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PTT Operation Manual Sept 2008 Update.qxp

1. Filter Direction 7 j Units Clock e A P Mode Contrast Language Setup Sleep Sleep Mode Setting HA 1 Use the Scroll Up or Down key to toggle through the Sleep settings Auto Sleep On On or Off Ml 2 Press Enter key once setting is complete 3 Press Main button to return to main display screen Main Transducer Calibration Reminder Six months from the date of the transducer s calibration a message will appear on the screen informing the operator that the calibration interval has been exceeded At this point the operator can pull the Transducer out of service or decide to continue to use it After the initial message the user will be reminded each time they connect the transducer ARCII Auto Recognition Chip The PTT provides EZ Plug amp Play with Mountz Transducers that feature ARCII technology an instant auto recognition system of the transducer connected to the PTT When an ARCII Transducer is connected to the PTT it automatically recognizes the transducer and displays the Model and Serial Number of the connected transducer on the PTT The information stored in the ARCII chips contains The Model of Transducer The Serial Number of the Transducer True Calibration Information Date of Calibration ooadaq Page 18 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Power On amp
2. 3 Press Enter key to select a Mode Setting 4 The Main or reading screen will display the value of the selected Mode o A 7 For Torque Sensors For Force Sensors Note When a torque sensor is connected Filter Track Track the PTT lists only modes it can Peak Peak operate with Units First Peak When a force sensor is connected p the PTT lists only modes it can Mode Audit operate with Torque Angle i l bs Setu The Bolt Audit Mode is an additional p Bolt Audit feature that is only available with PTT Bolt Audit model Item Main Cancel 072995 Selecting Setup a OS Ml 1 Select Setup by highlighting and pressing Enter CJ I 2 Use the Scroll Up or Down key to toggle through the Setup options Mi 3 Press Enter key to select a Setup Setting 4l Filter Tolerance q _ Auto Clear Note Units Angle Setup Spindle Audit Direction Clock Contrast Language amp Sleep is also Mode T A Threshold available but you must scroll down First Peak Setu The Bolt Audit Mode is an additional p Bolt Audit feature that is only available with Main PTT Bolt Audit model Item 072995 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Mode Selections Track With a torque sensor this mode constantly tracks increasing or decreas ing torque variations Use this mode to monitor va
3. Note Starting April 2007 PTT models can be used with this Bar Code Reader The expansion port on the back of the PTT allows a Bar Code reader to be connected to the PTT Mountz PTT units with serial numbers that start with digits 07 and later feature a new firmware and hardware Only models with serial numbers 07 01 001 or later can operate with the Bar Code Reader of Multiplexer Prior PTT versions cannot support the Bar Code Reader and Multiplexer Firmware and revision data can be seen on initial power on of unit Customers with older PTT versions can send their unit to our service department and pay for it to be upgraded to oper ate with the Bar Code Reader Model Bar Code Reader Item 072997 Operation with a Bar Code Reader The Bar Code Reader is connected using the sup plied cable to the access port on the back side of the PTT analyzer This feature is designed to be a supplement to the Tool Tests used with the Analyzer The user must enter a Test Name the Sensor Model Required and a Tool Serial Number 1 The Test Name can be anything but is recommended to keep it short due to limited space on the Analyzer Display 2 The Sensor Model is the transducer required for the test it must be entered exactly as displayed on the Analyzer Display when it is connected or it will not be recognized as the correct Sensor 3 The Tool Serial Number is entered as an alpha numeric value This value is printed below the bar c
4. When performing a dead weight calibration the direction should be set for both directions Selecting Direction 1 Press the Menu Button Ml 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter Soa ae ae HT 3 Use the Scroll Up or Down key to toggle through the Setup options i G fj 4 Press Enter key to select a setup setting for Direction Filter Auto Clear Angle Setup 7 Units T A Threshold e M Te Mode First Peak Spindle Audit Setup Direction Direction Setting W 1 Use the Scroll Up or Down key to toggle through the direction settings Direction BOTH Both CW CCW M 2 Press Enter key once setting is complete er Mai 3 Press Main button to return to main display screen an Page 16 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Selecting Clock 1 Press the Menu Button Ml 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options i La fj 4 Press Enter key to select a setup setting for Clock Bp j Angle Setup Filter T A Threshold CD j Units First Peak o gt 00005 __ Mode Spindle Audit Direction SEL Clock HA 1 Use the Scroll Up or Down key to toggle through the digits for the date Clo
5. Battery Operation There is no switch to turn on the PTT unit Just press a key and the unit will power on When the unit has not been used for a designated time frame it will enter Sleep Mode if the Sleep Mode has not been disabled The unit features a processor that checks to see if a key pressed while it is in the Sleep Mode There is no significant drain on the batteries Note Units with operating software Version K and beyond the PTT can be shut off by holding the Enter key for 7 seconds The PTT is powered using the high capacity Li lon batteries for a long battery life The battery pack should last up to 30 hours with normal use and 16 hours with a brushless transducer with a maximum charge The battery icon is always on the display It is filled in completely when fully charged and shows white space as the battery depletes Installation of PTT Mountz Torque Meter Interface Software The interface software allows the operator to conduct Tool Tests Sensor Calibration and Meter calibration 1 Put the disk in and the Installation will start automatically Click the Next Button to begin installation 2 Enter the required information and click Next Button Welcome to the InstallShield Wizard for Customer Information WE Mountz Torque Meter Interface Program Please enter your information 1 The InstallShield R Wizard will install Mountz Torque Meter User Name Interface Program
6. Note The Bolt Audit Mode is an additional feature that is only available with PTT Bolt Audit model Item 072995 Spindle Audit This feature is designed for auditing the operation of a Spindle Tool An Spindle Audit 1500 Hz angle enabled transducer is required to operate in this Mode The unit checks the Torque and Angle setting of a Spindle When the spindle 18 969 Ibfin stops the PTT will display and record the final angle and final peak torque See page 15 for setting up Spindle Audit Menu Tool Tests 2 8723 Environmental Conditions Operating Temperature 0 Degrees Centigrade to 50 Degrees Centigrade Storage Temperature 20 Degrees Centigrade to 70 Degrees Centigrade Humidity Maximum of 95 Relative Humidity Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Setup Selections Tolerance The Tolerance parameters control the Go and No Go signal response see Go No Go Signal section The user sets a lower and upper torque thresholds to get a visual and audible warning signals when these limits are reached or breached during operation This function is primarily used for safety and quality control Selecting Tolerance 1 Press the Menu Button Ml 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter SS ere HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key
