- INTEG Process Group
Contents
1. If not select this schedule from the Project Management Panel by expanding the Current Project and HSLA80 until Sched1 is visible Double click on Sched 1 to load it Project Management Click on the I or to expand Current Project or collapse El DUSK Double Click here to load this schedule Sched2 Sched 3 Click on the Run Single Node button to run the calculations HSMM v6 1 18 User s Manual Release 2 0 INTEG process group inc 4 From the Top Menu bar select View Summary Results History to bring up the Summary Results History Window Select the Summary Results History ae File View Exporting Tools Print Help Mill Configuration Picture Multiple Mode Results Ghark F 01 LOS O 06 60 readonly Summary Results History Error Log An AISI Report Results Rez Run Current Schedule Orly Current Schedule DOSK Sched Rolling Schedule 5 On the Summary Results History window click the Clear History button and make only the following checkbox selections rA Summary Results History Ferrite G5 Total S Mid Total TS Mid Finish Temp Coiling Temp Time Stamp Comment Mid um Mid C Mid C Single Single Single 2r 26r 2004 3 40 PM 619 1 681 5 J38 4 Click on the x to close this Window Select the Click on the If you do not see appropriate Clear Histo2. 0 0 0 0 1 water sprays 0 0 3 0 None to be used 30 30 3 0 4 0 None 40 40 0 E 4 0 5 1 None 750 5 O 1 00 12286 51 81 0 O CF4 1 ee a a ae ee 5 1 6 3 None 767 9 O 1 00 o Click on the Speed Time tab to display the following screen The Speed Time tab allows you to set up your rolling speeds Info Initial Data Pass Data Speed Time Temperature Data Rolling Parameters Microstructure Runout Table Charts Summary Results Thread Speed ee ee Thick Roll Speed Fate Rate Slip Dist Time Rall Time oes a ee RRE C eee ao AB 1 30 150 000 800 Pa 1 50 1 50 000 3 00 REG REF 0 00 1 70 200 000 oo 2 on 00 Head ae Se SS es SS Saas Rad Cycle Time Time Mid Tail wie 5 402 3 000 AR 3 000 ao a0 m D co oo 3 000 2 00 L AE g 0 00 Set up the mee rolling Set up any rolling delay 0 00 HSMM v6 1 15 User s Manual Release 2 0 INTEG process group inc o Clicking on the Temperature Data Rolling Parameters and Microstructure Tabs will display results from the model calculations o Click on the Runout Table tab to display the following screen The Runout Table tab allows you to set up your runout table spray patterns and to view results from the model Into Initial Data Fass Data Speed Time Temperature J ucture Runout Table Charts Summary Results Select Point Along Strip Set up and view
3. Force Model Selection Calibration Coefficients Deformation Model Flow Stress from grade builder pe N a EN Mat Normalized Rea Normalized A Resistance to Deformation NR l emalzzn Mat Normalized Temp N raa aN 3 Pegon 1 Geometic Coet E N Pegon 2 Geometric CoeltA Region 2 Geometic CosfB Select to use either Deformation Model or Flow Stress for Region 2 Geometric Coeff C roll force Crossover Aspect Ratio calculations Temp Eftect Coe Temp Effect Coet2 O00 Defam Tolerance Horiz Boling Herd Mut Vet Flat Fols Hard Mut Vet Grooved Rolls Hard Wut 0 1 2 3 4 5 6 Aspect Ratio Sched 2nd Order Single Line he HSMM v6 1 11 User s Manual Release 2 0 INTEG process group inc o The Calibration section is also where you can adjust the tuning coefficients to improve the performance of the HSMM for a specific grade of steel Click on Calibration Coefficients then Single Node to display the following screen Calibrate the HSMM for both Single Node and Multiple Node Description Single Mode Heat Transfer Adjust the Radiation Effect 0 80 amount of heat Conduction to Work Roll Roughing Areal Wirm E 6 00 lost in the roll Conduction to Work Roll Finishing Areal at nl 1200 lt bite Descale Water Thermal Conductivity Roughing Areal Wim Descale Water Thermal Conductiv
