Instructions
Contents
1. Pak r may take a few moments to raise or lower the temperature The green LED flashes during heat up or cool down until the correct temperature is reached If Air Cushions continue to have leaking or burned through seals contact Uline customer service at 1 800 295 5510 0715 IH 1604 MAINTENANCE WARNING Burn Risk Before opening the covers turn power OFF unplug the power cord and wait 10 minutes for Seal Bar to cool REPLACING SLITTING BLADES Replace Blades e If film jams frequently e After processing 50 Film Rolls e If blade does not cut properly or makes very rough cuts 1 Turn Power OFF unplug power cord and wait 10 minutes for Seal Bar to cool 2 Open Belt Cover with a slotted or Phillips screwdriver See Figure 15 3 Remove Blade See Figure 16 e Replace Blade See Figure 17 REPLACING SEAL BELTS Replace Belts e If film jams frequently The film won t advance with Drive Motor running e Machine produces poor seals even after adjusting the seal temperature 1 Turn Power OFF unplug power cord and wait 10 minutes for Seal Bar to cool 2 Open Belt Cover with a slotted or Phillips screwdriver See Figure 15 3 Lift Belt Release lever to loosen Seal Belts See Figure 18 4 Push spring loaded rollers toward front of machine to loosen either Seal Belt See Figure 19 5 Remove and replace Seal Belt Replace both Seal Belts at the same time 6 Tighten Belts by locking Belt Re2. Panel LENGTH CONTROL Sets the length of Air Cushions to be produced each time you press the Start Button e Continuous Mode This is the factory preset Press the Start Button and machine runs the film until the roll is empty or you press the Stop Button Display will show the number of Air Cushions produced Lies Fixed Length To produce a fixed length of Air Cushions press the Button until the desired Figure 12 length shows in the Display The machine will count down the length of Air Cushions yet to produce See Figure 12 e Change from Fixed to Continuous Press the Button until the Display shows PAGE 4 OF 7 0715 IH 1604 CHANGING MINI PAK R SETTINGS CONTINUED AIR CONTROL Regulates the amount of air in the Air Cushions See Figure 13 e For fuller cushions press the Button e For less full cushions press the Button MINI PAK R air cushion machine 877 594 5160 sv spintl c Figure 13 c5 NOTE Air Cushions are designed to be inflated around 2 3 full This allows pillows to absorb shock of impacts during the shipping cycle PAGE 5 OF 7 TEMPERATURE CONTROL Regulates the temperature of the Seal Bar See Figure 14 e To increase the sealing temperature press the Button e To decrease the sealing temperature press the Button MINI PAK R air cushion machine eat Figure 14 cC NOTE When the temperature setting is changed the Mini
3. CENT H 1604 1 800 295 5510 MINI PAK R uline com AIR CUSHION MACHINE BOX CONTENTS e Air Cushion Machine e Power Cord e Two 2 Spare Teflon Seal Belts e Quick Start Guide ee e User Manual a PARTS Air Filling Tube Control Panel Power Cord and ON OFF Switch EXTERNAL Upper Belt Cover Film Roll Holder Lower Belt Cover Quick Reference Guide Belt Release Lever Air FIII Nozzle Slitting Blade INTERNAL Upper Teflon Seal Belt Hot Sealing Bar Lower Teflon Seal Belt Drive Rollers Air Pump PAGE 1 OF 7 0715 IH 1604 OPERATION OVERVIEW 1 Load Film Roll onto the Film Roll Holder See Below 4 Air Pump injects air through the Air Fill Nozzle and fills Ai hions 2 Guide right side of Film onto the Air Fill Nozzle and ee pull through the machine See Below 5 Hot Sealing Bar seals Air Cushions 3 Upper and Lower Seal Belts and Drive Rollers 6 Slitting Blade cuts right side of Film from the Air Fill advance the film Nozzle Works only with Uline Air Cushioning rolls 12881 S 12882 S 12883 S 12884 S 12885 LOADING A FILM ROLL CONNECT POWER Plug Power Cord into the rear of the machine then plug cord into a grounded outlet See Figure 1 2 Switch machine power ON I LOAD FILM ROLL 1 Slide film onto Film Roll Holder until it seats firmly Film feeds from top of Roll See Figure 2 THREADING THE FILM Unwind 18 inches of film 2 Open the Air Chan
4. circuit breaker ON at Electrical Panel Power Swtich OFF Turn Power Switch ON Main fuse is blown Replace Mains Fuse Belt cover s open Tighten Belt Cover Screw with Screwdriver Film won t advance Film Roll installed backwards Turn film roll around page 2 Using incompatible film Install compatible roll Air Cushions do not hold air Air Fill Tube not inside film Reload film onto Air Fill Tube page 2 Air Pump not working Contact Uline for assistance Seals leaking Adjust seal temperature page 5 Too much air fill Reduce air fill page 5 Film jams frequently Blade is dull Replace Blade page 6 Drive belts are worn Replace both Drive Belis page 6 Machine won t stop Length control set to continuous Press or Length Control Buttons to set desired length automatically of Air Cushion production page 4 MANH CHICAGO ATLANTA DALLAS LOS ANGELES MINNEAPOLIS NYC PHILA SEATTLE MEXICO CANADA 1 800 295 5510 PAGE 7 OF 7 uline com 0715 IH 1604
