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user`s manual - UniPower LLC

1. 47 10KVA PARALLEL INSTALLATION AND OPERATION 48 Installation of a parallel 5 5 fade is dida Da dia doi Gail 49 stalling the parallel CONNECTION not aaa en a erba 51 Startup LOKVA UPS Parallel System 52 Normal Operation CON GITIONS st lob 52 SW IE CIMINO CAS UPS OPE n ua uya 53 STATUS AND ALARM INDICATION u ll l a Aa aaa aN 55 AB els nm y saman u Sauna 56 Ballery s m 56 Battery Low tend OP TUBIS an T Da la 56 5 lj TT 57 QU ido Cn 57 ry u T LT 57 a 58 FaU sii EU 58 S qi o 59 Remote Emergency Power OTT REPO aa ni Rd cM HA a 59 NO SINC D pt 60 Xtreme Power Conversion XPC Corporation Page 3 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 60 BATTERY MANAGEMENT toi od Fo ura c c RO 60 Battery Connection TeS dX Asean 60 QUICK TES sosta tnde 60 Deep Battery TSE me 60
2. Xtreme Power Conversion XPC Corporation Page 31 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 23 XPRT 10KVA BP5 BATTERY PACK COVER INSTALLATION The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports FIG 24 Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pack FIG 25 C W O T sOVB s Xtreme Power Conversion XPC Corporation Page 32 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS s Be 3 2 a mu 0 E n Re n i s 9 int Ea 2 i i i 4 z zi the e c m 7 E lt ES 3 n iy k e ont Tit KT FIG 25 XPRT 10KVA UPS BP CABLE INSTALLATION NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet FIG 26 Xtreme Power Conversion Corporation Page 33 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE
3. Wx _ it Xtreme Power Conversion Corporation Page 47 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Once the maintenance is performed on the UPS resume normal conditions by following these steps 1 Closethe INPUT CIRCUIT BREAKER 2 Wait 45 seconds to allow the output voltage to stabilize 3 Pressthe keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished Switch the UPS to BYPASS by pressing the keypad UPS OFF on the front panel for 1 second Close the OUTPUT CIRCUIT BREAKER For the 6kVA switch the M aintenance Bypass Switch to UPS position FIG 57 FIG 57 6KVA MAINTENANCE BYPASS SWITCH TO UPS 7 Forthe 10kVA switch the M aintenance Bypass Switch to UPS position and secure the bypass lock plate FIG 58 FIG 58 10KVA MAINTENANCE BYPASS SWITCH TO UPS 8 Pressthe keypad UPS ON for 1 second Now the UPS is protecting the load again 10KVA PARALLEL INSTALLATION AND OPERATION The paralleling cable delivered with each 10kVA UPS allows you to connect up to 3 UPS together in a parallel system sssi Xtreme Power Conversion XPC Corporation Page 46 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS NOTE The units connected in parallel must be the same power rating and must have the same output voltage setting i e 120V 120V not 120V 127V The parallelin
4. 75 XTREME POWER CONVERSION LOAD PROTECTION POLLICY 76 APPENDIX A SNMP WEB CARD OPTIONALL 78 pr 78 Xtreme Power Conversion XPC Corporation Page 4 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS LEDS m E 19 real cmt HD 19 80 n e n ta 81 Inda 82 COMM u Ur ER 82 niger 85 INTRODUCTION Thank you for selecting this uninterruptible power supply UPS It provides you with protection for connected equipment Please read this manual before installing the XPRT Series UPS models XPRT 6000 and XPRT 10000 as it provides important information that should be followed during installation and maintenance of the UPS and batteries allowing you to correctly set up your system for the maximum safety and performance Included is information on customer support and service if it is required If you experience a problem with the UPS please refer to the Troubleshooting section in this manual to correct the problem If the problem is not corrected please collect information so that the Technical Support personnel can more effectively assist yo
5. FIG 21 XPRT 6KVA UPS MULTIPLE BATTERY PACK CABLE CONNECTION NOTE When the UPS is connected to the input utility and the battery pack s are connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced Xtreme Power Conversion XPC Corporation Page 30 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS Connecting Additional External Battery Packs 10kVA Model For the XPRT BP5 external battery pack for the XPRT 10kVA the battery packs are shipped with the battery trays separate from the battery pack The battery trays need to be mounted inside the battery pack after the battery pack is set in position 1 Unpack the 2 battery trays from their container 2 Place the battery trays side by side in the battery compartment see FIG 22 3 Fix the 2 battery brackets with the screw set to hold battery trays into the battery pack see FIG 22 4 Connectthe DC connectors of each battery tray see FIG 22 5 Install the battery grille in front of the battery compartment with 3 screws see FIG 23 6 Mountthe 2 battery pack front covers see FIG 23 ERU vp ny M 1 i AMI lii li s I E m FIG 22 XPRT 10KVA BPS BATTERY TRAY INSTALLATION
6. RP adt rasan ia up Ve 20 etalat i a a a a cuin i ai 21 AU COI Susp aia cai atl i i 21 Rack Mo ntins allall ouuyu u tas uu Cc ad Qu ol 22 Connecting Internal Battery Pack 6kVA M 24 Connecting Internal Battery Pack LOKVA Model 26 Connecting Additional External Battery Packs 6kVA M 4 mmm 28 Connecting Additional External Battery Packs LOKVA M 4 31 ConnectihgintelaceDeVICBS sustained mot pu 34 Standard Hardwired Installation Procedure 36 Xtreme Power Conversion XPC Corporation Page 2 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Optiohal Power Distribution D THES secta sees does dara ta aaa br ea alu orsa asa 40 START UP e 42 OK AUP oUm 42 Startup UPS stand alone not parallel 43 OPERATION a EC uita 45 Normal Operation 65 uuu u u mtu 45 SWitenihg the uyu ua deal 45 Maintenance
7. ee eee ee 4 132 legi eee 3220 P fret 15 3 1 pigi T I T a ot an 1 1 F ua ras c w Epp pte sr x 3 a i E e ka lt St in 9 m m n A ms E i e LI WC FIG 31 HARDWIRE INSTALL LOKVA UPS 3 Punch out the appropriate holes in the terminal cover Secure the input output cables using appropriate hardware as shown in FIG 32 Xtreme Power Conversion XPC Corporation Page 37 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 32 HARDWIRE INSTALL 6 10KVA UPS 4 Input connect the input utility wires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential see FIG 33 or FIG 34 Output Terminals Input Terminals GND N Le LIGNO N L2 LI 7 100V 127V 100V 127V 100V 127V 100V 127V 2UUV 240V 200 240V FIG 33 HARDWIRE WIRE CONNECTIONS 6KVA UPS Output Terminals Input Terminals OND Le N N Li ONU 100V 127V 100V 127V 100V 127V 100 1874 i i 200V 240V 200 240V FIG 34 HARDWIRE WIRE CONNECTIONS 10KVA UPS 5 Output connect the load wiresto the terminals L1 L2 Line and N Neutral and the ground wire t
8. the rear side of the UPS FIG 54 REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 9 The UPS 15 now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Normal Operation Conditions 1 The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual 2 TheUPSisturned ON The LOAD does not exceed the capacity of the UPS The OPERATING TEM PERATURE is below alarm level rrrsP cAUOO Xtreme Power Conversion XPC Corporation Page 52 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Turn the OUTPUT CIRCUIT BREAKER to OFF position FIG 65 3 Pressthe keypad FIG 64 for 1 second to switch the UPS to BYPASS 2x 1 sec FIG 64 TO TURN THE UPS OFF Press the keypad FIG 64 for a second time for 1 second to switch the UPS OFF 4 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 65 If electrical isolation is required e g for maintenance purposes proceed with the following steps 71 Si 4 Tia Dace IFT AN ee E deus CLOSED OPEN FIG 65 10KVA OUTPUT BREAKER 5 Turnthe INPUT CIRCUIT BREAKER to OFF position FIG 66 Xtreme Power Conversion XPC Corpo
9. Connecting Additional External Battery Packs 6kVA Model The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports see FIG 19 Additional supports are shipped with battery cabinet Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pack see FIG 20 On first startup the value of the total battery capacity has to be set with the UPS M onitoring software rrr r rn Xtreme Power Conversion XPC Corporation Page 28 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS Battery 7 s E f 4 obo go FIG 19 XPRT 6KVA UPS BATTERY PACK FIG 20 XPRT 6KVA UPS BATTERY PACK CABLE CONNECTION 2 2 _ Xtreme Power Conversion Corporation Page 29 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet see FIG 21
10. LCL TREME O UW CONVERSION Xtreme Performance Rack Tower Series XPRT 6kVA 10kVA User s amp Installation M anual Xtreme Power Conversion GCorporation XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS TABLE OF CONTENTS INTRODUCTION ss sis cca GRO TO GO RR i KA UG o E ERR E E CR E aa 5 EMCSTATEMENTS FCG PART 15 Bi ta o ica n 5 IMPORTANT SAFETY INSTRUCTIONS scsssssscsssssscssssnscuvossssssorscsecssorssesn usucersnnssevondseuorssussorsusseuiordueurosnseusondsauuon 6 SAFETY WARNINGS AND SYMBOLS 6 GENERAL aiunt i nrbi a Ri E E Ron En VR aa il 8 TRANSPORT STORAGE sista ia bi ina ini rcu cam i cunc c i i 8 MAINTENANCE AND SERVICING U u u u u u u u u u uuu uuu uQ 9 INTRODUCTION asisten i i il a i i aaah OR E RC ELEC c 10 PRODUCT DESCRIPTION sin ai ai iii 10 Double Conversion On Line TechfhioloUV asia u ea 11 FUNCOM 12 EUER 12 12 SV SECT uu a E 12 HARDWARE INSTALLATION GUIDE 19 Salety
