User Manual
Contents
1. OPERATING MANUAL SOLVENT AND WATER BASE SPRAY GUN CLEANER UG5000W and UG5500W CAUTION UM120W RIGHT TANK FOR WATER BORNE PAINTS ONLY UM120W RIGHT TANK SECTION IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT UNI RAM CORPORATION ONTARIO CANADA Revised 2009 03 MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 CONTENTS INTRODUC TON ce lh IE ie Sado es 3 FEATURES ra SP Fa a a A cay ahs E aa Tastee ae 3 SETUP 3 STRUCTURE aaa 4 EOC ATION se tte E E r A a 5 LEVELING VENT AND AIR SUPPLY 0 0 00 000 000 0000 ccc eee eee 5 SOLVENT SELECTION 2 2 Se eter Sw Sena eee Bede aed 5 PAIESE TUR OPERATION LEFT TANK UG4000 or UG4500 SOLVENT BASE 6 ge en A SP 6 CLEANING SPRAY GUNS AND CUPS 6 USING THE FLOW THROUGH BRUSH eee eee 6 RIGHT TANK UM120W WATER 6 PREPARING SPRAY GUNS AND 6 MANUALLY WASHING SPRAY GUNS OR 5 7 TANK CLEANING seriu2. edness a EG at Ah cate ale weal ede 7 AFTER CLEANING GUNS 0 0 00000 ccc cee eee eens 8 HOSE CLEANING UG5500W MODEL ONLY 8 DAILY MAINTENANCE FILTER PADS AND SCREEN ee ld ee ee ele 9 REPLACING SOLVENT UG4000 or UG4500 9 REPLACING WATER and CLOTH FILTERS 120 9 TROUBLESHOOTING CHART ee eee eee 10 11 TROUBLESHOOTING PROCEDURES 0 0 00000 000 ccc ccc eee 12 FLOW DIAGRAM wet eee eke SE wale CER ER Ged cee ke ed dal iS 13 REPLACEMENT PARTS coe ede nee a dete wed Mbt 14 15 ACCESSORIES CONSUMABLES and OPTIONAL PARTS 16 WARRANTY EXTENDED WARRANTIES For North American Customers 16 FULL PRODUCT WARRANTY 0000000 cece eee eee eee eee 17 MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for compliance with Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or damage to the machine Follow directions under the sec tion below Caution
3. CENTERING SUCTION PIPE HOLDER FILTER PAD NOTE THE PICTURES ABOVE APPLY ONLY TO THE SOLVENT SIDE LEFT TANK MANUALLY WASHING SPRAY GUNS OR PARTS There are two ways to clean manually One way is with the WASH GUN and the other is with the FLOW THROUGH BRUSH The Gun and Brush share recirculated water from the WASH PAIL When using the Gun water flow to the Brush must be turned off To use the Gun follow these steps 1 Make sure the BRUSH ON OFF amp FLOW CONTROL lever is set to the CLOSE position horizontal 2 Step on the Foot Pedal right side 3 Squeeze the trigger To use the Brush follow these steps 1 Make sure the BRUSH ON OFF amp FLOW CONTROL lever is set to the OPEN position vertical 2 Step on the Foot Pedal right side 3 To adjust the flow of water through the Brush turn the lever back slightly until the desired flow is achieved MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 TANK CLEANING e Tank is filled with dirty water and there is no water left in the wash pail Lift the wash screen and add the floculent and put the screen back and closed the lid e Turn the coagulation timer Air will agitate the water and floculent Let the mixture settled for 5 min utes e Open the drain Valve Let the Water drain through the filter into 19L pail The filter will collect the paint debris If further cleaning the wash tank is required use fresh water to fluch out the tank AFT
4. blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sev eral times If this procedure does not work replace the pump e Cause Contaminants in the air supply water oil solid par ticles etc Revision 2009 05 AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE e Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve foot pedal 3 way ball valve and regulator See the Flow Diagram and the section Replacement Parts To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and check for presence of positive air pressure in the air line If there is ample positive air pressure replace the component If air pressure is absent there is a faulty component upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above 12 2009 05 isi Rev MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W FLOW DIAGRAM Shows the flow of solvent and compressed air 0 0008911 14 MOZLNN HSVA NOILINS ano uy WOVAHdVIC Wwdad 1003 1891 01 55384 5
