MANU-BATC-EN04-0006 - User Manual
Contents
1. Good Receive Rx This indicates the number of messages received Checksum Error C Sum This indicates that the selected unit received the response but the checksum was incorrect when the complete message was received Timeout This indicates the number of times that the unit was transmitted to and received no response The counters are displayed for the Remote display Network and the SEI lt is possible to reset the communications counters at any time by touching reset lf you have more than 10 errors in the communications then there is something wrong with the comms RP Remote operator panel SEI This is the card used for extrusion control Optional LLS This is the card used to read in the level sensors in the material bin Optional VAC81 2 3 These cards are used to control the vacuum loaders when using integrated loading TCP IP This option monitors is the communications if the blender is on the factory network REV A6 Created on 01 05 2014 Page 13 User manual TSM Batch Blender Da pie Printing Saving report options to a USB drive Use the to enable disable the following options Enableprintor Qu save to USB stick gt jenna 5 ae lice there is a problem with the blender TSM may ask for one of these options to be enabled pm This option can be used to log the Alarms Fin Alarms and Batch Logging When either if these options ar2. then the test is deemed to have failed 19 Comm Net Communication is checked over a 2 second period if there are any timeouts then the test is deemed to have failed 20 Comm TCP IP Communication is checked over a 2 second period if there are any timeouts then the test is deemed to have failed REV A6 Created on 01 05 2014 Page 16 User manual Batch Blender l Settings 05 2010 10 24 00 Use this option to set the correct time day Y 3 ORS 10 23 00 and date Touch the appropriate box on the J Line and enter the new value Touch the save icon to update the Passwords This screen can be used to change the operator and supervisor passwords e S Operator password This allows the operator access into the recipe section 3 ay 4 Supervisor password This allows the supervisor into the recipe section and also the system settings S This password should be restricted to authorised personnel as it allows access to the blander calibration settings see the quick start section of this manual for the factory set passwords NOTE It is important to make a note of the new passwords REV A6 Created on 01 05 2014 Page 17 User manual TSM Batch Blender te Updating the blender firmware and backing up the blender configuration fy The SD card is in position The SD card is missing a EK Configuration options HAR 3 eee fa a g Eeee asarda nin 3 config ts JA pE ee 1 Save
3. Then touch the icon Touch the urrant IP 000 000 000 000 Fixed MAC oo 00 00 00 00 00 Touch as shown to set the network settings IP O10 000 000 250 wwen Subnet 255 2 000 000 Touch the Save icon when finished Gateway 000 i 0 000 DNS 000 000 000 000 a REV A6 Created on 01 05 2014 Page 21 User manual Batch Blender Mode The four options in the Mode menu they can be used to Stop the blender cycling immediately Allow the blender to finish the current batch drop it and then stop gt Restart the blender es Manually start the cleaning option WARNING The above options do not stop the mixing motor REV A6 Created on 01 05 2014 Page 22 User manual TSM Batch Blender Setting a license Some options are licensed and therefore can only be changed by getting a licensed code from TSM GJ Touch the icon to open TT this screen Syston D0 Opting 1000 VESHIN Panel bp 222 m0 00 00 00 i J T O 0 kg a OO000000 GO 000000 WU DOU OCU UJU TUU COU OU UJU LL 1 00 00 00 of x wo nR E i Touch the ox icon to open the license screen You will need to call TSM to Software ID 2304 get a new license code but you will need to know the Software ID in order to get the new license code License Key 0 i 5 W a Pe 34 Aa H pi F be ul aby When you get a license code from TSM touch the w Ico
4. This page displays any alarm that has occurred or cleared the time at which it happened and it s current status To remove alarms touch the X icon Alarm Occurred PN csoocao simie ALAS G E ra il t i i a i 00 iG p 00 Od oO Alarm Cleared i Note Alarm s clear every time the blender is powered off For the alarm description see page 5 of the quick start section For more detailed information on what each alarm message means and how to troubleshoot the alarm see the TROUBLESHOOTING section of this manual There is a position on the NBB board to connect an external alarm see maintenance section for a diagram This connection is a set of relay contacts and the external alarm should have an alternate power supply Do not try power this alarm from the NBB board REV A6 Created on 01 05 2014 Page 7 Batch Blender User manual Reports The Reports Menu allows you to view various reports generated by the blender A sample of each report can be found on the following pages To access any of these screens touch the reports icon on the home screen and then the appropriate icon for the page you wish to view l Current order This report allows you to check the status of the current order You can also reset the production order totals Resetting order totals can be useful for example in the extrusion process when you have to discard a start up roll of scrap mat