11. SNMP WEB CARD OPTIONAL WARNING The UPS contains hazardous voltages Observe carefully the safety instructions to prevent risk of electrical shock CAUTION The SNM P W eb Card contains a lithium coin cell battery RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO LOCAL CODE AND INSTRUCTIONS Introduction This addendum to the XPRT 6 10 kVA User s M anual provides information on the optional SNM P Web Card that can be used with these products RS 232 LAN UPS i UTP 10 100 O ACTIVE RESET FIG 77 SNMP WEB CARD FRONT VIEW Xtreme Power Conversion XPC Corporation Page 78 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS LEDs The front panel LEDs have the following meaning 1 STATUS MEANING S O LAN NETWORK ON LAN CONNECTION ESTABLISHED NO COMMUNICATION OK NO FAULT NO UPS CONNECTION FAULT OF DEVICE Features Each SNM P W eb Card provides the following features 10 100 M pbs connection speed Use of DHCP BOOTP or manual configuration for the TCP IP network settings SNM P Agent Web server Console interface UPS status alarms readings event logging over different interfaces Digital outputs open collector outputs for relay drive SNM P Traps and E mail notification upon UPS event Advanced security features Xtreme Power Conversion XPC Corporation Pag
12. YELLOW M BYPASS LED GREEN OPERATION LED YELLOW BATTERY LED EM GREEN UTILITY AVAILABLE LED LED BAR LOAD sg UPS OFF SWITCH _ UPS ON SWITCH FIG 6 FRONT PANEL VERTICAL Xtreme Power Conversion XPC Corporation Page 17 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS UPS Off Switch Switches the UPS from normal operation to bypass and from bypass or battery to standby UPS On Switch Switches on the UPS starts quick battery test mute the buzzer Green Utility Available LED Indicates availability of utility input power Yellow Battery LED This LED will be in during on battery operation the utility input power fails and the internal batteries and external battery packs if available supply the power until either the batteries are depleted or the utility input power returns Green Operation LED This LED will be on when the output is supplied by the UPS not on bypass Yellow Bypass LED This LED will be on when the UPS operates in Bypass M ode the utility input power is passing directly to the load If this LED blinks then the input voltage is out of bypass tolerance Red Alarm LED This LED is on in case of an alarm LED Bar Runtime Capacity Green These LEDs indicate the remaining available battery runtime for the actual load in of the maximum runtime When the Alarm LED is on this bar may show a combination of LEDs describing the Alarm cause 1
13. B FIG 7 XPRT 6KVA TOWER ASSEM BLY Xtreme Power Conversion XPC Corporation Page 21 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS To jd a a gt T v NT Ss ba 1 s A t 7 d A P t FIG 8 XPRT 10KVA TOWER ASSEM BLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Rack Mount Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Install the mounting brackets that came with the unit using the provided screws see FIG 9 or 10 3 Install the UPS into a 19 rack The UPS cabinet must be supported by mounting rails do not mount it by using the mounting brackets only Xtreme Power Conversion amp XPC Corporation Page 22 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 9 XPRT 6KVA RACK MOUNT ASSEM BLY za FIG 10 XPRT LOKVA RACK MOUNT ASSEM BLY NOTE Please consider the weight of the UPS prior to installation to ensure the rack and floor is capable of supporting the weight For rack installation we recommend that the UPS is placed in the lower section of the rack Fit the unit and the battery into the rack cabinet with the help of a second person FIG 11 XPRT 6 10KVA RACK MOUNT ASSEM BLY ETH Ai Xtreme Power Conversion XPC Corporation Page 23 XPRT 6kVA USER
14. XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Alarm Priority General alarm comprises a group of alarms the buzzer behavior indicates the priority of the generated alarm ON Battery not connected 1 0 5secs Overload 1 4secs General Alarm 1 60secs Battery test failed 1 120secs bypass Fault Mode The UPS may be in FAULT M ODE if the following failure occurred INDICATORS ON BATTERY CHARGE BAR FAULT SITUATION CHARGER OVER VOLTAGE 1 4 SEC OUTPUT SHORT PNE CIRCUIT 1 4 SEC 1 0 5 SEC OVER EN TEM PERATURE aee 1 4 SEC LEGEND HIGH PRIORITY ALARMS ZINTERMITTENT CONTINUOUS Xtreme Power Conversion 8 XPC Corporation Page 58 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS In FAULT M ODE the UPS is forced on bypass or standby After having solved the cause of the fault condition you have to press the UPS OFF button for 0 5 seconds to switch the UPS to normal mode or restart the unit Standby In standby mode the UPS is turned off output power is lost and the batteries are being recharged To put the UPS in Standby press for 1 second the UPS OFF switch the UPS switches to bypass Press one more time UPS OFF switch for 1 second The UPS is now in standby mode Most changes to the UPS settings are only possible in bypass or standby mode Remote Emergency Power Off REPO REPO may be created using either normally open or normal
15. 200 for 5 sec 2321 at fll oad 12 BAH 144vDC lt 3 hours to 90 mw ow mw 24 288VDC 17 P 7 Unit Dimensions 16 9 x 22 5 x 6 9 4U 16 9 x 26 0 x 10 5 6U Unit Weight Input Connection L14 30P or HARDWIRE HARDWIRE PDU 4 5 20R 1 L6 30R 1 L14 30R HARDWIRE Output Connection or or Optional PDU HARDWIRE 4 5 20R 2 L5 20R 2 L6 30R Communication RS 232 and USB standard SNMP optional card Battery Pack 16 9 x 22 5 x 3 5 2U 16 9 x 26 0 x 6 8 4U Dimensions Xtreme Power Conversion XPC Corporation Page 71 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS EE MODEL XPRT 6kVA XPRT 10kVA ENVIRONMENT Operating Temperature 0 40 32 104 F Audible Noise lt 55dba Altitude 11500 ft 3500 m above sea level WARRANTY Warranty Three years electronics Three years batteries APPROVALS North America UL cUL FCC SSS Xtreme Power Conversion XPC Corporation Page 2 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SHIPPING LIST 1 1 0 5 1 User s and Installation M anual 1 6 ft USB DB9 adaptor cable 1 UPS M onitoring Software CD 2 sets of tower brackets 2 sets of horizontal mounting brackets ON ee C c o o e hHos Xtreme Power Conversion XPC Corporation Page 73 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBL
16. CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY Definitions 1 Product means an XPC Standard EPC 120 208 or 240 Volt power protection device that is used in the United States and Canada This policy does not include custom manufactured products 2 Power Disturbance means an AC power line transient telephone line local Area Network or CATV transients if applicable spike or surge Fair Market Value of damaged Connected Equipment as determined by XPC shall be the lower of a the average price the same or similar items are being sold for on eBay b the price list of Orion Blue Book or if such price list is no longer published a published or announced price list reasonably selected by XPC c the lowest price the same or similar items can be purchased for in the United States or d the total amount of all payment s you have or are entitled to receive from insurance other warranties extended warranties a legal liability claim or from other sources or persons for the damaged Connected Equipment 4 Initial Purchaser Purchaser or You means the person or entity that originally purchased the Product from an authorized reseller or distributor of XPC Products The Initial Purchaser of this Product is protected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment
17. LEDs should be out on the front panel of the UPS the UPS is shutdown s O O lt aci Xtreme Power Conversion XPC Corporation Page 46 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Maintenance Bypass It is possible to bypass the UPS for maintenance purposes using the M aintenance Bypass Switch on the 6kVA PDU or use the standard bypass built into the 10kVA model If required proceed with the following steps 1 Switch the UPS on BYPASS by For 6kVA Press the keypad UPS OFF button on the front panel for 1 second Switch the M aintenance oar Switch to BYPASS FIG 55 FIG 55 6KVA MAINTENANCE BYPASS SWITCH TO UTILITY ili Switch the UPS off by pressing the keypad UPS OFF button on the front panel for second iv Openthe OUTPUT CIRCUIT BREAKER v Openthe INPUT CIRCUIT BREAKER b For 10kVA i Remove the BYPASS PROTECTION COVER FIG 56 TAN ET IF 1 Yt iml Tur Ll ELIT CEP Ea p ELE EE FIG 56 LOKVA MAINTENANCE BYPASS SWITCH TO UTILITY Remove the BYPASS LOCK PLATE before switching to BYPASS FIG 61 ili Press the keypad UPS OFF button on the front panel for 1 second iv Switch the Maintenance Bypass Switch to BYPASS FIG 61 v Openthe OUTPUT CIRCUIT BREAKER vi Open the INPUT CIRCUIT BREAKER 2 The UPSis now operating in UTILITY BYPASS M ODE and maintenance can be performed
