“STAR” battery charger
Contents
1. Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail po gt m gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 F EOUALIZING CHARGE The egualizing charge will be performed only if the charger has correctly completed the normal charge green END OF CHARGING LED The egualizing charge consists of the following stages a ath long pause b a 5min long charging cycle c a 55min long pause cycle The b and c pulses will be repeated 48 times that is 2 days or a weekend d a120h long pause 5 days after which the cycle is repeated as described above see b and c G SPECIAL FUNCTIONS The new STAR charger with microprocessor card features special functions which can be selected by the operator depending on his her own needs by means of the jumpers on the PBM750 electronic card according to the following description code AS5 Standard Autostart_ Manual start Fay afier Bse ___ anual start A3H _ Delayed Autostart Programmed The PBM750 rev2 card features an additional jumper J3 with the function described below Jumper Function description code PREG XK FIX J3 Setting of the gassing Threshold adjustable by Fix threshold preset between voltage means of a trimmer 2 37 and 2 43V cell default programming PLEASE NOTE Before inserting jumpers to achieve2. the above mentioned functions disconnect charger from battery otherwise the microprocessor will not accept the settings performed The above configuration has to be performed by skilled personnel only H WARRANTY The charger is guaranteed for 12 months from the date of installation _ The guarantee covers all proven defects in components assembly and construction Any incorrect installation or use of the machine NULLIFIES the guarantee Any unauthorised tampering NULLIFIES the guarantee Incase of difficulties please contact the LOCAL DEALER or P B M S r l page 3 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail po gt m gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 Il COMPONENTS LIST see wiring diagram no HGO1 rev 0 F1 Auxiliary fuse 500 mA glass 5x20 F2 Fuse on battery side output NHOO F3 Auxiliary fuse 1 6 A T glass 5x20 S RD Diode rectifier bridge _ S SH Shunt 100A 100mV 200A 200mV P1 ON OFF button for normal charge ___ _ S page 4 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail po gt m gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 WIRING DIAGRA
3. MS E I I GLI i GB A o lt N ka vv I trifase LY STA llTOLO N lt L ND Y gt 7 T Mm Y EN lt OICIOIV Li O hg ry C y Y N VO 5 C gt a ii Lr CV Ee o 7 co 0 S agar Jn LVO uw a I X D a RETI amp T or SIONE page 5 Ne P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 DECLARATIONS OF CONFORMITY file CE Declaration STAR rev0 061211 doc P EY DECLARATION OF CONFORMITY PBM S r l Via Barella Zona Industriale 41058 Vignola MO Italy Tel 39 059 7705311 Fax 39 059 7705300 declare under our sole responsibility that the following product Product type BATTERY CHARGER Name STAR Models 24V 50A 24V 60A 24V 70A 24V 80A 24V 90A 24V 100A 24V 120A 24V 140A 24V 160A 24V 180A 24V 200A 36V 60A 36V 70A 36V 80A 36V 90A 36V 100A 36V 120A 36V 140A 36V 160A 36V 180A 48V 50A 48V 60A 48V 70A 48V 80A 48
4. R_User Manual_rev4 doc
5. USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 STAR CE USER S MANUAL USER MANUAL sates cree nai secteur GLO E E 1 WIRING DIAGRAMS DEFN NF FEN Y Y FU RE HEH HR NN FN FD ERFYN EY ARF EN EF UN FUN HNFFARFFEFFA HAE 5 DECLARATIONS OF CONE OR MET Y aci in E R ANO a a Aapa aE Ea 6 QUALITY SYSTEMWGCEFHFICAE ON Gi ie OR GOLOFN CGG DDN GNAU GR ROF RUG nnmnnn nnmnnn OO 6 e READ THE INSTRUCTIONS CAREFULLY before connecting charger to mains and battery W P B M S r l via Barella Z I VIGNOLA MO ITALIA Y Tel 39059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail pbm gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 STAR battery charger USER MANUAL VERSIONS THREE PHASE INSTALLATION USE OPERATION To use the charger you have to abide by safety prescriptions contained in laws and regulations and in the provisions made by Local Authorities Obligations of the user conforming to the operating instructions the user is any natural or juridical person using directly P B M battery chargers or anyone using them for account of the above mentioned person Under special circumstances e g leasing renting the user is the person who takes following obligations according to the agreements made by owner and user The user will be responsible for the installation site of the char
6. V 90A 48V 100A 48V 120A 48V 140A 48V 160A 48V 180A 48V 200A 48V 220A 48V 240A 72V 60A 72V 70A 72V 80A 72V 90A 72V 100A 72V 120A 72V 140A 72V 160A 80V 30A 80V 40A 80V 50A 80V 60A 80V 70A 80V 80A 80V 90A 80V 100A 80V 120A 80V 140A 80V 160A 80V 180A 80V 200A 80V 220A 80V 240A 80V 260A 80V 280A 80V 300A 96V 50A 96V 60A 96V 70A 96V 80A 96V 90A 96V 100A 96V 120A Options ALL to which this declaration relates complies with the reguirements of the following Directives of the European Union 73 23 EEC LVD amended by Directive 93 68 EEC and following modifications and 89 336 EEC EMC amended by Directive 93 68 EEC and following modifications Standards to which conformity is declared Safety CEI EN60335 1 04 2004 EMC CEI EN61000 6 2 10 2002 CEI EN61000 6 3 10 2002 CEI EN50366 02 2004 including amendments Date of issue 11 12 2006 Place of issue VIGNOLA P B M S r l Lino Pelloni President SS o ae ae a A P B M S r l Via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it Cap Soc 100 000 Partita IVA n 02757190364 QUALITY SYSTEM CERTIFICATION UNI EN ISO 9001 2000 n LRC 141297 JUALITY MANAGEMENT page 6 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail po gt m gruppopbm it file STA
7. charger properly The charger is pre set fora THREE PHASE 400V AC mains voltage If the charger has to be pre set for a THREE PHASE 230V AC mains voltage move pins on the terminal board for voltage change CT change the connection on the auxiliary transformer TA replace the mains fuses on the external panel with the right ones C ADJUSTMENT TO MAINS VOLTAGE During installation or after changing installation site it is advisable to check the actual value of the mains voltage present at the installation site of the charger If it is too high or too low compared to the rated values problems due to drops or increases in the charging current might arise The charger is usually pre set for a 400V AC 5 or a 230V AC 5 mains voltage Check mains voltage and if required adjust the connection of mains voltage to the transformer by means of the adjusting terminal board on the transformer The above adjustment has to be performed by skilled personnel only D CONNECTION TO BATTERY We advise the use of bipolar standard connectors which do not allow reverse polarity on battery Check cable connection in the connector contacts The above check has to be performed by skilled personnel only E CHARGING PROCESS standard configuration Once mains and battery connections have been performed the card performs a lighting test of all LED s Then the green BATTERY CONNECTED LED remains lit constant In the standard configuration th
