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1. 6h6 FTN Iu 5 HOLES 18 00 8 00 M3 X 0 5 6H X 12 00 Q 6 00 DEEP 6 00 N L ke o Aj 5 E LO CS er em L o m 2 z g _ o LO m Q e i Oo k E el N Q 6 00 A F 27 00 40 00 20 00 10 00 Tips With industry standard M2 5 thread See page 92 or Accessories 8 The Flexure Gauge is supplied without the pneumatic actuator as download the PDF file from standard If pneumatic operation is www solartronmetrology com required the actuator must be 7 ordered separately Tips Carrier A choice of 20 30 or 40 mm length Pneumatic Actuator Tool Holder DZ series compact digital gauging probes A novel approach to High Performance yet Compact Gauge Probes The lack of space to fit a gauge probe is often a problem for gauge builders and test engineers alike Very short pencil style gauge probes have usually meant a reduction in performance and or life expectancy but that has now changed Solartron Metrology has taken a novel but practical route to solving the problem of miniaturisation with strength to produce the DZ range of compact Gauge Probes Up to 5076 reduction in length over conventional 1mm and 2mm gauge probes has been achieved yet performance and life expectancy has been maintained due to a completely new approach to the construction of gauge probes The senso
2. Analogue electronics and displays OD Family DIN Rail Conditioning module gt BICM in line gt CAH gt GPM gt SI 7500 Series gt SI 3000 series 7 5 OD2 OD4 ODS 76 Inductive transducer conditioning electronics gt Range selectable to 10 VDC gt Range selectable to 20 mA example 0 20 mA 4 20 mA gt DC and AC powered versions gt LVDT and Half Bridge variants Suitable for harsh industrial environments Robust construction Good linearity The OD Oscillator Demodulator family of conditioning electronics is Solartron s solution for interfacing to its extended range of analogue inductive transducers The OD family comprises the OD2 OD4 and OD5 units each offering different functionality to suit the intended application The OD2 is a two wire 4 to 20 mA LVDT signal conditioner It is designed for long signal transmission distances due to its low susceptibility to noise and cable resistance Cable breakage results in a loss of current flow which indicates a fault The OD4 is a compact signal conditioning module for inductive transducers it can be powered from a single 10 to 30 VDC power supply The signal polarity span and offset are fully adjustable providing 20 mA current output or 10 VDC voltage output The ODA is housed in a die cast zinc box resulting a substantial degree of mechanical protection for harsh environment applications The OD5 provides the s
3. AX 5 PH DP 10 P AX 10 P AX 10 PH DP 20 P AJ 2 5 P AJ 2 5 PH DJ 5 P AJ 5 P AJ 5 PH DJ 10 P AT 2 5 P Al 2 5 PH DT 5 P AT 5 P AT 5 PH DT 10 P AT 10 P AT IO PH DT 20 P AIRE IA es s s to so jm 35 25um Digital User selectable to ETT 0 15 03 07 185 0 4 Bar 25 1 Bar 0 18 03 Bar 11 1 Ba 285 0 1 Bar 001 8h6 o aa 4 145 7 2 i qo r 9s 32 1 wo e fim sls Operating Pressure Range Standard 0 4 to 1 Bar relative Reading Rate Up to 3906 readings second Feather Touch 0 3 to 2 Bar relative Bandwidth Up to 460Hz dependent on noise Jet O 6 to 2 Bar relative performance required ac M E mL ccc AIDE Serial communication RS485 signal Pneumatic actuation For continual reliable operation and to maximise working life the air supply should be clean and dry Power 6096 maximum relative humidity filtered to better than 5 rticle size o better than oum particle size Storage Temp CC 20 to 70 Operating Temp C O to 60 IP Rating IP43 Digital Probe Interface Electronics level Solartron Orbit Protocol 5 0 25 VDC 0 06A includes power for probe 1 Probe Accuracy The accuracy of the LVDT and Half Bridge probes is quoted as of reading or uim which ever is greater The accuracy of the Digital Probe range is quoted as resolution accuracy 926 x D where D is the distance from the setting master Please refe
4. 0 0176 Mechanical Material 400 Series stainless steel gt Uses screened cable Standard cable length m Nul 2 PU Low core weight gt Spring relief Length of carrier protruding at Null Transducer weight 0 5 g 7 6 The small case diameter 6mm and Mass of moving components nominal g emm allows for easy installation in Environmental confined spaces A right angle output Storage Temperature C facility is available as a retrofit for the Operating Temperature C 8mm version IP rating The low core weight makes this range ideal for use in low inertia systems Cross talk is prevented by the screened cable which also allows for multiple use of these transducers in close proximity Electrical Interface LVDT Energising Voltage Vrms Sensitivity at 10 kHz 5 mV V mm Energising Current at 5 kHz mA V Zero Phase Frequency kHz Electrical Interface Half bridge Energising Voltage Vrms Sensitivity at 10 kHz 5 mV V mm Energising Current at 10 kHz mA 1 2 1 All analogue LVDT probes calibrated at 3V 5kHz frequency into a 10kQ load 100kQ for the unplugged versions All analogue Half Bridge transducers calibrated at 3V 5kHz frequency into a 2kO load 1kO for the unplugged versions Right angle outlet is not available with model M6D1 SM series AC miniature displacement transducers gt Rugged construction Short body length gt Good performance SM transducers cover two
5. 1140 M46 3140 3140 M46 M40 2390 Right Angle Spring Push AXR and DPR 9 50 i l Bow 3 50 E Plastic adaptor kit 29 50 l E FULLY EXTENDED gt Toa cable 11 40 FULLY RETRACTED G iroun SO Mere M axial space is limited Retrofitted Reduced length variant of to all models AX 1 with 90 output T except AXR Part L No 203224 Special Spring Push Probes 8h6 Ultra Short AX O 5 S st B z 4 x B N pod PO 45 FULLY EXTENDED 5 95 FULLY RETRACTED Ultra Short DP 1 S ot O8he 0 50 28 00 i 7 45 FULLY EXTENDED 5 95 FULLY RETRACTED 8h6 9 50 12 00 Ultra Small AX 0 25 S and amp o 7 3 78 FULLY EXTENDED 3 20 FULLY RETRACTED m 3 50 slim emm Diameter A6G 1 S and D6P 2 S o 50 00 I 11 85 FULLY RETRACTED E FULLY EXTENDED Feather Touch Spring Push AT S and DT S i A i Bl FULLY EXTENDED B2 FULLY RETRACTED o Lo o Lo LL A Bl FULLY EXTENDED B2 FULLY RETRACTED BE LL LLL LLL Vacuum Retract AXN and DP V Bl FULLY EXTENDED B2 FULLY RETRACTED LL LLL LLL LLL LLL 23 Digital Probe Interface Electronics 24 Specification Pneumatic push RIR TUAE LIE Product type Jet Pneumatic AJ l1 P AJ 1 PH DJ 2 P AJ5 1 P AJ5 I
6. 2if i if _ Residual Voltage at Null Postion ERO 08 951 Storage Temp C LVDT 40 to 120 DC 4 20mA amp Digital 20 to 85 Reading Rate Up to 3906 readings second Operating Temp C LVDT 40 to 120 DC 4 20mA O C to 65 C Bandwidth Up to 460Hz dependent on noise Digital 40 to 120 transducer only performance required IP Rating LVDT DC 4 20mA Digital transducer only IP67 Output Serial communication RS485 signal Vibration Sinusoidal 10 to 50 Hz 50Hz to 1 kHz level Solartron Orbit Protocol Amplitude 1 to 10 g rms linear 10 g rms Storage Temp C 20 to 85 Shock Drop testing 1m onto a hard surface Operating Temp C O to 60 Topple testing 10 times from each end onto hard surface IP Rating IP43 Electrical Interface DC amp 4 20mA Input Voltage VDC 10 to 30 Case 300 series Stainless Steel Output Ripple FRO 0 02 Cable FEP Bandwidth 500HZz 3 dB Core Nickel Iron lt AS 7 5 F VS 7 5 FB VS 15 FU IS 15 F AS LO F VS 10 FB VS 15 GU IS 15 G AS 10 G S 20 GU IS 20 G DS 20 G vS TBISU SPOS ps0 AS 7 5 U VSI7 5 UB VS A5 UU IS 15 U S 20 UU IS 20 U DS 20 U lt lt lt 92 87 o 87 9 1350 96 19 00 0 0 2 9 8 C p9 Poa e FEE HEE LXI TII Pn 1 1L L 1 The linearity and electrical specification of the LVDT version is valid for the following conditions energised at 3 V x3m
7. loggers or displays The cards are available in two styles Single Channel or Dual Channel with A B 2 facilities Electrical connection is through a DIN connector type 41612 Each card provides both current and voltage output signals The A B 2 facility offers four outputs based on two independent transducer signal inputs A and B These are A B A B A B 2 and A B 2 Span is adjustable in 9 coarse ranges which together with the integral fine control allows the use of transducers with sensitivities in the range of 0 5 mV V to 750 mVN for a full scale output of 5 VDC Coarse and fine zero controls are provided to enable the transducers to be zeroed anywhere within their measuring ranges Two operating frequencies are provided 5 KHz and 10 kHz and the output filter cut off frequency can be set to 500 Hz or 1 kHz facilitating the optimum response time output ripple compromise Product type Power requirement Voltage Range VDC Current Range mA No Load 40 45 nominal Full Load 85 90 nominal Supply Protection Reverse polarity protection Transducer Excitation Primary Voltage Vrms Primary Frequency KHz 5 or 10 selectable Single Input transducer sensitivity range Input Range mV V Input Load Resistance kQ Signal Output 0 5 to 750 1 10 or 100 selectable Voltage Output VDC Up to 10 Current Output mA Up to 20 into 5000 load Output Ripple mVrms lt 4 Ou
8. the gauge Applications Diameter measurement plan view ex I rn Air inlet nozzle Configurations opring actuation WWW c Spring Spring holder Spring holder Spring holder Spring Spring holder Pneumatic actuator Spring Spring holder Spring Spring Pneumatic actuator holder Air inlet nozzle 3l 32 Specification Product type Axial cable outlet Radical cable outlet Measurement Measurement Range mm Mechanical Travel mm Accuracy 96 of reading or um Resolution Repeatability on axis at O 7 N tip force um Null Position Tip Force in horizontal attitude 20 N Temperature Coefficient FS C Mechanical Mass less tool holder g Mass of moving parts less tool holder g Electrical Interface gt Sensitivity mV V mm Energising Current 5 1 Gauge Accuracy The accuracy of the LVDT and Half Bridge Block Gauge range is quoted as of reading or um whichever is greater The accuracy of the Digital Block Gauge range is quoted as resolution accuracy x D where D is the distance from the setting master Please refer to the Glossary for definitions 2 Tip Force Maximum Tip Force is 3 5 N A selection of springs is supplied for attitude and dead weight compensation Care should be taken as the gauge performance accuracy and repeatability may degrade at high tip forces 3 LVDT and Half Bridge Block Gauge Performance Accuracy
9. North of 170 Tel 1 734 254 9826 Email usaindustrialbelt solartronmetrology com USA Midwest IL IN IA KS MN MO NE ND SD WI Ohio South of 170 Tel 1 847 418 3205 Email usamidwest solartronmetrology com USA West CA CO ID MT NV OR UT WA WY Tel 1 847 418 3205 Email usawest solartronmetrology com USA Southwest AZ NM OK TX amp Mexico Tel 1 281 531 5023 Email usasouthwest solartronmetrology com USA Technical Support Tel 1 800 772 2702 Email usatech solartronmetrology com Agents and distributors IET Argentina ARO S A Av Belgrano 369 1092 Buenos Aires Tel 54 0 11 4331 5766 4503 Fax 454 0 11 4331 3572 Email info aroline com ar Website www aroline com ar Australia amp New Zealand QC Systems Pty Ltd 81 Willsmere Road Kew Victoria 3101 Tel 61 398528222 Fax 61 398528100 Email sales qcsystems com au Website www qcsystems com au Austria Elsinger Electronic Handel GmbH Hauptstr 69 A 1140 Wien Osterreich Tel 43 1 979 46 510 Fax 43 1 979 40 77 Email office elsinger Website www elsinger at Benelux Dimed NV Joe Englishstraat 47 B 2140 Antwerpen Tel 32 3 236 64 65 Fax 32 3 236 64 62 Email info dimed be Website www dimed be Brazil MG EXIM T cnica Ltda Rua Candia 75 Jardim do Mar Sao Bernardo do Campo S P CEP 09726 220 Tel 455 11 4337 1257 Fax 55 11 4122 3458 Email vendas mg exim com br Websi
10. PHI DJ10O 2 P Feather Touch AT 1 P AT 1 PH DT 2 P Radial cable outlet Feather Touch JATR I P ATR I PH DTR 2 P gt Axial cable outlet Standard Pneumatic AX 1 P AX 1 PH DP 2 P AX5 1 P AX5 1 PH DP10 2 P Measurement Measurement Range mm sl 2 a 2 Accuracy 96 of reading or um 0 5 lum 0 1 Resolution Analogue Dependent on electronics 0 15 o3 Ton Post travel mm 8 7 8 85 Tip Force Standard Vacuum 20 N 0 8 0 4 Bar 2 8 1 Bar Tip Force Feather Touch 30 N 0 18 amp 0 3 Bar 1 1 amp 1 Bar Tip Force Jet 20 N 0 85 Q 1 Bar Temperature Coefficient FS C 0 01 Mechanical Body Diameter mm 8h6 8h6 Electrical Interface Plugged a a T 200 735 20 735 Repeatability um Pre travel mm Sensitivity mV V mm 5 Energising Current mA V 5 Electrical Interface Unplugged Sensitivity mV V mm 5 210 83 210 8 at mid position C Environmental Probe Head On Case Stainless Steel Storage Temp C 40 to 100 Tip Nylon or Tungsten Carbide Operating Temp with gaiter C 5 to 80 Gaiter Viton Operating Temp without gaiter C 10 to 80 Cable PUR IP rating IP65 i i i Other options available IP rating not applicable to Feather Touch or Jet IR i ils B s Tb HE CL E LL o d web Ft Hy LL AX 2 5 P AX 2 5 PH DP S P AX 5 P
11. Rating LVDT DC 4 20mA Digital transducer only IP67 Output Serial communication RS485 signal Vibration Sinusoidal 10 to 50 Hz 50Hz to 1 kHz level Solartron Orbit Protocol Amplitude 1 to 10 g rms linear 10 g rms Storage Temp C 20 to 85 Shock Drop testing 1m onto a hard surface Operating Temp C O to 60 Topple testing 10 times from each end onto hard surface IP Rating IP43 Electrical Interface DC amp 4 20mA Input Voltage VDC 10 to 30 Case 300 series Stainless Steel Output Ripple FRO 0 02 Cable FEP Bandwidth 500HZz 3 dB Core Nickel Iron 55 saoo _ AS 75 F Vs 75 EB VS 150FU saso AsisoG vsisorea vsnoorsu 18710076 psrroore Asr7src DS 1008 AS 50 U S 100 UU IS 100 U DS 100 U S 150 UU IS 150 U DS 150 U 0018 2015 1 The linearity and electrical specification of the LVDT version is valid for the following conditions energised at 3 V x3mV r ms into a 100 kQ load resistance configured with the centre ground at an excitation frequency of 5 kHz 2 Dependent on associated electronics 3 Guided versions and spring versions only 4 Free core versions only Dimensions mm 56 Free Core Free Core with Carrier Guided 19 00 18 80 19 00 18 80 M6 x 1 0 6g Fr FULL THREAD M6 x 1 0 6g FULL THREAD C e ae z 19 00 e 18 80 E T o E 29 65 M4 x 0 7 6H BOTH ENDS LO Ce l c e
12. at 10 kHz mV V mm 15 142 136 Energising Current at 5 kHz mA Zero Phase Frequency kHz 1 All analogue LVDT transducers calibrated at 3V 5kHz frequency into a 100kQ load 100kO for the unplugged versions 61 DF g series 62 DC miniature displacement transducers 3 00 M2 x 0 4 6g Delrin bearings fitted to DFg Series only A Body B Core C Core D At Length Length Carrier Null gt Measurement range to 10mm Product type gt High output Free gt wo types oui infinit ut Measurement gt Infinite resolution Measurement Range mm gt Excellent repeatability Linearity 0 3 Temperature Coefficient FS C Zero lt 0 02 lt 0 01 lt 0 025 The DF dc miniature displacement transducer has a friction free core and the DFg has a free guided core Mechanical incorporating Delrin bearings All types incorporate a linear Material 400 stainless steel variable differential transformer LVDT as the measuring Standard cable length m 3 Metu MMC uU DEM Md Length of carrier protruding at O postion i j dietis P Transducer weight g roviding a DC output relative to armature position dab n i 10 to 80 5 to 70 IP65 10 to 24 10 13 Frequency response 3dB Hz 50 Sensitivity at 10 VDC 10 mV V mm 1 Specification or a transducer at 1OVDC and a calibration load of 20kQ Sensitivity Mass of moving components g With high linearity and