4. Grade Selection Overview Rectyetalization and Grain Growth Mechanical Critical Strain UBC Austenite Preah Base 15 Choquet Peak Strain UBC Precip Strengthening AMTT Te cipitation Base VS Choquet grade selected in Potential for MD Recs ener Hollaman Elongation INTEG 66 ion modified Transformation Total TS UBC Grade Selection Lim Potential for MD Recwst ener Holloman wen nnn ene meem emeen mme e Total V5 UBC modified AES Trans cupeieinialiaal Transformation Strengthening None Time for 5022 Rlecrnish Static Avrami Ferri x TS NIST Time for 502 Recmst MD Avrami Fg YS NIST Fraction Recsk Static Avrami s Fraction Recrst Meta Dyn Avrami Microstructure Flow Stress Recmst Grain Size SPS Recryst Grain Size Meta Dyn URS Grain Growth Factor AN Pinning Grain Growth after Recrst UBC No Recmet Temp Manual Overview of the grade selected in Grade Selection Flow Stress NIST HSMM v6 1 10 User s Manual Release 2 0 INTEG process group inc o The Calibration section is also where you select to use either the Deformation Model or Flow Stress for the roll bite calculations It is also where you calibrate the selected method to match actual mill data for your facility and grade Click on Force Model Selection to display the following screen Curves displaying the effects of the various calculations are provided to aide in model calibration Information Grade Selection
5. Part Il Working with the HSMM We hope that this document allows you to appreciate the HSMM It is an advanced tool that is easy to use The HSMM has many wonderful tools and features that will give you that extra capability in understanding your process so that you can increase your product quality improve your process performance and save you money Before we get started exploring the features of the HSMM and how to use it let s review some basic installation requirements and instructions You should have an installation CD and a security device to install and utilize the HSMM If not please contact INTEG process group inc Should you have any questions or need any additional information please feel free to contact us at the following Phone 724 933 3950 x10 or x16 or x26 Fax 724 933 9333 E mail hsmmsupport integpg com HSMM v6 1 2 Getting Started Rev 2 INTEG process group inc System Requirements Operating System any of the following Microsoft Windows NT 4 Workstation or Server with Service Pack 6a Microsoft Windows 2000 Professional Server or Advanced Server Microsoft Windows XP Home or Professional Microsoft Windows Server 2003 family 500 MHz Processor or faster 200 Mb of available hard disk space or more 256 Mb minimum of RAM or more Installation 1 2 3 4 5 If you have been supplied a USB security device complete the Hot Strip Mill Model installation procedure before a
6. Top 1181 0 Slab Temp Tail Core 1172 0 Peel pane or co Cn co co Slab Temp Tail Bottom 1177 0 ee a a Las ae ce ee mo Set up a Temp Distrib Coetf for Top 2 00 2 00 Temp Distrib Coeff for Bottom ZooM kate E Model Setup Information Dropout Furnace Number Mill Exit Area Destination Model Stop Temperature General Mill Information Reversing Pass Thread Length Finishing Mill Zoom Rate number of Distance Before Zoom Accel Begins reversing rolling Heat Cover Bypass iy ee Bar Head Under Heat Cover he E SteckelMil Information E Mil Production Infomation E Reversing Mill Passes RE AR g Set up the HSMM v6 1 14 User s Manual Release 2 0 INTEG process group inc o Click on the Pass Data tab to display the following screen The Pass Data tab allows you to set up your pass reductions and water spray usage Info Initial Data Pass Data Speed Time Temperature Data Falling Parameters Microstructure Runout Table Charts Summary Results Stand N ee Exit Esit Bite Exit Entry Esit Pass WR Thick Width Angle Length Tension Tension Spray On Diam fea oma Unrngy cal erirenl el 1220 0 0 0 0 0 O 0 0 0 0 None O 1 00 0 0 OOfEny 137600 1 00 o0 Ofion 0 0 WAN Entry 0 0 0 0 Exit 1 00 00 oolEngEs 00 00 o0 00 O ooo O 0 0 0 0 None O Heat Retention Area ee your i HC reduction 0 0 0 0 O Finishing 4rea schedule Set up the DBZ
7. screen The Results tab allows you to view select summary results in a tabular format Info Initial Data Pass Data Speed Time Temperature Data Rolling Parameters Microstructure Runout Table Charts Summary Results Mechanical Properties Production Results Single Node Results C e Final Mechanical Properties Austenite Grain Size um Ferrite Grain Size pm t Fraction Ferte e o Fraction Peste x Total Elongation 2 inch Precipitation Strength Contribution MPa 153 9 t YS Component YS Maximum UTS Component Aging Characteristics Temperature Summary Average Initial Temperature Average Finishing Temperatt Average Coiling Temperature Average Final Temperature Time Summary Time to Reach Final Temperature hours Selected results for the Single Node Model Multiple Node Resuks Cr Final Mechanical Properties Austenite Grain Size Average um SS Ea Ferrite Grain Size Average pm 26 25 Fraction Ferite Average 0 80 98 8 Fraction Pearlte Average 0 Total Yield Stength MPa Total Tensile Strength MPa Total Elongation 2 inch Precipitation Strength Contribution YS Component MPa YS Mamm SMP UTS Component ye UTS Maximum Aging Characteristics Temperature Summary Average Initial Temperature Average Finishing Temperatu Average Coiling Temperature Average Final Temperature a Time Summary Time to Reach Final
