DMC5400 - Leadshine
Contents
1. DMC5400 X1 X2 VDD e Filter Circuit Position Change Signal PCS me EXGND I Figure 4 11 PCS signal interface circuit 4 11 Pulser Input Signals PA and PB The DMC53400 can accept the input signals from pulser or JOG device signals through connector X3 The behavior of pulser or JOG device is as an encoder The signals are usually used to generate the position information which guides the motor to follow The interface circuits are shown as Figure 4 12 The X3 contains two 5V power supplies for pulser if the signal voltage of pulser is not 5V or if the pulser is distantly placed it is recommended to put an optocoupler or line driver in between Also 5V and GND power lines of X3 are direct from the PCI bus Please carefully use these signals because they are not isolated Table 4 13 PA and PB pins Phase A Signal Axis0 Phase A Signal Axis2 Phase B Signal Axis0 Phase B Signal Axis2 Phase A Signal Axis Phase A Signal Axis3 Phase B Signal Axis Phase B Signal Axis3 DMC5400 VCC Figure 4 12 PA and PB signals interface circuit 4 12 Position Latch Signal LTC The DMC5400 provides 4 position latch inputs which can trigger the DMC5400 to capture the counter values It gives a precise position determination The following table lists the relative signal name pin number and the axis number Table 4 13 LTC pins XIPin Signal Deseription Axis X2Pin Signal Description Axis E ico P2. Figure 5 3 shows how to connect the DMC5400 to a differential servo driver Here take Panasonic servo driver for Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 22 36 O PR AS Hardware Manual for the DMC5400 Motion Controller example Please refer to user s manual of the driver for more information about wirings TB68 eee DMC5400 o ee ee PULI AE Se ree ee DN E JE ORG Original Position Switch g 12 24VDC External Power Supply Figure 5 3 Connection to servo driver Please consult user s manual for the driver and this manual when wiring the system Welcome to contact us at tech leadshine com if you have any question or meet any problem Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 23 36 O PR AS Hardware Manual for the DMC5400 Motion Controller Chapter 6 Motion5000 Demo Software The Motion5000 Demo software a Microsoft Windows based software is equipped with the DMC5400 card for supporting application development The Motion5000 Demo software is very helpful for verifying and testing a motion control system during the design phase of a project You will see the default window namely Motion Configuration Window like Figure6 1 after running the Motion5000 demo software The Motion5000 includes 4 main windows They are Motion Configuration Window I O Status Control Window Controller Configuration Window and Function Test
3. O PR AS Hardware Manual for the DMC5400 Motion Controller lt gt Position latch input pin LTC Isolated lt gt Pulser signal input pin PA and PB Non isolated lt gt Simultaneous start stop signal I O pins STA and STP 1 4 Environment lt gt Operating temperature 0C 50 C lt gt Storage temperature 20 C 80 C lt gt Humidity 5 RH 85 RH 1 5 Power Consumption lt gt PCI slot 5VDC 5 1100mA Max lt gt External power supply 12 24VDC 5 500mA Max 1 6 Dimension lt gt 177mm L x 106mm H 1 8 Applications Electronic assembly measurement Semiconductor LCD manufacturing Laser processing Laboratory automation Vision amp photocomposition automation Biotech sampling and handing Robotics CNC machines o gt ooo 1 9 Application software development The features of the DMC5400 are made accessible by using the functions provided in the DMC5400 dll for Windows 95 98 2000 XP Motion5000 demo software assists the system developer in verifying and testing hardware systems User applications may utilize the DMC5400 by calling provided functions in the DMC5400 s Dynamic Link Library DLL with Visual C Visual Basic LabVIEW and etc The users can follow Figure 1 2 to build an intended application system Tel 086 0755 26434369 Email sales leadshine com Page 3 36 Web Site www leadshine com O PR AS Hardware Manual for the DMC5400 Motion Controller Hardwar
4. B means count increments once every two quad states x2 A B c Select 4 X A B means count increments once every quad state x4 A B d Select CW CCW means pulse from EA causes the counter to count up whereas pulse from EB causes the Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 27 36 O e FES Hardware Manual for the DMC5400 Motion Controller counter to count down Motion5000 Demo Version 2 1 DER Files Controller Main Toolbar n 9 O G Configuration Window Displays Command Signals A A Axis0 O Axis 0 Axis2 0 Axis3 0 No 0Card OCard ff Controller List and Encoder Feedbacks Rucader cie Axis0 O Axist O Axis2 0 Axis3 0 Zero Based 0 1 n Home Return PUL DIR Settings Servo Signal Settings Home Retum Settings End limit Settings Configuration Tab ORG Active Logics Home Retun Modes Origin Position C Acti Single Direction ORG Signal Searching Signal Settings B Mode Settings C Repeat Serach Home Retum Velocities Home Return Starting Velocity Velocity Settings Maximum Velocity Parameter Setting o Cr Vien Upload Download Parameter Setting Upload Panel Bien digas Parameters Parameters Download Panel Figure 6 5 Home return configuration tab the Controller Configuration Window Home Return Configuration Tab Controller Configuration Window In the Home Return Configuration Tab of the Controller Configuration Window the user can configure origin posi
5. O e FES Hardware Manual for the DMC5400 Motion Controller Software Manual for the DMC5400 Motion Controller Motion Controller Motion5000 Demo Version 2 1 Ae Controller Main Toolbar 9 6 A G Configuration Window Displays Command Signals Command Positions Axis0 0 Axist O Axis2 0 Axis3 0 No 0Card Controller List and Encoder Feedbacks Encoder Feedbacks Axis0 O Axis O Axis2 O Axis3 0 Zero Based 0 1 n Servo Control Signal PUL DIR Settings Servo Signal Setting s Home Return Settings End limit Settings Configuration Tab INP Signal Settings Encoder Counter Enable Disable INP Active Logics EPE tes C 1x AB In Position Signal Settings Disable C Active LOW C Enable e Active HIGH Encoder Signal Settings ALM Signal Settings Stop Modes ALM Active Logics Alarm Signal Settings 7 immediately Stop C Active LOW Stop with Deceleration e Active HIGH Parameter Setting AxisO C Axis2 Upload M axiso J7 Axis2 Download Parameter Setting Upload Panel C axist C Axis3 Parameters T Axist M Axis3 Parameters Download Panel Figure 6 4 Servo control signal configuration tab the Controller Configuration Window Servo Control Signal Configuration Tab Controller Configuration Window In the Servo Control signal configuration tab of the Controller Configuration Window the user can configure in position signals alarm signals and encoder signals of all axes 1 Select appropriate INP Signal Settings
6. Signal dy EXGND Figure4 3 SD signal interface circuit 4 4 End Limit Signal EL amp EL There are two end limit signals EL and EL for each axis EL indicates end limit signal in positive direction and EL indicates end limit signal in minus direction The relative signal name pin number and axis number are shown in the following table Table 4 4 EL pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Positive end limit signal AxisO Positive end limit signal Axis3 Minus end limit signal AxisO Minus end limit signal Axis3 Positive end limit signal Axis1 Minus end limit signal Axisl Positive end limit signal Axis2 Minus end limit signal Axis2 The switch S1 is used to set the types of EL limit switches see Table 4 5 The default setting of EL switch type is normal open type limit switch The switch OFF is to use the normal closed type limit switch The default setting is set as normal open type Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 14 36 A OFEA Hardware Manual for the DMC5400 Motion Controller Table 4 5 End limit signal setting switch EL0 Normal Open EL0 Normal Close EL1 Normal Open EL1 Normal Close EL2 Normal Open EL2 Normal Close EL3 Normal Open EL3 Normal Close gt ON Normal Open OFF Normal Close Figure 4 4 End limit signal setting switch The signals conn