18. POWER SUPPLY UPS Default Configuration The SNM P W eb Card comes with a pre configured MAC address with the following format 00 12 93 00 12 93 identifies the manufacturer X XX XX is a unique code for every card The MAC address is written on a label sticker on the SNM P Web Card The factory default configuration for the SNM P Web Card is using DHCP Assign the UP address to the card MAC address in your DHCP server Then reboot the card in order to have it retrieve the IP address The card is now accessible and configurable over the network Reboot Every time the network settings are changed these become effective only after a reboot The card can be rebooted by M anually pressing the reset button on the front of the card Using the console interface either serial connection or telnet by injecting the reboot command Using a web browser selecting Reboot in the menu Access WEB INTERFACE After the installation and configuration of the SNM P Web Card the connection can be tested with a web browser Launch the browser Enter the URL of the SNM P Web Card http 4 gt e g http 192 168 24 14 When prompted enter username and password The SNM P Web Card home page will be shown TROUBLESHOOTING If no answer is received for the card verify the card installation cabling and network configuration Check the Ethernet connection to the card by launching a ping command from a workstation in the same subne
19. a Mark the Load Protection Policy RMA number on the Product you are returning b the Product in its original packaging or similar packing materials if the original packaging has been discarded Enclose the completed Load Protection Policy claim form and a copy of your original sales receipt for the Product in the box c Mark the RMA number clearly the outside of the box d Ship the Product one way shipping charges paid by you to XPC Corporation 230 Yuma Street Denver Colorado 80439 Attn LPP RMA 3 will evaluate the Product to determine its level of functionality and will examine the Product for evidence of damage from a Power Disturbance a If XPCs evaluation provides no evidence of damage from a Power Disturbance XPC will send to the Purchaser i a report Summarizing the tests performed and ii a rejection of claim notice b the Product shows evidence of damage from a Power Disturbance XPC will request that all Connected Equipment for which a Load Protection Policy claim has been submitted be sent for evaluation to either XPC or an authorized service center If it is determined that the Connected Equipment has been damaged by a Power Disturbance XPC will in its sole discretion issue payment to you for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require you to transfer ti
20. operation and consider the weight of the battery Xtreme Power Conversion 8 XPC Corporation Page 66 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS b 72 OVAL 5 Unpack the 2 new battery trays from their boxes 6 Place the battery trays side by side in front of the battery compartment aligning the rear connector to the front panel 7 Slide the battery tray into the battery compartment and reconnect the DC cabling on each battery tray Affix the 2 battery brackets with the screws to hold the battery trays in the UPS cabinet 8 Fixthe battery grille by tightening screws 9 Re install the two front covers NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Power Unit Maintenance For maintenance purposes the power unit can be replaced while output is transferred to manual bypass See the following detailed steps for the replacement procedure WARNING The UPS has to be switched to manual bypass before power unit replacement otherwise output power Is lost Xtreme Power Conversion XPC Corporation Page 67 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS Power Unit Replacement 6kVA Model 1 Switch the UPS to manual bypass 2 Loosenthe 3 mountin
21. outputs to the output junction FIG 59 The minimum length of the input as well as the output cables is 3 meters 5 The overall system load may not exceed 100 load of a single UPS in the configuration without the addition of an external maintenance bypass Optional Xtreme Power bypass panel is available to meet this requirement Please contact Xtreme Power Sales for additional information SSS Xtreme Power Conversion XPC Corporation Page 50 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS Installing the parallel connection NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 Locate the parallel port on the rear side of the UPS and remove the parallel communications cover FIG 60 FIG 60 10KVA UPS REM OVE PARALLEL PORT COVER 2 Connect the DB9 parallel cable provided with the UPSto the parallel port FIG 61 Connect E c ia dU Serm i j ome EM DEIN ud _ FIG 61 10KVA UPS CONNECT DB9 PARALLEL CABLE 3 One cable connects two UPS is parallel To connect a third UPS into the parallel system repeat the process as above FIG 62 VEN Port 2 UPS1 to Port 1 UPS2 etc AER big t
22. the product Only those devices registered in that manner will be covered 2 All Connected Equipment must be UL or CSA approved 3 The Product must be plugged into a properly wired and grounded outlet Use of input surge devices extension cords adapters ground wires or electrical connections not manufactured by XPC voids the XPC Load Protection Policy No other surge protection device may be connected to the output sockets of the Product The installation must comply with all applicable electrical and safety codes set forth pursuant to the NEC 4 The Product must have undeniable physical evidence of a Power Disturbance that directly and proximately caused the damage 5 The Connected Equipment must have been damaged by a Power Disturbance on a properly installed grounded and National Electric Code NEC code compliant 120 208 240 volt AC power line in the United States or Canada by a Power Disturbance on standard telephone land line or PBX telephone equipment line that is properly installed and connected to an RJ11 port on the Product or by a Power Disturbance on a standard Local Area Network connection that is properly installed and connected to an RJ45 port on the Product and d is directly plugged into and properly connected to the Product in its original condition which was properly operated when a Power Disturbance passed through the Product and i exhausts the protection capacity of the Product or ii damages the Product 5
23. 22 22 s Xtreme Power Conversion XPC Corporation Page 76 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 6 The Load Protection Policy does not apply if the Product has been operated in a failure mode or not in compliance with XPC operating instructions in the Product user s manual or if the Connected Equipment has not been operated in compliance with the instructions and manuals of its manufacturer vendor 7 This policy is null and void if XPC determines in its sole discretion that the Product has been tampered with or altered in any way What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRONMENT FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO LACK OF A PROPER SAFETY GROUND Damage caused by the use of the Product for purposes other than those for which it was designed Damage caused by accidents or natural disasters including but not limited to fire flood and wind Damage caused by abuse misuse alteration modification or negligence Any labor costs or travel room and board expenses associated with the repair and or res
24. 27 FERRITE BEAD INSTALLATION FOR COMMUNICATION CABLE 12345 FIG 28 SERIAL CONNECTOR DB9 PIN OUTS amp CABLE INSTALL 1 Battery Low open collector 2 TxD serial communication 3 RxD serial communication 4 Remote shutdown only on battery 5 Communication ground 7 Battery Low open emitter 8 Utility failure open emitter 9 Utility failure open collector Open the SNMP slot by removing the two screws and the cover then pull in the easy installation SNM P Card and connect previously prepared network cable FIG 29 or FIG 30 Xtreme Power Conversion XPC Corporation Page 35 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 29 SNMP CARD INSTALL 10KVA UPS Standard Hardwired Installation Procedure NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure one is able to close them during this installation step 1 For installation with Optional Power Distribution Unit please see the appropriate section of this manual 2 Removethe terminal cover see FIG 30 or 31 Xtreme Power Conversion amp XPC Corporation Page 36 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS d Ed e s Pi L FC
