FX5U SERIES PROGRAMMABLE CONTROLLERS Hardware Manual
Contents
1. CPU module 3 6 Transistor output specifications and external wiring 3 6 1 Transistor output specifications Item Specification FX5U OMT ES Output FX5 DEYT ES FX5 32ET ES form FX5U OMT ESS FX5 DEYT ESS FX5 32ET ESS Transistor Sink Transistor Source External power supply 5 to 30 V DC Max load 0 5 A point Min load a Open circuit leakage current 0 1 mA or less 30 V DC CPU Y000 to Y003 1 0 V or less module Y004 or more 1 5 V or less I O module 1 5 V or less 2 5 us or less 10 mA CPU a or more 5 to 24 V DC Response OFF module Joa or more 0 2 ms or less 200 mA time ON or more at 24 V DC 0 2 ms or less 200 mA moane or more at 24 V DC LED on panel turns on when output ON voltage Output operation display The total load current of resistance loads per common terminal should be the following value 4 output point common terminal 0 8 A or less 8 output point common terminal 1 6 A or less As for the number of outputs per common terminal refer to Chapter 4 and the following manual Refer to MELSEC iQ F FX5U Series User s Manual Hardware 3 6 2 External wiring of transistor output 1 External wiring of sink output type CPU module 3 7 Built in analog input output specifications and external wiring As for the details on the built in analog input output specifications and external wiring refer to the following manual Refer to MELSEC iQ F FX5U Series User s Manual2. Hardware 3 7 1 Analog input specifications Item Specifications Analog input points 2 points 2 channels 0 to 10 V DC Input resistance 115 7 kQ 12 bit unsigned binary SD6020 Input data of ch1 SD6060 Input data of ch2 I O Digital output 0 to 4000 characteristics Value Analog input Digital output Device allocation Maximum Maximum luti a 2 5 mV resolution resolution When ambient temperature is 25 5 C Within 0 5 20 digit When ambient temperature is 0 to 55 C Within 1 0 40 digit 1 0 5 V 15 V No insulation between each channel or the PLC Accuracy Accuracy in respect to maximum digital output value Absolute maximum input Insulation method 0 point Dose not occupy of input and See hee pen output points of the PLC 1 Digit indicates a digital value 3 7 2 Analog output specifications Item Specifications Analog output points 1 points 1 channels Digital input 12 bit unsigned binary 0 to 10 V DC Input resistance 2k to 1MQ Device allocation D6180 Output setting data of ch1 O Digital input 5 to 4000 characteristics Value Analog output Maximum Maximum luti s 2 5 mV resolution resolution When ambient temperature is 25 5 C Within 0 5 20 digit 1 When ambient temperature is 0 to 55 C Within 1 0 40 digit 1 No insulation between the PLC Accuracy Accuracy in respect to maximum analog output value Insulation method 0 point Dose not occup
3. Installation location in enclosure Space in enclosure Extension devices can be connected on the left and right sides of the CPU module If you intend to add extension devices in the future keep necessary spaces on the left and right sides FX5U Series CPU module FX5 16EX FX5 16EYT 2 2 1 Affixing the dust proof sheet The dust proof sheet should be affixed to the ventilation port before beginning the installation and wiring work For the affixing procedure refer to the instructions on the dust proof sheet Be sure to remove the dust proof sheet when the installation and wiring work is completed 2 3 Procedures for installing to and detaching from DIN rail The products can be installed on a DIN46277 rail 35 mm 1 38 wide This section explains the installations of the CPU modules 2 3 1 Installation 1 Connect the expansion boards and expansion adapters to the CPU module 2 Push out all DIN rail mounting hooks below fig A 3 Fit the upper edge of the DIN rail mounting groove right fig B onto the DIN rail 4 Lock the DIN rail mounting hooks below fig C while pressing the PLC against the DIN rail M cw a ha tha 2 4 Procedures for installing directly with M4 screws The product can be installed directly on the panel with screws This section explains the installation of the CPU modules 2 4 1 Mounting hole pitches Refer to the External Dimensions Section 1 2 for the pro
4. 1 JY997D55301 specification details for I O wiring User s Manual installation and maintenance Hardware MELSEC iQ F FX5 Series Explains the non protocol JY997D55901 communication and inverter User s Manual Te communication Serial Communication MELSEC iQ F FX5 Series JY997D56101 Explains the MODBUS serial User s Manual communication MODBUS Communication MELSEC iQ F FX5 Series Functions for communication via User s Manual JY997D56201 Ethernet Communication built in Ethernet port 2 Certification of UL cUL standards Please consult with Mitsubishi Electric for information on UL cUL standard practices and the corresponding types of equipment Compliance with EC directive CE Marking This document does not guarantee that a mechanical system including this product will comply with the following standards Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user manufacturer For more details please contact the local Mitsubishi Electric sales site Attention e This product is designed for use in industrial applications Note e Manufactured by Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan e Manufactured at Mitsubishi Electric Corporation Himeji Works 840 Chiyoda machi Himeji Hyogo 670 8677 Japan e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer S