8. American lis all Iron and Steel Institute Cintes gt process group inc An AISI DOE Technology Getting Started with HSMM v6 1 Release 2 0 a Hot Strip Mill Model INTEG process group inc 11279 Perry Highway Suite 502 Wexford PA 15090 PH 724 933 9350 FAX 724 933 9333 Copyright 2004 All Rights Reserved 4 M American inte Ion al lron and Steel i Institute process group inc An AISI DOE Technology What is HSMM HSMM is a Hot Strip Mill Model PC based computer program that performs a variety of calculations to simulate the physical process of rolling steel in a hot mill The HSMM allows you to simulate the processing of the steel strip or plate from your reheat furnace dropout to your coiler or cooling bed The model s tracking module tracks the head middle and tail points along the length of the piece while calculating the temperature evolution rolling forces microstructure changes and final mechanical properties Calculated results are presented to you in the form of tables graphs and exported files for loading into Microsoft Excel Getting Started with HSMM This document is broken down into three sections and is intended to help you get quickly oriented with the HSMM understand how to utilize the HSMM to study and improve your mill Operations and to make you aware of some of the advanced features of the HSMM The three sections of this document are as follows e Part I Quick Tour e
9. Head blid Tail General Flows for the head middle or tail Fraction Temp Loss Cooling Transformed Ferrite Fraction of Entry Temp p d Water Rate to Ferite Grain Size Pearlite TETA Turn on or off the headers to be used E E E AAAA A oo ho ae ma 7m aaa a LT JOOg oes 1oooOmse e oloaan 1 O O O 10 0 0 2 5 Oo O 0 5 1 O 0 0 25 5 oloa 2 5 Ss o Click on the Charts tab to display the following screen The Charts tab allows you to view the results in a graphical format Info Initial Data Pass Data Speed Time Shape Crown Temperature Data Rolling Parameters Microstructure Runout Table Charts Summary Results Chart Display Options Start Here Axis Measurement Locations Y Axis E PE a I Head a V Temperature IV Aust Grain Size IV Single Node Station yo Enty IV Measured Temps Final Feri 7 iT Exit MV Multiple Node Tail Thickness Power Reduction Force l Torque TT Me Misc Current V Legend Legend Multi T amp mp Entry Mic Single Nemp Entry Mid Measurad Temp Entry Mid Multi GS Entry Mid Single GS Mid Temperature C Select to view single and or multiple node data Select the data to be charted and up to two parameters Station Pass HSMM v6 1 16 User s Manual Release 2 0 INTEG process group inc o Click on the Summary Results tab to display the following
10. Temp Head Top Z 1181 0 Legend Slab Temp Head Core E 1172 0 Slab Temp Head Battam fee 1177 0 Slab Temp Mid Top 1181 0 Slab Temp Mid Core E 1172 0 Slab Temp Mid Bottom fc 1177 0 Slab Temp Tail Top 1181 0 1175 1180 Slab Temp Tail Core 1172 0 Temperature C Slab Temp Tail Bottom 1177 0 Temp Distrib Coeff for Top SA 2 00 Temp Distib Coett for Bottom aw aa 2 0 Model Setup Information a7 Dropout Furnace Number fs 2 Mill Exit Area Destination fs 1 Model Stop Temperature foo o 400 0 General Mill Information Jf Reversing Pass Thread Length f m Finishing Mill Zoom Fate mi Dist Eg F h And create a Ba Input your mM temperature starting slab distribution temperature Watch the temperature distribution change HSMM v6 1 13 User s Manual Release 2 0 INTEG process group inc o The Initial Data tab also allows you to set up your starting parameters for the rolling mill including number of reversing passes and zoom acceleration rates Infa Initial D ata Pass Data Speed Time Shape Crown Temperaty en E E E Tritial Slab Information Slab Thickness Cold mim ooo Slab width Cold 1600 00 Slab Length Cold mo 10 24 Scale Thickness mim ooo 1 39 Aust Grain Size f 1st Horz Stand 250 0 Slab Temp Head Top 1181 0 Slab Temp Head Core 11720 Slab Temp Head Bottom qiz 0 Slab Temp Mid Top 1181 0 Slab Temp Mid Core Slab Temp Mid Bottom 1172 0 177 0 Slab Temp Tail
