MELSEC iQ-F FX5-1PSU
Contents
1. e Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main circuit high voltage line load line or power line As a guideline lay the power line control line and communication cables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the shield of the shielded wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems 3 1 Applicable Cable and Terminal Tightening Torque The size of the terminal screws is M3 The end disposal of the cable shows below Tighten the terminal to a torque of 0 5 to 0 8 Nem Do not tighten terminal screws with a torque outside the above mentioned range Failure to do so may cause equipment failures or malfunctions e When one wire is connected to one terminal Terminal Crim 3 2 0 13 screw terminai 6 2 mm 0 24 ra or less 3 2 0 13 6 2 mm 0 24 Terminal or less lt Reference gt Terminal Manufacturer Type No Certification Ce vee FV1 25 B3A TI YA 1 FV2 MS3 JST Mfg Co Ltd e When two wires are connected to one terminal JST Mfg Co Ltd 3 2 0 13 6 2 mm 0 24 Terminal Crimp l orless screw terminal2. 2 2 2 DIN Rail Mounting The product can be mounted on a DIN rail 1 Connect the extension cable below fig A to the CPU module and extension module on the left When connecting to the CPU module FX5 32E0 put the pullout tub of the extension cable inside the extension connector cover When connecting to an extension module other than FX5 32EQO pull the pullout tub below fig B of the extension cable out to the right side of the top cover For details on the extension cable connection refer to the following manual MELSEC iQ F FX5U User s Manual Hardware 2 Connect the extension cable below fig A connected in the procedure 1 to the extension connector of FX5 1PSU 5V Put the pullout tub below fig B of the extension cable inside the top cover FX5 1PSU 5V 3 Push out DIN rail mounting hook 4 Fit the upper edge of the DIN rail mounting groove below fig C onto the DIN rail 5 Press the product against the DIN rail 6 Lock the DIN rail mounting hook while pressing the product against the DIN rail Keep a gap of approximately 2 mm 0 08 between the products Cautions on mounting and removing extension cables e Make sure that the pullout tab of extension cables do not contact with the conductive parts of the module e When removing the extension cable pull the pullout tab of the extension cable straight up 3 Wiring WIRING PRECAUTIONS WARN ING e Make sure to cut off all phases of
3. ale 6 3 mm 0 25 or more 3 2 0 13 6 2 mm 0 24 or less Terminal 6 3 mm 0 25 or more lt Reference gt Terminal Manufacturer Type No Certification E a JST Mfg Co Ltd FV1 25 B3A UL Listed Ta J SO i i JST Mfg Co Ltd 3 2 Power Supply Wiring For the power supply wiring refer to the following manual MELSEC iQ F FX5U User s Manual Hardware Caution e The FX5 1PSU 5V power supply should be turn ON simultaneously or before the CPU module Before turning the power OFF ensure the safety of the system and then simultaneously turn the CPU module FX5 1PSU 5V and other extension equipment the special extension equipment is included OFF For details refer to the following manual MELSEC iQ F FX5U User s Manual Hardware e Grounding and power cables should be positioned to exit the module from above as shown in the following figure lt Grounding cable and power cable e When connecting an input module to the FX5 1PSU 5V supply the power of input circuit from the 24 V DC service power supply of the preceding CPU module or external power supply Power supply wiring FX5 1PSU 5V Class D grounding 100 to 240 V AC Grounding resistance 100 or less 3 3 Grounding Ground the PLC as stated below e Perform class D grounding Grounding resistance 100 or less e Ground the PLC independently if possible If it cannot be grounded independently groun
4. all precautions for personal safety Associated Manual Manual name MELSEC iQ F FX5U User s Manual Hardware Description Explains FX5U CPU module specification details for I O wiring installation and maintenance JY997D55301 How to obtain manuals For the necessary product manuals or documents consult with your local Mitsubishi Electric representative Applicable standards FX5 1PSU 5V comply with the EC Directive EMC Directive LVD Directive and UL standards UL cUL Further information can be found in the following manual MELSEC iQ F FX5U User s Manual Hardware Regarding the standards that relate to the CPU module please refer to either the product catalog or consult with your local Mitsubishi Electric representative Compliance with EC directive CE Marking This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the standards Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user manufacturer For more information please consult with your local Mitsubishi Electric representative Attention e This product is designed for use in industrial applications Note e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen German 1 Outline When the FX5U CPU module internal power supplied from the FX5U CP
5. from the 24 V DC service power supply of the preceding CPU module or external power supply This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi opportunity loss or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MAR
6. is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions e Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities e Install the product securely using a DIN rail or mounting screws e Work carefully when using a screwdriver such as installation of the product Failure to do so may cause damage to the product or accidents e Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions 2 1 Arrangements The product connects on the right side of CPU module or extension module For further information of installation arrangements refer to the following manual MELSEC iQ F FX5U User s Manual Hardware 2 2 Mounting The product is mounted by the following method e Direct mounting with M4 screws e DIN rail mounting 2 2 1 Direct Mounting with M4 screws The product can be mounted with M4 screws by using the direct mounting holes Refer to the External Dimensions Section 1 2 for the product s mounting hole pitch information Keep a gap of approximately 2 mm 0 08 between the products For further information on direct installation also refer to the following manual MELSEC iQ F FX5U User s Manual Hardware
