ultraflow Manual Genie 11.cdr - Ultra
Contents
1. WITH THE RED LED ON PROXY PROCEED BY TURNING THE DIAL AS PER THE NEXT EXAMPLE TURN THE DIAL TO THE POSITION MARKED NUMBER 1 IF YOU SELECT THIS POSITION IT MEANS THAT THE PROXIMITY SENSOR WILL TIMEOUT AFTER 1 MINUTE THESE TIMEOUT SETTINGS ARE IMPORTANT TO UNDERSTAND DEPENDING ON WHERE YOU INSTALL THE SENSOR FOR EXAMPLE ON A MAIN DIVIDER OR SECONDARY DIVIDER YOU WILL HAVE TO TIME THE CYCLE IF YOUR SYSTEM TOOK 1 MINUTE TO CYCLE THEN YOU CAN SET YOUR TIMEOUT TO2 MINUTES ALLWAYS SET YOUR TIMOUT HIGHER THAN THE CYCLE TIME OF YOUR SYSTEM TO ACCEPT YOUR SETTING OF 2 MIN PRESS THE RUN PAUSE BUTTON TILL THE ON MIN STARTS TO FLASH NOTE THE ON THE TIME BAR CAN BE ON ANY STATUS BY SELECTING 2 AND HOLDING IN THE RUN PAUSE BUTTON IT MUST FLASH ON WHATEVER STATUS IT IS ON ONCE YOU SEE THE ON THE TIME BAR FLASHING RELEASE THE RUN PAUSE BUTTON PRESS AGAIN BRIEFLY TO MOVE TO THE NEXT LEVEL OF THE SETUP 12 STEP 10 gen a LUBRICATION CONTROL SYSTEM BX LUBRICATION CONTROL SYSTEM Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com TEST AND ACCEPT MODE AT THIS POINT AS YOU HAVE PRESSED THE RUN PAUSE BUTTON ALL LED S EXCEPT THE RED FAULT LED SHOULD REMAIN ON THE UNIT IS NOW IN TEST MODE BY PRESSING THE RUN PAUSE BUTTON WILL MAKE THE MOTOR TURN THIS WAY YOU CAN TEST TO SEE IF THE MOTOR IS TURNING THE RIGHT WAY OR TES2. ANGES SIMPLY PRESS THE RUN PAUSE BUTTON AND GO THROUGH THE SETUP AGAIN IT IS VERY IMPORTANT THAT THE DISPLAY AS SHOWN HERE IS THE MODE YOU NEED TO BE IN BEFORE SWITCHING POWER OFF FAILING TO DO SO WILL RESULT IN NO CHANGES MADE ACCEPTED THE TEST MODE IS TO TEST ALL DEVICES CONNECTED AND ALSO TO SWITCH POWER OFF THEN ON AT THIS POINT ALL CHANGES WILL BE ACCEPTED Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com WIRING DIAGRAM FOR RUN PAUSE TIME ONLY Le gt A ii A is Negative Positive Negative i Negative Pump Motor 8 Power switch Positive l Positive External warning lamp optional connect NOTE CONNECTING THE LOW LEVEL FROM THE PUMP TO THE G11 IS TOTALLY AUTOMATIC NO SETUP PROCEDURE IS REQUIRED FOR THIS THE G11 WILL AUTOMATICALLY KNOW IF ALOW LEVEL DEVICE IS CONNECTED OR NOT THE EXTERNAL WARNING IS ALSO OPTIONAL TO USER IF YOU HAVE ALOW LEVEL DEVICE CONNECTED AND YOU WOULD LIKE TO CONNECT A ROTARY OR SOME SORT OF LAMP EXTERNALLY FROM THE G11 THEN YOU CAN SIMPLY WIRE UP FROM THE OUTPUT AS INDICATED TO YOUR EXTERNAL DEVICE IN THE EVENT OFAWARNING THE EXTERNAL DEVICE WILL ACTIVATE THE OUTPUT VOLTAGE IS DEPENDANT ON THE INPUT VOLTAGE IF THE G11 IS USI
3. DEVICE CONNECTED AND YOU WOULD LIKE TO CONNECT A ROTARY OR SOME SORT OF LAMP EXTERNALLY FROM THE G11 THEN YOU CAN SIMPLY WIRE UP FROM THE OUTPUT AS INDICATED TO YOUR EXTERNAL DEVICE IN THE EVENT OF A WARNING THE EXTERNAL DEVICE WILL ACTIVATE THE OUTPUT VOLTAGE IS DEPENDANT ON THE INPUT VOLTAGE IF THE G11 IS USING A 24VDC INPUT THE THE EXTERNAL DEVICE SHOULD ALSO BE 24VDC Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP FOR CYCLE COUNTING ONLY CYCLE COUNTING AND PAUSE TIME ONLY