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SYSMAC SPU Units OPERATION MANUAL

1. e EL gm El 4 Le IT 9 A il ut Indicators Card eject button UNIT Unit number switch 1 Cc NO 7 p gt O SW gt Card button E A Memory Card slot ea i di DIP switch DIP SW ZA COMM port LAN P A A E 1 Power interrupt signal input SELECT LAN port i Sd ET J Select switch mee COMM Enter button a IES DIN Track mounting pins B ckot Unit Unit number switch Sets the unit number of the SYSMAC SPU Unit as a one digit hexadecimal value UNIT NO Do not set the same unit number for more than one CPU Bus Unit under the same CPU Unit DIP switch DIP SW Used for system settings Card button CARD SW Press this button to allow the Memory Card inserted in the Memory Card slot to be removed Card eject button Press to remove the Memory Card Select switch Sets the command to be executed The command numb
2. A will be displayed on the seven segment display and the command will be executed To cancel executing the command after pressing the enter button the first time do not press the enter button again and wait for 10 s 19 Part Names and Functions Section 2 1 The main commands are listed below Refer to Section 6 Executing Com mands in the SPU Console Ver 2 2 Operation Manual Cat No V237 Command Command number Start basic collection Starts collecting data for the basic collection pat tern Stop basic collection Stops collecting data for the basic collection pat tern 03 Save the sampled Saves the sampled data file and settings file in a data ZIP file Clear the sampled Deletes contents of the data file data Display the IP Displays the IP address of LAN1 on the seven address LAN1 segment display Display the IP Displays the IP address of LAN2 on the seven address LAN2 segment display Display the unit Displays the name of the Unit on the seven seg name ment display Display the FINS Displays the FINS address of the Ethernet Com address munications Unit on the seven segment display Display of Memory Displays the percentage of the Memory Card Card used space capacity that has been used Error display Displays any errors that exist Forced clear of error Clears the record of any errors that exist 2 1 7 Starting CPU Unit Operation Immediately upon Power Application If a SYSMAC SPU Unit is mo
3. 5 VDC 560 mA max SYSMAC SPU Unit 5 VDC 560 mA max SYSMAC SPU Unit only only Other Memory Card HMC EFLILIL Other Memory Card HMC EFLILIL 120 mA max 120 mA max Supplied from Power Supply Unit Supplied from Power Supply Unit CS1W SPU02 V2 5 VDC 700 mA max SYSMAC SPU Unit only Other Memory Card HMC EFLILIL 120 mA max Supplied from Power Supply Unit Dimensions mm CS1W SPU01 SPU02 V2 CJ1W SPU01 V2 35 x 130 x 101 mm W x H x D 51 x 90 x 65mm W x H x D Weight CS1W SPU01 V2 CJ1W SPU01 V2 280 g max including enclosed connector 180 g max CS1W SPU02 V2 290 g max including enclosed connector Note Memory Card HMC EFLILIL Memory Card from OMRON or commercially available compact flash card Normal operation may not be possible with com mercially available compact flash cards depending on the manufacturer and model of the card Specifications Section 1 4 Detailed Specifications Same for CS1W SPU01 V2 02 V2 and CJ1W SPU01 V2 Specification Sampling Sampling Mode Sampling patterns Realtime sampling 1 pattern Normal sampling Up to 3 patterns Starting methods Any one of the following methods can be used e Start automatically when SYSMAC SPU Unit is started e Start with an SPU Console operation e Start with the SYSMAC SPU Units front panel command buttons Specify the command number e Start from the CPU Unit s ladder program Interval User specifi
4. Doing either of these may break the cables e Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the CPU Unit including the Startup Mode setting e Force setting force resetting any bit in memory e Changing the present value of any word or any set value in memory e Touch the Unit only after first touching a grounded metal object to dis charge any static electricity from your body e Do not remove the Memory Card while the CARD indicator is lit Doing so may damage the files on the Memory Card XIX Application Precautions XX 5 Do not turn OFF the power supply while Memory Card data is being accessed Doing so may damage the files on the Memory Card Maintain the operating environment for the Memory Cards such as the ambient operating temperature and other conditions Request operating environment conditions from the manufacture of the card OMRON is not responsible for the operation of any memory cards pro duced by other manufacturers We recommend making a backup of the PC Card or Memory Card to pre vent loosing the data inadvertently e g by mistakenly deleting it Only Memory Cards can be used in the PC Card slot in the CS series SYSMAC SPU Unit Modem cards and Ethernet cards which are not Memory Cards cannot be used Do not insert anything but Memory Cards into the Memory Car
5. Mame Speeifieation WS02 SPTC1 V2 SPU Console SPU Unit Setting Software SPU Basic Software HMC EF183 Memory Card Flash memory 128 MB HMC EF283 Memory Card Flash memory 256 MB HMC EF583 Memory Card Flash memory 512 MB HMC AP001 Memory Card Adapter Adapts a Memory Card for use in a PC card slot See note Note CS1W SPU01 02 V2 only 1 4 Specifications 1 4 1 SYSMAC SPU Unit Specifications General Specifications CS1W SPU01 SPU02 V2 SYSMAC SPU Units Specifications conform to the general specifications of the SYSMAC CS series CPU Units CJ1W SPUO1 V2 SYSMAC SPU Units Specifications conform to the general specifications of the SYSMAC CJ series CPU Units Functional and Performance Specifications O WE Mounting location CPU Backplane or CS series Expansion CPU Backplane or CJ series Expansion Backplane Cannot be mounted to C200H Backplane Expansion l O Rack or SYSMAC BUS Remote I O Slave Rack No of Units per PLC 16 Unit max Interfaces PC card slot PC card Type II 1 slot Conforms to PC Memory Card slot Card Standard Release 8 0 Used by mounting a Memory Card see note Used by mounting Memory Card see note and HMC AP001 Memory Card Adapter COMM port For future expansion Connects to an uninterruptive power supply UPS for detection of power failure Ethernet LAN CS1W SPU01 V2 One port 10 100Base CJ1W SPU01 One port 10 100Base TX ports TX RJ45 Modular Connector RJ45 Modular Connect
6. PC card can be used 3 Replace the card cover This section describes how to remove a Memory Card from the Memory Card slot on the SYSMAC SPU Unit 1 Press the card button for at least 2 seconds PC will flash on the seven segment display and the card indicator will go out when the Memory Card can be removed 2 Remove the card cover 3 Make sure that the card indicator is not lit and then press the card eject but ton 4 Remove the Memory Card from the Memory Card slot Initial Settings for the SYSMAC SPU Unit Section 2 6 Formatting a Memory This section describes how to format a Memory Card for use with the SYS Card MAC SPU Unit A Memory Card can also be used if it is formatted on a personal computer using the FAT32 format 1 2 3 1 Insert the Memory Card as described above in Inserting a Memory Card 2 Be sure that the card indicator is lit and then press the select switch to se lect command 31 3 Press the enter button once 31 will flash on the seven segment display 4 Press the enter button again PC will flash on the seven segment display while the Memory Card is being formatted When formatting has been completed hyphens will be displayed on the seven segment display 2 6 Initial Settings for the SYSMAC SPU Unit Initial software settings must be made to use the SYSMAC SPU Unit To make the initial settings network parameters are set product information is regis tered and s
7. Removing the label may result in malfunction if foreign matter enters the Unit e Remove the label after the completion of wiring to ensure proper heat dis sipation Leaving the label attached may result in malfunction e Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Connection of bare stranded wires may result in burning e Double check all wiring and switch settings before turning ON the power supply Incorrect wiring may result in burning e Wire all connections correctly e Mount Units only after checking terminal blocks and connectors com pletely e Make sure that the terminal blocks Memory Units expansion cables and other items with locking devices are locked in place e Check the user program for proper execution before actually running it on the Unit Not checking the program may result in unexpected operation e After replacing a SYSMAC SPU Unit or CPU Unit resume operation only after transferring to the new SYSMAC SPU Unit or CPU Unit the contents of the DM Area HR Area and other data required for resuming operation Not doing so may result in an unexpected operation e Do not place objects on top of the cables or other wiring lines Doing so may break the cables e Always use the power supply voltages specified in the operation manuals An incorrect voltage may result in malfunction or burning e Do not pull on the cables or bend the cables beyond their natural limit
8. application of SYSMAC SPU Units You must read this section and understand the information contained before attempting to set up or operate a SYSMAC SPU Unit 1 Intended AUAIEHGE y 22348423 avamata sa xvi 2 General Precautions ess aki aa k ad dm aaa xvi 3 SalelyPrecaullOns 5 A AAA AAA xvii 4 Operating Environment Precautions 2 222202 XVII 5 Application Precautions 2 2244 een A aces xviii 6 Contormance to EC Dir eve rs iia isn XXi 6 1 Applicable DICES cal ii XXI 6 2 Concord ota ds XXI XV Intended Audience 1 2 XVI Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent e Personnel in charge of installing FA systems e Personnel in charge of designing FA systems e Personnel in charge of managing FA systems and facilities General Precautions N WARNING The user must operate the product according to the performance specifica tions described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and property if used improperly consult your OMRON representative Make sure that the ra
