Contents Rod series Micropulse Transducer
Contents
1. gt Preferred P interface models nominal strokes mm Connection type L ma BIL5 P1 M____ B S 32 0025 0050 0075 0100 0125 S 32 Connectors marked in blue are available 0150 0175 0200 0225 0250 KAO2 PU cable2m i from stock 0275 0300 0325 0350 0375 KAO5 PU cable 5 m CPU i dt s Benefits 0400 0425 0450 0475 0500 KA10 PU cable 10 m i controller i 0550 0600 0650 0700 0750 KA15 PU cable 15 m l i P pulse output 0800 0850 0900 0950 1000 AREE High resolution gt Included 1100 1200 1300 1400 1500 the 2 jum actual resolution of Transducer 1600 1700 1800 1900 2000 Oe uns RM the BTL transducer is fully Jamnut 2250 2500 2750 3000 3250 supported by the 5 um User s manual 3500 3750 3850 or in ASIC INFO 49 0 71 58 1 73 2 66 B 6 BALLUFF resolution of the chip at low clock frequency 2 or 20 MHz Position data from 4 magnets can be processed simultaneously 4 8 bit processor interface Please order separately Magnets page B 12 Connectors page B 16 5 mm increments on request BALLUFF B 7 dii B 8 Micropulse Transducer SSD Interface Synchronous serial data transmission for controls made by Siemens Schleicher B amp R Mitsubishi Schiele Parker Esitron Philips Fanuc etc as well as for Balluff BDD AM10 1 SSD display controller with two relay outputs Clock frequency depends on cable length Cable length Clock frequ lt 25m lt 1000 kHz lt 50m2. New working range Micropulse BTL5 A C E G B features 100 96 adjustment of analog signal 2calibration modes Teach in and Adjust for null and endpoint Electronics head can be replaced if damaged Short housing Emorsignal Ordering code Output voltage Output current Load current max ripple Load resistance System resolution Hysteresis Repeatability Intemal sampling frequency max non linearity Temperature coefficient Voltage output Current output Traverse velocity of magnet Operating voltage Current draw Polarity reversal protected Overvoltage protection Dielectric constant Operating temperature Storage temperature Pin assignments Pin Color Output signals 1 YE 2 GY 3 PK 5 GN Supply voltage 6 BU 7 BN 8 WH Connect shield to housing gt Included Transducer Jamnut Calibration device 112774 User s manual Output signals above or below the preset values can be interpreted and reported with an error signal Please order separately Magnets page B 12 Connectors page B 16 Example no magnet in measuring range or start program mode UA IV lA mA 10V 4mA OV OmA Micropulse Transducer BTL5 Rod BTL5 Rod analog analog E C analog analog p Please enter code for output Ordering example signal nominal stroke and connection type in ordering code Preferred models interface A11 and E10 BTL5 A11 M____ B S 32 BTL5 E10 M____ B S
3. lt 500 kHz 100 m 400 kHz 200m 200 kHz 400 m 100 kHz 1 BALLUFF SSD interface Rod series Reliable signal transmission even over cable lengths of up to 400 m between control and BTL transducer is assured by especially noise immune RS485 422 differential line drivers and receivers Any noise signals are effectively suppressed Processor Transducer or BTL5 S1 controller BTL5 S1 with processor controller wiring example Series Output signal Transducer interface User interface CE Ordering code Repeatability System resolution depending on version LSB Hysteresis Intemal sampling rate max non linearity Temperature coefficient of the overall system Shock loading Vibration Traverse velocity of magnet Operating voltage Current draw Operating temperature Storage temperature Pin assignments Pin Color Control and data 1 YE signals 2 GY 3 PK 5 GN Supply voltage 6 BU extemal 7 BN 8 WH P Please enter code for coding system resolution nominal stroke and connection type when ordering Ordering example BTL5 S1 M Coding O Binary increasing 24 bits 1 Gray increasing 24 bits 6 Binary increasing 25 bits 7 Gray increasing 25 bits Included Transducer Jamnut User s manual Please order separately Magnets page B 12 Floats page B 13 Connectors page B 16 System resolution USWN 5 um 10 um 20 um 40 um Micropuls