5. a FX5U 80ML 250 V 5A Time lag Fuse Allowable instantaneous power failure time Item Specification 25 A max 5 ms or less 100 V AC 50 A max 5 ms or less 200 V AC FX5U 64MQO 30 A max 5 ms or less 100 V AC FX5U 80MO 60 A max 5 ms or less 200 V AC 30 A max 5 ms or less 100 V AC 65 A max 5 ms or less 200 V AC FX5U 32M0 30 W Bowler FX5U 64MO 40 W consumption FX5U 80MO 45 W FX5 32E0 25W 400 mA When 24 V DC service power supply is supplied to the input circuit FX5U 32MO Rush current FX5 32E0 FX5U 32MO 480 mA When external power supply is supplied to the input circuit 600 mA When 24 V DC service power supply is supplied to the input circuit FX5U 64MO 24V DC 740 mA When external power supply is service power supplied to the input circuit supply 7 600 mA When 24 V DC service power capacity supply is supplied to the input circuit FX5U 80MO a da P 770 mA When external power supply is supplied to the input circuit 250 mA When 24 V DC service power supply is supplied to the input circuit FX5 32E0 pply pp p 310 mA When external power supply is supplied to the input circuit FX5U 32MO 900 mA 5 V DC built in power supply FXSU 64M 1 1100 mA capacity FX5 32E0 965 mA This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module The current of the input circuit is included 2 When I O modules are con
6. expose to direct sunlight Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause excessive heat bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment WARNING JY997D53401A STARTUP AND MAINTENANCE PRECAUTIONS Z CAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do so may cause equipment failures or malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause equipment failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules bus conversion module and battery DISPOSAL PRECAUTIONS CAUTION e Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device e When disposing of batteries separate them from other waste according to local regulations For details on the Battery Directive in EU countries refer to the MELSEC iQ F FX5U Series User s Manual Hardware TRANSPORTATION PRECAUTIONS CAUTION e When transporting the PLC with the optional batt
7. sensitivity current 1 5 mA or less Refer to MELSEC iQ F FX5U Series User s Manual Hardware Input impedance current Input response time No voltage contact input NPN open collector transistor Input signal form No voltage contact input PNP open collector transistor Input operation display LED on panel turns on when input 3 4 2 Examples of input wiring when 24 V DC service power supply is used 1 Sink input type 2 Source input type bee ee eee bee eee eee 3 wire type sensor 3 wire type sensor Class D grounding See section 3 3 for details 1 CPU module FX5 32E0 2 Input module 7 3 5 Relay output specifications and external wiring 3 5 1 Relay output specifications Item Specification 30 V DC or less 240 V AC or less 250 V AC or less if not a CE UL cUL compliant item External power supply Max load 2 Alpoint Min load 5 V DC 2 mA reference value Open circuit leakage current Response oFF 0N Approx 10 ms time Output operation display LED on panel turns on when output 1 The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 8 A or less 8 output points common terminal 8 A or less As for the number of outputs per common terminal refer to Chapter 4 and the following manual Refer to MELSEC iQ F FX5U Series User s Manual Hardware 3 5 2 Example of relay output wiring
8. the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Tighten the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block Make sure to wire the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Twist the end of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends Do not connect more than the specified number of wires or electric wires of unspecified size Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed WIRING PRECAUTIONS CAUTION e Perform class D grounding grounding resistance 100 Q or less of the grounding terminal on the CPU module and extension modules with a wire 2 mm or th
9. wiring work to block foreign objects such as cutting and wiring debris However when the installation work is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions e Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities e Install the product securely using a DIN rail or mounting screws e Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions e Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause equipment failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules bus conversion module and battery 2 1 Generic specifications Item Specification Operating ambient 9 4 0 to 55 C 32 to 131 F temperature Storage ambient temperature 25 to 75 C 13 to 167 F Operating o i ambient humidity 5 to 95 RH non condensing Storage ambient P i humidity 5 to 95 RH non condensing Frequency Acceleration Half amplitude Hz mm Sweep count Vibration Installed 10t057 0 035 resistance on DIN rail 57 to 150 Installed 10 to 57 i directly 57t0150 98 3 147 m s2 Accel