7. 100 The calibration program will guide you through the calibration by text in the information box By selection in the Calibration Type you can select Compression Only Tension Only or Both if the Load cell supports this Type in the appropriate Full Scale value and select the units desired EX Mountz Torque Meter Interface Program File Q Online Firmware Version 1 07 Operator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Sensor Type Torque Sensor Type Calibration Type 77 Torque C Torque Sensor Bridge Compression Cw Torque 2 Point Calibration Force Sensor Brushless Tension CCW Torque 3 Point Calibration Intemal Both I Angle Transducer A D Counts Sensor Model Load Cell 7 Read Serial No 72045 Read From Sensor HU Full Scale 200 kN Cal Interval months f2 Update Fill in sensor information and then press Start button to begin calibration Start Max Pos Pos Pos Pos Pos Neg Neg Neg Neg Serial No A Units A Offset 1 Slope 2 Offset 2 Breakpoint Slope 1 Offset 1 Slope 2 Offset 2 Bre Print Mux Page 28 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com PTT Calibration This procedure is used to calibration the gain of the PTT to a high degree of accuracy This all
8. 7 Units Angle Setup ee Mode T A Threshold First Peak Setup Spindle Audit I 1 Use the Scroll Up or Down key to toggle between Manual or Auto Clear E 2 Press the Scroll Left or Right key to move down to the Time selection J 3 For Auto Clear use the Scroll Up or Down key to toggle between the selection Mode Auto of time between 1 5 seconds Time seconds 2 4 Press Enter key once setting is complete fi 5 Press Main button to return to main display screen Auto Clear Setting Main Angle Setup This menu item contains 2 selections The first selection is the Angle Threshold for Audit Mode The default is 2 degrees but it can be set from 1 to 5 degrees The second selection is Angle Polarity Angle Polarity is used when you find that the Angle is giving a negative sign when the Torque applied is Clockwise This may be needed to compensate for some transducers that have the wrong polarity for Angle Selecting Angle Setup 1 Press the Menu Button MM 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options i ay fj 4 Press Enter key to select a setup setting for Angle Setup Tolerance E 3 Filter Auto Clear Ly i Units Angle Setup 000 A Mode T A Threshold First Peak Setup Spindle Audit Page 11 Corporate Headquarters 1080 North 11th Str
9. Bolt Audit Mode Spindle Audit Mode A Angle Threshold A Angle Threshold A Initial Torque Threshold A Initial Torque Threshold B Angle Polarity B Torque Threshold B Final Torque Threshold B Low Angle Threshold C Angle Encoder C Allow Angle Rachet C High Angle Threshold Bolt Audit Explanation This feature is designed for auditing the torque applied to a fastener for a test such as determining relaxation after a fas tener has been tightened An initial and final torque threshold is entered into the bolt audit mode fields As an example the initial torque value could be 70 of the desired torque on the fastener and the final torque would be the nominal value for which the fastener was previously tightened In this case if the nominal torque is 500 Ibf ft the initial torque threshold would be entered as 350 Ibf ft 70 of the nominal value Page 25 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com The purpose of the bolt audit function is to report the degree of movement from the initial torque threshold to the final torque threshold The torque analyzer will display the final torque threshold and the total angle displacement which has occurred from the initial torque threshold and final torque threshold Spindle Audit Explanation 1 Spindle Free Test The operator turns on the tightening spindle and the spindle starts rotation the PTT begins to count angle im
10. Click No not this time 7 The CD should still be inserted from the installation but if not insert it Click Install from a list or specific location and click Next Button Found New Hardware Wizard 7 Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for curent and updated softwere by This wizard helps you install software for looking on your computer on the hardware installation CD or on the Windows Update Web ste fwth your permission Read our privacy policy Mountz PTT 2000 Meter your hardware came with an installation CD Can Windows connect to Windows Update to search for 2 or floppy disk insert it now software O Yes this time only O Yes now and avery tme connect a device What do you want the wizard to do O Instat the software automaticaly Recommended Install from a list or specific location Advanced Click Next to continue Nest gt Cancel lt Back Click Newt to continue 8 Check the Search removable media box and click Next Button 9 The USB drivers will begin to be installed If a pop up window appears that the product has not passed the Windows Logo Testing just click Continue Anyway Mountz has tested the product with both the Home version and Professional version of XP You will not get this message if you are installing under Windows 2000 8 Found New Hardware Wizard 9 Please choose your search and installation op
11. Figure below for a screen shot of this Window EE ATTE Q Online Firmware Version 1 06 Dperator Gordon Tool Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Hit 2 QQaik ke ea G E 10 x Start 100 0 Value Units Time stamp 90 0 9 080 Lbfin 4 22 2008 4 03 46 PM 10 258 Lbfin 4 22 2008 4 03 50 PM 80 0 8 762 Lbfin 4 22 2008 4 03 53 PM 6 938 Lbfin 4 22 2008 4 03 56 PM ue 10 617 Lbtin 4 22 2008 4 03 59 PM 60 0 50 0 Torque 40 0 30 0 20 0 10 0 Seconds Below is an example of the Excel file created if the Real Time data is saved Cs SI File Edit View Insert Format Tools Data Window Help I Wdaoaidisa G k ama Y amp Snagit EJ Window Bl H9 v fe A B C D E 1 Value Units Time stamp 2 9 080 Lbf in 4 22 2008 4 03 46 PM 3 10 258 Lbf in 4 22 2008 4 03 50 PM 4 8 762 Lbf in 4 22 2008 4 03 53 PM 5 6 938 Lbfin 4 22 2008 4 03 56 PM 6 10 617 Lbf in 4 22 2008 4 03 59 PM 7 8 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Torque Meter Bootloader This program is used to update the code in the PTT unit This program does not automatically install as the Interface Program does The following assumes the operator has the supplied CD in the D drive Locate the Bootloader Install folder on your computer as shown below M5 D Bootloader Install File Edit
12. Mux to determine what transducers are connected and downloads the identity and calibration data for each of the attached transducers The Soft key on the right hand side will indicate the currently selected Mux port such as Mux 1 Mux 2 etc In addition an LED on the right side of the transducer connection to the Mux will light up indicating which transducer is currently selected Selecting Transducer Manually 1 Press the Mux Soft key and it will provide a list of currently connected Transducers 2 The user can scroll through the list transducers and press Enter to select a model Selecting a Transducer Automatically An automatic transducer selection is available 1 A Tool Test is entered that includes one of the transducers connected to the Mux and this Tool Test is sent to the Analyzer 2 Now when the Tool Test is selected on the PTT the analyzer automatically connects to the required Transducer using the Mux This reduces operator error of accidentally selecting the wrong transducer for a tool test The Multiplexer can be used with the optional Bar Code Reader A more complete description of the Bar Code Reader is on page 36 This combination provides a flexible time saving solution that reduces the potential for operator error For users that have many Tool Tests and using multiple torque transducers these two accessories is the ideal solution for torque testing Example of using the Bar Code Reader and Multiplexer The user