4. surface using the supplied O ring 15 4 x 2 1 with the M18 x 1 5 thread Non magnetizable spacer 2 4 40 4 Micropulse Transducer Installation notes Rod series General data Analog interface Digital pulse interface SSD interface CANopen interface Magnets and floats Installation notes Servicing a vertical installation d19 8 0 1 R 0 1 0 1 Connectors O ring groove 15 4 x 2 1 min 55 Threaded port tolSO 6149 BALLUFF B 15 Micropulse Transducer Connectors Connectors BKS S 32M for series BTL5 Version straight Ordering code BKS S 32M _ Crimp contacts Solder connection max 0 75 mme Housing material CuZn nickel plated Contact CuSn Contact surface 0 8 um Au Cable strain relief PG 9 min cable diameter 6 8 mm Cable Lif2Y FC 11Y O No of conductors x cross section 7 x0 25 Mm Enclosure rating per IEC 529 IP 67 when connected Please indicate cable length in ordering code Code 00 for unassembled use shielded cable Code 05 10 15 20 25 30 m for finished assembled cable Connectors for Micropulse with CANopen Interface Ordering code BKS S 92M 00 Screw terminal max 0 75 mn Housing material CuZn nickel plated Contact CuSn Contact surface 0 8 um Au Cable strain relief PG 9 min cable diameter 6 8 mm Enclosure rating per IEC 529 IP 67 when connected BKS S 92 BKS S 93 compatible shielded plastic connectors with molded cable
5. 10 V 10 10V GND GND GND GND 24 V DC 24 V DC 24 V DC 24 V DC GND GND GND GND Connection type 32 Connector KAO2 PU cable 2 m KAO5 PU cable 5 m KA10 PU cable 10 m KA15 PU cable 15 m BALLUFF B 5 Micropulse Digital pulse interface Micropulse Digital pulse interface Transducer Rod series Transducer Rod series Series Nm MW N lt KWw R M MM gt lt I MP_MROQLQ Z a m gt gt gt gt MM Transducer interface User interface EE P Interface M Interface Compatible with BTA processors and various OEM controls e g Siemens Schleicher B amp R Mitsubishi Schiele Parker Esitron Philips Fanuc and others Reliable signal transmission even over cable lengths up to 500 m between BTA The I and M interfaces are contro specific interface variations l interface Used for parallel operation of multiple transducers for example up to 4 trans ducers can be operated by CE and BTL is assured by the a single BTA M PMT card Mu p TER E especially noise immune see page A 2 in Profile lt gt Analog RS485 differential drivers brochure START STOP START STOP interface and receivers Noise signals Digital are effectively suppressed pulse Ordering code BTL5 P1 M B BTL5 M1 M B BTL5 I1 M B interface SSD System resolution processing dependent interface i Repeatability lt
6. 32 marked in blue are available from stock BTL5 El M____ B UA IV 10V Standard Output signal nominal strokes mm l increasing 0025 0050 0075 0100 0125 and decreasing 0150 0175 0200 0225 0250 for A and G 0275 0300 0325 0350 0375 O increasing 0400 0425 0450 0475 0500 7 decreasing 0550 0600 0650 0700 0750 for C and E 0800 0850 0900 0950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2250 2500 2750 3000 3250 3500 3750 3850 or in 5 mm increments on request Analog interface Rod series General NN S i interface EU a Re M e 1 1_ RE i i EHE NR LL i NIME IST 10V data Analog interface Digital pulse BTL5 G11 M interface SSD 10 10 V and 10 10V Nterface CANopen max 5 MA lt 5 mV pon lt 500 Ohm 500 Ohm floats lt 0 33 mV 0 66 LA 0 66 LA notes lt 5 um Connectors 10 um hysteresis resolution fstanparo 2 KHZ 100 um to 500 mm nominal stroke 0 02 96 500 3850 mm nominal stroke 150 uV C 5 ppny C xP xU L x AT 0 6 uA C 10 ppny C xP xV L x AT any 24 V DC 20 96 150 mA yes Transzorb protection diodes 500 V ground to housing 40 485 C 40 100 C BTL5 A11 BTL5 E10 BTL5 E17 BTL5 C10 BTL5 C17 BTL5 G11 4 20 mA 20 4 mA 0 20 mA 20 0 mA O V output O V output O V output O V output 10 0 V 10 10 V 0