13. cost effectively has been catered for with a complete new range of onboard or external analogue signal conditioning units and Orbit compatible modules for digital versions The Stainless Steel body with improved sealing to IP67 coupled with new polymer guides with rigid carriers ensure that the transducers keep working accurately and reliably especially in wet and corrosive conditions An unusually large bore to core clearance is maintained throughout the range even on transducers fitted with onboard signal conditioning enabling easier installation and making the assembly more forgiving of misalignment dead ken d ed e e fr nd jr d e BEEN Foe e la u I I I WU 51 52 Specification Product type Free Core F Guided G Guided with Spring S Guided with Universal Joints U Measurement sms sese VwsrU rss ASS VSS VS IOFU ISIOF nom S7107 bsrior Measurement Range mm Linearity FRO Resolution um Pre travo 05 mm Postravel 20 5 mm Tp Force 20 hori at mid postion N Spring Rate 2036 Nimm Temperature Coefficient FROFC Mechanical FBE Body length 0 5 mm free core Body length 20 5 mm guided Body Diameter mm Weight 5g O 66 50 Core weht e1g Electrical Interface LVDT Sensitivity 25 mV V mm ua o fe c LLL Energising current 25 MAW pio
14. pod m Cm TTE l i S E 0 3 lt 0 15 1 65 0 05 0 15 0 05 2 35 0 2 0 85 0 2 O N 0 01 0 02 Stainless Steel an co eo Co Y O 10 to 80 5 to 70 IP65 10 24 I O eo Co O1 N O1 O1 RE DC The specifications provided are for a transducer energised with 10 VDC and a calibration load of 20 ka at 20 C Variation of these parameters will result in changes in performance Please refer to manuals for electrical connections 27 28 Accessories and spares Extension cables Calibration equipment LVDT m Half bridge m 12 9 10 1 25 10 A combination of Solartron Metrology s successful linear encoder LE 25 S the DR600 digital readout and a precision micrometer provides a comprehensive kit for checking and inspection of readings from a linear transducer Standard m 2 5 Enhanced m 0 3 2 5 10 15 Handy and easy to use Solartron calibration equipment will rapidly and precisely test any linear transducer with a stroke from 0 25mm to x lO0mm The kit includes an adaptor for testing smaller range transducers and comes with a j comprehensive user manual m E Standard extension cables are fitted with a 5 pin 2 0 DIN socket and a 5 pin 270 plug and are designed to be used with Solartron Metrology standard product Plug view into pins 29 50 28 00 m
15. sensitivity energising current and phase shift are valid for the following calibration conditions IVDT gauges calibrated at 3 V 5 kHz frequency into a 10kQ load Half Bridge gauges calibrated at 3 V 10 kHz frequency into a 2kO load The gauges will operate with energising voltages in the range 1 V to 10 V and with frequencies in the range 2 kHz to 20 kHz but the performance is not specified Unplugged free lead and other specifications are available on request 4 Viton is a trademark of DuPont Dow Elastomers 5 Cables All gauges are supplied with 2 m of PUR cable as standard Other lengths and options are available on request 6 Digital Block Gauge Termination Digital Block Gauges are terminated with Solartron s Probe Interface Electronics PIE module Please refer to the Orbit Network for details on this module and methods of integration for Digital Block Gauges I i Analogue Dependent on electronics Digital User selectable to O 1um CO O an 00 2mA V 1OkHz BG 1 H BGR 1 H 0 5 lum 0 25 Adjustable 1 5 mid position 0 01 160 3mA V Q 5kHz 55mA Q 5VDC Environmental IVDT and H B 40 to 85 20 to 70 Digital Storage Temp C Operating Temp C 5 to 85 5 to 65 IP rating Block Gauge IP65 IP65 Electronics IP43 Shock To maintain best performance the Block Gauge should be protected from excessive shock loads and dropping Operating Pressure Range Pneumatic O
16. solortron metrology AMETEK ULTRA PRECISION TECHNOLOGIES With sixty years continuous innovation Solartron Metrology has its origins in a company called Faroll Research who were formed in 1946 as a mechanical engineering company sub contracting to the Admiralty At the same time Faroll Research was engaged with Professor K Weissenberg in the development of a Rheogoniometer an instrument used to measure the properties of fluids and other non Newtonian materials The partnership between Faroll Research and Weissenberg flourished in that the Rheogoniometer became the world wide standard during the 1950 s and 60 s in the measurement and determination of fluidic properties such as viscosity elasticity and thixotropic properties of many compounds It was during the development of the Rheogoniometer that the first displacement transducer was used this initially being purchased from a company called Boulton Paul Wolverhampton and was an essential measurement feature within the instrument In 1965 Faroll Research was sold with its product range including the Rheogoniometer to Sangamo Weston Limited and became known as Sangamo Weston Controls Limited During the latter part of the 1960 s and into the 1970 s Sangamo Weston continued to market and manufacture the Rheogoniometer and develop other instruments involved in various forms of physical measurement It was during this period that Boulton Paul indicated they no longer wished to manufact
17. standard linear ranges from 1mm to 3mm They are designed for measuring displacement in applications where infinite resolution and repeatability are required in a very small size The coils are wound on a PPS 4076 GL former and housed in a stainless steel case The epoxy bonded construction makes the device suitable for operation in wet or oily environments and in applications with high levels of mechanical stress The core and push rod assembly moves friction free within the sensor an alternative design is available where only the core threaded at both ends is provided Recommended push rod material is titanium Other materials can be used but with varying effects on the electrical characteristics THREADED CORE ALTERNATIVE 1 72 UNF threaded core also available A Body B Core C Core D At Length Length Carrier Null 15 10 15 25 990 2490 12 70 34 90 35 05 20 60 42 60 15 30 Product type Free Measurement Measurement Range mm I PY ran I Ww Linearity FRO 0 25 Mechanical Material 400 Series stainless steel Standard cable length m 0 5 PU Length of carrier protruding at O position 12 7 153 Transducer weight 0 5 g Fre o 40 to 100 40 to 85 None Mass of moving components 0 2 g Environmental Storage Temperature C Operating Temperature C IP rating Electrical Interface LVDT Energising Voltage Vrms 1 to 10 Sensitivity
18. tasks The Orbit modules and controllers are presented in this section Controllers comprise a PCI card USB and RS232 interfaces and a digital readout DRO Modules comprise an Analogue Input Module for easy connection of third party transducers to the Orbit network e g temperature force pressure a Digital Input Output module for interfacing to switches or control lines and Encoder Input Modules allowing the interface of Rotary or Line Scale incremental type encoders TTL PCI USB RS232 Controllers Modules for Analogue input Digital input output TTL input Up to 31 modules per controller channel gt A variety of technologies inductive optical and third party sensors 67 68 Orbit Controllers Orbit Orbit Orbit PCI Network card USB Interface R3232 Interface Module USBIM Module RS2321M Computer Interface Bus Operating system Network Interface Signa Protocol Number of Orbit modules with external PSIM Up to 62 Up to 31 Number of Orbit modules Up to 10 depending on Up to 4 depending on without external PSIM module type module type Baud Rate 187 5kB or 1 5MB 187 5 kB Measurement Modes supported All modes Standard Buffered Environmental Rating E BO Mechanical amp Connections MU 8 d 1 1 PSIM required per channel Operating Temp Range C Storage Temp Range C 2 The specifications quoted are dependant on the power available from the compu
19. tip adjustment mm Material Min Probe fame Frame Gale Horti Environment Storage Temperature 6 Operating Temperature C IP65 IP43 5 V 0 25 VDC Powered by Orbit Network 55 mA at 5 VDC Powered by Orbit Network Orbit Network 1 Obtained by step gauging Repeatability pushing the probe against the edge of the intended target prior to recording the measurement This replicates the actual mini probe operation in the field IP Rating Transducer Electronics Electrical Interface Energising Voltage Energising Current Interface 43 44 Dimensions mm Cable assembly 03 20 THROUGH HOLE Silicon Nitride 804982 PIE CONNECTOR e 0 050 23 50 C BORED 5 70 5 80 X 3 50 DEEP E 5 a TI L p HE LO 0O N N M m PROTECTIVE SAREE TE CHAMFER 1 80 2 00 X 45 IN 2 POSITIONS R1 50 Oo Z OO 2s P D 5 LO N O Z N i Oo l 3 LI 6 25 MAX 550 555 D DATUM E 3 3 i y J Y Probe tips M2 x 0 4 LO QW d 3 00 L C e eu EARTH OIT OY QW 3 00mm Ball R12 70mm Ball Tip material Part no Tip material Part no Sz T Carbide 804847 T Carbide 804857 Ruby 804582 Leve
20. to be re established e g following a power down External initiation of measurement and display freeze Password protection may be applied to any permutation of keys or features Keypad functions DR OO only Scaling Factor Max A 4 Max B Gauging Mode Autosense Mode Peak Mode This function of the DR7OO allows the user to apply a Scaling Factor range 0 01 to 100 0 to any program Typical uses V block measurement display of angle from two probes at a fixed distance apart and correction of cosine error for probe at small angle from 90 Displays the maximum deviation of probe B A typical application for this mode is as a means of measuring the amount of squareness and bend of a shaft on a cutting tool Used in measuring against a master part Gauging Mode provides a global Pass Fail evaluation for up to 30 scan channels using the range lamps Each scan channel can have individual probe A B or A B measurement with its own limits and presets Gauging Mode can have a maximum of 30 probes using Digital Probes and Linear Encoders Autosense Mode is designed to enable the automatic selection of a program when the tool associated with that program is used It is intended for applications where only one tool is in use at any one time Each program must use a unique probe or probes with a number of tools ranging from 1 to 9 which will be associated with programs 1 to 9 Designed for hand tools using Digital Probes or Linear Encod
21. transducer It is specified as a sinewave in Vrms The energising voltage is the range over which the transducer will operate however the transducer specification is guaranteed only at the calibration energising voltage For DC operated transducers the energising voltage is specified in VDC The current required to energise the transducer It is dependent on the energising voltage and is expressed as mAV It also varies with the energising frequency The allowable range of frequencies used to energise an LVDT or Half Bridge transducer It is specified in kHz The energising frequency is the range over which the transducer will operate however the transducer specification is guaranteed only at the calibration energising frequency This is specified as the magnitude of the output with respect to displacement mm and energising voltage V for an LVDT or Half Bridge Transducer It is expressed in mV V mm The minimum voltage attained for the electrical zero position i e the smallest output that can be detected Total Mechanical Range Direction of displacement measurement Outward travel from Zero Inward travel from Zero Pre travel Post Travel Tip Force Transducer and physical definitions The distance over which the moving part of a transducer can be displaced between two physical end stops Total mechanical range is always greater than measuring range Outward travel is defined as displacement away from the body of the tr
22. 5 pbx Fax 90 212 6126585 Email info bilginoglu endustri com tr Website www bilginoglu endustri com tr Vietnam Vecomtech Room 203 No 120 Tran Quoc Hoan Street Cau Giay District Hanoi Vietnam Tel 84 4 754 9061 Fax 84 4 754 9063 Email hanoi vecomtech com NY AX RC d TL 4 m EET TET TT es P S Ss A bedi DIT li solariron metrology AMETEK ULTRA PRECISION TECHNOLOGIES Q 09540 Solartron Metrology pursues a policy of continuous development Specifications in this document may therefore be changed without notice C2008 01 E
23. B VS 15 UU 1S 15 U VS 10 UB VS 20 UU 1S 20 U VS 15 UB VS 30 UU 1S 30 U VS 25 UB VS 50 UU 1S 50 U A body BI fully B2 at length extended null B3 fully retracted 110 4 191 9 189 5 239 7 VS 50 UB VS 100 UU IS 100 U VS 7 5 UB VS 150 UU IS 150 U 53 9 55 0 57 5 69 4 90 2 45 4 49 4 Guided Spring Push 57 19 00 18 80 32 00 TIP ADAPTOR Guided Spring Push AS 2 5 S DS 5 S AS 5 S DS 10 S AS 7 5 S DS 15 S AS 10 S DS 20 S AS 15 S DS 30 S AS 25 S DS 50 S AS 50 S DS 100 S AS 75 S DS 150 S VS 2 5 SB VS 5 SU IS 5 S VS 5 SB VS 10 SU IS 10 S VS 7 5 SB VS 15 SU IS 15 S VS 10 SB VS 20 SU IS 20 S VS 15 SB VS 30 SU IS 30 S VS 25 SB VS 50 SU IS 50 S VS 50 SB VS 100 SU IS 100 S 228 5 160 25 106 0 VS 7 5 SB VS 150 SU IS 150 S 278 7 231 25 151 9 for spring push with tip add 16 0mm M6 x 1 0 6g FULL THREAD 17 00 02 20 MAX E L A body B1 fully B2 at B3 fully length lextended null retracted 119 50 sizs 288 359 s Optimum series 58 AC miniature LVDT displacement transducers Good measurement range to length ratio gt Small body diameter gt Large radial core to bore clearance gt Rugged construction gt High performance The Optimum Series of LVDT transducers is an ideal choice for process control and research applications The free core variants are
24. ETRACTED During mounting care must be taken not to clamp over the air exhaust Feather Touch Pneumatic Push AT P and DT P O m y yo a moo 8 96 7100 9809 9690 12700 2 ureo 8212090 1080 1140 1140 M40 1230 03 50 eg 7 m Right Angle Feather Touch Pneumatic Push E with 90 output and braided cable ATR P and DTR P FULLY EXTENDED BEER ERNE 35 50 38 50 57 50 82 50 113 50 FULLY RETRACTED ES B2 1050 1090 i40 1440 1290 VATI MATE UTEM EAT A TEAM EAE ATEM AE UEM UELUT EA HEAT V Lee opecification Spring push integrated electronics DG 8h6 40 00 e att 27 90 FULLY EXTENDED 16 90 FULLY RETRACTED 19 90 FULLY EXTENDED 13 90 FULLY RETRACTED 46 00 1 00 63 50 Product type Measurement Measurement Range mm Linearity FRO Repeatability um Pre travel mm Post travel mm Gauging force at mid point 20 N Temperature Coefficient zero FRO C Temperature Coefficient sensitivity FRO C Mechanical Material Body Diameter mm Standard Cable length m Spring rate g mm Environmental Storage Temperature C Operting Temperature C IP rating Electrical Interface Energising voltage VDC Energising current LOVDC mA Frequency response 3dB Hz Sensitivity LOVDC mV V mm ISS HIRS bod sp less od l
25. LO N T 02 20 MAX Bae 02 20 a L 02 20 MAX L Free Core A body B core C at Free Core with Carrier length length null A body BI fully B2 at B3 fully D Guided length extended null retracted ASI2 SF ASI2 5 6 DS 5 G ASIF ASISIG DS 10 G AS 7 5 F AS 7 5 G DS 15 G 41 9 AS LOVF AS IOVG DS 20 G 960 61 25 48 39 AS 15F AS 15 G DS 30 G AST25TE AS 25 6 DS 50 G ASISOIF AS 50 G DS 100 6 ASI7SIF AS 75IG DS 150 G VS 2 5 FB VS 5 FU IS 5 F VS 2 5 GB VS 5 GU IS 5 G VS 5 FB VS 10 FU IS 10 F VS 5 GB VS 10 GU IS 10 G VS 7 5 FB VS 15 FU IS 15 F 50 9 VS 7 5 GB VS 15 GU IS 15 G 41 9 VS 10 FB VS 20 FU IS 20 F VS 10 GB VS 20 GU IS 20 G VS 15 FB VS 30 FU IS 30 F VS 15 GB VS 30 GU IS 30 G VS 25 FB VS 50 FU IS 50 F VS 25 GB VS 50 GU IS 50 G VS 50 FB VS 100 FU IS 100 F VS 50 GB VS 100 GU IS 100 G VS 7 5 FB VS 150 FU IS 150 F VS 7 5 GB VS 150 GU IS 150 G 12 mm dimensions not applicable for AS 2 5 F VS 2 5 F VS 5 FU and IS b F MAMMALIA UAM 25 00 A 0 5 B Guided with Universal Joints 6 BOTH ENDS 19 00 18 80 20 BOTH ENDS 44 75 18 75 28 75 2 20 MAX E ls Universal joints AS 2 5 U DS 5 U AS 5 U DS 10 U AS 7 5 U DS 15 U AS 10 U DS 20 U AS 15 U DS 30 U AS 25 U DS 50 U AS 50 U DS 100 U AS 75 U DS 150 U VS 2 5 UB VS 5 UU IS 5 U VS 5 UB VS 10 UU IS 10 U VS 7 5 U