7. TOL Program List d5400_imd_stop d5400_emg_stop d5400_set_position 0 0 AGANN cirniltaneriie stnn d5400_set_position 1 DL d5400_set_position 2 0 d5400_set_position 3 0 Current Function urrent Function Curre E Row 18 Colum 25 E Prompts Figure 6 7 Function Testing Window Function Testing Window In the Function Testing Window the user can test most functions of the DMC5400 except the functions which have array variables 1 Function List Function List Panel shows most API functions of the DMC5400 to help user to program 2 Current Function Current Function Panel shows the function that the user selected or the closest function that match the user enters 3 Current Function Prompts Current Function Prompts Panel shows the prompts for the current function 4 Program List Program List shows the current program and the user can edit the program in this panel The user can run the program when finish programming or stop a running program with the button on the Main Toolbar Refer to Software Manual for the DMC5400 Motion Controller Motion Controller for more information about API functions of the DMC5400 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 30 36 A OS Hardware Manual for the DMC5400 Motion Controller Chapter 7 Order Information Besides this User s Manual Electronic Edition the package also includes the following items Oo DMCS5400 4 axis S
8. the high frequency spike which may cause wrong operation When the motion controller is operated at the home return mode the ORG signal is used to stop the output signals PUL DIR See Software Manual for the DMC5400 Motion Controller for more detail operation of the ORG DMC5400 X1 X2 VDD Filter Circuit Origin Position Signal ORG Dal EXGND I Figure4 2 ORG signal interface circuit Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 13 36 A OS Hardware Manual for the DMC5400 Motion Controller 4 3 Slow Down Signal SD The slow down signals SD0 58D3 are used as input signals for slowing down the speed to the initial speed when necessary The following table lists the relative signal name pin number and the axis number Table 4 3 SD pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Slow down signal Axis0 Slow down signal Axis3 SAR A o AR The input circuits of the SD signals are shown as Figure 4 3 Usually a switch 1s used to indicate the position where slowing down 1s necessary The specifications of the switches should with contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the SD DMC5400 X1 X2 VDD Filter Circuit Slow Down
9. 3 oc oo Direction signal Axis3 Pate lt Direction signal Axis3 cass Encoder A Axis3 e iia Encoder A Axis3 eo iia Encoder B Axis3 iia Encoder B Axis3 Encoder Z Axis3 Encoder Z Axis3 Digital output 16 Digital output 15 Digital output 14 Error cleared signal Axis3 Encoder A Axis Encoder A Axis Encoder B Axis Encoder B Axis Encoder Z Axis Encoder Z Axis Position latch input Axis Digital input 9 Digital input 10 External power ground External power 12 24VDC bor External power ground OEXOND When the function is disabled it can be use as a general purpose input Tel 086 0755 26434369 Email sales leadshine com Page 10 36 End limit signal Axis3 End limit signal Axis3 Slow down signal Axis3 Origin position signal Axis3 Alarm signal Axis3 In position signal Axis3 Position latch input Axis3 Position change signal Axis3 Digital input 16 Digital input 15 Digital input 14 Digital input 13 Digital output 13 Error cleared signal Axis2 Encoder A Axis2 Encoder A Axis2 Encoder B Axis2 Encoder B Axis2 Encoder Z Axis2 Encoder Z Axis2 Position latch input Axis2 Digital input 11 Digital input 12 External power ground External power ground External power ground Web Site www leadshine com A OS Hardware Manual for the DMC5400 Motion Controller 3 3 X3 connector X3 connector is a 12pin connector and it contain
10. 9 Email sales leadshine com Web Site www leadshine com Page 12 36 O PR AS Hardware Manual for the DMC5400 Motion Controller DMC5400 Jumper J1 3 Stepping Digital Servo Driver oY Jumper J2 b Single ended output Figure4 1 PUL DIR interface circuit If the PUL DIR is set to the open collector Single ended output mode the PUL and DIR are used to send out signals Please take care that the current sink to PUL and DIR pins must not exceed 20mA The current may provide by the 5V PUL DIR power source and most of motor driver s opto couplers can work properly when the current is about 10mA Have current limiting resistors in series at the PUL amp DIR terminals if necessary 4 2 Origin Position Signal ORG The origin position signals ORGO ORG3 are used as input signals for origin position detecting devices or mechanisms The following table lists the relative signal name pin number and the axis number Table 4 2 ORG pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis 38 ORGO Origin position signal Axis0 29 ORG3 Origin position signal Axis3 30 ORG Origin position signal Axis 64 ORG2 Origin position signal Axis2 The input circuits of the ORG signals are shown as Figure 4 2 Usually a switch is used to indicate the origin of one axis The specifications of the limit switches should with contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out
11. Hardware Manual For DMC5400 4 axis Servo Stepping Motion Control Card Revision 1 2 2006 All Rights Reserved Attention Please read this manual carefully before using the card Leadshine Technology Co Ltd Floor 3 Block 2 Nanyou Tianan Industry Park Nanshan Dist Shenzhen China Tel 86 755 26434369 Fax 86 55 26402718 URL www leadshine com E Mail sales leadshine com Table of Contents Chapter TGencral Tarormia lon a A E l A o A A PE E O E A A E l A A TR 2 MS PECINICALIONS sis 2 AA A A ua tt ea see aeafiectataeees 3 Ko Power oump UO secs Sach A tii 3 KODEN ONIN ase cel ait ede ae eee de awh wis a e a a a een eden eee 3 ISSA PM CALLONS Sasi eutatar ute meter E did oa 3 I PA pplication SOliware development dd a dd 3 Ai A O A A ete iattaotentes 5 O A a ae 5 Dod INACIO dad A Rasa tiniubass 5 2o Hardware SUA oidos 5 MIS TAAL OM LOC COMES suits olaaa 5 ZAJEC A a A he ol no a ata See ee A 6 2 4 1 Command Signal Type Settings J1 J8 cooonnnnnninininnononooooonooonnnnonononononnnnnnnnnnnnnnnnnannnnnnnnnnnnrno non nnnos 6 2 4 2 Choosing External or Internal Power Supply JO J10 oooocccccnnccccnucuoooooooooononcnonnnnonnnnonononnncnononcnininnns T 2 4 3 Emergency Stop Input Signal Setting Mica dba 7 29 POWEr O a E ees 8 Chapters COMES od 9 AAN A O A II A I 9 LL CONNECT A cli 10 ES AD ESE COMIC 01 107 q PORO ORIO O EN A a esos ia ales Se Saosame mews ecace eee nested aan R 11 O A e enc
12. a Select Disable in INP signal panel means disable In Position feedback function and the INP input port can be used as a general purpose input when disable In Position feedback function b Select Enable in INP signal panel means enable In Position feedback function In this situation the motion status flag namely the result from the d5400 check done function has to wait for INP to be active before turning into 1 motion stop status flag even the controller has stopped output pulses actually c Select Active LOW in INP signal panel means the active logic level of the In Position signal is LOW level d Select Active HIGH in INP signal panel means the active logic level of the In Position signal is High level 2 Select appropriate Alarm Signal Settings a Select Immediately Stop in ALM signal panel means the controller stops output pulse command signals immediately when the ALM signals are active b Select Stop with Deceleration in ALM signal panel means the output PUL signals will decelerate at the deceleration values specified by velocity profile setting functions when the ALM signals are active c Select Active LOW in ALM signal panel means the active logic level of the Alarm signal is LOW level d Select Active HIGH in ALM signal panel means the active logic level of the Alarm signal is High level 3 Select appropriate Encoder Counter Settings a Select 1 X A B means count increments once every four quad states x1 A B b Select 2 X A
