KMD-5210 - KMC Controls
Contents
1. Illustration 2 5 End of line Termination Jumpers Revision E 17 Installation BACnet networks KMC Controls AS Note The controller with only one EIA 485 cable connected is normally the end of line This is also the controller where the cable shield ground is tied to earth or a chassis ground Install jumpers M Remove jumpers Install jumpers j Nyy l i ia Wy fi 6000000 Illustration 2 6 End of line termination jumper sample for a Tier 1 network BACnet networks The KMD 5210 LAN Controller supports an optional Class 3 Conformance Level of the BACnet specification The BACnet protocol is implemented using either one or the other of the following network configurations Ethernet 802 3 specification in KMD 5210 001 MS TP EIA 485 in KMD 5210 002 See the section Programming for BACnet in WinControl XL on page 36 for details on BACnet features AS Note The BACnet options are licensed for each controller To upgrade a KMD 5210 controlle2. Illustration 2 11 KMD 5569 modem connection to KMD 5210 controller To install a modem 1 Connect a a standard DB 9 to DB 25 computer to modem cable between the KMD 5569 modem and a serial port on a computer on which WinControl is installed This cable is available from computer supply sources 2 Connect the modem to a telephone line dedicated to the network system Revision E 23 Installation Connecting to a Computer KMC Controls 3 Verify the configuration switches on the back of the modem are in the correct position for the firmware in the controller Table 2 1 Configuration switches Firmware 4 0 and later 1 2 3 4 5 6 7 8 Up Up Down Down Down Up Up Down Table 2 2 Configuration switches Firmware earlier than 4 0 1 2 3 4 5 6 7 8 Up Up Down Down Up Up Up Down 4 Use HCM to initialize Computer Port B for modem operation Connecting a KMD 5210 to an Ethernet LAN To connect a PC to the controller via the Ethernet the PC a must have a valid IP address on the Ethernet network that connects to the controller and install the PC on the Ethernet Refer to the section Configuring a controller with HCM on page 32 for additional information Direct Serial Port Connection Two RS 232 ports are provided on the controller for connecting a PC directly to the controller Connect the PC to the controller using a KMD 5672 PC to Controller cable Refer to Illustration 2 12 Pin 2 Red Pin 3 Black Pin 5
3. Ethernet routing table The Ethernet routing table is a list that associates the KMC network addresses assigned to Tier 1 controllers with the IP addresses required by the LAN protocol If the controller is not configured correctly it will not communicate with other controllers and may cause problems with the rest of the network Before starting the HCM initializing process you will need information about the controller and the LAN which is listed in Table 4 2 Table 4 2 Tier 1 LAN controller Ethernet settings Setting Description IP address Supplied by network administrator Enter the address next to the panel address of the LAN Controller MTU 1400 or as supplied by system administrator Gateway Use default 255 255 255 255 unless a router gateway is located between two Tier 1 controllers The router IP address is supplied by the network system administrator MAC address The MAC address is located on the white label on front of controller MAC addresses for KMC Controls products begins with 00 DO 6F Broadcast For controllers 1 16 select the Broadcast Server check box only for sever the controller to which HCM is connected Select the Broadcast Server check box for all other controllers Interval Sets the interval for the broadcast message The broadcast message is for KMD controllers and not a LAN broadcast message The default setting is 20 seconds Subnet mask Set the Subnet Mask address to 255 255 255 0 or as supplied by ne
4. Green KMD 5672 Red Transmit Ground Green Black Recieve nons LAN Controller Bes Ba ir ie Illustration 2 12 PC controller cable connection 24 Revision E Installation KMD 5210 Installation and Operation Connecting to a Computer NN Note EIA 232 port B is assigned the same address as the modem port When the modem port is in use a PC cannot be connected to the controller through serial port B Revision E 25 Installation Connecting to a Computer KMC Controls 26 Revision E Operation KMD 5210 Installation and Operation Applying power SECTION 3 Applying power Lights and indicators Revision E Operation This section provides general operating instructions for your KMD 5210 LAN Controller Included are a description of the Isolation Bulbs the LED status display and instructions for resetting the controller Carefully review this information as it applies to the task at hand The KMD 5210 LAN Controller is automatically powered when the power supply module is connected and plugged in Verify all external connections are complete before applying power to the controller If an error in an EIA 485 network is indicated by a glowing lamp near one of the EIA 485 connectors remove power and troubleshoot the circuit before you reapply power