13. enters a Tool Test that includes one of the Transducers connected to the Mux In addition they enter the Serial Number of the Tool to be tested This Serial Number is bar coded on the Tool to be tested This Tool Test is downloaded to the Analyzer Now when the Bar Code of the Tool is scanned the Analyzer automatically selects the correct transducer by using the Mux and starts the appropriate Tool Test Page 37 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Force amp Load Sensors Starting April 2007 PTT models can be used with Force amp Load sensors Note Mountz PTT units with serial numbers that start with digits 07 and later feature a new firmware and hardware Only models with serial numbers 07 01 001 or later can operate with the Force amp Load sensors Prior PTT versions can not support the Bar Force amp Load sensors Firmware and revision data can be seen on initial power on of unit Customers with older PTT versions can send their unit to our service department and pay for it to be upgraded to operate with load amp force sensors Using PTT 2000 as a Force Measurement Meter The PTT recognizes standard or ARCII equipped force sensors load cells The active modes of operation for force are TRACK 8 PEAK Descriptions of these modes are found in this manual see page 8 ARCII equipped sensors incorporate a small chip that allows for automatic se
14. measurements lbf and kN Features built in Tool Tests operation Includes three PC Windows based software programs Mountz Torque Meter Interface Program for sensor calibrations meter calibration and tool tests Torque Meter Bootloader for updating the PTT operating systems Excel Add In for Real Time data collection into an Excel spreadsheet It also provides statistics calculations Flash memory allows upgrades to be done by the user in the field amp internet through the USB port Five low pass filter selections 3000 2000 1500 500 and 200 Hz Easy to use Menu Structure Six digit display Real Time Clock for time stamping of readings USB interface to download readings to PC High Capacity Li lon Batteries for long life 80 hrs with standard transducers and 16 hrs with brushless rotary Can connect to most mv v transducers and can store calibration data for up to 50 non smart torque amp force sensors The 5VDC capability allows unit to be used with a Brushless Rotary Transducer for testing pulse tools and high RPM tools Torque and Angle data is displayed simultaneously when used with Torque and Angle transducers up to 8000 RPM for angle measurement Stores a total of 5000 data points Real time graph of torque vs time using associated PC Windows software Features Go No Go LEDs that illuminate when high or low setting is achieved Display Accuracy is better than 0 0625 of reading The Bolt Audit Mode
15. on your computer To continue click Next Gordon Wall Organization Mountz Inc WARNING This program is protected by copyright law and international treaties Install this application For Anyone who uses this computer all users Only for me Gordon Wall E cane SA canes 3 Click install 4 After the installation is successful just click Finish Ready to Install the Program Y InstallShield Wizard Completed The wizard is ready to begin installation a a Tf you want to review or change any of your installation settings click Back Click Cancel to The InstallShield Wizard has successfully installed Mountz exit the wizard Torque Meter Interface Program Click Finish to exit the Current Settings waard Destination Folder C Program Files Mountz Torque Meter Interface Program User Information Name Gordon Wall Company Mountz Inc sa at _ coe Ze eel s Page 19 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com 5 After installation of the PTT Interface Program turn on the PTT unit Connect the USB cable to the PTT and connect the other end to the computer The computer detects the device in the lower right side of the screen dy Found New Hardware Mountz Torque Meter Interface Program 6 Shortly after the PTT is detected the following screen will appear Do not allow Windows to search for software
16. 000 degrees High Angle Threshold 0 000 degrees Page 26 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Transducer Calibration Transducer Calibration should only be performed by an operator with the necessary calibration wheels or arm and weight sets or by a calibration lab Mountz offers calibration services to perform this function PTT calibrations are done in conjunction with a PC Windows based Calibration Program The program is easy to use and guides the user through the calibration steps Once the program is started and connected to the PTT meter a button Start is provided to start the calibration All the needed information must be entered in the appropriate text boxes This includes information such as the Sensor Model Serial Number the Full Scale torque value the units of calibration and the transducer type Bridge or Brushless There is also a Scroll box to allow setting of the Calibration Interval The default is 6 months but that can be changed Once all required information is entered the Start button is clicked and its function changes to Continue as shown in figure below and procedural information will be given in the large text box A 2 point calibration should work well in all but exceptional circumstances Once the calibration is complete the calibration data will be stored in a Mountz Smart transducer using the ARCII pro
17. 92 2733 E mail sales etorque com www etorque com Distribution Service Center 19051 Underwood Road Foley AL 36535 Phone 251 943 4125 Fax 251 943 4979 US amp Canada Sales Offices Anaheim Boston Charlotte Chicago Cleveland Dallas El Paso Los Angeles Minneapolis Nashville Phoenix Seattle San Jose Toronto Mountz Mexico SA de CV Main Office amp Service Center Av Cristobal Colon 415343 Col Paseos de Chihuahua Chihuahua Chih Mexico CP 31125 Phone 614 481 0023 Fax 614 481 0053 Mexico Sales Offices Chihuahua Guadlajara Juarez Mexico City Monterrey Reynosa Saltillo Tijuana
18. Boot load HEX file to device button Locate the HEX file update It will be in the Hex Files folder The file is named Mountz App hex This is the current application so there is no need to update but if the operator chooses he she can reload it to see how this feature works The process will take about 6 minutes as there is quite a lot of code in the product The status will be shown in the PTT Boot Loader window as the process takes place As updates are available these will be available on the Mountz Web site Mount PTT 2000 Bootloader FLO Start bootloader dende Book load HEX File bo dencia Haur Wisin E Page 34 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Bar Code Reader Accessory ltem The Bar Code Reader is an optional accessory for the PTT It is designed for users that want the ability to scan Bar Codes on Tools and start Tool Tests automatically This option reduces set up time for users with a large number of Tool Tests stored in the PTT The Bar Code Reader is powered by the PTT so no additional power source is required This feature is designed to use a specific bar code reader which is modified to operate with the PTT The PTT is designed with an expansion port which is accessed by a punch out on the back of the unit This allows users to easily connect to a PLC for access to GO or NO GO signals and similar applications