13. al positive and negative limit switches interface provided for all axes 4 axes high speed position latch input Programmable interrupt sources Simultaneous start stop motion on multiple axes Manual pulser input interface Software supports up to 5 pieces DMC5400 operation in one computer Motion5000 Demo software for verifying and testing a motion control system DMC53400 DLL for API function calling in Windows 95 98 NT 2000 XP systems 1 3 Specifications 1 3 1 Performances ooo oo Number of controllable axes 4 axes Internal reference clock 19 6608 MHz Pulse output frequency 1 pps 6 5 Mpps Position setting range 134 217 728 134 217 728 pulses 28 bit Up down counter counting range 134 217 728 134 217 727 28 bit Linear and circular interpolation accuracies 0 5 LSB Maximum manual pulser input frequency 100KHz Maximum encoder input frequency 4MHz X 4 1 3 2 I O Signals o gt Number of general purpose digital input 16 Isolated Number of general purpose digital output 16 Isolated Command signals PUL and DIR Non isolated Incremental encoder signals input pins EA and EB Isolated Encoder index signal input pin EZ Isolated Mechanical limit switch signal input pins EL SD PCS and ORG Isolated Servo motor interface I O pins INP ALM and ERC Isolated Tel 086 0755 26434369 Email sales leadshine com Page 2 36 with VB VC LabVIEW Web Site www leadshine com
14. appropriate Pulse Signal Settings a Select Active on Falling Edge means the active edge of pulse signal is falling edge b Select Active on Rising Edge means the active edge of pulse signal is rising edge 3 Select appropriate Direction Signal Settings a Select Positive when LOW Logic and Negative when HIGH Logic means the pulse counter will increases when direction signal is at LOW level and will decreases when direction signal is at HIGH level b Select Positive when HIGH Logic and Negative when LOW Logic means the pulse counter will increases when direction signal is at HIGH level and will decreases when direction signal is at LOW level c Select Positive when Phase A leads Phase B means the pulse counter will increases when the controller receives pulse input signal from A phase input port and will decreases when the controller receives pulse input signal from B phase input port Only active when select Pulser Input in Command Types panel d Select Positive when Phase B leads Phase A means the pulse counter will increases when the controller receives pulse input signal from B phase input port and will decreases when the controller receives pulse input signal from A phase input port Only active when select Pulser Input in Command Types panel See more information about PUL DIR configuration and d5400 set pulse outmode function descriptions in Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 26 36
15. ard with PCI interface It can generate pulse control signal up to 6 5MHz to control stepping and digital servo systems As a motion controller it provides any 2 axis circular interpolation 4 axis linear interpolation continuous interpolation with velocity continuity in multi axes operation In single axis operation change position and speed on the fly are available Multiple DMC5400 cards can be used in one system Incremental encoder interface on all four axes provide the ability to correct positioning errors generated by inaccurate mechanical transmissions and with the help of on board FIFO the DMC5400 can also perform precise and extremely fast position compare and trigger function without consuming CPU resource In addition mechanical sensor interface servo motor interface and general purpose I O signals are provided for system integration Figure 1 1 shows the function block diagram of the DMC5400 card The DMC5400 uses one ASIC to perform 4 axes motion control The motion control functions include trapezoidal and S curve velocity profiles acceleration deceleration circular interpolation between two axes linear interpolation between 2 4 axes continuous motion in positioning and 13 home return modes are done by the ASIC Since these functions needing complex computations are done internally on the ASIC the PC s CPU is free to supervise and perform other tasks The Motion5000 Demo software a Microsoft Windows based software is equipp
16. ase tun ch nate decent oat ease tea E E E E E N 11 Chapters Interac CCU E ES td idas 12 A Puisc and Direction Signals UL DIR tina lion 12 A DATO OS MOM S10 Ma OR e o A 13 A 3 Slow DOW iss tonal Dye 14 A A 14 A Encoder Feedback Signal EA EB and PL tii acid 15 A Sots een eda acca edd 17 427 InsPosition Siona IN cc eed A AA Sieh eduheieetedaneeded 17 4 SGenetal Purpose Digital Input EN PUD a dba 18 AO General Purpose Digital O tmut OUT estaa lora 18 A Position C hance Sienal POS o ee 19 411 Pulser Input Signals PA and PB tia 20 Ai Pos ton Lacio O iii 20 ATA E mereen y tops ona E MC abia 21 A 14 Typical onneenon Tor Cine A oo 21 Chapter 5 Connection to DAYS a A A Sanciapaleae ania 22 5 1 Connection to Single ended Stepping Driver oooooooooonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nono nn nro nnnnnnnnnnnnnnnnnnnnnnnnos 22 5 2 Connection to Di tterential Stepping DIV al aa o 22 5 5 Connection to Servo DAN liada 22 O PR AS Hardware Manual for the DMC5400 Motion Controller Chapter 6 Motons000 Demo Sonwa Geesen aa iaa 24 Chapter 7 Order Information oooooooooooocnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn non non nn nono nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn nn nnnnnnnnss 31 Chapter 8 Troubleshooting aiii 33 PS AN eee ee ee E T oe ee 35 II O PR AS Hardware Manual for the DMC5400 Motion Controller Chapter 1 General Information 1 1 Introduction The DMC5400 is an advanced 4 axes motion controller c
17. dow the user can configure some key parameters for a motion testing such as S Curve velocity profile motion direction motion type which axis axes to move and etc And can start a motion testing stop a motion testing and clear command amp encoder counters See Figure 6 1 Motion5000 Demo Version 2 1 DER I O Status Control Window Main Toolbar a ojo ms Displays Command Signals Command Positions Axis0 0 Axist D Axis2 0 Axis3 0 No OCard 7 and Encoder Feedbacks Encoder Feedbacks AxisO 0 Axist 0 Axis2 0 Axis3 0 Controller List Zero Based 0 1 n Special Purpose Inputs ALM EL ORG SD STA STP EMG PCS ERC EZ CLR LTC SDIN INP AxisO Special Purpose Inputs axe Axis2 Axis3 y E g n D gt _ 3 n General Purpose Inputs General Purpose Outputs General E a me aalala ddd Figure 6 2 I O Status Control Window T O Status Control Window In the I O Status Control Window the user can see the current status of special purpose inputs general purpose inputs and general purpose outputs Also the user can use the small buttons on the right side of outputs to change the status of outputs Green means ON and Red means OFF See Figure 6 2 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 25 36 O e FES Hardware Manual for the DMC5400 Motion Controller Motion5000 Demo Version 2 1 DER Files Cont
