INSTALLATION AND USER`S MANUAL
Contents
1. MOD OMEGA HYDRO TECNOLOG A OASYS Optimum Air System OND 10 INDEX OF CONTENTS BS GENERAL WARNINGS cssscasscossocsssssncout anssesoscosaticusastsusteiodsarsbaniedbatastbuasstestienssbcqniiosSobnstiTocadcossbantucssiesdnincOoosnseuddcooniteiucisbscisioessbersiebesnanebisheghadutibaacsosesasra0d 3 LIE a a EE IOO A a dl la 3 AA a a aS a a E a a 4 4 TECHNICAL FEATURES csssssssssssssssnssnssssssrsonssnenscessessessessesesssssssuunsnnsssessenseessesseeeneesescsessesusnnansassesnssreeseereeseeseceessessssuanuusssscsesssuanansnsssssssesresreseeseeseeeeee 5 5 INSTALLATION REQUIREMENT Sicr ie aa Raro A 6 5 1 Safety MESURA AN AA NAAA AAA ARE AAA A OR 6 5 2 Beams Protec alo ia E acle Y 5 3 COM a A E PET EAA ESE EE NE EE FE AN EA SEAE a 7 5 5 Connection to chimney Combustion air air AAA A A A NA 8 5 6 Outside air HIDRAULIC INSTALLATION STARTING UP USUAL OPERATION MAINTENANCE AND CARE FAE Burner ce NIN a AA A aha a clad a scat A a 9 2 US OST APS E E E IS 5 93 Ash pan cleaning Error Marcador no definido 9 4 Ash pan and burner door joints 15 9 5 Chimney cleaning 15 9 6 Glass cleaning 15 9 7 EXteror CIERNA anio c iMac 6 9 8 SAA A o O ahan a naeia ia raaa 6 DISPLAY OPERATION 10 1 Display general information 10 2 Display keys fuction 18 10 3 Remote control general lado 411 Lilo a PA a uo A bcuseae areeicbatatericbesaste2. e y 24 Finally we will choose the timetable four different hours of starting and stopping are available PROGRAM 1 STAR 1 and STOP 1 PROGRAM 2 STAR 2 and STOP 2 PROGRAM 3 STAR 3 and STOP 3 PROGRAM 4 STAR 4 and STOP 4 After that select the activation or deactivation of every program according to the day of the week e Program 1 Monday on Tuesday on Wednesday OFF Thursday OFF Friday on Saturday on and Sunday OFF Program 2 Monday oFF Tuesday OFF Wednesday on Thursday OFF Friday OFF Saturday on and Sunday on Program 3 Monday oFF Tuesday on Wednesday on Thursday on Friday on Saturday on and Sunday OFF Program 4 Monday on Tuesday on Wednesday oFF Thursday OFF Friday oF Saturday OFF and Sunday on Thanks to this kind of programming you will be able to combine 4 different timetables along the days of the week as your desire be always careful not to superimpose the timetable Submenu 02 04 Programme Week end As on the daily program this programming has two independent starting and stopping available hours but this time is only for Saturday and Sunday To configure it you will start from the following screen Ea BRON rs j y 25 In order to confirm the access to this programme press key no 3 SET the following screen will appear y Modify the value oFF and select on
3. heat pumps or other appliances whose simultaneous use may affect the environment Make sure the chimney and the flue system flue liner used are suitable for the product Make sure each appliance has its own chimney The same chimney can not be used for more than one appliance We suggest contacting your chimney sweep to check the chimney connexion and the combustion air flow of the installation place 5 1 Safety measures During the appliance installation for certain risks it is necessary to bear in mind the following safety measures a Keep all heat sensitive or flammable materials at least 150 cm away from the device furniture curtains clothing etc b When the device is going to be installed on flooring that is not completely insulated a fireproof base such as a steel platform must be installed c Do not install the device close to flammable or heat sensitive walls d The stove must only be used with the ash pan in place e We recommend the installation of a carbon monoxide detector at the room where the device is placed Ashes must be collected using an airtight fireproof container The fire must never be lit in the presence of gases or vapours such as linoleum glue petrol etc Never leave flammable objects near the fire WARNING Both the firebox and the glass become extremely hot and should never be touched directly If there is a fire either in the device or within the chimney then a close the loadi
4. 2 4 01 ROGRAMME Finally to complete the programming you have to introduce the starting and stopping hours as desired As mentioned in case you need to program just one starting and stopping hour the option STAR 2 has to indicate oFF and the option STOP 2 OFF too It is also possible to program one starting hour START 1 08 00 hours and a manual shutting down STOP 2 OFF Or a manual starting START 1 oFF and a stopping hour STOP 1 22 00 hour 10 4 4 Menu 3 Language selection This option allows selecting the dialogue language between those available MENU LEVEL a y DIALOGUE 10 4 5 Menu 4 Stage winter mode This menu has two options stage and winter For an accurate operation of the stove the winter option must be selected if not the boiler will may operate on a wrong way 10 4 6 Menu 5 Stand by mode If you activate this option the stove will shut down when it reaches the consigned temperature 4 C differential previously introduced into the display When the room temperature falls below the consigned temperature 4 C differential the stove carries out again an automatic starting cycle In case this function remains deactivated and also from factory comes in mode off when the stove reaches the consigned temperature it will always remain on modulation working being able to overcome the dependence the value of the established consigned temperature
5. 26 10 4 7 Menu 6 Sonorous mode When this mode is activated the stove emit a sound if any anomaly is detected getting into the alarm stage 10 4 8 Menu 7 Initial charge When the stove is cold and turned off you will be able to pre charge the pellet fuel for a maximum time of 90 To start up the charge please press key no 1 and key no 4 to interrupt it Capa 10 4 9 Menu 8 Stove stage It visualizes the current stage of the stove and informs about the connected devices stage 27 SINF N SPEED POWER DIALOGUE BRON Ps ROA ASPIRATION FAILURE STAGE CURRENT ALARM 10 5 User mode Now it is described the usual operation of the display installed into an air stove with reference to the available options Before the ignition the stove display remains as it is shown HOUR ROOM TEMPERATURE DIALOGUE WATER TEMP 28 10 5 1 Starting up the stove To start up the stove please press key no 4 for a few seconds The starting up message will appear on the display screen as shown This starting phase has 20 minutes as maximum duration if passed this time a visible flame has not appeared automatically the stove will come into the alarm stage The screen will show the message Starting Failure 10 5 2 Operation stove Once the smoke consigned temperature is reached the warm air fan starts operating The auxiliary fans in case the stove has it will start operating only if t