19. PTT and following Menu choices will appear 33 785 Ibfin Menu Tool Tests Select Quick Test Start Stop Clear Memory Choose the function desired from the menu list by using the Up Down keys and use Enter key to finalize the selection highlighted in reverse video Select is used to select the desired test from a list of tests that have been downloaded When an operator selects this he she will view an introduction for 3 seconds that provide directions and then this will display Choose Tool Test from List of available tests Use Up Down keys to toggle between tests Use Enter to select test After the short introduction the operator will see the tool tests displayed and can select the desired test Quick Test By selecting Quick Test the operator can run a quick test using the currently selected parameters of the meter such as Mode Units and Tolerance etc After selecting Quick Test Press the Enter key The test starts immediate ly and the operator can start collecting data Once the operator collected the number of reading desired then press the Tool Test soft button that now reads Quick Test Then the operator can select Stop to end the test When the operator connects to the Interface Program and click on Download Results the Quick Test data is down loaded The file name will be Quick Test with associated Date and Time If the operator performs several different Quick Tests he she will have different Time and or D
20. View Favorites Tools Help z3 ES gt Y p Sci E Fors E x EEE Address gt D Bootloader Install Folders x B Desktop E a My Documents 5 My Computer El 3 314 Floppy 4 See Local Disk C 070313_1142 D LO Bootloader Install LD Excel Macro for Torque and Angle D Hex Files 15 Masks gt Optional Excel Statistics Add In program files 15 System32 USB Driver H Removable Disk E E 2 Public on Mac OS X 10 101 32 2 G El B Mobile Device My Network Places Recycle Bin ILD Rahsol Dremotec Unused Desktop Shortcuts Files Currently on the CD pop program files System32 0x0409 ini instmsiw exe a Mountz Torque Me EN E instmsia exe setup exe Setup ini Open the Bootloader Install Folder and run the Setup exe file by right clicking on it and choosing Open The Installation Program will automatically put a Torque Meter Bootloader Icon on your desktop Page 34 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com When the operator runs the program he she will see a window as shown below Connect the USB cable to the PTT and the computer and turn on the PTT unit Click the button Start boot loader on device Both LED s on the PTT will turn on and the screen will indicate the PTT is in bootloader mode To update the firmware click the
21. ate files for each test Start begins collecting test data The tool name will be followed by a colon and then the number of data points collected Stop ends the test This is required as some users may want to collect 10 data or others may want to collect 25 points or more W File Edt view Insert Format Tools Data Window Help Clear Memory allows the test points to be cleared in the meter itself The DS laal eE KH dll operator will be asked for confirmation before the action takes place This JB y function should only be used if the readings have been downloaded to the PC A B e D EM Test Name TSC45 A Test Time 01 01 00 00 00 80 Sensor Serial No 05 06 013 a A 1 or test data is invalid for some reason 2 3 4 Starting Datapoint 1 5 6 7 Once all desired tests are run the operator can return to the PC to download all Tool Tests stored in the PTT If they choose to add comments they can do so by checking the 34737 of Datapoints 15 Comments Require Comments check box During a particular test download the 9 34 2 operator will be given the opportunity to add further notes to the file stored on 1 472 the PC 12 34 155 13 34 337 ia 14 34 346 An example of a Tool Test Result file image right 15 34308 16 34 810 There is an optional Excel Add In included on the PTT CD to perform 17 5 Real Time data acquisition into an open Excel spreadsheet It also includes ma u aM 3 Tabs for perf
22. ck Setting and time E 2 Use the Right and Left key to move through the time and date sections e PN M 3 Press Enter key once setting is complete 4 24 08 4 Press Main button to return to main display screen Main Note ath Must toggle through the first time digits to change from AM to PM Selecting Language 1 Press the Menu Button Ml 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key to select a setup setting for Language First Peak E PJ O Filter Spindle Audit Units Direction PS Mode Clock Contrast Setup Language Language Setting HA 1 Use the Scroll Up or Down key to toggle through the Language settings Language Deutsch English or Deutsch Other languages to be added in the future 2 Press Enter key once setting is complete A Ss Main 3 Press Main button to return to main display screen Page 17 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Selecting Sleep 1 Press the Menu Button MM 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter A HT 3 Use the Scroll Up or Down key to toggle through the Setup options i La fj 4 Press Enter key to select a setup setting for Sleep Gb Spindle Audit
23. de HighTolernce 25500 K Auto Clear Time AutoClesrMode Automatic z L Direction Auto Clear Time 3 I M Comments Direction Both z N Operator O First Peak Sensitivity Taenia P Minimum First Peak of full scale All tool tests must be entered using the PC Windows based Calibration Program Once this is done the tests can be accessed using the Tool Test soft key on the PTT Entering data for the Tool Test is done using the PC Windows based Calibration Program See the Screen above Select the Tool Tests tab Enter the relevant information on this screen such as the Test Name which is the name by which the test will be identified on the PTT Then enter all required information on the screen because once the tool test is activated on the PTT no changes can be made with the units tolerances or other information There is a field for comments to include user specific information The transducer being used for the Tool Test must be identified This is done to prevent a test being run on a transducer with an inappropriate range When entering the Sensor Model this must match with the sensor identification that was used to identify the transducer when it was calibrated The case of alphanumeric characters will be ignored If the transducer to be used for the test is connected you can click on the Read button next to the Sensor Model field and the field will be automatically populated If you are not sure about how th
24. e name given to the tool followed by the date and the time at which to test was started If you use this function often you probably will want to cre ate a shortcut to this folder on your desktop Clear Data in Meter Clears the test data for this Tool Test in the PTT meter Make sure to Download the Results before clicking this button The operator will be asked for confirmation before the action takes place loJx File Q Online Firmware Version 1 07 Operator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Test Name Micos First Peak Mode ooo Open Sensor Modet RTSX 20003 Read RLY Medium eae Tool SerialNo f2 o a e z Delete Test In Meter Mode Pek y Units fom gt m Requie __ Download Results Fiter son y Clear Data In Meter _ Low Tolerance 24 500 HighT olerance 26 500 Auto Clear Mode Automatic Auto Clear Time 3 Direction Both Comments ile Q Online Firmware Wersion 1 06 Dperator Gordon Toot Tes Date AAA Test Name Test Name Tool Serial No Sensor Model SIM BOX i E BMX Ooi ool Serial No BMX 100i Sensor Type BMX Dli BM 100i Mode Units Filter Page 22 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com The Tool Test also supports Load Cells in Peak mode See the screen shot below a
