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5. abused na bata Qa 3 2 Gallons Maximum Rated Chamber Pressure 150 PSIG Normal Operating Pressure 58 PSIG to 100 PSIG Depends on Pump Selected Recommended Running Temperature 2 12 1 24 4411 50 F to 100 F Water Connection Size sesine 1 1 2 Solution Discharge Connection Size 1 1 2 ProMix Series MA Inline User Manual 7 ProMinent amp Polymer Feeder iii Diaphragm Polymer Pumps used Models DLTA DLTA1020PVT4600UD4031ENO HV2 120 0 019 2 3 145 DLTA DLTA1020PVT4600UD4031ENO Standard 200 0 019 3 84 145 DLTA DLTAO730PVT4600UD4031ENO Standard 200 0 031 6 16 102 DLTA DLTA0450PVT4600UD4031ENO Standard 200 0 11 10 22 58 Notes 1 ProMinent Delta Solenoid Driven Metering Pump 2 Original Pump GPH rating is derated 20 due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Control Modes Available a Standard 200 spm 0 50 cp b HV1 slightly reduced discharge speed 180 spm 50 200 c HV2 moderately reduced discharge speed 120 spm 200 500 cp d HV3 maximum reduced discharge speed 80 spm 500 1000 cp 4 Connections 5 x 3 8 DN10 Depending on Model Selected 5 Power Requirements 115VAC 60 Hz Single Phase
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9. 31 2 16 DIAQGNOSUG 32 3 0 SPARE PARTS PREVENTIVE MAINTENANCE 33 ProMix Series MA Inline User Manual 2 ProMinent DA amp Polymer Feeder 3 1 DELTA Pump Spare ta 33 3 2 SEEPEX Pump Spare Parts RR YR ERR Re XR RR 33 3 9 PVC Mixing Chamber Spare ue Rte en o cube erint eT uiuo edibus 33 3 4 Piping Components Spare 34 3 5 Control Panel Spare Parts 34 3 6 Maintenance and Lubrication Schedule 35 Appendix A DA amp PA Series Bill of Material 38 Electrical amp m 38 Appendix B Control Panel A Controls 44 B 1 Controller Board Sai 44 B 2 Controller Wiring DAIPA Series u 46 8 4220 mA Input Scaling renee 53 Appendix C Polymer Sizing DOSAGE an 54 Append
10. Start UNS aiaa 12 1 6 ProMix Options for Polymer Settings and Controller Door Switches 14 1 7 SERVICING EC S 15 20 CONTROLLER C 16 2 1 Keypad Navigation tax eb 16 s 17 2 3 Adjust Setpoint CET 18 2 4 M dify TIMING EL I m 19 29 Chang Polymer 21 2 6 Manually Flush Mixer rede 22 2 7 Status Message Summasry 23 2 8 Calibrate 4 20m4A Input cene 24 2 9 Scale the 4 20 25 2 9 Scale the 4 20mA Input 26 2 10 Response Loss of 4 20 mA 27 2 11 Calibrate 4 20mA 28 2 12 Operation Configuration u u n 29 VW STIG AMO ices u ne asha iu aaa 30 2 14 4 20mA naqqa qawasaq 31 2 15 Troubl shooti g
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12. Pump See Lubrication Chart 3 Years Short Term Flushing of Piping amp Chamber 24 Hour Shut Down Run 60 Second Flush Long Term Flushing of Piping amp Chamber 24 Hour or if large amount of polymer is dosed into chamber w o water running Run Water until piping is visibly clear in static mixer Mixing Chamber Motor 3 4 Hp See Ball Bearing Grease 5 000 Hours of Service Chart Below per Year Check Gear Reducer Oil Level 210cSt 40 C Gulf EP Weekl Pump Lube S 100 or equal y Change Gear Reducer Oil Level 210cSt 40 C Gulf EP 3 Years Seepex Pump Lube S 100 or equal Repack Motor Bearing w Grease Gulf EP No 2 or equal 3 Years Repack Pump Bearing Shell Alvania EP 2 or equal 3 000 Operating Hours Repack Pump Universal Joints Seepex Grease Type 30321 ONLY Rotor Replacement or 10 000 operating hours whichever is first ProMix Series MA Inline User Manual ProMinent ProMix amp Polymer Feeder Mixing Chamber Motor Lubrication Details Lubrication This is a ball bearing motor The bearings have been lubricated at the factory Motors that do not have regrease capability are factory lubricated for the normal life of the bearings Relubrication Intervals For motors with regrease capability New motors that have been stored for a year or more should be relubricated Lubrication is also recommended
13. Viscosity values are approximate and can vary widely per specific application Use these values as a guideline only and consult the factory for specific application capabilities ProMix Series MA Inline User Manual 8 ProMinent amp Polymer Feeder iv Progressive Cavity Polymer Pumps used on M Models MD MD 003 12 7 7 2 3 100 MD MD 006 12 7 7 3 84 100 MD MD 012 12 7 7 6 16 100 Notes 1 Seepex Progressive Cavity Metering Pump 2 Original Pump GPH rating is derated due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Power Requirements 220VAC 60 Hz Single Phase Viscosity values are approximate and can vary widely per specific application Use these values as a guideline only and consult the factory for specific application capabilities ProMix Series MA Inline User Manual 9 ProMinent amp Polymer Feeder 1 0 INSTALLATION amp QUICK START GUIDE 1 1 Safety Utilize appropriate protective safety gear when operating or maintaining this equipment Recommended safety gear is as follows Personal Protective Equipment PPE Hard Hats Where overhead hazards exist Safety Glasses with side shields PVC Apron PVC Gloves Safety Toed Work Boots 1 2 Delivery amp Storage Checklist 1 2 Check packing list for completeness and no
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16. Feed Verify when switched ON is used to monitor the relay pulse output from the polymer feed pump verifying that the 4 20 mA signal from the controller is driving the pump If this Feed Verify pulse signal is not active when the controller is sending the 4 20 mA control signal to the polymer pump then a pump failure alarm is actuated Feed Verify can also be turned OFF in the case where the polymer pump does not have the pulse feedback option Press the RIGHT key to alternate between ON and OFF and press ENTER to modify Press EXIT to return to main menu Press ENTER and DOWN Polymer Pump to navigate to the polymer pump feed verification option pulse timing interval Feed Verify is the time delay between pulse signals and may be adjusted to any time from 1 to 30 seconds If a pulse is not received within this time period and Feed Verify is ON then a pump failure alarm is actuated Press ENTER to modify and press the RIGHT key to change values Press EXIT to return to main menu Sidebar Verify on off Polymer 38 6 Local RUN then Feed Verify OFF switch gt Feed verify ON switch Verify time interval Polymer 38 6 Local RUN WW Feed Verify 30 second lt lt lt lt M lt The Feed Verify pulse signal from the pump is wired to the FV terminals the Digital Input accessory board ProMix Series MA Inline User Manual 30 ProMinent ProMix amp
17. j Edit amp Enter 36 2 lt 36 2 ti Edit amp Enter 5 seconds Edit amp Enter 0 0 lt Edit amp Enter 0 0 30 seconds Flush Time 60 seconds Wait for Flow 5 seconds Diagnostics 23 9 vde U ProMix Series MA Inline User Manual Edit amp Enter 30 seconds lt Edit amp Enter 60 seconds lt Edit amp Enter lt 5 seconds lt Serial Number 24v Externa 24 3 Firmware Ver 41410 Watchdog resets Power OFF Ons Pump ON Days hrs Powered Days hrs Reset lin amp lout ENTER resets 4 20mA Reset 57
18. terminal Flush Fail STOP This state occurs if flow lost during flushing After flush time expires goes to No Water STOP Offline STOP It the On Off Remote switch is not in the OFF position then there is either a lose connection the door mounted switch terminals or the red 3 wire connector below the keypad ribbon connector has been disconnected ProMix Series MA Inline User Manu al 31 ProMinent ProMix DA amp Polymer Feeder 2 16 Diagnostic Display Press ENTER amp UP Polymer for Diagnostics When initially programmed the ProMix M serial number 17 letter is set to U Manufacturing sets the 1 letter to P Firmware Ver is the software issue date In this example 4 06 10 An increasing number of Watchdog Resets indicates that the software is halting typically as a result of an external electrical fault Disconnect the Interlock RC inputs first followed by the mA I amp common inputs next If the feeder runs continuously or the RC input is used to STOP the feeder there should be a low number of Power OFF ONs An unexplained high number usually indicates accidental shutdown or AC power wiring problems Relay ON OFF display in the same order as wired and labeled on the ProMix M circuit board Polymer enable Running Water Loss Mixer Solenoid P R amp W are dry NO contacts M amp S are NO hot 120VAC This is the elapsed time on the Polymer enable c
