user manual rma-power-box 107/230
Contents
1. ENTER enren MIAN VIA MAN _ I lt 1 LI ES Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN USER MANUAL Zuf hrtechnik SEIGERT RMA POWER BOX 107 230 6 Troubleshooting 6 1 In case of a fault The following applies for all operating modes Should a malfunction occur with the magnet open or short circuit the display changes to ERROR and the unit switches into the Fault Mode The magnet output Plug 5 is switched off and the potential free relay Plug 2 is de energized Evaluation of the malfunction is possible via pins 1 2 and 4 Together with the ERROR display the red ERROR LED lights up The malfunction can be acknowledged either by pressing the ENTER key or by means of the input Fault reset Plug 3 Subsequently the RMA changes back into the Auto Mode 6 2 Locating the fault This chapter on troubleshooting only covers the components of the RMA POWER BOX 107 in connection with a KOBRATOR Achtung Troubleshooting only by qualified staff Troubleshooting only by qualified staff BE SURE to disconnect the voltage of the RMA POWER BOX 107 before opening the cover Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN SEIGERT Zuf hrtech2. lt KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hrtechnik USER MANUAL VIBRATION CONTROL RMA POWER BOX 107 230 Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hrtechnik IMPORTANT NOTES Electrical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Mechanical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Achtung Disconnecting voltaged parts within the meaning of this documentation means that before maintenance repair and installation work the voltage must be switched off and secured against being switched on again Qualified Staff According to this user manual and the labels on the product itself qualified staff includes those persons who are familiar with the installation mounting initial operation and operation of the device as well as the dangers associated with this and who have the qualifications necessary for their work such as 1 Training or instruction or authorisation respectively to switch electric circuit
3. We reserve the right to change technical data and constructions beneficial to technical progress Version 2 2 RMA POWER BOX 107 230 1 KOBERLEIN USER MANUAL RMA POWER BOX 107 230 2 Installation 2 1 Mechanical Installation Should the RMA POWER BOX 107 have already been mounted by KOBERLEIN please disregard Chapter 2 1 When opening the cover voltaged parts are uncovered When closing the cover live lines can be pinched There is danger of pinching when opening and closing the cover Achtung o MAKE SURE the voltage of the RMA POWER BOX 107 is disconnected before opening the cover e If the box is delivered loose mount it through the intended mounting holes The distance between the vibration control and the KOBRATOR should not exceed 10 meters In order to access the mounting holes the cover of the RMA POWER BOX 107 must be opened by removing the four bolts Loosen the four mounting bolts of the cover as shown Place cover near casing WARNING Do not shear off any cables Now the mounting holes of the casing are accessible The drill hole distance is Horizontal 125mm Vertical 112 5mm Mounting bolts max M4 RMA POWER BOX 107 230 Version 2 2 4 KOBERLEIN USER MANUAL Zuf hrtechnik SEIGERT RMA POWER BOX 107 230 2 2 Electrical Installation Please be sure to note the safety
4. DC reset fault Vibration on Vibration on o output W MAGNET ERROR KOBRATOR MODE gt ENTER YA1 KOBRATOR Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 230 3 Technical Data Operating Voltage 115 230V 10 must be set with the switch Frequency 50 60Hz Power consumption max 60VA Recommended Pre fusing 2A characteristic line C Magnet Output adjustable output voltage adjustable output frequency smallest frequency interval maximum connecting power Disconnection in case of 15Vss 30Vss 10 00Hz 99 99 Hz 0 01Hz overcurrent short circuit derating open circuit Inputs Input vibration current consumption at 24V DC approx 7mA Input Reset current consumption at 24V DC approx 7mA Relay output floating Maximum contact load 30V DC 0 5A Operating ambient temperature 0 50 C Storage 25 85 C Measurements WxHxD 140x180x72mm EMV Test According to EN55011 EN61000 3 3 system perturbation Protection class I grounded Protection type IP65 with screwed connecting lines Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hr
5. A 0 With the magnet switched on the display shows the preset vibration value e g A 87 The output power cannot be changed in this operating mode The key lock can only be activated in the Auto Mode by pressing the ENTER key for 10 sec The display shows AL gt AUTO LOCK To deactivate the key lock simply press the ENTER key again for 10 sec Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN Zuf hrtechnik SEIGERT USER MANUAL RMA POWER BOX 107 230 5 3 2 HAND Mode In the Hand Mode the output power for the magnet is permanently on The display shows the currently selected value e g 87 By pressing the keys lt or gt it is possible to change the vibration power Pressing the ENTER key stores the changed value for the Auto Mode the value is maintained also in case of a power failure If no key is pressed during 1 minute the unit automatically switches back into the Auto Mode 5 3 3 BASIC Mode Also in the Basic Mode the output power for the magnet is permanently on The display shows the currently active output value e g G 87 Pressing the ENTER key transfers the factory setting to the Auto and Hand Modes Access to the Main menu from the Basic Mode is via a special key combination see table in Chapter 5 3 User menu 5 4 Main menu Display Description Value function Vibration power here the standard factory setting for vibration power