5. or use alternate adequate packaging All units must be shipped clean and free of solvent Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun cleaner comes with 2 year replacement warranty If in the unlikely event your diaphragm pump fails during the first two years of service call Uni ram Service at 1 800 417 9133 We will send you a new pump free of charge and arrange for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or dis tributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been mis used overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthoriz
6. supply adapter not supplied Replace the female quick connect on the Whip Air Line with a quick connect that will fit the male quick connect of your spray gun if necessary The air supply pressure must be at least 85 PSI and the air must be free from contaminants such as water dust rust tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure to precisely 85 PSI Do not install a second air pressure regu lator or use a pressure set below 85 PSI CONNECT AIR BLOW GUN and WASH GUN WITH SPLASH GUARD Remove the two Guns from the Accessories bag and connect the blue hoses to the appropriate con nector on the right side of the unit using the labels as a guide To install the brackets for the two Guns remove the brackets from inside the right hand tank and attach them to the outside of the Tank using the same screws SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years The choice of solvent is critical Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners PAIL SETUP e Open the door to the base cabinet One 5 Gal 19 L white plastic round top closed pail is provided for the left tank and one open top pail with a filter for the right tank A full pail of clean solvent is required not supplied Suction Pipe is already insert
7. ER CLEANING GUNS e Remove the guns and cups from the tank and wipe them dry Do not store spray guns in the tank e Close the drain valve of the water base gun cleaner tank right sidt e Check the cloth filter of the water base gun cleaner and replace it if neccessary e Chech the condition of the filtered water It can be reused If neccessary drain the filtered water as per law and filled the wash pail with fresh water HOSE CLEANING UG5500W MODEL ONLY e Models with this feature can be used to clean a paint feeder hose up to 100 feet 30 m long Connect the hose to the two fittings on the left side Solvent Outlet SOLVENT RETURN SOLVENT OUTLET MODE SELECTOR MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 and Solvent Return Rotate the Mode Selector handle to the horizontal position and turn the Timer knob clockwise to start the automatic cleaning cycle To air rinse the hose push and hold the Air Rinse button To rinse the hose with clean solvent push and hold the Clean Rinse button for about 5 seconds This will use about 100 cc of clean solvent Wait 30 seconds for the Rinse Pump to fully recharge before repeating Disconnect the hose DAILY MAINTENANCE FILTER PADS AND SCREEN e Inspect the filter pad in the Left Tank UG4000 and clean it if there is a build up of paint debris Clean by removing the filter pad and washing away paint particles with clean solvent Replace the fi
8. NECTOR ASSY ae Part Number 115 200 K 110 430SA 780 811P 120 318 HANDLE 140 332N FLAME RETARDANT SCREEN 110 351 DELIVERY TUBE PLATE HOLDER 140 450 DELIVERY TUBE CONNECTOR ASSY 120 020PR AIR INLET WITH PRESSURE REGULATOR NOT SHOWN 140 400F COMBINATION VALVE NOT SHOWN 14 MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 REPLACEMENT PARTS UM120W Filters Primary 400 Micron 102 8125 Secondary 25 Micron 102 8126 Filter Holder 102 8120 Wash Pail 19L 102 8111P Work Screen 102 3030 Air Agitator 102 3580 Drain Hole Shut Off Valve underneath not shown AIR AGITATION SYSTEM Note For additional replacement parts see the list of included parts on page 3 15 MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 ACCESSORIES CONSUMABLES and OPTIONAL PARTS Part No Description 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 amp 1 0 litre cups 110 430L1P Nozzle Adapter Push On SATA 0 6 amp 1 0 litre cups 100 413F Paint Cap Holder 115 200 K Mechanical Timer Assembly 5 minutes 102 8124 Filter Bag 140 340S Rotating Spray Jet Assembly 144 390 Flow Through Brush Assembly 144 397 Hose for Flow Through Brush 100 835 Ground Wire for Gun Cleaner 18G Green 4 FT 600 8901 G