19. PVC W SWITCH 7746676 FLOW METER 25 GPM 1 FNPT PVC W SWITCH 7746677 FLOW METER 5 GPM 1 2 FNPT PVC 7746343 FLOW METER 10 GPM 1 FNPT PVC 7746652 FLOW METER 21 GPM 1 FNPT PVC 7746653 90 FLOW METER 30 5 GPM 1 7746654 CHECK VALVE X X X 100 PRESSURE GAUGE 31655 0 774578 X X X X X X 110 UNION 1 SOCKET PVC VITON 5 80 774563 XM X x X X x X 120 UNION 1 1 2 FNPT PVC VITON 5 80 X X X X X X X 130 STATIC MIXER 1 1 2 MNPT CLEAR PVC SCH 40 6 ELE 774529 X X X X X X X LAB COCK 1 4 FNPT PVC VITON 7746331 X X X X X X X 150 BALL VALVE 1 SCH 80 21 amp 7435 X X X X X X CALIBRATION COLUMN 500mL 70039 X X X X CALIBRATION COLUMN 1000mL 200 HOSE BARB ADAPTER 1 2 ID TUBING X 7740541 HOSE CLAMP 1 2 SST 7741354 TUBING 1 2 ID PVC NYLOBRAID 7744091 INJECTION VALVE 7747244 240 BLEED VALVE 1 8 PVC VITON 7747237 ProMix Series MA Inline User Manual 41 8 5 2 ProMinent amp Polymer Feeder P N 7747253 Mixing Chamber Components 2 ProMix Series MA Inline User Manual 42 ProMinent DA amp Polymer Feeder PROMIX M MIXING CHAMBER BILL OF MATERIAL
20. Press EXIT to return to main menu then If you ENTER a time less than 1 second Fill Time pr the Fill Time will be set to 1 second 45 Seconds If you ENTER a time greater than 60 seconds Low Limit response the Fill Time will be set to 60 seconds Fill Time 4 1 Seconds High Limit response Fill Time PE 60 Seconds Y Sidebar Fill Time Minimum 1 second Maximum 60 seconds Factory default 30 seconds Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds Wait for Flow Minimum 1 second Maximum 30 seconds Factory default 5 seconds ProMix Series MA Inline User Manual 20 ProMinent DA amp Polymer Feeder 2 5 Change Polymer type Top of Main Menu Displays current feeder state Key ENTER to view amp adjust System settings You can always key EXIT until you get to this screen Key ENTER Configure and use DOWN key to access Feed Mode Key DOWN to Batch Type and Key ENTER View adjust the Batch Type to either Emulsion or Mannich Key ENTER when the desired polymer type is displayed ProMix Series MA Inline User Manual Batch 0 37 Local RUN Configure 1 Time amp Date 1 f Feed lt 4 Batch Feed Mode Batch Batch Type Emulsion Batch Type Emulsion then 21 ProMinent amp Polymer Feeder 2 6 Manually Flush Mixer Flush Mixer Mixer Press ENTER Mixe
21. 2 Sludge Dewatering application User must have the following information to estimate GPH neat polymer A sludge B solids concentration Ibs polymer dry ton D percent active polymer E desired solution concentration A 8 34 B 60 2000 Tons Hr dry sludge Tons Hr dry sludge C 8 34 DyE Required dilution range The polymer concentration from the ProMix M Polymer feeder is based upon the neat polymer pump rate divided by the total water flow through the primary and post dilution rotameters For example if the neat polymer feed rate is 1 5 gph and the flow through the primary rotameter is 15 and the flow through the secondary rotameter is 10 then the polymer concentration is 1 5 gph 60 15 10 gpm 0 001 0 1 Further post dilution is possible with equipment by others ProMix Series MA Inline User Manual 54 ProMinent amp Polymer Feeder Appendix D Reference Documents Mechanical General Arrangement Drawings 1048367 200 ProMix M SG 300X2 2 3DA System 1048368 200 ProMix M SG 600X2 3 8DA System 1048369 200 ProMix M SG 600X2 6 2DA System 1048370 200 ProMix M SG 600X2 10 3DA System 1048371 200 ProMix M SG 1200X2 6 2DA System 1048372 200 SG 1200X2 10 3DA System 1048373 200 SG 1500X2 6 2DA System 1048374 200 ProMix M SG 1500X2 10 3DA System 1048367 200 ProMix M SG 300X2 2 3DA System
22. 2 Up to 210 incl 132 0 30 8 4 5 Over 280 to 360 incl 225 081033 Over 360 to 5000 incl 00 212600 Over 210 to 280 incl 180 0 61 17 4 ProMix Series MA Inline User Manual 37 ProMinent amp Polymer Feeder Appendix A DA amp PA Series Bill of Material amp Electrical List hanica Mec LAB ila 8 Mechanical Layout ProMix M DA Genera 4 8 8 8 8 OG a a 7 V v S LY Font Y 4 9 8 PROMIX DA ProMinent ProMix DA amp Polymer Feeder PROMIX M DA SERIES BILL OF MATERIAL PART DESCRIPTION PART NO DELTA 1020 SERIES PUMP HV2 SETTING DLTA1020PVT4600UD4031ENO DELTA 1020 SERIES PUMP DLTA1020PVT4600UD4031ENO DELTA 0730 SERIES PUMP DLTAO730PVT4600UD4031ENO DELTA 0450 SERIES PUMP DLTAO450PVT3600UD4031ENO FLOW METER 5 GPM 3 4 FNPT PVC W SWITCH 7746674 FLOW METER 10 GPM 3 4 FNPT PVC W SWITCH 7746675 FLOW METER 20 GPM 1 FNPT PVC W SWITCH 7746676 FLOW METER 25 GPM 1 FNPT PVC W SWITCH 7746677 FLOW METER 5 GPM 1 2 FNPT PVC 7746343 FLOW METER 10 GPM 1 FNPT PVC 7746652 FLOW METER 21 GPM 1 FNPT PVC 7746653 FLOW METER 30 5 GPM 1 FNPT PVC 7746654 CHECK VALVE 1 SKT PVC 1048408 PRESSURE GAUGE
23. 2DA Delta 0730 200 6 16 GPH 1048374 1500X2 10 3DA Delta 0450 200 10 3 GPH Overall Skid Dimensions Refer to Appendix C for proper sizing 72 H x 40 W x 34 D Overall Weightof SkIQ E UU Um 220 16 Power Requirements 120VAC 60Hz 1 Phase 20 Amp Volume of Mixing Chamber 3 2 Gallons Maximum Rated Chamber Pressure 150 PSIG Normal Operating Pressure Recommended Running Temperature Water Connection Size Solution Discharge Connection Size ProMix Series MA Inline User Manual 58 PSIG to 100 PSIG Depends on Pump Selected 50 F to 100 F 1 1 2 FNPT 1 1 2 FNPT ProMinent ProMix amp Polymer Feeder Progressive Cavity Pump Type PA Series 1048375 300X2 5 0PA Seepex MD 5 0 GPH 1048376 600X2 5 0PA Seepex MD 5 0 GPH 1048377 600X2 10 0PA Seepex MD 10 0 GPH 1048378 1200X2 10 0PA Seepex MD 10 0 GPH 1048379 1200X2 24 0PA Seepex MD 24 0 GPH 1048380 1500X2 10 0PA Seepex MD 10 0 GPH 1048381 1500X2 24 0PA Seepex MD 24 0 GPH Refer to Appendix C for proper sizing Overall Skid MEE RUE 72 H x 40 W x 34 0 Overall Weight of Skid tI 250 16 Power Requirements 220VAC 60Hz 1 Phase 20 Amp Volume of Mixing
24. 316 SST 0 100PSI 7741084 PRESSURE GAUGE 316 SST 0 160PSI 7745788 UNION 1 SOCKET PVC VITON SCH 80 7744563 STATIC MIXER 1 1 2 MNPT CLEAR PVC SCH 40 6 ELE 7746529 CALIBRATION COLUMN 500mL 7500139 PRESSURE GAUGE 31655 CPVC PTFE ISOLATOR 0 100PSI 7746151 PRESSURE GAUGE 316SST CPVC PTFE ISOLATOR 0 160 51 7746152 UNION 1 2 SOCKET PVC VITON SCH 80 7744562 HOSE BARB ADAPTER 1 2 ID TUBING X MNPT PVC 7740541 HOSE CLAMP 1 2 SST 7741354 TUBING 1 2 ID PVC NYLOBRAID 7744091 INJECTION VALVE 7747244 BLEED VALVE 1 8 PVC VITON 7747237 ProMix Series MA Inline User Manual 39 ProMinent ProMix DA amp Polymer Feeder Mechanical Layout ProMix M PA Genera i e Jor A S 72270 960 GGG S 3 1 G 4 N Y PROMIX M PA ProMinent ProMix amp Polymer Feeder PROMIX M PA SERIES BILL OF MATERIAL PUMP 5 GPH SEEPEX MODEL MD 003 012 1048415 PUMP 10 SEEPEX MODEL MD 006 012 1048416 PUMP 24 GPH SEEPEX MODEL MD 012 012 1048417 PROMIXMMIXINGCHAMBER 7747253 40 SOLENOID VALVE 1 1 2 FNPT BRASS 7746526 UNION 1 1 2 SOCKET PVC VITON SCH 80 7744564 60 VALVE 1 SOCKET PVC EPDM 1048407 70 FLOW METER 5 GPM 3 4 FNPT PVC W SWITCH 7746674 FLOW METER 10 GPM 3 4 FNPT W SWITCH 7746675 FLOW METER 20 GPM 1 FNPT