9. countermeasures when installing systems in the following locations e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power supplies 5 Application Precautions Observe the following precautions when using the SYSMAC SPU Unit N WARNING Always heed these precautions Failure to abide by the following precautions could lead to serious or possibly fatal injury e Always connect to a ground of 100 2 or less when installing the Units Not connecting to a ground of 100 2 or less may result in electric shock e Always turn OFF the power supply to the CPU Unit before attempting any of the following Not turning OFF the power supply may result in malfunc tion or electric shock e Mounting or dismounting SYSMAC SPU Units CPU Units or Memory Cassettes e Assembling the Units e Setting DIP switches or rotary switches e Connecting cables or wiring the system e Connecting or disconnecting connectors N Caution Failure to abide by the following precautions could lead to faulty operation of the SYSMAC SPU Unit or the system or could damage the SYSMAC SPU Unit Always heed these precautions e Always use the power supply voltages specified in the operation manuals An incorrect voltage may result in malfunction or burning e Take appropriate measures to ensure that the specified power w
10. means Programmable Controller PC is used however in some Program ming Device displays to mean Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc Trademarks and Copyrights Adobe Adobe Acrobat and Adobe Reader are registered trademarks of Adobe Systems Incorpo rated Microsoft and Windows registered trademarks of the Microsoft Corporation Ethernet a registered trademark of the XEROX Corporation FINS SYSMAC and FinsGateway are registered trademarks of the OMRON Corporation Other product names and company names in this manual are trademarks or registered trademarks of their respective companies The copyright of the SYSMAC SPU Unit belongs to OMRON Corporation OMRON 2007 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information
11. modes that can be selected to suit the appli cation Data Storage Mode and Sampling Mode The SYSMAC SPU Units functions are different in these two modes e Data Storage Mode Unit Ver 1 2 or Later In this mode the SYSMAC SPU Unit records the specified I O memory data from the CPU Unit when a particular event occurs This mode can record data when a particular bit goes ON or at a particular time In addi tion it is also possible to record data at a fixed time after the event occurs although the time interval is not as precise as it is in Sampling Mode A rec ipe function is also supported to enable writing numeral and textual data to the memory areas of the CPU Unit at the same time This is useful for re tooling and reproducing equipment status Data Storage Mode is the default operating mode for a SYSMAC SPU Unit with unit version 2 0 or higher Sampling Mode In this mode the SYSMAC SPU Unit samples the specified I O memory data from the CPU Unit at regular time intervals The time intervals are nearly constant so the data can be recorded at particular times and more reliable information can be reproduced from the collected data Either of these modes can be selected after the SYSMAC SPU Unit is installed A personal computer can be connected to the LAN port on the SYSMAC SPU Unit to use the SPU Console SPU Basic Software to set the variable settings collection pattern settings set and control the CPU Unit and display trend
12. precautions when replacing a SYSMAC SPU Unit Always turn OFF the power supply before replacing the Unit After replacing the Unit check the new Unit to be sure it is operating correctly e When returning a fault Unit for repairs provide as many details on the nature of the problem as possible attach the information to the Unit and return it to your OMRON representative e f contact faults are discovered use a cotton cloth wetted in industrial guality alcohol to clean the contacts and then remove all lint from the con tacts before mounting the Unit All SYSMAC SPU Unit parameters can be backed up in the Memory Card by executing command number 21 Save Settings to Memory Card This file can then be read after replacing the SYSMAC SPU Unit by executing command number 22 Read Settings from Memory Card to easily make the proper set tings for any Unit 3 4 Restarting the SYSMAC SPU Unit 1 2 3 The SYSMAC SPU Unit can be restarted by itself without turning OFF the power supply to the CPU Unit For some applications it is difficult to turn OFF the power supply to the entire PLC The methods described here can be used to restart only the SYSMAC SPU Unit There are three different ways that can be used to restart the SYSMAC SPU Unit 1 Execute SYSMAC SPU Unit command number 12 Restart Unit This is the most recommended method 2 Turn ON the CPU Bus Unit Restart Bit allocated to the SYSMAC SPU Unit in the Auxiliary Area
13. recipe function EN Supported ETP communications e Sed 0 Record counter and fis copy ag E oe Note The system program can be updated to update the unit version Refer to Appendix E Updating the System Program in the SPU Console Ver 2 2 Oper ation Manual for information on updating the system program vil SPU Console Compatibility with Unit Versions of SYSMAC SPU Units CS1W SPU01 02 V2 and CJ1W SPU01 V2 Unit version of SYSMAC SPU Unit SPU Console SPU Basic Software SPU Console version 1 X Cannot be connected Cannot be connected Cannot be connected SPU Console version 2 0 Can be connected Can be connected Ini Can be connected Ini tial Setting Wizard can tial Setting Wizard can not be used not be used SPU Console version 2 1 Can be connected Can be connected Can be connected Ini tial Setting Wizard can not be used SPU Console version 2 2 Can be connected Can be connected Can be connected viii Note 1 SPU Console versions lower than version 2 0 cannot connect to SYSMAC SPU Units with a unit version of 2 0 or higher SPU Console version 2 0 or 2 1 can connect to SYSMAC SPU Units with a unit version of 2 2 However the Initial Setting Wizard cannot be used for unit version 2 2 in this case Use the Initial Setting Wizard that is provided with CPU Console version 2 2 or perform the initial settings with the CPU Bus Unit settings of the CX Programmer SPU Console version 2 2 ca
14. that tests be performed in advance so that the results of sampling are not radically different from those for fixed interval sam pling e The SYSMAC SPU Unit collects I O memory data during the I O refresh period of the CPU Unit The cycle time of the CPU Unit however will be longer when the SYSMAC SPU Unit is sampling I O memory The affect of the SYSMAC SPU Unit on the CPU Unit cycle time depends on the series of CPU Unit as given below e CS1 CPU Units 1 0 ms No of words sampled x 1 us e CS1H CPU Units 0 2 ms No of words sampled x 0 8 us e CJ1H CPU Units 0 2 ms No of words sampled x 0 8 us e CJ1M CPU Units 0 2 ms No of words sampled x 0 8 us e CJ2H CPU Unit 0 2 ms Number of sampled words x 0 8 us e CJ2M CPU Unit 0 2 ms Number of sampled words x 1 1 us e The sampling period of the SYSMAC SPU Unit cannot be shorter than the cycle time of the CPU Unit This is because the SYSMAC SPU Unit uses the I O refresh period of the CPU Unit s cycle time to collect data If a sampling period is set that is shorter than the cycle time of the CPU Unit I O memory will be collected and sampled at an period equivalent to the cycle time of the CPU Unit e When the CPU Unit is in PROGRAM mode the CPU Unit s cycle time will be longer so it may not be possible to read the data within the set time interval To perform sampling at an interval that is as close as possible to the cycle time of the CPU Unit set the sampling cycle to a
15. the initial settings with the CPU Bus Unit settings of the CX Programmer 3 SPU Console version 2 2 can connect to SYSMAC SPU Units with a unit version of 2 0 or 2 1 In this case the SPU Console will operate in the ver sion that corresponds to the unit version of the SYSMAC SPU Unit 1 4 3 SYSMAC SPU Unit Sampling Specifications Sampling Capacity The sampling capacity of the SYSMAC SPU Unit varies with the following fac tors e Operating Mode Data Storage Mode or Sampling Mode e Sampling period e Quantity of variables recorded as sampling data Number of files used to save sampled data e Writing speed of media where sampling data is saved Number of samplings that are set e CPU Unit cycle time There are no predetermined restrictions on these factors for SYSMAC SPU Unit sampling It is assumed that the required sampling will be tested on the actual system to confirm applicability We recommend that the above factors be studied and tested sufficiently before using the sampling function in an actual system to determine suitable settings Examples e When precise sampling periods are required use Sampling Mode e To shorten the sampling period e Reduce the quantity of sampling data e Reduce the number of sets of data being sampled e Use a faster storage media e To record a large volume of sampling data e Increase the sampling period Realtime Sampling Data Storage Mode Characteristic In Data Storage Mode only the Basic Col
16. time com pensation function with the CPU Unit e Delays caused by system traffic particularly concentrated access to the storage media To handle these problems the SYSMAC SPU Unit provides time stamps with sampling data We recommend that tests be performed in advance so that the results of sampling are not radically different from those for fixed interval sampling E Relationship to Cycle Time of CPU Unit e The SYSMAC SPU Unit collects I O memory data during the I O re fresh interval of the CPU Unit The cycle time of the CPU Unit howev er will be longer when the SYSMAC SPU Unit is sampling I O memory The affect of the SYSMAC SPU Unit on the CPU Unit cycle time de pends on the series of CPU Unit as given below e CS1 CPU Units 1 0 ms No of words sampled x 1 us e CS1H CPU Units 0 2 ms No of words sampled x 0 8 us e CJ1H CPU Units 0 2 ms No of words sampled x 0 8 us e CJ1M CPU Units 0 2 ms No of words sampled x 0 8 us e CJ2H CPU Unit 0 2 ms Number of sampled words x 0 8 us e CJ2M CPU Unit 0 2 ms Number of sampled words x 1 1 us e The sampling period of the SYSMAC SPU Unit cannot be shorter than the cycle time of the CPU Unit This is because the SYSMAC SPU Unit uses the I O refresh period of the CPU Unit s cycle time to collect data If a sampling period is set that is shorter than the cycle time of the CPU Unit O memory will be sampled at an interval equivalent to the cycle time of the CPU Unit e When the CPU Un