26. LY RETRACTED N 8h6 6 50 FULLY EXTENDED 4 00 FULLY RETRACTED DZ 1 S 3 00 15 00 DZ 2 S 3 00 19 50 M 8 00 DZR I S 11 00 03 50 7 8 00 7 DZR 2 S 15 50 E 3 50 m 8h6 5 50 FULLY EXTENDED 4 00 FULLY RETRACTED EN O8he 6 50 FULLY EXTENDED 4 00 FULLY RETRACTED Mini probes The Solartron Digital Mini Probe is a compact low profile transducer intended for measurements in confined spaces such as bores The tip of the probe is adjustable to enable ease of installation Actual size gt Measurement range 0 5mm gt Resolution programmable to 0 05um gt Excellent repeatability and robustness in two planes gt P65 protection gt Simple installation and sensor change Suitable for operation in bores with key slot gt Very compact size gt Range of changeable tips Up to 3 906 readings second gt Traceable calibration 41 42 Specification The Solartron Digital Mini Probe is based on a parallel spring structure that is significantly more robust than a single leaf arrangement This greatly improves the reliability of the sensor extending its working life and allowing it to be used in more demanding applications such as automatic gages The parallel spring also ensures a high level of repeatability both on axis and across axis so that it can be used in dynamic applications where profiling i
27. Spring Actuation 20 N Tip Force Pneumatic Actuation 20 N Temperature Coefficient FS C Mechanical Mass less tool holder g Mass of tool holder g Electrical Interface Sensitivity mV V mm Energising Current Environmental AU 1 S AU T R AU 1 P AUR T S AUR T R AUR T P AU 1 SH AU 1 RH AU 1 PH AUR T SH AUR T RH AUR T PH DU 2 S DU 2 R DU 2 P DUR 2 S DUR 2 R DUR 2 P CE 0 5 lum Analogue Dependent on electronics Digital User selectable to 0 05um e n mi O1 an Adjustable 1 5 Q mid position 1 Q mid position 2 Bar 0 01 l IN O 200 73 5 3 mAN Q 5kHz 1 2mAN 10kHz 55 mA 5 VDC Operating Pressure Range Specification 37 1 Gauge Accuracy The accuracy of the LVDT and Half Bridge Flexure Gauge is quoted as of reading or um whichever is greater The accuracy of the Digital Flexure Gauge is quoted as resolution accuracy x D where D is the distance from the setting master Please refer to the Glossary for definitions 2 LVDT and Half Bridge Flexure Gauge Performance Accuracy sensitivity energising current and phase shift are valid for the following calibration conditions LVDT gauge calibrated at 3 V 5 kHz frequency into a 10 KO load Half Bridge gauge calibrated at 3 V 10 kHz frequency into a 2 ka load The gauge will operate with energising voltages in the range 1 V to 10 V and with frequencies
28. V r ms into a 100 kQ load resistance configured with the centre ground at an excitation frequency of 5 kHz 2 Dependent on associated electronics 3 Guided versions and spring versions only 4 Free core versions only Weight for digital version is for probe only and excludes PIE 53 54 Specification Product type Free Core F Guided G Guided with Spring S Guided with Universal Joints U Measurement asns vsnsreB VS 30 EU seor ASRS vses vseorU ssor E Pretravel_ 305 mm Posti 20 5 mm 5800 Tip Force 20 horiz at mid poston N Spring Rate 52052 Nimm Temperature Coefficient FROFC 50 Measurement Range mm x25 Linearity FRO Resolution um Mechanical Body length 0 5 mm free core 127 9 110 4 149 4 110 4 Body length 0 5 mm guided 110 4 149 4 110 4 131 9 170 9 131 9 Body Diameter mm Weight 5g g 106 110 124 D Core weights 18 84 O o 7 Electrical Interface LVDT Sensitivity 25 mVIVimm 6 po a a a a Energising current 25 MAW pis fo SEE ER Residual Voltage at Null Position FRO lt 0 5 bos ee eo j Storage Temp C LVDT 40 to 120 DC 4 20mA amp Digital 20 to 85 Reading Rate Up to 3906 readings second Operating Temp C LVDT 40 to 120 DC 4 20mA O C to 65 C Bandwidth Up to 460Hz dependent on noise Digital 40 to 120 transducer only performance required IP
29. VD solortron metrology AMETEK ULTRA PRECISION TECHNOLOGIES Welcome to the Solartron Metrology catalogue Since the last edition we have introduced a host of new products many of which are available in both analogue and digital format To make selection more convenient measurement devices are now grouped in families irrespective of format Analogue products are colour coded orange and digital products blue Analogue electronics and digital electronics appear in separate chapters towards the back of the catalogue analogue digital Contents N About Solartron Metrology Technologies principles of operation B Measurement applications Gauging probes Block gauges Flexure gauges Ultra short probes and mini probes Lever probes Displacement transducers Linear encoders Orbit digital electronics and software Analogue electronics Probe tips Glossary Solartron worldwide Solartron Metrology is a world leader in the innovation and manufacture of precision digital and analogue dimensional gauging probes displacement transducers optical linear encoders and associated instrumentation Headquartered in the UK with sales offices in the Americas Europe and Asia and distributors in over 30 countries worldwide around 9076 of our production is exported In the lab on the shop floor or in the field Solartron Metrology products
30. a al gt 1 00 l C3 M4 X 0 7 a Radial outlet Clamping collet To convert cable outlet from axial to radial on analogue and digital gauging probes For mounting 8mm analogue and digital gauging probes c Adjusting spanner For adjusting the pre travel on gauging probes oprings NANI Gaiters Replacement springs for analogue Replacement gaiters for analogue and digital gauging probes gauging probes and linear encoders Block gauges Solartron s new family of Block Gauges makes precision measurements of bores and cavities a simple and reliable process Generally the use of these devices is recommended in applications where space is limited and where the use of axial probes is not possible gt 2mm bmm and 10mm total measuring range gt Resolution better than O lum gt Repeatability lt 0 2bum gt P65 protection gt Digital LVDT and half bridge gt Pneumatic or spring actuation gt Compact size 2mm unit gt Adjustable anti rotation guide gt Range of changeable tips 29 30 Meet the family The family of universal gauges includes 2 mm 5 mm and 10 mm measurement ranges The 5 mm product is used in most gauging applications and the 10 mm unit is designed for applications requiring a longer range The 2 mm unit is a miniaturised version in length height and thickness and is recommended for applications where space is very restricted The Block Gauges are ava
31. al Mass g Material of Frame Mounting Stylus available in ball diameters mm Environment Storage Temperature C Operating Temperature C Shock Electrical Interface Energising Voltage Energising Current Interface opecification TM Jerem zl Product type DL O 5 S 0 5 0 6 20 um to 30 um from limit stop 180 0 1 um D x 0 08 D distance from setting master lt 0 15 025 User selectable to 0 01 Programmable from 6 Hz to 460 Hz Up tp 3906 readings second Dynamic Measurement Mode Options for 0 05 to 0 3 in O 05N increments 0 1 Better than 5 million measuring cycles lt 15 Stainless Steel Direct clamping into 9 52 mm hole Mounting blocks for 8 mm peg Industry standard dovetail available as accessories 2 54 1 59 0 79 0 39 Mounting thread 1 72 UNF 20 to 85 O to 60 To maintain best performance the Lever Probe should be protected from shock 5 V 0 25 VDC Powered from Orbit Network 55 mA at 5 VDC Powered by Orbit Network Orbit Network 47 48 Dimensions mm 2 25 ne 22 86 2 LO o G 37 00 30 00 c Accessories Mounting blocks The Digital Lever Probe can be clamped directly into a 9 52 mm mounting hole Alternatively the following mounting blocks are available Industry standard 8 mm peg dovetail mounting block mounting block Ball tipped styli A range of styli are available with different ba
32. ame connectivity and output as the OD4 and is powered from a universal power supply module with an input voltage range of 90 VAC to 264 VAC 4 00 mounting holes in 4 positions 65 00 56 50 120 00 120 00 112 00 39 00 23 00 Product type Power Requirement Voltage Range 13 to 42 VDC 10 to 30 VDC Current Range Up to 30 mA 140 mA at 10 VDC to 50 mA at 30 VDC Frequency Range Hz Transducer Excitation O to 9 Vrms 5 or 13 nominal Primary Voltage Vrms Primary Frequency kHz Signal Input Input Range 30 to 530 mV V Input Load Resistance kQ Options Signal Output Voltage Output VDC 2 5 or 5 nominal 3 20 x 8 00 deep holes in 4 positions oy 7 J 39 00 3 Vrms nominal 47 to 63 55 mV to 5000 mV LVDT full range 2 10 100 Forward and Reverse polarity Up to 10 half bridge Up to x20 mA into 150 Q load mV rms lt 0 01 Current Output 4 20 mA 2 wire Output Ripple 38 uA rms Output Offset Up to 100 on maximum gain coarse amp fine adjustment Temp Coeff Gain FRO C 0 01 Temp Coeff Offset FRO C 0 01 lt 0 01 O an O to 60 20 to 85 Warm Up mins 15 is recommended Linearity FRO 0 02 Bandwidth 3dB 25 Hz Environmental Operating Temp Range C O to 60 Storage Temp Range C 40 to 80 IP Rating IP65 Mechanical amp Connections Transducer Internal Terminal Blo
33. ansducer and cable end Inward travel is defined as displacement into the body of the transducer towards the cable end The conventional direction of signals for an LVDT is such that for an inward displacement from the electrical null the output signal is in phase with the excitation signal and for an outward displacement from electrical zero the output signal is in antiphase to the excitation signal For a digital transducer the output count increases for an inward movement This is the total mechanical movement outward from the electrical zero of an LVDT or HB transducer It is generally greater than the measurement range from the electrical zero See also pre travel This is the total mechanical movement inward from the electrical zero of an LVDT or HB transducer It is generally greater than the measurement range from the electrical zero Also see post travel The mechanical movement from the fully outward position where the moving element is against a mechanical limit stop to the start of the measurement range The mechanical movement from the end of the measurement range to the fully inward position where the moving element is against a mechanical limit stop The tip force of the transducer is defined as the force exerted on the sample at the electrical zero of the transducer or at the mid point of the measurement range for digital transducers and Linear Encoders Tip force is defined in the horizontal position unless specified otherw
34. artron s Orbit Network System gt A choice of 12 mm or 25 mm measurement ranges gt Spring free pneumatic cable release gt Up to 0 4 um accuracy Up to 0 0125 um resolution Outputs Sinewave Voltage 1 Vpp Sinewave Current 11 uA TIL Digital Orbit gt CE approved gt Verification calibration Traceable to NPL National Physical Laboratory 63 64 Specification Spring Actuation and Pneumatic a Cable Litt The cable lift allows the probe tip of a linear encoder to be retracted without touching the transducer Product type Standard Spring LE 12 S LE 25 9 LE 25 SV Pneumatic LE 12 5 LE 12 SV LE 12 SC LE 25 SC LE 25 S Measurement Measurement Range mm E LEOTE x9 T 3 Repeatability um Max gauging speed m Tip Force N Up Down Dc Bc Horizontal 0 5 i Temperature Coefficient um C 0 35 to 0 5 0 4 to 0 7 Mechanical Material Scale Quartz Quartz Shaft Hardened stainless steel Hardened stainless steel Gaiter Viton IP65 only Viton IP65 only Mounting mmi Environmental Storage Temperature C Operating Temperature C IP Rating probe only Electrical Interface Power supply VDC 5 Output signal type TIL 1 Vor 1l uA Orbit TIL 1 V 1l uA Orbit Output signal period um Cable length m 3 2 2 3 1 2 1 2 Connector for options contact sales office Orbit PIE for options contact sal
35. ator and Demodulator for inductive transducers 111 00 22 50 114 50 Power requirement 10 to 30 160 at 10V to 70 at 30V Voltage Range VDC Current Range mA Transducer Excitation Primary Voltage Vrms nom Primary Frequency kHz 5 10 or 13 link selectable Signal Input Input Range mV 55 to 5000 LVDT full range Input Load Resistance kQ 100 2 Options See note 1 Signal Output Voltage Output VDC Current Output Up to 10 Up to 20 mA into 150 Q load n Y Y OO 99 00 Output Ripple mVrms Output Offset Up to 10096 Temp Coefficient Gain FRO C 0 01 Temp Coefficient Offset FRO C 0 01 Warm up mins 15 is recommended Linearity 76F RO 0 1 Bandwidth 3 dB Environmental 500 Hz 1kHz link selectable O to 60 20 to 85 Operational Temp Range C Storage Temp Range C Mechanical amp Connections Transducer Screw Terminals Power Supply Screw Terminals Output Signal Screw Terminals Weight g 120 Material 1 No input options are offered As connection of transducer is by screw terminal additional internal configuration methods are not required By changing connections and use of external components the user can perform e Change input polarity e Half Bridge connection e Grounding one side of the input e Phase correction e Quad resistors 2 Fine adjustme
36. cer Modulation and Demodulation D Oscillator P V ua ad oo FUN ESSE ae a RR SL s P9 o8 o9 o o9 o8 sS Gg 2 Xe O N NS lt NS MS C QU DD o eO vy WU x E d amp x S SU A ERO d Sea sU 0 BS BOAX4 M ON JEEP OU o GU x SS AO dU WAS CAN C 94 UA OC COM LOS EN V xe Qe A K Q SU CS SS AC QNS V eS NR e AOT ST ESS PF PY AP xo oi ad o SX o q qU qU qU GP qU QN QO O9 qQO cO QU o9 g eU NP 0K Z c 0 O O O O QO Q9 O O O0 O0 o OQ OO D 9 D 9 o A cb OD e c V EN Os A Qs to x 4 O P ly e a w Me D Jo 0 o Si So Sy O an m e N D m o mi COM dio Gm Ly ky ky Ue 7 A d Q SX lo L ATEO YW Key qu m 9 Yon i Lr Li Yi Toe 9 i Ror y 2 D NENNEN 757 1 UE 7 Demodulator 84 SI 7500 series Multi channel controllers Up to 16 Digital Probes or Modules Up to 100 Parts storable SPC support Suite of Mathematical functions gt Intuitive menu system gt Clear graphical display The SI 7500 is a multi axis metrology display that connects to a Solartron Metrology Orbit Network and accepts up to 16 Orbit Module inputs such as Digital Probes Linear Encoders and Analogue Input Modules It features intuitive displays helpful audio cues and user defined formulas The SI 7500 also reports dynamic Min Max measurements provides SPC analysis from an integrated database and offers connectivity to PC s and other peripherals k BETTE T 0000 Lov Limet High Limit Z G P