10. Side B E JAPANESE B ENGLISH MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS MELSEC iQ F FX5U SERIES PROGRAMMABLE CONTROLLERS Hardware Manual F X5U This manual describes the part names dimensions installation cabling and specifications for the product This manual is extracted from MELSEC iQ F FX5U Series User s Manual Hardware Refer to MELSEC iQ F FX5U Series User s Manual Hardware for more details Before use read this manual and manuals of relevant products fully to acquire proficiency in the handling and operating the product Make sure to learn all the product information safety information and precautions And store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user Registration Ethernet is a trademark of Xerox Corporation MODBUS is a registered trademark of Schneider Electric SA Phillips is a registered trademark of Phillips Screw Company The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company Manual Number JY997D53401 Effective October 2014 Specifications are subject to change without notice 2014 MITSUBISHI ELECTRIC CORPORATION Safety Precaution Read these precautions before use This manual classifies the safety precautions into two categories and NCAUTION Indicates that incorrect handling may cause hazardous conditions resulting in death o
11. data is sent through communication via Lit when data is sent or received through SURD communication via built in Ethernet Expansion board connector cover Input display LEDs Green Extension connector cover Output display LEDs Green With cover open 7 No 1 2 3 4 5 6 7 8 9 RS 485 RD sDe LAN SD RD Name Built in RS 485 communication terminal block RS 485 terminal resister selector switch RUN STOP RESET switch SD memory card disable switch Built in analog I O terminal block SD memory card slot Terminal block mounting screws Expansion board connector Extension connector Battery holder Battery connector Left side Right side ooo0000 No Name 1 Expansion adapter connector cover 2 Label of authenticity 3 Nameplate 4 DIN rail mounting groove 1 Products that do not have the genuine product certification label or nameplate are not covered by the warranty 1 2 External dimensions and weight 2 4 5 diam mounting holes FX5U 32MD 4 4 5 diam mounting holes FX5U 64MQO FX5U 80MD FX5U 32MO do not have the marked mounting holes Unit mm inches Mounting 0 874 W hole pitches ee W W1 mm inches MASS Weight mm inches Mounting h
12. duct s mounting hole pitch information 2 4 2 Installation 1 Make mounting holes in the mounting surface referring to the external dimensions diagram 2 Fit the CPU module right fig A B based on the holes and secure it 7 with M4 screws right fig B 3 Specifications and examples of external wiring As for the details of the power supply wiring and input output wiring refer to MELSEC iQ F FX5U Series User s Manual Hardware e Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as forward vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that the output current of the 24V DC service power supply varies depending on the model and the absence presence of extension modules If an overl
13. ectric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi opportunity loss or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA MACHI HIMEJI JAPAN
14. eration Action time 11 ms 3 times by half sine pulse in each direction X Y and Z 10 times each in X Y Z directions 0 075 80 min in each direction Shock resistance By noise simulator of 1000Vp p noise voltage 1us noise width and 30 to 100Hz noise frequency Dielectric 1 5 kV AC for 1 minute withstand voltage 500 V AC for 1 minute Between each terminal and ground terminal Noise durability Insulation 10MQ or higher by 500VDC resistance 4 insulation resistance tester Grounding Class D grounding Grounding resistance 100 or less lt Common grounding with a heavy electrical system is not allowed gt gt Working atmosphere Free from corrosive or flammable gas and excessive conductive dusts Operating altitude 2000 m or less Installation location Inside a control panel Overvoltage category II or less Pollution degree 2 or less Equipment class Class 2 The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature refer to MELSEC iQ F FX5U Series User s Manual Hardware 2 For intelligent function modules refer to the manual for each product 3 The criterion is shown in IEC61131 2 4 Dielectric withstand voltage and insulation resistance are shown in the following table Terminal m CPU modules I O modules 1 minute 40MQ or higher by Between power supply terminal AC power and ground terminal Between 24 V DC service power supp