25. Delta type pump assuming all installation requirements are met 1 Configure pump for manual operation set desired suction viscosity spm and set stroke length to 100 2 Fill calibration cylinder to top mark by manipulating valves amp pump to allow neat polymer into the cylinder Manually fill the calibration cylinder if it is not possible to use the pump output 3 Keep ProMix feeder connected to the actual system so that maximum application back pressure is realized Open primary dilution water valve so that the mix chamber fills when system is started Manipulate pump valves so that pump suction is connected to the calibration cylinder only Manually run pump at maximum rated strokes per minute and time the calibration column drawdown for at least 30 seconds taking note of beginning and end marks Calculate the gph pump rate from the volume and time 7 Using the controller keypad enter the calculated pump rate in gph 8 Place the pump back into the analog mode ons Follow the same procedure for a Seepex pump but do not use water for testing and or calibration Connect suction side of the Seepex pump to neat polymer or mineral oil only Also use other for the type of pump selected in the controller menu ProMix Series MA Inline User Manual 29 ProMinent amp Polymer Feeder 2 13 Feed Verification Press ENTER and DOWN Polymer Pump to navigate to the polymer pump feed verification option
26. The ProMix M Polymer Feeder controller permits several operation options using the A controller These options and their respective configurations are selected using various combinations of the controller door switch positions and polymer type selections The controller allows the polymer pump speed to be selected either locally keypad or remotely 4 20 mA signal from 0 to 100 polymer dosage rate must be calculated and the pump adjusted for the desired ratio concentration of polymer to dilution water leaving the feeder by volume Different maximum concentrations are possible based upon the type of polymer Emulsion polymers should be limited to 196 concentration in the mixing chamber and Mannich polymers should not exceed 10 These polymer types are selectable from the keypad menu The System Start switch on the controller door has three positions ON OFF REMOTE ON enables the controller locally and REMOTE enables the controller via a customer supplied dry contact The Polymer Pump switch has two positions LOCAL REMOTE If the pump speed is to be selected using the keypad on the controller door then the Polymer Pump switch should be moved to the LOCAL position When the pump is to be controlled via a remote 4 20 mA signal then REMOTE should be selected ProMix Series MA Inline User Manual 4 ProMinent amp Polymer Feeder Placing the System Start switch in the OFF position after having first been in either of
27. above includes the following 1 Diaphragm 1 Suction Valve Set 1 Discharge Valve Set 2 Ball Valves Check 1 Set of O rings 1 Connector Set p 3 2 Consult Factory 3 3 PVC Mixing Chamber Spare Parts P N Description 7746474 Seal Mech Shaft 1 2 ProMix U 7747244 Injection Valve SG ProMix 7746491 O Ring Chamber Viton ProMix M 7500346 PVDF Insert 1 16 NPT x 3 16 Hose Barb Seal Failure Fitting 7037004 Tubing PVC 3 16 x Seal Failure Tubing ProMix Series MA Inline User Manual 33 ProMinent amp Polymer Feeder 3 4 Piping Components Spare Parts P N Description 1019883 1 2 PVC Back Pressure Pressure Relief Valve SOC pfc 7745788 0 160PSI Gauge SS 2 1 2 Bottom MTD 7746152 0 160PSI 31655 Back gauge amp CPVC PTFE Isolator 7744091 1 2 ID PVC Nylobraid Hose 7741354 1 2 SS Hose Clamp 7740541 1 2 PVC Hose Barb Adapter x 3 5 Control Panel Spare Parts P N Description 7747276 C3C Overload 10 16 Amps Adjustable 7746223 CBI UL 489 Circuit Breaker 20 Amp 7500413 Littlefuse 2 5A 250V for Circuit Board 7746094 GLD2 Time Delay Fuse ProMix Series MA Inline User Manual ProMinent ProMix amp Polymer Feeder 3 6 Maintenance and Lubrication Schedule Visual inspection of unit Weekly Check dosing line fittings and valves for tightness Every 3 Months Approx 3096
28. continuous operation No leaks or abnormal obstruction or Dirt Verify equipment is operating properly noises weeny Check the electrical connections for Qusaqa integrity Check tubing for wear or cuts Weekly Check Mixing Chamber Motor amperage Check fan cover for Monthly Check dosing diaphragm for damage Delta Pump Every 3 Months Approx 30 continuous operation Check the liquid end for tightness Delta Pump Torque Settings for screws 40 44 in Ib Every 3 Months Approx 3096 continuous operation Check leakage rate and tighten loosen Adjust tightening nuts only Seepex Pump required packing to allow 1 6 drops per minute 1 2 turn per minute until Weekly Seepex Pump stabilized Check flow pump rate at rated pressure Replace Rotor stater as Weekly Check Bearing End play and Temperature Change Grease Seepex Pump See Lubrication Chart Monthly 3 000 Operation Hours Check Universal Joint Seal Bushing and joint integrity Replace Grease Seepex Pump See Lubrication Chart Upon rotor stator replacement Check Motor RPM amperage Drain level Seepex Pump Check fan cover for obstruction or Dirt Monthly Seepex Pump Check Gear reducer temperature and oil See Lubrication Chart Monthly ProMix Series MA Inline User Manual 35 ProMinent DA amp Polymer Feeder Change Gear reducer oil
29. correct loop gain Example Pump shows 52 and the ProMix M displays 50 ProMix Series MA Inline User Manual 28 ProMinent ProMix amp Polymer Feeder 2 12 Operation Configuration Set points Control of the neat polymer feed pump is set by the System Start and Polymer Pump switches located on the ProMix control panel door The type of polymer either emulsion or Mannich and the operation either Local or Remote are selected via the controller keypad or browser interface Refer to the ProMix Mode and Polymer charts in section 1 6 NOTE In Batch mode the ProMix feeder adjusts the pump speed as the measured Primary amp Post dilution flow rates vary to maintain the setpoint polymer concentration Feed Verification Feed verification ensures that the polymer pump is actually delivering polymer by monitoring the output of the pump Sometimes a thermal flow switch is employed for this purpose as an optional feature for other type pumps selection The Delta pump utilizes an integral relay for feed verification See section 2 13 for further details Pump Calibration Before placing the ProMix system in operation the polymer pump should be calibrated at maximum dosing and the resultant gph rate entered into the configuration menu for pump size A calibration cylinder is provided on most ProMix systems to assist in the calibration of the polymer pump following procedure should be followed to calibrate a
30. lin 20mA display Scale Iin 20mAq amp then press ENTER 20 0mA 100 Press RIGHT to move the underline cursor amp UP or DOWN to modify the value the cursor Edit amp ENTER Press EXIT to leave the present setting unchanged 09 5mA 100 gt You can modify either or both of the mA level and the Pen resulting pump feed 96 Edit amp Enter Press ENTER when finished editing 09 5mA 45 gt Displays new adjusted Scale lin 20 Press EXIT to return to main menu Scale 20mA 4 9 5 mA 45 Scale lin 4mA is modified in the same way Edit either or both mA amp Sidebar There s a lot of flexibility in the 4 20 mA input scaling amp the corresponding pump speed but most users will leave 4mA 0 and adjust the mA 100 to allow 0 100 pump operation over a narrower range of 4 20 mA input For example if you wish 0 15 of the 4 20 mA input to control the pump from 0 100 Edit Scale lin 20 for 6 4mA 100 amp leave Scale lin 4 mA unchanged at 4 0mA 0 Setting the mA level below 4 0mA will set the mA level to 4 0mA Setting the mA level above 21 0mA will set the mA level to 21mA Setting the above 100 will set the to 100 The level cannot be set below 0 Refer to Appendix A for notes on 4 20mA Input scaling If you set span to zero in error the pump will turn OFF Note that you could make the current loop response reverse acting so that an increasing loop current will cause a decreas
