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672HY SIST3-4

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1. R005 330 00 18 tof ROO6 Flat washer 10 2 689985 S GB70 85 l GB70 85 ylon 66 GB70 85 mn N GB70 8 R017 AL335 02 00 ROIS 11 6 R019 PL330 00 10 GB894 1 8 R020 Seeger ring Oo 25 R021 Bead break disk R022 GB93 87 GB70 85 R023 10 20 vu 25 Elastic washer R024 crew 4 GB70 8 RO26 01 47 RO28 12 2 OS R027 Pressure redule valve Max 10bar 322 W R029 21 oy 025 1 union 8 6518894 1 86 _ 1 SC mg RO3I R032 21230 00 24 R033 R034 R035 10 GB79 85 1B99 85 GB93 87 RO36 Flat washer 10 RO R038 R039 b 27X 20X6 R030 e BO ROAO 30200 1 22 R041 61 8 b6 2 R042 Cylinder assy PL330 05 00 Oring 2 1 2 2 R044 Cylinder cover plate Wearable plate 8054 Connecting spindle Flat washer 4 RO65 07041 Valve cover ROT R074 R075 R076 R077 Shaft for cylinder Rose J Elastic washer 21 I Specification 100 5 7 14 5X2 100X3 1 5 M5X10 PL330 00 15 AL335 00 01 T a ot 95 89 GB70 85 4379 85 PL330 00 02 10 50 1370 85 AL335 339 00 03 335 00 04 93 87 4370 85 61393 87 gt L d A gt M10X20 D e 24
2. nn 10n Specification Note i ylinder body PL330 05 02 m PL330 05 06 IC TI E Se 330 05 07 1 14 2 1094 orn mem E pe P P det 10 11 1 7 Leck 8 GEET 1 1099 PL330 09 00 J 1 221 2 L100 2 50 9 0895 85 TI 1102 Locknut MI 1103 Fixing plate PL330 00 18 1 I I D n sa TTT Leefer 1 109 Pressure reduce valve 1 110 Bopen 2 5405 J 2 Valve bracket 11 1112 Y ring TB o o E PU hose 985 Lg Eck Cr EG D EE eee Leben hl Eo ee KR E DE E E cl E _ __ _ lt 6 lt amp 1__ m xs e 9 P ccc E Ter CL c_ __ ee Le ti lE e IE EE E Lt cl cl d ae ee Lc Tr MS LI es es let mm e a gt oe lr JJji Lee SE gt E fe eee us o DE 6 0 6204 FE A 0604 50 2204 804 6604 Lou GVON 7 N Id LVON lt S ta Be om 290 VOLON Rot Description siam Nove R001 Tool box PL330 09 00 TTT R002 Serew 1 2 R003 Flat washer 10 4 998 04
3. _ GB9585 1 335 01 03 0 15894 1 86 1 87 PL330 00 O7C 2 5393 87 10 214 1 26 4 26 4 26 4 28 5 PL330 00 23 1 335 00 02 210 beem WS Wa and 2 09 Sm _AL335 00 02 LI Se we Ween Dichiarazione CE di conformit D claration CE de conformit EC Declaration of Conformity EG Konformit tserkl rung OMA S p A via dell Artigianato 36045 LONIGO VI Italy Telefono 444 436199 Telefax 444 436208 con la presente si dichiara che hereby declare that declare par la presente que erkl ren hiermit por la presente declara que 672HY SIST3 4 E stato costruito in conformit alla normativa 98 37 CE a t construite en conformite avec les Directive 98 37 CE was manufactured in conformity with the Directive 98 37 CE in Ubereinstimmung mit den Bestimmungen der Richtlinie 98 37 estado fabricado seg n las disposiciones 98 37 CE 10 10 2007 92 Luo Ing Carlo Cordonatto
4. ACCESSORIO PER TYRE CHANGER SMONTAGOMME ACCESSORIES Manuale di istruzioni per l uso la manutenzione dello ACCESSORIO PER SMONTAGOMME Modello 672HY SIST3 4 Matricola N Anno di costruzione COSTRUTTORE OMA S p A Sede centrale Via dell Artigianato 64 36045 LONIGO VI ITALY Telefono 39 0444 436199 Telefax 39 0444 436208 1 Emissione 19 10 2007 CENTRO DI ASSISTENZA AUTORIZZATO Instructions and maintenance manual for TYRE CHANGER ACCESSORIES Model 672HY SIST3 4 Serial N Year of manufacture MANUFACTURER OMA S p A Head office Viadell Artigianato 64 36045 LONIGO VI ITALY Telefono 39 0444 436199 Telefax 39 0444 436208 1th Edition 19 10 2007 AUTHORISED SERVICE CENTRE Indice 672HY SIST3 Pag 3 Smontaggio del pneumatico Montaggio del pneumatico 672HY SIST4 Pag 3 Pag 6 Page Contents 672HY SIST3 Demount the tyre Mounting the tyre 672HY SIST4 Page 3 Page 3 Page 6 Page 672HY SIST3 User s manual for the helping device 672HY SIST3 used on the machine with 20 or larger turntable The helper of ASSISTANT H3 can be used on the machine with 20 or larger turntable It can improve the working efficiency make the operation safely and easily especially for the stiff low profile tyre Before use this helper user read the machine manual first use the helper referen ce to this manual Demount