5. Touch ES the home page and continue change existing recipe or Select from memory by keying in job number e The cleaning cycle can be enabled e Atthe end of the cleaning cycle blender display returns to Production Summary screen e For molding the blender is paused and the operator presses 1 to continue the cleaning process Press Restart to commence new recipe REV A6 Created on 01 05 2014 Page 5 User manual Batch Blender Using page numbers Each page displayed on the operator panel has a unique page number for easy reference The user may select a particular page number to go to that page the Supervisor password is needed to use this function Touch the page number on the top left of the page as shown Touch this icon and enter the page Peco number Touch this icon and enter the supervisor Ss password J Touch this icon to confirm Sample page numbers Load cell caibration 191 Setting the Time 22 Software update 164 Communications diagnostics 37 Blender Self test 217 REV A6 Created on 01 05 2014 Page 6 User manual TSM Batch Blender Alarms lf an alarm occurs an A icon will appear on the blender icon on the home screen and the red beacon mounted on the blender frame will provide a visual warning Some alarms may cause the blender to enter manual mode To find the cause of an alarm touch the alarm icon on the home screen
6. port SEI Extrusion control card SEI card LLS Low Level Sensor card for reading the bin sensors OPT Optimization special function V 1 Vacuum loading integrated loading only WD Watch Dog Timer Used to prevent the software from freezing or crashing REV A6 Created on 01 05 2014 Page 3 User manual TSM Blender Operation Before operating the blender should be configured and the calibration of the weigh hopper checked See the quick start guide in this manual for more details Check the correct materials are in the material bins Verify that the mixing chamber door is closed please refer to the blender safety information in the introduction section page 3 5 and that the air supply is connected Switch Power on the blender using the switch located on the side of the blender Enter the blend recipe setpoints Check that the blender is not paused See quick start guide on how to enter production setpoints REV A6 Created on 01 05 2014 Batch Blender Page 4 Batch Blender User manual Recipe Entry Please see the quick start section for recipe entry information Optional Auto Cleaning Cycle After a job is completed and before the next job changeover the TSM blender offers an optional simple easy to use the cleaning facility The blender may clean itself automatically on recipe change or after a manual request via the operator panel Mixer Cleaning upon Recipe Change e
7. User manual TSM Batch Blender Operator Touch screen Panel The blender operator panel may be used to A View production data B Calibrate the blender C Enter material recipes D Download recipes from optional TSM ICS central control system E Print reports Home button Mode icon Jumps back to this Shows if the screen from any Bender e th other screen Stopped Paused Set and actual percentage for each component REV A6 Created on 01 05 2014 Page 1 User manual TSM Batch Blender Home screen The Touch Screen operator panel provides easy access to all parts of the SigmaBatch Blender menu structure Touch to enter recipe name component percentages and job number Displays the cause of an alarm and the time at which it occurred Displays various reports generated by the system This menu contains all the necessary blender calibration and configuration options lt is password protected so only authorised personnel can access any of the calibration sub menus From this menu it is possible to start pause or halt the blending process Password Setting All TSM blenders include 3 levels of password protection Engineer Password Default 9335 This allows access to the blender configuration area Supervisor password Default 5560 This allows access to the calibration and diagnostics area Operator protection Default 1 This allows the operator access to the re