31. the other two positions will initiate a flush cycle before shutting down The Polymer Pump switch on the controller front door has two positions to choose the source of the pump control signal In the LOCAL position the controller uses the keypad entry for polymer pump speed In the REMOTE position the user generated 4 20 mA signal represents 0 100 pump speed The user must manually adjust the primary and post dilution valves for the desired dilution water flow rate and must calculate the required pump speed to attain the desired concentration Rotameters are provided to monitor the dilution water flow rates The design incorporates an electric solenoid valve water inlet flow meter switch manually adjustable rotameters for primary and post dilution flow peristaltic neat polymer pumps microprocessor based controller manual ball valves pump calibration column PVC piping and components and polymer mixing chamber mounted on a skid to facilitate proper mixing and delivery ProMix Series MA Inline User Manual 5 ProMinent ProMix DA amp Polymer Feeder ii ProMix Systems Diaphragm Pump Type DLTA DA Series 1048367 300X2 2 3DA Delta 1020 120 2 3 GPH 1048368 600X2 3 8DA Delta 1020 200 3 84 GPH 1048369 600X2 6 2DA Delta 0730 200 6 16 GPH 1048370 600X2 10 3DA Delta 0450 200 10 3 GPH 1048371 1200X2 6 2DA Delta 0730 200 6 16 GPH 1048372 1200X2 10 3DA Delta 0450 200 10 3 GPH 1048373 1500X2 6
32. water line if equipment is currently not installed Recommended Sizing depends on inlet outlet piping Allow provisions for draining the system piping Skid components will require maintenance Ensure that chemicals can be evacuated from the skid piping and components for servicing 8 Electrical Supply Needed for the System a b e f Note Review local Electrical Code and follow accordingly Connect incoming power to skid mounted control panel 120VAC Single Phase 20 Amp 60 Hz Ensure panel is properly grounded c Check electrical connections to be sure proper voltage is supplied to the system d Power the unit using a dedicated separate breaker in the local lighting distribution panel Do not route the AC power in common conduit with variable frequency pump drives Do not put conduit entries in the top of the control panel Resulting conduit condensation and failure to seal may damage controller circuit boards 9 The Overload relay should be set to the Motor Nameplate Full Load Amps Setting this to a higher value will result in possible damage to the motor and associated wiring Overload conditions should be investigated and possible process changes may need to be made to prevent overload conditions ProMix Series MA Inline User Manual 11 ProMinent ProMix amp Polymer Feeder 10 Connect Digital Remote Start Functions note wiring termination points in Appendix B for polymer tank level and r
33. 1048375 200 SG 300X2 5 0PA System 1048376 200 ProMix M SG 600X2 5 0PA System 1048377 200 ProMix M SG 600X2 10 0PA System 1048378 200 ProMix M SG 1200X2 10 0PA System 1048379 200 ProMix M SG 1200X2 24 0PA System 1048380 200 ProMix M SG 1500X2 10 0PA System 1048381 200 ProMix M SG 1500X2 24 0PA System Electrical Schematic Drawings 7747282 300 PROMIX M Delta A Control Panel 7747283 300 PROMIX M Seepex A Control Panel ProMix Series MA Inline User Manual 55 ProMinent ProMix amp Polymer Feeder Pump Manuals DLTA QSG Delta Pump Quick Start Guide 986691 Delta Pump Operating Manual Seepex Pump Operating Manual Provided upon request Documents noted in this section are not in this manual ProMix Series MA Inline User Manual 56 ProMinent ProMix amp Polymer Feeder Appendix E Keypad Menu Overview Fill Time Polymer 38 6 Auto Run Polymer Pump j Manual Setpoint ON 38 10 2 5 c Mixer Calibrate lout On 49 1 Mins 0 0 lt E Adjust Pump Flush on ENTER 200 spm lt Remote Setpoint T 3896 10 mA lt Remote Start Mixer ON 1 36 hrs On 49 1 Mins K Flow switch Mixer On 3 45 hrs Flush 26 sec Calibrate
34. 45 29 3dAL ANALNO 24 56014 1 2109 N3S23N 609 2 S o S S3Sn3 Vx 94 2614 zeocvz suing gt WAS 6 SSANYOIHL lt 615 ANWAD SN 3 15 9944 55 2 TWIND2 aina 339vdS THAT z MAHOS OMVEL Z 008 SdiWZE 0333 TBATI UNNI 5 180 ea Nei 0078 WNINIL 71 771 2 81 m ANVI SAYOL TZ Em ALONG BANI TIONIS 215 1 M3HOS SMVOI SZ NOTHA N33HO o anma SONISN 0 8944 Ge suvis rnea dNVID OQACGL Ov lt ore 1261502 sis aun SPELAS NH f ev amis MHO1SISYA WIN 3snanun 1241400 1 4 1 ANGOF TAL YAAN INIWN 504 MS 50103125 1Z69 Z Sizss 1041409 206 AOL WAZE IONZIOS Mv SM29018 I2VINO2 14
35. EW 31655 1 4 28 PROMIX U 290 7746481 PROP AGITATOR PROMIX M 300 7746475 54 1 PIN COTTER 316 SST 3 16 D X 1 1 4 L MCMASTER 983554235 ProMix Series MA Inline User Manual 43 ProMinent amp Polymer Feeder Appendix B Control Panel Controls B 1 Controller Board Layout The controller consists of one circuit board It includes a 2 line x 16 character LCD display and a microcontroller module AC Line Fuse mA Pump OUT mAIN Interlock Pump Status AC Power NEUTRALS F1F2 24 fs rRc 2 RunWater S Line 1 2 3 All field terminations are to be landed on terminals as per Appendix Section B 2 Auxiliary digital input card Internal Connections ProMix Series MA Inline User Manual 44 ProMinent ProMix amp Polymer Feeder 1 Connect cable from Digital card J1 to Controller Board J2 2 Connect cable from Digital card J2 to Controller Board J6 Cable to Cable to Controller IAL Controller Board J6 Digital Card Board J2 Cl f configurable mixer motor p ab 2 input overload interface to Polymer Pump door 22 switch used for tank verification level FIELD WIRING ProMix Series MA Inline User Manual 45 ProMinent DA amp Polymer Feeder B 2 Controller Wiring DA PA Series 1noAvi T3NVd SNS 3YNSOTONS 71051409 ON VG
36. FF Exits on Remote Start contacts closed or On Off Remote Off Flushing Mixer Solenoid amp Mixer ON Polymer pump OFF Exits on flush time expired or No flow or On Off Remote Off Flush Fail STOP No Flow measured while flushing Exits on flush time expired or flow measured or On Off Remote Off Polymer pump 4 20mA input controlled setpoint Remote RUN Exits on no flow control lt 0 flush Remote Start open or On Off Remote Off or Local Polymer pump user setpoint Local RUN Exits on no flow flush Remote Start open or On Off Remote Remote or Off Flushed Stopped Press to Run Flush ends Polymer Pump Mixer and Solenoid OFF Any key press restarts Sidebar Flow Check The flowswitch monitors dilution water flow into the mixer chamber Filling Mixer The mixer chamber is filled once after every power ON If you drain the mixer switch the power OFF then ON to re fill the mixer chamber ProMix Series MA Inline User Manual 23 ProMinent ProMix DA amp Polymer Feeder 2 8 Calibrate 4 20mA Input Calibrate 4 20mA In Press ENTER 4 20 mA Input to calibrate the 4 20mA current loop input Remote Setpoint from the site s control system 38 10 1 4 4 20 mA Input may be calibrated at any time in Remote or Local mode Calibrate 38 7 The present 4 20 mA Input is 38 7 Press ENTER to calibrate Edit amp ENTER Key RIGHT to move the cursor am
37. L 510 02 NO W3lSAS 907 901 95 NILS DININ 18 2 SMVZZ_YOLONGNOD 93d 5899742 Y Y 1051402 V 201 ZMS 310N3H 440 NO LMS 944 pesort t 3377081405 3294 GVdA3X 234 889 M3TIOMINCD WOLSND 5 XINOHd 244 95992 L NOLLVM3dO YOLOATSS ANN 3007 LAN 2 1 301 5 234 16116 S 2 1233SNI QNYIO 31879 dOINDIS 934 0522 925 2 GALS 10 LIN 2 1 0 19 318VO dOINDIS 234 THE S 8155 IAY 71421 QOO HMOJ 1274 5138 7 Q3ININd 2015 23 9 005 so 3503 INL 2079 LINWMWHS 294534 60944 14 53504 151 OL 4015 1415 Suo WINE 3503 193 OLN 2909944 L soln SNIH313N 01 WAS G SS3NXOIHL SN 3 1330838 15297 GAR Z MNOS SMVZI FZ ADS SdMVZE T3A31 LINN XIN3OHal 27 70 2 81 a MOD TN3INI F1aVUNOLINOD dAVIO 3305 9 01 2 7008 QUAD ATWA AANA DNET HOnONHL THAT 31945 els SD JOVI33 ISNA ININNNY