MONITORING PISTON MOVEMENT LUBRICATION CONTROL SYSTEM PROGRESSIVE LINE SYSTEMS PLS Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 15 STEP 1 LUBRICATION CONTROL SYSTEM STEP 2 gen je LUBRICATION CONTROL SYSTEM STEP 3 TO ENTER SETUP MODE SWITCH VEHICLE POWER OFF PRESS THE RUN PAUSE BUTTON AND HOLD IN SWITCH THE VEHICLE POWER ON RELEASE RUN PAUSE BUTTON AFTER 2 SEC FAULT LIGHT RED SHOULD BE ON SHOULD BE ON ON RIGHT SHOULD BE ON EITHER ON SEC MIN OR HRS SETUP PAUSE STOP TIME THE ON PAUSE MUST BE ON TURN THE DIAL SLOWLY TILL THE ON THE RIGHT STARTS TO FLASH THIS IS THE LAST PAUSE TIME THE UNIT WAS SET TO IN THIS EXAMPLE 8 MIN TURN THE DIAL TO THE NEW PAUSE TIME REQUIRED IN THIS EXAMPLE TURN THE DIAL 360 DEGREES THE WITH SWITCH OFF THE WILL BE ON YOU AR
4. E C2 FAULTS SYSTEM FAULT RESERVOIR EMPTY BROKEN LINE y SYSTEM BLOCKAGE 0 FAULTY SENSOR CHIC LUBRICATION CONTROL SYSTEM DURATION OF FAULTS ON ANY FAULT FOR EXAMPLE LOW LEVEL OR SENSOR FAULT YOU ARE ABLE TO ESTABLISH THE DURATION OF THAT FAULT BY TURNING THE DIAL IN FAULT MODE SLOWLY NOTCH BY NOTCH INACLOCK WISE DIRECTION YOU WILL SEE THAT ON A SPECIFIC TIME THE GREEN LED WILL BEGIN TO FLASH AS PER THIS EXAMPLE WE HAVE ALOW LEVEL FAULT THAT HAS BEEN ACTIVE FOR 2 HOURS BY PRESSING THE RUN PAUSE BUTTON WILL RESET THE FAULT IF THE FAULT HAS NOT BEEN RECTIFIED THE UNIT WILL RESUME ITS FAULT STATUS gen Je LUBRICATION CONTROL SYSTEM Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 26 MOUNTING DIMENSIONS Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com general precautions The user manual is intended to familiarize the user with the G2 controller and its designated use The operating instructions contain important information on how to operate the G2 controller safely properly and efficiently Observing these instructions will help reduce confusion and actual damage to the G2 controller This manual must be read and applied by any person in charge of carrying out any form of setting up or work on the G2 controller Operational Precautions Include
5. E NOW IN THE HOURS MODE TURN THE DIAL WITH THE NOTCH ON 1 THE UNIT INDICATES YOU HAVE SELECTED 1 HOUR PAUSE STOP TIME AT THIS POINT THE WILL BE STATIC PRESS THE RUN PAUSE BUTTON AND HOLD IN TILL THE FLASHES RELEASE THE RUN PAUSE BUTTON THE WILL BE FLASHING THIS IS THE NEW TIME OF 1 HOUR SELECTED PRESS THE RUN PAUSE BUTTON BRIEFLY YOU WILL NOW ENTER THE RUN MODE Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 16 STEP 4 LUBRICATION CONTROL SYSTEM STEP 5 LUBRICATION CONTROL SYSTEM STEP 6 SETUP RUN CYCLE TIME THE MUST BE ON THIS INDICATES YOU ARE IN RUN MODE TURN THE DIAL CLOCKWISE OR ANTI CLOCKWISE TILL THE ON CYC LIGHTS UP IN THIS EXAMPLE WE ARE TURNING THE DIAL TILL THE ON CYC LIGHTS UP CONTINUE TO TURN THE DIAL TO A SPECIFIC NUMBER OF CYCLES REQUIRED IN THE EXAMPLE WE HAVE TURNED THE DIAL TO POSITION 10 POSITION 10 MEANS 10 CYCLES PUSH THE RUN PAUSE BUTTON AND HOLD IN TILL THE ON CYC FLASHES TO ACCEPT THE SETTING OF 10 CYCLES PRESS THE RUN PAUSE BUTTON BRIEFLY THE UNIT WILL NOW PROCEED TO THE NEXT LEVEL THE NEXT LEVEL WILL BE PROXY SETUP Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 17 STEP 7 STEP 8 STEP 9 Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url