9. YSWIL NOILVLISV NOLLN HSNd 3SNIa JAWA HS A g lt M TOYLNOD MIIA 1NIWI NYYYY NOILVLIOV ama 9 ama woer wogp NOLLING HSNd SSNIA Aly WAQdOo00roNn JAWA TVd 1 705 ISNIJ JSNIX IWANWW 3ANL NOILINS 1003 3SNIA 1986 201 0 MOLOIMLSAY py aOLV1ND3a AY 154 Sb dIHM HOLIAS TaNLN3A aOLIVaLXa IWNA 05 ATanassy NOTLINS JAWA 1 dWNd JAWA NOILYNIGWOO 38401 AXIA dWNd TYNLN3A 5 14 MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 REPLACEMENT PARTS DESCRIPTION FLOW THROUGH BRUSH DIAPHRAGM PUMPUDP4TA AIR BLOW GUN TIMER VALVES PEDAL RINSE ETC NOZZLE EXTENSION REGULAR NOZZLE EXTENSION SATA TRIGGER CLAMP amp PLUG KIT LID SWITCH WASH PAIL RINSE PAIL PAIL WATERBORNE GROUND WIRE WHIP LINE OPEN TOP SOLVENT LEFT TANK 144 390 FLOW THROUGH BRUSH ASSY INSIDE 140 361F DELIVERY TUBE ASSY WITHOUT JETS 110 356 TAPER NOZZLE 100 350 SPRAY JETS FP6500 1 FILTER PAD 140 421F QC NIPPLE 140 450 DELIVERY TUBE CENTER CON
10. ed the white wash pail If necessary open the Drain Valve under the left tank vertical position and fill this pail 2 3 full 3 Gal by pouring solvent into the tank and letting it drain into the pail Insert the Rinse Pump and manual wash tube into a pail of clean solvent not supplied and place the pail inside the cabinet MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 OPERATION LEFT TANK UG4000 SOLVENT BASE PRE CLEAN e Disconnect the spray gun from the air hose Pour paint from the cup when present into a 5 gallon pail not supplied e Rinse cup with solvent and pour into the same 5 gallon pail for later disposal or recycling CLEANING SPRAY GUNS AND CUPS e Loosen the air cap of the spray gun two full turns e Lock the trigger in the open position with the Trigger Lock Spring e Plug air inlet of spray gun with cap to prevent solvent from entering passage Caps are supplied in the accessory kit e Place spray guns facing corner jets Placement depends on type of spray gun See pictures below Place cups onto the low spray jets and cup holders e Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning The cleaning cycle takes about 60 seconds e Push and hold the Air Rinse button for about second to the guns e Push and hold the Clean Rinse button for about 5 seconds to rinse guns with clean sol vent This will send a pre set amount of clea
11. ed chemicals as noted in the manual or solvents with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty eg gaskets screens bags filters nozzles and air jets This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit 17
12. ge It is your responsibility to report damage to the transport company Uni ram Corporation does not accept responsibility for shipping damage once the machine has left our warehouse Keep the packaging materials until you are sure the machine has not been damaged during shipping Remove the machine from the carton by opening the bottom flaps and sliding the carton up over the machine e sure the bag of accessories contains the following e Manual e Nozzle Adapters 1 each of 3 kinds Part Nos 110 430 110 430SA 110 430PC e Trigger Clamp and Plug Kit 2 Pieces Part No 140 2340 e Air Blow Gun Part No 102 7010 e Wash Gun Part No 102 7020 If any item is missing contact your supplier MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 STRUCTURE BRUSH ON CLEAN AIRRINSE AUTOWASH VENT VENTON OFF COAGULATION 28050 RINSE TIMER CONTROL TIMER BLOW GUN amp WASH 27 FG 2 be ENT RINSE WASH PAIL WITH WASH PAIL SOLV 8 SOLVENT PAIL NOT FILTERS WATER SUPPLIED BORNE 202 70 TS _ MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs Remove the cover the Air Input right side of machine and attach an air