38. O 1534 31v5H1nOS 06 SNOIS GH STOHINOO STOMLNOD ANTIA IN3NINONd A8 NOLL IRiOS3Q SIY1N3NIWOBd 5 85 355 15813 1 80 20 0 X 9 95 234 9560927 2 30 LN3MMONd JHL 31670 Nid 9 NOBBIH 91 270084 el N d SH33NI9N3 2 9 LNN 4907 NOTAN S450922 S NOILO3NNOO l O NOlLISOd SE WEC9PLZ z 9 INN Odd 00942 2 lt 94 Nvd MANOS 244 lt 9 0 4 8 9f W30vdS NOUN 339 6 09 02 310W3M 1991909 Sf 1914 NOTAN 9 509 j 31ON32 VIA 1591 W3lSAS ALOWSY 5 2 1nNXo01 24d 950927 NO1 1 14 96 2 939 SS09 S1OHINOO QvdA33 7 201 LOVLNOO 2 NOUN 8 24d emm gt 3LOW3H 10915 WALSAS Yo01 OZXZA MAHOS ANAS H3lNnoo 244 2 91XZ AVIdSIC 9820944 X313O39IN 803 037 234 6950927 VAOZ v 3 OW3H NO W3ISAS 310N3M NO SQNvIO 0350 03 234 u v 2 2 1 X3AOM 23d 2809042
39. Polymer Feeder 2 14 4 20mA Controls 096 defaults to 4 0 mA 100 defaults to 20 0 mA The 4 20mA input current may be changed by adjusting the 4 20mA input scaling 2 15 Troubleshooting Guide Adjustment and bypass fixes to operational problems LCD Display Operational Problem No Control STOP Switch the On Off Remote to On while you figure out the problem with the 4 20mA current loop connected to mA In input terminals I amp Ground terminal If the ProMix M mA In 24V is powering the loop view Polymer I Diagnostic to ensure gt 23VDC No Water STOP Flowswitch OK If a flowswitch problem jumper controller Interlock input terminal FS to the adjacent Ground symbol terminal while you resolve Solenoid OK Verify that the solenoid has been actuated during the Filling Mixer and Flow Check states by cracking a downstream union Verify 120VAC between AC Power terminal S olenoid amp Neutrals terminals during the Filling Mixer and Flow Check states Fuse Fails If no AC solenoid power verify solenoid wiring amp coil not shorted amp replace the solenoid fuse It s the brown 2 5A fuse in the white socket above the Neutrals terminals www digikey com Part 7500413 Note that power to the mixer motor start relay coil shares the 2 5A solenoid fuse No Ext Run STOP If a Remote Start contact set problem jumper controller Interlock input terminal RC to the adjacent Ground symbol
40. ProMinent ProMix amp Polymer Feeder Operating Instructions ProMinent ProMix M Inline Controls Polymer Blending System ProMinent Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix_MA_IOM 02 17 14 P N XXXXXX ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 Tel 412 787 2484 www prominent us Fax 412 787 0704 ProMix Series MA Inline User Manual 1 ProMinent DA amp Polymer Feeder Table of Contents PVG __________ 4 ProMiX Syst m 6 Diaphragm Pump DLTA DA Series 6 Progressive Cavity Pump Type PA Series 7 Diaphragm Polymer Pumps used M 8 iv Progressive Cavity Polymer Pumps used on M Models 9 1 0 INSTALLATION amp QUICK START GUIDE Do KHU Lx Du 10 JuE U E Hm 10 1 2 Delivery amp Storage rc 10 1 3 Installation Considerations m 10 UR ario xL 11
41. S P N 7747253 USA PIN DESCRIPTION 10 7746491 O RING CHAMBER VITON 20 7747246 8 ROD 31655 3 8 16 14 75 PROMIX U 7746492 EMI NUT ACORN 3 8 16 18 8 SST 7141252 PLATE TOP 1 75 PROMIX M SG 7747270 INSERT MALE 1 PROMIX M 7747288 O RING VITON 1 174 ID 103 CS 5568 123 70 7747272 RETAINER MALE INSERT 1 316 SST PROMIX M 7747238 EN SCREW 10 24X3 4 18 8 HEX HEAD WITH WASHER 7747244 INJECTION VALVE SG PROMIX 7747239 zm RETAINER INJECTION VALVE 316 SST 7747237 VALVE BALL 1 8 MNPT X FNPT PVC VITON 7747245 EN MOTOR 1 HP TEFC 1151230 VAC 1 PH 56C BALDOR VWDL3510 7746478 RE FLANGE MOTOR C56 135 PROMIX M 7500346 HOSE BARB 1 16 MNPT X 3 16 ID PVDF 7746484 SHAFT MIXER 30355 PROMIX M 851405 SCREW SET 31655 1 4 28 PROMIX U 46473 WASHER 31655 1 88X 81X 09 PROMIX M 7746472 EN BEARING 440SS 1 125X 5X 31 PROMIX M 7746474 NEN SEAL MECH SHAFT 30455 1 2 PROMIX U 7746497 Em ROD 316SS 3 8 16 X 8 PROMIX M 7747249 ES SPACER TOP BAFFLE PROMIX M 7747248 SPACER BOTTOM BAFFLE 7747247 PIPE DISCHARGE PVC 3 4 PROMIX U 7747251 BAFFLE TOP 25 PROMIX S 7747250 EM BAFFLE BOTTOM PVC 25 PROMIX S 7746482 EK BLADE PRIMARY 31655 PROMIX M 270 7746483 BLADE SECONDARY 31655 PROMIX M 280 7746476 SCR
42. SNIS3138 NSAN A0018 XIN3OHd 1771774 1 ziele MANOS OMVOL 92 MOTIA N3340 lols QUID 03107138 SLONI GNNOWS cowisn XINSOHd 32701 1 1 late cover nivis 02102132 AMOH ADD AAVIOOGARS OV ago 4810 SNLYLS NINNDH y snivis LINYA NOISNA VIAN 3snamun SO Gy 20105 els VE amp GMDLSTO LIVANDI LAVIS 0018 IOVINOO 101 NWS OE 51216 HOLIAS Ama 504 Z dos E5371 suss 30018 1291800 1 005 1OVINOO ANGOF Xb INN 504 MS HOID3TSS aos 15 12 10158 143 9 02 010215 059 3evisnr v 91 01 xsinisna SIOVINOO M ATEWSSSY 231 AIHWSSSV HOIOVINOD SOlO31OHd LINDYID_YOLON S OMINOO i aran SZINHOOL 134008 AVIAN 77 1 SIOVINOO 100 OvAOZL AVI3H 1090 Bv 2259 4 90140 NIADA 68 IN MOL OWA OCI Sd 02 3108 1 HE MIENNE 3 112711 00182 4DH SNOILO3NNOO M3XIN UHM TANYA 13915 SMILL23NNO2
43. at the discharge is not to exceed 80 of inlet pressure Piping Internal to the System a b Inspect the piping for breakage The system may have been jarred during shipping Check the tightness on all unions Hand tighten only no tools Unions incorporate an o ring seal Ensure that the o ring is seated properly prior to tightening 7 Piping External to the System Reference Appendix A for connection location a Install piping so that connections properly meet system termination points Do not stretch field installed piping to meet system termination points Stressed piping will fail Piping should be at a minimum 34 to and from the piping on the system 1 or larger piping is recommended Larger piping sizes would be required for runs over 100 feet in length if utilizing 94 pipe Avoid getting dirt and debris inside the piping during installation Plug ends of piping with rags if construction activities are underway All debris must be flushed from piping before system start up Connect to outlet piping 1 1 2 FNPT from static mixer to associated customer application point Connect to make up water inlet piping 1 1 2 FNPT 25 GPM maximum at 100 psig maximum Connect to Neat Polymer pump inlet piping 7 FNPT DLTA Models 4 1 FNPT Seepex Models Flooded Suction ONLY for Seepex PC pump Install 1 1 2 pressure regulator and 1 1 2 y strainer basket strainer on the clean make up
44. at these intervals Relubrication Intervals NEMA IEC Frame Size 300 2107 132 5 0 120008 18000 22000Hrs Over 21010 280 incl 180 9500 T5000His 18000815 Over 28010 360 incl 225 7400His 12000Hrs__ 2200Hrs 15000Hrs 35o0Hrs 7400Hrs_ 10500Hrs Lubrication interval for 6313 or 6314 bearings that are used in 360 through 5000 frame 2 pole motors If roller bearings are used bearings must be lubricated more frequently divide the interval by 2 Lubricant Baldor motors are pregreased normally with Polyrex EM Exxon Mobil If other greases are preferred check with a local Baldor Service Center for recommendations Procedure Clean the grease fitting or area around grease hole if equipped with slotted grease screws If motor has a purge plug remove it Motors can be regreased while stopped at less than 80 C or running Apply grease gun to fitting or grease hole Too much grease or injecting grease to quickly can cause premature bearing failure Slowly apply the recommended amount of grease taking 1 minute or so to apply Operate motor for 20 minutes then reinstall purge plug if previously removed Caution Keep grease clean Mixing dissimilar grease is not recommended Amount of Grease to Add Weight of grease Volume of grease to add Frame Size NEMA IEC to add ounce gram teaspoon