6. E UNIT INDICATES YOU HAVE SELECTED 1 HOUR PAUSE STOP TIME AT THIS POINT THE WILL BE STATIC PRESS THE RUN PAUSE BUTTON AND HOLD IN TILL THE FLASHES RELEASE THE RUN PAUSE BUTTON THE WILL BE FLASHING THIS IS THE NEW TIME OF 1 HOUR SELECTED PRESS THE RUN PAUSE BUTTON BRIEFLY YOU WILL NOW ENTER THE RUN MODE Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com STEP 4 LUBRICATION CONTROL SYSTEM STEP 5 gen je LUBRICATION CONTROL SYSTEM STEP 6 SETUP RUN PUMP ON TIME THE MUST BE ON THIS INDICATES YOU ARE IN RUN MODE TURN THE DIAL CLOCKWISE OR ANTI CLOCKWISE TILL YOU REACH YOUR DESIRED SETTING IN THIS EXAMPLE WE ARE TURNING THE DIAL TILL THE ON SEC LIGHTS UP TURN THE DIAL TO THE NUMBER TIME YOU NEED THE UNIT TO RUN FOR IN THIS EXAMPLE 5 SEC AT THIS POINT THE SELECTION INDICATES THE PUMP WILL RUN FOR 5 SECONDS ITOACCEPT THE SETTING OF 5 SECONDS PRESS THE RUN PAUSE BUTTON TILL THE ON SEC FLASHES RELEASE THE RUN PAUSE BUTTON THE ON SEC WILL REMAIN FLASHING PRESS THE RUN PAUSE BUTTON BRIEFLY THE UNIT WILL NOW PROCEED TO THE NEXT LEVEL THE NEXT LEVEL WILL BE PROXY SETUP Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com STEP 7 PROXY SETUP IN THIS SETUP SEQUENCE WE DO NOT USE A PROXY SENSOR TO MONITOR THE MOVEMENT OF THE PIS
7. FAULT f ultra f low sinp o samo RES PIS BY v T 2 G2 GLOSSARY RUN MODE LED PAUSE MODE LED SETUP OR FAULT LED DIAL TIME BAR RUN PAUSE BUTTON PROXY LED FAULT h LOW LEVEL LED FAULT Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP FOR DUAL TIMER ONLY RUN TIME AND PAUSE TIME ONLY LUBRICATION CONTROL SYSTEM PROGRESSIVE LINE SYSTEMS PLS Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com STEP 1 LUBRICATION CONTROL SYSTEM STEP 2 STEP 3 LUBRICATION CONTROL SYSTEM TO ENTER SETUP MODE SWITCH VEHICLE POWER OFF PRESS THE RUN PAUSE BUTTON AND HOLD IN SWITCH THE VEHICLE POWER ON RELEASE RUN PAUSE BUTTON AFTER 2 SEC FAULT LIGHT RED SHOULD BE ON PAUSE LIGHT GREEN SHOULD BE ON ON RIGHT SHOULD BE ON EITHER ON SEC MIN OR HRS SETUP PAUSE STOP TIME THE ON PAUSE MUST BE ON TURN THE DIAL SLOWLY TILL THE LED ON THE RIGHT STARTS TO FLASH THIS IS THE LAST PAUSE TIME THE UNIT WAS SET TO IN THIS EXAMPLE 8 MIN TURN THE DIAL TO THE NEW PAUSE TIME REQUIRED IN THIS EXAMPLE TURN THE DIAL 360 DEGREES THE WITH SWITCH OFF THE WILL BE ON YOU ARE NOW IN THE HOURS MODE TURN THE DIAL WITH THE NOTCH ON 1 TH
8. G2 controllerto water or other substances Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com