7. 6 um hysteresis resolution CANGEN i i Resolution lt 2 um ES Hysteresis lt 4 um cuc i T Internal sampling rate fstanparo 1 KHz lt 1400 mm SAI I max non linearity 100 pm to 500 mm nominal stroke notes i l 0 02 500 3850 mm nominal stroke TAE 45V Temperature coefficient of the overall system 6 um 45 ppm x Ly C WE J i Traverse velocity of magnet any START STOP l Operating voltage 24 V DC 20 96 i 4 Current draw lt 100 mA Operating temperature 40 85 C Storage temperature 40 100 C Block diagram for P Interface Pin assignments Pin Color BTL5 P1 M BTL5 M1 M BTL5 I1 M Input output signals Input 1 YE INIT INIT INIT i Output 2 GY START STOP START STOP START STOP Highly precise digitizing mt 3 PK EON EO INIT ofthe P interface signal Output 5 GN START STOP START STOP START STOP Supply voltage 6 BU GND GND GND Companies developing their 7 BN 424V DC 24V DC 424V DC own Contra and processing B WH END GND GND electronics car create a Shield connected to housing highly accurate P interface cost effectively and witha 1 minimum of effort using the 4 Wine Hn Lc jig LEES TE l Pb Please enter code for nominal Ordering example loped as a high resolution i il stroke and connection type in BTL5 P1 M B configurable ASIC for the Micropulse transducer ordering code Micropulse P interface with 1 to 4 magnets Standard
8. 0075 1 800 kBaud 0125 0150 0175 2 500 kBaud 0225 0250 0275 3 250 kBaud 0325 0350 0375 4 125 kBaud 0425 0450 0475 5 100 kBaud 0550 0600 0650 6 50 kBaud 0750 0800 0850 7 20 kBaud 0950 1000 1100 8 10 kBaud 1300 1400 1500 1700 1800 1900 2250 2500 2750 3250 3500 3750 3850 or in 5 mm increments on request BALLUFF B 11 Micropulse Magnets Transducer Rod series Name Magnet for series BTL5 Rod e 2 a Ordering code aluminum BTL P 1013 4R Material aluminum Weight ca 12g Traverse velocity of magnet any Operating temperature storage temperature 40 100 C Ordering code PA 60 fiberglass reinforced Material Weight Traverse velocity of Magnet Operating temperature storage temperature BTL P 1013 4R PA PA 60 fiberglass reinforced ca 10g any 40 100 C B 12 BALLUFF PLOO17 Magnet BTL5 Rod 232 18 To sii 9 o o o 22 5 Y 0 i BTL P 1013 4S aluminum ca 12g any 40 100 C PL0018 Magnet BTL5 Rod BTL P 1012 4R aluminum ca 12g any 40 100 C BTL P 1012 4R PA PA 60 fiberglass reinforced ca 9g any 40 100 C Name Float for series BTL5 Rod 32 911 7 PLOO15 Ordering code BTL2 S 3212 4Z Material 1 4571 stainless Weight ca 20g Traverse velocity of magnet any Operating storage temp 40 120 C Submersion depth in water 35mm Pressure rating 24
9. Micropulse Contents Transducer Rod series B 2 General data B 4 Analog interface B 6 Digital pulse interface B 8 SSD interface B 10 CANopen interface B 12 Magnets and floats B 14 Installation notes B 16 Connectors General data Analog interface Digital pulse interface SSD interface CANopen interface Magnets and floats Installation notes Connectors i n T L Li T Li m a d T n n fe breil BALLUFF B 1 Micropulse General data Micropulse General data Transducer Rod series Transducer Rod series Series BTL5 Rod style Pressure rated to 600 bar high repeatability non contact rugged Damping zone B A 30 Nominal stroke Measuring area duo iun The BTL Micropulse trans n ducer is the rugged position feedback system for use under extreme ambient conditions measuring PEE between 25 and 3850 mm cai HEN Thread EM 3 M4 x 6 deep The actual waveguide is ia protected inside a high Ere i y TEES EUER o pressure resistant stainless E l PE aeos AES u B e jm steel tube The system S a c a interface is ideal for use in hydraulic z CANGEnH 155 5 3L Digital cylinders for position pulse feedback or as a level interface monitor with aggressive Damping zone SSD media in the food and 29 A 30 Nominal stroke measuring area Vui ro interface chemical industries Noa interface Magnets and floats Thread Installation M4 x 6