11. Temperature hours ww Selected results for the Multiple Node Model 5 After setting up your mill configuration selecting the grade of steel to be rolled and entering your starting rolling parameters the HSMM is now ready to be used to simulate the rolling process Let s perform a calculation by clicking on one of the two Run buttons in the Top Control Panel To save time let s use the Run Single Node Button Please note as stated below that the Multiple Node calculations require a much longer time to run than the Single Node calculations Results Ready Fun Current schedule Only s e Run Single Node o When we click on the Run Single Node button the HSMM will perform calculations for the steel properties parameters such as temperature and grain size as one average value through its thickness This calculation takes approximately 2 to 5 seconds to run and should display the results as shown above on the Summary Results tab e Run Multiple Node o If weclick on the Run Multiple Node button the HSMM will perform calculations for the steel properties as 101 individual values nodes through its thickness This calculation can take 2 to 5 minutes depending on the mill configuration complexity and computer speed If you have the time click on the Run Multiple Node button and it should display the results above 6 Please refer to the HSMM User s Manual for a detailed description of a
12. e 2 0 22 INTEG process group inc Info Initial Data Pass Data Speed Head Mid T ail General Flows Make sure you are changing the water for the Mid Turn off un check the headers in bank 4 O O C Ee i Lie n le LE t le CT Turn off un check the sprays in banks 4and 5 OO KK LO KK LO amp K OO RKI CO is LO 13 Now let s run the HSMM to see the effect of removing some water from the runout table on the tail end of the strip Click on the Run Single Node button again to run the calculations When the Results are Ready open the View Summary Results History screen again fi Summary Results History Totals Mid Total TS Mid Finish Temp Coiling Temp Time Stamp Comment i IMFa IMFa Mid C Mid C i Single Single Single Single 2 26 2004 3 40 PM ef eb 2004 3 42 PM Added Interstand Cooling ef eb 2004 3 44 PM Lowered Fd Speed ef eb 2004 3 45 PM Removed Mid ROT Cooling ossnnnsnansnnnnnnnnnnnnnnnnnnnnnnnnn Upon examination and comparison of the latest model run with the previous model run when we remove some water from the runout table we can observe the following e The finishing temperature has STAYED the SAME as expected e The coiling temperature has INCREASED as expected because we maintained the same speed but with less water on the runout table HSMM v6 1 25 User s Manual Release 2 0 INTEG
13. ease 2 0 The software you are installing for this hardware CBUSE ver 1 3 has not passed Windows Logo a to vent its Compatibility with Windows lt P Tell me this tant Continuing pour installation of this software may impair or destabilize the conect operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing STOF Installation INTEG process group inc e On Windows XP 2000 NT4 systems you will not be required to restart the computer after installation of the driver e Right Click on My Computer Select Properties Hardware tab Device Manager Expand the Universal Serial Bus Controllers item Double Click on USB Root Hub thus displaying the USB Root Hub Properties window Click on the Power Management tab Make sure the selection for Allow the computer to turn off this device to save power is unchecked USB Root Hub Properties EEE gt E gt ES General Power Driver Power Management Ke USB Root Hub Allow the computer to tum off this device to save power Make sure this option is Unchecked 6 Start the Hot Strip Mill Model from the Windows Start Menu HSMM v6 1 5 User s Manual Release 2 0 INTEG process group inc Note If database err
14. ebe z004 3 42 Ph Added Interstand Cooling B26 boy 4 Upon examination and comparison of the latest model run with the previous model run when we add Interstand water in the finishing mill we can observe the following You can add a comment as to what was changed after you run the model e The finishing temperature has DECREASED as expected because of the additional water e The coiling temperature has also DECREASED as expected because we entered the runout table at a lower temperature and maintained the same amount of water on the runout table e The Yield Strength and Tensile Strength have both INCREASED as expected 10 For our second change we will lower the Finishing Mill top speed by clicking on the Speed Time tab and scrolling down to the CF7 stand Lower the speed value in the Top Speed Roll column from 10 417 down to 9 0 Info Initial Data Fass Data Speed Time Temperature Data Rolling Parameters Mic Chand N Thread es E wit Speed Table Accel Decel met ere ea ule sel Ts mps Jo a a RE 8 RE 9 RR 9 Heat Retention Area HC Finishing Area DB CFI IC CF2 IC2 CF3 ICS CF4 CFS CFE CFF Fr 3 000 4 540 1 70 2 00 3 000 5 500 5 800 2 00 2 00 Change the Top Speed to 9 0 HSMM v6 1 21 User s Manual Release 2 0 INTEG process group inc 11 Now let s run the HSMM to see the effect of lowering the top speed Click on the Run Single Node b