25. COMMUNICATION ia sc ai dt i OU AR FR CR CA ER RH E REC EDDA EA su 61 cssc uu u tt errr UA i DIS een n AU RDUM i oa 61 SNM PAnterface Cara DEIOD a n d c lp al 62 EXTENDED RUNTIME insidiari i d ER ER ER Rc E aa 62 MAINTENANCE sn ni i i n i i operc non icc vun va lunc 63 ani ina oa d lana aaa aaa T TT 03 EEE PRE ERATE masa O 63 Recycling the UPS Ene End Of Service DIO 63 eat 0 64 Internal Battery Replacement 6kVA M 4 64 Internal Battery Replacement LOKVA M odel enne 66 Power Unit aora oM uu ttn RE yu 67 Power Unit Replacement 6kVA Model l l nn nn eee nea nennen nnns 68 Power Unit Replacement LOKVA 68 TROUBLESHOOTING ER REEL ER D OF REND V UT C 69 SPECIFICA FIONS uuu M HORE RE FRE ROO REC ERE d OEC BR B RR C D i 71 SHIPPINGLIST Tu i MR W E E A AD EH ii dap 73 OBTAINING SERVICE yuy ucisi ab REED Dn Aa AR EE CE E ai EE UR ERR RR 74 XTREME POWER CONVERSION XPC CORPORATION LIMITED WARRANTY
26. E POWER SUPPLY UPS OBTAINING SERVICE If the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call Xtreme Power Conversion Corp Technical Support at 800 582 4524 or 720 292 1217 Technical support inquires can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Support Department a Your name and address The serial number of the unit Where and when the unit was purchased All of the model information about your UPS Any information on the failure including LED s that may or may not be illuminated A description of the protected equipment including model numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return M aterial Authorization number RM A If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available as the Technical Support Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in tr
27. ITY INPUT is present and within the tolerance as show in Specification section of this manual 2 TheUPSisturned ON 3 The LOAD does not exceed the capacity of the UPS 4 The OPERATING TEM PERATURE is below alarm level Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Press keypad FIG 50 for 1 second to switch the UPS to BYPASS s FIG 50 TO TURN THE UPS OFF 3 Press the keypad FIG 50 for a second time for 1 second to switch the UPS OFF If electrical isolation is required e g for maintenance purposes proceed with the following steps 4 Turn the OUPUT CIRCUIT BREAKER to OFF position FIG 51 or FIG 52 FIG 51 6KVA OUTPUT BREAKER fo w 6050 OPEN gt 3 is Xtreme Power Conversion XPC Corporation Page 45 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS Ss CU se Sra rimas ILL cM BE LEE Ed eal aa a XH 2 ROB oi Fet FIG 52 10KVA OUTPUT BREAKER 5 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 53 or FIG 54 FIG 54 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All
28. LED 0 20 2 LEDs 21 40 3 LEDs 41 60 SSS Xtreme Power Conversion XPC Corporation Page 18 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 LEDs 61 80 5 LEDs 81 100 LED Bar Load Green or Yellow These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line L1 and L2 If for example the 25 50 and 75 LEDs are on for Line 1 and the 25 and 50 LEDs are on for Line 2 the load exceeds 50 of the maximum load for Line 1 and 25 of the maximum load for Line 2 If all 5 LEDs are on the unit operates in overload As this is an abnormal situation the alarm LED will also be on 1 LED 0 25 Green 2 LEDs 26 50 Green 3 LEDs 51 75 Green 4 LEDs 76 100 Green 5 LEDs gt 100 Yellow Remote Emergency Power Off EPO Port A customer supplied switch located remotely can be used to open the EPO connection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown procedures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS HARDWARE INSTALLATION GUIDE Inspect the UPS for damage after unpacking If any damage is present please immediately notify the carrier and place of purchase NOTE The internal battery packs for these UPS ship separately FOR the 6kVA model there is 1 intern
29. LOWS FUNCTION TD TRANSM IT DATA RD RECEIVE DATA Configuration Configuration via serial connection Connect the SNM P Web Card to a computer using a standard 1 1 serial communications cable Run a terminal simulator e g HyperTerminal on a PC running Windows Configure the terminal simulator as follows o 115 2000 5 8 data bits stop bit parity none flow control none o Terminal emulation VT 100 Establish the connection and press enter The default username login and password are ge and ge A command line configuration interface is entered Type menu to enter the quick network configuration menu O O O O Note Although the console interface provides a full set of commands access using the serial connection is only needed for initial configuration when no DHCP server is available or the IP address is unknown SSS Xtreme Power Conversion XPC Corporation Page 82 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The quick network configuration menu provides a simple interface for basic network configuration For all other settings the user friendly web interface is recommended Note Saving the settings Apart from some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to permanently modify the SNM P Web Card settings remember to save the configuration after every change This can b
30. NLY CONDITIONS to avoid any dangerous situation during installation operation and maintenance work and to preserve the maximum reliability of the UPS system Xtreme Power Conversion XPC Corp refuses any responsibility in case of non observance unauthorized alterations or improper use of the delivered UPS While every care has been taken to ensure the completeness and accuracy of this manual XPC accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document This document shall not be copied nor reproduced without the permission of XPC Due to technical improvements some of the information contained in this manual may be changed without notice The instructions in this manual are for UPS models XPRT 6000 and XPRT 10000 Check your model number by looking at the top cover of your UPS Any difference in instructions is clearly indicated in the text for instance XPRT 10000 SAFETY WARNINGS AND SYMBOLS Safety Warnings The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the supplied critical loads Do not proceed beyond these warnings if you do not fully understand and or are not able to meet the mentioned conditions Xtreme Power Conversion XPC Corporation Page 6 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The non observance of the warnings reminding hazardou
31. NTERRUPTIBLE POWER SUPPLY UPS battery runtime is not acceptable NOTE It is possible to reset the battery test by pressing the UPS OFF switch for 0 5 sec The UPS will switch to bypass mode COMMUNICATION DB9 Communication Port The RS232 port is a plug in interface port which enables advanced communication between the UPS and a computer via a serial cable FIG 68 and UPS Monitoring Software The interface port is already operational in standby mode 1 Battery Low 10 kVA open collector TxD Remote shutdown COMMON Battery Low open emitter B Utility failure open emitter Utility failure open collector j m jJ tal 6 kVA ue kk FIG 68 RS232 DB9 COMMUNICATIONS To change settings of the UPS we strongly recommend to be sure that the UPS is in standby mode Some settings can only be changed if the UPS operates in bypass or standby mode NOTE The change of some settings can cause the unit to switch from bypass to standby and output power is lost Xtreme Power Conversion 8 XPC Corporation Page 61 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS For more information regarding possible settings please refer to the HELP manual on the UPS Monitoring Software CD SNMP Interface Card Option This card allows the data interface to be connected directly to an Ethernet network The car
32. POWER SUPPLY UPS FIG 26 XPRT 10KVA UPS BP CABLE INSTALLATION NOTE When the UPS is connected to input utility power and the battery pack is connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced Connecting Interface Devices The UPS is equipped with two interface ports a DB9 communication port and an SNM P card slot Prepare the serial communication cable for DB9 communication port connection or the network cable for SNM P communication connection as follows 1 Choose from the 2 provided ferrite beads the smaller one for serial communication and the bigger one for SNM P communication 2 Placethe cable part that is closest to the UPS connector inside the ferrite bead For SNMP communication twist it once around the ferrite and place the second winding also inside the ferrite bead see FIG 27 3 Closethe ferrite bead such that the cable remains inside it You can now connect the DB9 port to a computer system by connecting the previously prepared serial cable FIG 28 Additional signals can be read from the serial connector refer to following table for details rrrrr t VY Xtreme Power Conversion XPC Corporation Page 34 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG
33. S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 12 XPRT 6 10KVA RACK M OUNT ASSEM BLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Connecting Internal Battery Pack 6kVA Model The internal battery pack is shipped separately from the UPS cabinet It has to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 Unpack the battery pack from its container 2 Place the battery pack in front of the battery compartment aligning the rear connector to the front panel see FIG 13 3 Slide the battery pack into the battery compartment until the rear connector is plugged with the UPS internal DC socket 4 Fixthe battery cover by tightening screws see FIG 14 5 Mountthe front panels by pushing the plastic part into the appropriate holes see FIG 15 6 Proceed with the UPS installation o rn rr vssuasaFr rtt h Xtreme Power Conversion XPC Corporation Page 24 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS M ATE i NAM 1 W Mi AR L 11 TIYU ttt T b i 1 if i VAL W geo FIG 13 XPRT 6KVA SLIDE BATTERY PACK INTO UPS FIG 14 XPRT 6KVA ATTACH BATTERY COVER ON UPS rt PF ka Xtreme Power Conversion XPC Corporation Page 25 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER S
34. TIBLE POW ER SUPPLY UPS DB9 COMMUNICATIONS MAINTENANCE BYPASS SNMP CARD SLOT CABINET GROUND REPO CONTACTS INPUT BREAKER Y j FANS OUTPUT EXTERNAL INPUT OUTPUT BREAKER BATTERY TERMINALS CONNECTOR FIG 4 XPRT 6000HB 90000036 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp HARDWIRE PDU FIG 4 XPRT 6000B 90000013 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp RECEPTACLE PDU 4 5 20R 1 L6 30R 1 L14 30R eS N _ Xtreme Power Conversion XPC Corporation Page 15 XPRT 6kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS n Q 2 PARALLEL DB9 amp SNMP CARD SLOT COMMUNICATIONS FANS PORTS I ai iy scm orale e 72 7 EXTERNAL OUTPUT MQ INPUT GUTe T BATTERY BREAKER Z amp X TERMINALS CONNECTOR 2 gt t gt FIG 4 XPRT 10000B 90000014 REAR VIEW STANDARD HARDWIRE INTERNAL BATTERIES FIG 4 XPRT 10000 90000016 XPRT PDU3 90000035 REAR VIEW Xtreme Power Conversion XPC Corporation Page 16 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS W PDU 4 5 20R 2 L5 20R 2 L6 30R LED BAR LED BAR RUNTIME RED LOAD CAPACITY ALARM LED GREEN YELLOW BYPASS LED YELLOW OPERATION LED BATTERY LED GREEN UTILITY AVAILABLE LED j FIG 5 FRONT PANEL HORIZONTAL
35. UPPLY UPS FIG 15 XPRT 6KVA M OUNT PLASTIC FRONT PANELS Connecting Internal Battery Pack 1OkVA Model The internal battery packs are shipped separately from the UPS cabinet They have to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 2 Unpack the two battery packs from its container Place the battery packs in front of the battery compartment aligning the rear connector to the front panel see FIG 16 Slide the battery packs into the battery compartment until the rear connector is plugged with the UPS internal DC socket Fix the battery cover by tightening screws see FIG 17 Mount the front panels by pushing the plastic part into the appropriate holes see FIG 18 Proceed with the UPS installation SSS Xtreme Power Conversion XPC Corporation Page 26 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS y 96 T ame Wh 1711 FIG 17 XPRT LOKVA ATTACH BATTERY COVER ON UPS C t sc Xtreme Power Conversion XPC Corporation Page 27 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS NOTE The Battery Cover and Front Panel MUST be installed before trying to start the UPS There is a switch that the Battery Cover activates if not activated the UPS will not Start FIG 18 XPRT 10KVA MOUNT PLASTIC FRONT PANELS
36. UPS The overload warning alarm occurs when the load exceeds 15096 the UPS will immediately switch to bypass assuming that the conditions for a transfer to bypass are fulfilled If an overload condition between 110 150 persists the UPS will also switch to bypass operation In both conditions the overload alarm is generated During an overload the UPS may automatically switch off within a few minutes load dependent and output power is lost If a transfer to bypass is inhibited or if the bypass function has been disabled or if the UPS operates on battery To avoid these problems be absolutely certain that the power demand of the protected equipment is within the limits of the UPS Replace Battery Either the batteries are almost chemically worn out or the battery wiring including the battery fuse is faulty If the batteries are aged they must be replaced as soon as possible to ensure full protection for your equipment Perhaps the replace battery alarm occurs after a test which you started immediately after installation or after a power failure In this case the alarm may be incorrect as the batteries have been partially discharged during transport or storage or during the power failure For this reason we advise to execute battery test only after 5 hours on line operation with no input utility failures This allows the UPS to recharge the batteries rrrrr r Xtreme Power Conversion XPC Corporation Page 57 XPRT 6kVA
37. UPS is disconnected from the utility power CAUTION There may be damage to the equipment if procedures and practices are not strictly observed and followed NOTE Check for sufficient floor and elevator loading capacity M ove the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNINC Pay attention to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet Never try to lift the unit by yourself No liability can be accepted for any transport damage when the equipment is not shipped in original packaging Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 445 C 4 F and 113 F If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 30 C 86 F If the unit is stored for an extended period of time the batteries must be recharged periodically Connect the unit to a wall outlet and recharge the batteries for 24 hours rrrrnr WQ Xtreme Power Conversion XPC Corporation Page 8 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS if the storage temperature is within 20 and 30 C 4 F and 86 F every 3 months if the storage temperature is within 20 and 45 C 4 F and 113 F every 1 month CAUTION In case of storage pay attention to sensitive s
38. al battery pack and for the 10kVA model there are 2 internal battery packs are shipped separately WARNING In case of recognizable damage DO NOT connect any voltage to the unit DO NOT put the unit into operation Xtreme Power Conversion 8 XPC Corporation Page 19 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Safety Information Information presented here is vital to all personnel Please read all Safety information IMPORTANT Before making any connection and switching on the XPRT Series UPS please check the following conditions All electrical connections are to be realized by qualified skilled personnel only To avoid potential health risks electrical components should not be mechanically damaged or destroyed Do not touch electronic components They may be electrostatic sensitive and are for that reason easily damaged due to improper handling Avoid locations that are excessively humid near water near heat sources or in direct sunlight It is important that the unit has adequate ventilation M aintain air movement around and through the unit Do not block the air vents The ambient temperature should not exceed 40 C 104 F Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C 86 F Avoid spilling liquids or dropping any foreign object into the UPS The UPS should only be powered from a two phase four wire AC source equipped with neutral and ear
39. an Uninterruptible Power Supply UPS including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the UPS is to protect these systems from poor quality utility power complete loss of power or other associated problems Electrical interference exists in many forms causing problems in AC power from lightning power company accidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software hardware and equipment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power ENS Xtreme Power Conversion XPC Corporation Page 10 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Double Conversion On Line Technology A double conversion on line technology UPS provides completely isolated clean uninterrupted single phase power to your critical systems while maintaining the batteries for their maximum potential In the event that the power failure lasts longer than the UPS backup time the UPS will shut down avoiding
40. ansit Never use Styrofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Markthe RMA number on the outside of all packages Xtreme Power cannot accept any package without the RM A number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician Refer to the Warranty statements in this manual for additional details on what is covered s o s ari Xtreme Power Conversion XPC Corporation Page 74 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS XTREME POWER CONVERSION XPC CORPORATION LIMITED WARRANT Y Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly applied and operated within specified conditions against faulty materials or workmanship excluding batteries for a period of three years for XPRT Series products from the date of purchase XPC Corporation warrants internal batteries for a period of three years from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or re