13. llow Procedure 2 Blockage in Air Passage in Diaphragm Pump Replace pump Follow Procedure Blocked Passage in Air Line Replace timer e Replace Air Valve e Replace timer Replace solvent with solvent that is formulated for type of paint used and for use with automatic spray gun cleaning MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION CLEANING PROBLEMS GUNS NOT CLEAN After Each Step Below Turn Timer If PUMP WORKING guns are not clean carry out next step SOLVENT OR WATER Trigger not locked in e Use Trigger Lock Sprin FLOW NORMAL a open position Spray gun is not Re install with proper adapter properly installed on to nozzle e Incompatible solvent e Replace incompatible solvent with sol vent formulated for type of paint used Water too and for Automatic Spray Gun Cleaners dirty UM120W e Low pressure in air Increase air pressure to a minimum of supply 85 PSI Plugged jets Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN e Wash solvent is con Replace or recycle wash solvent WASH SOLVENT IS taminated with water MILKY WHITE CLEAN RINSE DOES NOT Not enough solvent infe See Section REPLACING SOLVENT WORK clean rinse pail right side e Rinse Pump is leak Replace rinse pump ing from a crack caused by cor
14. lter pad when damaged or when solvent cannot drain Inspect the Work Screen in the Left Tank UG4000 under the filter pad and clean when neces sary Inspect the Water Base filters in the pail under the right hand tank Make sure the tank and work screen are clean and free from paint debris Replace the filters if neccessary REPLACING SOLVENT UG4000 or UG4500 Disconnect the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet and recycle or dispose of the wash solvent Remove the Rinse Pump from the other pail move the pail out of the cabinet and locate on left side for use with the suction pipe Place a new full pail of clean solvent on the right side in front of the cabinet Insert the Rinse Pump into the full pail on the right and the Suction Pipe into the half full pail on the left Models with a Manual Wash brush also have a tube to supply the brush The tube must be inserted through the lid of the left wash pail Models with a Manual Rinse feature have another tube which needs to be inserted through the lid of the right rinse pail Move the pails into the cabinet and re connect the Suction Pipe of the left pail to the Drain Valve REPLACING WATER AND CLOTH FILTERS UM120W Move the pail out of the cabinet Remove the suction tube and filters from the pail and dispose of the cloth filters Empty out the filtered water Fill with fresh water Place new filters into the fliter uni
15. n solvent 100 cc through the jets Wait 30 sec onds for the Rinse Pump to fully recharge before repeating The solvent flow per clean rinse cycle is limited to 100 cc to minimize consumption This quan tity is usually sufficient to clean the inside pasages of the spray guns USING THE FLOW THROUGH BRUSH e To deliver clean solvent through the Brush for rinsing step on the foot pedal Solvent flow through the rinse brush is limited to minimize clean solvent consumption RIGHT TANK UM120W WATER BASE This tank is used to clean spray guns cups and parts There are two modes of operation Manual Wash and Manual Rinse PREPARING SPRAY GUNS AND CUPS e Disconnect the spray gun from the air hose Empty the paint cup to the wash tank e Rinse the cup with water and pour the water in to the wash tank for later filtering e Loosen the air cap of the spray gun two full turns e Lock the trigger in the open position with the Trigger Lock Spring e Plug air inlet of spray gun with cap to prevent water from entering passage Caps are supplied in the accessory kit e Connect the Manual Cleaning Hose to the Spray Gun MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 PRESSURE FEED SPRAY GUN GRAVITY FEED SPRAY GUN TRIGGER LOCK SPRING AIR CUP ADAPTER NOZZLE SPRAY NOZZLE FILTER PAD OPTIONAL NOZZLE FILTER PAD SYPHON FEED SPRAY GUN TRIGGER LOCK SPRING PAINT