37. ck Power Supply Internal Terminal Block Output Signal Internal Terminal Block Weight g 223 300 Material Light Grey ABS 1 For transducers with a sensitivity greater than 530mV V an adjustable input attenuator is required Contact your local sales office for further information IP40 5 pin Circular DIN IEC320 C14 Die cast Zinc Alloy Painted 90 VAC to 264 VAC 250 mA at 120 VAC to 100 mA at 250 VAC 10 or 13 nominal half bridge variant 74 00 DIN rail conditioning module gt Range selectable to 10 VDC gt Range selectable to 20 mA example 0 20 mA 4 20 mA gt DC powered 10 to 30 VDC gt LVDT and Half Bridge variants The DIN Rail Conditioning Module DRC is a DC powered conditioning module that can accept a wide range of analogue inductive transducer types due to its wide input gain The signal polarity soan and offset are adjustable providing 10 VDC voltage output or 20 mA current output The module housing is a standard DIN rail enclosure which can clip directly to a 35 mm top hat rail TS35 EN50022 as shown in the mechanical outline The transducers are connected using screw terminals to the front of the DRC Set up and adjustments are made using a combination of internal links and front panel mounted fine adjustment potentiometers By linking two DRC modules users can also perform some analogue arithmetic on two signals such as A B A B A B 2 and A B 2 78 Oscill
38. designed for precise linear positioning and measurement of moving parts where zero friction and hysteresis is required within a restricted space The free core version is available with an optional light weight core for mounting on to small rapidly moving structures without affecting their performance and integrity important in some control applications The lightweight core has a 1 9mm diameter which improves core to bore clearance making alignment easier A light titanium core carrier can be supplied on request The Optimum is also available as a guided product and with universal joints either as an LVDT or Digital product for use in applications where it is not posible to mount the core and carrier on the moving part Note the Optimum can be wired as either differential output or ratiometric Product type Guided Free Measurement Measurement Range mm Pre travel mm Total mechanical travel mm Linearity FRO Resolution um Min Upward force g Horizontal Force at mid point g Mechanical Material Standard cable length m Length of carrier protruding at O position Transducer weight 0 5 g Mass of moving components 0 2 g Spring rate g mm Environmental Storage Temperature C Operating Temperature C IP rating Electrical Interface LVDT Wiring configuration Energising Voltage Vrms Sensitivity at 5 kHz 45 mV V mm Energising Current at 5 kHz mA V Zero Phase Frequency kHz 1 Dependent on elect
39. ed to display readings set Limits Alarms Peak Hold Track or act as a Data Logger for inputs from one or two transducers Product type Product type 2 x WDT input single display SI 3100 2 x WDT input single display 2 x DC or 4 20ma input dual display SI 3300 2 x DC or 4 20ma input dual display 2 x Orbit Digital input dual display SI 3500 Power requirement Data Logging Power supply VDC 24 VDC 10 SI 3300 amp 3500 only Digital Display SI 3100 Single Colour LCD display Indications 40Hz update Dual Colour LCD display 40Hz update SI 3300 amp 3500 External input output Display length for mm XX XXXXX user Selectable Serial Display length for ins X XXXXXX user Selectable Discrete Output Resolution Down to 0 05um or 0 000005 Analogue Output user selectable Analogue display Mechanical and Environmental SI 3100 Single coloured vertical bar Mounting SI 3300 amp 3500 2 coloured horizontal bars or 1 vertical Sealing Keypad EMC Membrane type with 9 keys Print Zero Up Down Left Right Enter Peak Hold Track Menu Storage Temperature C Measurement type SI 3100 Operating Temperature C A B A B A B A B 2 A B 2 B A a A B A B A B A B 2 A B 2 B A a X and Y Dimensions WxHxD mm SI 3300 amp 3500 2 x Orbit Digital input dual display SI 3100 SI 3300 SI 3500 10 000 readings via switch or 1ms to 24hr time interval mm inch Low
40. el 972 9 9560444 Fax 972 9 9560202 Email office globus co il Italy Tecnosens S R L Via Vergnano 16 25125 Brescia Tel 39 030 3534144 3547435 Fax 39 030 3530815 Email info tecnosens it Website www tecnosens it Korea Hanse Precision Ltd 3F Amsys Bldg 332 52 Gochon dong Eulwang city Kyunggi do Tel 82 31 477 6400 Fax 82 31 477 6404 Email amsysQamsys co kr Website www amsys co kr Malaysia SciGate Automation m Sdn Bhd 17 3 BIk E1 Dataran Prima Jalan PJU 1 42 47301 Petaling Jaya Tel 07 351 9806 Fax 407 351 9807 Email sales scigate com sg Norway RH Semitronic AS Postboks 173 Kalbakken 0903 Oslo Visit address Stanseveien 25 0976 Oslo Tel 47 22 80 37 80 Fax 47 22 80 38 25 Email nordbyQrh semitronic no Website www rh semitronic no Poland Contact German office Portugal Maio Carmo amp Martins Lda Rua do Vale 253 r c Loja 4 4405 137 Arcozelo VNG Tel 351 227 538 604 5 Fax 351 227 538 606 Email info mcm electronics com Website www mcm electronics com Russia Promel System Ltd Co Ul Svobody 57 N Novgorod 603003 Tel 7 8312 739792 Fax 7 8312 739801 Email sales promel biz Website www promel biz Singapore SciGate Automation s Pte Ltd No 1 Bukit Batok Street 22 GRP Industrial Building 01 00 659592 Tel 65 6561 0488 Fax 65 6562 0588 Email salesQscigate com sg Website www scigate com sg South Africa Ree
41. ement over its calibrated measurement range Beyond this range the output becomes increasingly non linear Measurement range is defined as distance from the transducer null position Static transformer Secondary coil A Displacement s Armature core Primary coil Voltage out Secondary coil B Vout Va Vg Voltage out opposite phase Core atA Measurement range Core at O null Core at B Half bridge LVDT and digital transducers 7 The Linear Variable Differential Transformer LVDT and Half Bridge are two alternative approaches to the coil format and are described in this section LVDT and Half Bridge transducers convert the movement of a core within the magnetic field produced by an energised coil into a detectable electrical signal Conventional Half Bridge The Half Bridge transducer forms half of a Wheatstone bridge circuit which enables change from null to be readily determined The other half of the bridge is built into the amplifier When the core is in a central position the two signals V and Vg are equal As the core is displaced the relative inductance of the two windings changes producing a complimentary change in V4 and Va Conventional LVDT When the core is in a central position the coupling from the primary Vgyc to each secondary is equal so V z Vs and the output Vout O As the core is displaced V differs from Vp and the output V
42. er amp Upper Limits Out of Range Measurement Mode RS232 serial port for printer or PC 2 x 3 isolated discrete outputs 2 channels either configured DC Voltage or 4 20ma Bench top or Panel Mount user selectable Front Panel IP65 Case IP51 Rear connection IP51 Immunity EN6100 6 2 2001 Emissions EN61000 6 3 2001 20 C to 50 O C to 50 Excluding Bezel 134 x 65 160 Including Bezel 144 x 74 x 175 86 Probe tips 1 Type normally fitted to AX Series and tungsten carbide version of feather touch probes 2 Shank of 041676 is narrower and longer than 802605 Tip normally used on linear encoders 3 Type fitted to nylon versions of feather touch probes 04 00 ver M2 5 x 0 45 LED URIN 75 Ser EN 5 00 3 00mm Ball Tip material Part no T Carbide 804967 3 00 M2 5 x ss 4 75 idi SER SE RRL XXX XO 6 35 3 18mm Ball Tip material Part no T Carbide 008305 004 3 00mm Ball Tip material Part no T Carbide 804979 Ruby 804807 Nylon 805181 Silicon Nitride 804973 5 54 M2 5 x 0 45 26 35 6 35mm Ball Tip material Part no T Carbide 008305 005 M2 5 x 0 45 3 00mm Ball Tip material Part no T Carbide 802605 Nylon 803246 7 90mm Ball Tip material Part no M2 5 x 0 45 lt 3 00 3 00mm Ball Tip material Part no T Carbide 041676 M2 5 x 0 45 n tati tatus NOM I QAR Ne
43. error is then expressed as of full range and p 0 mM uo includes any error due to symmetry either 6um side of zero but does not include any sensitivity error Example x 1mm transducer with 0 5 FRO Reading defines an error envelope within Erasm which the allowable error is proportional to the displacement This is defined as a of the displacement being measured with a minimum equivalent to 20 of the maximum iem 02mm ere ami i l l l b m displacement that the transducer can measure S This method results in a more stringent TX performance being required of the sensor oe operating around the electrical zero than is required with a FRO Example x 1mm transducer with 0 5 Reading For standardised analogue transducers the error envelope is with respect to the nominal transducer sensitivity and therefore the total error includes both linearity and sensitivity errors For non standardised transducers the error curve is with respect to the actual sensitivity and therefore any subsequent electronics will be required to adjust for the actual sensitivity of the transducer 88 Accuracy Uncertainty of measurement Analogue gauging products Digital products and analogue and digital Linear encoder Electrical Zero Energising Voltage Energising Current Energising Frequency Sensitivity Residual Voltage at Electrical Zero Measurement definitions continued The accuracy
44. ers the reading is automatically displayed on the DR7OO when the tool is in its active measuring range Peak Mode will take a number of readings 2 to 99 from a single Digital Probe or Linear Encoder using a manual trigger to store each reading The DR7OO will then analyse and display a calculated result in any of the following ways Maximum Minimum Peak Peak Range max min and Average of the Peak readings Digital readouts 74 Measuring techniques and applications 2 2 L LL NC wi PLC AOA orbit DRO network DR700 T L R scaling MAX MIN 9 factor Taper Diameter measurement measurement independent independent of of component eccentricity A B i Bz dimensions A B N DR700 gauging mode DR700 up to 30 probes scaling Enables global mode E pass fail evaluation of Sed B up to 30 scan 2 channels Each channel can be either MAX MIN F an individual probe A B or A B and has its own set of limit and preset values C D E F amp A B E The electrical performance of an analogue displacement transducer is only as good as the signal conditioning allows Solartron Metrology has used its considerable experience to produce signal conditioning numerical displays and controllers that enhance the performance of its analogue transducers and ensure simple and reliable connection to instrumentation and control systems
45. es office Orbit PIE it LE 12 P LE 12 PV LE 12 PC LE 12 P LE 25 P LE 25 PV LE 25 PC LE 25 P NO O 304 0 1 i 0 5 0 1 lt O1 GO o OF e lt gt O e T Dependent on Electronics 0 05 3 approximately from the end stop Dependent on Electronics Dependent on Electronics 0 05 3 approximately from the end stop Dependent on Electronics 06 0 5 0 0 35 to 0 5 0 4 to 0 7 Quartz Quartz Hardened stainless steel Hardened stainless steel Viton9 IP65 only Viton9 IP65 only J8h6 O8h6 20 to 0 10 to 50 IP65 TTL 1 Vor 11 UA Orbit TTL 1 Ve 11 UA 2 2 2 2 2 2 for options contact sales office Orbit PIE for options contact sales office Orbit PIE o O1 1 TTL probes supplied with inline interpolation circuitry iBox 2 TTL resolution is dependent on the user s counter electronics 3 A special version of the Linear Encoder has been developed to allow the Linear Encoder to be used as part of an Orbit network dynamic measurement system This allows synchronisation of the probe reading to another data acquisition or control event This special linear encoder integrates an encoder interpolation module and Encoder Input Module However since the Encoder Input Module has a maximum input frequency of 1 2MHz this limits the gauging speed to 0 24ms For more information on this device and
46. ets 4 75mm Dome 804966 804965 805180 Nylon Silicon Nitride M2 5 x 0 45 4 75mm Flat Tip material Part no T Carbide 008305 033 4 75 3 95 Zoo 9 52mm Flat Tip material Part no T Carbide 008305 007 M2 5 x 0 45 90 Tip Tip material Part no T Carbide 008305 003 DET 7 90mm Roller Tip material Part no Tip material Part no T Carbide 008305 034 M2 5 x 0 45 zm um 1 5x 7 50mm Wheel Tip material Part no Steel 008305 027 95 00 M2M X 0 45 4h RY 10 00 as 2 00 2 00mm Pin Tip material Part no T Carbide 206675 2 50 Le Knife Edge Tip material Part no T Carbide 206674 0 6 x 2mm Blade Edge Tip material Part no T Carbide 008305 035 T Carbide 008305 030 M2 5 x 0 45 e A A S 1 00 04 80 So E 6 00 Z 0 05 A LI x 6mm Blade Edge Tip material Part no T Carbide 008305 031 15 24 4 x 11mm Knife Edge Tip material Part no T Carbide 008305 036 Glossary Measurement Range Repeatability Hysteresis Linearity Full Range Output FRO Reading 87 Measurement definitions The range of displacement over which the measured values are within the maximum permissible errors of the transducer For analogue products this is expressed as a displacement either side of the electrical zero or null position For digital prod
47. f Diamond Techniques No 2 CC 45 Bossman Street Ophirton Johannesburg Mail address P O Box 82189 Southdale 2135 Tel 27 11 493 0991 Fax 27 11 493 9044 Email reefdia mweb co za Spain Medel Cadena SA c Badal 104 110 entlo 08014 Barcelona Tel 34 932 966 294 Fax 34 934 315 697 Email info medelcadena com Website www medelcadena com Sweden Amtele AB J gerhorns v g 10 141 75 Kungens Kurva Tel 46 0 8 55646600 Fax 46 0 8 55646610 Email amtele amtele se Website www amtele se Switzerland Quarz AG Wiesenstrasse 2 CH 8617 M nchaltorf Tel 0041 44 949 1800 Fax 0041 44 949 1801 Email robo quarz ch Website www quarz ch Taiwan Zimmerman Scientific Co Ltd 8F No 127 Fu Shin South Road Section 1 Taipei 106 Taiwan R O C Tel 886 2 2752 7075 Fax 886 2 2771 9415 Email zimerman ms 1 hinet net Thailand Katanya Supply Co Ltd 369 277 Soi Nakdee Theparuk Road T Praksamai A Muang Samutprakarn 10280 Tel 66 02 334 3718 Fax 66 02 334 3719 Email contact katanyagroup com Website www katanyagroup com Tunisia Contact French office Turkey Bilginoglu Endustri Malzemeleri Sanayi ve Ticaret A S Headquarters address 2824 Sokak No 26 1 Sanayi Sitesi 35110 Izmir Tel 90 232 4337230 pbx Fax 90 232 4573769 Branch Office and Showroom Rami Kisla Caddesi No 84 Gundogar 1 San Sit Dukkan No 112 113 Rami Eyup Istanbul Tel 90 212 612554
48. hieved by replacing the naturally elastic traditional gaiter with a close tolerance gland On pneumatic versions the air leakage through the gland is restricted to less than 2 5 millilitres per second at 1 bar to minimise the possibility of contamination to the surface being gauged Despite the low volume of air flow the bearing within the probe is constantly purged avoiding the build up of dust use of filtered air is recommended Replaceable nylon tips are used to guard against surface damage although for measuring hot glass tungsten carbide tips can be fitted Woven steel braid covering on the cable provides additional protection for applications where down time is critical For ultimate low force Feather Touch probes can be supplied without a spring Forward and return movements are activated by pneumatic vacuum retract but adjustment of air pressure allows all probes to have identical tip force constant over the entire measurement range If the probe is mounted vertically tip up retraction is by the dead weight of the moving parts eliminating the need for vacuum widest choice Special Application Probes When space is at a premium the extremely compact dimensions of the AX 0 25 DP O 5 AX 0 5 and DP 1 can be exploited whilst retaining standard 8 mm diameter fixings Also when it is required to stack a number of probes close to each other the A6G 1 and D6P 2 are only 6 mm in diameter but still incorporate a precisi