18. down signal and Origin position signal for each axis For reliable response and better anti interference performances all of these signals have filter circuits in their input circuits A typical connection for one axis is shown as Figure 4 15 Encoder Positive _ _ _ DMC5400 Figure 4 15 Typical connection for one axis Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 21 36 O PR AS Hardware Manual for the DMC5400 Motion Controller Chapter 5 Connection to Drivers 5 1 Connection to Single ended Stepping Driver Figure 5 1 shows how to connect the DMC5400 to a single ended stepping driver Here take Leadshine M325 stepping driver for example Please refer to user s manual of the driver for more information about wirings DMC5400 5 Single ended PC 5V Driver M325 OPTO R 12 24VDC External Power Supply Figure 5 1 Connection to single ended stepping driver 5 2 Connection to Differential Stepping Driver Figure 5 2 shows how to connect the DMC5400 to a differential stepping driver Here take Leadshine M880 stepping driver for example Please refer to user s manual of the driver for more information about wirings TB68 DMC5400 pozo DOIN Differential Driver M880 PC 5V POT CR eeen 12 24VDC External Power Supply Figure 5 2 Connection to differential stepping driver 5 3 Connection to Servo Driver
19. e 12 24VDC supply can be connected to the VDD amp EXGND ports and 5VDC supply can be connected to 5V amp GND1 ports while left VDD1 NOT CONNECTED NC Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 8 36 A OS Hardware Manual for the DMC5400 Motion Controller Chapter 3 Connectors 3 1 X1 Connector X1 connector is a 68pin SCSI II connector and it contains the following signals All signals of AxisO Axisl Axis2 power supply input ports for the DMC5400 and EMG input except encoder and encoder2 signals LTC1 LTC2 ERC2 4 digital inputs and 4 digital outputs Table 3 1 X1 connector Pulse signal Axis0 Pulse signal AxisO Direction signal AxisO Direction signal AxisO Encoder A Axis0 Encoder A Axis0 Encoder B Axis0 Encoder B Axis0 Encoder Z AxisO Encoder Z Axis0 Digital output 1 Digital output 2 Digital output 3 Digital output 4 Digital output 5 Digital output 6 Digital output 7 Digital output 9 Digital output 10 Error cleared signal Axisl Pulse signal Axisl Pulse signal Axis Direction signal Axisl Direction signal Axis1 Alarm signal Axis In position signal Axisl End limit signal Axis End limit signal Axisl Slow down signal Axis End limit signal Axis0 End limit signal AxisO Slow down signal Axis0 Origin position signal AxisO Alarm signal Axis0 In position signal Axis0 Position latch input AxisO P
20. e DMC5400 failure contact Leadshine for help or repair 1 Wrong wiring Wiring correctly and fix wires firmly 2 Called a wrong function or right function but with wrong parameter s Please call the correct function with correct parameter s 3 Input device s sensor s failure 4 Input signal is interfered 5 The DMC5400 failure contact Leadshine for help or repair 1 Wrong wiring Wiring correctly and fix wires firmly 2 Called a wrong function or right function but with wrong parameter s Please call the correct function with correct parameter s 3 The DMC5400 failure contact Leadshine for help or repair Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 34 36 e i Hardware Manual for the DMC5400 Motion Controller Appendix Encoder Input Signal Input Ports EAn EBn EZn Up down pulse Encoder Counting A B phase pulse X1 X2 X4 Input Frequency Max 1 MHz Before X4 SV then R 0Q Low Level 0 8 VDC Max High Level 2 4 VDC Min n 12V then R 1 8K Low Level 3 0 VDC Max High Level 10 0 VDC Min 24V then R 4 7K Low Level 3 0 VDC Max High Level 12 0 VDC Min Protection 2500VDC Optically Isolated External Pulse Input Input Ports PA PB Input Frequency Max 100Hz i Low Level 0 8V Max Signal Type TTL l l High Level 2 4V Min Devices Manual Pulser JOG Devices and etc Digital Input and Output End Limiting Signal EL EL Slow Down a
21. e End Limit Stop Modes panel means the output pulse signals will decelerate at the deceleration values specified by velocity profile setting functions when negative overtravel or Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 29 36 O e FES Hardware Manual for the DMC5400 Motion Controller positive overtravel appears 5 Select appropriate Software Limit Position Settings a Negative Limit in Software End Limit Positions panel means the software limit position in negative direction b Positive Limit in Software End Limit Positions panel means the software limit position in positive direction Motion5000 Demo Version 2 1 ER 3 i Files Function Testing Main Toolbar Wi indow IE 2 0 mjs New Open Save Run Stop E Sia l oj o mjs Displays Command Signals Command Positions AxisO O Axist 0 Axis2 0 Axis3 0 No OCard Controller List and Encoder Feedbacks Encoder Feedbacks Axis0 D Axist 0 Axis2 O Axis3 O Zero Based 0 1 n d5400_config_INP_PIN d5400_set_profile 0 100 1000 0 1 0 1 d5400_config_ERC_PIN d5400_config_4LM_PIN d5400_t_pmove 0 1000 0 d5400_config_LTC_PIN delay 1 d5400_config_CUN_CLA d5400_config_EL_MODE d5400_t_pmove 1 2000 0 d5400_set_HOME_pin_logic delay 2 F dd List d5400_read_inbit unction Lis d5400_write_outbit d5400_t_pmove 2 3000 0 d5400_read_outbit delay 3 d5400_read_inport d5400_tead_outport d5400_t_pmove 3 4000 0 JA d5400_decel_stop delay
22. e Installation and Wiring Driver Installation Run Demo software to Verify Operation Use Function Library to Develop Application Software Figure 1 2 Application systems development flow chart Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 4 36 O PR AS Hardware Manual for the DMC5400 Motion Controller Chapter 2 Installation This chapter describes how to install the DMC5400 The DMC5400 automatically configures the port and BIOS addresses It is not necessary to configure the addresses hence avoiding addressing conflicts 2 1 Package Contents Besides this User s Manual Electronic Edition the package also includes the following items e DMC5400 4 axis Servo Stepping Motion Control Card 1 piece e TB68 Terminal Board 1 piece e Cable68 2 0 1 piece TB50 Terminal Board optional e Cable50 2 0 optional e 50 pin IDE to 50 pin MCR connector with bracket Optional e Leadshine All in one CD See Order Information section for more information about package contents If any of these items are missing or damaged contact the dealer from whom you purchased the product or Leadshine 2 2 Unpacking As with any electronic device you should take care while handling to avoid damage from static electricity Before removing the DMC5400 from its packaging ground yourself to eliminate any stored static charge The card contains electro static sensitive components that can be easi
23. e Manual for the DMC5400 Motion Controller Motion5000 Demo Version 2 1 DER Fies Controller Main Toolbar a 9 Oj 8 Configuration Window Displays Command Signals Command Pasttions Axis0 O Axis1 0 Axis2 O Axis3 O No OCard gt Controller List and Encoder Feedbacks AA Axis0 O Axist O Axis2 O Axis3 0 Zero Based 0 1 n End Limit Signal PUL DIR Settings Servo Signal Settings Home Retum Settings _ End lmit Settings Configuration Tab Hardware End limit Stop Modes Compare Position Selection End Limit Stop immediately Stop Command Positions Position Comparison e Settings Signal Settings Mode Settings fe Sop Gah aie 2 E Signal Settings Software End Limit Stop Mode Settings Software End limit Software End limit Stop Modes Software End limit Positions Software End Limit Disable C Immediately Stop Negative Limit Software End Limit Enable Disable Position Settings C Enable Stop with Deceleration Positive Limi 10000 Parameter Setting Re Or ae Upload yer Download Parameter Setting Upload Panel Puen AS Parameters Axis Parameters Download Panel Figure 6 6 End limit signal configuration tab the Controller Configuration Window End Limit Signal Configuration Tab Controller Configuration Window In the End Limit Signal Configuration Tab of the Controller Configuration Window the user can configure end limit stop mode position comparison signal and software limit of all axes 1 Select appropriate E