10. available on request BKS S 32M BKS S 33M _ Pin assignments Pin Color Pin assignments Pin 1 YE 1 JEN z GY iy 3 8 So Ay 2 3 PK A 3 6 1 4 5 GN 2 3 4 6 BU 5 View of female 7 BN View of female solder side 8 WH screw side B 16 BALLUFF BKS S 32M C BTL5 straight PLOOO8a BKS S 32M C 00 max 0 5 Mm CuZn nickel plated CuSn 0 8 um Au PG 9 6 8 mm IP 65 when connected BKS S 92M 00 BKS S 93M 00 Signal CAN_GND 424V GND 0 V CAN HIGH CAN LOW PLOOO9 BKS S 33M BTL5 right angle BKS S 33M max 0 75 Mm ZnAlCul nickel plated CuSn 0 8 uum Au PG 9 6 8 mm Lif2Y FC 11Y O 7 x0 25 mm IP 67 when connected BKS S 93M 00 max 0 75 Mm CuZn nickel plated CuSn 0 8 um Au PG 9 6 8 mm IP 67 when connected
11. bar PLOO14 Micropulse Transducer Float BTL5 Rod PLOO13 BTL2 S 4414 AZ 1 4571 stainless Ca 35g any 40 120 C 31 mm 20 bar 80 0 5 Floats Rod series Floats BTL5 Rod D62 General data 41 Analog interface Digital pulse interface SSD BTL2 S 6216 8P 1 4571 stainless ca 66g GANESH interface any Magnets 40 120 C aln 41 mm floats 15 bar Installation notes Connectors BALLUFF B 13 Installation notes Rod series Micropulse Transducer Application Hydraulic cylinder with closed loop control Installation in hydraulic cylinders B 14 BALLUFF Hassle free service Cylinder mounted trans ducers are often located in difficult to access spots If a transducer is damaged or fails replacing the complete transducer with head and waveguide is often a difficult and expensive proposition Servicing a horizontal installation Installation The BTL Micropulse transducer is provided with an M18 x 1 5 mounting thread We recommend mounting into non magne tizable materials Should a problem occur in the electronics of the Micropulse transducer the electronics head can be easily and quickly exchanged for a new one The fluid circuit also remains intact with no draining necessary If magnetizable materials are used the installation must be carried out as shown in the drawing below Sealing is atthe flange mounting
12. crements on request Pb Included Please order separately Transducer see starting B 4 for interface options Magnets page B 12 Jamnut M18x1 5 Floats page B 13 User s manual Connectors page B 16 BALLUFF B 3 B 2 BALLUFF Micropulse Transducer 100 Null and endpoint calibration Null and endpoint of the analog signal can be button set to the desired position Depending on the application teach in or adjust mode is used selectable by pressing a button combination Button inactive i 9 0 0 0 Button active 1 2 1 2 Cal mode selection Teach in You wish to replace the factory set null and endpoint with new values First move the magnet to the new null then to the new end position and store their associated value by pressing the button Adjust Here you can adjust to a new start and or end value This may be required when you cannot physically move the magnet to the standard null and or endpoint Altemately move the magnet to the new start and end position and adjust the displayed value by pressing the button until the desired output values are reached B 4 BALLUFF Analog interface Rod series Calibration device 112774 Sequence for teach in rising output signal before after 1 Move magnet to new null position Series Output signal Transducer interface Input interface Store new null value 2 Move magnet to new end position Store new end value 3