15. educer Lee Rated Amps i i Mech Eff X Mas Load Ratio 3 Base Speed Max Load Ratio Top Speed anti i Spray Config WHITE L L L a Fr 4 Data in YELLOW is optional Data in SALMON is calculated by the model Spray selection HSMM v6 1 9 User s Manual Release 2 0 INTEG process group inc e Calibration o The Calibration section is where you tell the HSMM about the characteristics of the type of steel to be processed Click on the Calibration button then the Grade Selection tab to display the following screen On this screen you tell the current calibration module what grade most closely resembles the material you will be modeling as configured in the Grade Builder Module as well as the actual chemistry of that material You also select whether to perform the microstructure calculations or not Select the grade that is to be associated with this chemistry Enter the Be ISSUES DOSK readonly ba W Enable Microstructure Cals p s fuil piece C ea pma pe er siz oe Ne Gx Moz Nbx pa Tix az nA Chemistry User Chemistry Grade Chemistry Thermal Froperties Chemisty 0 050 0 2860 0 013 0 012 0008 Da A 80 005 0 000 0 000 0 001 0 000 0 00eS 004r 0 00 Chemistry of the noos oon ooe ooo aose ooo 1 040 ay IRISI U aL LUT zn el grade selected in Grade Selection Thermal Properties Chemistry of the
16. ions The 111 is the coded way to set the Interstand Cooling on for the Head Middle and Tail 101 would turn on Interstand Cooling for the Head and Tail 100 just the Head and so on Info Initial Data Fass Data Speed Time Shape Crown Temperature Data Rolling Parameters Microstructure Runout Table Charts Summary Resul Stand H Roll Lube SELE Exit Exit Bite Exit Enty Exit Pass WR Comp Thick width Angle Length Tension Tension Spray On Diam Factor m m m z do m W N m 145 00 Hore O 2100 124972 2400 1655 107 1343 None 19780 10621 0 None 13760 1 ARB Entry O BA REG 1062 1 0 eE RRF Hone 1376 00 ARB Entry 1376 00 RE 1062 1 TPES 138 10621 0 cam 1288 133 254 80 499 None 1970 0 Heat Retention Area HC Finishing Area DBZ CF1 Change these spray patterns D m T mi o Dd E HSMM v6 1 2 User s Manual Release 2 0 INTEG process group inc 9 Now let s run the HSMM to see the effect of adding the water Click on the Run Single Node button to run the calculations When the Results are Ready open the View Summary Results History screen again Al Summary Results History Ferrite GS Total S Mid Total TS Mid Finish Temp Coiling Temp Time Stamp Comment Mid urm IMFa HP al Mid C Mid C Single Single Single Single Single efebe z004 3 40 PM 619 1 681 5 J38 4 ef
17. ity Finishing Areal wim C Adjust the amount of heat lost by the water sprays Single Node ROTASC Coefficients Runout Table Top Header Calbration Factor Runout Table Bottom Header Calibration Factor Runout Table Top Header water Effet Runout Table Top Radiation WaterEffect Runout Table Leidentrost Coefficient Runout Table Leidentrost CoeffiertB Runout Table Leidentrost CoefcientC HSMM v6 1 12 User s Manual Release 2 0 INTEG process group inc e Rolling Schedule o The Rolling Schedule is used to set up the specific processing parameters temperature speed and water use for the rolling schedule to be modeled The Rolling Schedule also provides you with the ability to view chart and export the results of the HSMM Click on the Rolling Schedule button for the following exercises o Click on the Initial Data tab to display the following screen The Initial Data tab allows you to set up your starting parameters for slab dimensions grain size and temperatures Input your starting slab dimensions Info Trial Data Pass Data Teue Shape Crown Temperature Data Rolling Parameters Plic Unts vae a A Results Chart Option B Initial Slab Information Initial Temperath Slab Thickness Cold 216 00 W Head Slab width Cold 1600 00 I Middle Slab Length Cold mM ooo 10 24 I Tai Scale Thickness moo 1 39 Aust Grain Size 2 1st Horiz Stand 250 0 Slab