17. 560 mA and 700 mA respectively Make sure that Connecting the LAN Cable CJ1W SPU01 V2 Note Section 2 3 the total current consumption of all the Units mounted to the same CPU Back plane or Expansion Backplane does not exceed the maximum output capacity of the Power Supply Unit Connect the SYSMAC SPU Unit horizontally with the other Units For details on connecting Units together refer to the CJ Series PLC Operation Manual Cat No W393 When mounting other CJ series CPU Bus Units at the same time the total number of CJ series CPU Bus Units must not exceed 16 After the Units have been connected together and the unit numbers set turn ON the power supply to the CPU Unit The maximum current consumption for an CJ1W SPU01 V2 SYSMAC SPU Unit is 560 mA Make sure that the total current consumption of all the Units mounted to the same CPU Backplane or Expansion Backplane does not exceed the maximum output capacity of the Power Supply Unit 2 3 Connecting the LAN Cable Note This section describes how to connect the LAN cable Connect a LAN cable conforming to 10Base T or 100Base TX to the LAN1 port on the SYSMAC SPU Unit Use a 100Base TX conforming cable when connecting with 100Base TX Ethernet 2 4 Connecting the Power Failure Signal CS1W SPU01 SPU02 V2 Signals IN COM MC1 5 2 STF 3 81 Phoenix Contact Note Signal Input Specifications Connect the power failure signal output line from a UPS or ot
18. CONNEC TION command command 61 to make sure that FTP communications are enabled Data will not be transferred if FTP communications are not enabled Do not disconnect the Ethernet cable during FTP communications Also do not turn OFF the power supply to any hub during FTP communica tions The file being transferred with FTP will not be correct possibly causing malfunctions When transferring a recipe file with FTP be sure there is sufficient space available in the Memory Card If there is not sufficient space malfunctions may occur If the results of executing the CONFIRM FTP CONNECTION command command 61 shows that FTP communications are not enabled check the FTP server settings They may be restricting FTP communications Conformance to EC Directives 6 6 Conformance to EC Directives 6 1 Applicable Directives e EMC Directives e Low Voltage Directive 6 2 Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards see the following note Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Direc tives will vary depending on the configuration wiring and other conditions of the equ
19. CPU Unit to the SYSMAC SPU Unit in a single batch and the data is written to files in the Memory Card to ensure data concurrency Data is transferred to the SYSMAC SPU Unit during the I O refresh period of the CPU Unit Shared folders on a Windows network can be used to share files with a Win dows computer The CSV files containing the results of sampling on the Mem ory Card mounted in the PC card slot of the SYSMAC SPU Unit can be easily read from a Windows computer In addition the WS02 EDMC1 SYSMAC SPU Data Management Middleware sold separately can be used to auto matically collect data files at the computer When a write request is received from the CPU Unit manufacturing parame ters numeric and textual data can be written to I O memory in the CPU Unit This function is ideal for easily achieving tool changes and other applications The ladder program in the CPU Unit can be used to manipulate the SYSMAC SPU Unit by setting commands from the CPU Unit to the SYSMAC SPU Unit in the CPU Bus Unit Area in the CPU Unit The status of the SYSMAC SPU Unit is also stored in the CPU Bus Unit Area You can send the files copied with the copy option to an FTP server You can also receive recipe files from a host computer using FTP communications when a trigger occurs e g when a bit turns ON Product Configuration Section 1 3 1 3 Product Configuration The SYSMAC SPU Units and related products are listed in the following table Model
20. ECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY xiii Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Application Considerations Suitability of Use Programmable Products Disclaimers Performance Data Change in Specifications Errors and Omissions XIV Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s reguest Omron will pro vide applicable third party certification documents identifying ratings and limi tations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in com bination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the par ticular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYS TEM Omr
21. Memory Card is being accessed PF IN indicator Lit when the power failure input is being received from a UPS or other device CS1W SPU01 SPU02 V2 only 2 1 3 Seven segment Display The seven segment display shows error information and operating conditions of the SYSMAC SPU Unit It also displays command numbers when the select switch is manipulated as well as command execution results The seven segment display shows alphanumeric characters and symbols Alphabet characters are ee as shown below nn Hyphen Period ungersoore Tilda 2 1 4 Setting the Unit Number Set the unit number switch to a unique unit number for each CPU Bus Unit mounted under the same CPU Unit Use a small flat blade screwdriver and be careful not to damage the slot The default setting is 0 CS1W SPU01 02 V2 CJ1W SPU01 V2 Setting range MEX UNIT Setting range Sas M Note Turn the power supply OFF before setting the unit number Always create the I O tables in the CPU Unit after setting the unit number for the first time or after changing the unit number 18 Part Names and Functions Section 2 1 2 1 5 Setting the DIP Switch CS1W SPU01 02 V2 CJ1W SPU01 V2 DIPSW DIPSW Pin Seting Default setting sw e Not used Keep set to OFF OFF o ad Not used Keep set to OFF E S
22. SYSMAC CS1W SPU01 SPU02 V2 CJ1W SPU01 V2 SYSMAC SPU Units OPERATION MANUAL CS1W SPU01 SPU02 V2 CJ1W SPU01 V2 SYSMAC SPU Units Operation Manual Revised August 2013 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Additionally there may be severe property damage N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PLC
23. Setting Monitoring Software Specifications e o System require Display Super VGA 800 x 600 or better high resolution video adapter and monitor Must conform to the models supported by the applicable OS Network card A separate Ethernet network card is required for computers that do not have a LAN port OS Microsoft Windows XP Home Edition Professional Microsoft Windows Vista Microsoft Windows 7 32 bit 64 bit edition A Microsoft Windows 8 32 bit 64 bit edition Application platform Microsoft NET Framework Version 1 1 pee on Net Pamen veson 20 OOO FinsGateway Version 2003 Unit information Unit setup variable settings collection pattern settings event settings and trend graphs Unit information ft rr Unit Setup ee 0 90 O O O oO Event settings for Memory Event Set the condition as a change in the CPU Units memory status such as a Data Storage Mode specified bit going ON Trend graphs Realtime trends Current sampling data is read and displayed in trend graphics in real time Sampling Mode 10 Specifications Section 1 4 Note 1 SPU Console versions lower than version 2 0 cannot connect to SYS MAC SPU Units with a unit version of 2 0 or higher 2 SPU Console version 2 0 or 2 1 can connect to SYSMAC SPU Units with a unit version of 2 2 However the Initial Setting Wizard cannot be used for unit version 2 2 in this case Use the Initial Setting Wizard that is pro vided with CPU Console version 2 2 or perform
24. U Unit Commands from the CPU Unit The SYSMAC SPU Unit with unit version 2 0 or later supports functions that allow specific words in the CPU Bus Unit Area of the CPU Unit to be used to specify commands to be executed and to provide SYSMAC SPU Unit status in the CPU Unit These words are automatically read and writ ten by the SYSMAC SPU Unit Be sure to allocate words in the CPU Unit to the SYSMAC SPU Unit carefully so that the control program will not be affected adversely To maintain compatibility the status area that was set with SYSMAC SPU Units with unit version 1 3 or earlier can also be used The status area is set using Status Area Settings on the SPU Console s Variable Settings Menu Executing Commands from the CPU Unit for the SYSMAC SPU Unit The SYSMAC SPU Unit with unit version 2 0 or later supports functions that allow specific words in the CPU Bus Unit Area of the CPU Unit to be used to specify commands to be executed by the SYSMAC SPU unit and to provide the SYSMAC SPU Unit status in the CPU Unit To achieve this the SYSMAC SPU Unit automatically reads and writes I O memory in the CPU Unit Be sure to allocate words in the CPU Unit to the SYSMAC SPU Unit carefully so that the control program will not be affected adversely Starting with SYSMAC SPU Units with unit version 2 0 the previous sta tus area has been integrated with the words allocated in the CPU Bus Unit Area The status area has been eliminated for SYSMAC SPU Units wi
25. W SPU01 V2 and CS1W SPU02 V2 130 CF O OD CJ1W SPU01 V2 39 Section 2 2 20 101 Unit mm Unit mm 2 2 Mounting to the Backplane CS1W SPU01 SPU02 V2 22 Note The SYSMAC SPU Unit is used mounted to the CPU Backplane Refer to the CS Series PLC Operation Manual Cat No W339 for instructions on mount ing to the Backplane The SYSMAC SPU Unit must be counted as a CS series CPU Bus Unit A maximum of 16 CS series CPU Bus Units can be mounted to one PLC After mounting the SYSMAC SPU Unit to the Backplane and setting the unit number turn ON the power supply to the PLC and create the I O tables Use a Programming Device such as a Programming Console or the CX Program mer to create the I O tables The maximum current consumption for CS1W SPU01 V2 and CS1W SPU02 V2 SYSMAC SPU Units is