8. cipe area REV A6 Created on 01 05 2014 Page 2 User manual TSM Batch Blender Blender information icon At the top right of the home screen you can see the blender information icon Touching this icon allows the user to see the critical blender information Please take note of the information in this screen before contacting TSM with support issues This screen can be very useful when trouble shooting the blender as well as the blender type IP address and software version you can also see the last power up time and the number of batches Oo OE _ _ the blender has made since the power up gere a haas Dp F OO 00 O0 00 j O 0 ikg a SD card N00000 00 00 00 0000 j SD card is in position Ey w Subnet 000 000 803 30 be a SD card is not in position F SEa E Touching E allows the SD card to be safely removed This will disable the SD card write function for 30 seconds Warning Never remove the SD card without disabling it first or the contents can get corrupted i i The icon allows you to see what options are enabled disabled see setting the license section of this manual for further information In the right column you can see the board temperature and also if the blender is communicating to a network or any of the other TSM options that can be connected You can also see if some other external items are connected to the main board NET Serial network port I E co9000 TCP Ethernet
9. e enabled the blender will then start logging its Alarms batch information to the SD card or USB drive This information can be emailed to TSM to help diagnose a problem The batch logging should be turned off when not in use to lengthen the life of the SD card REV A6 Created on 01 05 2014 Page 14 User manual TSM Batch Blender Telnet This remote diagnostic option allows TSM to remotely connect to the blender if the blender has a working network connection Touch to enable REV A6 Created on 01 05 2014 Page 15 User manual TSM Batch Blender 2 Blender Self Test This option allows the blender to run a self diagnostic check ey SefTest gt Q Always running T Loadcell id Events Ad test runs automatically and there should z A D a2 Tare Alarm ff geopper Tare be Leak grey Comp Tare 24 Cumo Flap be a to show that the Load cell passed its 5 Tare Dev 45 Comm Panel Stability test 6 Cal Const 1 Comm SEI Z Comp Retry Ber omim LES B Std Dev s 18 Comm Opt eC omm Net ee Comm TCPYIP 7ilRESULT Manually running the Self Test WARNING The Self Test will pause the blender for 25 30 seconds and therefore should only be used when the line is stopped 1 Load cell This switches a test voltage into the load cell input and verifies that the blender is reading it correctly 2 A D Stability test is run for 10 seconds to verify that the load cell is not drifting 3 Hopper Tare tests the load cell s tare val
10. erial that should not be included in the order total Touch X to reset the order totals Order Report The report shows all of the values for the previously completed order In order to use the order reports correctly the order totals should be reset when starting a new recipe 2 gt 0 To reset the totals tick this box REV A6 Created on 01 05 2014 Page 8 Batch Blender User manual D Roll Report If the roll change signals are connected to the SEI card this report shows all of the values for the previously completed roll including Start time Finish time Length ii Component weight Total roll weight gt _ be Blender information On this screen it is possible to view the set and actual batch weights along with the open close status of the fill valve for each component configured Slide gate 1 open 0 0000 Cou CMGI a OO 0 0009 y 1 lf the blender is paused the slide valves and weight hopper dump flap can be manually opened closed by touching the icon The valve will stay open until manually closed Lycle Blender Cleaning Mixer Cleaning Disabiec Miser Laver Senso Active Maternal Flow Sensar Achieve Beck seri cline Flaw conma Acie Brapaee Feed Vake REV A6 Created on 01 05 2014 Page 9 User manual TSM Batch Blender Cleaning status optional This screen allows the operator to view what parts of the cleaning cycle are act
11. ive inactive E Totals The Totals screen is used to display the 1 Current total This is a reset able total 2 Running throughout of the blender This os total is only reset if the blender S ease aa en ase powered off It is used to display the 3 173 6597 173 0592 overall throughput of the blender iiis Z 9669 E Reset the current totals Se i bitii S688 REV A6 Created on 01 05 2014 Page 10 User manual The system menu contains all the calibration options primarily used during initial setup and before normal operation As all system parameters can be changed from this menu a password is required for access from the Main Menu IMPORTANT We recommend that you restrict access to the supervisor password to supervisor management personnel and the Engineering password to technical personnel The Password are shown on page 2 of this manual From the System Menu you can e Calibrate the weigh hopper e Set the time and date e Run the blender self test e Set and change the blender password e Update the blender software e Enable printing saving to USB of all reports e Enable the diagnostic logs TELNET e View communications between devices Operator panel SEI network connection REV A6 Created on 01 05 2014 Batch Blender System menu Page 11 User manual TSM Batch Blender Load Cell Calibration Explained see the quick start guide for how to calibrate the