6. Confirms the selected value and goes to the next option of menu WORKING The stove turns on or off if you push it for 2 seconds if it is on or off ON OFF respectively 4 Om ace BLOCKAGE Releases the stove and goes to turn off state MENU PROGRAMME Goes back to the previous menu level and store the modified information ON OFF Decreases the stove exit power value Decrease A A 5 Power MENU Goes to the previous option of menu PROGRAMME Goes back to the previous submenu option ON OFF Increases stove exit power value Increase E 6 MENU Goes to the next menu option Power PROGRAMME Goes to the next submenu option 1 Pressing the key n 1 just one time you will accede to the water temperature adjustments 2 Pressing the key n 2 just one time you will accede to the ambiance temperature adjustments 10 3 Remote control general information You will find with your stove an infrared remote control to command your stove on the distance The keys operating is as follows Key Description Mode Operating Description Rise PROGRAMME Modifies increases the selected menu value 1 Temperature ON OFF Increases the ambiance thermostat temperature value Decrease PROGRAMME Modifies decreases the selected menu value 2 Temperature ON OFF Decreases the ambiance thermostat temperature value Menu Set Access to MENU A MENU Access to the consecutive submenu level simultaneously PROGRAMME Confirms the selected value and goe
7. by it characteristic overpressure keeping in mind a possible difference of level between the vessel and the valve and the pressure generated by the pump s functioning The expansion vessel or vessels capacity is evaluated based on the total capacity of the installation according to the results of the installation project These closed expansion vessels must be in accordance to design production consent evaluation and use regulations for pressure equipments In the connexion pipe which could be constituted by parts of installation can not be introduced interception organs neither to make diminutions on the section For maintenance operations it is allowed to introduce a three ways interception valve that permits to connect the vessel to the atmosphere This device must be protected against accidental manoeuvres The connection pipe must be done for not to present accumulation of incrustation points or deposits In case of more than one heat generators which feed just one installation or just one secondary circuit each heat generator must be directly connected to the expansion vessel or group of expansion vessels of the installation completely dimensioned by the total water volume contained on the same installation and on the same independent circuit CONTROLS FOR THE FIRST LIGHT Before connecting the boiler a A carefully washing of every pipe on the installation eliminates possible residues which could hamper the good functioning o
8. first 1200 operation established hours or even after this will always depend on the quality of the fuel used the installation made for the smokes exit and the correct regulation of the stove adapted to the installation It is also necessary in case of seasonal shutdowns and overall in those places where the lime content in water is high to carry out the pump unblock operation this operation must be done by an authorised technician CLEANING TASKS Daily Weekly Monthly Amually Tecnician User Extract the burn pot from the compartment and make free its holes using supplied poker Extract the ash using vacuum cleaner Pick up the ash deposited in the compartment of the burn pot Use scrapers repeating an up and down motion Empty the ash pan or pick up the ash when necessary Pick up the bottom of pellet container always when necessary Clean the inside of the firebox picking up the walls with adequate vacuum cleaner Cleaning the fume extracting engine the complete firebox the pellet container the complete substitution of joints and new siliconing where necessary fume pipes entries Revision of all electronic components electronic board display Revision of all electric components tangential turbine resistor fume extracting engine circulating bomb 10 DISPLAY OPERATION 10 1 Display general Information The display shows information abo
9. fix the first starting hour BROMA 4 y 22 You will proceed equally to fix the first stopping hour BRON rs BRON rE In the same way you will have to introduce the second starting and stopping hour RON es BRON es 23 Now the daily programme of the stove is carried out with two starting hours and two stopping hours In case you need to program just one starting hour and one stopping hour the option STAR 2 must indicate oFF as well as the STOP 2 option must indicate oFF It is also possible to program one starting hour START 1 08 00 hours and a manual shutting down STOP 2 OFF Or a manual starting START 1 oFF and a stopping hour STOP 1 22 00 hours Submenu 02 03 Weekly Programme NOTE Carry out a carefully programming should avoid the operating hours superposition and or inactivate the same day on different programs For a weekly programming of the stove you have to consider that 4 different starting hours and 4 different stopping hours are available then you will have to assign for each day of the week the activating or not of the stove and to determinate a time interval You will start from the following screen e y You will accede to the weekly programme submenu pressing key no 3 The following screen will appear Change the option oFF to on pressing keys no 1 and no 2 and you will confirm that daily programme has been chosen
10. program the stove Pressing key no 3 SET the following screen will appear ROA 4 y 20 As shown on the left upper part will appear the word OFF it will change to ON pressing the number 1 and 2 With this action you indicate the intention of introducing some of the three programs e y Now you will choose the programme you want to introduce daily weekly or week end From the previous screen you will select the program pressing repeatedly keys number 5 and 6 until you arrive to the option chosen Submenu 02 02 Daily programme If for example you want to introduce a daily program on the stove then you will have to place the following screen BRON rs 4 y Pressing just one time key no 3 you will access to daily submenu programme of the stove showing the following screen 21 You have to change the option oFF to on pressing keys no 1 and no 2 you will confirm then the option chosen DAILY PROGRAMME Finally you will select the timetable in which you want the stove to remain turned on You have two different starting hours and other two stopping hours START 1 and STOP 1 START 2 and STOP 2 Le Starting up 09 00 hours Shutting down 14 30 hours Starting up 20 30 hours Shutting down 23 00 hours From the previous screen if you press key no 6 the following screen will appear BRON EE Pressing keys no 1 and 2 you can modify the value oFF and