13. deep notes Connectors Thread M18x1 5 Interface Mounting surface Aog AECG 4 A igital P M 1 57 S SSD S 7A m CANopen H 85 5 Ordering code BTL5 M B Shock load 100 g 6 ms per IEC 68 2 27 and 100 g 2 ms per IEC 68 2 29 Vibration 12 g 10 2000 Hz per IEC 68 2 6 Polarity reversal protected yes Overvoltage protection Transzorb protection diodes Dielectric strength 500 V GND to housing Enclosure rating per IEC 529 IP 67 when BKS S32 33 is installed Housing material anodized aluminumy 1 4571 stainless tube 1 3952 stainless investment case flange Mounting thread M18 x1 5 3 4 16UNF on request Pressure rating 600 bar installed in hydraulic cylinder Connection type connector or integral cable Recommended connectors see page B 16 BKS S 32M BKS S 32M C BKS S 33M CANopen BKS S 92M 00 S 93M 00 Emissions tests RF emission EN 55 011 Group 1 Class A Noise immunity tests Static electricity ESD IEC 1000 4 2 Severity Level 3 Electromagnetic fields RFI IEC 1000 4 3 Severity Level 3 Fast transients BURST IEC 1000 4 4 Severity Level 4 Line carried noise IEC 1000 4 6 Severity Level 3 induced by high frequency fields Standard nominal strokes mm 0025 0050 0075 0100 0125 0150 0175 0200 0225 0250 0275 0300 0325 0350 0375 0400 0425 0450 0475 0500 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2250 2500 2750 3000 3250 3500 3750 3850 or in 5 mm in
14. e SSD interface Transducer Rod series BTL5 Rod synchronous serial S synchronous serial Pulse uence oe k pem a ER NEIL X X OG Data BTL5 S1 M B S 22 lt 2 Digit hysteresis system resolution 5 10 20 or 40 um 1 Digit fstanparo 2 kHz 30 um for 5 and 10 um resolution or lt 2 LSB 6 um 5 ppm xL C 100 g 6 ms per IEC 68 2 27 and 100 g 2 ms per IEC 68 2 29 12 g 10 2000 Hz per IEC 68 2 6 any 24 V DC 20 96 80 mA 20 485 C 20 100 C Clk Data Clk Data GND 24 V DC must remain unconnected Standard nominal strokes mm Connection type 0025 0050 0075 0100 32 Connector 0125 0150 0175 0200 KAO2 PU cable 2 m 0225 0250 0275 0300 KAO5 PU cable 5 m 0325 0350 0375 0400 KA10 PU cable 10 m 0425 0450 0475 0500 KA15 PU cable 15 m 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2250 2500 2750 3000 3250 3500 3750 3850 or in 5 mm increments on request BALLUFF General data Analog interface Digital pulse interface SSD interface CANopen interface Magnets and floats Installation notes Connectors B 9 Micropulse Transducer CANopen Interface The CANopen interface of the Micropulse transducer is compatible with CANopen per CiA Standard DS 301 Rev 3 0 CAL and Layer 2 CAN networks There are 2 versions depending on the data ar
15. er separately Magnets page B 12 Floats page B 13 Connectors BKS S92 BKS S93 page B 16 Configuration and CAN interface Micropulse Transducer CANopen interface Rod series BmLb5Robsye CANopen H CANopen __ CE potential free lt 2 digit hysteresis system resolution 0 1 Mnys 0 5 mnys 1 mnys feranparo 2 KHZ 30 um at 5 um resolution 6 um 5 ppm x Ly C BTL5 H1 M B S 92 5 10 20 50 and 100 um lt 1 digit General data Analog interface Digital pulse interface SSD interface CANopen interface Magnets and floats Installation notes Connectors VD 20 485 C 20 100 C lt 500 lt 1000 lt 1250 lt 25 lt 50 1000 800 lt 2500 20 10 Color WH BN BU GY GN CAN_GND 0 V GND CAN HIGH gt Please enter code for software configuration baud rate and nominal length when ordering Cable upon request Ordering example BTLE H1 M _ B S 92 Software configuration O 1 x position and 1 x velocity OV per Balluff Profile 1 1 position and 1 x velocity OD per DS 406 2 2 x position and 2 x velocity OD per DS 406 3 4x position OD per DS 406 OD Object Directory DS406 Encoder Profile 0100 0200 0300 0400 0500 0700 0900 1200 1600 2000 3000 any lt 100 mA lt 100 lt 250 500 250 125 100 50 24 V CAN LOW Baud Standard rate nominal strokes mm O 1 MBaud 0025 0050