45. cted regarding the contents of this manual ProMix Series MA Inline User Manual ProMinent DA amp Polymer Feeder 2 0 CONTROLLER 2 1 Keypad Navigation The ProMinent ProMix M Polymer Feeder uses a fixed configuration to deliver the operation required to operate the feeder The main board is not interchangeable with other ProMinent controller hardware The top line of the main menu displays the current feeder state on power ON Press EXIT during any main menu display amp you ll return to the top of the menu amp the current feeder state The other main menu displays show information you ll need to set amp adjust feed rate and to verify flowswitch 4 20mA 4 out UP amp DOWN to view options or to EDIT numbers Move RIGHT to select next field when EDITing ENTER to select an option amp to execute EDITing EXIT to escape option info display or EDITing EXIT goes to top of Main Menu ProMix Series MA Inline User Manual ProMinent amp Polymer Feeder 2 2 Main Menu This is the power ON top of the menu display Press EXIT at any display to return here Displays the Polymer feed rate 0 100 and the current state of the feeder See 1 6 for complete state table Displays the Polymer Pump feed rate 0 100 and the controlling 4 20mA current level Press ENTER Polymer Pump to view adjust the Manual Setpoint amp Calibrate the 4 20mA controlling the
46. d by 1 placing the controller door System Start Switch in the OFF position for more than 2 seconds or 2 by opening the remote start contact for longer than 2 seconds or 3 by using the keypad menu Key ENTER to modify time Wait for Flow may be adjusted to any time from 1 to 30 seconds Press ENTER to adjust Diagnostics displays the input current loop power voltage Press ENTER to view diagnostic data set Refer to 2 17 for detail Sidebar View Timing Polymer 38 6 Auto RUN Fill Time 30 Seconds 8 Flush Time 60 Seconds 9 4 wait for Flow 5 Seconds Diagnostics 23 9 VDC Wait for Flow Water inlet solenoid open ON Mixer and Polymer Pump both OFF Factory default 5 seconds The 4 20mA current loop control input may be powered by the site control system or by the ProMix M 24VDC power supply ProMix Series MA Inline User Manual lt lt v lt lt lt Y ProMinent ProMix amp Polymer Feeder Press ENTER Polymer Adjust Timing to view or adjust the Fill Time Flush time or Wait for Flow time Polymer 38 7 lt Auto RUN All three times are adjusted in the same way In this example we ll press ENTER Fill Time Fill Time lt Key RIGHT to move the cursor 6 30 Seconds UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Edit amp ENTER Displays new adjusted Fill Time 45 Seconds 4
47. e you may wish to set the lin Fail State to Pump 100 at 4 0mA amp 100 lt 20mA To verify a non standard 4 20mA input scaling Set Scale lin 4mA to 4mA 20 and Scale lin 20mA to 12mA 100 For a controlling current loop is at each of the following values Greater than 12mA 100 pump speed 4 0mA 20 pump speed 12 to 4mA 100 20 x mA 4 12 4 20 Example At 10 4mA control current 80 x 10 5 4 8 20 85 pump speed Correct Pump Response buy more Complex than needed If you also logically invert the 4 20mA pump response it may get confusing for you to verify the pump response to the 4 20mA input If you set Scale lin 4mA to 100 and Scale lin 20mA to 16mA 10 16 to 6mA 10 100 x mA 16 6 16 10 Example At 13 6mA control current 90 x 10 5 4 8 20 31 pump speed Few users will need to re scale more than one of the current or percentage parameters Many users will not have to re scale the 4 20mA input 4 20mA will be 0 100 pump speed Dual Logical Inversion Be careful how you set the scaling currents and percentages The effect is not always obvious If you set Scale lin 4mA to 20mA 100 and Scale lin 20mA to 4mA 0 You ve logically inverted both the control current and the pump response you are then back to factory default span amp control response This is not a fault but could be confusing to other users Keying Err
48. emote start permissive Default jumpers should remain in place for any input not available 11 Refer to the Delta or Seepex pump manual Reference Document for pump operation 1 5 Quick Start Guide 1 2 P 7 8 9 Review installation portion Section 1 4 of the manual Open ball valve on the suction of the pump to allow chemical to flow into the system by gravity If the application is suction lift then ensure liquid is present in pump suction Start up pumps at 100 stroke length and frequency to purge all air and prime the system To prime the DLTA pump press and hold the UP DOWN Arrows on the keypad until chemical is visible in the suction line The Seepex pump must have a flooded suction Verify motor rotation on Mixing Chamber motor Normal rotation is CCW Do not run the mixing chamber motor dry Damage to the mechanical seal could occur Close the Secondary flow control valve and adjust the Primary flow control valve to obtain the flow range required If additional dilution water is needed adjust the secondary accordingly Primary Dilution B Post Dilution Verify that the maximum polymer injection pump pressure is higher than the system pressure Perform pump calibration using drawdown calibration cylinder See section 2 12 Check flow calibration and be sure pump meets or exceeds the rated flow capacity Check flows at 100 capacity 10 In System Start ON and Polymer Pump LOCAL switch pos
49. ge the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Local Setpoint Press EXIT to return to main menu If the Polymer Pump switch is in the Local position any adjustment takes effect immediately modifying the 4 20mA output to the pump Sidebar Adjust Local Setpoint Polymer Pump ON 38 10 1mA Local Setpoint lt 25 0 Edit amp ENTER 32 4 gt then Local Setpoint lt 32 4 Y Local Setpoint only controls the polymer pump when the Polymer Pump switch is Local If the Local Setpoint is 25 the 4 20mA current output loop will be at 8mA 4mA 0 25 x 16mA 8m4A Remote Setpoint only controls the polymer pump when the Polymer Pump switch is Remote The polymer pump speed is then controlled by the remote 4 20 mA signal ProMix Series MA Inline User Manual ProMinent ProMix amp Polymer Feeder 2 4 Modify Timing Press ENTER Polymer to view or adjust the feeder timing Fill Time is the time that the feeder waits to fill the feeder prior to turning on the PolymerFeed pump This protects the mechanical seal of the mixer motor shaft by keeping it wet Minimum time is 30 seconds for the first fill only Thereafter this step is skipped if operation pauses unless electrical power to the controller is cycled Key ENTER to modify Flush Time is the time water flows after initiation of a Flush Cycle This is a maintenance feature and can be manually initiate
50. ing pump ProMix Series MA Inline User Manual 26 ProMinent DA amp Polymer Feeder 2 10 Response on Loss of 4 20 mA Input Press ENTER at 4 20Ma input Press UP or DOWN to lin Fail State Displays the factory default Pump OFF when 4 20mA Input less than 4mA Press ENTER to select a different response Press DOWN to select a user set pump speed on less than 4 mA Displays the factory default of 10 Press ENTER to select response amp modify value Press DOWN and ENTER to run the pump at the last input Value greater than 4 0mA when the measured current loop value falls below 4 0mA If you pressed ENTER Pump 10 You will be able to modify the 10 value Press RIGHT to move the underline cursor amp UP or DOWN to modify the value at the cursor Press EXIT to leave unchanged or ENTER To set the new value Sidebar View Modify response On 4 20mA Input fail 4 20mA Input lt H 38 10 1mA and Iin Fail State Pump OFF Y Pump OFF 4 Pump 10 Pump 10 9 Last good Last good Tin lt Pump OFF Y ENTER Pump 10 lt Edit amp ENTER Pump 26 gt then Iin Fail State Pump 26 Y The feeder defines a failed 4 20mA input 1 which is nominally 3 85mA 4 0mA 0 01 x 16 0mA 3 84mA 3 85mA allows 4 0mA a valid pump control signal some headroom prior to a fault response ProMix Series MA Inline User Manual 27 Pr
