 D2 BAT 1 Replacement RAM retentive memory backup battery for the DLO6 F0 IOCON DLO5 or DLO6 analog option module replacement terminal blocks qu
24. int to point communications using the optional DO CBL cable If you need to create a multi drop network or require longer distances between devices you can use the FA ISOCON at each DLOS to convert the RS 232 signal to RS 422 or RS 485 The DLO6 family of PLCs offers even greater communications flexibility Port 1 is a fixed baud rate port identical to port on the DLOS PLCs but port 2 is a multi function port that can be used as RS 232 RS 422 or RS 485 Modbus ASCIl only without using external converters This allows you to create multi drop networks with minimal installation headaches The DLO6 PLCs have next generation simplified instructions for handling both Modbus RTU and ASCII communications The ASCII instruction set makes it prac tical to connect an ASCII input or output device to the DLO6 See page 2 28 for more information Protocols supported Each port is capable of communicating using K sequence DirectNET and Modbus RTU protocols Port 1 can only be a slave for each of the protocols Port 2 can serve as a K sequence slave or a network master or slave for either DirectNET or Modbus RTU protocols Serial Bus Protocols We also offer option modules that allow you to connect a DLOS or DLO6 PLC to a variety of network as a slave device Our DO DEVNETS DeviceNet and HO PSCM PROFIBUS option modules plug into any DLOS or DLO6 PLC The DO DCM Data Communications module supports DirectNET and Modbus RTU proto
25. losure section to find an enclosure that fits your application Environmental Specifications for DLO5 and DLO6 4 F 158 F Storage Temperature 20 C to 70 C Ambient Operating 32 F 131 F Temperature 0 to 55 C AES 5 to 95 relative Ambient Humidity humidity non condensing eee MIL STD 810C Vibration Resistance Method 544 2 Shock Resistance ae P e Note There is a minimum clearance requirement of 1 5 l 38mm between the panel door or any devices mounted D Noise Immunity NEMA ICS3 304 in the panel door and the nearest DLO6 component Atmosphere No corrosive gases 2 22 PLC Products 1 800 633 0405 Product Dimensions and Installation Unit dimensions and mounting orientation DLOS and DLO6 PLCs must be mounted properly to ensure ample airflow for cooling purposes It is important to follow the unit orientation requirements and to verity that the PLC s dimensions are compatible with your application Notice particularly the grounding requirements and the recommended cabinet clear ances Ee M Airflow 2 holes 0 150 dia
26. n Receive data RS 232C Transmit data RS 232C Ready to send Power connection GND DLO6 Port 2 Pin Descriptions Power connection Transmit data RS 232C Receive data RS 232C Ready to send RS232C Clear to send RS232C Receive data RS 422 485 Power connection GND Power connection GND Transmit data RS 422 485 Transmit data RS 422 485 BS FMON GD SG RR GW MH RS 422 485 Ready to send RS 422 485 Receive data RS 422 485 Clear to send RS 422 485 Clear to send RS 422 485 Ready to send www automationdirect com d O05and06 DLO5 and DLO6 status indicators Status Indicators Indicator Status Meaning PWR ON Power good OFF Power failure RUN ON CPU is in Run Mode OFF CPU is in Stop or Program Mode CPU ON CPU self diagnostics error CPU self diagnostics good Data is being transmitted by the CPU Port 1 No data is being transmitted by the CPU Port 1 Data is being received by the CPU Port 1 No data is being received by the CPU Port 1 Data is being transmitted by the CPU Port 2 No data is being transmitted by the CPU Port 2 Data is being received by the CPU Port 2 No data is being received by the CPU Port 2 DLO5 and DLO6 mode Switches Switch Position RUN Run