24. ection and relative circuit diagram is shown in the following diagram The external limit switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation You can use either normal open switch or normal closed switch by setting the DIP switch S1 The default setting is set as normal open type See Software Manual for the DMC53400 Motion Controller for more detail operation of the EL DMC5400 X1 X2 VDD Filter Circuit End Limit Signal aji EXGND Figure 4 5 EL signal interface circuit 4 5 Encoder Feedback Signal EA EB and EZ The encoder feedback signals include the EA EB and EZ Every axis has six pins for three differential pairs of phase A EA phase B EB and index EZ inputs The EA and EB are used for position counting and the EZ is used for zero position index The relative signal names pin numbers and the axis number are shown in the following tables Table 4 6 EA EB and EZ pins Encoder A Axis0 Encoder A AxisO Encoder B Axis0 Encoder B Axis0 Encoder A Axis0 Encoder A Axis0 Encoder B Axis0 Encoder B Axis0 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 15 36 A OS Hardware Manual for the DMC5400 Motion Controller Encoder Z Axis0 Encoder Z AxisO Encoder Z AxisO Encoder Z AxisO Encoder A Axis0 Encoder A AxisO E
25. ed to send the pulse train and to indicate the direction The PUL and DIR signals can also be programmed as CW and CCW signals pair see Software Manual for the DMC5400 Motion Controller for more information The interface circuit of the PUL and DIR signals is shown as figure 4 1 Each signal consists of a pair of differential signals For example the PULO is consisted of PULO and PULO signals The following table shows all the PUL DIR output signals on X1 and X2 connectors Table 4 1 PUL DIR pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Pulse signal AxisO Pulse signal Axis0 Pulse signal Axis3 Pulse signal Axis3 Direction signal AxisO Direction signal Axis3 Direction signal AxisO Direction signal Axis3 Pulse signal Axis Pulse signal Axis Direction signal Axisl Direction signal Axisl Pulse signal Axis2 Pulse signal Axis2 Direction signal Axis2 Direction signal Axis2 There are 8 jumpers J1 J8 on the DMC5400 which can be used to set PUL DIR command signals to either single ended open collector or differential The default settings are the single ended modes J1 J8 are short circuit between pin2 and pin3 Differential signals are preferred due to their excellent noise immunity Recommend use differential output if possible See page6 of this manual Stepping Digital Servo Driver a Differential output Tel 086 0755 2643436
26. ed with the DMC5400 card for supporting application development The Motion5000 Demo software is very helpful for verifying and testing a motion control system during the design phase of a project Besides this demo software a Windows version function library is included for programmers using VB VC LabVIEW languages Several sample programs are given to illustrate how to use the function library PCI BUS Controller ASIC External 24V No Isolation No Isolation 5 Isolation Mechaine Servo General ELT 50D INF ALH ORG EA EB EZ pas en Figure 1 1 Function block diagram of the DMC5400 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 1 36 Leadshine Technology Co Ltd D Hardware Manual for the 1 2 Features The following lists summarize the main features of the DMC5400 motion control card oe ooo eo oe eo oe ooo os 32 bit PCI Bus plug and play DMC5400 Motion Controller 4 axes of pulse and direction signal output for controlling stepping or digital servo Maximum output frequency is up to 6 5 Mpps Control signal types PUL DIR CW CCW Trapezoidal and S curve velocity profiles Programmable acceleration and deceleration time Any 2 of 4 axes circular interpolation 2 4 axes linear interpolation Continuous interpolation Change position and speed on the fly Software limit function 28 bit up down counters for incremental encoder feedbacks Home switch index sign
27. ervo Stepping Motion Control Card 1 piece Figure 7 1 The DMC5400 o TB68 Terminal Board 1 piece eo Cable68 2 0 1 piece Figure 7 3 The Cable68 2 0 o TB50 Terminal Board optional Figure 7 4 The TB50 Terminal Board e CableS0 2 0 optional Figure 7 5 The Cable50 2 0 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 31 36 A i aac aa Hardware Manual for the DMC5400 Motion Controller O 50 pin IDE to 50 pin MCR connector with bracket Optional Figure 7 6 The 50 pin IDE to 50 pin MCR connector with bracket O Leadshine All in one CD If no Leadshine All in one CD was distributed with the DMC5400 then all materials are available on the internet and the customers can download them from Leadshine s website at www leadshine com Oo Connect the DMC5400 to the terminal boards 50 pin IDE to 50 pin MCR TB50 Cable50 2 0 connector with bracket Cable68 2 0 Figure 7 7 Connect the DMC5400 to the terminal boards If any of these items is missing or damaged contact the dealer from whom you purchased the product or Leadshine Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 32 36 A E mes Hardware Manual for the DMC5400 Motion Controller Chapter 8 Troubleshooting Many of the problems that affect motion control systems can be traced to software errors mistake in wiring or electrical noise In the event that yo
28. ignal ALM The alarm signal ALM is used to indicate the alarm status from the servo driver When the ALM signal is active the DMC5400 will stop the output signals PUL DIR The following table lists the relative signal name pin number and the axis number When the function is disabled these ports can be use as general purpose inputs Table 4 8 ALM pins Alarm signal Axis3 Alarm signal Axis0 O25 OAM Alarmsignaly Axis 99 AM Atammsigab Axis The input circuit of alarm signal is shown in the following diagram The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the ALM DMC5400 X1 X2 VDD Filter Circuit Alarm Signal an op EXGND Figure 4 7 ALM signal interface circuit 4 7 In Position Signal INP The in position signal INP from the servo motor driver indicates the deviation error is zero That is the servo position error is zero The following table lists the relative signal name pin number and the axis number When the function is disabled these ports can be use as general purpose inputs Table 4 9 INP pins In position signal Axis3 In position signal Axis0 IN Imposition signa Axisl A E The in position signals are usually from servomotor dri
29. ing Window There are four buttons on the Main Toolbar amp E which can be used to switch these four windows Motion5000 Demo Version 2 1 Sel a a Motion Configuration Main Toolbar o Window Displays Command Signals Command Positions Axis0 0 Axis1 0 Axis2 0 Axis3 0 No OCard gt Controller List and Encoder Feedbacks Encoder Feedbacks Axis0 O Axis1 0 Axis2 0 Axis3 O Zero Based 0 wab Axis Selections Command Position Axiso V O ae Starting Velocity Pulse dd S Curve Velocity Profile Move in Positive Settings for Motion Testing Max Velocity Pulse irecti Settings for Motion Testing aisi V O Direction Acceleration Time s S curve Region Pulse Axis List for Motion ais TO Testing _ i Move in Position Direction Motion Direction Settings Move in Negative Direction 5 Move in Negative Direction Axis3 Motion Type Settings Clear Command Encoder Start to Feedbacks Button Move Start Movement Button Stop Movement Button Figure 6 1 Motion5000 demo software the Motion Configuration Window the default window Main Toolbar ElS al a 9 0 m 3 l New File Button It can be used to open a new program file and it s only active in the Function Testing Window 2 B Open File Button It can be used to open an existed program file and it s only active in the Function Testing Window 3 Save File Button It can be used to save a program file and it s only ac