8. e AUTOSTART function is enabled as default setting the charger begins automatically charging 5 seconds after connection to battery The Autostart stage is indicated by the blinking of the green END OF CHARGING LED red SAFETY TIMER LED and yellow EQUALIZING CHARGE LED If the Autostart function is disabled press the GREEN button to start the charging process The green LED CHARGING begins blinking and it will blink for the whole charging process To stop charging press the GREEN button again After the initial charge stage depending on the discharge rate of the battery and provided that the average cell voltage has reached 2 4 V cell adjustable value the yellow FINAL CHARGE LED will light up on the front control panel Then an electronic timer starts counting down the last three hours of final charge When the final charge time adjustable value has elapsed the charger stops automatically and the green END OF CHARGING LED lights up If the operator disconnects charger from battery during a charging process the battery charger stops temporarily the charging process and signals a fault by means of the yellow LD4 LED blinking On connecting a battery to the charger the card resets and starts the charging process again If the same battery is connected again to the charger the charger will disregard any final charge which it might have begun previously only SW 2 1b page 2 W P B M S r l via
9. ger He shall check whether very sensitive appliances are disturbed by the influence of the battery charger He shall choose such an installation site that the operation of the charger does not affect the functioning of electromagnetic devices and magnetic data carriers e g pace makers monitors magnetic disks and diskettes magnetic tapes magnetic cards watches etc since a high direct current produces interference magnetic fields The user shall make sure that the use of P B M battery chargers conforms to the rules in force that any action is avoided which may endanger life and safety of the user or third parties or which may damage things The user shall make sure that users and operators have read and understood the operating manual and that they abide by the accident prevention and safety rules and the use and maintenance provisions A INSTALLATION AND SAFETY WARNINGS READ THE MANUAL CAREFULLY before connecting charger to mains and battery e Skilled and authorised personnel only shall be allowed to open the charger e Before setting the charger at work the insulation of mains connection cable and battery connection connectors has to be checked e The electrical appliances have to be operated by skilled personnel only e Disconnect from mains before connecting or disconnecting battery e BE CAREFUL Batteries produce explosive gases while being recharged therefore there must be neither flames nor sparks near the c
10. harger while it is in operation Keep the charger far away from other appliances which may endanger people and objects e The charger contains electrical components which may produce voltaic arcs and sparks therefore if it is used in a closed environment it has to be installed in a proper site The standard charger IP 20 is to be used in closed and ventilated environments only and not exposed to rain nor splashed with water It has to be positioned onto solid and flat floors far away from dust water heating and moisture e The charger has not to be positioned onto supports and or shelves of wood or other inflammable materials Do not stock materials near the charger and do not place any objects and fluid containers on the charger top e Ensure that an adequate earth connection is made to prevent risks of electrocution The charger has to be connected to a mains supply of standards corresponding to the power of the charger and has to be protected through a suitable electrical protection system fuse or automatic cut out complying with European Standards The protection needs at least a 10 higher setting than the power input of the device furthermore the device has to be protected from a too high contact voltage according to the provisions made by Local Authorities e It is recommended to use bipolar standard connectors which do not allow a polarity reversal on battery check the proper connection of cables in the contacts of the connectors connec
11. tors with oxidized contacts may produce sparks or fires e Do not use patch cords to prolong the existing electrical connections page 1 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail po gt m gruppopbm it file STAR_User Manual_rev4 doc USER MANUAL STAR PBM750 rev 2 SW 2 1 Revision no 4 dd 12 02 2007 It is recommended to use batteries in good state Therefore check them regularly Do not modify the P B M chargers and in particular their safety systems Problems in the electrical components have to be removed by skilled personnel only Defective parts have to be replaced with other components with the same features Replacements need to be authorized by the manufacturer Check regularly all internal electrical connections Make sure that cables and terminals have not been damaged by overheating due to a bad contact remove dust in particular from contactor and moving parts P B M battery chargers do not need any special maintenance apart from the usual cleaning which has to be performed regularly depending on the installation site Before cleaning the charger disconnect it from mains and battery B CONNECTION TO MAINS lt is essential to connect the charger to a mains supply corresponding to the power of the battery charger installed and equipped with protection fuses s the values on the rating plate Make sure to earth the
Download Pdf Manuals
Related Search