5. used and how the network will be configured An example of a typical installation is shown in Illustration 2 2 Each KMD 5210 in a KMC digital network may operate in either a stand alone mode or connected by network to other controllers The LAN Controller may be connect to other controllers using one or more of four network technologies KMC Tier 1 networks using standard 10BaseT CAT 5 Ethernet cabling or EIA 485 wiring and hardware KMC Tier 2 networks using EIA 485 wiring and hardware BACnet 802 3 networks using standard 10BaseT CAT 5 Ethernet cabling KMD 5210 001 only BACnet MS TP using EIA 485 wiring and hardware KMD 5210 002 only Local Local Controller Controller U V Vav Terminal Terminal Controller Controller RS 485 RS 485 ET Ee wa S a TERMINAL TERMINAL ter CONTROLLER CONTROLLER Modem Power Supply a 20a OO Tier 1 KMC Ethernet N BACnet 802 3 92 Optional KMC INPUT MODULE INPUT MODULE OUTPUT MODULE OUTPUT MODULE KMD 5220 KMD 5220 KMD 5221 KMD 5221 Illustration 2 2 Typical network configuration Revision E Installation KMD 5210 Installation and Operat
6. See Ribbon Cables for Input and Output Modules on page 9 in the Options and Accessories section S Note Observe the orientation of the cable header If the pin 1 edge is reversed the controller will not communicate with the module Pin 1 edge Red I O port Input Output card connection connection Illustration 2 9 Ribbon cable orientation 3 Connect the other end of the ribbon cable to the input or output module You may find it necessary to fold the cable to properly route it to the module To accommodate turns fold the cable gently to change direction To make a fold overlay the cable at a right angle and press gently until the cable holds the fold as shown in Illustration 2 10 Pin 1 edge Le Red Fold back i ca Fold gently Illustration 2 10 Ribbon cable fold Revision E 21 Installation Connecting Power KMC Controls Caution Do not crimp the cable in a tight fold This may result in separation of cable strands and result in unreliable operation of the module 4 Connect input and output devices to the modules Refer to the manuals supplied with the KMD 5220 input module and the KMD 5220 output module for details Connecting Power Each KMD 5210 LAN Controller requires a KMD 5563 power supply for operating power Mount the power supply in a convenient location near the KMD 5210 and route the supply cable to the controller The controller will automatically power on when the power co
7. indicators Revision E About the LAN controller KMD 5210 Installation and Operation Safety Considerations Safety Considerations KMC controls assumes the responsibility for providing you with a safe product and safety guidelines for its proper use Safety means protection to all individuals who install operate and service the equipment as well as protection of the equipment itself To promote safety we use hazard alert labeling in this manual Follow the associated guidelines to avoid hazards I Danger Danger represents the most severe hazard alert Bodily harm or death will occur if danger guidelines are no t followed i Warning Warning represents hazards which could result in severe injury or death l Caution Caution indicates potential personal injury or equipment or property damage if instructions are not followed Note Notes provide additional important information 7 Detail Provides programming tips and shortcuts which may save time Revision E 11 About the LAN controller Safety Considerations KMC Controls 12 Revision E KMD 5210 Installation and Operation SECTION 2 Installation This section provides important instructions and guidelines for installing the KMD 5210 LAN Controller Carefully review this information prior to installation Mounting Mount the controller inside of a metal enclosure KMC Controls recommends using a UL approved Enclosed Energy Management Equipmen
8. such as BACstage The LAN Controller will appear in the BACstage device list but cannot be selected Its objects are not accessible for configuration from the BACstage Object menu The configured points within the KMD 5210 are the only points visible in BACnet In BACstage use BACnet Read Write Property under the System menu in BACstage to manually view or change properties KMC BACnet controllers and third party devices may read and write to the objects in the KMD 5210 with off panel reads and writes Firewalls are commonly installed on networks to prevent unauthorized traffic or electronic probes from entering the network If the LAN Controller must communicate with a network where a firewall is in place the following actions must be taken LAN controllers communicate through one of three Ethernet Ports WinControl to LAN Controller UDP 21068 LAN Controller to LAN Controller UDP 21069 LAN Controller to LAN Controller UDP 21070 These ports must be open for communications to pass through a firewall If the LAN Controller resides behind a Network Address Translation NAT router the IP address for the controller must be preceded by the lowercase letter r in the system menu For example r128 1 1 5 Adding this prefix letter will cause WinControl to disregard the IP table and download from the panel itself Note System time keeping Revision E If you use this method you will only be able to connec