16. on volatile memory Termination Termination The configuration entered is sent to the BTL module and there stored in the object directory At the same time the object directory is stored in the configuration tool The configuration para meters which are stored in a database can for example be copied from one module to another e g when replacing modules CAN Bus Interface on a PC 1 CANdy Connects to the parallel interface 2 PCI 302 Plug in card witn bus analyzer function Products of Steinbeis Transfer zentrums Prozessautomatisierung Weingarten Series Output signal Transducer interface User interface Ordering code CANopen interface Repeatability System resolution Position configurable Velocity Hysteresis Intemal sampling rate max non linearity Temperature coefficient of the overall system Traverse velocity of magnet Operating voltage Current draw Operating temperature Storage temperature Cable length m per CiA DS 301 Baud rate kBaud per CiA DS 301 Pin assignments in Control and data signals Ui o N EU Using the CANopen interface and cable lengths up to 2500 m the signal is sent at a length dependent baud rate to the control The high noise immunity of the connection is achieved using differential drivers and by the data moni toring scheme implemented in the data protocol gt Included Transducer J amnut User s manual Please ord
17. rangement in the object directory Object directory per Draft Standard 406 Encoder Profile DS406 and manufacturer specific to Balluff standard Balluff Profile Process Data Object PDO Micropulse transducers send their position information optionally in one or two PDOs with 8 bytes of data each The contents of the PDOs is free configurable BTL Configuration Tool CANopen for BTL5 H10 Balluff Profile is a user friendly software for parameterizing the BTL and for mapping the BTL data in the PDOs It can also be used for test purposes E 7 Pees i E Tamh oie m m Si lio li B s LI n arrer Pr Pees ores CI ante Sr Cis Lele Tiri mm mea fa B 10 BALLUFF CANopen interface Rod series You can send the current position of the magnet with resolution selectable for 5 10 20 50 and 100 um the current velocity of the magnet with resolution selectable for 0 1 0 5 and 1 mms the current status of four free programmable setpoints cams the position and the velocity format integer 32 16 with selectable resolution Synchronisation Object SYNC Serves as a net wide trigger for synchronizing all network participants When the SYNC object is received all Micropulse transducers active on the bus store their current position and velocity information and then send it sequentially to the control This assures time synchronous capture of the measured value
18. s or for reading out the BTL parameters and LMT data Runs under Windows 3 11 or higher Functionality Menu driven configuration of all manufacturer specific module parameters and module specific communi cations parameters Checking entries for valid values LMT data consisting of manufacturer s name 7 characters product name 7 characters and serial no 14 characters Node ID and baud rate Setting the working range and cam switchpoints The parameters can also be configured in teach in mode whereby the resp current position is read in by the configuration tool Cam dependent transmission rate Active cams can be used to program high cyclical data transmission Emergency Object Emergency Object means transmitting data with the highest priority This is used for example for error messages when cam states change Transducer BTL5 H11 Controller Master Operating mode selection for sending and preparing BTL data continuous on demand event triggered Arrangement of the BTL data position velocity and status in the data field of the PDO object mapping Service Data Object SDO Service Data Objects transmit the parameters for the transducer configuration The transducer configuration may be carried out on the bus by the controller or offline using a PC with a configuration tool which runs under Windows The configuration is stored in the transducer in a n
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