18. ll of the available functions and data fields HSMM v6 1 17 User s Manual Release 2 0 INTEG process group inc Part II Working with the HSMM Now that we know how to set up configure and run the HSMM let s understand how we can utilize the HSMM to help study various process parameters and their influence on the final product For this demonstration we will continue to use the LearnHSMM project and will demonstrate how the model results temperatures and final mechanical properties are affected by changing processing parameters such as applied water in the mill rolling speeds and applied Runout Table water For quicker results we will use only the Run Single Node calculation button The Summary Results History tool will be used to keep a record of the changes in the calculated results Please perform the following steps 1 Make sure you are running the Learn HSMM project as loaded in the Quick Tour If not click on the top menu bar click on File Open Project Click on LearnHSMM in the list and then on the Open button NOTE If you made any changes to the LearnHSMM project during the Quick Tour you may want to exit the project but DO NOT save the project This way you will eliminate any possible problems of accidentally entering wrong set up information 2 Make sure your Current Schedule is HSLA80 Sched1 as shown in the top Status and Control Panel Curent Schedule HSLAg0 Sched
19. n Project window is displayed as shown below listing the available Project files that can be loaded Open Project x Look in 29 projects LearnHSMM hsm F E Sample_Basic hsm Ishory Sample CR CF Asm i Sample _RR _CF hsm El Sample RAR SM Asm Sample _5Mz hsm We are going to be using this one Mi Computer a a aH My Netw File name Files of type hem Cancel we HSMM v6 1 7 User s Manual Release 2 0 INTEG process group inc 3 Select the LearnHSMM project and click the Open button Within approximately 30 seconds the project will be loaded and the HSMM User s Interface screen is displayed as shown below This screen is divided into the following four main areas to display information and handle user control selections Please see the corresponding numbers on the graphic below 1 Project Settings and Grade Builder Shortcuts displayed along the top of the screen 2 Project Management Panel displayed along the left side of the screen 3 Data Entry and Main Display window displayed in the center and right of the screen 4 Mill Configuration Picture optionally displayed along the bottom of the screen C Program Files HSMM 6 1 projects LearnHSMM hsm For Enhancement Group Use Only Rolling Schedule DOSK Schedi E x lt gt Fie View Exporting Tools Print Help _ e x Grade DOSK teadonly Roll Bite Model Resistance
20. ors occur after installing and attempting to run the model complete the following steps Step 1 Verify that the properties of all project files hcg hsm hcg are not marked as read only ko projects P Bac Search Folders E Address projects Sample_Basic hsm Properties General Security Summary Mame File and Folder Tasks k Ej hsmm_template prjtmplt 7 14 Files 0 Folders A 7 LearnHSMM he T Move the selecked items g Pe a earn hsm A Copy the selected items E Master Calibration hme Type Multiple Types E Publish the selected items F Sample_Basic heg yi i T nee Cee HH Sample_Basic hsm a a ee ae T Sample_cR_cF heg gie 6 45 MB 6 769 277 bytes Delete the selected items 8 Sample CR CF hem E Sample RR_CF Acg HH sample_RR_CF hsm Location Allin C Program FilesSHSMM v6 1 projects Size on diek 6 45 MB 6 771 712 bytes Other Places Sample_RR_SM hcg Attributes _ Read only G HSMM v6 1 2 Sample_RR_SM hsm C Hidden Sample_SM2 heg M Documents i H Sample_SM2 hsm 7 My Computer oJ My Network Places Make sure all Details files in the projects folder are not Read only 14 objects selected F My Computer Step 2 Install the following from the HSMM CD e Ifusing Windows NT 4 0 open the folder labeled sp8 98 NT_ME and run the Jet40SP8_9xNT exe setup file e If using Windows 2000 open the folder labeled sp8 2000 and run the Window