9. the shield ground at the other end Use a KMD 5575 repeater between every 32 Tier 2 controllers or if the cable length of a Tier 1 or Tier 2 network exceeds 4000 feet 1220 meters Use no more than seven repeaters per network e Place a KMD 5567 surge suppressor in the cable where it exits a building Revision E Installation KMD 5210 Installation and Operation EIA 485 networks Refer to Illustration 2 4 for an example of typical E A 485 connections KMC controller ee connections l v O SOO 7 gt Illustration 2 4 Typical EIA 484 Wiring Configuration End of line termination Each EIA 485 network segment requires end of line termination for proper operation of the network Proper termination prevents signal degradation and EMI type interference with other system wiring Termination jumpers are located on both sides of each EIA 485 connector one each for the A and B terminals see Illustration 2 5 To activate the end of line termination leave the jumpers in place If termination is not required position the jumpers so they only cover one pin on the header Jumpers set for end of line termination removed ooo 000 p bo g pes p_o g L able 007 00 1 OO 11 nput termination jumpers Two at each EIA 485 connector
10. to peer network each supporting up to 124 nodes on a Tier 2 network The controller also supports remote access through a modem port and provides two ports for direct connection with up to two PCs The firmware in the controller uses a high level easy to learn programming language to ensure reliability rapid programming and compatibility with future KMC system This programming function is available from within the KMC Controls WinControl application BACnet 802 3 The KMD 5210 001 adds BACnet functionality to the LAN Controller Through Control Basic statements the controller communicates with 802 3 BACnet devices on the same Ethernet broadcast segment BACnet MS TP The KMD 5210 002 adds BACnet MS TP functionality to the LAN Controller functionality By using Control Basic programming the controller exchanges data with native BACnet devices on an MS TP network About the LAN controller Specifications Specifications KMC Controls Processor Motorola 68360 32 bit 33 MHz Memory Flash RAM 2 megabytes nonvolatile operating programs and data storage 2 megabytes 72 hour capacitor backup Inputs and Outputs I O Ports Inputs Output The KMD 5210 controller includes eight universal I O ports for optional input and output modules Connect up to eight KMD 5220 input modules eight KMD 5221 output modules or a combination of input and output modules in any combination Eight 16 pin connectors Software s
11. to the controller See Isolation Bulbs in the following section The controller provides a number of different status and diagnostic indicators These are described in this section Isolation bulbs Located near each EIA 485 connector you will find two small glass bulbs These serve as protective isolation devices for the Tier 2 and BACnet MS TP EIA 485 networks The bulbs serve three functions e When illuminated they indicate improper network phasing Improper phasing occurs when the ground potential of the controller is higher than the phase or the ground potential of other controllers on the network The bulbs protect the controller from damage by limiting the input signal If voltage or current exceeds safe operating conditions the bulbs will act as fuses and open the connections between the controller and the network By removing the bulbs from their sockets you can isolate the controller from the associated network The illustration Isolation bulbs on page 28 locates the isolation bulbs on the LAN Controller 27 Operation Lights and indicators KMC Controls LED Indicators Q Q Q BOBO OBO OOO be g i be g PSI Hest OOF 00 Il CO I 00 Isolation bulbs Two at each EIA 485 connector Illustration 3 1 Isolation bulbs The LAN Controller uses seven LEDs to indicate the status of the controller and the differen
12. to their proper positions 9 Reapply power to the LAN Controller and allow it to return to the normal operating state blinking Power LED 10 If this is a new installation the controller must be configured before it can be placed into operation Refer to Configuration and programming on page 31 of this guide for instructions 11 If you are resetting the controller but not replacing it use the HCM program to reload panel files 12 Cycle power to the controller to establish the newly configured operating parameters Revision E 29 Operation Resetting the controller KMC Controls 30 Revision E Configuration and programming KMD 5210 Installation and Operation Related materials SECTION 4 Related materials Programming Considerations Revision E Configuration and programming This section describes the individual configuration instructions used to establish the operating parameters for the KMD 5210 LAN Controller This section includes basic configuration Ethernet configuration BACnet configuration and Ethernet verification In addition to the material presented in this installation and operation guide review and have available the following reference materials e WinControl XL Plus User s Manual and installed help HCM reference guide TotalControl Design Studio Reference Guide System plans with controller addresses The design of the KMD 5210 LAN Controller provides areas where specific user pr
13. KIC CONTROLS Installation and Operation Guide I eee s sese 886077 i 5 soors 1 KMC Ac I l OMPSTER LAN Controller b C us LISTED KMD 5210 LAN Controller KMD 5210 001 LAN Controller with BACnet 802 3 KMD 5210 002 LAN Controller with BACnet MS TP Revision E 883 019 07E Important notices Disclaimer KMC Controls 2012 KMC Controls Inc WinControl and WinControl XL is a registered trademark of KMC Controls Inc TotalControl is a trademark of KMC Controls Inc All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the written permission of KMC Controls Inc Printed in U S A The material in this manual is for information purposes only The contents and the product it describes are subject to change without notice KMC Controls Inc makes no representations or warranties with respect to this manual In no event shall KMC Controls Inc be liable for any damages direct or incidental arising out of or related to the use of this manual KMC Controls P O Box 497 19476 Industrial Drive New Paris IN 46553 U S A TEL 1 574 831 5250 FAX 1 574 831 5252 E mail info kmccontrols com Revision E KMD 5210 Installation and Operation Contents Section 1 About the LAN controller TtHOGUCHON ose ached Sie sete A arden dee as 5 BACNe