12. load cell This option is used to ensure accurate weighing of material As the procedure for calibrating the hopper is already dealt with in the Quick Start Guide this section will only define the options contained Tare zero o 9 The blender front door must r be open to tare the hopper Hopper Weight icon Displays the current weight in the weigh hopper When saiora the weight hopper the calibration weight can be entered here BW Fill Target WT kg The batch weight can be seen here but cannot be changed To change this it is necessary to use the engineer menu icon The two values shown on the bottom right of the screen are e CC This value is the Calibration constant The blender uses this constant to calculate the weight from the load cell A D counts e A D Counts Analog to Digital readouts from the load cell e A D Tare Counts Zero reference point after the hopper has been tared These values are useful when diagnosing the load cell REV A6 Created on 01 05 2014 Page 12 User manual TSM Batch Blender Diagnostics To access the diagnostics page from the System menu touch This menu allows you to Check the comms diagnostics Run the blender self test Select print options Update blender software Backup blender configuration Reload blender configuration Blender communications Good Transmit Tx This indicates the number of messages transmitted
13. n to open the keypad Enter the license code then touch the save icon to save the license The option should then have a beside it to show that is enabled REV A6 Created on 01 05 2014 Page 23
14. the blender configuration to the SD card a f 430 confia bak 2 Save a backup of the configuration to the SD card 3 5 contis tht 3 Load the configuration from the SD card s config bak 5 Load the backup from the SD card Updating blender software See software update section 6 wE suwuupgate s13 oa 6 Load the new software version from the SD card WARNING Before removing the SD card you must open the I screen and touch the E Saving to the SD card is suspended so it is safe to remove the SD card Do not remove the SD card the blender may be saving information to the SD card REV A6 Created on 01 05 2014 Page 18 User manual H5 Integrated Loading Batch Blender Please see the integrated loading section of this manual if your blender has been configured to operate with integrated loading REV A6 Created on 01 05 2014 Page 19 User manual Batch Blender This section is used by TSM personnel and is protected by another password to stop unauthorised personnel from changing the blender settings TSM should be consulted if any changes are needed in this section TSM Engineer x Caution changes to any settings inside this area may stop the blender or cause it to function incorrectly REV A6 Created on 01 05 2014 Page 20 User manual TSM Batch Blender Setting the Blender IP address Touch the Icon Enter the password 9335 Mictanork Icon
15. ue is within range of its original value 4 Component tare Reads the load cell between each component filling to ensure there is no drift from the time a component stops filling and the next component starts filling 5 Tare Dev reads the load cell tare value after each batch and compares it to the previous batch A change greater than 200 counts will fail 6 Cal Const Tests the load cell s Calibration constant is within range of its original value 7 Component Retry Check the number of retries on each component in the previous hour More than 10 retries will fail 8 Std Dev s Checks that each of the components are filling within range 9 Memory Writes and then reads back a block of text to memory 10 SD Card this writes some text to the SD card and reads it back 11 Events This will fail if any of the next 3 alarms fail 12 Tare Alarms Test fails if any tare alarms have occurred in the last 24 hours 13 Leak Alarms Test is deemed to have failed if any leak alarms in the last 24 hours 14 Dump Flaps Test fails if any weigh hopper dump flap alarms in the last 24 hours 15 Comm Panel 16 Comm SEI Communication is checked over a 2 second period if there are any timeouts then the test is deemed to have failed 17 Comm LLS Communication is checked over a 2 second period if there are any timeouts then the test is deemed to have failed 18 Comm Op Communication is checked over a 2 second period if there are any timeouts
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