User Manual - Equip-Test
Contents
1. Pull the crimp ring back b Comb out the braid C Repeat steps 8 11 12 Crimp the contact using the 178 Hex Crimp Tool Part 910 104 139 Figure G in the location shown in Figure F 13 Slide tubing into position and shrink Figure Dimensions shown millimeters inches Figure A Strip lengths SHRINK TUBING RING FOIL Gos Figure B Remove foil SHIELD BACK TIN CENTER CONDUCTOR Figure C Fold shield braid back and tin center conductor SOLDER CENTER PIN SHIELD TO CENTER CONDUCTOR WINDOW DETAIL A Figure D Use the window to check the center conductor is inserted properly FOLD SHIELD OVER KNURLED PORTION Figure E Fold shield over knurled portion 14 AREA Figure F Crimp contact Figure G Hex Crimp Tool Part 910 104 139 SHRINK TUBING Figure H Apply shrink tubing 2 2 For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION VIRGINIA PANEL CORPORATION 75 OHM COAXIAL RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 104 157 610 102 133 TOOLS REQUIRED Phillips Screwdriver 0 05 Allen Wrench 75 Ohm HD only 75 Ohm Coaxial Receiver ITA Extraction Tool Part 910 112 117 CONTACT INSTALLATION INSTRUCTIONS 18 Assemble the contact the respective2. 11 09 10 043 Figure E Crimp contact SHRINK e Figure F Apply shrink tubing 2 For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION 75 OHM HD COAXIAL ITA CONTACT ASSEMBLY PART 610 102 132 FOR SUB MINIATURE 59 U TOOLS REQUIRED Tool Hex Crimp for Outer Shield Part 910 104 139 ASSEMBLY INSTRUCTIONS l Strip wire Figure A 2 Slide shrink tubing and crimp ring onto wire Figure 3 Remove 0 05 1 27 mm of foil Figure B Leave remaining foil flat against the dielectric 4 Fold shield back without disturbing the foil and tin the center conductor Figure C 5 Slide the wire into the contact inserting the center conductor into the solder cup of the contact center conductor Rotate the contact in the direction the foil is wrapped to facilitate the installation 6 Check the following e Nofoilin the window e No braid in the window e center conductor of the wire is inserted into the solder cup of the contact Figure D 7 Solder the center conductor of the wire to the center conductor of the contact Clean the solder joint and contact 8 Push the shield over the knurled portion of the contact Figure E 9 Trim any braid exceeding past the knurled area of the contact Figure E 10 Slide the crimp ring over the contact Figure F 11 If the crimp ring does not slide over the shield
3. CQ ASSEMBLY INSTALLATION AND REMOVAL OF YPE CONTACTS AND MODULES FOR 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES Table of Contents SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 4 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 CROSS REFERENCE TABLES SECTION 6 PRODUCT PERFORMANCE SPECIFICATIONS 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION 75 OHM COAXIAL RECEIVER CONTACT ASSEMBLY PART 610 104 157 FOR RG179 TOOLS REQUIRED Coaxial 75 Ohm Receiver Crimp Tool Kit Part 910 102 106 Contains Crimp Tool and Locator Die Assembly Part 910 104 137 128 Hex Crimp Tool Part 910 104 139 ASSEMBLY INSTRUCTIONS inches 1 Strip wire Figure 10 41 _ 0 41 2 Tin center conductor only for wires that are soldered 38 3 Slide 3 16 shrink tubing long 12 7 mm and crimp ring onto wire Figure B Figure A Strip lengths 4 Place contact onto center conductor of wire Figure B and crimp SHRINK TUBING CRIMP RING into position using VPC crimp tool Part 910 104 137 at setting 1 or 2 eo ace solder Measure crimp at 0 028 0 032 0 71 0 81 mm opening SOLDER OR CRIMP 5 Rotate dielectric to flair shield over the contact body Figure C Figure B Slide shrink tubing
4. Ohm SM59u 75 Ohm HD Mechanical Characteristics CYCLE LIFE 20 000 MATING FORCE 2 0 Ibs max 0 9 kg SHIELD ITA 360 Brass alloy per QQ B 626 000030 Au per MIL G 45204 Type Il over 0001 Ni per QQ N 290 360 Brass alloy per QQ B 626 000030 Au per MIL G 45204 Type Il over 0001 Ni per QQ N 290 CENTER CONDUCTOR ITA 360 Brass alloy per QQ B 626 000030 Au per MIL G 45204 Type Il over 0001 Ni per QQ N 290 Material CENTER CONDUCTOR RCVR BeCu HDM25 000030 Au per MIL G 45204 Type Il over 0001 Ni per QQ N 290 CRIMP RING 360 Brass alloy per QQ B 626 0001 Au per QQ N 290 RETAINING RING BeCu alloy M25 0001 Ni per QQ N 290 DIELECTRIC Teflon PTFE 6 1 For more information visit voc com 7 28 09