25. e transducer is identified unplug the transducer from the PTT unit and plug it back in Note ath the Sensor Model identification appears on the PTT screen during the initialization There are various control buttons to perform operations with this program these include Save Saves the Tool Test Setups on the PC so it can be used to run further tests in the future Open Opens previously saved Tool Test Setups Send Send a Tool Test to the PTT It can store up to 5000 results total Examples of combinations include 100 tests with 50 readings or 50 tests with 100 readings Note that there is a maximum of 100 tool tests Delete Test in Meter Clicking the Delete Test in Meter button brings up a screen that allows you to delete all of the Tool Tests stored in the meter or select the Tests you wish to delete See the example on next page Page 21 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Download Results Retrieves the results of a tool test after it has been run It will offer a change to add further notes to the test at this point The results will save in the PC in a location of your choice There will be an Operator Folder with the name of the Operator entered in the upper portion of the Tool Test Screen The results are stored in a csv file which can be opened in Excel or using a text editor program such a Notepad The file name will be th
26. eet San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Ml 1 Use the Scroll Left or Right key to toggle between Angle Threshold and Angle Setup Angle Polarity I 2 Use the Scroll Up or Down key to toggle through the degree values 0 25 5 Angle Threshold 2 deg for Angle Threshold lt move at increments of 0 25 AA E 3 Use the Scroll Up or Down key to toggle Angle Polarity options Normal or Angle Encodet 360 Reverse Main M 4 Press Enter key once setting is complete 5 Press Main button to return to main display screen Torque Angle This allows an operator to set up an initial torque and follow up with a rotation to a specified angle and display the final torque Selecting Torque Angle 1 Press the Menu Button Mi 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter A ee HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key to select a setup setting for Torque Angle Tolerance G ia Filter Auto Clear C J Units Angle Setup SS ee es Mode T A Threshold First Peak Setup Spindle Audit E 1 Press the Right or Left key to toggle between the three settings Angle Torque Torque Angle Thresh Allow Ratchet Angle 2 00 deg E 2 Use the Scroll Up or Down key to set Angle increments of 0 25 Torque 50 000 Ibf in HI 3 Use the Scroll Up or Down key to set Torque increme
27. egins The data is collected is available in The results will be saved in the PC in C Program Files Mountz Torque Meter Interface Program Tool Test Results Operator Folder where the Operator Folder will be the name of the Operator entered in the upper portion of the Tool Test Screen If you use this function frequently you probably will want to create a shortcut to this folder The csv file can be opened using Excel You can use Excel to plot this data in a variety of formats or by using other Windows based tools of your choice There is also an Excel Spreadsheet with a Macro as an example of Plotting Torque and Angle This is available on the PTT CD in the folder Excel Macro for Torque and Angle Open this Excel file highlight the Torque and Angle data click the Graphing Icon that is on the spreadsheet the Torque and Angle will be plotted for you If you have your own Torque and Angle data you can just replace the example data with your own highlight it and click the Graphing Icon to plot it This Spreadsheet gives an example of Plotting Torque and Angle Values Simply highlight the cells containing the values of Angle and Torque and click on the Graphing Icon above If you have collected Torque and Angle values using the PTT Data Logging Program you can use this Template to Plot Torque and Angle Simply substitute your own values for those on the left The data is collected is available in C Program Files Mountz PTT Interface Prog
28. elow the display once and then press Enter You will hear 3 short beeps and the bar code reader will be activated This activation sequence is required as powering the reader at all times would significantly shorten the battery life Once the bar code reader is activated pull the trigger while aiming the laser beam at the Tool bar code After the bar code is read the appropriate Tool Test is automatically started If the bar code scanned does not match any of the Serial Numbers in the Tool Tests the Analyzer will display No Tool Test Defined for xxx After collecting the required number of readings press the Tool Test Soft key to stop the test Using the Bar Code Reader with Multiplexer The Bar Code Reader can be used combined with the optional 4 Port Multiplexer A more complete description of the Multiplexer and its features are provided on page 28 This combination provides a flexible time saving solution that reduces the potential for operator error For users that have many Tool Tests and using multiple torque transducers these two accessories is the ideal solution for torque testing Example of using the Bar Code Reader and Multiplexer The user enters a Tool Test that includes one of the Transducers connected to the Multiplexer In addition they enter the Serial Number of the Tool to be tested This Serial Number is bar coded on the Tool to be tested This Tool Test is down loaded to the Analyzer Now when the Bar Code of the Tool is sca
29. hold Not applicable for Force amp Load Sensors Torque Angle This allows an operator to set up an initial torque and follow up with a rotation to a specified angle and display the final torque The PTT can collect Torque and Angle data if the unit is connected to a transducer that includes the angle function It is a Real Time angle function that can capture Torque and Angle up to 8000 RPM See page Track 1500 Hz 00 000 Ibfin Menu Tool Tests Peak 1500 Hz 25 010 bbtin Menu Tool Tests FPK 3000 Hz argh te Ibf in Menu Tool Tests FPK 3000 Hz 5 4373 Ibtin Menu Tool Tests 7 6261 Audit 1500 Hz 10 510 bbtin Menu Tool Tests 0 00 T A 3000 Hz 9 9985 ibfin 10 deg Menu Tool Tests 12 for setting up Torque Angle Not applicable for Force amp Load Sensors Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 www etorque com Fax 408 292 2733 Mode Selections Bolt Audit This feature is designed for auditing the torque applied to a fastener for Bolt Audit 1500 Hz a test such as determining relaxation after a fastener has been tight ened An angle enabled transducer is required to operate in this Mode 20 01 0 Ibf in An initial and final torque threshold is entered into the bolt audit mode fields and the angle required to move between these 2 thresholds is reported See page 14 for setting up Bolt Audit Menu Tool Tests 7 6261
30. is an additional feature that is only available with PTT Bolt Audit model Item 072995 o Oo ooaada pooooooooo oO 0000 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com External Connections USB The computer connection is USB There is no setup required This allows for data to downloaded to a PC The PC will require a USB I O External Transducer Input The transducer connector is a high density D Sub connector with 15 pins The pin description is shown below Pin Number Function J Dep SCS 1 Analog Ground ee AAA 2 Brushless Siga Ouputrom Brushless Transducers 5V SSCS 3 Noised C S A Tensor Dest Usedtodetecttwansducers SSSSOSCSCSCSCSCSCSCSCCC S pa Daca A AOS 6 Excitation Voltages 5V or 16 volts depending on bridge or brushless transducer S e MN o Angele TTL output rom angle detector in angle transducer gt E ETC A 14 5 VoltAngle Supply User Interface Display Screen Displays the menu structures torque readings operating mode torque units PTT 2000 Function Keys For selecting the following options Left to Right Menu Tool Tests amp Cancel Go and No Go LEDs Used to monitor lower and upper torque limits and receive a visual warning Scroll and Enter Keys Used to toggle through the different menu structures Enter a ae LA Scroll Up Scroll Left hh Scroll Right 4 bJ C Scroll Do