49. ilable as LVDT half bridge and digital variants Each of these are extremely versatile and rugged gauging interfaces with good accuracy and repeatability The block gauge family has been designed to provide simple installation and the fully adjustable tool holder combined with a range of tips allows easy set up for precision gauging applications A pneumatic kit allows the Block Gauge to be used with pneumatic actuation which can be combined with a range of springs to control the tip force Pneumatic actuation simplifies the gauge design allowing quick and simple loading of the components to be measured A range of springs is available to ensure that the Block Gauge can be used in any attitude IP65 protection helps to extend the life of the gauge in dirty environments As many Block Gauges as required can be banked close together The compact configuration and the ability to gauge off the centreline is useful when tightly packed points need to be measured The industry standard dovetail fitting of the tool holder on the 5 mm and 10 mm Block Gauges ensures that the gauge Is rigid yet easy to adjust The tip carriers have an M2 5 fitting that accepts all standard tips Due to its size the 2 mm gauge has a modified adjustment system that provides equal rigidity and ease of adjustment All units are able to measure with the tip offset and the position of the tool holder can be adjusted along the frame helping to reduce the footprint of
50. in the range 2 kHz to 20 kHz but the performance is not specified Unplugged free load and other specifications are available on request 3 Viton is a trademark of DuPont Dow Elastomers 4 Cables All gauges are supplied with 2 m of PUR cable as standard Other lengths and options are available on request 5 Digital Flexure Gauge Termination Digital Flexure Gauges are terminated with Solartron s Probe Interface Electronics PIE module Please refer to the Orbit Network for details on this module and methods of integration for Digital Flexure Gauges LVDT and H B Digital Pneumatic Operation to 3 Bar relative Frame Stainless Steel Storage Temp C 40 to 85 20 to 0 To maximise working life of the probe head when Gaiter Viton Operating Temp C 45 to 65 pneumatic actuation is chosen the air Supply should Cable4 PUR be both clean and dry for continual reliable IP rating Flexure Gauge IP65 IP65 operation Maximum relative humidity of 60 and Electronics B IP43 filtered to better than 5um particle size Life Shock To maintain best performance the Flexure Gauge should be protected from excessive shock loads and dropping Better than 25 million measuring cycles dependant on application i pombe J Air on 38 Dimensions mm 2400 M4 X 0 7 6H IN 2 POSITIONS N e a 7 80
51. iques for typical gauging i dimensional and Orbit test and measurement applications Dimensional measurement applications gt Position measurement applications displacement position measurements together with an overview of the many measurement parameters obtainable via other Orbit Interface Modules 13 Dimensional measurement applications 14 Ix s Freeform measurement aii au i aL Digital probes oN i Dynamic triggered measurement E Rotary encoder angle encoder E NL E KA Re s gt is E KY aada aha lt w gt L C hlw Digital probes L IZ Encoder input module HH co E Position measurement applications Angle tilt measurement BE Orbit network Linear m Test piece X Fluid flow z fl measurement Valve lt rr Measuring the wobble of a rotating part Linear encoder dens ell lt i lili Control amp Test of precision actuation mechanisms eg motors solenoids piezo actuators etc E r Motor a Strain measurement Strain sample sensor Displacement Transducer Analogue input module Encoder input module rotary Encoder input module linear Digital I O module Tensile stress Dy
52. is defined as the peak to peak variation of the measured error curve using a precision reference usually a laser interferometer This method is used for Digital Transducers and Linear Encoders Uncertainty is an issue that is associated with any measurement At Solartron Metrology the GUM Guide for the Expression of Uncertainties in Measurement is used to specify the uncertainties of verification of its products This section discusses uncertainty for the different product categories The gauging products are verified using a variety of instruments such as an optical Linear Encoder a barrel micrometer or a wedge comparator The verification using an optical linear encoder results in an uncertainty of better than O 5 um The Digital probe linear encoder and other digital products are verified using an optical interferometer the wavelength of which is computed using Edlen s formula B Edlen Metrologia Vol 2 71 1966 for operation under normal atmospheric conditions not in vacuum The uncertainty of the measurement is usually less than O 1 um The user should refer to the verification or calibration sheets for actual values Electrical definitions The position of the moving part of the transducer with respect to its body where the electrical output is zero In practice this is the transducer position where the output is minimised Note Sometimes known as null The allowable range of voltages used to energise an LVDT or Half Bridge
53. ise 89 90 Solartron worldwide Sales offices UK Solartron Metrology Steyning Way Bognor Regis West Sussex PO22 9ST Sales Tel 44 0 1243 833333 Fax 44 0 1243 833332 Email sales solartronmetrology com Reception Tel 44 0 1243 833300 Fax 44 0 1243 861244 France Solartron Metrology Rond point de l epine des champs Buroplus Bat D Elanbourt 8990 France Tel 33 1 30 68 89 50 Fax 33 1 30 68 89 59 Germany Solartron Metrology Rudolf Diesel Strasse 16 40670 Meerbusch Tel 0049 0 2159 9136 500 Fax 0049 0 2159 9136 505 Email vertrieb solartronmetrology com China Solartron Metrology Rm 408 Metro Tower No 30 Tian Yao Qiao Road Shanghai 200030 Tel 86 21 6426 8111 Fax 86 21 6426 7054 Email china solartronmetrology com Japan Solartron Metrology 4 5 37 Kamiosaki Shinagawa Ku Tokyo 141 0021 Tel 81 0 3 3494 5131 Fax 81 0 3 3494 5134 Email japan solartronmetrology ametek com www solartronmetrology com USA Solartron Metrology USA Central Sales Office 915 N New Hope Road Suite C Gastonia NC 28054 AK HI Tel 1 800 873 5838 Email usasales solartronmetrology com USA South AL AR FL GA KY LA MS NC SC TN VA WV Tel 1 800 873 5838 Email usasouth solartronmetrology com USA East CT DE DC ME MD MA NH NJ NY PA RI VT Tel 1 412 341 0202 Email usaeast solartronmetrology com USA Industrial Belt MI Ohio
54. lf Bridge versions Pneumatic or Spring Operation gt All Stainless Steel construction gt Range of changeable tips 35 36 Specification The Flexure Gauge is available with both forward and reverse spring action A pneumatically actuated version is available Range stops are provided to prevent over stressing the flexure and the high stiffness in the plane normal to the measurement axis means that repeatability and life are maintained in the presence of side loads The integral transducer is fitted with a Viton gaiter to achieve IP65 rating and the absence of bearings makes the Flexure Gauge naturally immune from contamination and humidity LVDT and Half Bridge analogue versions are available for plugging into most standard amplifiers Digital versions allow the non linearity of the flexure motion to be corrected during the calibration process so that the output is a linear function of displacement The networking capability of these products allows Solartron Flexure Gauges to be mixed with other digital transducers in a single measurement system Product type Axial cable outlet Forward Spring Reverse Spring Reverse Spring Pneumatic Radial cable outlet Forward Spring Reverse Spring Reverse Spring Pneumatic Measurement Measurement Range mm Maximum Mechanical travel mm Accuracy 96 of reading or um Resolution Repeatability on axis at O 7N tip force um Null Position Tip Force
55. ll diameters 0 38 0 79 1 59 2 54 Mounting threads are all 1 75 UNF Displacement transducers 49 Regardless of whether a gt S Series miniature displacement sensor is used within a semiconductor manufacturing gt MD micro series process or a submersible gt SM series transducer is monitoring the deformation of a structure in sea water the need for gt Submersible reliability over long periods remains the same gt Optimum series gt DC miniature S series 50 Displacement transducers gt Digital options with 5mm to 150mm measurement range gt Analogue options with 2 5 mm to 75 mm measurement range gt DC and 4 20mA versions with integral electronics gt 0 276 Linearity FRO gt Hermetically sealed and submersible on request gt P6 protection gt Rugged 19mm diameter stainless steel body gt Rigid stainless steel carriers gt Improved measurement range to body length ratio gt Large bore to core clearance gt Wide range of accessories The S Series of Displacement Transducers is the culmination of many years experience gained from Solartron Metrology s highly successful Mach One range plus careful note of market feedback The result is a totally new range of transducers that is better able to satisfy today s demanding manufacturing and research applications The need to transfer signals from the transducer to data acquisition and control systems reliably quickly and
56. low mass of moving parts these are Environmental ideally suited to applications in civil mechanical chemical and production engineering Also when mounted in a suitable load sensitive member such as a proof ring or diaphragm they can provide load or pressure measurement Storage Temperature C Operating Temperature C IP rating Electrical Interface Energising Voltage VDC Energising Current at 10 VDC mA Linear encoders The Linear Encoder range of gauges consists of high accuracy optical probes designed for use in applications where consistent sub micron measurement accuracy is required In contrast to traditional gauging probes the accuracy is maintained along the entire measurement range The linear encoders also serve many displacement and positioning applications due to the high purity of their optically generated sine wave electrical output which enables a high level of electronic interpolation Also their proven high repeatability is a testament to the excellent mechanics and bearings used in the range A probe consists of the probe head including guidance mechanism cable and connector The connector type depends on the probe s electrical output but is compatible with industry standards such as 1Vpp and 11 pA and TTL In the case of the Digital Linear Encoder the standard Probe Interface Electronics PIE is used which can be connected directly to a Solartron Digital Readout a PC or a PLC via Sol
57. ly modulated light intensity at the output At a specific distance behind the modulating grating a second diffraction grating with similar diffraction properties the scale is used to scan this intensity modulation as it is moved A photodiode positioned behind the two gratings converts the high contrast optical fringes into a current which is directly related to scale displacement The periodic nature of the encoder signals means that the scale displacement can only be determined unambiguously over a short distance corresponding to the scale period By using a four field scanning grating the direction of displacement of the scale is determined Also the incorporation of a reference mark overcomes the displacement ambiguity after system power down The low noise nature of the encoder output signals allows electronic interpolation to be used to achieve resolutions typically 0 05 um or less Over relatively long measuring ranges this technology is extremely accurate though not as rugged as the inductive technology Accuracy to CL a e i Ei Resolution to less than 0 01254m Plane Wave Grating Double Spatial frequency Negative Self Image Talbot Sub Image low contrast Point Source 10 Orbit digital network Orbit is based on an RS485 half duplex multi drop network Multiple transmitters and receivers may reside on the communications line Only one transmitter may be ac
58. ly is within specification and flash when the network is active It is highly recommended as an additional item to the Orbit network Nominal dimensions are 47mm x 31mm x 15mm Orbit software Orbit support pack for Windows Solartron Metrology provides software support for Microsoft Windows This software is supplied with the Orbit Network Card the USB Interface Module and the RS232 Interface Module The Orbit Windows Support Pack software includes a COM Object Library for COM applications and Dynamic Link Libraries DLLs for lower level programming Support is also provided for all major programming languages such as VBA VB C Borland C Builder and Delphi Example programs for these languages are available upon request Download the latest drivers from www solartronmetrology com The Orbit Excel Support Pack enables the user to take readings from the Orbit Network and place values directly into cells of a Microsoft Excel spreadsheet Following installation of the Excel support pack a toolbar becomes avallable to the user and enables commands such as Take Readings Zero Readings Close Link etc The Orbit Excel Support Pack disc contains examples to help you get started each designed to show different aspects of the software Download the latest drivers from www solartronmetrology com 71 rbit examples bVIEW for La Solartron Metrology provides program examples to enable users t
59. m operation O to 0 27 Bar absolute Wr a MH D BE o dH RARRRRRRAAIIII S Maalaala aiala aa aN a a dl dul dull MATAA ARAA AA WUU AX5 1 S AXS 1 SH DP10 2 S AX 1 5 S AX 1 5 SH E AT 1 5 S AT 1 5 5H g AX 1 5V AX 1 5VH it Jalala NINI UU UU UU HIM lulu la es fa HHL AX 10 S AX 10 SH DP 20 S AT 10 S AT 10 SH DT 20 S AX 10 AX 10NH LE T2 ATR 1 5 S isl ATR 2 5 S ATRI2 5 SH DTR 5 S ATR 5 S ATR S SH DTR 10 S ATR 10 S ATR LO SH DTR 20 S ES s OS CO 0 5 Lum 0 5 1 5um 0 5 2 5um 0 2 0 5 5um 0 7 10um 0 2 Digital User selectable to lt O lum 0 15 0 15 0 15 0 15 0 15 015 None 0 7 mid position 0 7 mid position 0 3 mid position ES O1 Oo 5 D FE O1 Pat Oo 3 D BER os J os 015 085 om os 085 NN O 7 Q mid position 0 7 Q mid position 0 3 Q mid position ED 0 3 Q mid position 0 3 mid position None O 7 Q mid position 0 3 mid position 001 o ft o Sho 1 Probe Accuracy The accuracy of the LVDT and Half Bridge probes is quoted as of reading or um which ever is greater The accuracy of the Digital Probe range is quoted as resolution accuracy x D where D is the distance from the setting master Please refer to the Glossary for definitions 2 LVDT and Half Bridge Probe Performance Accuracy sensitivity a
60. mic C Borland C Builder and standard mode interface 31 modules per channel high speed amp buffered Delphi 12 Advantages of Orbit Simple modular system means that measurement systems can be put together easily quickly and cost effectively One stop shop all measurement components supplied including sensors electronics interconnection system and software drivers Mix transducer types on a single network with one common interface regardless of sensor technology In addition to Solartron digital transducers connect third party Sensors e g pressure temperature force through the Orbit Analogue Input Module AIM Read switch inputs and set control outputs through the Orbit Digital Input Output Module DIOM Reduce cabling between the measurement system and computer up to 31 measurement modules connected through a single cable Build large measurement systems up to 372 modules in a single system with minimal cabling gt Take readings directly into Microsoft Excel for powerful data processing capability and rapid measurement system development Support for all common programming languages including National Instruments LabVIEW Up to 3 906 readings per second for high performance dynamic capability Synchronise readings across multiple transducers Synchronise linear measurements with angular measurements through the Orbit Encoder Input Module EIM Programmable resolution a