6. can be changed for automatic operation 0 100 Resonance frequency of the magnet 10 00 Hz 99 99 Hz Soft start here a specified time can be adjusted 0 255 E during which the unit transmits the resonant frequency to the magnet I i1 I Display of the unit s Serial No Only display I Delay here a delayed switch off for the input 0 Off Li LI Magnet ON be activated 1 On Holding down the ENTER key for 3 sec takes you back to the User menu Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hrtechnik 5 4 1 Parameter u Vibration power This parameter has been preset to an optimum value e g 60 at the factory The value is stored for all Modes If the operator has changed the vibration power value in Mode H e g to 87 Modes A and H can be reset to the original factory setting stored in Parameter u e g 60 by means of the Basic Mode G The setting in Mode H has priority 5 4 2 Parameter F Frequency This parameter is used to preset the magnet voltage frequency Every unit has been preset at the factory with the specific frequency of the KOBRATOR However the resonance of the overall system depends on various factors Therefore it might be necessary to do some fine tuning after the system has been installed Proceed as follows for
7. fine tuning Set Parameter u to 10095 and store by pressing ENTER Change to parameter F and use key gt or to adjust the maximum vibration amplitude Store this setting by pressing the ENTER key Now change back to Parameter u and adjust the optimum vibration power for the component Press ENTER to store the value Now hold down the ENTER key until the display changes to Mode G Basic Mode in the User menu Pressing the ENTER key again will transfer the value adjusted in u into the Modes A and H 5 4 3 Parameter S Soft start Parameter S enables a delay time to be adjusted during which the unit transmits the resonance frequency to the magnet This delay prevents the magnet bottoming on the yoke during start up 5 4 4 Parameter d Delay Parameter d causes the magnet to be switched off only after a delay 21 time has elapsed This might be necessary e g with timed outputs of safety control systems to prevent inadvertent operation of the magnet output Version 2 2 RMA POWER BOX 107 230 12 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hrtechnik 5 5 Menu structure Cmm m h ENTER 3 LR amp gt amp ENTER ENTER ENTER lt ENTER
8. instructions in Chapter 1 during the electrical installation THE DEVICE MUST BE GROUNDED Please be sure to note the safety instructions in Chapter 1 during the electrical installation BE SURE to disconnect the voltage of the RMA POWER BOX 107 before the connection and disconnection of the mains connector plug The mains supply line must be 1 5mm or 2 5mm limited by the plug on the underside of the BOX Make sure you pay attention to the voltage drop in case of longer lines Only the delivered cable may be used as a connecting line for the KOBRATOR Only one KOBRATOR may be operated at the output of the device Connect all electric connections according to the connection diagram Example see Chapter 2 3 Plug 1 Connection of the mains supply line plug included in the scope of delivery Plug 2 Connection of control contact operative malfunction M12 connection plug Plug 3 Connection of control Reset malfunction alternatively vibration on M12 connection plug Plug 4 Connection of control vibration on M12 connection plug Plug 5 Connection of KOBRATOR magnet plug and line included in the scope of delivery Version 2 2 RMA POWER BOX 107 230 6 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 230 Zuf hrtechnik 2 3 Connection Diagram Example Vibration T 7 T 7 m 4 I 2 Imax 10MA i power supply 115V 230V 50Hz 60Hz DC
9. nik USER MANUAL RMA POWER BOX 107 230 6 2 1 Error list Malfunction There is supply voltage but there is no display The output MAGNET is selected however no vibration can be determined in the KOBRATOR Display ERROR Fuse defect KOBRATOR is jammed mechanically or Distance between yoke and magnet in the KOBRATOR has changed Electric connection between KOBRATOR and RMA 107 is interrupted or Magnet in the KOBRATOR defect Replace fuse by expert staff see Chapter 7 2 Turn off device and determine whether KOBRATOR is jammed Please contact the service technicians in our company in the manufacturing department Elektro in order to find out the set interval between the yoke and the magnet Control plug in connection on the back of the KOBRATOR Determine resistance of the magnet in the KOBRATOR possibly replace magnet Please consult the KOBRATOR maintenance manual and spare parts list for the magnet resistance Version 2 2 RMA POWER BOX 107 230 4 KOBERLEIN SEIGERT y gt Zuf hrtechnik USER MANUAL RMA POWER BOX 107 230 6 3 Replacement of fuses When closing the Achtung cover When opening the cover live parts are uncovered cover live lines can be pinched There is danger of pinching when opening and closing the cover MAKE SURE the voltage of the RMA POWER BOX 107 is disconnected before opening the Di