11. stove is cool enough If you try to start up the stove on the screen will appear a message as shown 10 6 What happens if 10 6 1 Pellet fuel does not light In case of a starting up failure a message will appear on the display screen as shown To deactivate the alarm press key no 4and the stove will return to normal 33 10 6 2 Electrical supply failure Back out If a power outage takes place when it is back again the stove will come into the Fina Cleaning phase until the temperature of the stove reaches the accurate cooling temperature Once this phase is finished the stove will remain switched off until the user starts it up again 10 7 Alarms In case any anomaly appears while operating the electronic system of the stove will come in to show the irregularities produced during the different operating modes always depending on the type of anomaly Each alarm situation causes an automatic blockage on the stove Pressing over key no 4 you will release the stove Once it reaches the accurate cooling temperature the user will be able to start it up again 10 7 1 Smokes temperature probe alarm This alarm appears when the probe which detects the exit smoke temperature is broken or disconnected During this alarm phase the stove will execute the shutting down procedure 34 10 7 2 Smoke excess temperature alarm It happens when the probe detects a smoke temperature over 220 C Then the display screen show
12. RICAL PROTECTION The stove is protected against sudden electricity oscillations through a general fuse placed on the back part 2nd 250V Slowed down See photo 1 SMOKE EXIT PROTECTION An electronic pressureswitch block the operation of the stove if a sudden change of the pressure takes place inside the combustion chamber door opening damage of the smokes extraction engine if this happens the stove will go into the alarm mode Photo 2 PROTECTION WHEN THE PELLET REACH HIGH TEMPERATURE 80th C In case of overheating inside the hopper this device blocks the appliance operation The manual reestablishment must be carried out by an authorized technician Photo 3 The reestablishment of this safety device is not considered by the warranty unless the assistance centre may demonstrate the presence of a defective component PROTECTION OVERTEMPERATURE OF WATER 95 C If the water temperature which is inside the store circuit is near to 10 C approximately the pellet charge get blocked If the bulb goes off the reestablishment of the safety device is manual and must be done by an authorized technician This reestablishment of the safety device is not contemplated on the guarantee but in case the Assistance Center could demonstrate the presence of a faulty component HYDRAULIC PREASSURE TRANSDUCER When pressure on the hydraulic installation is less than 0 4 bar the electric energy distributor of the pellet charge
13. a bad flue will require exact regulation for the combustion Check if the combustion on the fire is correct by looking at the colour of the smoke being emitted It should be transparent If it is white it means that the controls have not been set correctly or the used pellet is too wet If on the other hand the smoke is black or grey it means that the fuel is not being completely burned and that the secondary air intake must be increased 9 MAINTENANCE AND CARE The maintenance operations guarantee that the product works correctly during long time If you don t do it it can damage the device 9 1 Burner cleaning The cleaning of the burn pot must be carried out every day Extract the burn pot and unblock the orifices with the corresponding poker which is given together with the stove Use a vacuum cleaner in order to eliminate the ash of the burner Vacuum the ash deposited in the place of the burner 9 2 Use of scrapers The cleaning of fire box allows guaranteeing that thermal efficiency is constant during long time This type of maintenance must be carried out at least once a day Use the corresponding scrapers which are in the top part of the stove repeating an up and down motion 9 3 Ash pan cleaning The ash pan must be emptied when it is necessary The stove can t be lightened without the ash pan inside 9 4 Ash pan and burner door joints The joints guarantee the airtightness of the stove and consequently the good fun
14. ay week 02 Hour Hour 03 Minute Minute 04 Day Day month 05 Month Month 06 Year Year 02 Programme adjustment Consult chapter 10 4 3 of this guide 03 Language Selection 01 Italian Set 02 French Set 03 English Set 04 German Set 04 Stage season Stage winter 05 Stand by Mode On Off 06 Sonorous Mode On Off 07 Initial Charge Set 08 Stove Stage Informs about the stove stage 10 4 2 Menu 1 CLock It establishes the hour and the date The card is provided with a lithium battery that allows the autonomy of the internal clock is 3 5 years VALUE MENU LEVEL DIALOGUE 10 4 3 Menu 2 Programme adjustment PLEASE NOTE Before proceeding to the stove program configuration please check the accurate date and hour The stove will be programmed according to the date and hour selected and it may no satisfy your needs For programming the stove you have to access to menu program setting by pressing just for one time key no 3 SET you can move to menu no 3 Programme adjustment by pressing keys no 5 and no 6 AJUSTE PROGRAMA You will confirm this option by pressing again key no 3 SET Then you will indicate to the machine that you want to access to the programme menu To visualize different submenus you have to press keys no 5 and no 6 Submenu 02 01 Enable crono On this submenu 03 01 Enable crono you indicate you are going to
15. ctioning of the device It is necessary to control them periodically if they are worn out or damaged they will have to be replaced immediately These operations can only be carried out by an authorized technician For the correct functioning of the stove an authorized technical service must proceed to its maintenance at least once a year If the power wire is damaged the service of technical assistance or a qualified technician has to replace it avoiding risks 9 5 Chimney cleaning During normal use the device will not suffer any damage When pellet is burnt slowly tar and gasses are emitted which when combined with normal humidity lead to creation of soot An excessive build up of soot in the chimney can cause problems with the smoke discharge and a risk of fire Cleaning should be undertaken by a professional chimney sweep and should be carried out when the device is cold It is advisable to check out the condition of the device at the same time and keep a note of dates on which this work has been carried out 9 6 Glass cleaning IMPORTANT The glass must only be cleaned when it is completely cold in order to avoid the possibility of shattering Commercial product may be used or alternatively clean it with moistened newsprint which has been dabbed in the ashes Abrasive cleaners should not be used to remove deposits from the glass GLASS BREAKAGE The vitroceramic glass is resistant to temperatures up to 750 degrees and will