5. and tyre Fig 10 Fig 11 Fig 12 Fig 13 Mounting the tyre Note Make sure the tyre is match to the rim 1 Lock the rim on the turntable 2 Lubricate the tyry and rim on both sides Fig 11 3 Make the mounting head on the edge of rim the valve face to the mounting head put the tyre on the upside of tail of the mounting head and the other side under the front part of the mounting head meantime press the tyre to the seat of the rim Fig 12 Press the turntable control pedal the turntable will rotate in clockwise direc tion mount the bottom part of the tyre on the rim 4 Continue the operation to mount the tyre if the tyre is wide or low profile or stiff we can press the pressing blade Fig 12 ro tate the turntable in cloc kwise about 90 then fix the pressing device to the mounting head Fig 13 then rotate the turntable until the operation is finish Fig 13 For the others please refe rence to the manual 672HY SIST4 User s manual for the helping device672HY SIST4 Fig 1 1 Connect the electrical and air supply to test the machine if there is no problem then tilt back the vertical arm 2 Release all the air inside the tyre Remove the weight on the rim 1 3 Place the tyre between the bead breaker bla de and rubber pad then step the bead breaker cylinder control pedal to separate the bead from the rim make it repeat until the bead is separa te from the rim comp
6. cting spindle PL330 00 02 I 1038 Screw 1 3810890 3 SES 1039 95 06 OS E ______LqqmRmS____0 103 00657 ZIL 1045 ring 14 5X2 1 Ref Description Specification Note 2 1049 Covering plate PL330 00 15 Elastic washer DS ect 70 GB70 85 8923 87 dh 30X 11X3 1 330 00 14 4 i 1 330 00 14 GB894 1 86 _ 1055 PLS30 00 10 66 PL330 03 00 1057 Handle cover 11 6 058 Roller 330 00 12 Nylon 66 PL330 00 11 1061 LL PL330 00 13 00 KO da D eri ate PL330 02 00 PL330 02 04 Length space PL330 02 05 PL330 00 08 PL330 00 09 Pressing blade 4 L 5 4 2 d 4 1 Ww fd 16 Pressing blade washer LOGS Elastic washe GB93 87 06 10 20 1 0694 10 70 r de LOTOA 1071 10 20 1072 PL330 00 06 1073 1 8 1074 1 87 P1 330 00 07 41120 01 8 6 078 protect rin 30X26X8 1 079 080 10 1 081 214 1 082 26 4 1 083 26 4 1 084 26 4 1085 Adjusting washer PL330 00 22 P1330 00 23 1 087 Cylinder shaft PL330 05 03 1 088 PL330 05 04 1089 cylinder PL330 05 01 1 090 housing for cylinder PL330 05 05 GB70 85 22 3 I gt d See
7. de of the tyre Fig 11 14 Release the pressing roller and bead breaker disk and set 12 them in their non working position then relea se the tyre to finish the operation Fig 12 H 0601 Description Rowe L001 Serew 1 0 2 TI _L003 Bracket R 1004 Serew 9 4 805 Elastic washer 4 689387 1006 Flat washer 8 4 95 1007 Serew M2X60__ 2 1008 Flat washer 2 4 55 109 Support PL30 0600 1 4010 Locknut J 2 L011 Screw 0 0 4 68578186 _L012 Bracket PL330 07 00 1 1013 3 8505 104 Flat washer 3 55 Elastic washer 2 3 J B9387 J oO Nut MO 4 L017 Fixing bracket PL330 0800 1 I 2 ug 2 4 _ 1019 Serew M12X60 4 68578086 GB894 1286 A WG SIS EE GE 1022 Flat washer 27 4 5955 S Elastic washer 12 GB93 87 1 GB5781 86 L025 Serew 0 4 98 1026 Main bracket PL330 0400 1 J 1 1027 Screw BO 69 5 J o o 1029 Support PL330 00 17 00 1 LI 94 93 5741 PL330 00 05 I 0 PL330 00 04 00 1 Nylon 66 1033 Screw Mao TB 1034 Wearable plate PL330 00 21A 4 Nylon66 1035 Screw 9810820 8 95 Moving bracket PL330 00 01B 1 Conne