14. a KMD 5210 controller use KMD 5220 input and KMD 5221 output modules The KMD 5210 controller includes eight universal I O ports for up to eight KMD 5220 input modules eight KMD 5221 output modules or any combination of up to eight modules Each module connects to the controller using a flat ribbon cable When connecting input and output modules use the following guidelines Connect the first KMD 5220 input module to connector I O Card 1 add continue adding input modules from left to right Connect the first KMD 5221 output module to connector I O Card 8 and continue adding output modules from right to left e Use ribbon cables no longer than 24 inches 61 cm e KMD 5221 output modules require an output transformers Ho oj ofe Illustration 2 8 Typical input and output module connection 20 Revision E Installation KMD 5210 Installation and Operation Module installation Module installation 1 Position and mount the modules in the enclosure using the supplied mounting holes 2 Connect the ribbon cable to the LAN Controller Estimate the required cable length and select from one of the cables from KMC Controls
15. bbon cable KMD 5662 19 inch 48 cm ribbon cable KMD 5663 24 inch 61 cm ribbon cable Power KMD 5563 International ready power supply 120 240 XEE 6112 100 volts AC 1 35 amperes 100 VA Transformer 24 volts AC required only for KMD 5221 output module Upgrades HTO 1102 Flash Kit Module KMD BAC 5XXxX BAC 7XXX Replaces KMD 5696 Enclosures HCO 1035 Panel Enclosure 20 x 24 x 6 inches 508 x 610 x 152 mm HCO 1036 Panel Enclosure 24 x 36 x 6 inches 610 x 914 x 152 mm About the LAN controller Controls and Connections Controls and Connections KMC Controls Before installing the KMD 5210 LAN Controller take some time to become familiar with the controller layout and components Reset button Tier 1 Tier 2 BACnet Beneath cover Power EIA 485 EIA 485 MS TP Modem eS 0O OOO OOO OOO bo qd pod bod po qd POWER TER1 TERZ TERZ R5485 MODEM E IA 2 3 2 O s s O for PC COMPUTER TN MS pe LED luo CONNECTION CONTROLS Status CORPUTER j Z Display lal S TA Ethernet O and OG mener ve BACnet O ETHERNET Rx 802 3 O ETHERNET COLUSION O POWER O OP LAN Controller Illustration 1 2 Controls and
16. controllers to connect several KMD 5210 This is an alternative to connecting LAN Controllers to each other with Ethernet This port will allow up to 31 controllers to be connected together by network Note The Tier 1 EI A 485 port is disabled when the controller is assigned an IP address for operation on an Ethernet network Tier 2 A and Tier 2 B will function normally Ethernet IP addresses are configured with Hardware Configuration manager The Tier 2 A and Tier 2 B ports are for connection to Tier 2 networks Each port supports up to 124 individual controllers AS Note For reliable operation use Belden cable model 82760 or equivalent 18 gauge twisted shielded 50 picofarads or less for all ELA 485 network wiring Wiring notes All EI A 485 network segments KMC protocol or BACnet use the same wiring principles Use approved shielded cable and the following principles when connecting a controller to a Tier 2 sub LAN network Connect no more than 31 KMC addressable controllers or devices to the Tier 1 RS 485 connector Connect no more than 124 KMC programmable controllers to the Tier 2 A or Tier 2 B connectors Connect the A terminal in parallel with all other A terminals Connect the B terminal in parallel with all other B terminals Connect the shields of the cable together at each controller Connect the shields to an earth ground if available or chassis ground only at one end of the segment tape back
17. electable as analog or digital standard or custom units of measure 16 bit analog to digital A D Software selectable as analog or digital standard or custom units of measure Install up to 8 16 input modules for up to 128 universal inputs 12 bit digital to analog D A Communications Tier 1 Tier 2 A and B EIA 485 Modem Computer A and B Ethernet EIA 485 protocol at rates up to 38 kilobaud Connector type is a three screw terminal block 12 22 AWG wire Note Use the Tier 1 connection only when replacing KMD 5110 MultiNet controllers and Ethernet is not available Contact KMC Controls techncial support for networking details EIA 485 protocol at rates up to 38 kilobaud Connectors are three screw terminal blocks 12 22 AWG wire Two ports each of which support up to 124 KMC Tier 2 controllers EIA 485 protocol at rates up to 38 kilobaud Connector is a three screw terminal block 12 22 AWG wire Supports BACnet MS TP in KMD 5210 002 EIA 232 in parallel with Computer B Dial in and dial out for with alarm and paging capability 9 Pin DB 9 Two EIA 232 ports operate up to 38 4 kilobaud Connectors are three screw terminal blocks 12 22 AWG wire 10baseT RJ 45 supports up to 31 networked Tier 1 controllers and BACnet 802 3 in KMD 5210 001 Revision E KMD 5210 Installation and Operation Revision E About the LAN controller Specifications Programmable Features Control Basic Program