26. W3 Setup file can be read CS file cannot be read and changes will not be possible from the Setting ae This setting is used to prevent unintentional changes to settings OFF IP address is set according to the SYSMAC SPU Unit setup OFF E e IP addresses are set to the following default values LAN1 port 192 168 0 100 LNA2 port 192 168 2 100 SSW5 EES Not used Keep set to OFF OFF o sw t i Starts the SYSMAC SPU Unit in normal operating mode E ON Starts the SYSMAC SPU Unit in maintenance mode This setting is used to set up the SYSMAC SPU Unit 2 1 6 Select Switch and Enter Button The select switch and enter button on the SYSMAC SPU Unit can be manipu lated to execute commands such as one to start sampling CS1W SPU01 02 V2 CJ1W SPU01 V2 Select switch sor in TA Gto J M i elect switc EnTER OH KE 1 Enter button Enter button u uz Setting Commands on the The command number will be incremented when the switch is press up and Select Switch decremented when the switch is pressed down The currently set command number will be displayed on the seven segment display Executing Commands The enter button is used to executed the command set using the select with the Enter Button switch When the enter button is pressed once the command number dis played on the seven segment display will start flashing When the enter button is pressed again
27. aled with a linear equation or upper lower limit range before storage unit version 1 2 or later shared folders SPU Unit can be shared with a Windows personal computer FTP server provided FINS communica e FINS server to execute FINS command tions e Routing to transfer FINS messages Specifications Section 1 4 O oiea O Specification Data Storage Number of fields 10 000 Mode Unit Ver 2 0 or later Recipe files File format CSV The file size is restricted by the size of file that can be stored in the recipe folder Records Specified by the user Number of records No limit but restricted by the file size that can be stored in the recipe folder Writing method Conversion method Each field is written to the specified address in the specified data type Continuous region method Data written to continuous memory addresses Searching for rec Searching within files The text string that was passed as the key is ipe keys searched for in the target search columns in the recipe files and the rows for any matches that are found are extracted as recipe data Searching for file names The text string that was passed as the key is searched for in the recipe file names i e a search is made for key csv and the files with matching files names are used as recipe files just like previous versions Key list search A search is made for recipe keys with the method used for unit version 2 0 1 4 2 SPU Console
28. art names 16 PC card slot 25 26 PF IN indicator 16 PF IN terminals 17 power failure signal connecting 23 power supply xviii precautions Xvill XIX precautions xv 31 applications xviii general xvi operating environment xvii power supply xviii safety xvii Unit replacement 34 product configuration 6 37 Index R UPS 23 radioactivity xviii Read Settings from Memory Card 35 realtime characteristics 11 recognition retry switch 20 replacing Units precautions XIX restarting 35 restrictions 31 S safety precautions xvii sampling specifications 11 sampling file size 12 sampling settings backing up 35 restoring 35 Save Settings to Memory Card 35 select switch 19 seven segment display 18 30 short circuits precautions Xvill signals precautions xvii specifications realtime characteristics 11 sampling 11 SPU Console 10 SYSMAC SPU Unit 6 SPU Console 6 specifications 10 static electricity xviii T terminal blocks xvii transferring programs xvii U unit number 18 switch 18 Unit replacement precautions 34 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No V236 E1 03 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content EAN June 2007 Original pr
29. blocks Therefore the alloca tions are changed so that the 8 101 words from DMO0000 to DMO8100 are placed in one block and the allocated words between DMO8200 and DM09900 are each placed in a 1 word block for a total of 19 blocks As a result the total size of all blocks is 8 119 words which exceeds 7 776 words DMOOOOO DM00000 to DM08100 are placed in one block This results in a block size of 8 101 words DMO8100 DM08200 DM08300 18 blocks from DM08200 to DM09900 DM09800 DM09900 13 Specifications Section 1 4 14 This section describes how to install and wire the SYSMAC SPU Units 2 1 2 2 2 3 2 4 2 5 Part Names and Einct ons ii a os 211 SPAN AES A ld ndal al el mal ed 212 GICAL ONS eins awe ale aa aaa a Mi aan 2 1 3 Seven segment Display o ooooooooorroro 2 4 Settine the Unit Number cere ee e a o a te 2 1 5 Setting the DIP Switch ara ias 2 1 6 Select Switch and Enter Button 0 0 0 0 cece 2 1 7 Starting CPU Unit Operation Immediately upon Power Application 221 8 DIMENSIONS a manala ded rar eakas maeti Mountins to the Backplane 6 2245 bese rer Connecting the LAN Cable AO AAA EAS Connecting the Power Failure Signal eeeee Handling a PC Card or Memory Card 20 0 0 cece eee ees 2 31 SESIWESPUOISPUO2 V Zaid eases has 2 522 CILW SPUOIEV 2 24 aas teu neterGice ws ketidu bene Initial Settings for the SYSMAC SPU Unit s
30. contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Unit Versions of CS CJ series SYSMAC SPU Units Unit Versions A Unit version has been introduced to manage SYSMAC SPU Units in the CS CJ Series according to differences in functionality accompanying Unit upgrades Notation of Unit Versions The Unit version is given to the right of the lot number on the nameplate of the on Products applicable SYSMAC SPU Units as shown below SPU Unit Product nameplate Y OMRON CS1W SPU01 V2 ew CPU UNIT Lot No Unit version l 4 Example for Unit Ver 2 1 Lot No 050615 Ver2 1 oo L OMRON Corporation MADE IN JAPAN Checking the Unit Version A SYSMAC SPU Units version can be checked from the SPU Console by from the SPU Console clicking the Unit Information Tab and displaying the System Information Tab Page The unit version appears next to the model number in the Product Infor mation Area The unit version can be checked from the CX Programmer Ver 4 0 or higher by selecting Unit Manufacturing Information Functions Supported by SYSMAC SPU Units According to Unit Versions CS1W SPU01 02 V2 and CJ1W SPU01 V2 Unit version of SYSMAC SPU Unit Supported Expanded
31. d slot Make sure that the Memory Card is in the guides when inserting it Faulty operation may result if the Memory Card is not in the guides After inserting the Memory Card always lock it in place with the Memory Card fittings or cover The Memory Card may become disconnected if it is not locked in place causing faulty operation Always confirm that the Memory Card is facing the correct direction before inserting it If a Memory Card is forced into the slot in the wrong direction the Memory Card or guides may be damaged Always confirm the command number displayed on the 7 segment display before pressing the ENTER button Faulty operation may result if the com mand number is incorrect Never restart or turn OFF the power to the SYSMAC SPU Unit while changing settings such as the sampling settings P1 P2 and through PE will be displayed on the 7 segment display while sampling settings are being changed The SYSMAC SPU Unit is restarted or turned OFF before completing the change operation the system file being changed may be damaged Do not turn OFF the power supply to the Unit while transferring the Unit parameters or other data Doing so may result in incorrect data being transferred to the Unit or the Unit may malfunction With the CJ1W SPU01 V2 do not connect anything other than a UPS to the COMM port Doing so may inadvertently shut down the SYSMAC SPU Unit Before using FTP communications use the CONFIRM FTP
32. d that the above factors be studied and tested sufficiently before using the sampling function in an actual system to determine suitable settings Examples e When precise sampling periods are required use Sampling Mode e To shorten the sampling period e Reduce the quantity of sampling data e Reduce the number of sets of data being sampled e Use a faster storage media e To record a large volume of sampling data e Increase the sampling period Time Compensation Function The SYSMAC SPU Unit reads the time from the CPU Unit at startup and sets its own timer If the two times differ by more than 1 second during op eration one of the following operations is performed If the time difference is 5 seconds or less the time in the SYSMAC SPU Unit is gradually shifted to agree with the CPU Unit s time If the time difference is more the 5 seconds the SYSMAC SPU Unit s time is reset to agree with the CPU Unit s time Realtime Sampling Characteristic With realtime sampling sampling is performed by the SYSMAC SPU Unit as much as possible according to the sampling settings The following con ditions however may prevent sampling from being performed at complete ly fixed intervals Be sure to consider possible affects of this on the application in advance 31 Restrictions and Precautions Section 3 2 e Offset between the timer accuracy and the time of the SYSMAC SPU Unit e Changes in the sampling period during compensation by the
33. e Pin 6 on the DIP switch is ON Automatically obtaining an IP address failed Check to see if the LAN cable is connected cor rectly and if the system is set up to obtain addresses from the DHCP A Turn OFF DIP switch pins 5 and 6 Clockwise rotation Periodic data collection or sampling is being per formed Turn OFF DIP switch pin 5 MIA SING Data collection or sampling is being set Data collection or sampling data is being saved M Flashing Data collection or sampling data is being cleared B lt number gt BE Flashing Data collection or sampling settings are being backed up M lt number gt ME Flashing Operating Mode is being changed R lt number gt RE Flashing Data collection or sampling settings are being restored T lt number gt TE Flashing System check values are being optimized U lt number gt UE an SYSMAC SPU Unit settings are being changed SD RV 00 to 99 The number of the setting is displayed in the upper digit and the item being checked is dis played in the lower digit when executing the CONFIRM FTP CONNECTION command for FTP settings command 61 OE to 9E Flashing The number of a setting that may not be correct when executing the CONFIRM FTP CONNEC TION command for FTP settings command 61 is displayed in the upper digit and E is dis played in the lower digit to indicate an error Refer to the descriptions of the commands in the SYSMAC WS02 SPTC1 V2 SPU Console Ver 2 2 Operation Manual Cat N