41. attempt to service the UPS unless you have had proper training Refer all maintenance and servicing except replacement of the batteries power unit 10kVA and plug in cards to properly qualified skilled and competent service personnel Qualified skilled personnel are persons who because of their training experience and position as well as their knowledge of appropriate standards regulations health and safety requirements and working conditions are authorized to be responsible for the safety of the equipment at all times whilst carrying out their normal duties and are therefore aware of and can report possible hazards observe IEC 60364 and national wiring regulations and accident prevention rules INTRODUCTION The information provided in this manual covers single phase 6000 and 10000 VA uninterruptible power systems their basic functions operating procedures options available and emergency situations It also includes information on how to ship store handle and install the equipment Only detailed requirements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal PRODUCT DESCRIPTION M any different kinds of sensitive electrical equipment can be protected by
42. battery damage When the input AC voltage returns the UPS will automatically return online to recharge the batteries As shown in fig 1 block diagram An input filter reduces transients on the incoming utility To maintain full battery charge the AC input power is rectified and regulated in the rectifier feeding power to the battery converter and inverter DC power is converted to AC in the inverter passing it on to the load Power is maintained from the battery during a power failure The converter increases voltage appropriately for the inverter MANUAL BYPASS SWITCH BYPASS SWITCH AC DC EMI RF BACK FEED CONVERTER FILTER PROTECTION W PF CORRECTION DC DC CONVERTER BATTERIES FIG 1 BLOCK DIAGRAM BATTERY CHARGER Xtreme Power Conversion XPC Corporation Page 11 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Efficiency Optimizer Function The Efficiency Optimizer Function is a new feature for the UPS adding cost effectiveness minimizing power loss and reducing power consumption Alternating between bypass and on line modes is achieved automatically and in accordance with the conditions of the utility power On line mode may be used during times of intermittent power and bypass mode used when power flows smoothly in order to obtain greatest efficiency Irregularities can be detected in less than a second and on line mode reactivates immediately Switching back
43. cally transfers the load to the utility input power if the UPS is unable to deliver the demanded output power due to overload or over temperature If all 5 LOAD LEDs are illuminated bypass operation is caused by an overload If only first runtime LED is illuminated bypass operation is caused by over temperature The UPS will switch back to normal operation when the overload has been removed When temperature drops below alarm level unit can be switched back to normal operation If a power failure occurs during bypass operation the UPS will switch to battery if possible otherwise output power is lost On Battery During normal operating conditions if an input utility failure occurs the UPS uses the energy stored in the batteries to supply the load The runtime capacity LED bar will show the remaining time The UPS will shutdown After the batteries have been discharged automatic restart if enabled or If keypad UPS OFF is pressed restart via front panel required or If a UPS shutdown command is given by the computer via UPS monitoring software Restart depends on the setting of auto restart function Battery Low end of runtime If during battery operation the buzzer starts beeping every 5 seconds and the first LED of the battery charge bar starts blinking the batteries are nearly discharged the remaining runtime is less than 2 minutes default setting adjustable via the UPS monitoring software Controlled shutdown of any
44. circuit breaker on the UPS is turned to the UPS position FIG 47 or that the protection bar is still mounted SSS Xtreme Power Conversion XPC Corporation Page 43 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS eee E a uei as TILL n FIG 47 10KVA BYPASS CIRCUIT BREAKER 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position FIG 48 The GREEN UTILITY INPUT LED will be illuminated ii letal JE a ates iii AP atia in free E ou r EE g NS i FIG 48 10KVA INPUT CIRCUIT BREAKER Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 49 al EL mex FIG 49 10KVA OUTPUT CIRCUIT BREAKER 9 The UPS 15 now in operation equipment connected to the UPS output can now be switched on 10 Load 96 will be shown on the LOAD LED BAR Xtreme Power Conversion XPC Corporation Page 44 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS OPERATION Normal Operation Conditions 1 The UTIL
45. computer equipment is absolutely necessary when this alarm is raised If the UPS operates at 10096 load the shutdown procedure should be completed within 2 minutes after the battery low alarm started If only part of the output capacity of the UPS is used this period can be longer with aged batteries this period can be shorter When the batteries are fully discharged the UPS is no longer able to supply the connected equipment and eventually output power is lost SSS Xtreme Power Conversion XPC Corporation Page 56 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Bypass Out of Limits The input utility voltage or input utility frequency is outside bypass tolerance but inside UPS input tolerance Bypass operation is inhibited if for whatever reason the UPS is not able to deliver the required output output power is lost If the input frequency is often out of tolerance during which bypass operation is inhibited and an alarm is generated it may be useful to disable bypass function via UPS monitoring software after which the unit operates as a UPS without automatic bypass switch NOTE The unit can be used as frequency converter the input frequency range is 47 5 63Hz the output frequency is selectable 50 60 Hz via UPS monitoring software If the unit is used in this configuration the bypass function is no longer available Overload The demanded power exceeds the nominal capacity of the
46. d is fitted into the SNMP Card Slot For more information please refer to the user manual that comes with the interface card EXTENDED RUNTIME Extended runtime can be obtained by connecting a separate extended battery pack to the UPS In this case the UPS must be informed about the new total battery capacity to allow a reliable recalculation of the available runtime via UPS Monitoring Software Depending of the charge condition of the new batteries the new runtime calculations may temporarily be unreliable Additional batteries increase the recharging time for the unit all other operational information is the same as for standard models The following table shows runtimes with up to 3 Battery Packs 1 Battery Pack is the normal configuration ESTIM ATED RUNTIME IN MINUTES UNIT LOAD INTERNAL 1BATTERY 2BATTERY 3BATTERY 4BATTERY BATTERIES PACK PACKS PACKS PACKS 10 75 156 235 313 391 25 31 75 115 155 195 50 34 58 82 105 75 22 35 50 65 100 14 25 36 4 Xtreme Power Conversion XPC Corporation Page 62 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS MAINTENANCE Safety DANGER When the UPS operates all parts of the electronics are directly connected to the utility and high voltages are present on all internal parts including the battery Even after disconnection from the utility all parts inside the UPS including the battery conduct dangerous voltages except the COM port outpu
47. d slide it out FIG 70 Be careful during this operation and consider the weight of the battery FIG 70 BATTERY TRAY REMOVAL 4 Unpack the new battery tray from its box 5 Place the battery tray in front of the battery compartment aligning the rear connector to the front panel 6 Slide the battery tray into the battery compartment until the rear connector is plugged with the UPS internal DC socket 7 Fixthe battery grille by tightening screws 8 Re install the two front covers SSS Xtreme Power Conversion XPC Corporation Page 65 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Internal Battery Replacement 10kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility failure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the three mounting screws FIG 71 3 Disconnect DC cabling from battery tray connectors 4 Grab hold of the battery trays and slide it out FIG 72 Be careful during this
48. e 79 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Architecture 10 100 Mpbs LOCAL RS 232 CONSOLE FIG 78 COMMUNICATIONS ARCHITECTURE SSS Xtreme Power Conversion XPC Corporation Page 80 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Installation NOTE Strictly observe the UPS Safety Rules Read carefully the main sections of this UPS User s M anual before installing or operating the equipment If any problems are encountered with the installation procedure please contact the support xppc com before proceeding Switch off the UPS and wait for approximately 2 minutes or place the UPS into maintenance bypass If switching to maintenance bypass make sure the utility input voltage is stable before switching Install the SNM P Web Card in the option slot on the rear of the UPS FIG 80 SNMP INSTALL 10kVA UPS w n ts Xtreme Power Conversion XPC Corporation Page 81 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS M ake all necessary connections see Fig 75 on previous page Switch on the UPS or go back to normal from maintenance bypass Interfaces 10 100 RJ45 Port Connection to an Ethernet 10 100 M bps network using a UTP cable RS 232 DB9 Port Serial communication connection to a local console Use a straight 1 1 serial cable for connection to a PC CONNECTOR PIN OUT AS FOL