5. TION 2 VIRGINIA PANEL CORPORATION 75 OHM COAXIAL ITA CONTACT ASSEMBLY PART 610 103 169 FOR RG179 TOOLS REQUIRED Coaxial 75 Ohm ITA Crimp Tool Kit Part 910 102 107 Contains Crimp Tool and Locator Assembly Part 910 104 138 Hex Crimp Tool Part 910 104 139 ASSEMBLY INSTRUCTIONS Dimensions shown millimeters inches 1 Strip wire Figure A 5 84 Ead 2 center conductor only for wires that are soldered 0 11 3 Slide shrink tubing 8 long 12 7 mm and crimp ring onto wire Figure B Figure A Strip lengths 4 Place contact onto center conductor of wire Figure B and crimp SERINE TUBING into position using VPC crimp tool Part 910 104 138 at setting 1 or SERIE solder Measure crimp at 0 028 0 032 0 71 0 81 mm opening m 5 Rotate dielectric to flair shield over the contact body Figure C Figure B Slide shrink tubing and crimp ring onto wire 6 Snap center conductor into body and pull back to make sure it is CONTACT BODY ve locked in place Slide crimp ring against shoulder of body and use BLZ LLL 128 Hex die to crimp Figure SHIELD 7 Using 128 Hex Crimp Tool Part 910 104 139 Figure DJ Figure C Ensure center conductor is locked in place then apply crimp ring 8 Slide tubing into position and shrink Figure F Figure D Hex Crimp Tool Part 910 104 139 AREA
6. and crimp ring onto wire 6 Insert connector barrel between wire shield and dielectric until CONNECTOR dielectric bottoms inside Figure C BARREL DIELECTRIC 7 Slide crimp ring against shoulder of body Figure D and use 128 Hex Crimp Tool Part 910 104 139 Figure E to crimp SHIELD Figure C Ensure dielectric bottoms inside wire 8 Slide tubing into position and shrink Figure F ca AREA Figure D Apply crimp ring Figure E Crimp Tool Part 910 104 139 m TUBING Figure F Apply shrink tubing 1 1 For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION 75 OHM HD COAXIAL RECEIVER CONTACT ASSEMBLY PART 610 102 133 FOR SUB MINIATURE 59 0 TOOLS REQUIRED Hex Crimp Tool for Outer Shield Part 910 104 139 ASSEMBLY INSTRUCTIONS lis Strip wire Figure A Dimensions shown millimeters inches 4 83 0 19 3 56 0 14 Figure A Strip lengths 2 Slide shrink tubing and crimp ring onto wire Figure B SHRINK TUBING CRIMP RING REMOVE FOIL 3 Remove 0 05 1 27 mm of foil Figure B Leave remaining foil flat B 27 against the dielectric 0 05 4 Fold shield back without disturbing the foil and ti
7. eiver Module ae Figure B ITA Module 4 For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION 75 OHM HD COAXIAL ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing iCon module Please refer to the appropriate User s Manual for instructions on how to perform these steps l Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 is located at the top of the ITA receiver frame 2 Using a Phillips head screwdriver tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in lbs 0 16 Nm REMOVAL INSTRUCTIONS Figure A Receiver Module l Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or ITA NOTE For optimum performance and system longevity distribute the contact load evenly througho
8. es modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions 3 2 For more information visit voc com 1728 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION 75 OHM COAXIAL STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 5 Allen Wrench INSTALLATION INSTRUCTIONS l Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in Ibs 0 45 Nm REMOVAL INSTRUCTIONS l Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or ITA NOTE Push or pull the module evenly from the top and bottom to prevent damage fo the module POSITION 1 Figure A Rec
9. ill be DETAIL A SCALE 2 1 K T 11 MODULE CAP SCREWS 2 MODULE CAP CONTACT RETAINING RING 4 PRESS DOWN EXTRACT CONTACT 3 PRESS DOWN UNTIL FULLY SEATED pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT Replace the module cap using both hands to push the separated halves together Replace and tighten the module retaining screws to a maximum torque of 2 in lbs 0 23 Nm NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Figure B Extraction Tool Part 910 112 117 Ss For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION 75 OHM COAXIAL ITA CONTACT INSTALLATION AND REMOVAL PART 610 103 169 610 102 132 TOOLS REQUIRED 75 Ohm Coaxial Receiver ITA Extraction Tool Part 910 112 117 CONTACT INSTALLATION INSTRUCTIONS 1 Assemble the contact to the respective wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section 2 of this User s Manual 2 Insert the te