21. process group inc e The Yield Strength and Tensile Strength have both DECREASED as expected 14 For ease of comparison we can study the results of four calculation runs in one table of data As described previously note how the HSMM results were affected by the process changes Number Changes Changes a E O and normal ROT water ete ee Lower I ieee ioe iain Lower 2 frotiterenat ee alii ROT eae on tail 15 As we have just done continue to make other adjustments to the process inputs as you desire and observe the changes to the results in the data tables Summary Results History and charts Summary Thank you for taking the time to complete this Quick Tour of the Hot Strip Mill Model HSMM Hopefully this tour gave you an idea of how simple yet complex the HSMM can be The HSMM has many wonderful tools and features that will give you that extra capability in understanding your process so that you can increase your product quality improve your process performance and save you money Please do not hesitate to contact our HSMM team at INTEG process group We can be reached via phone fax or e mail as follows Phone 724 933 3950 x10 or x16 or x26 Fax 724 933 9333 E mail hsmmsupport integpg com HSMM v6 1 24 User s Manual Release 2 0
22. ry the selection data to be button boxes click on tracked the Show Hide Cale Mode Displgf Option Str LoNation Display Options Iv Single Mode T a Head No I hidde Tail Precipitation Strength Contribution Y5 Component Print History Hide Details Time Summary Time To Reach Final Temperature Temperature Summary Aang Init Temp Final Mechanical Profierties E 4ustenite Grafi Size IM Ferrite Grafi Size Iw Awg Finishing Temp E Y5 Hasimum m Awg Coiling Temp Fractiogfferrite TS Component E Fracon Pearlite r Total Yield Strength r Total Tensile Strength E TS Maximum E Awg Final Temp E Total Elongation 2 inch HSMM v6 1 19 User s Manual Release 2 0 INTEG process group inc The boxes you should have checked for the purposes of this demonstration are Single Node Middle Ferrite Grain Size Total Yield Strength Total Tensile Strength Avg Finishing Temperature Avg Coiling Temperature 6 Exit the Summary Results History window by clicking on the x in the upper right corner 7 We will now make several changes to the rolling mill schedule run the Single Node model and view the changes to the final results 8 For our first change we will turn on the entire Finishing Mill Interstand Cooling by clicking on the Pass Data tab and scroll down to stations IC1 and IC2 In the Pass Spray On column enter 111 at these 2 stat
23. s you can right click on the mill equipment icon move your mouse pointer over the piece of equipment and press your right mouse button This will display several options for adding deleting modifying or configuring your mill equipment Selecting the insert option will show the available equipment for that specific mill area NOTE The WHITE colored fields are for data that must be entered by the user the SALMON colored fields represent data calculated by the HSMM and the YELLOW colored fields are for optional data depends on the mode you use we will discuss this in the advanced section at the end of this guide Select Furnace Area ughing 4rea Heat Retention Area Finishing Area Runout Table Cooling Area Will Exit Area equipment NS aa z es 3 Descale Box Gpefifucus Finishe Delete ling Header Continuous Finisher AN aa N Duplicate Right click J a Aouig Continuous Finisher i Coupling Allowed here to Properties Reversing Finisher General Cont h Steckel Furnace Equipment Ma c WTE B2 Continuous Edger Ite Dist to Next Sta equipment f Reversing Edger Descale Box 5 5 Dist Accumulated Entry Top Dac Headers Exist is required Entry Bot Dac Headers Exist Esit Top Dec Headers Exist ee S A reser ee 3 Pa Motor Config Interstand Cooling Header Rated Power KM Pyrometer p Motor Baze Speed Flying Shear i Gear Ratio R
24. s2000 KB829558 x86 ENU exe setup file e If using Windows 2003 Server open the folder labeled sp8 2003 server and run the WindowsServer2003 KB829558 x86 ENU exe setup file e fusing Windows XP open the folder labeled sp8 XP and run the WindowsXP KB829558 x86 ENU exe setup file Step 3 Call or email INTEG process group inc for support HSMM v6 1 6 User s Manual Release 2 0 INTEG process group inc Part I Quick Tour 1 Overview The purpose of the Quick Tour is to give the first time user of the HSMM a quick overview of the features of the HSMM and the capabilities of the HSMM The Quick Tour will walk you through the various areas of the HSMM Additional details about each area can be found in your HSMM User s Manual The HSMM User s Manual is installed as an Adobe Acrobat PDF at the time you installed the HSMM It can be found in the directory in which you installed the HSMM and or under your Windows Start menu After completing this Quick Tour please take a few minutes to browse through the User s Manual for additional information about the operation of the HSMM and for an explanation of the theory of the HSMM 2 To start the HSMM click on Windows Start Programs HSMM v6 1 HSMM v6 1 When the HSMM program is started a splash screen with the HSMM v6 1 logo appears momentarily followed by a standard Windows screen with a title bar indicating no project is loaded An Ope