15. ery turn on the PLC before shipment confirm that the battery mode is set in PLC parameters and the BAT LED is OFF and check the battery life If the PLC is transported with the BAT LED ON or the battery exhausted the battery backed data may be lost during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications Section 2 1 by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation verify operation of the PLC and check for damage of the mounting part etc When transporting lithium batteries follow required transportation regulations For details on the regulated products refer to the MELSEC iQ F FX5U Series User s Manual Hardware Associated manuals How to obtain manuals For the necessary product manuals or documents consult with your local Mitsubishi Electric representative Associated manuals FX5U Series PLC CPU module comes with this document hardware manual For a detailed explanation of the FX5U Series hardware and information on instructions for PLC programming and intelligent function module refer to the relevant documents Manual name Description MELSEC iQ F Explains performance FX5 Series JY997D58201 specifications procedures before User s Manual operation and troubleshooting of Startup the FX5 Series PLC ee Explains FX5U Series PLC
16. icker Do not use common grounding with heavy electrical systems refer to section 3 3 Connect the power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may damage the product Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main circuit high voltage line load line or power line As a guideline lay the power line control line and communication cables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the or shield of the shielded wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems Ground the shield of the analog input output cable at one point on the signal receiving side However do not use common grounding with heavy electrical systems 3 1 Cable end treatment and tightening torque 3 1 1 Screw type terminal block For the terminals of FX5U Series PLC M3 screws are used The electric wire ends should be treated as shown below Tighten the screws to a torq
17. ly SOOVDC insulation connected to input terminal 24 V DC and pee te resistance tester ground terminal Insulation resistance Insulation Dielectric Terminal strength resistance Between output terminal relay and 1 5 kV AC for f 1 minute 10MQ or higher by 500VDC insulation ground terminal Between output terminal transistor and 500 VAC for resistance tester ground terminal 1 minute E Expansion boards expansion adapters intelligent function module Between terminal of expansion board and ground terminal Not allowed Not allowed Between terminal of expansion adapter 500 V AC for pae ea and ground terminal 1 minute resistance tester Intelligent function module Each manual For dielectric withstand voltage test and insulation resistance test of each product refer to the following manual Refer to MELSEC iQ F FX5U Series User s Manual Hardware 5 For common grounding refer to Section 3 3 6 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage 7 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Temporary conductivity caused by condensation must be expected occasionally 2 2 Installation location Install the PLC in an environment conforming to the generic specifications Section 2 1 installation precautions and notes
18. munication method Transmission method Maximum segment length 100 m Maximum number of 10BASE T Cascade connection maximum 4 stages fedesiconnaien 100BASE TX Cascade connection maximum 2 stages MELSOFT connection SLMP 3E frames Socket communication MELSOFT connection SLMP Socket communication lt 8 Protocol type Number of simultaneously open connections allowed Insulation method Pulse transformer Connector RJ 45 The value indicates the number of connectable stages when a repeater hub is used Contact the manufacturer of the switching hub for the number of connectable stages when using a switching hub 3 8 2 Wiring For the wiring refer to the following manual Refer to MELSEC iQ F FX5 Series User s Manual Ethernet Communication 3 8 3 Pin Configuration The connector of the built in Ethernet communication are arranged as follows Pin No Signal Contents 1 Transmit data 2 Transmit data 3 Receive data 5 6 Receive data 7 Applicable cable Cable conforming to Ethernet standard practice NOS e Category 3 or higher STP cable Cable conforming to Ethernet standard practice 100BASE TX Category 5 or higher STP cable A straight cable is used A cross cable can also be used when using direct connection simple connection between a personal computer and the FX5U Series PLC 3 9 Built in RS 485 communication specifications and external wiring 3 9 1 Commu
19. nected they consume current from the 24 V DC service power 3 Power is supplied to I O modules intelligent function modules expansion adapters and expansion boards The following manual shows further information Refer to MELSEC iQ F FX5U Series User s Manual Hardware 3 2 2 Example of external wiring 100 to 240 V AC power is supplied to the CPU module and FX5 32EQ For the details of wiring work refer to Section 3 1 x lt wo Cc oo r m 100 to 240 V AC Breaker Class D grounding See section 3 3 for details pc AC Power supply for loads connected 1 CPU module FX5 32EN to CPU module output terminals 3 3 Grounding Ground the PLC as stated below e Perform class D grounding Grounding resistance 100 Q or less e Ground the PLC independently if possible If it cannot be grounded independently ground it jointly as shown below Q Independent grounding Shared grounding Common grounding Best condition Good condition Not allowed e Use ground wires thicker than AWG14 2 mm e Position the grounding point as close to the PLC as possible to decrease the length of the ground wire 3 4 Input specifications and external wiring 3 4 1 Input specifications 24 V DC input type Item Specification Input signal voltage 24 V DC 20 15 CPU 5 3 mA 24 V DC Input signal 4 mA 24 V DC ON input 3 5 mA or more sensitivity Module 3 0 mA or more caan 3 0 mA or more OFF input