34. ed intervals Realtime sampling 5 ms min Normal sampling 100 ms min Note In both cases the sampling cannot be performed faster than the CPU Unit s cycle time The actual sampling interval will always be longer than the CPU Unit s cycle time even if the sampling interval is set shorter than the cycle time Data Storage Data Collection Basic Collection Pattern 1 pattern required Mode Patterns Data Collection Patterns Up to 64 patterns Starting methods Basic Collection Pat Any one of the following methods can be used tern required e Start when a specified event occurs Use a memory event or scheduled event For details see the description of Data Collection Patterns 1 to 64 below e Start automatically when SYSMAC SPU Unit is started e Start with an SPU Console operation e Start with the SYSMAC SPU Units front panel command buttons Specify the com mand number e Start from the CPU Units ladder program Data Collection Pat Either of the following methods can be used to terns 1 to 64 start when an event occurs e Memory events Start when a CPU Unit bit or word value matches a specified condition Up to 500 memory events can be specified e Scheduled events Start at a specified time or time interval Up to 16 scheduled events can be specified Interval User specified intervals Basic Collection Pattern 5 ms to 35 min Data Collection Patterns 100 ms to 35 min Note 1 The Data Collecti
35. eeme eee SECTION 2 Installation and Wiring 16 16 17 18 18 19 19 20 22 22 23 23 25 25 26 21 15 Part Names and Functions Section 2 1 2 1 Part Names and Functions The names and function of SYSMAC SPU Unit parts are described in this section The meaning of indicators and the display is also described 2 1 1 Part Names The parts of the SYSMAC SPU Unit are listed below CS1W SPU01 Here the CS1W SPUO2 V2 which has two LAN ports is taken as an exam SPU02 V2 ple The CS1W SPU01 V2 has only one LAN port ndicators a neo E 7 segment display ETT Unit number 8 Card eject button switch o 8 Card button 5 Card holder Card indicator COMM port 2 PC card slot lt SIL PF IN terminals re Co e Recognition retry switch u i S J u N PF IN indicator LAN indicator DIP switch LAN ports CS1W SPU01 V2 One port CS1W SPU02 V2 Two ports Select switch a Enter button 3 Unit number switch Sets the unit nu
36. er will be displayed on the seven segment display Enter button Executes the command set using the select switch Indicators The following indicators show the operating status of the Unit RUN ERC ERH COMM CARD and LAN Seven segment display Displays error information and the operating status of the SYSMAC SPU Unit Displays the command number when the select switch is operated Displays the IP address and other results of command execution Memory Card slot The slot used to insert a Memory Card LAN port LAN communications port Connects to 10Base T 100Base TX cables COMM port Connects to the power failure signal from an uninterruptive power supply UPS 2 1 2 Indicators Name Color union RUN indicator Lit when the SYSMAC SPU Unit is operating normally ERC indicator Red Lit when there is a controller error ERH indicator Red Lit when there is a host error COMM indicator Orange Lit when communications are active on the COMM port for future expansion LAN indicator Green Lit when a LAN cable is connected Flashing when data is being sent or received 17 Part Names and Functions Section 2 1 Card indicator CS1W SPU01 SPU02 V2 Lit when the PC card is being used Not lit when the PC card is not being used CJ1W SPUO1 V2 Lit when the Memory Card is being used Not lit when the Memory Card is not being used CS1W SPU01 SPU02 V2 Lit when the PC card is being accessed CJ1W SPUO1 V2 Lit when the
37. graphs A Windows computer on a Windows network can also access the SYSMAC SPU Unit via Ethernet to share the files saved in the Memory Card in the SYSMAC SPU Unit The SYSMAC SPU Unit thus enables collecting and saving large quantities of digital data without affecting the control operation of the PLC merely by add ing a SYSMAC SPU Unit providing an easy means to see trends in process data analyze relationships between data and quality and achieve other data system management applications Overview of the SYSMAC SPU Unit Section 1 1 Note SPU Unit CS series CPU Unit Setting Monitoring Software SPU Console My network Sharing files via Windows network A ole TE I O memory Memory Card Ethernet CPU Unit Select switch SPU Unit Starting stopping sampling etc Enter button Memory Card I O memory Example D00000 D00099 When an I O memory address becomes a specific value Sampling at the specified interval realtime or normal 1 Data Storage Mode Operation Data can be collected when a particular event occurs such as a memory event e g when a data area word equals a set value or scheduled event e g at a specified date and time When the Basic Collection Pattern is used sampling can also be executed using the following procedures a Sampling can be started manually from the SYSMAC SPU Unit or SPU Console b Sampling can be sta
38. her device to the power failure input terminals on the SYSMAC SPU Unit Input indicator Internal circuits 24 VDC i Tighten the cable screws to a torque of 0 3 N m em Specification Rated input voltage 24 VDC 10 15 Input impedance Input current 10 mA typical ON voltage 17 4 V min OFF voltage 23 Connecting the Power Failure Signal Section 2 4 Uninterruptive Power Supply for Checking Operation CJ1W SPU01 V2 Connecting the BU70XS or BU606F by Special Cable e BU7OXS OMRON operating temperature range O to 40 C e BU606F OMRON operating temperature range O to 55 C With the CJ1W SPU01 V2 the power failure signal from an uninterruptive power supply UPS is connected to the COMM port Special Cable can be used when either the BU70XS or BU606F both by OMRON is used as the uninterruptive power supply Connect the Uninterruptive Power Supply to the COMM port on the CJ1W SPUO1 V2 using the Special Cable For the UPS setting in the Setup Tool set the power failure signal as a negative logic input UPS Applicable Special Cable Special Cable Wiring Reference Cable BUC10 BUC16 Connecting the BU70XS or BU606F by Cable or Connecting to Another UPS 24 The SYSMAC SPU Unit detects a power failure by the CS signal input turning ON Therefore wire the connection between the CJ1W SPU01 V2 and the uninterruptive power supply UPS so that when a power failure occurs the RS sig
39. in the CPU Unit If you use this method be careful not to restart the wrong Unit by turning ON the wrong bit 3 Turn ON pin 6 on the DIP switch on the SYSMAC SPU Unit and press the ENTER button for a few seconds NN will be displayed on the 7 segment display after restarting Turn OFF pin 6 on the DIP switch and then execute SYSMAC SPU Unit command number 12 Restart unit This method can be used to force restart the SYSMAC SPU Unit Using this method is not recommended because all processing for saving sam pling data to files will be force ended 35 Restarting the SYSMAC SPU Unit Section 3 4 36 A applications precautions xviii Backplane 22 C card button 16 17 card eject button 16 card holder 16 card indicator 16 commands 19 CPU Unit standby 20 CPU Unit cycle time relationship 12 crimp terminals x1x cycle time 12 D data collection 3 data collection patterns 8 dimensions 22 DIP switch 19 E EC Directives xxi electromagnetic fields xviii EMC Directives xxi EMI Standard xxi EMS Standard xxi enter button 19 indicators 16 card 16 LAN 16 PF IN 16 initial settings 27 inspections 34 Index installation location xvii L LAN cable 23 LAN indicator 16 locking devices precautions XIX Low Voltage Directive xxi M Memory Cards 6 N noise xviii O online editing xvii operating environment precautions xvii P p
40. ipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Note Applicable EMS Electromagnetic Susceptibility and EMI Electromagnetic Interference Standards in the EMC Electromagnetic Compatibility stan dards are as follows BET SPU01 V2 EN 61000 6 2 EN 61000 6 4 CJ1W SPU02 V2 SPU02 V2 Radiated emission 10 m regulations a SPU01 V2 Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 V AC and 75 to 1 500 V DC meet the required safety standards for the PLC EN 61131 2 XXI Conformance to EC Directives XXil SECTION 1 Overview and Specifications This section provides an overview of the SYSMAC SPU Units and their functionality and provides Unit specifications 1 1 Overview of the SYSMAC SPU Unit 1 2 SYSMAC SPU Unit Features 1 3 Product Configuration 1 4 1 SYSMAC SPU Unit Specifications 1 4 2 SPU Console Setting Monitoring Software Specifications 10 1 4 3 SYSMAC SPU Unit Sampling Specifications 1 4 Specifications NNW NW fF DN Overview of the SYSMAC SPU Unit Section 1 1 1 1 Overview of the SYSMAC SPU Unit A SYSMAC SPU Unit is a CS CJ series CPU Bus Unit that periodically and automatically collects the specified I O memory data from the CPU Unit and stores it in a Memory Card in CSV format files The SYSMAC SPU Unit has two
41. it is in PROGRAM mode the CPU Unit s cycle time will be longer so it may not be possible to read the data within the set time interval F Data Collection Sampling File Size e The maximum size of one data collection sampling file is 2 GB e If sufficient space cannot be secured in advance for the data collection sampling settings the disk may become full during data collection sampling causing an error e Depending on the file sizes time may be required to change data col lection sampling settings to secure space in advance e When saving data without a specified number of records the file size will continuously increase until data collection is stopped Be sure that there is enough available memory for the data e The file cannot be copied if there is insufficient space available even if the copy option has been selected in Data Storage Mode G A long period of time may be required to search for a SYSMAC SPU Unit on the Windows network depending on the proxy server settings in Win dows Internet Explorer Change the Windows proxy server setting to one of the following settings from Internet Explorer Tools Internet Options Connections Tab LAN Settings Proxy Server e Clear the selection to use the proxy server for LAN 32 Restrictions and Precautions H Section 3 2 e Click the Details Button and set the IP address of the SYSMAC SPU Unit so that the proxy server is not used for it Executing SYSMAC SP