61. must be ordered separately Alternative Springs Tool Holder A set of customer fit springs for different measurement forces is included with each gauge Replacement springs can be ordered individually or as sets SNOILISOd NI SNOILISOd NI LL uw e e OO GL IE GEOG OLTI i d i OLL GLE 00 N 3 a is re S 9 lt i LO O O e E B5 B 4 C m e zs d o T i e 52 s 00 8 00 2 Du T E 2 So Z 9uog lt u E z D 5 OL O ae CO NOFA i i fN TOO zm O E ee RER D a 9ugg 0 00 0Z E N Eh 086Z C C ETF N Y O C uz 2g NM 5 o 2 S PE bid I amp Bole OG v2 f O NI LO DO e q Y Flexure gauges The Solartron Flexure Gauge Is a compact measuring device which is based on a parallelogram for the ultimate in precision and long life Motion is achieved without any friction parts resulting in exceptional repeatability and minimal hysterisis Under normal operating conditions the gauge has an expected life in excess of 25 million cycles gt 2mm total measuring range gt Excellent repeatability lt 0 10 um gt Extended operating life 25 Million Cycles gt P65 Protection gt Digital IVDT and Ha
62. namic Acquisition Tensile strain USB module 15 Orbit test amp measurement applications 16 Part gauging Air conditioning testing amp temperature monitoring Test item Sica Cm IM cm Cool air flow Thermocouple GG Power supply Metal expands at 1 to 5 ppm C eg Ium C for 100mm length Thermocouples USB module PC laptop A PC laptop Monitoring large structures Gas chamber measurement P a External a Xbarg pressure Measurement of 41 Internal deformation in three planes Displacement Transducers X alla a ED Internal am 3 y um ONE RUP Digital probes i z Ext oe Oe Tensile testing r Transducer _ _ ee PC laptop Analogue input modules USB module Test piece Julie Gauge probes 17 Solartron is the world s Wide range of measurement ranges 0 bmm to 20mm ae MANUAU o gt Traceability to NPL National Physical Laboratory UK pencil style electronic gauging probes gt Spring push standard or with vacuum retract Probes are either spring or gt Pneumatic push standard Feather Touch and Jet range pneumatically actuated with gt Spring push with integral DC DC electronics Feather Touch low tip force i gt Special application probes variants available gt LVDT Half Bridge or Digital Orbit Netw
63. nd energising current are valid for the following calibration conditions LVDT probes calibrated at 3 V 5 kHz frequency into a 10 kQ load or 100 kQ for the unplugged versions Half Bridge probes calibrated at 3 V 10 kHz frequency into a 2 kQ load or 1 kQ for the unplugged versions The probes will operate with energising voltages in the range 1 V to 10 V and with frequencies in the range 2 kHz to 20 kHz but the performance is not specified P mo BEN me mo m 200 735 133 amp 204 40 147 2 735 is 1 J 2 153 qz 3 L2 le 3 e no amp wo amp mo el om ss s 3 Viton is a trademark of DuPont Dow Elastomers 4 Cables All probes are supplied with 2 m of PUR cable as standard Other lengths and options such as nylon braided metal braided and armoured are available on request 5 Digital Probe Termination Digital Probes are terminated with Solartron s Probe Interface Electronics PIE module Please refer to the Orbit Network for details on this module and methods of integration for Digital Probes 6 Below O C environment must be dry Dimensions mm Spring push 22 otandard Spring Push AX S and DP S FULLY EXTENDED B2 FULLY RETRACTED mem ma a 350 s0 7500 e0 soo 7 89 0 12700 mr 139 iss 1540 2540 1740 1740 2540 2540 4490 jee 114 109
64. nd measurement bandwidth allows quasi static measurements to be made with high resolution up to 18 bits and very low noise gt Transducers permanently connected to electronics and calibrated as a single unit needing no adjustment This gives confidence that the calibration cannot be inadvertently nullified or tampered with Specifications include the total measurement system error gt All active Orbit components are CE marked and have excellent electrical noise immunity and very low emission levels Fewer transducer electrical configurations significantly reduces spares holding requirement Flexible gauge design is possible because it Is not imperative to use a gauge probe with a short measuring range to attain a high resolution Solartron Digital transducers calibrated using laser interferometers are error mapped to significantly improve linearity In gauging applications this minimises number of setting masters required reducing investment costs and ongoing cost of ownership 5 c O Z ES Al x oO gt D x axis Displacement mm Linearity Comparison between a 2 mm digital probe and a x1 mm analogue probe 1 Applications 0 001mm or lum 0 00003937 dust particle 0 004mm 0 000157 Making sense of a micron particle of 0 0254mm 0 001 cigarette smoke 0 0025mm 0 00254mm 0 0001 0 000098 The following section covers applications and techn
65. nt via the front panel BICM Remote signal conditioning gt Ease of use gt No extra components required gt In line gt Customer or factory fit gt P6 version available DC operation can be achieved by using a BICM in line conditioning module this is recommended in harsh environments where the electronics may not be subjected to extreme temperatures for example The cable length from the transducer to the BICM can be up to 10m 32 feet approx and up to 300 meters 1 000 feet approx from the BICM to the processing unit or display In both cases the user must ensure the performance of the system is adequate and that any noise pickup on such long cables is not a problem When the BICM is supplied pre wired to the transducer Solartron Metrology fit gain setting components to achieve a nominal 10 V output A set of components suitable for most transducers is supplied with the BICM when it is ordered separately Note that specifications are quoted at 3 metres between transducer and BICM r e 15V nominal Common OV p BICM 10V output C a LO LO e 15V nominal e ci Electrical connections aa v Q 3 50 up to 300m 5 P BICM 95 80 up to 90m Standard BICM 73 00 MAX fr JT Output Power requirement Voltage Range VDC Current Range mA 13 8 to 18 12 at 15 VDC 1 2to21 Transducer Excitation Primary Vol
66. o develop applications under the National Instruments LabVIEW environment Examples are also provided to allow quick test application tests such as taking measurement readings from Digital Probes or Linear Encoders into LabVIEW Microsoft Windows 98 Windows ME Windows 2000 Windows XP Windows NT Excel VBA and VB are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Delphi C Builder are registered trademarks of Borland Software Corporation LabVIEW is a registered trademark of National Instruments Orbit is a registered trademark of Solartron Metrology Digital readouts 72 DRO600 and DR OO The purposeful ergonomic design of Product type these digital readouts is intended for Display Type 24 character alpha numeric display app ications 1 vano Anda Display length 999 9999mm or 39 370078 eee tse ed Resolution Down to 0 05um or 0 000005 Play Range Lamps Indicates Hi OK Lo for limited detection guides the user through a series of Fr menus from initial setup to gauging aiias applications and arithmetic operations Signal Input Orbit HE Number of Orbit modules Solartron Metrology Digital Readouts without external PSIM example Up to 10 operate with both Digital Linear Number of Orbit modules i Up to 30 Encoders and Solartron s range of with external PSIM example Digital Probes Following the success of External input o
67. on linear ball bearing New Jet range Pneumatic Gauging Probes AJ amp DJ With conventional pneumatic transducers the air pressure is contained within the gaiter The new Jet range pneumatic gauging transducers are designed so that the gaiter is not pressuried This has the advantage that gaiter damage will not effect transducer performance resulting in less down time and reduced cost of ownership Environmental Protection A6G 1 D6P 2 and the AX and DP series of probes are all fitted with Viton gaiters to exclude moisture and dust Viton is chemically inert and does not degrade when subjected to cutting fluids Probes in the Feather Touch range AT DT series have glands instead of gaiters and therefore should only be used in a dry environment Absolute Measurement All Solartron gauge probes are absolute measuring devices which means that when switched on they return the correct output regardless of movements during the off period Multi dimensional gauging An LVDT or Half Bridge gauge probe delivers its best performance close to its null point requiring dedicated fixtures for each size of component being gauged In contrast the Digital Probe can be used at any point over its entire measuring range This permits different sizes of components to be gauged in one fixture Customer Specials Other options are available Please contact us with your requirements LL All gauging transduce
68. ordering information please refer to the website 4 Longer cable available on request 5 For TTL see table below Max Gauging speed m s Probe signal Configurator Quad edge period um interpolation period um B x50 0 05 x200 C x100 0 025 x400 D x200 0 0125 x800 The counter electronics is required to have sufficient bandwidth for the gauging speed the following formula can be used to calculate the encoder signal frequency and the suitability of the end electronics Output Frequency kHz gauging speed ms x 100 x Configurator Interpolation Rate 4 Viton is a registered trademark of Dupout Dow Elastomers 66 Dimensions mm ony Air inlet nozzle on pneumatic P versions Lift for spring S versions LE 12 5 0099 _ eis 8g cd ae AJ Jr ov 39 40 S eap i 1720 30 00 LE 12 S and LE 12 P i o 3 a OO i O NO EN ME 5 cle dk AJ ERES nal I OO ZT Qq3109V8138 ATINA OO 6v q3aNa a ATINA 00 SZ E 2 5 5 Qq310Vv8 38 ATINA O0 89 q3aNaba ATINA 00 T6 DU ce O0 7T OO 7T Orbit system components As well as many Orbit dimensional measurement devices Solartron Metrology also offers a range of electrical interface modules for third party sensors and for general instrumentation
69. ork interface TUE Oe NE TANCO IRE Tungsten Carbide Nylon Ruby or Silicon Nitride tips Analogue Probes LVDT amp Half Bridge Digital Probes and gt Accuracy to 0 1 of reading ite with integrated gt Precision linear bearings EleCtronics 18 Spring push Miniature Feather Touch ite sr v Ultra Slim Finest quality opring Push Pneumatic Push or Vacuum Retract AX amp DP In a conventional pencil probe the tip pushes outwards under the influence of an internal spring When installed in a fixture it is frequently required to design a mechanism to bring the probe into contact with the piece part being gauged In contrast pneumatic operation pneumatic push or vacuum retract allows the number of moving parts in a fixture to be reduced resulting in improved reliability and reduced fixture costs It also enables fast and safe automatic loading of components into a gauge when required Probe types AX 5 1 and DP 10 2 feature an extended movement of 9 mm before entering the total measurement range of 2 mm Feather Touch Probes AT amp DT Feather Touch probes have been designed especially to gauge delicate surfaces such as car windscreens TV tubes pharmaceutical bottles electro mechanical components and plastic parts Whereas a traditional probe exerts a tip force of approximately O 7N the Feather Touch exerts a mere O 18N when used in the horizontal position This reduction is ac
70. oy changes in magnitude and phase in proportion to the movement Solartron Half Bridge and LVDT transducers Solartron Metrology s continuous development of precision bobbin mouldings and multi chambered coil windings ensure excellent linearity and thermal stability throughout the range Solartron Orbit digital transducers Solartron Metrology digital transducers are calibrated using a traceable interferometer and are issued with a calibration certificate All digital transducers are fitted with integrated electronics which store information such as probe ID range calibration error etc Digital transducers provide Superior performance compared to traditional analogue transducers Performance figures quoted in this catalogue include all mechanical errors within the probe head together with any errors in the electronics interface modules Conventional half bridge s Linearity Conventional LVDT ff LL wT OONAN Linearity oolartron half bridge and LVDT transducers Linearity ZEND 4 la F E LI a L T m Optical technology Solartron linear encoders operate on the principle of interference between two diffraction gratings Solartron uses precision Ronchi type gratings with a 10um period deposited on a low expansion quartz substrate Collimated light from a light emitting diode LED is used to illuminate an amplitude diffraction grating thus producing spatial
71. peration 1 to 3 Bar relative To maximise working life of the probe head when pneumatic actuation is chosen the air supply should be both clean and dry for continual reliable operation Maximum relative humidity of 60 and filtered to better than Sum particle size Frame Stainless Steel Gaiter Viton Cable PUR BG 2 5 BG 2 5 H BGR 2 5 BGR 2 5 H 25 O o s 5 li 0 5 2 5um 0 2 0 5 bum 0 2 Analogue Dependent on electronics Digital User selectable to O 1um Analogue Dependent on electronics Digital User selectable to O 1um 08 Adjustable Co Adjustable Ls 1 5 mid position 1 5 mid position 0 01 310 350 5 O a a v x 2MAN Q 5kHz 1mA N Q 10kHz 55mA Q 5VDC 2MAN Q 5kHz 1mA N Q 10kHz 55mA Q 5VDC Tips With industry standard M2 5 thread Download the Tips PDF from www solartronmetrology com Accessories All gauges are supplied configured as spring push A customer fit pneumatic actuator is required to i i Tips Carrier convert spring push to pneumatic i i i operation The Block Gauge is 4 mm diameter with a choice of 20 30 or 40 mm length for all Block Gauges inclusive of integral sensor but does 6 mm diameter with a choice of 30 40 or 50 mm length for 5 mm amp 10 mm not include the pneumatic actuator Block Gauges only additional springs tool holder 4 mm and 6 mm bore tip carrier 4 mm Pneumatic Actuator and 6 mm diameter or tips These
72. provide precise linear measurements for quality control test and measurement and machine control in for example the automotive electronics aerospace materials optics and semiconductor industries anywhere in fact where accuracy and consistency are critical to the process The inherent reliability of Solartron Metrology measurement technologies reduces the cost of ownership a big factor for many users As mechanical components become smaller and more intricate the accuracy of their manufacture is an increasingly complex challenge Our latest smaller more adaptable gauging products including flexure lever and mini probes and block gauges are designed to address these problems We also have a new World leaders in linear measurement range of advanced displacement transducers the S Series engineered to interface with modern data acquisition and control systems The inherent simplicity and flexibility of the company s Orbit digital network system makes it the perfect platform for all these new measuring devices plus of course others in the pipeline Solartron Metrology recently became part of the Electronic Instruments Group of AMETEK Inc a leading global manufacturer of electronic instruments and electric motors with annual sales of more than 1 6 billion Rest assured that wherever you are whatever your application we have the technology the commitment and the resources to help you make it better