5. lease lever in place See Figure 20 PAGE 6 OF 7 ROUTINE MAINTENANCE Weekly Clean the Seal Belts and Drive Rollers with warm water and mild detergent if needed Monthly Check the Mini Pak r for damage Replace worn or damaged parts if necessary And or contact Uline customer service at 1 800 295 5510 Figure 15 Figure 16 Figure 17 A me Figure 19 Figure 20 0715 IH 1604 ERRORS AND TROUBLESHOOTING ERROR CODES Consult the chart below if the Display shows an Error Code and the red LED flashes Try the appropriate action for the problem then press the STOP RESET Button to resume operation DISPLAY CODE ISSUE ACTION o Jam end of roll In case of jam open belt cover and remove jammed film carefully Temp Too high Contact Uline for assistance 800 295 5510 E4 Temp Too low Contact Uline for assistance 800 295 5510 Temp Not rising Contact Uline for assistance 800 295 5510 No roll detected Press stop reset This may clear the error If not display will show sty standby Advance the film slowly at the front of the machine so the film roll rotates The display should show the seal temperature and then rdy ready If the error can t be cleared contact Uline for assistance 800 295 5510 TROUBLESHOOTING OPERATING ISSUE CAUSES RECOMMENDATIONS No power to Mini Pak r Power cord is unplugged Plug power cord into Mini Pak r Machine and outlet Machine Circuit breaker OFF Turn
6. nel on right side of Film Roll See Figure 3 3 Slide the Air Channel over the end of the Air Fill Tube See Figure 4 4 Advance Film To Advance Film Manually Pull Film down the Air Fill Tube and through the Sealer To Advance Film Automatically Pull Film down the Air Fill Tube until it stops See Figure 5 Press and hold the Start button Film advances automatically See Figure 6 Figure 5 Figure 6 cs NOTE There are two different widths of film rolls Refer to Figure A for the 8 wide roll and Figure B for the 16 wide roll to see what the final result should look like after loading film Figure A Figure B PAGE 2 OF 7 0715 IH 1604 CONTROL PANEL Length Control LED display in feet Set Air Fill Level Green LED Set Seal Temperature e Blinks on warm up Red LED e Steady when ready Start Button ween e Switch on to warm up sated e Stops Air Cushion production machine MINI PAK R e Resets machine after an error is e Starts production of Air Faw eae adjusted Cushions BASIC OPERATION BASIC USE 7 1 When machine is switched on display shows sty Standby See Figure 7 Figure 7 Press Start Button to begin making Air Cushions See Figure 9 ETER ler ale gt 2 Mini Pak r detects the film roll once it is START STOP loaded 3 Green LED on Start Button begins flashing Machine warms up MINI PAK R air cushion machine 877 594 5160 w
7. ww fpintl com 4 Display shows the seal temperature during warm up Figure 9 It ture i hed LED st ae ae ESS aa ada aaps Air Pump blows air into the Film after a few seconds f the Drive Motor advances the Air Cushions through 6 Display shows rdy Ready See Figure 8 the Seal Bar and Slitting Blade Finished Air Cushions emerge at front of machine Por dy 10 Press Stop Button to stop production c NOTE Machine is preset to operate Figure 8 continuously producing Air Cushions until the roll is empty To create a fixed length of Air Cushions use the Length Control buttons see Length Control page 4 PAGE 3 OF 7 0715 IH 1604 BASIC OPERATION CONTINUED STANDBY DISPLAY When out of use for 15 minutes machines goes to Standby mode 1 Display shows sty See Figure 10 j F 2 Press the Reset Button to resume Air Cushion 5 5 5 production See Figure 10 RESET 3 Seal Bar begins heating up 4 Press Start Button again when green LED stops MINI PAK R flashing and Display reads rdy See Figure 11 eee eee www fpintl cor Figure 10 eeek Af Aati gt MINI PAK R air cushion machine START 877 594 5160 Wwww fpint com Figure 11 CHANGING MINI PAK R SETTINGS c NOTE Machine automatically sets the correct air and temperature settings for the Film Roll loaded No need to adjust the settings manually However if needed you can change some settings with the Control
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