20. nication specification Item Specification In conformance to RS 485 RS 422 Data transmission speed Max 115 2k bps Transmission standard Communication method Full duplex Half duplex Maximum total extension distance 50 m MELSOFT connection Non protocol communication MODBUS RTU Inverter communication Protocol type No insulation between the PLC Built in OPEN 110 9 330 9 European terminal block Insulation method Terminal resistors Connection method 3 9 2 Wiring For the wiring refer to the following manual Refer to MELSEC iQ F FX5 Series User s Manual Serial Communication Refer to MELSEC iQ F FX5 Series User s Manual MODBUS Communication 3 9 3 Terminal block layouts The terminals of the built in RS 485 communication are arranged as follows Signal name Function SG SDB SDA RDB RDA RDA Recei t S S S S S TE eceive data SDA Send data COC II SDB SG Signal ground 4 Terminal block layouts For details on the terminal block layout refer to the following manual Refer to MELSEC iQ F FX5U Series User s Manual Hardware Interpretation of partition The partition of the output terminals see following figure indicates the range of the output connected to the same common Example FX5U 32MT ES Output terminal Partition This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi El
21. o 12 mm 0 41 to 0 47 Manufacturer Caulking tool Phoenix Contact GmbH amp Co KG Al 0 5 6WH CRIMPFOX 6 When using a wire ferrule with an insulating sleeve choose a wire with proper cable sheath referring to the above outside dimensions otherwise the wire cannot be inserted easily Tighten the screws to a torque of 0 22 to 0 25 N m Do not tighten terminal screws exceeding with a torque outside the above mentioned range Failure to do so may cause equipment failures or malfunctions 3 Tool For tightening the terminal use a With commercially available small straight tip screwdriver having a straight form that is not widened toward the end 0 4 mm 25mm as shown right 0 01 T 0 09 Note If the diameter of screwdriver grip is too small tightening torque may not be achieved To achieve the appropriate tightening torque shown in the table above use the following screwdriver or appropriate replacement grip diameter approximately 25 mm 0 98 Model names SZS 0 4x2 5 Manufacturer Phoenix Contact GmbH amp Co KG 3 2 Power supply specifications and external wiring 3 2 1 Power supply specifications CPU module FX5 32E0 Item Specification Rated voltage 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Frequency rating 50 60 Hz Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less FX5U 32M0 l FX5 32E0 250 V 3 15 A Time lag Fuse Power fuse
22. oad occurs the voltage automatically drops inputs in the PLC are disabled and all outputs are turned off External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that when an error occurs in a relay triac or transistor of an output circuit the output might stay on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machine operation Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughly and sufficiently ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise improper operation may damage machines or cause accidents DESIGN PRECAUTIONS CAUTION e Simultaneously turn on and off the power supplies of the CPU module and extension modules WIRING PRECAUTIONS WARNING e Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Make sure to attach the terminal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of
23. ole pitches kg Ibs FX5U 32MO 150 5 91 123 4 85 a pe i Approx 1 0 FX5U 64MO 220 8 67 193 7 60 2 20 Ibs i Approx 1 2 FX5U 80MO 285 11 23 258 10 16 2 64 Ibs Outer paint color Body Munsell 0 6B7 6 0 2 2 Installation general specifications As for installation of the I O modules expansion adapters and expansion boards refer to MELSEC iQ F FX5U Series User s Manual Hardware INSTALLATION WARNING PRECAUTIONS e Use the product within the generic environment specifications described in section 2 1 of this manual Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Cl2 H2S SO2 or NO2 or flammable gas subject it to vibration or impact or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur INSTALLATION PRECAUTIONS CAUTION e Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions e When drilling screw holes or wiring make sure cutting or wire debris does not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions INSTALLATION PRECAUTIONS Z CAUTION e For product supplied together with a dust proof sheet the sheet should be affixed to the ventilation port before installation and