51. itions the neat polymer pump speed is adjusted manually using the controller keypad to change the pump rate from 0 to 100 of the pump rated output 11 In System Start ON and Polymer Pump REMOTE switch positions the controller receives a remote customer supplied analog 4 20 mA signal to adjust the desired pump speed from 0 to 10096 of the pump rated output This remote 4 20 mA signal can be scaled at the controller to enhance the resolution of the pump output control and bias the pump response ProMix Series MA Inline User Manual 12 ProMinent amp Polymer Feeder to the remote signal A remote start permissive is optional if used then System Start switch should be in the REMOTE position 12 Confirm proper operation of all instrumentation For example Gauge Rotameter switch etc 13 Input functions checked and simulated remote start stop 4 20mA etc 14 Output functions checked 15 Test the operation of all remaining circuits 16 Observe system to assure that nothing looks or sounds abnormal ProMix Series MA Inline User Manual 13 ProMinent ProMix DA amp Polymer Feeder 1 6 ProMix Options for Polymer Settings and Controller Door Switches Begin by first selecting type of polymer Emulsion or Mannich see section 2 5 Emulsion or Mannich The type of polymer being used by the ProMix feeder is selected emulsion then a maximum of 1 0 concentration is permitted in the mixing cha
52. ix D Reference Documents a 55 Appendix E Keypad Menu Overview 2 2 11 221 00000000000000000000000000000000000 EE EEEE 57 ProMix Series MA Inline User Manual 3 ProMinent ProMix amp Polymer Feeder i Overview The ProMix M Polymer Feeder is a skid system designed to control feed water and polymer and combine them to produce a high quality solution The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system Research in the science of polymer activation indicates that the activation energy must decrease as the polymeric chain is uncoiled to prevent rupture and hence decrease the performance of the product The mixing of the Polymer Feeder is accomplished mechanically with three distinct mixing zones separated by baffles The first zone consists of a fast mixing blade that delivers high shear at the precise point of polymer injection creating and immediate dispersion before agglomeration takes place The second zone mixing blade induces a vortex and draws solution down through the center of the chamber from zone one and forces the solution outward to the sides and then down into zone 3 Finally the third zone mixing blade gently agitates blends the active polymer solution before it exits the chamber through the bottom of the discharge tube
53. mber If Mannich is selected then the maximum is 10 0 concentration After setting polymer type manually adjust the two door switches System Start and Polymer Pump for the desired operating conditions System Start door switch Permits use of remote contact to enable system operation in REMOTE position Polymer Pump door switch Determines the setpoint for pump control action which can be from the keypad entry in LOCAL or from a 4 20 mA signal in REMOTE Mannich polymer door switch options System Start Polymer Pump ON OFF REMOTE LOCAL REMOTE PROMIX OPERATION controller door controller door switch switch Remote Start Contact N A Keypad Local Setpoint 0 100 pump speed ON LOCAL Remote Setpoint N A Max chamber concentration 10 0 Remote Start Contact N A Keypad Local Setpoint N A ON REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 Remote Start Contact Close start open stop Keypad Local Setpoint 0 100 pump speed REMOTE LOCAL Remote Setpoint N A Max chamber concentration 10 0 Remote Start Contact Close start open stop Keypad Local Setpoint N A REMOTE REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 ProMix Series MA Inline User Manual 14 ProMinent amp Polymer Feeder Emulsion polymer door switch options System Start ON OFF REMOTE controller door Polyme
54. oMinent ProMix amp Polymer Feeder 2 11 Calibrate 4 20mA Output Press ENTER amp DOWN Polymer Pump to calibrate the 4 20mA current loop output that controls the pump feed rate The present Polymer Pump control is 38 0 But the on pump display is 39 5 Press ENTER to calibrate Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute The ProMix M reduces the pump 4 20mA current So that the on pump display will measure 38 0 Press EXIT to return to main menu Any adjustment takes effect immediately and modifies both the 4 20mA output Sidebar Calibrate 4 20mA Out Polymer PUmp lt q ON 38 10 1mA 4 lt and Calibrate Iout lt 38 0 4 Edit amp ENTER 39 59 gt then Calibrate Iout lt 38 0 Y Calibrate lout matches the display on the polymer feeder with the polymer feed pump s display not all pump types display some display mA Note 50 will not display 12mA after calibration It will display the mA required for the pump to display 5096 which could be 11mA to 13mA Refer to 4 3 for 4 20mA reset Correction gt 10 blocked displays Advice gt 10 Press EXIT to clear Modifying Zero lt 4 At less than 496 the 4 20mA zero is modified to correct loop offset Example Pump shows 096 and the ProMix M displays 1 596 Modifying Span gt 6 At more than 6 the 4 20mA span is modified to
55. ontact set amp therefore tracks the time spent in the Remote RUN amp Local RUN states It s saved to flash every hour so if powered OFF before an hour of ON time ON time is lost This is the elapsed ProMix M AC powered time amp meant to be compared to the previous Pump ON time It s saved to flash every hour so if powered OFF before hour of ON time ON time is lost The 4 20mA current input is locked to the 4 20mA current output when Remote selected Both can be calibrated amp occasionally mis calibrated Press ENTER to return to the factory defaults amp a known state ProMix Series MA Inline User Manual Diagnostics Diagnostics 23 9 VDC Serial Number 0310 001 9 Firmware Ver 40610 5 4 lt Watchdog Resets 0 9 Power OFF ONS 2 4 4 P R W S ON ON ON ON DA Pump ON ODays 2Hrs 9 4 Powered lYrs 46Days 14Hrs 9 4 Reset Iin amp Iout ENTER resets lt 32 ProMinent ProMix amp Polymer Feeder 3 0 SPARE PARTS amp PREVENTIVE MAINTENANCE 3 1 DELTA DLTA Pump Spare Parts P N Description 1027082 DLTA1020 Spare Parts Kit 1000249 DLTA1020 Diaphragm 1017393 DLTA1020 Liquid End 1027083 DLTAO0730 Spare Parts Kit 1000250 DLTA0730 Diaphragm 1017404 DLTAO730 Liquid End 1027084 DLTA0450 Spare Parts Kit 1000251 DLTA0450 Diaphragm 1025138 DLTA0450 Liquid End Spare Parts Kit
56. or Response Be aware not to accidentally set both the 4mA and 20mA scaling to the same values For example if you set Scale lin 4mA to 10mA 100 and Scale lin 20mA to 10 0 the feeder forces 0 1mA difference If you set Scale lin 4mA to 4mA 50 and Scale lin 20mA to 20mA 50 the feeder forces a 1 difference Correct any keying error prior to operating the ProMix M ProMix Series MA Inline User Manual 53 ProMinent ProMix amp Polymer Feeder Appendix Polymer Sizing Dosage The ProMix M Polymer Pump switch on the controller door enables the user to select either LOCAL or REMOTE operation In LOCAL the polymer pump speed is selectable from 0 100 using the controller keypad In REMOTE the polymer pump speed is controlled by a remote 4 20 mA signal representing 0 100 The desired polymer dosage must be considered prior to selecting the ProMix M model and pump speed Typically the user will know how much polymer is required This information is from jar tests or from prior experience Otherwise the dosage can be derived from an initial manual calculation which must be adjusted based upon actual operation Below are typical guidelines to estimate polymer feed dosage 1 Fora Clarifier Filter application Plant Flow B ppm active polymer desired solution concentration 24 active polymer active polymer C Required dilution range