9. IME THE GREEN LED ON PAUSE MUST BE ON TURN THE DIAL SLOWLY TILL THE LED ON THE RIGHT STARTS TO FLASH THIS IS THE LAST PAUSE TIME THE UNIT WAS SET TO IN THIS EXAMPLE 8 MIN TURN THE DIAL TO THE NEW PAUSE TIME REQUIRED IN THIS EXAMPLE TURN THE DIAL 360 DEGREES THE MIN LED WITH SWITCH OFF THE HRS LED WILL BE ON YOU ARE NOW IN THE HOURS MODE TURN THE DIAL WITH THE NOTCH ON 1 THE UNIT INDICATES YOU HAVE SELECTED 1 HOUR PAUSE STOP TIME AT THIS POINT THE HRS LED WILL BE STATIC PRESS THE RUN PAUSE BUTTON AND HOLD IN TILL THE HRS LED FLASHES RELEASE THE RUN PAUSE BUTTON THE HRS LED WILL BE FLASHING THIS IS THE NEW TIME OF 1 HOUR SELECTED PRESS THE RUN PAUSE BUTTON BRIEFLY YOU WILL NOW ENTER THE RUN MODE Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 22 STEP 4 LUBRICATION CONTROL SYSTEM STEP 5 LUBRICATION CONTROL SYSTEM STEP 6 Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP RUN CYCLE TIME THE GREEN LED RUN MUST BE ON THIS INDICATES YOU ARE IN RUN MODE TURN THE DIAL CLOCKWISE OR ANTI CLOCKWISE TILL THE GREEN LED ON CYC LIGHTS UP IN THIS EXAMPLE WE ARE TURNING THE DIAL TILL THE GREEN LED ON CYC LIGHTS UP CONTINUE TO TURN THE DIAL TO A SPECIFIC NUMBER OF CYCLES REQUIRED IN THE EXAMPLE WE HAVE TURNED THE DIAL TO POSITION 1 POSIT
10. ION 1 MEANS 1 CYCLE 1 CYCLE IN SINGLE LINE SYSTEMS IS ALL THAT MUST BE SET THE PRESSURE SWITCH WILL ONLY ALLOW 1 CONTACT AS 1 CONTACT IS REACHED THE PUMP WILL SWITCH OFF AND PROCEED TO VENT THE MAIN LINE PUSH THE RUN PAUSE BUTTON AND HOLD IN TILL THE GREEN LED ON CYC FLASHES TO ACCEPT THE SETTING OF 1 CYCLE PRESS THE RUN PAUSE BUTTON BRIEFLY THE UNIT WILL NOW PROCEED TO THE NEXT LEVEL THE NEXT LEVEL WILL BE PROXY SETUP 23 STEP 7 STEP 8 STEP 9 Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com PROXY PRESSURE SWITCH SETUP IN THIS SETUP SEQUENCE WE WILL USE A PROXY PRESSURE SWITCH TO MONITOR THE CLOSING OF THE PRESSURE SWITCH CONTACTS THE SYSTEM WE ARE NOW SETTING UP IS RUN AND PAUSE TIME WITH THE USE OF A PRESSURE SWITCH TO SWITCH PUMP OFF WITH THE RED LED ON PROXY PROCEED BY TURNING THE DIAL AS PER THE NEXT EXAMPLE TURN THE DIAL TO THE POSITION MARKED NUMBER 1 IF YOU SELECT THIS POSITION IT MEANS THAT THE PRESSURE SWITCH WILL TIMEOUT AFTER 1 MINUTE THESE TIMEOUT SETTINGS ARE IMPORTANT TO UNDERSTAND THE TIMEOUT OF THE PRESSURE SWITCH WILL DEPEND ON THE SIZE AND LENGHTS OF THE MAIN LINE USED ON THE SINGLE LINE SYSTEM TO CHECK THE TIMEOUT OF PRESSURE SWITCH RUN THE PUMP TILL THE CONTACTS OF THE PRESSURE SWITCH CLOSE SHOULD IT TAKE 1 MINUTE THEN SET YOUR TIMEOUT TO 2 MIN TO ACCEPT YOUR SETTING OF 2 MIN
11. N PAUSE BUTTON BRIEFLY YOU WILL NOW ENTER THE RUN Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 10 STEP 4 LUBRICATION CONTROL SYSTEM STEP 5 gen a LUBRICATION CONTROL SYSTEM STEP 6 Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP RUN PUMP ON TIME RUN MUST THIS INDICATES YOU ARE IN RUN MODE TURN THE DIAL CLOCKWISE OR ANTI CLOCKWISE TILL YOU REACH YOUR DESIRED SETTING IN THIS EXAMPLE WE ARE TURNING THE DIAL TILL THE ON SEC LIGHTS UP TURN THE DIAL TO THE NUMBER TIME YOU NEED THE UNIT TO RUN FOR IN THIS EXAMPLE 50 SEC AT THIS POINT THE SELECTION INDICATES THE PUMP WILL RUN FOR 50 SECONDS ITO ACCEPT THE SETTING OF 50 SECONDS PRESS THE RUN PAUSE BUTTON TILL THE ON SEC FLASHES RELEASE THE RUN PAUSE BUTTON THE ON SEC WILL REMAIN FLASHING PRESS THE RUN PAUSE BUTTON BRIEFLY THE UNIT WILL NOW PROCEED TO THE NEXT LEVEL THE NEXT LEVEL WILL BE PROXY SETUP 11 STEP 7 STEP 8 STEP 9 Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com PROXY SETUP IN THIS SETUP SEQUENCE WE WILL USE A PROXY SENSOR TO MONITOR THE MOVEMENT OF THE PISTON THE SYSTEM WE ARE NOW SETTING UP IS RUN AND PAUSE TIME WITH THE USE OF MONITORING PISTON MOVEMENT
