Operation Instruction for Deb 6
Contents
1. 12 kW TOT HRS 12 nnnn Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 DX X IIE INTERNET E mail address desisti desisti it U R L Address www desisti it 3 hours 6 kW since last clear HOURS 6 kW nnnn 4 hours 12 kW since last clear HOURS 12 kW nnnn 5 number of successful lamp strikes since last clear STRIKES OK nnnn 6 number of failed lamp strikes since last clear FAIL STRKS nnnn Items 1 and 2 are total Ballast data and cannot be cleared Items 3 4 5 and 6 can be cleared by user as explained below Clear Logs A confirmation request is displayed SEL to clear log If the user presses the SEL key logs are cleared and then is displayed the confirm message Logs cleared Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it Desa Setup Menu The Display Setup purpose is to allow the choice of selecting user preferred options The current display brightness level is automatically saved The Setup menu currently offers tree choices LANG dmx ch freq Lang Se2. it U R L Address www desisti it Desa 2 1 6 Connect the ballast to the power supply and switch the power Supply on 2 1 7 Lift the mains circuit breaker from the off position into the ON position CAUTION If remote has been selected the lamp fixtures will operate after about two seconds therefore ensure that the barn doors are open and that the lamp fixtures is not in proximity of any combustible material and not facing any persons now the display after the start messages will show READY 12kW or READY 6kW in function of the lamp connected 2 1 8 If the ground connection isn t good the display will show EARTH MISSING for some seconds and after will go back to previous message 2 1 9 The system is now ready for use and operation can be initiated from the on switch on the lamp fixtures or ballast 2 1 10 The lamp fixtures will ignite irrespective of the dimmer setting and will reach its stable position after approximately 1 2 minutes from cold when it will automatically revert to the dimmer setting dialed up Full clockwise rotation gives maximum rated output while full counterclockwise rotation will dim the light output by nominally 30 of its maximum rated value 2 2 ROUTINE MAINTENANCE 2 2 1 Isolate the ballast from the mains supply 2 2 2 Clean the ballast casing removing all dust and grime in particular from the air inlets 2 2 3 Check the condition of the mains input cable and connector for signs of visible da
3. the items is selected and will appear in UPPERCASE When the desired item is selected press the SEL key either the LOGS or the SETUP menu or INFO data will display Logs Menu The LOGS menu can only be accessed by authorized personnel who know the Personal Identification Number made up by 5 digits and hereafter called PINS5 please note that PIN5 must be entered only one time until the Ballast will be switched off The Enter PIN message will appear Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 DX X IIE INTERNET E mail address desisti desisti it U R L Address www desisti it ENTER PINS Then the User must select for five times a digit in the following display 0123456789 the keys and e will select a digit which will appear magnified the SEL key must be pressed an asterisk will appear in the right side The default PIN value is 02468 At the fifth digit if the entered PIN is correct the choice of viewing or resetting the logs data is displayed VIEW clear Select an item and then press SEL View Logs The keys gt and e will allow the change of the log item displayed The SEL key will exit the Log display The following items are displayed 1 total Ballast hours 6 kW TOT HRS 6 nnnn 2 total Ballast hours
4. De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it DEB 6k 12k Electronic Flicker Free Ballast MOD 2555 INSTRUCTION AND MAINTENANCE MANUAL Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it INDEX Section 1 DESCRIPTION Section 2 OPERATION amp ROUTINE MAINTENANCE Section 3 DISPLAY MESSAGES AND FAULT ANALYSIS Section 4 SPECIFICATION Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it Deut SECTION 1 1 1 GENERAL This new DEB range of electronic ballasts are designed to provide a compact lightweight flicker free power source for metal halide discharge lamps The control circuit are managed by microprocessors PIC to reduce the components number and improve performances In the ballast front panel there is a 16 characters l