49. e done by Pressing S on the quick configuration menu Entering nvsave at the command interface prompt Configuration via the network TELNET Launch a telnet client e g on a PC running Windows select Run from the Start menu and type telnet lt P gt The default username login and password are ge and ge A command line configuration interface is entered WEB BROWSER Launch a web browser Enter the URL of the SNM P Web Card http 4 P gt The default username and password are ge and ge Note Saving the settings Apart from some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to permanently modify the SNM P Web Card settings remember to save the configuration after every change Network Parameters The SNM P Web Card connects to the network using the following parameters IP ADDRESS IDENTIFIES THE CARD ON THE NETWORK SUBNET MASK DEFINES A RANGE OF ADDRESSES WITHIN THE ORANIZATION GATEWAY THE NODE USED FOR CONNECTION TO ADDRESSES OUSIDE THE SUBNET Xtreme Power Conversion XPC Corporation Page 83 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols or to use static addresses manual configuration Xtreme Power Conversion XPC Corporation Page 84 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE
50. ed switch on the battery pack circuit breaker FIG 42 en closed i FIG 42 6KVA BATTERY PACK BREAKER 3 Ensure that the manual bypass switch on the PDU is turned to the UPS position FIG 43 Xtreme Power Conversion G XPC Corporation Page 42 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 43 6KVA PDU BYPASS SWITCH 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPSto ON position FIG 44 1 i UL FIG 44 6KVA INPUT CIRCUIT BREAKER Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Closethe OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 45 i e coe a aia T 4 i id FIG 45 6KVA OUTPUT CIRCUIT BREAKER 9 The UPS 15 now in operation equipment connected to the UPS output can now be switched on 10 Load 96 will be shown on the LOAD LED BAR Startup 1OkVA UPS stand alone not parallel systems 1 Ensure that all breakers on the UPS are off 2 In case external battery packs are used switch on the battery pack circuit breaker FIG 46 open closed FIG 46 10KVA BATTERY PACK BREAKER 3 Ensure that the bypass
51. following should be taken into consideration The total demand of the protected system shall dictate the output power rating VA Allow a margin for future expansion or calculation inaccuracies from measured power requirements Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer The following options are available o Extended Battery Packs maximum of 3 battery packs of same model vX O W x Xtreme Power Conversion XPC Corporation Page 12 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS XPRT BP4 90000019 for 6000 6 XPRT BP5 90000030 for 10000 o Connectivity Options SNM P WEB card XPRT SNM P2 90000031 o 4 Post Mounting Rail Kit 6 XPRT RR2 90000032 o 10 Power Distribution Unit 8 5 20R4 2 L5 20R4 2 L6 30R XPRT PDU3 90000035 o Power Distribution Units for additional receptacles XPD1420HV 90000045 provides 12FT 5 20P INPUT 14 5 20R 6 XPD1420HVA 90000050 provides 12FT 5 20P INPUT 14 5 20R METER See the Specification section of this manual for addition model information FIG 2 6kVA FRONT VIEW IIr c Xtreme Power Conversion XPC Corporation Page 13 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 3 LOKVA FRONT VIEW S Xtreme Power Conversion XPC Corporation Page 14 XPRT 6kVA USER S M ANUAL UNINTERRUP
52. g cable delivered with each 10kVA UPS allows you to connect to 3 10kVA UPS together in a parallel system Installation of a parallel system 1 inputs of the UPS must be supplied from the same source sure that L1 L2 N correspond all the units of the parallel system All inputs must be individually protected with fuses or breakers 2 All outputs must be connected together supplying the load It is advised to install breakers S 1 2 3 FIG 59 in the output wiring in order to be able to isolate a unit from the remaining system for service and maintenance purposes Optional Xtreme Power paralleling bypass panels are available to accomplish this not shown Please contact Xtreme Power Sales for additional information 1 PHASE 4 WIRE INPUT u Le PET INPUT JUNCTION UN PARALLEL PORT UPS 1 27 BuT 3 GND LI NL OUTPUT JUNCTION re ry 1 v LIU Xtreme Power Conversion XPC Corporation Page 49 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 59 10KVA UPS PARALLEL SYSTEM DIAGRAM EXAM PLE 3 Use insulated copper input and output wiring rated 90 C 194 F wire size based on the ampacities given in Tables 310 16 of the National Electrical code ANSI NFPA 70 1993 Specified in table 2 and table 3 4 The length of all input cables from the input junction FIG 59 to the UPS inputs should be equal The same applies to the cables from the
53. g screws on the PDU and slide it out from the power module FIG 73 FIG 73 6KVA POWER UNIT SEPERATION FROM PDU 3 Loosen the 2 terminal cover screws on the back side of the PDU slide the cover over the terminals and re affix the screws FIG 74 25 Les x il gt i a sos ET m FIG 74 6KVA PDU TERMINAL COVER 4 The Power Module can now be replaced If internal batteries are not at the end of life they can be placed into the new power module Slide the PDU into the new power module and fix the 3 mounting screws FIG 68 6 Switch the UPS back to normal operation Power Unit Replacement 10kVA Model 1 Switch the UPS to manual bypass 2 Removethe 3 front covers FIG 75 FIG 75 10KVA POWER UNIT REM OVAL Xtreme Power Conversion Corporation Page 68 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Loosen the 3 mounting screws of the internal battery cover and remove it FIG 70 Loosen the 5 mounting screws of the power module cover and remove it FIG 70 Slide the power module out of the UPS cabinet FIG 70 Power module can now be replaced C 2 Se se Slide in the new power module until the rear connector of the power module is plugged into the socket on the UPS FIG 76 FIG 76 10KVA POWER UNIT REINSTALL 8 Reposition the power module cover and re affix with t
54. he 5 screws FIG 75 9 Re affixthe 3 front covers FIG 75 10 Switch the UPS back to normal operation TROUBLESHOOTING Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check the thermal circuit breaker it may be tripped If so reset it and be sure that the UPS is not overloaded The following chart is a simple troubleshooting checklist If the suggested solution does not succeed or if the information is insufficient to solve the problem please contact your dealer or consult www xpcc com rmr sI p Xtreme Power Conversion XPC Corporation Page 69 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS PROBLEM POSSIBLE CAUSE SOLUTION No display No alarm UPS switched off Input utility switched off Switch on input utility power No input utility voltage present Inspect incoming utility circuit consult qualified electrician Input fuse blown or circuit breaker tripped Replace fuse or reset breaker Input utility indicator not No input utility voltage present illuminating acoustic alarm intermittent UPSon battery Input utility indicator not Input fuse blown or circuit illuminating input utility voltage breaker tripped present acoustic alarm intermittent Replace fuse or reset breaker Alarm LED illuminated UPS fa
55. ilure continuous acoustic alarm Contact UPS dealer or go to WWW Xpcc com Allow UPSto cool down Reduce UPS load UPS over temperature Overload at UPS output Delivered runtime less than specified Battery extension fuse switch is in Open position Switch to On position Batteries are not fully charged Charge batteries for 8 hours and reconfirm runtime Batteries are defective Contact UPS dealer Charger is defective Contact UPS dealer Last load bar LED is lit acoustic Overload at UPS output Reduce UPS load alarm intermittent No communication between UPS Incorrect communication cable Check whether correct cable is and load used PC interface defective or being Check if no other software is accessed by another service accessing the interface Interference on the data cable Rearrange cables Xtreme Power Conversion XPC Corporation Page 70 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SPECIFICATIONS INPUT OUTPUT BATTERY PHYSICAL XPRT 6kVA XPRT 10kVA 240 120V 208 120V 230 115V 200 100V 6000 VA 4200 W 10000 VA 8000 W True on line Double conversion Input PF correction auto bypass 240 120V 208 120V 230 115V 200 100V selectable 5 50 60 Hz auto sensing 5 or frequency converter lt 3 with linear load lt 5 with non linear load lt 5 at full non linear load lt 3 at full linear load Greater than 86 110 for 300 sec 130 for 30 sec