12. NG A 24VDC INPUT THE THE EXTERNAL DEVICE SHOULD ALSO BE 24VDC Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP FOR DUAL TIMER ONLY RUN TIME AND PAUSE TIME ONLY MONITORING PISTON MOVEMENT LUBRICATION CONTROL SYSTEM PROGRESSIVE LINE SYSTEMS PLS Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com STEP 1 LUBRICATION CONTROL SYSTEM STEP 2 gen je LUBRICATION CONTROL SYSTEM STEP 3 TO ENTER SETUP MODE SWITCH VEHICLE POWER OFF PRESS THE RUN PAUSE BUTTON AND HOLD IN SWITCH THE VEHICLE POWER ON RELEASE RUN PAUSE BUTTON AFTER 2 SEC FAULT LIGHT RED SHOULD BE ON SHOULD BE ON ON RIGHT SHOULD BE ON EITHER ON SEC MIN OR HRS SETUP PAUSE STOP TIME THE ON PAUSE MUST BE ON TURN THE DIAL SLOWLY TILL THE ON THE RIGHT STARTS TO FLASH THIS IS THE LAST PAUSE TIME THE UNIT WAS SET TO IN THIS EXAMPLE 8 MIN TURN THE DIAL TO THE NEW PAUSE TIME REQUIRED IN THIS EXAMPLE TURN THE DIAL 360 DEGREES THE WITH SWITCH OFF THE WILL BE ON YOU ARE NOW IN THE HOURS MODE TURN THE DIAL WITH THE NOTCH ON 1 THE UNIT INDICATES YOU HAVE SELECTED 1 HOUR PAUSE STOP TIME AT THIS POINT THE WILL BE STATIC PRESS THE RUN PAUSE BUTTON AND HOLD IN TILL THE FLASHES RELEASE THE RUN PAUSE BUTTON WILL BE FLASHING THIS IS THE NEW TIME OF 1 HOUR SELECTED PRESS THE RU
13. PRESS THE RUN PAUSE BUTTON TILL THE GREEN LED ON MIN STARTS TO FLASH NOTE THE GREEN LED ON THE TIME BAR CAN BE ON ANY STATUS BY SELECTING 2 AND HOLDING IN THE RUN PAUSE BUTTON IT MUST FLASH ON WHATEVER STATUS IT IS ON ONCE YOU SEE THE GREEN LED ON THE TIME BAR FLASHING RELEASE THE RUN PAUSE BUTTON PRESS AGAIN BRIEFLY TO MOVE TO THE NEXT LEVEL OF THE SETUP 24 STEP 10 PRESS RUN PAUSE RUN LED ON AND MOTOR TURNS genie LUBRICATION CONTROL SYSTEM LUBRICATION CONTROL SYSTEM TEST AND ACCEPT MODE AT THIS POINT AS YOU HAVE PRESSED THE RUN PAUSE BUTTON ALL LED S EXCEPT THE RED FAULT LED SHOULD REMAIN ON THE UNIT IS NOW IN TEST MODE BY PRESSING THE RUN PAUSE BUTTON WILL MAKE THE MOTOR TURN THIS WAY YOU CAN TEST TO SEE IF THE MOTOR IS TURNING THE RIGHT WAY OR TEST TO SEE IF OTHER PROBLEMS MAY OCCUR WITH THE MOTOR BY ACTIVATING THE LOW LEVEL MANUALLY IF YOU HAVE CONNECTED NO SETUP IS REQUIRED FOR THIS THE LOW LEVEL LED WILL LIGHTUP INDICATING THAT IT IS WORKING THE PRESSURE SWITCH CAN ALSO BE TESTED MANUALLY THE RED LED WILL FLASH OFF THEN ON AS CONTACT IS MADE TO THE PRESSURE SWITCH SHOULD YOU WANT TO MAKE CHANGES SIMPLY PRESS THE RUN PAUSE BUTTON AND GO THROUGH THE SETUP AGAIN IT IS VERY IMPORTANT THAT THE DISPLAY AS SHOWN HERE IS THE MODE YOU NEED TO BE IN BEFORE SWITCHING POWER OFF FAILING TO DO SO WILL RESULT IN NO CHANGES MADE ACCEPTED THE TEST MODE IS TO TEST ALL DE