10. s and devices on and off ground and mark them according to the standards of safety engineering 2 Training and instruction according to the standards of safety engineering concerning the care and use of adequate safety equipment 3 First aid training Intended Use The RMA POWER BOX 107 must only be used for the control of our K BRATOR oscillating rails Warranty Adherence to the user manual is the pre condition for a failure free operation and for the settlement of possible claims under the warranty Therefore please study the user manual before you operate the device Disposal Dispose of the RMA POWER BOX 107 depending on composition and existing regulations as steel scraps aluminium copper synthetic material electronic scraps Version 2 2 RMA POWER BOX 107 230 2 KOBERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 230 Index 1 Safety Instructions 4 2 Installation 5 2 1 Mechanical Installation 5 2 3 Connection Diagram Example 7 3 Technical Data 8 4 Commissioning 9 5 Operation 9 5 1 Operating and display elements 9 5 2 Permanent displays 10 5 3 User menu 10 5 4 Main menu 11 6 Troubleshooting 14 6 1 In case of a fault 14 6 2 Locating the fault 14 6 2 1 Error list 15 6 3 Replacement of fuses 16 IBERLEIN Version 2 2 RMA POWER BOX 107 230 3 4 KOBERLEIN USER MANUAL Z
11. sconnect the voltage of the RMA POWER BOX 107 and secure it against being switched on again Open the four mounting bolts of the cover as shown Version 2 2 RMA POWER BOX 107 230 16 4 KOBERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 230 Place cover near casing WARNING do not shear off any cables Now the mounting holes of the casing are accessible Remove defective fuses and replace with new fuses 1 4 T Close cover and re initiate operation of the device Version 2 2 RMA POWER BOX 107 230
12. stment parameter Version 2 2 RMA POWER BOX 107 230 9 4 KOBERLEIN Zuf hrtechnik SEIGERT USER MANUAL RMA POWER BOX 107 230 5 2 Permanent displays The LED Uin lights up as soon as the supply voltage is connected to the unit The LED MAGNET blinks with the preset magnet output frequency as soon as the output is active The LED ERROR lights up as soon as the unit detects a fault for details see Chapter 6 Troubleshooting 5 3 User menu Display Description Value function 1 Display of the Program Version 2 2 Only display I I _ _ Indication of an error or fault for details see Only display Chapter 6 Troubleshooting Automatic Mode normal operating mode the selected vibration power is shown Only display 0 100 Automatic Mode disabled the key lock is active Operation as in Automatic Mode Pressing for 10 sec toggles the key lock on off Hand Mode here the vibration power for automatic operation can be changed 0 100 Basic Mode Pressing the following key combination takes you back to the Main menu Hold down and press three times Pressing stores the vibration output value adjusted under u in the Main menu 5 3 1 AUTO Mode In the Auto Mode the magnet can only be operated via the input Vibration ON Plug 4 With the magnet switched off the display shows
13. technik 4 Commissioning Before commissioning the safety instructions in Chapter 1 regarding the dangers of electrical systems must be observed Before commissioning the safety instructions in Chapter 1 regarding the dangers of mechanical systems must be observed Achtung When installation has been concluded as described in Chapter 2 commissioning can be started Switch on the supply voltage to the RMA POWER BOX 107 The display now shows the Program Version No for 5 seconds Subsequently the RMA POWER BOX 107 signals that it is ready for operation via Plug 2 After power up the Auto Mode is always active The input Vibration ON Plug 4 can be used to switch the magnet on off e g by means of a PLC With the magnet switched off the display shows A 0 With the magnet switched on the display shows the preset vibration value e g A 87 5 Operation 5 1 Operating and display elements KOBERLEIN LED MAGNET green Display LED green LED ERROR red MODE key ENTER key Key lt decreases Key gt increases the value the value Briefly pressing the keys lt or gt decreases increases the corresponding parameter in small steps Holding the keys lt or gt down starts the fast mode which permits rapid changing of the setting The adjusted values must be stored by pressing the ENTER key Pressing the MODE key takes you to the next operating mode or to the next adju
14. uf hrtechnik SEIGERT RMA POWER BOX 107 230 1 Safety Instructions Achtung Achtung The RMA POWER BOX 107 carries dangerous voltage which can cause severe or fatal injuries The RMA POWER BOX 107 controls oscillating mechanical parts KOBRATOR which may be dangerous Safety measures and safety devices must correspond with the valid national regulations e g VDE 0100 T410 VDE 0113 T1 or EN 60204 VDE 0160 respectively Necessary safety measure grounding of the RMA POWER BOX 107 Necessary safety device line safety switch fuse is integrated If you do not wish to install the device immediately but instead wish to store it The storage place must be dry and clean the storage temperature must be between 25 C and 85 C Check the device immediately for damaged packaging Send complaints concerning damages immediately See to it that damaged products are not operated The connection initial operation as well as maintenance and repair work must only be executed by qualified expert staff taking into consideration this manual and all other connection diagrams belonging to the RMA POWER BOX 107 and the presently valid national international regulations safety accident prevention The RMA POWER BOX 107 is built for 115V or 230V operation However the voltage must be pre set by the voltage selector switch inside the box An incorrectly set switch can lead to the failure of the RMA POWER BOX
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