30. ircuit between pinl and pin2 J3 short circuit between pin2 and pin3 23 DIR1 J4 short circuit between pinl and pin2 J4 short circuit between pin2 and pin3 CTel 086 0755 26434369 Email sales leadshinecom Web Site waw Jeadshine com Page 6 36 A OS Hardware Manual for the DMC5400 Motion Controller J5 short circuit between pin2 and pin3 J6 short circuit between pin2 and pin3 J7 short circuit between pin2 and pin3 J8 short circuit between pin2 and pin3 Note Differential signals are preferred due to their excellent noise immunity Recommend use differential output if possible 2 4 2 Choosing External or Internal Power Supply J9 J10 J9 and J10 on the DMC5400 are used for choosing external or internal power supply for the card Choosing external power supply for the card can offer higher noise immunity performances and full functions of the card While choosing internal power supply is easier for the user to set up the system no external power supply is needed but with lower noise immunity performances and no I O functions Here we recommend the user choosing external power supply for the card The default mode is choosing external power supply for the card see Choosing Japo Choosing 2 External 9 Internal Power Power 31010 Supply 2 Supply J9 J10 J9 J10 Figure2 3 Figure 2 3 J9 J10 jumpers 2 4 3 Emergency Stop Input Signal Setting J11 J11 on the DMC5400 is specially used for setting effect
31. ital input 16 The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the INPUT DMC5400 X1 X2 VDD Filter Circuit Digital Input Signal Peo Senne w EXGND Figure 4 9 Digital input interface circuit 4 9 General Purpose Digital Output OUT The DMC5400 provides 16 general purpose digital outputs which can be used for controlling relays magnetic valves and other devices For example the user can assign one general purpose digital output for servo driver s SVON servo on control signal The following table lists the relative signal name pin number and the axis number The output circuit of general purpose digital output is shown as figure 4 10 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 18 36 Leadshine Technology Co Ltd D Hardware Manual for the DMC5400 Motion Controller Table 4 11 General purpose digital output pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Digital output 1 Digital output 13 Digital output 2 Digital output 14 Digital output 3 Digital output 15 Digital output 4 Digital output 16 Digital output 5 Digital output 6 Digital output 7 Digital output 8 Digital output 9 Digital output 10 Digita
32. ive logic level of the emergency stop signal Jumper settings and their relative effective logic levels are shown in the Table 2 2 The default setting of the J11 is pin1 and pin2 short circuit namely the emergency stop signal is effective when it is pulled to low level Please check the input signal and the setting of emergency stop signal when the DMC5400 can not operate properly Table 2 2 Emergency stop input signal setting J11 J11 1 110 E 2 310 E Low Level High Level Effective Effective Figure 2 4 J11 jumper Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 7 36 7 oes pee ees Hardware Manual for the DMC5400 Motion Controller 2 5 Power Supply Connections 5V Power Supply for PUL DIR Signals DMC 5400 Power Supply for I O Signals EXGND Figure 2 5 Power supply connections In order to improve the anti interference performances of the controller the user can use two separate power supplies for PUL DIR control signals and I O signals of the DMC5400 VDD1 GND1 or 5V GND1 is the power supply input ports for PUL DIR control signals SV GND1 ports can be used as a power supply for customer use when use VDD1 GND1 and VDD EXGND is the power supply input ports for I O signals If I O devices generate little interference signal then the user can use only one power supply for both PUL DIR control signals and I O signals If the user has one 12 24VDC and one 5VDC power supplies then th
33. l output 11 Digital output 12 DMC5400 X1 X2 Fly wheel diode 40V 200mA Max Figure 4 10 Digital output interface circuit Note Do please to add a fly wheel diode for R to protect the OUTPUT port from failure if it s an inductance load 4 10 Position Change Signal PCS The position change signal PCS is used for changing target position during the motor is running When it s effective the controller will change the current target position setting to the new target position setting Namely it s a trigger signal for changing target position The following table lists the relative signal name pin number and the axis number When the function is disabled these ports can be use as general purpose inputs Table 4 12 PCS pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Position Change Signal Axis0 Position Change Signal Axis3 Position Change Signal Axis Position Change Signal Axis2 A The input circuit of position change signal is shown as figure 4 11 The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the PCS Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 19 36 7 AS Hardware Manual for the DMC5400 Motion Controller
34. ly damaged by static electricity Therefore the card should be handled on a grounded anti static mat Inspect the card module carton for obvious damage Shipping and handling may cause damage to your module Be sure there is no shipping and handling damage on the carton before continuing Note Do not attempt to install a damaged board in the computer 2 3 Hardware Installation The DMC5400 is equipped with Plug and Play PCI controllers It can request base addresses according to PCI standards The system BIOS will install the system resources based on the PCI cards configuration registers and system parameters also can be set by the system BIOS The DMC5400 can be inserted into any PCI slot without any configuration modification to the system resources Please note that the PCI system board and slot must provide bus mastering capabilities to operate at optimum level See Power Consumption section in page 3 Installation Procedures 1 Turn off your computer Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 5 36 O PR AS Hardware Manual for the DMC5400 Motion Controller 2 Remove the cover from your computer 3 Before handling the PCI card discharge any static buildup on your body by touching the metal case of the computer Hold the edge of the card and do not touch the components 4 Set the jumpers on the DMC5400 card See Jumper amp Switch Settings section for more information Con
35. ncoder B Axis0 Encoder B Axis0 Encoder Z AxisO Encoder Z AxisO Encoder A Axis0 Encoder A AxisO Encoder B Axis0 Encoder B Axis0 Encoder Z AxisO Encoder Z AxisO Connection to Line Driver Output Differential Encoder To drive the encoder input the driver output must provide at least 3 5V across the differential pairs with at least 6 mA driving capability The ground level of the two sides must be tight together too DMC5400 X1 X2 Encoder Figure 4 6 Connection to line driver output differential encoder Connection to Open Collector Output Single ended Encoder To connect with open collector output an external power supply is necessary Some motor drivers also provide the power source The connection between the DMC5400 encoder and the power supply is shown in the following diagram Please note that the external current limiting resistor R is necessary to protect the DMC5400 input circuit Table 4 7 lists the suggested resistor value according to the encoder power supply DMCS5400 X1 X2 Encoder VDD EA EB EZ Filter Circuit Encoder Signal EA EB EZ Figure 4 7 Connection to open collector output single ended encoder Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 16 36 A OS Hardware Manual for the DMC5400 Motion Controller Table 4 7 External resistor for open collector output single ended encoder 4 6 Alarm S