16. ed by the water temperature When the water temperature reaches the value fixed by the user the stove will come into operating on the minimal power In the same way of the room temperature if the Stand by mode is activated when the water temperature reaches the temperature fixed by the user one differential the stove shuts down automatically and come into the stand by mode until the water temperature decreases below the fixed temperature one differential Then the stove will start up again automatically 10 5 7 Burner cleaning During the usual operation of the stove automatic cleanings take place on the burn pot every 100 minutes in order to keep the stove in working order This cleaning takes 1 minutes and cleans the pellet remains which are deposited on the burn pot 31 10 5 8 Shutdown the stove For shutting down the stove you just have to press key no 4for a few seconds Once the stove is turned off the stove starts the final cleaning phase in which the pellet feeder stops and the smoke extractor is operating with the maximum speed This cleaning phase will do not finish until the stove reaches the accurate cooling temperature 10 5 9 Stove switched off In the following picture is shown the information on the screen when the stove is switched off 32 10 5 10 Re starting up the stove Once the stove is switched off it will not be able to start it up again until a safety time has passed and the
17. een as shown Immediately after that the shut down procedure gets activated 36 ALI BACK OUT THE STOVE IS TEMPORALY Press key no 4 for a few seconds and let finish WITHOUT ELECTRICAL the final cleaning The stove will come back to CURRENT the shut down mode AL2 SMOKE PROBE PROBLEM ON THE SMOKE Check the probe connexion or replace it PROBE AL3 SMOKE TEMP SMOKE TEMPERATURE IS Regulate the pellet fall and or the extractor ABOVE 270 C speed Verify the kind of fuel used AL4 BROKEN PROBLEM ON THE SMOKE Check the extractor electrical connexion or DOWN EXTRACTOR replace it EXTRACTOR ALS STARTING UP THE PELLET FUEL DOES Check the gearmotor operation and the resistor FAILURE NOT FALL AND BURN UP Check a probably blockage on the worm screw Check there are pellet on the hopper AL6 NO PELLET THERE IS NO PELLET ON Fill the hopper Check the worm screw THE HOPPER OR DO NOT operation Check the pellet length and if it is FALL INTO THE BURNER caked Clean the back of the hopper POT AL7 THERMAL THE PELLET SAFETY Rearm manually the thermostat Check the ALARM THERMOSTAT SURGED reason why the excess temperature has caused the overheating pellet fall chimney excess type of fuel tangential turbine operation AL8 DEPRESSION THE COMBUSTION Verify the combustion chamber is hermetic CHAMBER IS ON check the locks hermetic joints etc Check the DEPRESSION accurate gas expulsion in
18. engine gets blocked When installation pressure is over 2 5 bar the display will show the alarm PREASSURE WATER MISTAKE You can re establish this safety device pressing the key n 4 On Off for unless 3 or 4 seconds Fotografia 4 Attention the eventual presence of air in the installation can also make taking part the pressure transducer If the device appears blocking the pellet charge in the machine the lack fuel alarms could get activated The ideal pressure of the installation for the adequate functioning of the product must be tared between 1 0 1 4 bar approximately when the installation is cold also it is necessary the absolute absence of air Bronpi Calefacci n recommends an appropriate circuit of purge air on the installation The eventual operation of purging air of the installation or in the product is not contemplated on the guarantee Picture 1 Picture 2 Picture 3 Picture 4 SAFETY DEVICES FOR THE INSTALLATION During the installation of the store it is OBLIGATED for the installation to be provided by a manometer to visualize the water pressure ATENTION The closed expansion vessel of the installation has to have as dimensions between 4 and 6 volume of the whole installation this is why the closed vessel could not be enough in case of higher water volumes 4 TECHNICAL FEATURES Omega Features Hydro 704 Smoke discharge pipe diameter Ea mm Aspiration air pipe diameter mm 40 365 Perfo
19. essive condensation during lightning prevent soot deposits and avoid impeding the release of smoke from the fire box If the sealing is mot done properly the stove will not function properly The inner diameter of the connection tube must equal the exterior diameter of the flue pipe Flue pipes conforming to DIN 1298 will ensure this The pull of the chimney must be between 10 and 14 Pa The measuring must always be done with the device hot nominal calorific output If the pull is over 15 Pa it will be necessary to reduce it by installing an additional regulator IMPORTANT Where metal flue pipes are used it is essential that they are appropriately insulated insulated fibre cladding to avoid damaging the masonry in the chimney When the device is being installed in an existing chimney the upper inner part of the chimney must be sealed with a pre formed metal plate or other fireproof material able to withstand very high temperatures Industrial fume exit of pre fabricated elements permits excellent fume extraction Handmade fume exit Correct section of exit must be twice as the inside section of the chimney Ideal 2 5 times Fume exit for steel chimney with inside cone 80 120 cm Cubre suelo 5 6 Outside air intake It is essential that the room in which the device is installed has sufficient fresh air intake and air circulation in order to keep a good vent on the fire and to re oxygenate the room even with t
20. expressed in kilowatts The diameter of the net minimum transversal section of the valve entry must not be less than 15 mm The unload pressure of the valve which is equal to the calibration pressure increased because of the overpressure can not exceed the maximum pressure exercise of the heat generator The installer must check the maximal pressure in each point of the installation does not exceed the maximal exercise pressure of every component The safety valve has to be connected whether to the higher part of the heat generator or to the exit pipe near to generator The length of the pipe section between the generator connexion and the safety valve must not exceed 1mt The pipe which connect the safety valve and to the heat generator can not be intercepted and can not present in any point an inferior section to the safety valve entry or the sum of the entry sections in case there are more than one valve presents in only one pipe The unload pipe of the safety valve must be done whether for not to hamper the regular functioning of the valves and for not cause damages to persons this unload must flow into near the safety valve and must be visible and accessible CLOSED EXPANSION VESSEL The equipment must be connected directly to the vessel or group of expansion vessels of the installation by a pipe which diameter is not less than18 mm The exercise maximal pressure must be inferior to the safety valve calibrate pressure increased