57. p UP or DOWN to change the digit 36 9 Key EXIT to abandon or ENTER to execute then Calibrate lt 36 9 Y Displays new adjusted Remote Setpoint Press EXIT to return to main menu If the Local Remote switch is in the Remote position any adjustment takes effect immediately and modifies the 4 20mA output to the polymer pump Sidebar Calibrate lin matches the display on the polymer feeder with the remote operator s display The underlying 4 20mA level is of less importance than having both of the displays the feeder s amp the remote operator s match because the Polymer feed pump operates from OFF at 0 to maximum ON at 100 It s simpler to calibrate on a instead of calibrating on a current and making a non intuitive 4 20mA loop to 0 100 conversion So you don t need to know that a 32 4 feed corresponds to a current loop 9 18 mA The factory default scales the 4 20 mA input for 4mA 0 Pump to 20 mA 100 Pump See Section 2 2 if your site s 4 20 mA input is not scaled 4 20 mA 0 to 100 ProMix Series MA Inline User Manual 24 ProMinent amp Polymer Feeder 2 9 Scale the 4 20mA Input Press ENTER 4 20 mA Input to navigate the input current loop sub menu See the previous page for calibrating the 4 20 mA input loop Press DOWN to view the present 4 mA pump feed percentage The factory default is as displayed When the 4 20 mA input is at 4 0 mA the p
58. pump Mixer ON time resets to zero every time the Mixer turns OFF Press ENTER during Auto RUN or Manual RUN to turn OFF the Polymer Pump and flush the mixer The Remote Setpoint 4 20mA current loop controls the Polymer Pump in Remote RUN mode Press ENTER to calibrate Flowswitch ON time resets to zero every time the Flowswitch turns OFF After 24 hours displays gt 1Day The Remote Start contacts must be closed for the polymer feeder to run Remote Start time resets to zero every time the contact set opens We re now back at the top of the main menu Sidebar Polymer 38 6 lt Auto RUN 5 1 lt ON 38 10 1mA 4 Mixer ON 49 1 Mins Alternates every second Mixer lt Flush on ENTER 4 Remote Setpoint lt 38 10 1mA Flowswitch ON 3 45 Hrs 4 Remote Start ON 1 36hrs Polymer 38 6 lt Remote RUN Press ENTER at Polymer to view and adjust feeder Fill Flush amp Wait for Flow timing Press ENTER amp UP at Polymer to view feeder Diagnostics Refer to 2 17 for Diagnostic displays ProMix Series MA Inline User Manual ProMinent ProMix amp Polymer Feeder 2 3 Adjust Setpoint Press ENTER Polymer Pump to view or adjust the Local Setpoint Local Setpoint may be adjusted at any time If Polymer Pump switch is set to Local mode The present Local Setpoint is 25 0 Press ENTER to adjust Key RIGHT to move the cursor amp UP or DOWN to chan
59. r ON 49 1 Mins When the Mixer ON time display is alternating Alternates every second with the Flush on ENTER display Flush on ENTER 4 The polymer feed pump will turn OFF Mixer The Mixer amp water inlet solenoid will remain ON while the ON 50 8 Mins alternating Mixer display counts down the flush period Alternates every second At the end of the Flush period the ProMix M will Mixer return to the Remote RUN or Local RUN state Flush 26sec unless the user 1 Sets the ON OFF REMOTE switch to OFF 2 Shuts off the feeder inlet water 3 Opens the Remote Start contacts Sidebar Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds ProMix Series MA Inline User Manual 22 ProMinent ProMix amp Polymer Feeder 2 7 Status Message Summary LCD Displays Feeder State Feeder powered Offline STOP On Off Remote switch at Off Lin lt 4mA Fault Local Remote switch at Remote and 4 20mA input less than 4 mA Exits on 4 20mA gt 4 or On Off Remote Off or On Waits user set seconds for Flowswitch contact set closed Flow Check after Filling Mixer Exits on flowswitch closed or On Off Remote Off Exits on flowswitch closed No Water STOP or On Off Remote Off Inlet Solenoid ON amp Mixer OFF Filling Mixer Waits user set seconds to fill mixer Exits on On Off Remote Off No Ext Run STOP Polymer Pump Mixer and Solenoid O
60. r Pump LOCAL REMOTE controller door PROMIX OPERATION switch switch Remote Start Contact N A Keypad Local Setpoint 0 100 pump speed ON LOCAL Remote Setpoint N A Max chamber concentration 1 0 Remote Start Contact N A Keypad Local Setpoint N A ON REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 Remote Start Contact Close start open stop Keypad Local Setpoint 0 100 pump speed REMOTE LOCAL Remote Setpoint N A Max chamber concentration 1 0 Remote Start Contact Close start open stop Keypad Local Setpoint N A REMOTE REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 1 7 Servicing Guidelines Disconnect electrical power to the equipment prior to servicing Relieve all pressure from the unit prior to servicing Close all suction and discharge valves Verify dilution water is closed Drain chemical water from unit prior to disassembly Maintain protective covers over all moving parts Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored around the feed equipment or chemicals Review the Material Safety Data Sheets of the Polymer utilized and observe appropriate safety measures Mineral Oil can be utilized to aid in the polymer cleaning process Ensure all operating amp maintenance personnel are instru
61. te any missing items immediately Inspect equipment and shipping container for damages before accepting delivery Make note on the 5 bill of lading the extent of the damage if any and notify the carrier Store the equipment on firm level surface in original packing container Do not store the equipment where it may be exposed to extreme temperatures precipitation humidity or dust Avoid direct sunlight that could overheat and damage equipment Ambient Conditions for storage and transport Temperature 14 F to 120 F Air Humidity 92 relative humidity non condensing 1 3 Installation Considerations Required Polymer System Voltage Available Water Pressure Injection Point Pressure Number of Injection Points Polymer Solution Discharge For example Length of Piping Run and Pipe Size Neat Polymer Suction Flooded or Lift Type of Application Dewatering Device Type of Polymer Emulsion Dispersion Solution ProMix Series MA Inline User Manual 10 ProMinent ProMix amp Polymer Feeder 1 4 Installation N Unpack and position equipment on sturdy level surface Fasten to prevent movement Do not install equipment in areas of extreme heat cold dust or humidity Avoid areas where objects or fluids can drop from overhead Units to be installed as close to the point of application as possible Inlet pressure is not to exceed 100 psig working pressure System pressure
62. ump will be OFF Press DOWN to view the present 20 mA pump feed percentage The factory default is as displayed When the 4 20 mA input is at 20 0 mA the pump will be 100 Press DOWN to view the response when the input current loop is less than 4 0 mA The factory default is as displayed When the 4 20 mA input is less than 4 0 mA the pump will be OFF Press ENTER at any of the four sub menu displays to modify the present setting Press EXIT to leave unchanged Sidebar 4 20mA input sub Menu 4 20mA Input 38 10 1 Calibrate lt 38 7 Y or Scale 4mA 4 4 0mA 0 y 2 Scale rin 20mAq 20 0mA 100 v 4 Iin Fail State 4 Pump OFF Y Calibration of the 4 20 mA input ensures that the measured value of the 4 20 mA Input is displayed as the correct mA level Scaling the 4 20 mA input is required when you do not want 4 20 mA to correspond to a 0 10096 polymer feed rate Selecting a different response than Pump OFF on loss of the 4 20 mA input allows for a wider range of site operational configurations amp control loop reliability ProMix Series MA Inline User Manual 25 ProMinent amp Polymer Feeder 2 9 Scale the 4 20mA Input continued Modify mA 100 ON Press ENTER 4 20mA Input 4 20 mA Input lt to calibrate the 4 20mA current loop input 38 10 1mA 4 from the site s control system aid Press UP or DOWN to the Scale

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