27. n a supported protocol via CPU DCM Port Receiving ASCII strings 1 ASCII IN AIN This instruction config ures CPU DCM Port 2 for raw ASCII input strings with parameters such as fixed and variable length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weigh scales etc to write raw ASCII input strings into CPU DCM Port 2 based on the AIN instruction s parameters p baagi Trp RETH Pyt E Derd Lgi Gru fi a tate Large ti B Bl bor null Teepen Code Leegihi panete E Tome an Deir wan J a af 5 i Dhia Dere r Ea u Euo i hpi Cita Dnran f Sturt l dala Bi ems ae nt Loree Cepertins fl mca eect cna live Bire Fpa Era Temni licr ae 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device The ASCII string is transmitted through CPU DCM Port 2 using any supported communications protocol This method uses the familiar Writing ASCII strings 1 Print from V memory PRINTY Use this instruction to write raw ASCII strings out of CPU DCM aia port 2 to a Orel display A po Deti fi panel serial aida z printer etc femia ci Bpis The instruc bgpand era amn liy tion features 5 Chantel 2 z Cha the starting V Oprati Code TE biin memory address ini he 67 string length ce nie g gin Aiba byte swap ping options etc When the instruc tion s permissive bit is e
28. nabled the string is written to CPU DCM Port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC e g alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre detined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of CPU DCM Port 2 American European and Asian Time Dates tamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissive bit is enabled the string is written to CPU DCM Port 2 The VPRINT PRINTV instruction combination is more powertul and flexible than the PRINT instruction 4 If the DLO6 PLC is a network master the Network Write WX can be used to write embedded ASCII data to an HMI or slave device directly trom V memory This is done via a supported communi cations protocol using CPU DCM Port 2 More ASCII instructions ASCII Find AFIND Finds where a specific portion of the ASCII string is located in continuous V memory addresses ASCII Extract AEX Extracts a specitic portion usually some data value from the ASCII find location or other known ASCII data location Compare V memory CMPY This instruc tion is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared d
29. oftware C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index
30. or the first menu selec tion if you haven t previously accessed a menu Each time you press the Menu key or if you simply hold the menu key down the display will step through all menu choices There are seven built in menus Use the Menu key to locate the menu you need and press the Enter key to view or change values From the default screen or a message screen press and hold the Menu key The display will scroll through the following choices M1 PLC information M2 System configuration M3 Monitor M4 Calendar R W M5 Password operation M6 Error history read M7 LCD test and set Make a menu selection by pressing the Enter key Change data values using the direction arrow keys Ladder instruction The LCD instruction in DirectSOFT gives the PLC programmer a convenient way to detine screen messages A literal string can be programmed using the LCD instruction Embedding variables allows you to customize the messages for an application that involves changing values The following example shows an embedded date and time on an alarm message Message with embedded date and time Message programming examples LED Line Number LED message Herj INFEED SPEE Simple text message Message with embedded data ESC MENU ENT www automationdirect com dlO5and06 The top line 16 characters is desig nated K1 and the second line is K2 The sample instructions on t
31. ount of power supplied by the base unit Be sure to subtract 5 VDC and 24 VDC amounts Power required by option modules Next subtract the amount of power required by the option modules you are planning to use Again remember to subtract both 5 VDC and 24 VDC If your power budget analysis shows surplus power available you should have a workable contiguration DLO6 Power Supplied by Base Units Part Number 5 VDC mA 24 VDC mA DO 06xx 1500mA 300mA 2000mA 200mA DO0 06xx D 1500mA none DLO6 Base Unit Power Required Part Number 5 VDC mA 24 VDC mA DO 06AA 800mA none D0 06AR 900mA none DLO5 06 Power Consumed by Option Modules Part Number 5 VDC mA D0 07CDR 130mA D0 08CDD1 100mA D0 08TR 280mA DO 10ND3 35mA DO 10ND3F 35mA DO 10TD1 150mA D0 10TD2 150mA DO0 16ND3 35mA DO 16TD1 200mA D0 06DA 800mA none D0 06DD1 600mA 280mA D0 06DD2 600mA none D0 06DR 950mA none DO0 06DD1 D 600mA none D0 06DD2 D 600mA none D0 06DR D 950mA none Only if auxiliary 24VDC power is connected to V terminal DLOG Power Consumed by Other Devices Part Number 5 VDC mA 24 VDC mA D0 16TD2 200mA F0 04TRS 250mA F0 08NA 1 5mA FO0 04AD 1 5O0mA F0 04AD 2 75mA
32. roximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Choosing the I O Type The DLO5 and DLO6 product families offer a number of different I O configurations Choose the configuration that is right for your application Also keep in mind that both the DLO5 and the DLO6 PLCs offer the ability to add I O with the use of option modules Fixed discrete I O All DLO5 micro PLCs have eight built in inputs and six built in outputs on the base unit The DLO6 micro PLCs have 20 built in inputs and 16 built in outputs on the base unit We offer the most common I O types for your convenience including AC inputs and outputs DC sinking and sourcing inputs and outputs and relay outputs Refer to the tables to the right to see the I O combinations available and their voltage ranges Option module slots The DLO5 has one option module slot and the DLO6 has four option module slots Check out the discrete and analog I O you can add by purchasing inexpensive option modules Specialty modules are also available and are discussed later in this section Automatically assigned addresses The DLO5 uses automatic addressing so for the vast majority of applications there is no setup required We use octal addressing for our products which means there are no 8s or
33. tor interface networking etc One of the DLO6 ports is Optional LCD display a multi function port capable of RS 232 RS 422 or RS 485 communications P Communication ports Power options The DLO5 and DLO6 families have AC and DC power options They are also offered with a variety of I O options You can General Specifications AC Powered DC Powered explore the Quick Selection Guide on the Power 110 220VAC 10 15 50 60Hz 12 24VDC lication en Maximum Power 30VA DLO5 40VA DLO6 20W i 13A 1ms 240VAC 10A lt 1 High speed inputs and ee Inrush Current 7 ua E lt 1ms outputs Storage Temperature 49F to 20 C to 70 C a Ambient Operating Temperature 32 F to 131 F 0 C to 55 C E U A S Ambient Humidity 5 95 relative humidity non condensing DLO5 or four input points DLO6 Units Vibration Resistance MIL STD 810C Method 514 2 with DC outputs can use the first two Shock Resistance MIL STD 810C Method 516 2 outputs as a single bi directional pulse Noise Immunity NEMA ICS3 304 i igh output An overview of the high speed I O Aimasphere TE features appear later in this section 2 18 PLC Products 1 800 633 0405 Quick Selection Guide 110 220 10 15 VAC Power Options DLOS DLO6 DO O5AA DO O6AA 8ACinputs 20 ACinputs 6 AC outputs 0 5A point 16 AC outputs 0 5A point DO O05AD DO O6AR 8 AC inputs ZO AC inputs 6 DC outputs sinking 1 0A
34. tures interest you take a look at the detailed high speed O descriptions found later in this section 1 800 633 0405 Choosing the I O Type T DL105 DLOG Base Unit 1 0 Table Analog O PLC Inputs Outputs By using option modules you can add DL205 A PLC Part Number O Type Sink or Voltage 1 0 Type Sink or Voltage Current analog inputs or outputs to your DLOS ommons source Ranges Commons Source Ratings or DLO6 PLC The table below shows 49 i 17 240VAC 0 5A the input and output types at a glance PLC DO 06AA ACh nes A A me 50 60 Hz Detailed specitications are provided 2 6 27VDC 2A later in this section DL405 DO 06AR AC 5 N A 90 120VAC Relay 4 NA RANA in this secti a Sink or 17 240VAC 0 5A H D0 06DA DC 5 coure 12 24AVDC AC 4 NA soyeotiz Analog 1 0 Option Modules Field 1 0 Sinkor 49 _ 6 27VDC 0 5A Y0 Y1 Inputs Outputs Price D0 06DD1 DCA Source 12 24VDC DC 4 Sink 6 27VDC 1 0A Y2 Y17 en Sink or 12 24VDC 0 5A Y0 Y1 areata No Input Type No OWtput ainen D0 06DD2 DC 5 source 1224VDC DC 4 Source 43 9 4VDC 10A Y2 Y17 Type Sink or 6 27VDC 2A ae PHE DO 06DR DC SINK OF 12 24VDC Relay 4 WA aa F0 04AD 1 POMA c N A i Sink or 49 _ _ 6 27VDC 0 5A YO Y1 CENT D0 06DD1 D DC 5 source 1224VDC DC 4 Sink 16 27VDC 1 0A Y2 Y17 F0 04A
35. ty System and user error log Communications Built in ports Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII out Baud rate Port ly couuvewsvuseceeniwensue 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option modules Option module specifica tions are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on units with DC outputs DLO6 CPU Specifications System capacity Total memory available words Ladder memory words V memory words User V memory Non volatile user V memory Built in battery backup D2 BAT 1 Total 0 Performance Contact execution Boolean 000 0 6us Typical scan 1K Boolean 2 Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Number of Instructions Types of Instructions Control relays Counters Immediate 1 0 Subroutines For next loops Table functions Timed interrupt Integer math Trigonometric functions Floating point math Drum sequencers Bit of word Number type conv