16. rosion due to acidic or chlo rine contaminated solvent e Clean Rinse Air Valve Follow Procedure 3 Blocked Passage is defective in Air Line for air rinse valve only e Faulty Combination Replace Combination Valve Valve 11 MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows e Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose see diagram Step on foot pedal This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a spray gun wait one minute and step on foot pedal This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The war ranty on the diaphragm pump is two years from date of purchase This procedure will also clear a blockage in the fluid line for the wash gun PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage e Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a
17. round Wire for Pail 10 220 Airline Moisture Filter Optional FP6500 10 Filter Pad Regular 13 75 x 17 5 Pkg of 10 EXTENDED WARRANTIES For North American Customers An extended warranty may be purchased within 3 months from the date of purchase There are two types of warranty 1 parts 2 parts and labour The warranty period is 2 3 or 4 years If you would like to purchase an extended warranty call Uni ram at Canada 1 800 417 9133 USA 1 800 735 4331 16 MANUAL SPRAY GUN CLEANERS UG5000W and UG5500W Revision 2009 05 Full Product Warranty Se 121 CORPORATION These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original pack aging
18. s and Warnings and on labels attached to the machine Ensure that the manual is readily available for the operator at all times If you have any questions about the operation of this machine call your distributor or a Uni Ram Service Engineer North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier FEATURES This unit combines a Spray Gun Cleaner for solvent based paints on one side left and a Spray Gun Cleaner for water borne paints on the other right The left side is equivalent to either a UG4000 or a UG4500 and the right side to a UM120W The UG4500 is a UG4000 plus hose cleaning therefore the UG5500W is equivalent to UG4500 on the left side The left solvent side has automatic wash automatic air flush automatic solvent rinse automatic fume venting with on off control manual rinse with Flow through Brush and a stainless steel tank and lid Two spray guns can be cleaned at the same time and the UG5500W can also clean hoses on the left side The UM120W side is used to manually clean and rinse one spray gun at a time It also has a stainless tank and lid The unit comes with a closed top high density plastic pail for washing already installed on the left side and and an open top plastic pail with filters on the right side also installed The clean solvent pail for rinsing is not included and must be supplied by the user SETUP INSPECTION e Inspect the shipping carton for signs of dama
19. t Place the Filter unit and suction tubes into the pails and place them back into the cabinet and close the door MANUAL SPRAY GUN CLEANERS UG5000W UG5500W Revision 2009 05 TROUBLESHOOTING CHART SYMPTOM WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A NORMAL PUMPING SOUND Drain valve closed WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A HISSING SOUND WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP DOES NOT MAKE A SOUND PUMP DOES NOT STOP UNLESS TIMER IS TURNED BY HAND OR AIR IS SHUT OFF OR WHEN FOOT REMOVED FROM PEDAL WATER BASE TIMER KNOB SPINS BACK WHEN TURNED INSIDE WALL OF TANK IS COATED WITH PAINT EVEN THOUGH OPERATOR MAINTAINS TANK REASON Solvent or water level too low Paint debris in pump Blockage in solvent line Water in air line causes pump to stall Pump leaks Blockage in air passage Defective timer UG4000 e Air Valve stuck Water Base Defective timer Solvent lacks cleaning strength 10 CORRECTIVE ACTION After each step turn the Timer Knob Solvent or press the Foot Pedal Water If liquid does not flow carry out the next step e Open drain valve UG4000 vertical position Check wash solvent level Add solvent if less than 1 2 full Follow Procedure 1 Blocked Fluid Passage in Diaphragm Pump Follow Procedure 4 Blocked Passage in Solvent Line Fo
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