18. er is indicating there is a problem with the license Contact KMC Controls for assistance Revision E Operation KMD 5210 Installation and Operation Resetting the controller Resetting the controller Should the controller appear to lock up or stop operating you must reset the controller to the factory default state After the controller is reset you must reload any existing panel files to restore normal operation See the section Configuring a controller with HCM on page 32 for additional details Locate the Reset Button beneath the cover in the upper left corner of the controller See Illustration 3 2 for the reset button location Reset button Illustration 3 2 Reset button location To reset the LAN Controller 1 Remove power from the controller by unplugging the power supply 2 Remove the EIA 485 three terminal connector blocks for all connected EIA 485 ports Also remove Ethernet cables modem cables and any PC connections 3 Unplug all I O ribbon cables 4 Depress and hold the Reset Button while reestablishing power to the LAN Controller 5 Continue to hold the reset button until MAIN Tier 2 A and Tier 2 B LEDs light l Caution Do not remove power during the reset process Damage may result to the board if this happens 6 Release the Reset Button and allow the controller to continue to power up steady blink Power LED 7 Remove power from controller 8 Return all cables and terminal blocks
19. ion Network connections Revision E Up to 32 LAN Controllers can be connected to the same Ethernet backbone in a common Ethernet network This configuration also allows multiple PCs to access the system through the Ethernet network Connect the controller to the network by connecting a standard 10BaseT Ethernet cable CAT 5 to the Ethernet BACnet port on the controller and to a port on the network hub or router See Ethernet Settings later in this guide for recommended Ethernet Software Settings AS Note For reliable operation use CAT 5 or equivalent Ethernet cables for all connections If cables are custom made they must meet the CAT 5 specification mii ste 7B z zE o o wie W H 1 1 p f Je resin Ethernet hub Se oe or router mss j Le M po Illustration 2 3 Typical Ethernet network configuration 15 Installation EIA 485 networks EIA 485 networks KMC Controls The KMD 5210 LAN Controller provides four active ELA 485 connection ports Tier 1 Tier 2A Tier 2B EIA 485 for BACnet MS TP Use the Tier 1 port marked Main Net on older
20. l of the device Name must be unique among all devices on the internetwork The set of characters used in Name is restricted to printable characters Location Optional information used to further identify a piece of equipment Description Optional information used to further identify a piece of equipment APDU Timeout Indicates the period in milliseconds between retransmissions of an APDU requiring an acknowledgement for which no acknowledgment has been received The default value is 3000 milliseconds Max Master Enter the highest MAC address the controller will attempt to locate while polling for a master device on the local network Token Timeout Enter the period a controller must wait to see if a remote node responds to a request or starts using the token The range is 20 100 milliseconds Detail BACnet device settings are covered in more detail in the BACstage Reference Guide that is available in Adobe Acrobat format on the KMC Controls web site See the topic Device Objects in the section The Object Menu 35 Configuration and programming Programming for BACnet in WinControl XL KMC Controls Programming for BACnet in WinControl XL The LAN Controller supports the BACnet object types listed in Table 4 4 Table 4 4 Supported BACnet object types Mnemonic Object type AL Analog Input AO Analog Output Bl Binary Input BO Binary Output AV Analog Value BV Binary Value Program the LAN Controller as would othe
21. mp KO amp R1 is stored in Flash memory and cannot be changed Entries in Modem String are sent to the modem after the default string is sent This provides a method to override settings in the default string For example entering ATSO 5 sets the modem to answer on the fifth ring Firmware earlier than 4 0 The controller automatically transmits the default initialization string AT amp A amp B1 amp C1 amp D2 amp H1 amp KO amp R1 to the modem The default string can be modified by making changes in Modem String See Installing a modem interface on page 23 for modem installation and switch settings Computer A Use this field to set the communication speed if a PC is directly connected to this port Computer B Use this field to set the communication speed if a PC is directly connected to this port If you are using the modem port on the LAN controller check the Modem box to indicate a modem is attached to the controller If you have a modem attached you cannot use the Computer B connector I O Card Use the fields in this area to enable communications with input or Configuration output cards connected to the controller Click on the button to step through the choices Input cards are connected to the controller starting at position 1 output cards are connected starting at position 8 If a port is unused leave it marked as Unused in HCM 33 Configuration and programming Configuring a controller with HCM KMC Controls 34