24. r severe injury Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow all precautions for personal safety STARTUP AND MAINTENANCE PRECAUTIONS Do not touch any terminal while the PLC s power is on Doing so may cause electric shock or malfunctions Before cleaning or retightening terminals cut off all phases of the power supply externally Failure to do so in the power ON status may cause electric shock Before modifying the program in mid operation forcing output running or stopping the PLC read through this manual carefully and ensure complete safety An operation error may damage the machinery or cause accidents Do not change the program in the PLC from two or more peripheral equipment devices at the same time i e from an engineering tool and a GOT Doing so may cause destruction or malfunction of the PLC program Use the battery for memory backup in conformance with the MELSEC iQ F FX5U Series User s Manual Hardware Use the battery for the specified purpose only Connect the battery correctly Do not charge disassemble heat put in fire short circuit connect reversely weld swallow or burn the battery or apply excessive force vibration impact drop etc to the battery Do not store or use the battery at high temperatures or
25. tr 8 40880 Ratingen Germany Caution for compliance with EC Directive Installation in Enclosure Programmable controllers are open type devices that must be installed and used within conductive control boxes Please use the FX5U Series programmable controllers while installed in conductive shielded control boxes Please secure the control box lid to the control box for conduction Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable controller For other cautions refer to the MELSEC iQ F FX5U Series User s Manual Hardware Incorporated Items Check if the following product and items are included in the package Included Items CPU module FX5U 64MO Dust proof protection sheet 1 sheet FX5U 80MO Manuals Japanese English 1 manual E I O module FX5 32E0 Dust proof protection sheet 1 sheet Extension cable 1 cable 1 Outline 1 1 co 10 Part names Name DIN rail mounting hooks Expansion adapter connecting hooks Terminal block covers Built in Ethernet communication connector with cover Top cover Operation status display LEDs On while the PLC is powered Lit flashing when an error occurs P RUN On while the PLC is running BA Lit when the battery voltage drops CARD Lit when the SD memory card is inserted Green Lit when data is received through communication via built in RS 485 Lit when
26. ue of 0 5 to 0 8 N m Do not tighten terminal screws with a torque outside the above mentioned range Failure to do so may cause equipment failures or malfunctions e When one wire is connected to one terminal 3 2 0 13 Terminal Solderless 6 2 mm 0 24 screw terminal or less A 3 2 0 13 6 2 mm 0 24 tse Terminal or less lt Reference gt Terminal Manufacturer Type No Certification rae FV1 25 B3A VA 1 UL Listed FV2 MS3 JST Mfg Co Ltd JST Mfg Co Ltd e When two wires are connected to one terminal 3 2 0 13 6 2 mm 0 24 Terminal Solderless or less i screw terminal x 6 3 mm 0 25 or more 3 2 0 13 6 2 mm 0 24 Terminal or less 6 3 mm 0 25 or more lt Reference gt Terminal Manufacturer JST Mfg Co Ltd Pressure Bonding Tool Type No Certification FV1 25 B3A UL Listed YA 1 JST Mfg Co Ltd 3 1 2 European type terminal block 1 Wire size Wire size Solid wire Stranded wire Ferrules with insulating sleeve AWG24 to 20 AWG24 to 20 AWG24 2 Treatment of wire ends Strip the coating of strand wire and twist the cable core before connecting it or strip the coating of single wire before connecting it An alternative connection is to use a ferrule with insulating sleeve Insulating sleeve Contact area ae area ia Des 6 us 0 23 No of wire per terminal oe 2 to 2 5mm 0 07 to 0 09 10 5 t
27. y any input and OcEupiSdipoIni output points of the PLC 1 Digit indicates a digital value 3 7 3 Example of analog input ClassD grounding VO chO O represents the channel number Use 2 core shielded twisted pair cable for the analog input lines and separate the analog input lines from other power lines or inductive lines 2 Make sure to short circuit the VO and V terminals when channel is not used 3 7 4 Example of analog output 1 Use 2 core shielded twisted pair cable for the analog output lines and separate the analog output lines from other power lines or inductive lines 2 Ground the shielded wire at one point on the signal receiving side 3 7 5 Terminal block layouts The terminals of the built in analog input output are arranged as follows Application Channel 1 analog input Analog j npu Channel 2 analog input Analog input eu V1 V2 V V V Analog Analog Analog input output output Analog output Analog output Cy The V terminals are connected internally 3 8 Built in Ethernet communication specifications and external wiring As for the details on the built in Ethernet communication specifications and external wiring refer to the following manual Refer to MELSEC iQ F FX5 Series User s Manual Ethernet Communication 3 8 1 Communication specification Item Specification 100Mbps 10Mbps Full duplex Half duplex Base band Data transmission speed Com
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