36. urce inputs All built in DC inputs on the DLO5 and DLO6 micro PLCs can be wired in a sinking or sourcing configura tion However all inputs on a single common must use the same configuration In some cases the DC inputs on option modules are fixed as sinking or sourcing Reter to the table on the next page Sinking outputs All built in DC outputs on the DLOS are sinking The DLO6 family offers two PLCs with sinking DC outputs and two with sourcing outputs Sourcing outputs The DLO6 PLC family includes the DO O6DD2 D with sourcing outputs If a sourcing output is required you might also consider using the DO xxTD2 option module with sourcing outputs which can also be installed in a DLOS or DLOG PLC Sink OF 42 24VDC DCA 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 High speed inputs and pulse outputs DLO5s and DLO6s with DC inputs offer high speed input features and DC output units offer pulse output features The first three DC inputs on the DLOS PLCs are set up by default as filtered inputs with a 10 ms filter Likewise the first four DC inputs on the DLO6 PLCs are set to the same default value By entering a setup code in a special V memory location you can choose other features In some modes of operation you have a choice as to how you use each point For example if you use XO as an up counter you can use X2 as a reset input for the counter or as a filtered discrete input If these fea
37. use and high speed inputs cannot be used if high speed outputs are in use Analog inputs and outputs can be accommodat ed with option modules which are available for both the DLO5 and DLO6 These outputs must be derated to 0 6A for EN61131 2 compliance a Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index Features at a Glance The DLO5 and DLO6 micro PLCs are complete self contained systems The CPU power supply and I O are all included inside the same housing Option modules are available to expand the capability of each PLC family for more demanding appli cations The standard features of these PLCs are extraordinary and compare favorably with larger and more expensive PLCs The specification tables to the right are meant for quick reference only Detailed specitications and wiring information for each model of the DLO5 and DLO6 PLCs begin on page 2 33 Program capacity Most boolean ladder instructions require a single word of program memory Other instructions such as timers counters etc require two or more words
38. ypes and voltage input ranges supported fest A A Relays Timers DO 16TD2 N A N A N A DC 16 2 Source 12 24VDC 0 1A Power budgeting FO 04TRS N A N A N A Relay 4 4 N A NET No power budgeting is necessary for ne i 80 132VAC the DLOS The built in power supply is aE ALAI N A 90 150vDC ka ki nA sufficient for powering the base unit Wiring FO O8SIM 8 pt Input simulator any of the option modules the hand held programmer and even a Power Communications and Specialty Option Modules DV1000 operator interface Part Number Description i Power budgeting is necessary for the Circuit nati DLO6 With four option module slots ee H0 ECOM Ethernet Communications Module 10 Mbit p l aa H0 ECOM100 Ethernet Communications Module 10 100 Mbit and an optional LCD display IT Is Enclosures DO DEVNETS DeviceNET Slave Module necessary to verity that sufficient power H0 CTRIO High Speed Counter 1 0 Module is available for all optional devices Appendix Profibus Slave Communications Module Power budgeting is described in detail Serial Communications Module on page 2 29 and in the DLO6 User Part Index FO CP128 ASCII CoProcessor Module Manual www automationdirect com d O0Sand06 2 26 Networking the DLO5 and DLO6 All DLO5 and DLO6 PLCs have built in networking capability The DLO5 family offers two 6 pin RS 232 ports You can use these ports for programming networking or connecting an operator interface device The RS 232 ports support po

DirectLogic DL05 and DL06 PLCs

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