21. f any installation s component pumps valves etc b A control to check the appropriate chimney absence of constrictions and unloads of other equipments on the smoke exit pipes c You have to do all of this in order to avoid unexpected increases of power only after this checking you can establish the connexion between the boiler and the smoke exit pipe It is recommended to check the connexions to pre existing smoke exit pipes FEEDING WATER FEATURES The physic and chemist characteristics of the installation and reintegration water are very important for a good functioning and life of the boiler One of the most frequent inconveniences caused for the bad quality on feeding water is the inlay of the thermal interchange surfaces It is known that calcareous inlays because of their lower thermal conductivity reduce considerably the thermal interchange even when a few millimetres determining localized damaging warming ups It is strongly recommended to carry out a water treatment on the following situations a Higher hardness of the water superior to 20 F b Very extensive installations c Great water quantity reintegrated for leaks d Successive fills due to installation maintenance works In order to this treatment for thermal installations feeding waters it is always recommended to contact specialized enterprises INSTALLATION FILLING UP Once the hydraulic connections have been done we can proceed to connect the
22. he doors and windows closed The air inlet must be positioned so that it cannot be obstructed It must take fresh air directly into the room where the device is installed be protected by grille and have an area of at least 100 cm2 Air inlets shouldn t obtain air from adjacent rooms such as garages kitchens toilets power plant etc but should take air directly from outside the building The stove previews the necessary air intake for the combustion on it back 40 mm diameter It is important not to block this air intake and to respect the distance recommended from the walls and furnishings nearby It is recommended but not obligatory connecting the primary air intake of the stove to the exterior Regarding the material of the connection pipe it is not necessary to be metallic it could be made of another material PVC aluminium polyethylene etc note that for this line air will circulate with the outside ambiance temperature 6 HYDRAULIC INSTALLATION Bronpi hidro series has been designed for installations with closed expansion vessel in which content water does not communicate direct or indirectly with atmosphere This closed expansion vessel counts in general with an impermeable passage for gases and a preloaded closed vessel SAFETY VALVES Safety valve discharge flow must allow the unloading of a quantity of steam not less than Q 0 58 Kg h in which Q is the useful power transferred to the generator water
23. hey are enable When the starting phase is finished the stove come into the Working mode which represents the usual operation mode 29 10 5 3 Consigned room temperature changing For modifying the consigned room temperature please press key no 2 in order to accede to the room temperature set and then keys 1 and 2 for rising or decreasing respectively the temperature IMPOSED VALUE 2 DIALOGUE 10 5 4 Consigned water temperature changing For modifying the consigned water temperature please press key no 1 in order to see the current water temperature consigned on the display screen You will be able to modify it pressing key no 1 and 2 for rising or decreasing the temperature respectively El IMPOSED VALUE 2 DIALOGUE 10 5 5 User fixed temperature reached by the room temperature When the room temperature reaches the value fixed by the user or the smoke temperature reaches a too high level the stove will come into operating in the minimal power HOUR ROOM AND WATER TEMPERATURE SROs 4 j y MODULATION DIALOGUE 30 If the Stand by mode is activated when the room temperature reaches the temperature fixed by the user one differential the stove shuts down automatically and come into the stand by mode until the room temperature decreases below the fixed temperature one differential Then the stove will start up again automatically 10 5 6 User fixed temperature reach
24. ilation channels Moveable or fixed openings must not be made in the chimney for the connection of any other device See DP2 DP3 and DP4 1 Axis top 2 Roof L Tf the fume exits are placed next side by side one to another one of them has to be higher at least 50 cm in order to avoid pressure transfer between each chimney 5 4 Chimney cowl The pull of the flue pipe depends on the suitability of the chimney cowl It is essential that the sectional area of the cowl exit is at least twice preferably 2 5 times the interior area of the flue pipe The termination of the flue pipe must always exceed the top level of the roof so that the chimney is able to discharge even in windy conditions DP7 Any cowl must comply with the following conditions The outlet area must be twice the interior section of the chimney It must be constructed to prevent the entry of rain snow or foreign bodies It must have easy access for inspection maintenance and cleaning The interior section must be equal to the chimney one 5 5 Connection to chimney Combustion air air intake The connection of the device to the chimney flue system must be made using stainless steel or aluminized steel flue pipe Flexible tubing must never be used as the joints will be subject to damage and may lead to smoke leaks The flue pipe must be hermetically sealed to the device and have a maximum bend of 45 degrees This will avoid exc