36. nd Limit Stop Mode Signal Settings a Select Immediately Stop in Hardware End limit Stop Modes panel means the controller will stop output pulse command signals immediately when the EL signals are active b Select Stop with Deceleration in Hardware End limit Stop Modes panel means the output pulse signals will decelerate at the deceleration values specified by velocity profile setting functions when the EL signals are active 2 Select appropriate Position Comparison Signal Settings a Select Command Positions in Compare Position Selections panel means the controller will compare command positions to software limit position settings to detect whether the system has reaches the software limits or not b Select Encoder Feedbacks in Compare Position Selections panel means the controller will compare encoder feedbacks to software limit position settings to detect whether the system has reaches the software limits or not 3 Select appropriate Software Limit Enable Disable Settings a Select Disable in Software End Limit panel means disable the software limit function b Select Enable in Software End Limit panel means enable the software limit function 4 Select appropriate Software End Limit Stop Mode Settings a Select Immediately Stop in Software End Limit Stop Modes panel means the controller will stop output pulse command signals immediately when negative overtravel or positive overtravel appears b Select Stop with Deceleration in Softwar
37. nd Origin Position SD ORG Signal Servo Status Feedback ALM Alarm INP In Position Emergency Stop EMG Input Frequency 4KHz Number of Input 16 10VDC 1 70mA Typical 12VDC 2 10mA Typical Input Current 24VDC 4 40mA Typical 48VDC 9 00mA Typical SOVDC 9 40mA Typical Protection 2500VDC Optically Isolated and RC Filter Number of Output 16 Output Voltage Capacity Open Collector 5 40VDC Output Current 60mA Max channel Protection 2500VDC Optically Isolated and RC Filter Tel 086 0755 26434369 Email sales leadshine com WebSite www leadshine com Page 35 36 O e FES Hardware Manual for the DMC5400 Motion Controller Electromagnetic Compatibility Standards to which Conformity 1s Declared EN61000 6 2 2005 EN55011 1997 A1 1999 A2 2002 AAA A ee gt AAA L REET Joo A a adie oe on 4 Nace of Shenzhen EMTER Cp Lin Grig 88 Maliaiong Indusi gone Manshadl Watna Shanehen Guingeaie 215052 PLR o Ghia it Tol B6 T5S 26950200 Faxers T155 28054202 Lora mia Rom in a F cet a Arcess TO l lah Ho Y CNAS L2291 Certificate of Conformity NO EOTOSLIGE The following products have been tested by us with the listed standards and found in conformity with the council EMC directive 2004 108 EC It is possible to use CE marking to demonstrate the conformity with this EMC Directive Applicant gt SHENZHEN LEADTECH CONTROL TECHNOLOGY CO LTD Address Floor 3 Block 2 Nanv
38. nect X2 X3 or X4 before installing the DMC5400 if it s necessary See DMC5400 Connectors section for more information 5 Select a 32 bit PCI slot 6 Position the board into the PCI slot you have selected 7 Secure the card in place at the rear panel of the system 2 4 Jumper amp Switch Settings There are 11 jumpers J1 J11 and one 4 bit DIP switch on the board for setting command signal types EMG signal EL signals and selecting external power supply or internal power supply See figure 2 1 for distributions of these Jumpers and Switch Figure 2 1 Sketch drawing of the DMC5400 2 4 1 Command Signal Type Settings J1 J8 There are 8 jumpers J1 J8 on the DMC5400 specifically for command signal type settings The user can use these jumpers to set PUL DIR command signals of 1 4 axis to either single ended open collector or differential The default setting is the single ended mode J1 J8 are short circuit between pin2 and pin3 Aldgate FIRB Differential i iW P slololololololalo E san Default E PA A 40 o gt Je Ji JU Ja Js 4 JS 36 J7 Js Figure 2 2 J1 J8 jumpers Ww Table 2 1 Command signal type settings Pin Number of X1 Signal Differential Output Single ended Open collector output 1 PULO J1 short circuit between pin1 and pin2 Jl short circuit between pin2 and pin3 3 DIRO J2 short circuit between pinl and pin2 J2 short circuit between pin2 and pin3 24 PULI J3 short c
39. osition Latch Signal Axis0 E irc Position Latch Signal Axisl BE o Position Latch Signal Anis iro Position Latch Signal Axis3 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 20 36 O PR AS Hardware Manual for the DMC5400 Motion Controller The input circuit of position latch signal is shown as Figure 4 13 The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the LTC DMC5400 X1 X2 SV X1 Pin 33 4 7K LTC Filter Circuit Position Latch Signal EXGND Figure 4 13 LTC signal interface circuit 4 13 Emergency Stop Signal EMG The emergency stop signal EMG is used to stop motion of all axes Please check the EMG signal logic setting J11 jumper and the EMG signal when the card can not work properly The interface circuits are shown as Figure 4 14 The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation DMC5400 X1 X2 VDD e Filter Circuit Emergency Stop Signal EMG Pl EXGND Figure 4 14 EMG signal interface circuit 4 14 Typical Connection for One Axis The DMC5400 has 2 end limit signal 1 slow
40. osition change signal AxisO Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Digital output 8 Digital output 11 Digital output 12 Error cleared signal Axis0 Pulse signal Axis2 Pulse signal Axis2 Direction signal Axis2 Direction signal Axis2 Alarm signal Axis2 In position signal Axis2 End limit signal Axis2 End limit signal Axis2 Slow down signal Axis2 Origin position signal Axis Position change signal Axis 65 POS2 Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 9 36 Origin position signal Axis2 Position change signal Axis2 A OS Hardware Manual for the DMC5400 Motion Controller 32 VDDI t PULIDIRpower 66 EXGND vo PUL DIR power 2 5V Output oo iia a ax i ett PUL DIR power 1 or 2 ground oe iia EXGND External power ground EXGND When the function is disabled it can be use as a general purpose input 3 2 X2 connector X2 connector is a 50pin SCSI II connector and it contains the following signals External power ground External power 12 24VDC Emergency stop signal External power ground All signals of Axis3 encoder signals encoder2 signals LTC1 LTC2 ERC2 VDD EXGND 4 digital inputs and 4 digital outputs Table 3 2 X2 connector Pulse signal Axis3 oo oo Pulse signal Axis
41. ou Tianan Industrial Park Nanshan Distnct Shenzhen China Manufacturer SHENZHEN LEADTECH CONTROL TECHNOLOGY CO LTD Address gt Floor 3 Block 2 Nanyou Tian an Industrial Park Nanshan istrict Shenzhen China BUT Motion Control Card MIN DMCS400 Test Standards EN 55011 1997 A1 1909 42 2002 August 30 2007 The test report was carried out from the submitted type samples of a product in conformity wilh the specification of the respective standards The certificate holder has the right to fix the CE mark for EMC H directive on the product complying with the inspection samples El d AL Y gt Manager EN61000 6 2 2005 e i Aue Figure Al CE certificate Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 36 36
42. roller Main Toolbar 9 ej Configuration Window Displays Command Signals Command Positions AxisO O Axist 0 Axis2 0 Axis3 O No OCard gt Controller List and Encoder Feedbacks Encoder Feedbacks Axis0 0 Axis1 0 Axis2 O Axis3 0 Zero Based 0 l 1 pu PUL DIR Signal Configuration Tab Command Types Pulse Singal Settings PUL DIR e Active on Falling Edge i J Active Edge of Pulse Command Signal Settings Signal Betting T C MICCYY C Active on Rising Edge Pulser Input Positive when HIGH Logic and Negative when LOW Logic Direction Signal Settings Positive when Phase A leads Phase B Positive when Phase B leads Phase A Parameter Setting Upload Panel C Axis2 Upload Axis0 Axis2 Download Parameter Setting PES Parameters T Axis M Axis Parameters Download Panel Figure 6 3 PUL DIR signal configuration tab the Controller Configuration Window Direction Signal Settings Positive when LOWW Logic and Negative when HIGH Logic PUL DIR Signal Configuration Tab Controller Configuration Window In the PUL DIR signal configuration tab of the Controller Configuration Window the user can configure pulse signals and direction signals of all axes 1 Select appropriate Command Signal Settings a Select PUL DIR means select PUL DIR Pulse Direction mode b Select CW CCW means select CW CCW clock wise counter clock wise mode c Select Pulser Input means select pulser input mode 2 Select