22. nnection is complete The controller does not use an power switch See Applying power on page 27 for additional information l Caution Use only a KMC Controls power supply Powering the controller with an improper supply may result in damage to the controller 22 Revision E Installation KMD 5210 Installation and Operation Connecting to a Computer Connecting to a Computer To program the controller with WinControl a computer must be able to access the controller Choose from one of the following connection methods Modem Ethernet FIA 232 connection Installing a modem interface By adding an optional modem to the modem port an off site computer can access the controller through a dial up connection The modem connection also supports dial in and the Control Basic functions TPAGE and NPAGE If the modem port is enabled Computer B port is disabled and is not available for direct connection with a computer NN Note KMC Controls recommends using U S Robotics modems for off site communications KMC does not offer support for other modem installations Lt KMD 5569 modem oooooo0o Standard 9 pin to 25 pin cable Fuss eonr pete oo O n LAN Controller 6 Bes Bes Bes olos wios eles Ber oles
23. ograms may be stored This allows a great deal of versatility and function in the way the controller is used It also allows for changes to the system to meet changing requirements or conditions All programming functions are accomplished using the WinControl WinControl XL Plus applications from KMC Controls Please refer to the current version of the WinControl User s Manual for programming instructions and functions 31 Configuration and programming Configuring a controller with HCM Configuring a controller with KMC Controls HCM Before placing a controller into service it must be initialized and addressed with the KMC Hardware Configuration Manager HCM software HCM is distributed with application programs complete instructions for HCM are included in the Hardware Configuration Manager manual and the context sensitive help system built into HCM Caution The Hardware Configuration Manager sets all controllers on the Tier 2 network to the same parameters To prevent disruption to other controllers on the network disconnect the network cables or remove the isolation bulbs on the controller prior to starting HCM J 2 Start HCM connect the controller to the computer and establish communications with the controller Make the entries as described in the section KMC digital network configuration on page 33 Setup the Ethernet routing table See Ethernet routing table on page 34 If applicable enter BACnet parame
24. r KMD series controllers Observe the following details when programing an interface to a BACnet internetwork Only inputs outputs and variables within the LAN Controller appear as objects in a device on the BACnet internetwork A point configured as a KMD digital point will appear as a BACnet binary object Analog points appear as analog objects e To be visible as an object to BACnet devices or operator workstation configure the KMD point with both a description and a label in WinControlXL Plus In TotalControl configure the point with both a description and name Use BAC SET BAC GET and BAC RLQ in Control Basic to read and write other objects on other BACnet devices KMC Controls recommends that all BACnet services have adequate error handling protocols within your control program A sample Control Basic code segment is provided below to demonstrate reading the state of Binary Input 8 in a BACnet device with instance number 1 Example 250 G BAC GET 1 BI8 REM BACnet read 260 ON ERROR 280 REM If error bad read don t use it 270 1 VAR16 G REM Read was good use the value 280 WAIT 0 00 15 REM Release so other CB programs can run 290 END 36 Revision E Configuration and programming KMD 5210 Installation and Operation Access to the LAN Controller from BACnet Access to the LAN Controller from BACnet Firewalls and network communications To access the LAN Controller use a BACnet operator workstation
25. r to BACnet contact KMC Controls for license information BACnet 802 3 The KMD 5210 001 the BACnet 802 3 version of the LAN controller connects to the LAN in the same manner as the standard LAN controller See Network connections on page 14 The BACnet internetwork most likely will use one or more BACnet routers to manage the BACnet internetwork and devices The KMD 5210 001 must be connected to the same Ethernet broadcast domain segment as at least one BACnet router and the router must be enabled for BACnet 802 3 traffic To configure a KMD 5210 002 for network connections see BACnet configuration on page 35 18 Revision E KMD 5210 Installation and Operation Revision E Installation BACnet networks BACnet MS TP Connect a KMD 5210 002 controller to a BACnet MS TP network at the connector EIA 485 See EIA 485 networks on page 16 for network wiring techniques To configure a KMD 5210 002 for network connections see BACnet configuration on page 35 Shield OBO OOO OOO E p27 7 OO OO O TIER 2 mr 2 RS 485 Iid 8 S 9000009 Illustration 2 7 BACnet MS TP connections 19 Installation Planning for input and output modules KMC Controls Planning for input and output modules To connect inputs or output devices to