25. installation Open each air purge valves of the heater boiler and installation Attention The boiler has an automatic air vent Be sure to place devices purge the highest places of installation Since this may be insufficient Then open gradually the charge faucets making sure exit air valves are functioning regularly Check with the manometer the installation is under pressure In case of closed vessel installation you have to reach a pressure around 1 1 1 2 bar In case of open vessel installations the pressure on the lower part of the boiler is given by the highness of the vessel Close the charge faucet and purge the boiler air again with the purge valve 7 STARTING UP The lightning of this type of devices is completely automatic and therefore you must not insert in the burn pot any type of material for its lightning During the first lightning it may happen that the device has finished the lightning cycle and does not appear the fire If this happens the device goes on automatically to state of alert This is due to the fact that the feeder of the fuel is empty and needs a time to fill In order to solve this problem light the stove again until the fire appears It is prohibited the use of all liquids such as substances like alcohol gasoline oil and similar The use of the above mentioned substances will cause the loss of the guarantee During its lifetime the product will be subject to alternating cycles of heating and c
26. ion or a bad use of the device The components should only be replaced by original spares parts by an authorized technician in order to guarantee an accurate operation of the appliance The maintenance of the device must be carried out at least once a year by the Authorized Technical Service For added security it is necessary to bear in mind Don t touch the stove if you are barefooted or have some parts of your body which are damp The door of the unit must be closed during the operation It is forbidden to modify the safety devices or regulations of the unit without the authorization of the manufacturer Avoid direct contact with the parts of the appliance that tend to reach high temperatures during the operation 2 FUELS WARNING USING A BAD QUALITY PELLET FUEL OR ANY OTHER MATERIAL DAMAGES THE OPERATION OF THE STOVE AND COULD DETERMINE THE EXPIRATION OF THE WARRANTY IN ADDITION TO THE EXEMPTION OF RESPONSIBILITIES OF THE MANUFACTURER Pellet fuel used has to be in accordance with the characteristics described in the norms gt O NormM7135 gt DIN plus 51731 gt UNI CEN TS 14961 Bronpi Calefacci n recommends using pellet fuel 6 mm in diameter and 3 5 cm long at the most PELLET FUEL STORAGE It is necessary to preserve the pellet fuel on a dry environment in order to avoid combustion problems PELLET FUEL SUPPLY For supplying the stove open the hopper lid at the top of the appliance pouring directly into
27. it the pellet fuel taking care not to overfill the hopper 3 SAFETY DEVICES IGNITION FAILURE If during the ignition stage the flame does not take place the appliance will show in the display no ACC If you try to light the machine again in the display you will read ATTE which means wait This function serves to remember that before carrying out an ignition it is necessary to verify that the burn pot is completely clear and clean BREAKDOWN OF THE WARM AIR DISTRIBUTION FAN In case that ventilation stops for any reason the stove stops automatically so that it avoids the overheating not included on hydro models BREAKDOWN OF THE SMOKE VACUUM CLEANER If the extractor stops the electronic card blocks automatically the pellet fuel supply BREAKDOWN OF THE PELLET FUEL LOADING ENGINE If the differential engine stops the stove keeps on working until it reaches the minimal functioning temperature and stops ELECTRIC CURRENT TEMPORARY FAILURE After a brief lack of current the stove turns on again When electricity is missing the stove can produce a limited quantity of smoke inside the house during an interval of 3 to 5 minutes THIS DOES NOT ENDURE ANY RISK FOR THE SAFETY That s why Bronpi advises whenever it is possible to connect the pipe of entry of primary air with the exterior of the house in order to ensure that the stove could not detach smokes after the above mentioned lack of current ELECT
28. l 18 10 4 PLIE a tiele p PE E A EAE at A A E AE E Dita Dic 9 A sbesSnabasbadengnacs ale scehsnbts A als dadebdndes OEEO 20 10 4 2 Menu 1 Clock 1 0 4 3 Menu 2PrograbAdjuste Mesina nadie 20 TOA MENT Se Language Selec TS ea E E Ee eE AEEA Eees ee EN EN OE EE EE Ee E acota sici n ns 20 10 45 i o a Ma SCAG TATTI La MOde aaa ta AEE o AEAEE 26 r REAA D SAE E Ml a TEANA TAAA IANA TAA 26 10 4 7 MEnU6 SONOFOUSIMOdO oii asasssscssatscsvssesheessedhecorsesbsendessecoransheesteclesusasosussenteestsnsostsncectets OEE ATRETAN ondas R DECEASE OENE EE PET ETENE ondas ER ENEC iht EErEE rT ETR REAREN 27 TE AEA ARA CIAL GS a E AA IAS AT IA V NN 27 10 4 9Menu 8 StOVE IT O A a E ALA EA NN A E a a A A IA A sa AA IAS 27 10 5 etnian esn teret tenres PE EEEE PEETER PE EPERE PEE eE PE EEEE PEETER TENPERA PEDER PEE KECE RE ree TANNER E PAAR 28 S D Atar GUD tHe StOVS al A AN A A T N Ti 29 IR Gpe Na n aaan naan aa i a E AA AS DA RETA 29 10 5 3 Consigned Garn enpera echan aa r a i a ee etd Sahat iii VS 30 10 5 4 Consigned water temperature changing 10 5 5 User fixed temperature reached by the room temperature 2 10 5 6 User fixed temperature reached by the water temperature 10 5 7 Burner cleaning 31 10 5 8 Shutdown the stove 10 5 9 Stove switched off 10 6 10 7 10 7 1 Smokes temperature probe alarm 10 7 2 Smoke excess temperature alarm 10 7 3 Starting up failure alarm 10 7 4 Shutdown during
29. lem are suggested on the following drawing D 5 1 Steel chimney AISI 316 with double wall insulation with resistant material to 400 C Efficiency 100 ideal 2 Traditional clay chimney section squared in hollows Efficiency 80 ideal 3 Chimney of refractory material with double wall insulation and exterior revetment of lightened concrete Efficiency 100 ideal 4 Avoid chimneys with rectangular interior section whose relation is different from the one that the drawing shows Efficiency 40 mediocre Each stove must have its own chimney to eliminate smokes and gasses The same chimney must never be used for more than one appliance See drawings D3 and D4 Page 14 The minimum cross sectional area of the chimney must be 4 dm2 e g 20 x 20 cm for appliances having flue pipes with a diameter of less than 200 mm or 6 25 dm2 e g 25 x 25 cm for the appliances having flue pipes with a diameter of over 200 mm D 3 D 4 If a section of the chimney is too large to be heated adequately this may cause problems with the appliance in order to avoid this problem we recommend installing a flue pipe for the entire length of the chimney If any section of the chimney is constructed it will reduce the vent of the fire The flue pipe must be installed with an adequate distance from any flammable material and have correct insulation or a sufficient air gap Flue pipes must never be installed inside air vent