73. r Probe The Solartron Digital Lever Probe is ideally suited to applications where the use of axial measuring probes is not possible and where a low tip force and a high number of probing points are required Measuring Range 0 5 mm gt Resolution Programmable to 0 05 um gt lip Forces down to 5 g gt Excellent Repeatability Up to 3906 Readings Second industry Standard Styli Compact Size gt Direct Reading in mm inch 45 46 Specification solartron s Digital Lever Probe has been conceived for the precision measurement market Its simple design and exceptional reliability result in a reduced cost of ownership without any reduction in performance Due to its cylindrical housing geometry the Lever Probe can be mounted in any attitude relative to the intended target It can be mounted via the use of 8 mm peg or industry standard dovetail mounting blocks or clamped directly into a 9 52 mm mounting hole With a measurement range of 500 um and repeatability below 0 15 um the Digital Lever Probe can be easily integrated into measurement systems using Solartron s Orbit Network Measurement Measurement Range mm Mechanical Travel mm Start of Measuring Range Stylus Adjustment Accuracy nominal to axis of stylus Repeatability um Hysteresis um Resolution um Measurement Bandwidth Reading Speed Tip Force N x2076 Temperature Coefficient um C Life dependant on application Mechanic
74. r cables ie Machined from solid hardened stainless steel 400 series Titanium core carrier inert and able to withstand lateral shock Anti rotation device designed to be strong yet give good non repeat with probe tip off centre feature a polyurethane PUR sheath with a foil screen layer for better electrical screening Improved mechanical properties include reduced memory effect and superior resistance to scuffs and cuts A multi chambered coil helps improve efficiency by increasing the gain as the core moves along the coil Tight tolerance cartridge type bearing with carbon chrome balls provides good non repeat and long life type tested to over 13 million cycles 19 20 Specification Spring push als IR P TS HEP L BAI l l lj H l Hg MMMHMMP I M PUPUPURURUPUPURUPUTPTTT T l la ls UW Product type Axial cable outlet Standard Spring A6G 1 S A6G 1 SH D6P 2 S JAX 0 25 S AX 0 25 SH DP O 5 S AX O 5 S AX 0 5 SH DP 1 S AX 1 S AX 1 SH DP 2 S Feather Touch AT 1 S AT 1 SH DT 2 S Vacuum AX 1 V_ AX 1 VH Radial cable outlet Standard Spring AXR 1 S AXR 1 SH Feather Touch ATR 1 S JATR 1 SH DTR 2 S Measurement Measurement Range mm o 2 2025 05 ss 1 s 2 Accuracy of reading or um 0 5 lum 0 5 0 5
75. r in a gauge probe normally sits behind the bearing A reduction in overall length of a gauge probe is normally achieved by reducing the size of the bearing which in turn affects the life or accuracy of the probe Solartron s novel approach of fitting a specially designed sensor inside a Ball Sleeve Bearing enables the gauge builder to install extremely compact probes without compromising on performance 39 40 Specification and dimensions mm Product type Axial cable outlet Radial cable outlet Measurement Measurement range Accuracy Resolution Repeatability um Pre travel mm Post travel mm Tip force N mid position Temperature coefficient FS C Mechanical Body diameter Body material Tip Material Gaiter Cable Environmental Probe only Operating temperature C Storage temperature C IP rating Interface electronics Reading rate Bandwith Output Power Storage temperature C Operating temperature C IP rating DZ 1 S DZ 2 S DZR 1 S DZR 2 S 1 0 mm 2 0mm 0 126 Down to 0 01um user selectable 0 15 0 15 0 35 0 7 0 01 8h6 Stainless Steel Tungsten Carbide Viton PUR 5 to 80 20 70 Up to 3906 readings per second Up to 460 Hz Solartron Orbit Serial communication 5 0 VDC 0 25 0 06A 20 to 70 O to 60 43 Son gt nD 5 DO O1 1 Mw 086 5 50 FULLY EXTENDED 4 00 FUL
76. r to the Glossary for definitions 2 LVDT and Half Bridge Probe Performance Accuracy sensitivity and energising current are valid for the following calibration conditions LVDT probes calibrated at 3 V 5 kHz frequency into a 10 ka load or 100 ka for the unplugged versions Half Bridge probes calibrated at 3 V 10 kHz frequency into a 2 ka load or 1 kQ for the unplugged versions The probes will operate with energising voltages in the range 1 V to 10 V and with frequencies in the range 2 kHz to 20 kHz but the performance is not specified 3 Viton is a trademark of DuPont Dow Elastomers 4 Cables All probes are supplied with 2 m of PUR cable as standard Other lengths and options such as nylon braided metal braided and armoured are available on request 5 Digital Probe Termination Digital Probes are terminated with Solartron s Probe Interface Electronics PIE module Please refer to the Orbit Network for details on this module and methods of integration for Digital Probes 6 Below O C environment must be dry 25 Dimensions mm Pneumatic push 26 Pneumatic Push AX P and DP P O p 84 00 BN 10 30 Right Angled Pneumatic Push with 90 output and non braided cable ATR P and DTR P O8he FULLY EXTENDED 39 50 FULLY RETRACTED Gaiter Independent Pneumatic Push AJ P and DJ P mj ray o s0 amp 0 no 960 a FULLY EXTENDED FULLY R
77. ries Power Supply Interface Module PSIM For use with multi channel systems needing more power than available from the computer The power supply can also extend the network beyond the normal 10m per port limit up to 1Km Product type Output voltage Operating Temp Range C Drive capability Supply voltage 90 to 264VAC 1 A max Supply frequency Hz Termination IEC320 plug supplied with 2m lead and local AC supply connector Cable length m Dimensions uxo SS 2 between module and power supply Probe Interface 608 Electronics PIE 9 Fitted to all E Solartron Metrology digital products 64 5 PSIM transformer For use with Power Supply Interface Module versions PSIM AC and PSIM DC only 31 75 7 0 75 0 5 VDC 1 8A max O to 60 Up to 31 Orbit modules dependent on type 10 to 30VDC 5VDC from regulated supply 5m flying lead input directly to the module There is no transformer 5m flying lead As PIE plus T CON see below Module does not separate T CON 8 0 max 61 connector ee M Removeable The building plastic 4 5 block of clamping lugs Y Orbit digital 17 5 networks o dis e e aM Bis E Mounting Optional M4 pitch 17 78 mounting screws Happy light Connected on the last T CON of the Orbit network the happy light plug will indicate green on when the power supp
78. roduct type Display type Resolution Inputs Signal Input Connection type Number of Orbit Modules Additional Input Outputs Electrical Interface Power Supply VAC Line Frequency Hz Environmental Storage Temperature C Operating Temperature C Humidity Safety Rating EMC Mechanical Enclosure WxHxD mm Base WxHxD mm Enclosure Weight Kg Base Weight Kg 6 Colour LCD 0 0001mm or 0 000004 Orbit Orbit Network Cable p Remote Switch USB Port Remote Keypad Parallel Data Port RS232C Serial Port Relay Outputs x 2 85 to 264 43 to 63 20 to 60 O to 45 O to 95 non condensing EN 61010 1 EN 55011 1998 EN50082 2 1995 292 x 190 5 x 69 85 254 x 50 8 x 190 5 L59 3 18 SI 3000 series oingle or dual channel controllers gt Simple Menu System gt 1 or 2 channel display user selectable gt Digit Colour Display user selectable Auto course fine resolution Auto display colour change for in out range im Peak hold facility i gt Data logging facility 61 20 gt Discrete 1 0 TRACH mm gt 4 20ma or DC voltage output gt RS232 output Y 2 1705 3 m l The new SI 3000 range of Controllers are specifically designed to operate with Solartron s extensive range measurement transducers and or third party transducers such as pressure and temperature One of the main features is an intuitive menu driven display which can be programm
79. ronics 2 Only guided with spring 3 For guided versions only All analogue LVDT transducers calibrated at 3V 5kHz frequency into a 100kQ load OP1 5 E ie 1 78 6 72 0 25 see note 1 j I a LD Ll 3 U lt 0 1 400 Series stainless steel 0 5 PTFE 15 42 14 2 40 to 150 40 to 150 IP65 LVDT 1 to 10 8 an Q 13 1 TI DO12 DO25 O U I N O1 1 6 0 12 12 5 2i 2 88 SY N CO DN O1 O1 N 24 1 24 8 Free Core A T i 18 20 1045 02 60 A Body B Core C Length Length At Null M2 x 0 4 6h BOTH ENDS Guided Core PEE p 1820 10 15 2 95 T ue 300 02 60 j lt let 2 95 800 o x N BOTH ENDS Universal Joints 16 00 18 00 10 00 REF 59 MD micro series 60 AC miniature displacement transducers A d B Core Length C Body D Body E Core F At Length IVDT H B O D fit I M O D Null 10 30 4100 1870 1500 gene 2220 o190 690 M6D1 M6DH1 MD1 MD1H MD2 5 MD2 5H MD5 MD5H MD10 MD10H Product type IVDT M6D1 MD1 MD2 5 MD5 MD1O Har Bridge Measurement Measurement Range mm gt Small diameter Linearity Reading gt Right angle outlet available Temperature Coefficient FRO C
80. s required The centreline of the tip is accurately aligned to one side of the transducer to provide a reference datum surface Installation is simply a matter of positioning the device and securing it via a single M3 screw This requires accurate machining of the pocket in which the transducer is housed with the resultant benefit of reduced installation and changeover time The digital nature of the Mini Probe provides an unprecedented ease of setup especially since the electrical zero does not need to be set The probe forms part of Solartron s range of digital products sharing the same Orbit Network interface Mini Probes and other digital transducers can be connected via a single cable to a PC PLC or Solartron s own Digital Readout The transducer is sealed using a Viton boot to achieve IP65 requirements Tips with an M2 thread are available to suit different applications these can be replaced in the field without the need to return the product to Solartron Product type DM 0 5 S Measurement Measurement Range mm JO Mechanical Travel mm 08 yy Start of Measuring Range Accuracy nominal to axis of stylus Operational Repeatability um On cross axis at position 100 um from limit stop i 0 1 at position 250 um from limit stop 0 15 at position 500 um from limit stop i 0 25 Resolution um Measurement Bandwidth Reading Speed Tip Force N 25 Temperature Coefficient um C Mechanical Mass Recommended
81. semblies They are designed as components for use by customers building their own Support electronics The Oscillator and Demodulator modules are miniaturised and encapsulated for minimum PCB space requirements Each hybrid has been designed to include the most commonly required options which can be selected by linking pins on the device However if unusual frequencies etc are required these can be accommodated by the addition of a few external components These two hybrid s have been designed to contain all the most popular options so application will normally be a simple matter A set of application notes is available to assist in designing with this his product Oscillator The oscillator is designed to provide a sine wave carrier for driving the transducer and a square wave reference for the demodulator The nominal output is 5 V rms at 5 or 10 kHz but the device can operate over 1 to 20 kHz at 0 5 to 7 V rms It can also provide an output voltage proportional to supply voltage or an external reference If more than one oscillator is used they can be synchronised to avoid interaction problems Product type Power requirement Voltage Range VDC 15 7 5 to 18 acceptable Current Range mA Transducer Primary Voltage 5 Vrms nominal 0 5 V to 7 V variable 1 to 20 variable Gain conr Temp Coeff of Amplitude C Temp Coeff of Frequency PO 002 Warm up mins Primary Freq
82. tage Vrms Primary Frequency kHz Single Input Input Voltage Range Vrms Input Load Resistance kQ 100 Signal Output Voltage Output VDC Output Ripple mVrms lt 14 Output Offset Up to 100 Temp Coefficient Gain FRO C 0 03 Temp Coefficient Offset FRO C 20 025 Warm up mins 15 is recommended Linearity FRO lt 0 1 Bandwidth 3 dB 250 Hz typical Environmental O to 70 IP40 IP67 Operational Temp Range C IP Rating Mechanical amp Connections Connections Solder pad Factory fit only factory fit me 7 A B S 40 series stainless steel Material 79 CAH Card 80 Carrier Amplifier Hybrid Cards DD Ree Dual LVDT input card gt Eurocard dimensions gt Voltage plus current outputs gt Summation plus average option gt DIN 41612 connection Dimensions mm 160 00 94 00 Ca E 5 3 t r 5 7r ALS a Pl f n Pe if m M Ad 4 Tu ced ey ey RE E T i LL L Br li ar AMI La i 3 al 3 E i MS m i a The CAH series provides the OEM with flexible low cost conditioning which can be packaged to suit individual requirements The cards are particularly suited to industrial and laboratory applications where it is necessary to take the output of an inductive or resistive transducer and calculate mathematical functions and or interface with remote data
83. te www mg exim com br Canada Hoskin Scientific Ltd Burlington 4210 Morris Drive Burlington Ontario L7L 5L6 Tel 1 905 333 5510 Fax 1 905 333 4976 Email salesbGhoskin ca Montreal 8425 Devonshire Rd Montreal Quebec H4P 2L1 Tel 1 514 735 5267 Fax 1 514 735 3454 Email salesm hoskin ca Vancouver 239 East 6th Ave Vancouver BC VST 1J7 Tel 1 604 872 7894 Fax 1 604 872 0281 Email salesv hoskin ca Website www hoskin ca Czech Republic K Pro soft spol s r o Komenskeho 114 CZ 41801 Bilina Tel 420 417 820 580 Fax 4420 417 820 580 Email obchod kprosoft cz Website www kprosoft cz Finland Aseko Oy Electronics Division Tinankuja 3 02430 Masala Tel 4 358 10 400 1012 Fax 358 10 400 1200 Email info aseko fi Website www aseko fi Hungary Contact German office India Electronica Mechatronic Systems India Private Limited 37 Electronic Co op Estate Ltd Pune Satara Road Pune 411 009 Tel 91 0 20 2422 4440 Fax 491 0 20 2422 1881 Email emsdroQpn2 vsnl net in Website electronicagroup com Iran Behineh Sanj Co Inc 23 23rd Block Amir Kabir Industrial Town Emam Khomeini Ave Esfahan 8195100000 Tel 98 311 3873998 3873999 Fax 98 311 3873997 Mobile 98 9131153199 9131173104 Email info behsanj com Website www behsanj com Israel Globus Technical Equipment Ltd 12 Medinat Hayehudim St Herzliya Mail address P O Box 431 Herzliya 46103 T
84. ter in use 3 Orbit Modes are explained in the Technologies section of this catalogue Orbit Modules Power Requirement Voltage Range VDC Current Consumption mA Single Input Input Type Input Voltage V Input Currents mA Options Single Output Voltage output Current Output Reading Speed Interpolation rate Measurements performance Warm up Linearity FSO Bandwidth Measurement Modes Environmental Operating Temp Range C Storage Temp Range C IP Rating Mechanical amp Connections Transducer Enclosure Size mm Weight g Material 1 Excludes sensor consumption 2 Transducer interface Orbit Orbit Orbit Analogue Input Encoder Input Digital input output Module AIM Module EIM Module DIOM 5 0 25 4 Up to 145 depending on input type Analogue voltage or current Incremental Encoder 0 24 0 10 0 5 10 5 420 20 0 20 Special PT100 Single ended or module available differential HTL 25 all outputs on 8 channel Input Output O to 30 1 Channel Open drain up to 30 V 50 mA for each output Up to 3906readings second xl x2 x4 programmable 95 accuracy after 5 mins 240 readings per second 0 05 460 Hz 1 2 MHz max in out frequency Standard Dynamic Buffered JI O Standard O to 60 20 to 85 IP43 Various connector options 65 x 61 x 18 excluding connector refer to PIE drawings an Q O Die cast Aluminium 69 70 Orbit Accesso