14. T TO SEE IF OTHER PROBLEMS MAY OCCUR WITH THE MOTOR BY ACTIVATING THE LOW LEVEL MANUALLY IF YOU HAVE CONNECTED NO SETUP IS REQUIRED FOR THIS THE LOW LEVEL LED WILL LIGHTUP INDICATING THAT IT IS WORKING THE PROXY SWITCH CAN ALSO BE TESTED MANUALLY THE RED LED WILL FLASH OFF THEN ON AS CONTACT IS MADE TO THE PROXY SENSOR SHOULD YOU WANT TO MAKE CHANGES SIMPLY PRESS THE RUN PAUSE BUTTON AND GO THROUGH THE SETUP AGAIN IT IS VERY IMPORTANT THAT THE DISPLAY AS SHOWN HERE IS THE MODE YOU NEED TO BE IN BEFORE SWITCHING POWER OFF FAILING TO DO SO WILL RESULT IN NO CHANGES TO THE PROGRAM SETUP THE TEST MODE IS TO TEST ALL DEVICES CONNECTED AND ALSO TO SWITCH POWER OFF THEN ON AT THIS POINT ALL CHANGES WILL BE ACCEPTED ACTIVATE PISTON SENSOR GREEN LED WILL LIGHT UP 13 WIRING DIAGRAM FOR RUN PAUSE TIME ONLY USING PROXY PISTON SENSOR Lo gt A 9 e Negative Positive Negative Negative Negative Pump Motor i Ly Proxy Sensor si omo uem 0 MALINE Power switch Positive Positive Positive External warning lamp optional connect NOTE CONNECTING THE LOW LEVEL FROM THE PUMP TO THE G11 IS TOTALLY AUTOMATIC NO SETUP PROCEDURE IS REQUIRED FOR THIS THE G11 WILL AUTOMATICALLY KNOW IF A LOW LEVEL DEVICE IS CONNECTED OR NOT THE EXTERNAL WARNING IS ALSO OPTIONAL TO USER IF YOU HAVE A LOW LEVEL
15. TEST AND ACCEPT MODE AT THIS POINT AS YOU HAVE PRESSED THE RUN PAUSE BUTTON ALL LED S EXCEPT THE RED FAULT LED SHOULD REMAIN ON THE UNIT IS NOW IN TEST MODE BY PRESSING THE RUN PAUSE BUTTON WILL MAKE THE MOTOR TURN THIS WAY YOU CAN TEST TO SEE IF THE MOTOR IS TURNING THE RIGHT WAY OR TEST TO SEE IF OTHER PROBLEMS MAY OCCUR WITH THE MOTOR BY ACTIVATING THE LOW LEVEL MANUALLY IF YOU HAVE CONNECTED NO SETUP IS REQUIRED FOR THIS THE LOW LEVEL LED WILL LIGHTUP INDICATING THAT IT IS WORKING THE PROXY SWITCH CAN ALSO BE TESTED MANUALLY THE RED LED WILL FLASH OFF THEN ON AS CONTACT IS MADE TO THE PROXY SENSOR SHOULD YOU WANT TO MAKE CHANGES SIMPLY PRESS THE RUN PAUSE BUTTON AND GO THROUGH THE SETUP AGAIN IT IS VERY IMPORTANT THAT THE DISPLAY AS SHOWN HERE IS THE MODE YOU NEED TO BE IN BEFORE SWITCHING POWER OFF FAILING TO DO SO WILL RESULT IN NO CHANGES TO THE PROGRAM SETUP THE TEST MODE IS TO TEST ALL DEVICES CONNECTED AND ALSO TO SWITCH POWER OFF THEN ON AT THIS POINT ALL CHANGES WILL BE ACCEPTED ACTIVATE PISTON SENSOR GREEN LED WILL LIGHT UP LUBRICATION CONTROL SYSTEM 19 WIRING DIAGRAM FOR RUN PAUSE TIME ONLY USING PROXY PISTON SENSOR Lo gt A 9 e Negative Positive Negative Negative Negative Pump Motor i Ly Proxy Sensor si omo uem 0 MALINE Power switch Positive Posi
16. TON THE SYSTEM WE ARE NOW SETTING UP IS RUN AND PAUSE TIME WITHOUT THE USE OF MONITORING WITH THE RED LED ON PROXY PROCEED BY TURNING THE DIAL AS PER THE NEXT EXAMPLE STEP 8 TURN THE DIAL TO THE POSITION MARKED N NO IF YOU SELECT THIS POSITION IT MEANS THAT YOU WILL NOT BE USING A PROXY STEP 9 TO ACCEPT YOUR SETTING OF N NO PRESS THE RUN PAUSE BUTTON TILL THE ON MIN STARTS TO FLASH NOTE THE ON THE TIME BAR CAN BE ON ANY STATUS BY SELECTING N AND HOLDING IN THE RUN PAUSE BUTTON IT MUST FLASH ON WHATEVER STATUS IT IS ON ONCE YOU SEE THE ON THE TIME BAR