26. roller with HCM nssssssessessssssessssissssessesiesesissesensesnesenneniesiseenesneneenennene 32 Programming for BACnet in WinControl XL s s sssssessssssisserississesesreseeseniesissenesneseenenrene 36 Access to the LAN Controller from BACnet c cccccccccccccccccsscsssessecssssessssssssssessesseess 37 Firewalls and network communications cccccccccesccsesesscsssessesssessecsessecssesseseseesseseeess 37 SPV SLT CUMS keeping semedine ad iE e ER EAEN E agente 37 Revision E KMC Controls Revision E KMD 5210 Installation and Operation SECTION 1 Introduction BACnet options Revision E About the LAN controller This section provides a general introduction to the KMD 5210 LAN Controller It also introduces safety information Review this material in its entirety before installing or operating the controller The KMD 5210 LAN Controller is a programmable direct digital controller used to facilitate high level peer to peer network communications for facilities management purposes The LAN Controller may be operated in a stand alone configuration or as part of a fully networked digital system to intelligently monitor and control HVACR equipment The KMD 5210 uses a token passing protocol in Tier 1 networks using an Ethernet network to communicate with other LAN Controllers The LAN Controller also supports Tier 2 networks with two dedicated EIA 485 ports Up to 32 KMD 5210 controllers can be integrated into a single peer
27. s Networked Points In Networked Points Out PID Control Loops Program Variables 128 user definable program areas 512 from each Tier 2 network 127 from Tier 1 network 64 to each Tier 2 network 64 out to a Tier 1 network 64 PID control loops 256 Software selectable as analog or digital with standard or custom ranges manually set or program driven values Time keeping Real time clock with power backup Programmable for automatic daylight saving time by date day of month and time of day Tables 5 user defined Logging Trend Logs 96 trend logs each supporting up to 6 analog Runtime Logs digital or virtual elements or points 28 runtime logs with time date stamp and cumulative runtime Schedules Weekly Schedule Annual Schedule 32 schedules with 2 override days 16 for holiday schedules Alarms Alarm buffering for up to 128 alarms 50 alarm messages for distribution On board 68 character alarm or maintenance text messages Power Loss Power fail with auto restart On board real time clock with 72 hour capacitor backup Security Six operator access levels 256 operator names with passwords Custom Graphics 64 system groups each of which can manage 160 points with animated and color graphics Regulatory UL 916 Energy Management Equipment listed CE compliant FCC Class B Part 15 Subpart B SASO PCP Registration KSA R 103263 About the LAN controller Specifications KMC Con
28. t Panel such as a KMC model HCO 1034 HCO 1035 or HCO 1036 Insert 6 or 8 hardware through the two mounting holes on each side of the controller to securely fasten it to a flat surface See Illustration 1 2 on page 10 for mounting hole locations and dimensions To maintain RF emission specifications use either shielded connecting cables or enclose all cables in conduit AS Note Provide sufficient clearance around the controller for cables and wiring e Allow a minimum of 3 inches 7 6 cm of clearance at the top edge of the controller for the power and modem connectors e Allow a minimum of 1 5 inches 3 8 cm of clearance for the ribbon cables at the bottom of the controller Allow 3 0 in 7 6 cm for cables C_i T TE ZE aAa O00F 00F s00F s00 KUS vi Mounting l S holes h y Mounting giz holes Q ir Qf Q e Qi rm 6 3 LAN Controller 6 Allow 1 5 in 3 8 cm for cables ee se ee ee ee et es es es es Se l Illustration 2 1 Mounting details Revision E 13 Installation Network connections Network KMC Controls connections Prior to making network connections determine which connections will be
29. t networks connected to the controller The following table lists the LEDs and their functions LED Tier 1 Tier 2A Tier 2B Ethernet Tx Ethernet Rx Ethernet Collision Power 28 Table 3 1 Status LED descriptions Function This green LED indicates the status of the MAIN EIA 485 network This LED blinks whenever the controller is transmitting data This yellow LED indicates the status of the Tier 2 A EIA 485 network This LED blinks whenever the controller is transmitting data This yellow LED indicates the status of the Tier 2 B EIA 485 network This LED blinks whenever the controller is transmitting data This green LED blinks when the controller is transmitting data to the Ethernet network This green LED blinks when the controller is receiving data from the Ethernet network This red LED blinks when there is a collision of data packets on the Ethernet While collisions are normal excessive collisions indicate a problem somewhere in the network The green power LED indicates the status of the controller Steady Blink If the controller is operating normally the LED blinks at a steady rate Dark Not Lit If the LED is not lit it may indicate the controller is locked or does not have power You can try resetting the controller or you can reload the panel information using the KMC Flash Wizard Erratic or Repeating Pattern Blink If the LED is blinking but not at a steady rate the controll
30. t one LAN Controller through the router The controllers feature real time clocks Once the clock is set with WinControl XL the controller maintains accurate time even during power loss A KMC digital network uses the lowest addressed Tier 1 LAN controller with a real time clock as the system time keeper 37 Configuration and programming System time keeping KMC Controls 38 Revision E