30. ng door b close the air vents c extinguish the fire using fire extinguishers of dioxide of carbon CO2 powder d call the fire brigade immediately DO NOT TRY TO PUT THE FIRE OUT WITH WATER 5 2 Timber beams protection Due to the amount of heat produced by the device you have to pay special attention to protect nearby wooden beams When you design your fireplace both the proximity of the beams to the exterior surfaces of the fire and the heat emitted from the glass door need to be taken into account The exterior faces of combustible beams must not be subjected to temperatures exceeding 65 C Some suggested solutions to this matter appear on the following drawing D 1 11 Beam 2 Refractory Material Isolation 3 Pothole 4 Metallic protection PLEASE NOTE The manufacturer admits no liability for any malfunction in any of its products if correct installation procedures are not followed or for the use of other inappropriate products 5 3 Chimney The chimney is fundamental for the correct operation of the device and has two purposes It channels smoke and gasses away from the room It provides a sufficient vent to keep the fire alight It is essential that the chimney is correctly built and is subject to regular maintenance in order to keep it in good order Most complaints of incorrect functioning of the device are due to an inadequate vent or other chimney malfunction The correct functioning of the device
31. not be affected by rapid changes in temperature It will only be damaged by mechanical shock e g slamming the door shut For this reason it is not included as a replacement part under the guarantee 9 7 Exterior cleaning Do not clean the exterior of the stove with water or abrasive products as they could damage the surface Use a feather or a moist cloth 9 8 Seasonal shutdowns After cleaning the stove the chimney and the flue pipe and completely removing any ash and residues close the doors and the air adjustments The chimney must be cleaned at least once a year Check the joints of the device which if damaged will adversely affect its functioning will have to be replaced If the stove is installed in a damp environment put absorbent salts inside it The interior cast iron will stay looking bright if it is wiped with a little of vaseline At least once a year it is suitable to check and to clean the records of existing ashes in the low part of the stove Your stove is provided by a preventive maintenance warning established for after the 1 200 first hours of operation which will remember you the need of cleaning the records of your stove To carry out these tasks you will have to contact your certified installer This message is not an alarm but a remembering or advice and it will let you use your stove successfully meanwhile this message is shown on the display Bear in mind that your stove may need a cleaning process before the
32. ooling both on a daily basis as well as cycles of intense use or total rest depending on the season Before fully settling in the device must be subjected to several cycles of use so that the materials and paintwork can settle in and bind flexibly In particular it may be noticeable on the first lightning that there is smell of hot metal and fresh paint During manufacture the paint has already been heat treated to extremely high temperatures but before binding completely with the metal surface it needs to be run at sustained temperatures of 200 degrees for long periods and on several occasions Therefore it is important to adopt these small precautions in starting phase 1 Keep the room well ventilated in order to avoid a build up of fumes 2 For the first few lightings of the fire take care not to overload the firebox with fuel and preferably keep it lit for 6 10 hours continuously 3 Repeat this procedure at least four or five times 4 During the first few uses nothing should be placed on the device nor on painted surfaces The painted surfaces should not be touched whilst it is heating up 5 Even after this initial phase of running in is complete the appliance should be treated like car engines i e avoid both overloading and overheating 8 USUAL OPERATION The flue will affect the rate of combustion and the heat output of the device A good flue of the chimney will need a reduction on the vent to the fire while
33. requires the following chimney flue conditions The internal section of the chimney should be circular The entire height of the chimney must be heat insulated correctly in order to avoid problems with smoke condensation especially in case of external chimney If metal flue pipes are fitted to form an external chimney only twin wall insulated flue pipes should be used in order to avoid problems with condensation The chimney should not have constrictions throughout its length i e no extensions or reductions in the volume of the chimney and it should be vertical and have no bends of over 45 within it Any existing chimney must be swept before installation of the device Technical data in the flue manufacturer s instruction manual must be complied with The optimum vent of a chimney should be between 10 and 14 on the Pascal scale A lower value weak vent results in an incomplete combustion which produces carbon deposits and excess of smoke production It can also lead to smoke leaks and increases in temperature within the appliance which can cause serious damage to the structural components of the product Too much vent in the chimney can result in the fire burning too rapidly and too much heat being passed through the chimney Chimneys constructed from fibrous cement galvanised steel and chimneys with rough or porous interior surfaces are forbidden and lead to poor functioning of the equipment Some solutions to this prob
34. rmance nominal power 5 91 7 Performance reduced power z 95 8 15 15 0 4 14 6 5 2 4 6 Ll 33 3 27 9 max Pa 12 A o min Pa 10 Electric consumption W 150 200 Electric consumption duing 300 turning on W Diameter connexion intake outlet water 1 Hydric pressure work max bar Hydric pressure work min bar Volume expansion closed vessel Service temperature max C 95 JE Circulator pump for heating MA Cast iron interior Automatic turning on Pellet Safety Termostate Water safety Termostate Pressureswitch pressure max min si 5 INSTALLATIONS REQUIREMENTS The installation is fundamental for the safety and efficiency of the appliance and for this reason all stoves and appliances should always be installed only by trained and qualified heating engineers Serious damages to the appliance as well as personal injuries may occur if the device is installed incorrectly Before doing the installation the following measures must be taken Check the floor is strong enough to support the weight of the unit and that it can carry out a good isolation if it is made of flammable materials wood etc or susceptible materials to high temperatures Make sure that the place where the device will be installed has suitable ventilation presence of air intake Avoid installation at rooms with shared ventilation pipes hoods with or without extractors type B gas appliances