10. n the center EQUI ae ene conductor Figure C POLO ELE Back 5 Slide the wire into the contact inserting the center conductor into the solder cup of the contact center conductor Rotate poem the contact in the direction the foil is wrapped to facilitate the Figure C Fold shield back TEE 6 Check the following e No foil in the window e No braid in the window e The center conductor of the wire is inserted into the solder cup of the contact Figure D DETAIL A 7 Solder the center conductor of the wire to the center conductor 2 Figure D Center pin and center conductor of the contact Clean the solder joint and contact FOLD SHIELD OVER 8 Push the shield over the knurled portion of the contact Figure E MARE 9 Trim any braid exceeding past the knurled area of the contact Figure Figure Trim braid 10 Slide the crimp ring over the contact Figure F 122 AREA 11 If the crimp ring does not slide over the shield a Pull the crimp ring back Figure F Apply crimp ring b Comb out the braid C Repeat steps 8 11 12 Crimp the contact using the 178 Hex Crimp Tool Part 910 104 139 Figure G in the location shown in Figure F 13 Slide tubing into position and shrink Figure Figure G Crimp tool Part 910 104 139 SHRINK TUBING Figure H Shrink tubing 1 2 For more information visit voc com 7 28 09 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SEC
11. rminated contact into the back of the module Push the contact forward until the crimp is inside the module housing Once in place pull the wire slightly to ensure the contact is seated CONTACT REMOVAL INSTRUCTIONS l Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the ITA frame see module installation and removal Figure A Ensure the tool is kept instructions in Section 4 of this User s Manual perpendicular to prevent bent contacts 2 Place the 75 Ohm Coaxial Receiver ITA Extraction Tool Part 910 110 117 Figure A over the contact to be removed replaced Use AO EXTRACT CONTACT care to keep the tool perpendicular to the surface of the module as 4 not to bend the tool the contact to be removed Rotate the tool slightly while pushing it into the counter bore on the mating side of the module Figure B CONTACT RETAINING RING 3 Once the extraction tool is seated properly and the retaining ring SEATED tabs on the contact are compressed push the plunger The contact will be pushed out of the rear of the module DETAIL A SCALE 2 1 DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT Figure B Extraction Tool Part 910 112 117 NOTE The process shown here uses standard 90 seri
12. ut the module NOTE Push or pull the module evenly from the top and bottom to prevent damage fo the module Figure B ITA Module 4 2 For more information visit voc com 1728 09 VIRGINIA PANEL CORPORATION 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 5 CROSS REFERENCE TABLES 5 201 201016 E 211 011 016 661 701016 STOOL dWIYD 161 VOL OL6 E S3IndQOW SLLOVT OIS x NODI VILL 091015 221009004 ISZ POL OLS YAAIDIY 31415 06 1 6vZ VOL OLS CONTACTS eus x RECEIVER eo x SSIW STOOL SJINGOW NOOI SJINGOW Vil 531435 06 QUVGNVILS 201 COL OL6 ZI GIL OIG 6 1 VOL OL6 861 VOL OLS 11171019 11191019 621 801015 ITA CONTACTS 21 0242 610 103 169 7 28 09 For more information visit voc com 5 75 OHM AND 75 OHM HD COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION 75 OHM COAXIAL CONTACT ELECTRICAL SPECIFICATIONS 21 7 26 3 5 21 _ 1 07 1 04 5 21 205 9 205 1 1 HH Receiver Contact ITA Contact Part 610 104 133 Part 610 102 132 Dimensions shown millimeters inches Electrical Specifications CHARACTERISTIC IMPEDANCE 75 Ohms FREQUENCY RANGE DC 2 GHz RECOMMENDED CABLE RG179 75
13. wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section of this User s Manual Insert the terminated contact into the back of the assembled module The contact can only go into one side Once in place pull the wire slightly to ensure that the contact is seated CONTACT REMOVAL INSTRUCTIONS l Remove the module from the receiver frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 4 of this User s Manual Figure A There are two screws holding the module halves together Use a Phillips screwdriver 0 05 Allen Wrench for 75 Ohm HD to remove the 2 56 screws located at the top and bottom of the module Figure A Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the top of the module away from the mating bottom section Be sure to open both sides of the module simultaneously or contacts could be damaged Place the 75 Ohm Receiver ITA Extraction Tool Part 910 110 117 Figure B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool or the contact could be bent Once the extraction tool is seated and the retaining ring tabs on the contact are compressed depress the plunger The contact w
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