42. ith the rated voltage and frequency is supplied Be particularly careful in places where the power supply is unstable An incorrect power supply may result in malfunction e Install external breakers and take other safety measures against short cir cuiting in external wiring Insufficient safety measures against short cir cuiting may result in burning e Install the Unit away from equipment that generates strong high fre quency noise e Do not apply voltages to the Input Units in excess of the rated input volt age Excess voltages may result in burning XVIII Application Precautions 5 e Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity Excess voltage or loads may result in burning e Disconnect the GR terminal from the LG terminal on the Power Supply Unit when performing insulation resistance tests or withstand voltage tests Not disconnecting the GR terminal may result in burning e Do not attempt to disassemble repair or modify any Units Any attempt to do so may result in malfunction fire or electric shock e Do not drop the SYSMAC SPU Unit or subject it to abnormal shock or vibration e Make sure that all SYSMAC SPU Unit and CPU Unit mounting screws terminal block screws and cable connector screws are tightened to the torque specified in the relevant manuals Incorrect tightening torque may result in malfunction e Leave the label attached to the Unit when wiring
43. lected at high speed and at very precise intervals from the CPU Units I O memory areas CIO WR HR DM and EM Areas Examples 25 sampling items 5 ms 250 sampling items 10 ms These times may not be possible for some settings Note Sampling is not possible at intervals that are faster than the CPU Unit s cycle time This mode allows the operation of the system factors such as analog data changes or timing of logical sequences to be tracked very accurately in nearly realtime time intervals Sampling Mode Realtime Sampling Data can be collected at high speed and at very precise intervals from the CPU Units I O memory areas CIO WR HR DM and EM Areas Examples 25 sampling items 5ms 250 sampling items 10 ms 500 sampling items 20 ms These times may not be possible for some settings Note Sampling is not possible at intervals that are faster than the CPU Unit s cycle time This mode allows the operation of the system factors such as analog data changes or timing of logical sequences to be tracked very accurately in nearly realtime time intervals Data sampling can be started or stopped when a bit or word in the CPU Unit s data area reaches a certain value e g a specified bit goes ON or a word equals 100 or at scheduled times e g at 17 00 or every hour Event triggered sampling can be used to easily record operations under cer tain conditions to provide a snapshot of device status when an error occurs
44. lection Pattern reads data from the CPU Units I O memory to the SYSMAC SPU Unit The other Data Collection Patterns patterns 1 to 64 use the data collected by the Basic Collection Pat tern and record the data when the corresponding event condition setting is met Data Collection Patterns 1 to 64 use the data collected by the Basic Collection Pattern so the interval settings for the Data Collection Patterns must be longer than the interval setting for the Basic Collection Pattern We recommend thoroughly testing the settings in trial operation before using the data collection functions in actual operation 11 Specifications Relationship to Cycle Time of CPU Unit Note Sampling File Size Restrictions in Variable Assignments 12 Section 1 4 Sampling Mode With realtime sampling sampling is performed by the SYSMAC SPU Unit as much as possible according to the sampling settings The following condi tions however may prevent sampling from being performed at completely fixed intervals Be sure to consider possible affects of this on the application in advance e Offset between the timer accuracy and the time of the SYSMAC SPU Unit e Changes in the sampling period during compensation by the time com pensation function with the CPU Unit e Delays caused by system traffic particularly concentrated access to the storage media To handle these problems the SYSMAC SPU Unit provides time stamps with sampling data We recommend
45. lt td is dd ds MOEN criterios da ea la ad pala cra idas add Revision History soria tario ais XV XVI XVI xvii xvii xviii XXI DO hp pa 15 16 22 23 23 25 27 29 30 31 34 35 37 39 IX About this Manual This manual describes the installation and operation of the CS1W SPU01 CS1W SPUO2 and CJ1W SPU01 SYSMAC SPU Units and includes the sections described below Please read this manual and all related manuals listed in the following table and be sure you under stand the information provided before attempting to install or operate a SYSMAC SPU Unit Be sure to read the precautions provided in the following section mane ONO mes CS1W SPU01 V2 SPU02 V2 Describes the installation and operation of the SYSMAC CJ1W SPU01 V2 SPU Units SYSMAC SPU Units Operation Manual this manual WS02 SPTC1 V2 V237 Describes the installation and operation of the SYSMAC SPU Console Ver 2 1 Operation Manual SPU Console Ver 2 2 WS02 EDMC1 V2 V232 Describes the installation and operation of the SYSMAC SYSMAC SPU Data Management Mid SPU Data Management Middleware EDMS dleware User s Manual Precautions provide general precautions for using the SYSMAC SPU Unit Programmable Controller and related devices Section 1 provides an overview of the SYSMAC SPU Units and their functionality and provides Unit specifications Section 2 describes how to install and wire the SYSMAC SPU Units Section 3 provides maintena
46. mber of the SYSMAC SPU Unit as a one digit hexadecimal value UNIT NO Do not set the same unit number for more than one CPU Bus Unit under the same CPU Unit Card holder Select switch Sets the command to be executed The command number will be displayed on the seven segment display Enter button Executes the command set using the select switch The following indicators show the operating status of the Unit RUN ERC ERH and COMM Seven segment display Displays error information and the operating status of the SYSMAC SPU Unit Displays the command number when the select switch is operated Displays the IP address and other results of command execution Communications ports LAN communications ports Connect to 10Base T 100Base TX cables LAN1 LAN2 COMM port For future expansion 16 Part Names and Functions Section 2 1 PF IN terminals Connected to the power failure input from a UPS or other device Recognition retry switch Refer to 2 1 7 Starting CPU Unit Operation Immediately upon Power Application
47. n connect to SYSMAC SPU Units with a unit version of 2 0 or 2 1 In this case the SPU Console will operate in the ver sion that corresponds to the unit version of the SYSMAC SPU Unit TABLE OF CONTENTS PRECAUTIONS cuca 1 Mtende Audie e ei ererek a am la AA ee ee ee 2 General Precaulions sehe sea alla rice ee 3 Sale ELEGAUMOHS rio dee een er en een 4 Operating Environment Precautions a 43 im As bs ls as ag 5 Application Preeailions aar aas a a a aA a a a ta ad u 6 Conformance to EC DITecuveS reserwes sarean WERA einen SECTION 1 Overview and Specifications ssseccsecoccoecoee le Overview of the SYSMAC SPU Unit koks 22H Keks a aaa 12 SYSMACSPEURit Features a ooo ede toe area 1 3 Product Contursi ts dls 14 PECCAN ON rara eat airada ee SECTION 2 Installation and Wiring oooooooooo ooo ooo 241 Patt Namesand Ponce 22 Mountns t theBackplane cortaba ru eres en eee Peer tee Dee 23 Conneeune the LAN Cable aan ae 2 4 Connecting the Power Failure Signal ooooooooooo eee eee eens 2 5 Handling a PC Card or Memory Card aristas iia a ba 204 2 6 Initial Settings for the SYSMAC SPU Unit oooooooooorrrr ees SECTION 3 Troubleshooting and Maintenance oooooooooooo 321 Sevenssegment Display cia da os a E Baus 32 REStrchions and Preeaulions ass sens tasa As ds ds 3 3 Inspection and Unit Replacement Precautions rrrrreeea 3 4 Restarting the SYSMAC SPU Unit
48. nal output from the COMM port atthe SYSMAC SPU Unit is returned to the CS signal input For the UPS setting in the Setup Tool set the power failure signal as a positive logic input COMM Port Specifications Connector type D Sub 9 pin male 4 40UNC OOOO 940121 010 Handling a PC Card or Memory Card Section 2 5 Connector Pin Arrangement Pin No Abbrev Signainame VO TO houses oo 2 RD ReceveDaa Imput NO Notused 5 56 SignalGround 6 he Notused e jes CleartoSend Input 6 NO nousa fe Shen FG sre YS Connection Example 1 Connecting the BU606F with Cable Pin 8 BU Pin 8 CS Pin 5 COM 2 5 Handling a PC Card or Memory Card 2 5 1 CS1W SPU01 SPU02 V2 Inserting a PC Card 1 2 3 This section describes how to insert a PC card into the PC card slot on the SYSMAC SPU Unit 1 Loosen the screw on the card holder and move the holder out of the way 2 Press the PC card firmly to the back of the card slot Note Be sure the PC card is facing the correct direction PC will flash on the seven segment display and the card indicator will light when the PC card can be used 25 Handling a PC Card or Memory Card Section 2 5 Removing a PC Card 1 2 3 Formatting a PC Card 3 Place the card holder on the PC card and tighten the screw on the card holder This section describes how to remove a PC card from the PC card slot on the SYSMAC SPU Unit 1 Press the card button f
49. nce and inspection information N WARNING Failure to read and understand the information provided in this manual may result in per sonal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given X Terms and Conditions Agreement Read and understand this Manual Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty Limitations of Liability Warranties O Exclusive Warranty Limitations O Buyer Remedy Limitation on Liability Etc Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PROD UCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise
50. ng If a record condition is used sampling data is stored within the SYS MAC SPU Unit only when the record condition is met For example sampling data can be recorded only while a specified bit is ON or a specified word contains a particular value comparison Data exchange with CPU Bus Unit Area the CPU Unit e CPU Unit to SYSMAC SPU Unit Command execution such as starting stopping sampling clearing a sampling file or saving a sam pling file e SYSMAC SPU Unit to CPU Unit SYSMAC SPU Unit status informa tion Saving files Collected data file CSV files Indices record number time stamps format Record contents hh mm ss ms ns sampling indices serial numbers starting at O when sampling is started data for each symbol delimited with comma records delimited with carriage returns Number of sam Any one of the following methods can be used pling result records The number of records can be specified stored in one file e A time period can be specified The number of records is calculated automatically from the time period and interval between samples e With a version 1 2 or later SYSMAC SPU Unit the number of records can be left unspecified In this case data is added to the file until data collection is stopped Records are added to one file from the start of data collection until the end Scaling Instead of directly storing the values collected from the CPU Unit s I O memory the collected values can be sc