25. to Deformation Thermal Grade BISRA 01 LCS 0 06 C readonly G Single m Node Project Settings Grade Results Ready S c Multiple Builder 7 Node Run Current Schedule Only x D I Runout Table Only Master Calibration Company Name Steel Company E Current Project Calibration Module DOSK E DOSK Sched1 Grade DOSK readonly HSLA80 Thermal Grade BISRA 01 LCS 0 06 C readonly Calculation Mode Multiple Node Roll Bite Method Resistance to Deformation Date Modified 2 10 2004 4 23 10 PM Coil ID 87654321 a a a inal User Name ABC a i ebra ei Schedule Description Mill picture is displayed via VIEW BENKI BNK BN oom cx 7 ee e MAAN oo Dor re RH1 RH2 DB1 RE RR HC DB2 CFi Li CF2 g2 CF3 CFe CFS CF6 CFT PY SP1 SP2 sp gt HSMM v6 1 g User s Manual Release 2 0 INTEG process group inc 4 Let s take a tour of the HSMM s three main Functional Areas Rolling Schedule Calibration and Mill Configuration by clicking on each of the appropriate function buttons in the Top Control Panel Rolling Schedule Calibration Hill Configuration e Mill Configuration o Click on the Mill Configuration button then Finishing Area to display the following screen You can also click on each of the mill areas tabs Furnace Area Roughing Area etc and view the equipment and associated information in each mill area After selecting one of the mill area
26. ttaching the device to the USB port this installation procedure will install the appropriate drivers for the security device Place the HSMM disk in the CD ROM drive The installation procedure will automatically start Follow the instructions given by the setup procedure When prompted select which type of security device either USB or LPT will be used with this version of the model The version of the model that is compatible with the appropriate device will be installed Attach hardware security key to the appropriate port if using a USB security device follow any instructions that may appear after attaching the device Follow instructions for the security device that has been supplied to you Parallel port security device e Plug the security device into the parallel port of your PC you can go to Step 6 now HSMM v6 1 3 User s Manual Release 2 0 INTEG process group inc USB port security device e Plug the security key into the USB port of your PC e The Windows Hardware Wizard appears e Click Next to start the automatic driver installation e Windows locates the driver and installs it automatically Important note for Windows XP users In the Windows XP Hardware Wizard Microsoft has added a new dialog box that may be confusing please see picture below Please disregard this message Click Continue Anyway to proceed with the driver installation Hardware Installation HSMM v6 1 User s Manual Rel
27. utton again to run the calculations When the Results are Ready open the View Summary Results History screen again 2 Summary Results History Time Stamp ef e2b 2004 3 40 PM ef 2b 2004 3 42 PM 2fe2b 2004 3 44 PM Added Interstand Cooling Lowered FM Speed Ferrite GS Mid pm Single Total YS Mid Total TS Mid Finish Temp MPa MP al Mid C Coiling Temp Mid C Single Single Single Single 613 1 B26 3 E320 681 5 bay 4 692 0 J38 4 Upon examination and comparison of the latest model run with the previous model run when we lower the top speed in the finishing mill we can observe the following e The finishing temperature has DECREASED as expected because of the lower speed e The coiling temperature has also DECREASED as expected because we entered the runout table at a lower temperature ran at a lower speed and maintained the same amount of water on the runout table e The Yield Strength and Tensile Strength have both INCREASED as expected 12 For our third change we will turn off the Runout Table water at bank 4 for just the middle by clicking on the Runout Table tab and also on the Mid button Un check all the checkboxes in the top banks BNK4 and the bottom banks SP4 and SP5 Note A shortcut to turning all the headers in a bank on or off is to click in the bank name column to select the entire bank and then press the spacebar or enter key HSMM v6 1 User s Manual Releas
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