31. tOpHONS enee eaa iPr mr ean OER eee Spee arei Pca ere one 5 SS CU UNC PONDS ied ssa sea cS tet ect es ae cs ak a whe a ca as cae det ete Cy 6 Opt Ons and ACCC SS ORES nrinn reae ae a A elena tae e T e i we eit 9 Controls and Connections oee e T ETP EEEN TRA 10 Safety Considerations eero rr eer o EE Ee EEVEE EEEE ETEA EE E E 11 Section 2 Installation IVF AAAI eisai eg aS AS aR ea ec hc eg se alse A a haa Ll 13 Network CONNECHONS oenn cheeses ckhocscdsdecweecccesed adodusles cod vice sesuilee ve dose ve Qucets coviesceeustdsccs ees 14 ETA 485 MebW OLKSSi2 25 dest ITE EAA cwian eset ESA AEEA tas late ea teh 16 BA Cre TEEWOLKS oreore a ea Soaen Saas eae ANG Rs des eden des O ames cased eesti eee aus 18 Planning for input and output modules ip accwciocrneluccwupencsuntrugsunsentbebens domed telgnteidet 20 Moduletnstallattoni aa a A O Sandie eaters Sacsthes 21 Conn ctine PO WC iieiea ata aa ath sci tee Seco ote ad asco ional E EEEE Iai 22 Connecting toa Computer grein orio reto erio iria aun a ate a eames 23 Section 3 Operation APPIN POWST lad nh ilent new tenn tera E E E R us hae ARTEGA 27 Tightsand mdicators senna caine iad E N EE naam 27 Resetting the c ntroller oy eee alec a enue e E dab cial sah ae onthe aaasees 29 Section 4 Configuration and programming Related miateriials R E A bes i asd Sasa NE A N A E ds 31 Programming Considerations ssesessssissesesrisesestesissesississrsentesesenisnesennenienentenisnesenent 31 Configuring a cont
32. ters See BACnet configuration on page 35 Cycle the power to the controller The controller can now be connected to a network and additional programming can be performed with WinControl XL or the Acuity Configuration tool Note Ethernet settings do not take effect in a controller until the power is cycled 32 Revision E Configuration and programming KMD 5210 Installation and Operation Configuring a controller with HCM Revision E KMC digital network configuration The entries in the table HCM Configuration Screen setup fields on page 33 are required for controller to controller communications on a KMC controls digital network Table 4 1 HCM Configuration Screen setup fields Setting Description Address Enter the address that is assigned to the controller on the network Valid numbers are 1 31 This address is also the BACnet MS TP MAC address in KMD 5210 002 controllers Last Panel Check this box only if the controller is assigned to the highest address number in the system This controls token passing in the network Last Panel is not applicable for Tier 1 controllers connected with Ethernet SubLAN A Sets the connection speed of the Tier1 Tier 2 or BACnet MS TP port SubLAN B to which the LAN controller is connected Set each baud to match Main Network the baud of the other controllers on each network BACnet Modem String For Firmware 4 0 and later The string AT amp A amp B1 amp C1 amp D2 amp H1 a
33. trols Power Supply Requires KMD 5563 International ready 120 240 VAC 1 35 ampere power supply Environmental Limits Operating 32 to 120 F 0 to 49 C Shipping 40 to 140 F 40 to 60 C Humidity 0 95 RH non condensing Weight 1 8 pounds 816 grams Compatibility Software WinControl XL Plus 1 06 or later TotalControl 1 8 1 or later Controllers Compatible with Tier 1 controllers firmware build 2 01 or later Dimensions A l g e z TO ZUG E O a CONTROLS E ez e O LOTTI O manm Tx mamme O Kmamar coumo O rown LAN Controller t D TEC Illustration 1 1 KMD 5210 Components Table 1 1 KMD 5210 Dimensions Height A 5 E 2 E p not shown 10 50 in 6 50 in 0 25 in 10 00 4 00 in 1 25 in 0 98 in 267 mm 165mm 6mm 254mm 102mm 32 mm 25 mm Revision E KMD 5210 Installation and Operation Options and Accessories Revision E About the LAN controller Options and Accessories Modules KMD 5220 KMD 5221 Input Module Output Module Ribbon Cables for Input and Output Modules KMD 5660 6 inch 15 cm ribbon cable KMD 5668 9 inch 23 cm ribbon cable KMD 5661 14 inch 36 cm ri
34. twork system administrator AS Note Ethernet settings do not take effect in a controller until the power is cycled Ethernet troubleshooting If the controller does not appear Network Status in the WinControl program try the following 1 Obtain a crossover cable available in most stores that carry network products 2 Connect the crossover cable between the Ethernet connection on your computer and the Ethernet connector on the LAN Controller 3 Open an MS DOS window on your computer and Ping the controller s IP address If the controller is operating correctly you should receive a response to the ping command If you are unfamiliar with the above steps contact KMC Controls for assistance Revision E Configuration and programming KMD 5210 Installation and Operation Configuring a controller with HCM Revision E BACnet configuration If the controller is configured for BACnet and connected to a BACnet network the controller must be configured to communicate with the network BACNet is a licensed option in models listed below This procedure applies only to these models KMD 5210 001 BACnet 802 3 KMD 5210 002 BACnet MS TP Table 4 3 Tier 1 BACnet settings Setting Description Instance The device instance number as assigned by the BACnet system designer Instance numbers are required must be unique among all devices on the internetwork and range from 0 to 4 194 303 Name A required 16 character labe
Download Pdf Manuals
Related Search