51. o V237 for details on the CONFIRM FTP CONNECTION command for FTP settings 30 Restrictions and Precautions Section 3 2 3 2 Restrictions and Precautions A Restarting the SYSMAC SPU Unit or Turning OFF the Power Supply B C D Never turn OFF the power supply to the SYSMAC SPU Unit or restart the Unit while settings such as the data collection sampling settings are be ing changed or while the SPU Unit is collecting data When sampling set tings are changed P1 P2 PE will be displayed in order on the 7 segment display If you restart the SYSMAC SPU Unit or turn OFF the power supply during that time the system file that is being changed may be corrupted If you restart the SYSMAC SPU Unit or turn OFF the power supply during data collection the data that is being collected may be cor rupted Also the Memory Card may be damaged Sampling Capacity The sampling capacity of the SYSMAC SPU Unit varies with the following factors e Sampling Operating Mode Sampling Mode or Data Storage Mode e Sampling period e Quantity of variables recorded as sampling data e Number of files used to save sampled data e Writing speed of media where sampling data is saved Number of samplings that are set e CPU Unit cycle time There are no predetermined restrictions on these factors for SYSMAC SPU Unit sampling It is assumed that the required sampling will be tested on the actual system to confirm applicability We recommen
52. oduction ME November 2008 Added information on improvements to the recipe function and FTP communica tions E 6 August 2013 Added information on improvements record counter and file copy flag 39 40 Revision History Authorized Distributor
53. of any intel lectual property right Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before ship ment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or elec tronic components circuits system assemblies or any other materials or sub stances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published information OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONN
54. on Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not consti tute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application reguirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construc tion changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please con sult with your Omron s representative at any time to confirm actual specifica tions of purchased Product Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PRECAUTIONS This section provides general precautions for using the CS1W SPUOI V2 CSIW SPUO2 V2 and CJ1W SPUOI V2 SYSMAC SPU Units The information contained in this section is important for the safe and reliable
55. on Patterns use the data collected by the Basic Collection Pattern so the data will be collected at the Basic Collec tion Pattern s interval even if the Data Collection Pattern s interval is set shorter than the Basic Collection Pattern s interval The actual Basic Collection Pattern interval will always be longer than the CPU Unit s cycle time even if the sampling interval is set shorter than the cycle time Copy option Basic Collection Pattern Cannot be set Data Collection Patterns Up to 10 patterns Maximum number of saved files 120 Specifications Section 1 4 tem Specification Sampling Shared Sam Applicable CPU CIO Area WR Area HR Area AR Area DM Area and EM Area continued pling Mode and Unit I O memory banks O to 18 Data Storage areas Mode settings Specifying I O Specify the desired CPU Unit I O memory area data area with a memory areas variable The data type can be specified with the variable The variables can be managed in groups Variable data types BOOL INT UINT DINT UDINT REAL LREAL STRING CHANNEL UINT BCD UDINT BCD WORD DWORD CHANNEL BLOCK Settable variables Variable names Single byte or double byte characters Up to 63 bytes including the group name Maximum number of variables 7 776 words total for all variables The maximum number may be reduced depending on the areas and addresses of the variables Record Condition Set whether or not to use a record condition setti
56. or CS1W SPUO2 V2 Two ports 10 100Base TX RJ45 Modular Connectors UPS power fail 24 VDC 10 15 input None UPS connected to COMM port ure input Connect the power failure signal output line from the UPS Specifications Section 1 4 po tem Seifen LT Settings Unit number Rotary switch Sets the unit number of the Unit as a CPU Bus Unit and switch UNIT operation Select switch Toggle switch Sets the number of the command to execute SELECT Enter button Pushbutton switch Confirms and starts execution of the command number set using the ENTER select switch DIP a DIP switch System settings a Card button Pressed to release the Memory Card Pressed to release the Memory Card inserted inserted in the PC card slot The Memory in the Memory Card slot The Memory Card Card can then be removed can then be removed Indica LED indicators RUN ERC ERH COMM LAN1 LAN2 CARD and PF IN See note lions Note PF IN CS1W SPU01 SPU02 V2 only 7 segment dis Displays error information and operating status of the SYSMAC SPU Unit play e Displays the command number set on the select switch e Displays the IP address e Display other information Functions e Sampling e Saving files e Network communications e Recipe function Operating modes Data Storage Mode and Sampling Mode Either mode can be selected with the Change Operating Mode command Current consumption CS1W SPU01 V2 CJ1W SPU01 V2
57. or at least 2 seconds PC will flash on the seven segment display and the card indicator will go out when the PC card can be removed 2 Loosen the screw on the card holder and move the holder out of the way 3 Make sure that the card indicator is not lit and then press the card eject but ton 4 Remove the PC card from the PC card slot This section describes how to format a PC card for use with the SYSMAC SPU Unit A PC card can also be used if it is formatted on a personal computer using the FAT32 format 1 Insert the PC card as described above in Inserting a PC Card 2 Be sure that the card indicator is lit and then press the select switch to se lect command 31 3 Press the enter button once 31 will flash on the seven segment display 4 Press the enter button again PC will flash on the seven segment display while the PC card is being for matted When formatting has been completed hyphens will be dis played on the seven segment display 2 5 2 CJ1W SPU01 V2 Inserting a Memory Card 1 2 3 Note Removing a Memory Card 1 2 3 26 This section describes how to insert a Memory Card into the Memory Card slot on the SYSMAC SPU Unit 1 Remove the card cover 2 Press the Memory Card firmly to the back of the card slot Be sure the Memory Card is facing the correct direction PC will flash on the seven segment display and the card indicator will light when the
58. riod Inspections should normally be performed every six months to one year The inspection period must however be based on the ambient conditions Inspection Items Corrective measures must be performed to maintain the following items within the criteria Inspection Criteria Items Ambient envi Inspect the ambient temperature and O to 55 C ronment the temperature inside the control panel Inspect the ambient humidity and the 10 to 90 with no con humidity inside the control panel densation Inspect for the collection of dust There must be no dust Installation Inspect the mounting of the SYSMAC The Unit must not be CPU Unit loose image viel the LAN cables to be sure they The Unit must not be are inserted image viel loose Inspect the LAN cables for abnormali There must be no abnor ties malities in the exterior appearance Inspect the PC card holder to be sure it The Unit must not be is secure loose The following items are used during inspection Items Normally Required Both flat blade and Phillips screwdrivers Circuit tester or voltage meter Industrial alcohol and cotton cloth Items Sometimes Required Synchroscope Oscilloscope with pen recorder Thermometer and hygrometer Restarting the SYSMAC SPU Unit Section 3 4 3 3 2 Unit Replacement Precautions If a faulty SYSMAC SPU Unit is discovered during inspections the SYSMAC SPU Unit will need to be replaced Observe the following
59. rovided in external circuits i e not in the CPU Unit Abnormal operation may result in serious accidents Execute online editing only after confirming that no adverse effects will be caused by extending the cycle time Otherwise the input signals may not be readable Confirm safety at the destination node before transferring a program to another node or changing contents of the I O memory area Doing either of these without confirming safety may result in injury Tighten the screws on the terminal block of the AC Power Supply Unit to the torgue specified in the operation manual The loose screws may result in burning or malfunction Operating Environment Precautions N Caution Do not operate the Unit in the following locations e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifications e Locations subject to condensation as the result of severe changes in tem perature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration XVII Application Precautions 5 N Caution Install the SYSMAC SPU Unit correctly as described in the CS Series Pro grammable Controllers Operation Manual or CJ Series Programmable Con trollers Operation Manual N Caution Take appropriate and sufficient