FLASHING RELEASE THE RUN PAUSE BUTTON PRESS AGAIN BRIEFLY TO MOVE TO THE NEXT LEVEL OF THE SETUP Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com STEP 10 PRESS RUN PAUSE RUN LED ON AND MOTOR TURNS LUBRICATION CONTROL SYSTEM TEST AND ACCEPT MODE AT THIS POINT AS YOU HAVE PRESSED THE RUN PAUSE BUTTON ALL LED S EXCEPT THE RED FAULT LED SHOULD REMAIN ON THE UNIT IS NOW IN TEST MODE BY PRESSING THE RUN PAUSE BUTTON WILL MAKE THE MOTOR TURN THIS WAY YOU CAN TEST TO SEE IF THE MOTOR IS TURNING THE RIGHT WAY OR TEST TO SEE IF OTHER PROBLEMS MAY OCCUR WITH THE MOTOR BY ACTIVATING THE LOW LEVEL MANUALLY IF YOU HAVE CONNECTED NO SETUP IS REQUIRED FOR THIS THE LOW LEVEL LED WILL LIGHTUP INDICATING THAT IT IS WORKING SHOULD YOU WANT TO MAKE CH
17. VICES CONNECTED AND ALSO TO SWITCH POWER OFF THEN ON AT THIS POINT ALL CHANGES WILL BE ACCEPTED ACTIVATE PRESSURE SWITCH GREEN LED WILL LIGHT UP LUBRICATION CONTROL SYSTEM Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 25 WIRING DIAGRAM FOR SINGLE LINE SYSTEMS ONLY USING PRESSURE SWITCH Lo gt A 9 e Negative Positive Negative Negative Negative Pump Motor Pressure switch MALINE Power switch Positive Positive Positive External warning lamp optional connect NOTE CONNECTING THE LOW LEVEL FROM THE PUMP TO THE G11 IS TOTALLY AUTOMATIC NO SETUP PROCEDURE IS REQUIRED FOR THIS THE G11 WILL AUTOMATICALLY KNOW IF A LOW LEVEL DEVICE IS CONNECTED OR NOT THE EXTERNAL WARNING IS ALSO OPTIONAL TO USER IF YOU HAVE A LOW LEVEL DEVICE CONNECTED AND YOU WOULD LIKE TO CONNECT A ROTARY OR SOME SORT OF LAMP EXTERNALLY FROM THE G11 THEN YOU CAN SIMPLY WIRE UP FROM THE OUTPUT AS INDICATED TO YOUR EXTERANL DEVICE IN THE EVENT OF A WARNING THE EXTERNAL DEVICE WILL ACTIVATE THE OUTPUT VOLTAGE IS DEPENDANT ON THE INPUT VOLTAGE IF THE G11 IS USING A 24VDC INPUT THE THE EXTERNAL DEVICE SHOULD ALSO BE 24VDC Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com OTHER FEATURES OF THE GENI
18. s the total understanding of the G2 specifications Never connect to any other voltage supply other than that specified in the manuals contained within The owner user must ensure at all times that installation or inspections are executed by authorized and qualified personnel who have thoroughly read the operating instruction manual Any setting up or work on the G2 controller must be done while the machine is off The machine must be in such a position that it will not cause harm to any person should the machine be switched on for the setting up of the G2 controller In the event that the machine needs to be on for the setting up of the G2 controller it must be on condition that the operator or personnel working on the machine are advised Never switch the machine on without the prior knowledge of the operator owner or somebody that has full knowledge of the machines operation Warnings Never weld on a machine while the main switch of the machine is on Insure that the machines main switch is off and correctly tagged Welding on a machine can cause serious damage to the G2 controller Do notalter or modify any part of the G2 controller Insure that the G2 controller in mounted in an suitable area Do not mountthe G2 controller near excessive heat area s Always use the right specified fuse rating for the G2 controller Never exceed the voltage rating of the G2 controller Never expose the G2 controller to direct sunlight Never expose the