5. ITH 12 KW LAMP HOURS 6 kW RESETTABLE HOURS WITH 6 KW LAMP HOURS 12 kW RESETTABLE HOURS WITH 12 KW LAMP STRIKES OK RESETTABLE SUCCESSFUL STRIKES NUMBER FAIL STRKS RESETTABLE FAILED STRIKES NUMBER Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it LIGHTING U R L Address www desisti it The lt gt will blink if the DMX stream is currently present Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 DX X INTERNET E mail address desisti desisti it U R L Address www desisti it Ballast Display Controller User Manual v 5 7 Display Brightness Change The Display Brightness can be changed by acting upon the following keys key to increase key to decrease The modified level of brightness is automatically saved permanently if the user enters and then exits the Setup menu no action is required Main Menu All menus are only operating while the Ballast is in READY status Press the SEL key The following will display LOGS setup info As in all other menus the selection must be made by acting upon the keys gt and e only one of
6. ed display to give various information like ballast correct operation failure and more New cooling system performed by double speed fans with heat sink inside the ballast body and overtemperature protection New circuit with output short circuit and arc to ground protection Dual power output with automatic selection Power factor corrected input circuit to reduce the input current Constant output power circuit to reduce the variations due to different lamp characteristics different lamps brand and age Low noise and flicker free mode Safety mains breaker Very small size and weight CE approved 1 2 CONTROLS The controls for the ballast are all mounted on the front plate and comprise on the left hand side from the top the two green and red buttons for on and off the 16 characters display with three command buttons the three control knobs for local remote DMX low noise flicker free and dimmer the mains breaker the input mains connector and the output lamp connector Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it SECTION 2 OPERATION amp ROUTINE MAINTENANCE 2 1 OPERATION 2 1 1 Ensure that a correctly sized connector has been fitted in relation to both the ballast output ratin
7. g and the size of the mains supply And the ground wire connected to a good ground CONNECTORS 220 V 75A 2 1 2 Ensure that the LOCAL REMOTE DMX switch is set for the control mode required LOCAL Control is from the ballast or the lamp fixtures using the appropriate on off buttons REMOTE Lamp fixtures will operate immediately upon connection to the mains supply or operation of the MCB DMX Lamp fixtures will operate accordingly with the commands received via DMX channel 2 1453 Ensure that the ballast should be put in a place with a good ventilation and possibly protect from the direct sun and rain and with the air inlets free 2 1 4 Ensure that the lamp fixtures is fitted with an operational lamp 2 1 5 Connect the lamp fixtures to the ballast using the cable supplied with the lamp fixtures ensuring that the groove of the military specification connector along the inner body aligns with the pin on the internal face of the outer housing of the outlet on the face of the ballast and push home Take a grip of the outer sleeve of the cable connector and rotate clockwise The twist lock will rotate through approximately 90 and then come positively to a stop Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti
8. he mains filter Check into the lamp fixture if the safety circuit is close perfectly Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it SECTION 4 SPECIFICATION amp MAIN FEATURES OF DESIGN AND OPERATION 4 1 TECHNICAL SPECIFICATION 4 1 1 Electrical Performance Input voltage 185 265 V Nominal effective 59A 12kw 30A 6kw input current Efficiency Average gt 0 93 Power factor gt 0 95 Average Dimmer range 30 On Off control Local Remote or DMX 4 1 2 Dimensions and Weight Dimensions Width 265 mm Height 420 mm Depth 515 mm Weight 42 kg Working position Ballast with control panel facing front Ambient temperature 20 459 C amp Humidity allowed IP23 Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 DX X INTERNET E mail address desisti desisti it U R L Address www desisti it 4 2 GENERAL 4 2 1 Electronic ballasts have been designed to power Metal Halide Discharge and equivalent type discharge lamps 4 2 2 Such lamps after the ignition and warm up period work similarly t