85. thematics Resolution Count Direction Reference Mark Display Freeze Lock single key operation to zero reading on display Reading sent to printer or PC via the RS232C interface Baud rate selectable 300 to 57 6 Kbaud Control of motor driven probes with 3 tip forces and 3 retraction speeds for each orientation Tip down up or horizontal on Linear Encoders LE 50 M and LE 100 M 10 different programs available Each program may have its own preset limits and probes or pair of probes A B or A B Choice of mm or inches 10 memories enable 10 different preset values to be stored Soft keys enable direct toggle between incremental and absolute datum Stores maximum minimum and difference values High and Lo limit values indication by range lamps Outputs from the back panel permit control of relays for sorting components 10 sets of limits can be stored Up to 10 probes or pairs of probes A B or A B can be assigned different programs Each probe can have its own Preset Limits Resolution and Direction Up to 30 probes sharing the same preset limits etc can be scanned Two probes may be used in an A B or A B configuration Choice of O O01um O 1um lum 1Oum 100um or 1 10 100 1000 10 000 millionths inch Choice of 1 2 5 steps in least significant figure Note Automatic inhibit of excessive resolution for probe in use Increasing count can be assigned to retraction or extension of probe tip The reference mark enables a datum
86. tive at any given time The Orbit protocol serves to designate the identity of the active transmitter Orbit is a very effective system for use within small to medium size industrial networks with a data rate up to 1 5Mbaud Fach module connected on the network translates its input AC DC or digital into digital data which is transmitted on the RS485 network using asynchronous transmission poll response At the receiver end of this communications link there is a choice of controllers a PCI network Card for use with a PC a USB Interface an RS232 Interface Module or Solartron s own digital display The choice of interface is dependent on the application and the Orbit operating mode Standard Buffered or Dynamic Microsoft Windows 98 Windows ME Windows 2000 Windows XP Windows NT Excel VBA and VB are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Delphi C Builder are registered trademarks of Borland Software Corporation LabVIEW is a registered trademark of National Instruments Orbit is a registered trademark of Solartron Metrology CE All Orbit products carry the CE mark Orbit inputs 1 Spring push or pneumatic gauging probes with 8mm or 6mm diameter and measurement ranges of 1 2 5 10 or 20mm 2 Digital displacement transducers with 2 to 200mm measuring ranges 3 Robust transducer for industrial ga
87. tput Offset Up to 100 coarse amp fine adjustment Temperature Coefficient Gain C lt 0 05 Temperature Coefficient Offset C lt 0 05 Warm up mins 15 Is recommended Linearity lt 0 02 Bandwidth 3 dB Environmental 500 Hz 1kHz selectable O to 60 20 to 85 Operational Temperature Range C Storage Temperature Range C Mechanical amp Connections Transducer Power Supply Output Signal DIN 41612 connectors Weight Up to 120g 1 The power supply may be reduced to 12 V if the output is not required to exceed 7 V 2 Fine adjustment via the front panel 3 Assumes 5 V output pes me i EE IE IEEE ELI EE E EE E meme ee ie ee mese mE E RE RE E Oscillator Frequency hybrid select Demodulator hybrid Ei Second demodulator A B 2 if included circuit if included Two current drivers Cee a E eee ee e n ne Each demodulator includes coarse fine gain and zero adjustments A B A B A B AB N d Transducer 2 2 Qutput currents To all sections Protection Power Supply DC output channel A DC output channel B Voltage input to current drivers from any output 81 GPM 82 Configurable Hybrid Modules Small size gt Ease of use gt Low cost gt No extra components required gt For assembly to OEM circuit boards The GPM Oscillator and Demodulator Hybrid s are thick film hybrid sub as
88. ucts this is expressed as a single displacement from the start of the measurement range to the end position Example An AX5 analogue transducer has a measurement range of 5mm This means it has a total measurement range of 10mm A DP10 digital transducer has the same measurement range of 10mm Repeatability is defined as the ability of the transducer to provide measurements within a close distribution on the same measurand carried out in the same direction Solartron use a method of establishing repeatability where a defined side load is applied to the transducer under test which reflects how transducers are used in most real applications Methods of measuring repeatability without applying side load usually give a better result but this may not be reflected in real life applications Hysteresis is defined as the difference between measurements on the same measurand carried out where the transducer measures the measurand from opposite directions Linearity is defined as the deviation of a transducer s response from a straight line Solartron use two definitions for linearity depending on the product type These are FRO or the more demanding Reading 0 5 Reading approximately equals 0 25 FRO Full Range output fits a straight line Error um through zero to the measured characteristic i which balances the positive and negative Em errors from this line This is known as the Best Fit Straight Line The magnitude of this
89. uency kHz Primary Current mArms Oscillator Protection Mechanical amp Connections Weight 8 Sire mm Mounting PCB mount conformal coated sil package Connections 83 Demodulator The demodulator is designed to amplify the output from the transducer and convert it to a DC voltage It provides a nominal 5 VDC output linear to 10 V for inputs from 2 5 mV to 3 75 V rms corresponding to 0 5 mV V to 750 mV V for 5 V energisation of transducer 22 gain settings can be selected using links and an external fine gain control can be added Facilities also exist for adjusting zero anywhere In the range of the transducer enabling end or centre zero Again a fine control can be added externally The output filter characteristics can also be altered by addition of external components Product type Power requirement Sensitivity 5 VDC output in 9 gain ranges for inputs from 2 5mV to 3 75Vrms Fine gain control can be added Output Offset Voltage Output V 30 Fine 100 Coarse Up to 10 with 15 power supply 500 Hz 2nd order may be altered Bandwidth 3 dB Output Ripple mVrms Temp Coefficient Gain C Temp Coefficient Offset 7 0 Warm up mins Linearity Mechanical amp Connections 15 is recommended 3 5 approx Weight g Size mm Mounting PCB mount conformal coated sil package Connections 1 Requires additional resistors 2 Assumes 5 V output 3 Transdu
90. uging 2 5 and 10mm measuring ranges 4 High repeatability transducer probe interface without bearings 2mm measuring range 5 High accuracy guided optical encoder gauges with 12 25 50 100mm measuring ranges 6 Low profile miniaturized transducer with 0 5mm measuring range 7 Small stylus probe offering versatile mounting capabilities 0 5mm measuring range 8 Interface to rotary and linear scale incremental encoders TTL 9 Interface to discrete Switches and to provide switch outputs 8 1 0 lines 10 Interface to physical sensors with a DC output or 4 20mA Other Orbit modules not shown Power Supply Interface Module Provides power to Orbit modules Motor Drive Module Control module for use with motorised versions of the Linear Encoders Orbit software Solartron Metrology provides support software for Microsoft Windows This software includes a COM object library for COM applications and DLL s for lower level programming This enables Orbit controllers Orbit Controllers No of devices Description Module support transducer readings to be 11 Digital Readout Up to 30 Display Module Standard amnes n ope 12 RS232 Interface Module Up to 31 single Channel serial interface Standard amp buffered INSOMNIE ul 13 USB Interface Module Up to 31 Single Channel serial interface Standard amp buffered languages such as VBA VB 14 Network Card Up to62in 2 Channel PCI card Can Standard Dyna
91. um 0 5 lum 0 1 0 5 lum 0 1 Resolution Analogue Dependent on electronics Repeatability um 0 15 0 1 0 15 0 15 Pre travel mm 0 16 Posttravel mm 035 Pre travel Adjustment range mm None Tip Force SendardVacuum 20 Ni 0 7 mid positon Tip Force Feather Touch 20 N 0 3 mid position Temperature Coeficient FSFC 501 Electrical Interface Plugged Sensiiviyimvvimmss 200 735 200 735 200 735 200 795 Energsing Current mies 3 i2 22 i2 22 i2 1 is i_ Electrical Interface Unplugged Sensitviy mvivimms5 269 ss 262 s s 20 8 LESS Environmental Probe Head Only Digital Probe Interface Electronics Mechanical Body Diameter mm 8h6 Case Stainless Steel Storage Temp C 40 to 100 Reading Rate Up to 3906 readings second Tip Nylon or Tungsten Carbide Operating Temp with gaiter C 5 to 80 Bandwidth Up to 460Hz dependent on noise Gaiter Viton Operating Temp without gaiter C 10 to 80 performance required Cable PUR IP rating IP65 Output Serial communication RS485 signal eaea a t A occae CA FANE level Solartron Orbit Protocol Other options available IP rating not applicable to Feather Touch bre 5 1025 VDC 0 06A includes power for probe Storage Temp CC 20 to 70 Operating Temp C O to 60 IP Rating IP43 Operating Pressure Range Vacuu
92. upon which u Solartron Metrology s linear gt Digital networking Orbit measurement products are based Optical technology linear encoders Inductive technology Principle of operation An LVDT inductive displacement transducer is constructed using a static transformer primary winding and two secondary windings The windings are formed on a hollow bobbin through which a magnetic core can travel The magnetic core provides a path for linking the coils via the magnetic flux When the primary winding is connected to an AC supply current starts to flow in the secondary coils A simplified electrical schematic is shown in the figure The secondary coils A and B are connected in series opposition so that the two voltages V and Vg have opposite phase and the transducer output is Va Va If the core is in the centre position then voltages of equal magnitude but opposite phase will be induced in each secondary coil and the net output is zero As the core is moved in one direction the voltage in the corresponding secondary coil increases while the other coil experiences a complementary voltage reduction The net effect is a transducer voltage output that is proportional to displacement Knowledge of the magnitude and the phase of the output with respect to the excitation signal allows one to deduce the position and direction of the core motion from the null position The output of an LVDT is a linear function of displac
93. ure the displacement transducer and offered the product line to Sangamo Weston Controls Limited After the acquisition of this new displacement transducer product line Sangamo Weston Control developed it further to give a wider range for differing operational uses and introduced a complementary set of signal conditioning electronics In 19 6 Sangamo Weston was acquired by Schlumberger and the Division in Bognor Regis became known as Sangamo Transducers In 1979 Sangamo Transducers produced its first gauging transducer using a linear ball race which gave significant advantages in repeatability over the products available on the world market at the time In the 1980 s Sangamo Transducers continued to develop complementary products to the displacement transducer adding further models to the range and at the same time extending the signal conditioning electronics to add computer system capability for the user It was during this period the Rheogoniometer originally developed by Dr Weissenberg began to decline in sales as newer techniques and technologies became available and in 1985 this product line was sold to another U K company From this period in 1985 Sangamo Traducers became known as Schlumberger Industries Transducers Division Bognor Regis They concentrated solely on the manufacture of displacement transducers gauging transducers and supporting electronics to the point that they became recognised as a world leader in this form of technolog
94. utput the DR600 digital readout Solartron Single output RS232 serial port for printer or PC connection Metrology introduced an even more Digital 1 0 sophisticated member of the Digital Readout family the DR OO Whilst retaining all the features of the DR6O0 Preset alarms RS232 output Max Motor drive Measurement Configurations Individual Probe Min Difference the DR7OO boasts a Probe pair number of new functions For example Multiple Probes the new Scaling Factor function can scan be used to compensate for angled or Gauging Mode lever operated probes or diameter Electrical when measured in a V block It also Power Supply VAC 96 to 244 enables measurement of angles or Line frequency Hz 47 to 440 squares Environmental 20 to 60 O to 40 O to 9526 non condensing Other new functions include the storage Temperature range C Gauging Mode allowing global Operating Temperature range C pass fail evaluation of up to 30 scan Humidity channels and Max A Max B Safety rating The DR OO can be used with multiple EMC probe fixtures using Linear Encoders IP Rating Digital Probes or a combination of both Mechanical amp Connections making it a truly versatile addition to Dimensions mm the Solartron Orbit range Weight kg Keypad functions DR600 and DR OO Zero Print Motor Drive Program Select Units Preset Maximum Minimum Limits Tolerance Multiple Probes Probe Scan Ma
95. y with products being sold throughout the western world In November 1993 following a management buyout the Transducer Division became part of the Solartron Group Ltd and became known as Solartron Metrology Then in April 1994 the ROXBORO GROUP PLC bought Solartron Metrology and the other Solartron Group Ltd companies In 2005 three of the Solartron group companies including Solartron Metrology were acquired by AMETEK a leading global manufacturer of electronic instruments and electric motors au ey BU RR Eug gl IT 000 7 critical components to the most Performance The honing machine shown here represents Process an investment of over 400 Un je A aa O iv yu gt o0 12 Oo _ fo Oo 2 oa pa di Oo UD exacting standards performance E a i AT Mm ET A s La ra lm d a i E cn A i A i E kn EI n cat PE Uu DL T a i 1 f L 4T i i 1 b T in 5 d ba z Lu I ia re i a T 4 7 p T i i i n EE a r z L L E E am 1 a z y j a E E E i eg as a oca el fae LI e i ra un ET 1 j is 5 NT E E L r gt n IN En A a r h P i 5 i HJ FT FEEEEEHLHEELHLEELLEEELEELE 5 l i H 5 i H E loo MI RR R ER Principles of operation The following section gt Inductive technology gauging and displacement explains the fundamental principles

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