60. rted automatically when the SYSMAC SPU Unit is started c Sampling can be executed from the ladder program 2 Sampling Mode Operation Sampling can be started and stopped using the following methods a Sampling can be controlled manually from the SYSMAC SPU Unit or SPU Console b Sampling can be started automatically when the SYSMAC SPU Unit is started c Sampling can be executed from the ladder program SYSMAC SPU Unit Features Section 1 2 1 2 SYSMAC SPU Unit Features Automatic Data Collection from CPU Unit without Any Special Programming No External Data Collection Device Required Easily Set Data Collection and Sampling Parameters with SPU Basic Software High speed Sampling at Precise Sampling Periods Sampling Mode Sampling Triggered by an Event Data Storage Mode Unit Ver 1 2 or Later User settable Data Recording Conditions The specified data from the I O memory in the CPU Unit can be automatically sampled and saved without altering the ladder program in the CPU Unit A SYSMAC SPU Unit can be easily added whenever required to enable data collection and sampling An external data collection device is not required e Data collection and sampling parameters are easily set from the SPU Console Basic Software e The SPU Console dynamically creates windows based on setting infor mation in the SYSMAC SPU Unit There is no need to select the model Data Storage Mode Basic Pattern Data can be col
61. th unit version 2 2 or later To execute commands use the CPU Bus Unit Area Never delete the files and folders in the Journal folder which is a Win dows network shared folder Data collection sampling may not be possi ble if these folders or files are deleted If any of these folder or files is deleted perform the procedure to set data collection sampling from the SPU Console The SYSMAC SPU Unit operates on UTC coordinated universal time so the creation date of the network shared folder may not be appropriate for the local time Before using the SYSMAC SPU Unit change the time zone in the SPU Console s Unit settings When using an FTP server select an FTP server that supports the FTP commands in the FTP command list Refer to the SYSMAC WS02 SPTC1 V2 SPU Console Ver 2 1 Operation Manual Cat No V237 for a list of the FTP commands 33 Inspection and Unit Replacement Precautions Section 3 3 3 3 Inspection and Unit Replacement Precautions 3 3 1 Inspections Inspection Items Tools Required for Inspection 34 Periodic inspections are required to ensure using the SYSMAC SPU Unit under optimum conditions The main functional components of the SYSMAC SPU Unit are semiconduc tors There are no components that will stop functioning all of a sudden when a specific life is reached but the components may deteriorate depending on the operating environment Periodic inspections are thus very important Inspection Pe
62. tings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for programming and operating the Unit Be sure to read this manual before attempting to use the Unit and keep this man ual close at hand for reference during operation It is extremely important that a PLC and all PLC Units be used for the speci fied purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying a PLC System to the above mentioned appli cations Safety Precautions 3 4 Safety Precautions N WARNING N WARNING N WARNING N WARNING N Caution N Caution N Caution Do not attempt to disassemble repair or modify any Units Any attempt to do so may result in malfunction fire or electric shock Do not touch any of the terminals or terminal blocks while the power is being supplied Doing so may result in electric shock Fail safe measures must be taken by the customer to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes Abnormal operation may result in serious accidents Interlock circuits limit circuits and similar safety measures must be p
63. to understand temporal changes in operation to periodically collect device data or to achieve many other jobs based on data in the CPU Unit The SYSMAC SPU Unit can be set to record the collected data only when a particular condition is satisfied such as while a specified bit is ON or a speci fied word equals a specified set value This feature can be used in both Sam pling Mode and Data Storage Mode SYSMAC SPU Unit Features Scaling Function Unit Ver 1 2 or Later High volume Storage of CSV format Data Sampling Data Concurrency Windows Network Supported Write Recipes without Programming Data Storage Mode Unit Version 2 0 or Later CPU Bus Unit Area Support FTP Communications Unit Version 2 1 or Later Section 1 2 The collected data can be scaled in the SYSMAC SPU Unit before being recorded Both linear equation conversion and upper lower limit conversion are supported e Data is saved in CSV format so that it can be easily imported for analysis in Excel databases or other software e With a CS series SYSMAC SPU Unit data is stored in a Memory Card mounted in the PC card slot of the SYSMAC SPU Unit using an HMC AP001 Memory Card Adapter With a CJ series SYSMAC SPU Unit data is stored in a Memory Card mounted directly in the Memory Card slot of the SYSMAC SPU Unit If the HMC EF583 is used large capacity storage of 512 MB is possible During each cycle of the CPU Unit data is transferred from the
64. unted to a PLC a minimum of one second is required for SYSMAC SPU Unit initialization and the CPU Unit will remain on standby until initialization has been completed This means that the CPU Unit will not start operation when the power supply is turned ON even if the startup mode of the CPU Unit is setto RUN or MONITOR mode When using a CS1 H CPU Unit the recognition retry switch on the SYSMAC SPU Unit can be turned ON to omit waiting for the completion of initialization and start operation of the CPU Unit as soon as the power supply is turned ON If this is done the SYSMAC SPU Unit will initially not participate in PLC operation Note With the CJ1W SPU01 V2 the recognition retry function is always ON and is not a switch To start CPU Unit operation immediately you must use a CS1H or CJ1 CJ2 series CPU Unit and you must set the Startup Condition setting in the PLC Setup to Don t Wait Use the following procedure 20 Part Names and Functions 1 2 3 Note Note 1 Recognition retry button Section 2 1 Turn ON the recognition retry switch on the back of the SYSMAC SPU Unit i Default OFF Back of Unit If the CPU Unit is in RUN or MONITOR mode after the power supply is turned ON operation will depend on the setting of the recognition retry but ton as follows OFF CPU Unit will remain on standby until initialization of the SYSMAC SPU Unit has been completed ON The CPU Unit will not go on standb
65. value that is shorter than the cycle time of the CPU Unit For details refer to 8 2 Data Collection Timing in the SYSMAC SPU Console Ver 2 2 Operation Manual Cat No 237 e The maximum size of one data collection file or sampling file is 2 GB e If sufficient space cannot be secured in advance for the sampling settings the disk may become full during sampling causing an error e Depending on the file sizes time may be required to change data collec tion sampling settings to secure space in advance e The maximum total size of all variables is 7 776 words e The SYSMAC SPU Unit keeps all of the variable addresses in continuous memory blocks There can be a maximum of 19 blocks 17 blocks for unit version 2 1 Specifications Section 1 4 If the maximum number of blocks is exceeded the SYSMAC SPU Unit will attempt to place the variables with non continuous addresses into the blocks As a result the total size of the blocks may exceed 7 776 words and error 44 exceeded total size range for cyclic data may occur when you at tempt to change the settings If this occurs reduce the number of variables or adjust the memory allocations so that variable addresses are consecu tive Example If you register one variable every 100 words from DM00000 to DM09900 the total size for the 100 variables will be 100 words However the variables are not consecutive so 100 blocks would be neces sary but that exceeds the maximum number of
66. y and execution of the ladder pro gram will be started This function can be used only for a CS1 H CPU Unit This operation is not required with the CJ1W SPU01 V2 for which recognition retry processing is always ON 2 For both the CS1W SPU01 SPU02 V2 and the CJ1W SPU01 V2 set the following setting in the PLC Setup from the CX Programmer Set PLC Setup Execution Settings Startup Condition to Don t Wait For details on the startup condition refer to 7 1 2 PLC Setup Settings in the CS Series PLC Operation Manual Cat No W339 and in the CJ Se ries PLC Operation Manual Cat No W393 1 Keep the recognition retry switch turned OFF when the SYSMAC SPU Unit is mounted under any CPU Unit other than a CS1 H CPU Unit 2 If this switch is turned ON for other CPU Units a unit number duplication error will occur If you set the Startup Condition in the PLC Setup to Don t wait the CPU Unit will start operation without waiting for the SPU Unit to start The SPU Unit will continue startup processing but SPU Unit functions such as data collection will not operate When the SPU Unit completes startup processing it will change to initial or idle status lf you control the SPU Unit from the program check the status of the SPU Unit first You can check the status of the CPU Unit in the System Status in word n 8 of the words allocated to the Unit in the CPU Bus Area 21 Mounting to the Backplane 2 1 8 Dimensions CS1
67. ystem data is transferred Initial settings are made using the Initial Setting Wizard in the SPU Console Basic Software installed on a personal computer For details refer to Section 3 Initial Settings of the SYSMAC SPU Unit in the SPU Console Ver 2 2 Oper ation Manual Cat No V237 27 Initial Settings for the SYSMAC SPU Unit Section 2 6 28 This section provides maintenance and inspection information 3 1 3 2 3 3 3 4 Seven segment Display Restrictions and Precautions Inspection and Unit Replacement Precautions e 3 3 1 Inspections 3 3 2 Unit Replacement Precautions 0000 ee eee Restarting the SYSMAC SPU Unit SECTION 3 Troubleshooting and Maintenance 30 31 34 34 35 35 29 Seven segment Display Section 3 1 3 1 Seven segment Display Seven segment display Meaning 03 to 67 Lit The SYSMAC SPU Unit is operating The SYSMAC SPU Unit is idle Sampling Mode The SYSMAC SPU Unit is idle Data Storage Mode Flashing The sampling program is running in the SYS MAC SPU Unit Flashing PC card or Memory Card insertion processing is being performed PC card or Memory Card removal processing is being performed Flashing PC card or Memory Card removal processing failed and use of the PC card or Memory Card was forcibly disabled The PC card or Memory Card can be removed The SYSMAC SPU Unit was started in Mainte nance Mod

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