43. s 4 axes pulser input signals Table 3 3 X3 connector PC power ground EA a PC power ground A phase signal of pulser Axis0 A phase signal of pulser Axis2 B phase signal of pulser Axis0 B phase signal of pulser Axis2 A phase signal of pulser Axis A phase signal of pulser Axis3 B phase signal of pulser Axis B phase signal of pulser Axis3 5V PC power supply 5V PC power supply 3 4 X4 connector X4 connector is a 6pin connector and it contains simultaneous start stop control signals for multi card operation Table 3 4 X4 connector Pin Signal Description Axis 1 GND PC power ground Simultaneous stop signal input output Simultaneous start signal input output Simultaneous stop signal input output Simultaneous start signal input output 5V PC power supply If there are two or more DMC5400 controllers cascade X4 connectors of all cards for simultaneous start stop control on all concerned axes 1s possible In this case connect X4 as follows DMC5400 1 DMC5400 2 DMC5400 3 X4 X4 X4 Figure 3 1 Simultaneous start stop connections Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 11 36 A OS Hardware Manual for the DMC5400 Motion Controller Chapter 4 Interface Circuits 4 1 Pulse and Direction Signals PUL DIR The DMC5400 can output 4 axes PUL DIR signals to control 4 stepping digital servo motor drivers For every axis two pairs of PUL and DIR signals are us
44. stor in series with the driver 8 The DMC5400 failure contact Leadshine for help or repair Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 33 36 e o Hardware Manual for the DMC5400 Motion Controller 1 The PUL DIR control signal is too weak causing by too large current limit resistor in series with the driver 2 The PUL DIR control signal is interfered 3 Wrong motor connection 4 Motor broken or something wrong with motor coil 5 Current setting of the motor driver is too small 6 The DMC5400 failure contact Leadshine for help or repair 1 The encoder signal is not a TTL signal Use an encoder whose signals are TTL compatible 2 Encoder wiring is wrong Wiring encoder correctly and fix wires firmly 3 Encoder has not been powered correctly Check the power supply for encoder 4 The feedback signals are corrupted by noise signal s Please increase noise immunity of feedback signals such as using shielded cable s and good grounding 5 Called a wrong function or right function but with wrong parameter s Please call the correct function with correct parameter s 6 Encoder failure 7 The DMC5400 failure contact Leadshine for help or repair 1 Wrong wiring Wiring correctly and fix wires firmly 2 Called a wrong function or right function but with wrong parameter s Please call the correct function with correct parameter s 3 Trigger signal is a dither signal 4 Th
45. tion signals home return speed for searching origin position signals and searching origin position modes of all axes 1 Select appropriate ORG Active Logics a Select Active HIGH in ORG Active Logics panel means the effective logic level of the origin position signal is High level b Select Active LOW in ORG Active Logics panel means the effective logic level of the origin position signal is LOW level 2 Select appropriate Home Return Velocity Settings a Select Starting Velocity in Home Return Velocity panel means the controller will search origin position signals at the Starting Velocity specified by velocity profile setting functions b Select Maximum Velocity in Home Return Velocity panel means the controller will search origin position signals at the Maximum Velocity specified by velocity profile setting functions 3 Select appropriate ORG Signal Searching Mode Settings a Select Single Direction in Home Return Modes panel means the controller will stop output pulses once it receives the origin position signals b Select Repeat Search in Home Return Modes panel means the controller will return back for a litter distance when it receives the origin position signals at the Starting Velocity specified by velocity profile setting functions and then search the origin position signals again at the Starting Velocity values Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 28 36 O e FES Hardwar
46. tive in the Function Testing Window 4 Run Program Button It can be used to run a program file and it s only active in the Function Testing Window 5 m Emergency Stop Button It can be used to stop a running a program file Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 24 36 O PR AS Hardware Manual for the DMC5400 Motion Controller 6 Motion Configuration Window Button It can be used to switch back to the Motion Configuration Window the default window when in other windows 7 L 1 0 Status Control Window Button It can be used to switch to the I O Status Control Window 8 Controller Configuration Window Button It can be used to switch to the Controller Configuration Window 9 l Function Testing Window Button It can be used to switch to the Function Testing Window Command Signal and Encoder Signal Display Labels Command Posihons Axis O Axisl 0 Axis2 0 Axisa O Encoder Feedbacks Axis0 O xisi O Axis Axisa O The Command Signal and Encoder Signal Display Labels display current command signals and encoder signals of all axes in all windows The unit is pulse Controller List T a do LU Ci rd The Controller List will list all controllers in the current system and the user can select which controller is going to be operated in the Motion5000 Zero based No 0 Card No 1 Card No n Card Motion Configuration Window In the Motion Configuration Win
47. ur DMC5400 doesn t operate properly the first step is to identify whether the problem is software or hardware in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance If the DMC5400 still can t operate properly after following the troubleshooting form please contact Leadshine Technical Support staff at tech leadshine com Table 6 1 Troubleshooting form 1 Wrong wiring Wiring correctly and fix wires firmly 2 Motor driver or motor failure 3 The PUL DIR control signal type has not been correctly set See descriptions about J1 J8 jumpers and d5400_set_pulse_outmode function 4 No PUL DIR control signal output from the DMC5400 please check the J9 amp J10 setting and the power supply for PUL DIR control signals 5 The emergency stop signal EMG is effective Please check the EMG signal logic setting J11 and the EMG signal 6 The alarm signal ALM is effective Please check the ALM signal logic setting and the ALM signal 7 The PUL DIR control signal is too weak causing by too large current limit resi
48. vers The external switches featuring a contact capacity of 24V 6mA minimum An internal filter circuit is used to filter out the high frequency spike which may cause wrong operation See Software Manual for the DMC5400 Motion Controller for more detail operation of the Tel 086 0755 26434369 Email sales leadshine com Web Site www leadshine com Page 17 36 A OS Hardware Manual for the DMC5400 Motion Controller Z P DMC5400 X1 X2 VDD Filter Circuit In Position Signal T TNF ap EXGND Figure 4 8 INP signal interface circuit 4 8 General Purpose Digital Input INPUT The DMC5400 provides 16 general purpose digital inputs which can be used to accept signals from switches sensors and other devices For example the user can assign one general purpose digital input for servo driver s RDY motor driver ready feedback signal The following table lists the relative signal name pin number and the axis number The input circuit of general purpose digital input 1s shown as figure 4 9 Table 4 10 General purpose digital input pins X1 Pin Signal Description Axis X2 Pin Signal Description Axis Digital input 1 Digital input 9 Digital input 2 Digital input 10 Digital input 3 Digital input 11 Digital input 4 Digital input 12 Digital input 5 37 NOTB Digital input 13 Digital input 6 36 INPUTIA Digital input 14 Digital input 7 35 INPUTIS Digital input 15 Digital input 8 34 0 INPUTIO Dig
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