19. tive Positive External warning lamp optional connect NOTE CONNECTING THE LOW LEVEL FROM THE PUMP TO THE G11 IS TOTALLY AUTOMATIC NO SETUP PROCEDURE IS REQUIRED FOR THIS THE G11 WILL AUTOMATICALLY KNOW IF A LOW LEVEL DEVICE IS CONNECTED OR NOT THE EXTERNAL WARNING IS ALSO OPTIONAL TO USER IF YOU HAVE A LOW LEVEL DEVICE CONNECTED AND YOU WOULD LIKE TO CONNECT A ROTARY OR SOME SORT OF LAMP EXTERNALLY FROM THE G11 THEN YOU CAN SIMPLY WIRE UP FROM THE OUTPUT AS INDICATED TO YOUR EXTERNAL DEVICE IN THE EVENT OF A WARNING THE EXTERNAL DEVICE WILL ACTIVATE THE OUTPUT VOLTAGE IS DEPENDANT ON THE INPUT VOLTAGE IF THE G11 IS USING A 24VDC INPUT THE THE EXTERNAL DEVICE SHOULD ALSO BE 24VDC Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com SETUP FOR SINGLE LINE SYSTEMS LUBRICATION CONTROL SYSTEM SINGLE LINE SYSTEMS SLS Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com 21 STEP 1 LUBRICATION CONTROL SYSTEM STEP 2 gen je LUBRICATION CONTROL SYSTEM STEP 3 TO ENTER SETUP MODE SWITCH VEHICLE POWER OFF PRESS THE RUN PAUSE BUTTON AND HOLD IN SWITCH THE VEHICLE POWER ON RELEASE RUN PAUSE BUTTON AFTER 2 SEC FAULT LIGHT RED SHOULD BE ON PAUSE LIGHT GREEN SHOULD BE ON GREEN LED ON RIGHT SHOULD BE ON EITHER ON SEC MIN OR HRS SETUP PAUSE STOP T
20. www ultra flow com PROXY SETUP IN THIS SETUP SEQUENCE WE WILL USE A PROXY SENSOR TO MONITOR THE MOVEMENT OF THE PISTON AND COUNT CYCLES THE SYSTEM WE ARE NOW SETTING UP IS RUN AND PAUSE TIME WITH THE USE OF MONITORING PISTON MOVEMENT TO COUNT CYCLES WITH THE RED LED ON PROXY PROCEED BY TURNING THE DIAL AS PER THE NEXT EXAMPLE TURN THE DIAL TO THE POSITION MARKED NUMBER 1 IF YOU SELECT THIS POSITION IT MEANS THAT THE PROXIMITY SENSOR WILL TIMEOUT AFTER 1 MINUTE THESE TIMEOUT SETTINGS ARE IMPORTANT TO UNDERSTAND DEPENDING ON WHERE YOU INSTALL THE SENSOR FOR EXAMPLE ON A MAIN DIVIDER OR SECONDARY DIVIDER YOU WILL HAVE TO TIME THE CYCLE IF YOUR SYSTEM TOOK 1 MINUTE TO CYCLE THEN YOU CAN SET YOUR TIMEOUT TO2 MINUTES ALLWAYS SET YOUR TIMOUT HIGHER THAN THE CYCLE TIME OF YOUR SYSTEM TO ACCEPT YOUR SETTING OF 2 MIN PRESS THE RUN PAUSE BUTTON TILL THE ON MIN STARTS TO FLASH NOTE THE ON THE TIME BAR CAN BE ON ANY STATUS BY SELECTING 2 AND HOLDING IN THE RUN PAUSE BUTTON IT MUST FLASH ON WHATEVER STATUS IT IS ON ONCE YOU SEE THE ON THE TIME BAR FLASHING RELEASE THE RUN PAUSE BUTTON PRESS AGAIN BRIEFLY TO MOVE TO THE NEXT LEVEL OF THE SETUP 18 STEP 10 PRESS RUN PAUSE RUN LED ON AND MOTOR TURNS genie LUBRICATION CONTROL SYSTEM LUBRICATION CONTROL SYSTEM Contact us Tel 27 21 551 7496 Fax 27 21 551 7495 email sales ultra flow com url www ultra flow com
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