31. mediately and when the spindle stops the PTT will display and record the final angle and final peak torque Set up the initial values The Initial Torque should be entered as zero so that the Angle will begin to be counted as soon as the spindle starts moving 2 Spindle within required tolerance Set up the initial values such as the Initial Torque the Low Angle Threshold and the High Angle Threshold An example would be a Torque of 15 N m Low Angle Threshold of 40 degrees and a High Angle Threshold of 50 degrees When the tightening spindle reaches 15 N m the Angle begins to be counted If the spindle stops between 40 50 degrees the LED shows green and the display shows the final Angle and the final Torque If the spindle stops before reaching 40 degrees the LED will show red and the display shows the final result If the spindle stops after exceeding 50 degrees the LED will show red and the display shows the final result Cal Q Online Firmware Version 1 07 Operator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Angle Setup Torque 4ngle Mode Angle Threshold 0 250 degrees Angle Threshold 2 000 degrees Angle Polarity Normal y Torque Threshold 2000 Angle Encoder 360 X Allow Angle Ratchet No bd Bolt Audit Mode Spindle Audit Mode Initial Torque Threshold 000 Initial Torque Threshold 000 Final Torque Threshold omo Low Angle Threshold 0
32. mountz the torque tool specialists Operating Instructions Version 5 1 September 11 2008 For Item 072999 and 072995 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Heading Page Heading Page External Connections 3 Tool Test Operation 21 User Interface 3 Angle Test Operation 25 Quick Menu Structure 4 Transducer Clibration 27 Screen Display 5 PTT Calibration 29 Menu Selections 5 Data Logging Graphing 29 Mode Selections 8 Torque Meter Bootloader 33 Environmental Conditions 9 Accessory Bar Code Reader 35 Set Up Selections 10 Accessory Multiplexer 37 Transducer Calibration Reminder 18 Force amp Load Sensors 38 ARCII 18 Mountz Service Locations 39 Power On amp Battery Operation 19 Installation of Mountz Torque Meter Interface Program 19 Features O System Accuracy 0 5 of reading from 20 to 100 of full scale System Accuracy 1 of reading from 10 to 20 of full scale Recommended for all hand screwdrivers wrenches or power tools Provides EZ Plug amp Play with Mountz Transducers Features ARCII technology an instant auto recognition system of the transducer connected to the PTT Selection of seven operating modes Track Peak First Peak Audit Bolt Audit Spindle Audit and Torque Angle Seven units of torque measurements ozf in lbf in Ibf ft cN m N m kgf m kgf cm Two units of force
33. nits Mode and Setup I 2 Press Enter key to select a choice Filter O AS Mode Setup Main Selecting Filters Ml 1 Select Filter by highlighting and pressing Enter gt E I 2 Use the Scroll Up or Down key to toggle through the Filter options J 3 Press Enter key to select a Filter Setting 3000 Hz E 3 DO Filter 2000 Hz Units 1500 Hz S l Mode 500 Hz TEN 200 Hz Not applicable for Force amp Load Setup Sensors Main Cancel Page 6 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Menu Selections CEEI Selecting Units g 8 E 1 Select Units by highlighting and pressing Enter KM 2 Use the Scroll Up or Down key to toggle through the Unit options fi 3 Press Enter key to select a Filter Setting v _ For Torque Sensors For Force Sensors Note ibf i lbf When a torque sensor is connected Filter I the PTT lists only torque units Also lof tt kN cN m is also available but you must j scroll down Units ozf in When a force sensor is connected Mode kgf cm the PTT lists only force units kgf m Setup N m Main Cancel neo e Selecting Mode Options M 1 Select Mode by highlighting and pressing Enter 4 b E 2 Use the Scroll Up or Down key to toggle through the Mode options
34. nned the Analyzer automatically selects the correct transducer by using the Multiplexer and starts the appropriate Tool Test Page 36 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Multiplexer Accessory ltem The Multiplexer is an optional accessory for the PTT It allows users to connect 1 4 transducers to the Torque Analyzer simultaneously The device eliminates the need to plug and unplug transducers The PTT powers the Multiplexer so no additional power source is required Note Starting April 2007 PTT models can be used with this Multiplexer Mountz PTT units with serial numbers that start with digits 07 and later feature a new firmware and hardware Only models with serial numbers 07 01 001 or later can operate with the Bar Code Reader of Multiplexer Prior PTT versions cannot support the Bar Code Reader and Multiplexer Firmware and revision data can be seen on initial power on of unit Customers with older PTT versions can send their unit to our service department and pay for it to be upgraded to operate with the Multiplexer Note When calibrating Transducers perform this opera tion with the Transducer connect ed directly to the PTT and not con Model Multiplexer nected through the Multiplexer Item 072998 Operation with the Multiplexer Mux When the Analyzer is connected to the Multiplexer and powered on it reviews the Multiplexer
35. nsor recognition see page 14 This feature identifies the sensor all calibration data and a calibration date reminder This chip can be added to the connection cable to enable the features of the ARCII technology The SET UP mode allows users to define how the PTT operates including setting of the Clock Three modes that are irrelevant to Force are Angle T A Threshold and First Peak these are Torque Only selections The PTT only supports 2 units of measure when connected to a force or lead sensor Those units are kN or Lbf Force sensors can be used in 3 directions Clockwise Compression Counter Clockwise Tension or Both can be selected in the Setup mode See page 16 for setting direction The included software program Mountz Torquemeter Interface Program MTIP has functions for Tool Tests Data Logging Sensor and Meter Calibration For calibration of Force sensors select the sensor type Force For Tool Test you can define a type of parameter criteria including tolerance settings for a specific function See page 18 for setting up Tool tests For questions related to Force use please study the manual or you can call a Mountz representative for assistance Page 38 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Mountz Inc Corporate Headquarters amp Service Center 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 2
36. nts of 0 5 Allow Ratchet No I 4 Use the Scroll Up or Down key to set Yes or No for allowing ratchet Main 5 Press Enter key once setting is complete 6 Press Main button to return to main display screen Note Yes allows for ratcheting the wrench back without accumulating angle Page 12 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com First Peak The display holds the first detected torque peak applied Before any torque is applied the display show dashes in the torque value area Once peak is detected the display will show the torque value If a second peak is detected then it will be displayed in the lower right in small reverse video Selecting First Peak 1 Press the Menu Button MM 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key to select a setup setting for First Peak Filter Tolerance Auto Clear Units Angle Setup Mode T A Threshold First Peak Setup Spindle Audit HF 1 Use the Scroll Up or Down key to toggle through the sensitivity settings Low Medium amp High MM 2 Press the Right or Left key to move down to the Min Peak setting location MI 3 Use the Scroll Up or Down to set the Minimum Peak fj 4 Press Enter key once setting is c