7. JY997D56801D MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS JAPANESE ENGLISH series MELSEC iQ F FX5 1PSU 5V Hardware Manual Manual Number JY997D56801 Raven DT FX5 This manual describes the part names dimensions installation and specifications of the product Before use read this manual and manuals of relevant products fully to acquire proficiency in handling and operating the product Make sure to learn all the product information safety information and precautions And store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user Registration Phillips is a registered trademark of Phillips Screw Company The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company Effective March 2015 Specifications are subject to change without notice 2014 MITSUBISHI ELECTRIC CORPORATION Safety Precautions Read these precautions before use This manual classifies the safety precautions into two categories and CAUTION Indicates that incorrect handling may cause hazardous N WARNING conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow
8. Manual Hardware Items Specifications 1 5 kV AC for 1 minute Dielectric withstand voltage Between power supply terminal AC power and Insulation 10 MQ or higher by 500 V DC ground terminal resistance insulation resistance tester 4 3 Power Supply Specifications Items Specifications Rated Supply voltage 100 to 240 V AC Allowable supply voltage 85 to 264 VAC range Rated frequency 50 60 Hz Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less Power fuse 250 V 3 15 A Time lag Fuse 25 A Max 5 ms or less 100 V AC In rush current 50 A Max 5 ms or less 200 V AC Power consumption 20 W Max 24VDC 103A2 5VDC 1 2 A2 1 Supply for extension modules connected after this module Output current 2 Maximum output current depends on the ambient temperature For details refer to the following manual MELSEC iQ F FX5U User s Manual Hardware Note for system configuration For further details on system configuration refer to the following manual MELSEC iQ F FX5U User s Manual Hardware e In the FX5U CPU module up to two units the FX5 1PSU 5V or FX3U 1PSU 5V can be used for one system e The total of the consumed current of the extension module connected to FX5 1PSU 5V should be the output current capacity or less However when connecting an input module to the FX5 1PSU 5V supply the power of input circuit
9. U module is insufficient for powering the output modules or intelligent function modules the FX5 1PSU 5V extension power supply module is available In the FX5U CPU module up to two units the FX5 1PSU 5V or FX3U 1PSU 5V can be used for one system Connect extension module to the FX5 1PSU 5V according to the configuration specification limits described in the following manual For details on installation and wiring and system configuration with the FX5U CPU module including the FX5 1PSU 5V refer to the following manual MELSEC iQ F FX5U User s Manual Hardware 1 1 Incorporated Items Check that the following product and items are included in the package Product FX5 1PSU 5V extension power supply module Extension cable Dust proof protection sheet Hardware manual This manual Included Items 1 2 External Dimensions Part Names and Terminal Layout 2 04 5 Mounting hole FX5 1PSY 454 wy 3 7 Powere Unit mm inches l 90 3 55 5 80 3 15 Mounting hole pitch 8 0 32 6 83 3 27 Termina layout POWERO 1 Direct mounting hole 2 holes of 64 5 0 18 mounting screw M4 screw 2 Top cover 3 POWER LED green 4 Name plate 5 DIN rail mounting groove DIN rail DIN 46277 35 mm 1 38 wide 6 DIN rail mounting hook 7 Extension connector for preceding module 8 Power supply terminal bloc
10. UNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN
11. ad to serious accidents external circuits and mechanisms should be designed to ensure safe machinery operation in such a case DESIGN PRECAUTIONS CAUTION e Simultaneously turn on and off the power supplies of the CPU module and extension modules STARTUP AND MAINTENANCE PRECAUTIONS CAUTION e Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative e Do not drop the product or exert strong impact to it Doing so may cause damage DISPOSAL PRECAUTIONS CAUTION e Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device TRANSPORTATION PRECAUTIONS CAUTION e The product is a precision instrument During transportation avoid impacts larger than those specified in the general specifications by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the product After transportation verify operation of the product and check for damage of the mounting part etc 4 1 Applicable CPU module Model name Applicability FX5U CPU module Ver 1 000 or later from first production 4 2 General Specifications The items other than the following are equivalent to those of the CPU module For the general specification refer to the following manual MELSEC iQ F FX5U User s
12. d it jointly as shown below For details refer to the following manual MELSEC iQ F FX5U User s Manual Hardware Other equipment Common grounding Not allowed Shared grounding Good condition Independent grounding Best condition e Use ground wires thicker than AWG14 2 mm e Position the grounding point as close to the PLC as possible to decrease the length of the ground wire 4 Specification DESIGN PRECAUTIONS NWARNING e Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as normal vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machinery operation in such a case Note that when an error occurs in a relay or transistor of an output circuit the output might stay on or off For output signals that may le
13. k 9 Extension connector for next module FX5 1PSU 5V MASS Weight Approx 0 3 kg 0 66 Ibs Outer painting color Munsell 0 6B7 6 0 2 A 2 Installation INSTALLATION PRECAUTIONS N WARNING e Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Use the product within the generic environment specifications described in the MELSEC iQ F FX5U User s Manual Hardware Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Cl2 H2S SO2 or NO2 flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur INSTALLATION PRECAUTIONS CAUTION e Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions e When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions e For the product supplied together with a dust proof sheet the sheet should be affixed to the ventilation slits before the installation and wiring work to prevent foreign objects such as cutting and wiring debris However when the installation work
14. the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Make sure to attach the terminal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product The disposal size of the cable end should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Tighten the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block WIRING PRECAUTIONS CAUTION e Perform class D grounding grounding resistance 100 or less of the grounding terminal on the CPU module and extension modules with a wire 2 mm or thicker Do not use common grounding with heavy electrical systems refer to Section 3 3 e Connect the power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out
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