8. letely include the other side 2 Fig 2 4 If the rim is aluminum which one can only clamped from the outside the cover should be put on Open the four jaws place the tyre on the turntable then clamp the rim tightly 3 Fig 3 5 Press the tyre by the roller gre ase the bead with the greaser 4 Fig 4 6 Tilt forward the vertical arm and lock the position of the mounting head 5 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 7 Place the lever between the tyre and rim 6 8 Uplift the roller and place it in the non working position 6 7 9 Uplift the tyre to the mounting head by the lever then turn the tur ntable clockwise to make the rim se parate from the upper side of the tyre 7 10 Insert the lever to the lower seat of the tyre place the bead breaker disk under the lower part of the tyre and uplift it to make the lower tyre to the upside of the rim then lower the bead breaker disk to the non working position 8 press the lever to make the lower tyre to the mounting head turn clockwise to make it separa te completely 11 Clean the oil dirt and dust on the rim and grease both sides of the tyre before the mounting 10 Fig 10 12 Mounting the lower side of the tyre first 11 13 Fix the upper side of the tyre and the mounting head place the pressing roller on the tyre on the other side of tyre pres sed by the pressing blade turn clockwise to mount the upper si
9. se the demount direction according to the direction of the tyre 8 Put the hexangular shaft in the wor king position Fig 5 3 make the moun ting head near to the bead Fig 5 2 the distance from the rim to mounting head should be 4 5mm Fig 6 locking the pull push horizontal arm full automatic or swing arm the semi automatic machine po sitioned by handwheel Press the tyre by pressing blade near to the mounting head Fig 7 1 Place the lever Fig 7 2 between the tyre and mo unting head Fig 7 Uplift the pressing blade to the other side of the mounting head press the tyre lifter the bead to the mounting head Fig 8 press the pedal to rotate the turntable in clockwise until the bead separate completely In order not to damage the valve on the tyre it will keep the distance from the mounting head during the operation the distance should be 10mm on the right side Note if the operation not smoothly stop at once lift the pedal rotate the turnta ble in the counter clockwise direction to Fig 8 get the obstacle out 10 Take out the tube if there has de mount the other side of the tyre place the bead breaker disk under the lower part of the tyre Fig 9 insert the lever to the tyre and lift the tyre on the mo unting head Fig 10 press the pedal to rotate the turntable clockwise Fig 9 demount the tyre 11 Take off the tyre from the rim get off the rust and oxidation mate rial on rim
10. the tyre 1 Release all the air inside the tyre 2 Remove the weight on the rim Fig 1 Fig 1 Fig 1 3 Place the tyre between the bead breaker blade and rubber pad then place the bead breaker blade betwe en the bead and tyre The bead brea ker blade should 2 cm from the bead then step the pedal to separate the bead from the tyre Fig 2 make the valve keep a distance from the bead breaker shoe 4 Repeat the operation until the bead is separate from the rim completely Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 5 Choose the locking style according to the different rim then lock the tyre on the tur ntable For the aluminum rim we use outsi de locking but not use inside locking Fig 3 6 when operate the low profile and stiff tyre position the clamp within the de mand dimension put the rim on the turntable put the pressing roller Fig 4 1 on center hole of the rim dial down the valve Fig 4 2 press down the rim until rim position to the surface of clamps Fig 3 press down the pe dal the rim will be locked Dial up the valve Fig 4 2 to lift the pressing rol ler to make it in the out working posi tion take out the pressing roller put it on the support 7 Press the tyre by pressing bla de Fig 5 1 to make the rim separate from the tyre Lubricate the tyre and rim by the brush with the commercial lubricant liquid state or cream state other lubricant can not be used Choo

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