37. ode which would be affixed to the Tool being tested Shown on next page is an example Tool Test Screen After entering the required data the Test would be sent to the Analyzer using the Send button on the right hand side of the screen The Tool Test should also be saved on the PC for future reference Page 35 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Q Online Firmware Version 1 04b Operator Tim Smith Tool Tests Data Logging Sensor Calibration Meter Calibration Test Name M ICRO 50 First Peak Mode O 5 ax 50 Sensitivity Medium x Open Min First Peak Save Tool Serial No A677 234 of full scale fio Sensor Type Torque Sensor z Send 3 Audit Mode Mode Peak S Delete Test In Meter Units Lbf in Angle Threshold 2 00 degrees Download Results Filter 3000 Hz Clear Data In Meter Low Tolerance 18 800 Torque Angle Mode High Tolerance 21 200 Angle Threshold 2 00 degrees Auto clear Mode Automatic y Torque Threshold 0 000 Auto clear Time 2 Allow Angle Ratchet No v Direction Angle Polarity Both y Normal y Comments Once the Tool Test or Tool Tests are loaded into the analyzer the Tool Test can be selected by scanning the bar code rather than selecting the test using the menu on the Analyzer Press the Tool Test Soft key the middle key b
38. omplete 5 Press Main button to return to main display screen Page 13 First Peak Setup Sensitivity Low Min Peak 5 0089 Lbf in Main Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Bolt Audit This feature is designed for auditing the torque applied to a fastener for a test such as determining relaxation after a fastener has been tightened An angle enabled transducer is required to operate in this Mode Note ath The Bolt Audit Mode is an additional feature that is only available with PTT Bolt Audit model Item 072995 Selecting Bolt Audit 1 Press the Menu Button E 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter a HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key to select a setup setting for Bolt Audit Auto Clear E PJ O Filter Angle Setup 3 J Units T A Threshold ae ee ee Mode First Peak Bolt Audit Setup Spindle Audit M 1 Press the Right or Left key to toggle between the threshold settings Bolt Audit Thresholds E 2 Use the Scroll Up or Down key to set torque thresholds fi 4 Press Enter key once setting is complete 5 Press Main button to return to main display screen Final Torque Des M Initial Torque Threshold 450 N m Main Page 14 Corporate Headquarters 1080 No
39. orming statistical analysis on the data in the spreadsheet Follow 5 34255 the instructions in the readme file in this folder to use this Add In 22 34 335 Page 24 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Angle Test Operation a 4 Q Online Firmware Yersion 1 07 Operator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Angle Setup Torque ngle Mode Angle Threshold 0 250 degrees Angle Threshold 2000 degrees Angle Polarity Normal y Torque Threshold 200 Angle Encoder 360 bd Allow Angle Ratchet No y Bolt Audit Mode Spindle Audit Mode Initial Torque Threshold ooo Initial Torque Threshold 000 Final Torque Threshold 0 000 Low Angle Threshold f 0 000 degrees High Angle Threshold 0 000 degrees All angle tests must be entered using the PC Windows based Calibration Program Once this is done the tests can be accessed using the soft key on the PTT Entering data for the Angle Test is done using the PC Windows based Calibration Program See the Screen above Select the Angle Tests tab Enter the relevant information on this screen as needed for type of angle test that will be used Note ath The Bolt Audit Mode is an additional feature that is only available with PTT Bolt Audit model Item 072995 Angle Set Up Torque Angle Mode
40. ows all PTT to exhibit the same accuracy with a Mountz Smart transducer as the meter that was used to perform the calibration The PTT Calibration requires special equipment This equipment is available from Mountz for those that require it as an optional item Data Logging This program is used for graphing the data This feature can be utilized to evaluate and confirm torque specifications in both production or R amp D environments When the graph first appears you can enlarge it by clicking on the Zoom Box which is the square box made up of dashed lines just to the right of the big arrow Then drag the cursor to sur round the small graph and the view will expand the graph as shown m ox Q Online Firmware Version 1 06 Operator Gordon Tool Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Ilt ARQA Ook E S MA Averaging 100 msec Y Realtime Torque vs Time 100 0 90 0 80 0 70 0 60 0 50 0 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com The PTT interface program contains a Tab for Data Logging The actual plot on the Screen is Torque vs Time If you have an Angle enabled transducer the Torque and Angle data will be collected in a csv file The data collection begins when you click the Start button and ends when you click the same button which changes to Stop after the data collec tion b
41. ramiStreaming Data FilesVoperator name Where the operator name is the operator entered on the Data Logging Tab If you use this function often you probably will want to create a shortcut to this folder on your desktop Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com The Real Time button on the Data Logging screen allows a user to connect the PTT to a PC and get readings sent to the PC in Real Time which can be printed to a printer or saved as an Excel Spread Sheet The screen reading is sent from the PTT when Auto clear takes place or when Enter is pressed if the meter is in Manual Clear mode Open the Torque Meter Interface program and choose the Data Logging Screen Q Online Firmware Version 1 07 Dperator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration H Raal E L E M A Start Averaging 100 msec v Real time Torque vs Time 100 0 E Torque 80 0 70 0 60 0 50 0 Torque 40 0 30 0 20 0 10 0 0 0 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com You will see there is a button on the right side of the screen above the graph area labeled Real time see the Figure below Clicking this button will open another Window used to collect the Real Time data See the
42. rth 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Spindle Audit This feature is designed for auditing the operation of a Spindle Tool An angle enabled transducer is required to oper ate in this Mode The unit checks the Torque and Angle setting of a Spindle When the spindle stops the PTT will dis play and record the final angle and final peak torque Selecting Spindle Audit 1 Press the Menu Button MM 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options fj 4 Press Enter key to select a setup setting for Spindle Audit Filter Tolerance Auto Clear Units Angle Setup Mode T A Threshold First Peak Setup Spindle Audit MI 1 Press the Right or Left key to toggle between the settings E 2 Use the Scroll Up or Down key to set torque torque and angle settings Mi 4 Press Enter key once setting is complete 5 Press Main button to return to main display screen Page 15 Spindle Audit Thresh Initial Torque 43 Ibf in Low Angle 25 deg High Angle 28 deg Main Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Direction Allows an operator to set the direction for capturing the torque readings Clockwise Counter Clockwise and Both directions
43. rying torque on motors and machinery Also for calibration and testing of dial torque products small wrenches or dial screwdrivers Also used for force amp load applications with a force sensor Peak With a torque sensor the display retains the highest torque applied Use this mode during calibration or testing of any hand type torque wrench dial beam and screwdriver as well as power tools Also used for force amp load applications with a force sensor First Peak The display holds the first detected torque peak applied Before any torque is applied the display show dashes in the torque value area Once peak is detected the display will show the torque value If a second peak is detected then it will be displayed in the lower right in small reverse video This function is primarily used for testing and calibrating click type mechanical torque wrenches The PTT captures the point where the wrench clicks This peak may be used for operator training on correct use of the wrench Always apply torque smoothly to avoid false first peak readings See page 13 for setting up First Peak Not applicable for Force amp Load Sensors Audit This mode is used to determine first movement or what is commonly known as break away torque to determine the actual torque on the joint An angle enabled transducer is required to operate in this mode See page 11 for setting up Angle Thres