9. mage 2 2 4 Check the multipin output socket for signs of damage or deformation 2 2 5 Check for the free rotation of the dimmer control 2 2 6 Ensure that the selector switch is set to local Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it SECTION 3 DISPLAY MESSAGES FAULT MESSAGES SUPPLY TOO HIGH MAINS VOLTAGE TOO HIGH SUPPLY TOO LOW MAINS VOLTAGE TOO LOW EARTH MISSING EARTH CONNECTION MISSING OVERTEMPERATURE OVERTEMPERATURE IN THE INTERNAL HEAT SINK BALLAST FAIL PFC CIRCUIT FAIL HEAD FAULT LAMP ON FAILED FOR PROBLEM IN THE HEAD OUTPUT FAULT OUTPUT FAULT IGN BREAKER OFF IGNITER BREAKER OFF LAMP VOLT HIGH LAMP VOLTAGE TOO HIGH LAMP ON FAILURE LAMP ON FAILED LAMP OFF IF THE LAMP SWITCH OFF ITSELF BALLAST BLOCKED BALLAST MUST BE SWITCHED OFF OPERATIONAL MESSAGES LAMP NOT CONN HEAD NOT CONNECTED OR LENS OPEN Or LENS OPEN THE BALLAST CANNOT SWITCH ON READ BALLAST READY TURNING ON IGNITER WORKING TIME LAMP HEATING LAMP HEATING TIME WITH DIMMER COMMAND INHIBIT LAMP ON 6 KW BALLAST SWITCH ON WITH 6 KW LAMP LAMP ON 12 KW BALLAST SWITCH ON WITH 12 KW LAMP FIRMWARE UPGRADE FIRMWARE UPGRADE IN PROGRESS LOG MESSAGES TOT HRS 6 TOTAL HOURS WITH 6 KW LAMP TOT HRS 12 TOTAL HOURS W
10. o a bi directional Zener diode i e they fix the voltage at a constant value irrespective of the current they receive Therefore to operate stability they require a current generator a BALLAST 4 2 3 The lamps steady optimum working voltage is lower than at the cold strike ignition and warm up period and is achieved approximately 2 minutes after a cold strike 4 2 4 A special igniter circuit is used to provide HIGH VOLTAGE in the range of 15KV to 7OKV dependent upon the lamp size pulses for a few seconds to generate the arc between the lamps electrodes 4 3 BALLAST STRUCTURE 4 3 1The structure of the DEB electronic ballasts can be sub divided into three major elements being a Power Factor Corrector PFC circuit b Current Generator Chopper circuit c DC AC Converter Inverter circuit Instruction and maintenance manual for DEB 6 12kw
11. olt LAMP voltage value Volt PFCCHP software release Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 DX X II INTERNET E mail address desisti desisti it U R L Address www desisti it BALLAST FAULT ANALYSIS Lamp fixtures fails to light up and make one flash for a short time And the display message is LAMP ON FAILURE The lamp fails to light up and a noise is audible inside the housing of the lamp fixtures And the display message is HEAD FAULT Red button light fails to light up when is all the system is connected and is in ON position the Main Breaker And the display message is LAMP NOT CONN Lamp not fitted or blown Connector not mated correctly or with oxidation in the contacts Ballast fails to operate Igniter in the lamp fixtures failed High voltage cable damaged Lamp holder damaged Inverter circuit failure Failed termination within the mains cable connector Indicator red lamp failure Safety circuit failure lens door switch in the lamp Fit operational lamp Re make connection Clean the oxidation from the contacts Replace igniter Replace high voltage cables Replace lamp holder Check the inverter circuit Re make terminations Replace either the MAIN BREAKER Mains switch or t
12. tup The available languages are shown EN it fr es de ru and one of them can be selected English Italian French Spanish German Russian DMX channel Setup The DMX channel can be selected range 1 512 DMX CHAN 2 The DMX channel can be changed by acting upon the following keys key to increase selected channel number key lt to decrease selected channel number The number will advance decrease continuously by keeping pressed the key orthe key Instruction and maintenance manual for DEB 6 12kw De Sisti Ligthing S p a Head Office amp Factory Via Cancelliera 10a Cecchina 00040 Albano Laziale Rome Italy Tel 39 0 6 934991 Fax 39 0 6 9343489 INTERNET E mail address desisti desisti it U R L Address www desisti it Desa Freq Setup AUTO 100 120 The output frequency can be chosen between AUTO output frequency will adjust automatically based on input mains frequency 100 Hz output frequency always at 100 Hz 120 Hz output frequency always at 120 Hz Info Menu One of that INFO data is shown depending on current operating mode and status DMX operation selected DMX channel current value useful for installation and test purposes Mains Voltage PFCCHP software release LOCAL REMOTE operation READY status MAINS VOLTAGE current value Volt PFCCHP software release LOCAL REMOTE operation LAMP ON status MAINS VOLTAGE current value V
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