35. s the following message ROA y During this alarm phase the stove will execute the shutting down procedure 10 7 3 Starting up failure alarm It happens when the starting up phase is not properly executed The display screen will show a message like in picture below will be shown and the shutting down procedure immediately will be activated PROFR 4 STARTING UP y FAILURE 10 7 4 Shutdown alarm during work phase If the flame goes out during the working phase and the smoke temperature decreases below the established minimal an alarm as shown in the picture below will appear and the shutting down procedure will immediately be activated 35 10 7 5 Alarm pressure Hydraulic circuit pressure It happens when the pressure transducer detects an inaccurate pressure below 0 4 bar or over 2 5bar Automatically the system cuts off the pellet feeding and show on the screen an alarm advice Immediately after that the shut down procedure gets activated Combustion chamber pressure It happens when there is a pressure changing in the combustion chamber Automatically the system cuts off the pellet feeding and show on the screen an alarm advice Immediately after that the shut down procedure gets activated BRON 4 y y 10 7 6 Damaged extraction smokes fan alarm It happens when the smoke extraction fan is broken down If this takes place the stove switches off and an alarm appears on the display scr
36. s to the next option of menu ON OFF WORKING The stove turns on or off if you push it for 2 seconds if it is on or off iG Release respectively IA EOUN BLOCKAGE Releases the stove and goes to turn off state MENU PROGRAMME Goes back to the previous menu level and store the modified information Decrease ON OFF Decreases the stove exit power value Power 5 MENU Goes to the previous option of menu PROGRAMME Goes back to the previous submenu option Increase ON OFF Increases the stove exit power value Power 6 MENU Goes to the next menu option PROGRAMME Goes to the next submenu option NOTE You can access to the menu by using the remote control but you have to be close to the display so that you can visualize what is shown on it 10 4 Menu Option Pressing key no 3 you can access to the MENU option This option is divided into several levels and sections which allow access to the stove programming and configuration These menu elements which allow access to the technical programming of the stove are protected by a code These parameters have to be modified only by an authorized technical service Any change on the mentioned parameters may cause a malfunction of the stove and the loss of the warranty 10 4 1 User menu The following table describes briefly the structure of the stove menu only available options for the user are specified Level 1 Level 2 Level 3 Level 4 Value 01 Clock settings 01 Day D
37. stallation excess of horizontal flights elbows etc Probably pellet blockage AL9 Lack of primary air flow or Check the primary air entrance Installation LACK OF a i ES 3 A FLOW inadequate installation e excess horizontal section curves dirt etc AL DIRTY Flowmeter sensor is dirty Clean the flow sensor to take reading correctly FLOWMETER AL FLOWMETER Flow sensor is broken Replace the flow sensor FAILURE AL WATER PROBE WATER PROBE PROBLEM Check the probe connection or replace it ALA HOT WATER ELEVATED WATER Check the pump operation Check Pr33 TEMPERATURE parameter Check the hydraulic installation Purge properly ALE WATER PROBLEMS WITH Check the installation hydraulic pressure PRESSURE HYDRAULIC CIRCUIT Working pressure must be 1 5 bar PRESSURE PRESSURE OVER 2 4 BAR OR BELOW 2 5 BAR 37 GENERAL MEASURES 11 NPI ERI ec6 S6CL 899 38 BRONPI BRONPI CALEFACCI N S L Please do not hesitate to contact your dealer for further information 39
38. ut the appliance operation When you access to the menu different types of screen can be obtained and fit the available configuration according to the access level Depending on the operating way the visualization can have different meanings depending on the position on the screen Figure 14 shows an example of the stove turned on or off On the 15 picture you will see how messages are shown during the phase of programming or configuration of the operating parameters I e Figure 14 7 The screen zone Value shows the value introduced Z The screen zone Menu Level shows the current menu level See menu chapter Figure 15 The following figure shows the meaning of all symbols that appear at the left part of the screen The screen lighting on the stage paragraph indicates the corresponding device activation in accordance with the list as follows CLOCK RESISTENCE WORM SCREW SMOKE ASPIRATOR INTEROHANGER WITHOUT USE ALARM 10 2 Display keys function Key Description Mode Operating Description 1 Rise PROGRAMME Modifies increases the selected menu value Temperature ON OFF Increases the ambiance thermostat temperature value 2 Decrease PROGRAMME Modifies decreases the selected menu value Temperature ON OFF Decreases the ambiance thermostat temperature value 5 Access to MENU 3 Menu Set MENU Access to consecutive submenu level PROGRAMME
39. work phase alarm 10 7 5 Safety pressureswitch alarm 10 7 6 Damaged extraction smokes fan alarm TE GENERAL MEASUREG ssssssssssssssssssnseecssssserecsssnseesssssnsressssnssessssnseeeessnnsseesssnsecsessnnseseessnsssssssnnsseesssnnsesessansessssnsereessnnssessssnsseeessnnsseesssnssecessaneecssanseesssonssesssennnssseste 35 1 GENERAL WARNINGS The stove installation has to be carried out in accordance with the local and national regulations including all regulations referred to national or European standards All stoves produced in our company are made controlling all the pieces and trying to protect both the user and the installer in order to avoid possible accidents We also recommend to the authorized technical installer to pay special attention to electrical connections every time they carry out an operation especially to the bare part of cables which should never be out of the connections box so that dangerous contacts are avoided The installation must be executed by authorized personnel whose will have to give the buyer an installation declaration of conformity in which he assumes full responsibility for the definitive installation and for the correct operation of the installed product Bronpi Calefacci n S L will not assume any responsibility in case of non fulfilment of these precautions The manufacturer will be exempted from any responsibility owing to damages caused to third parties due to an incorrect installat
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