44. s an example of a Tool Test using a Load Cell Connectors for connecting the PTT to Load Cells are available from Mountz These are pre wired except for the Load Cell connections They are Connector Mountz Part Number For 2mV V Load Cells 072008 For 4 mV V Load Cells 072009 ES lo Q Online Firmware Version 1 06 Operator Gordon Tool Tests Data Loaging Sensor Calibration Meter Calibration Meter Configuration Test Name Load 4 First Peak Mode Open Sensitivity igh Sensor Model Force 100 kN Read Es Hig Save Min First Peak Tool Serial No 84576896 of full scale fio Send Sensor Type Force Sensor y Delete Test In Meter Mode Angle Setup Angle Threshold 0 25 degrees r Require A Units kN X 2 Comments Angle Polarity Normal v Filter 500 Hz v Angle Encoder 360 ES Clear Data In Meter Low Tolerance 55 000 Mois rapole Mode Bolt Audit Mode i 65 000 t HighT olerance Anale Threshold 2 00 degrees Initial Threshold 0 000 Auto Clear Mode Automatic y Torque Threshold 2 000 Final Threshold 0 000 Auto Clear Time 4 y Allow Angle Ratchet No Direction Both X Comments Page 23 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Using the Tool Tests on the PTT Once 1 or more tool tests are sent to the PTT meter the operator can press Peak 1500 Hz the Tool Test soft key on the
45. tions y e x ie SS Search forthe best driver in these locations lt j p The peter rev we rasire do he hyseye Morts PTY 2000 Mater Use the check boxes below to lim or expand the default search which includes local paths and removable media The best dnver found wil be instaled taarat ped Windows Lago arg to yt ey woe Tirar 17 CTE pa era Cartero ves wutshanen cl tes stare may moar Y Search removable media floppy CD ROM J Include this location in the search Dont search wil choose the dnverto instal Choose this option to select the device driver from a list Windows does not guarantee that the daver you choose wil be the best match for your hardware lt Back Next gt Cancel Page 20 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Tool Test Operation The Tool Test mode contains the follow E anixi fields Q Online Firmware Version 1 07 Operator Gordon A Test Name Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration B Sensor Model i Pa S Tool Serial No settee STS nes Sensi Mean El D Sensor Type resets Eo un paek E Mode o Ee F Units Mode Fa a TIe G Filter Unis jon El aloes Gessner H Low Tolerance Fiter on El Clear Data In Meter High Tolerance ee o J Auto Clear Mo
46. to col For non smart transducers calibration data will be stored in the PTT internal memory A sophisticated error correction algorithm assures that the data written to and retrieved from memory is always correct Once the calibration is complete Torque Values will be displayed in the Torque Window allowing for verification of cali bration data points File Q Online Firmware Version 1 07 Operator Gordon Tool Tests Angle Tests Data Logging Sensor Calibration Meter Calibration Meter Configuration Torque Sensor Type p Calibration Type Tor que Torque Sensor Bridge C Compression CW Torque 2 Point Calibration C Force Sensor C Brushless Tension CCW Torque C 3 Point Calibration C Internal Both Angle Transducer be Type A D Counts Sensor Model RTSX 200 49 Read Serial No 72009 Read From Sensor HA Full Scale 200 Lbfin y Cal Interval months 6 Update Fill in sensor information and then press Start button to begin calibration Start z Pos Pos Pos Pos S N N Serial No Units lee Slope 2 Offset 2 Breakpoint Patt Page 27 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Note for Force Load Sensors When performing a Load Cell Calibration if choosing a 2 point calibration load at 10 and 100 If performing a 3 point calibration and load at load at 10 50 and
47. to select a setup setting for Tolerance Filter Tolerance Auto Clear C B Units Angle Setup A TE Mode T A Threshold First Peak Setup Spindle Audit MM 1 Press the Right or Left key to toggle between High and Low Tolerance Tolerance Setting HT 2 Use the Scroll Up or Down key to change the tolerance settings l I 3 Press Enter key once setting is complete Low _0 000 Ibf in 4 Press Main button to return to main display screen High 84 950 Ibf in Main Clear This function controls the method of clearing the display of torque readings Auto Clear When Auto Clear is selected the torque values during operation will automatically be cleared from the display The user can set the time threshold to control how long the values should be displayed before clearing Manual Clear When Manual Clear is selected the torque values during operation will indefinitely be display until the user presses the Clear key Page 10 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Selecting Clear 1 Press the Menu Button MM 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter HT 3 Use the Scroll Up or Down key to toggle through the Setup options i TO fj 4 Press Enter key to select a setup setting for Auto Clear Gib Tolerance Filter Auto Clear 4
48. wn Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Quick Menu Structure Main Display Screen Peak Menu 28 972 Ibf in 1500 Hz Main Menu Filter Units Mode Y Y 3000 Hz ozf in 2000 Hz lbf in 1500 Hz lbf ft 500 Hz kgf cm 200 Hz kgf m Sub Menu N m Enter Units for Torque Sensors Units for Force Sensors cN m Sub Menu Track Peak First Peak Audit Torque amp Angle Spindle Audit Sub Menu Z Enter W The Bolt Audit Mode is an additional feature that is only available with PTT Bolt Audit model Item 072995 Note When a force sensor is connected the PTT lists only the modes it can operate with Track amp Peak Enter Tolerance Auto Clear Angle Setup T A Threshold First Peak Spindle Audit Direction Clock Contrast Language Sleep Mode Sub Menu Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Screen Display When the Torque Analy
49. zer is turned on and it is connected to a Mountz Smart Torque Transducer with ARCII technolo gy it will display a Screen similar to that below for 5 seconds and then go into Reading Mode This will also happen if a Smart transducer is disconnected and another smart transducer is connected It will automatically detect if the sensor is a torque or force sensor Mountz PTT 2000 Version 1 06k Tool Model BMX250i Serial Number 04 93 071 Note ath When disconnecting a smart transducer and connecting another the operator must unplug the cable from the PTT unit If an un calibrated torque transducer or force sensor is connected then the Analyzer will display a screen as below Mountz PTT 2000 Version 1 06k Uncalibrated Transducer Connect to Calibration Software Note The PTT supports Non Smart torque transducers force sensors as well as Non Mountz transducers Non smart transducers can be detected and can be calibrated in the internal memory The PTT will offer 2 choices It offers to calibrate or choose from a list of transducers stored in the internal memory Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com Reading Screen Track 3000 Hz 0 0000 us Menu Tool Tests Menu Selections Pressing the Menu Key will present the following Screen AS HF 1 Use the Scroll Up or Down key to toggle through Filter U

PTT Operation Manual Sept 2008 Update.qxp

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