56. ion and circumstances but It is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIM S ALL WARRANTIES EXPRESSED OR IM PLIED INCLUDING WARRANTIES OF M ERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAM AGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPM ENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product i Lai Xtreme Power Conversion XPC Corporation Page 75 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS XTREME POWER CONVERSION LOAD PROTECTION POLICY For Standard EPC 120 208 and 240 Volt Products used in the United States and Canada THIS POLICY IS NOT AWARRANTY REFER TO THE XPC CORPORATION INC LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT THE LIMITATIONS AND CONDITIONS
57. ite mii PEPE Het E His d uo ETE QC Tn FIG 62 10KVA UPS CONNECTING 3 PARALLEL UNITS Xtreme Power Conversion Corporation Page 51 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS 4 Fora quick start of the system proceed to the Startup section of this manual 5 Each UPS needs a different configuration of the DIP switch as identification of unit in the parallel system FIG 63 x H UPSI UPS2 m 3 ai wer ME a FIG 63 PARALLEL DIP SWITCH Startup UPS Parallel System 1 Ensure that all breakers on the UPS are off 2 case external battery packs are used switch on the battery pack circuit breaker FIG 51 3 Ensure that the bypass circuit breaker on the UPS is turned to the UPS position FIG 52 or that the protection bar is still mounted Close all switches and breakers upstream from the UPS Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position in sequence FIG 53 The GREEN UTILITY INPUT LED will be illuminated Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished REPEAT STEPS FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 8 Close the OUTPUT CIRCUIT BREAKER
58. ly closed switch The unit is shipped with a jumper connected between pin 3 4 FIG 67 In case of connection with a normally open contact this jumper must be removed and a normally open switch cabling must be connected between pin 1 2 FIG 67 In case of connection with a normally closed contact the jumper must be shifted between pin 1 2 and the normally close switch must be connected between pin 3 4 FIG 67 default NO normally open NC normally closed gt FIG 67 REPO JUMPER PLACEMENT When REPO is activated the UPS will transfer to stand by mode and output power is lost It s not possible to restart the unit while the REPO is activated thus depending on the used switch the connection must be Xtreme Power Conversion XPC Corporation Page 59 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS restored by closing or opening the contact Press UPS OFF button 2 times within 4 seconds to be able to restart the unit No Load Shutdown If no load shutdown is enabled if the load is less than 5 and in case of utility failure the UPS will switch off avoiding a deep discharge of the batteries and output power is lost NO LOAD SHUTDOWN is disabled as default It is possible to enable this feature via the UPS Monitoring Software Auto Restart Default enabled AUTO RESTART may be disabled via the UPS Monitoring Software Auto Restart acts after the UPS has been shut down during an input utili
59. o GRD Ground connection is essential see FIG 33 or FIG 34 O Pkis Xtreme Power Conversion XPC Corporation Page 38 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS 6 Re install the terminal cover see FIG 35 or 36 7 In case of external batteries ensure the battery cable is connected between the battery cabinet and the UPS as shown in FIG 20 or 25 8 Connect utility power to the UPS 9 Proceedto the Quick Start section of these instructions If parallel operating units will be installed please reference that section of these instructions NOTE The UPS output sockets are live soon as the UPS is connected to the input utility power even if the UPS has not been switched on via the front panel For 6kVA models an additional ground connection is required the main ground can be removed with the PDU Connect the UPS case to the nearest available ground connection with an 8 AWG 10 mm gt copper wire see FIG 37 Xtreme Power Conversion 8 XPC Corporation Page 39 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 37 ADDITIONAL GROUND CONNECTION 6KVA UPS Optional Power Distribution Units A different power distribution set equipped with Maintenance Bypass switch can be installed on the rear side of the unit To replace the Power Distribution Unit on the 6kVA or to place the optional Power Distribution Unit on the 10kva
60. placement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be responsible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RM A number DOA equipment is defined as equipment that does not properly function according to user documentation when initially received and connected in conjunction with proper procedures as shown in the user documentation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corporation authorized representative before or after delivery with regard to the use or application of Xtreme Power Conversion equipment is furnished on the basis that it represents XPC Corporations best judgment under the situat
61. proceed as follows 1 Ensure the UPS is completely shutdown with all breakers opened 2 Disconnect internal batteries and external battery packs by removing cabling from the UPS DC connector 3 Onthe 6kVA model remove all power connection cables from the installed PDU 4 Onthe 6kVA model loosen the three mounting screws FIG 38 on the installed PDU until the PDU can be removed from the UPS cabinet Xtreme Power Conversion XPC Corporation Page 40 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 38 PDU REM OVAL 6KVA UPS 5 Onthe 10kVA model loosen the four mounting screws FIG 39 on the PDU cover and remove it FIG 39 PDU COVER REM OVAL 10KVA UPS 6 Removethe PDU from the UPS The UPS is now ready for the new PDU assembly 7 Onthe 6kVA model align terminals on the backside of the PDU with the ones on the UPS and slide the PDU into the UPS FIG 40 FIG 40 PDU INSTALL 6KVA UPS 8 Onthe 10kVA model connect terminals on the backside of the PDU with connections in the PDU tray on the backside of the UPS and slide the PDU into the UPS FIG 41 Xtreme Power Conversion Corporation Page 41 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 41 PDU INSTALL 10KVA UPS The UPS is now ready to be started STARTUP Startup 6kVA UPS 1 Ensure that all breakers the UPS are off 2 case external battery packs are us
62. ration Page 53 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS FIG 66 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS the UPS is shutdown REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION C 5 Xtreme Power Conversion XPC Corporation Page 54 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS STATUS AND ALARM INDICATIONS INDICATORS ON FRONT PANEL SITUATION NORMAL 1 5 OPERATION ___ OVERLOAD 1 5 EN L WARNING 1 0 5 CONNECTED 1 60 SEC BYPASS OUT OF 1 5 L LIMITS ___ 1 120 SEC 1 5 SEC FAULT N STANDBY LEGEND O OPERATION MODE L LOW PRIORITY ALARMS HIGH PRIORITY ALARMS CONTINUOUS 0 5 NUMBER OF LEDs THAT CAN BE ON DEPENDING ON RUNTIME CAPACITY LOAD BAR Xtreme Power Conversion XPC Corporation Page 55 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS MUTE BUZZER PRESS BUTTON BRIEFLY On Bypass The UPS is equipped with an automatic bypass switch This switch automati
63. s situations could result in human injury and equipment damage Please pay attention to the meaning of the following warnings and symbols WARNINC Refers to procedures or operations which when not correctly performed could cause personal injury or serious damage to the system NOTE Warns the user about important operations or procedures described in this manual Safety Symbols CAUTION The product may be in danger when procedures or operations are not correctly performed damage to the product may be the result DANGER OF ELECTRICALLY LIVE PARTS Related to all situations with potentially hazardous voltage NOTE Check for sufficient floor and elevator loading capacity M ove the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNINC Pay attention to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet Never try to lift the unit by yourself Xtreme Power Conversion amp XPC Corporation Page 7 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS GENERAL DANGER RISK OF ELECTRIC SHOCK The UPS has an internal battery supply with a nominal voltage of 144VDC 6kVA 288VDC 10kVA Some of the parts of the UPS are necessarily under a hazardous voltage Do not open the unit there are no user serviceable parts inside The outlets and output terminals may be electrically live even when the
64. subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar and Period Limits For purchasers that meet the qualifications and conditions set forth in this policy XPC will provide reimbursement cost of repair or fair market value as determined by XPC during the period limits and up to the dollar limits stated as follows Dollar limit Period of Coverage XVT 25 000 Term of XPC Limited Warranty NXRT XPRT 6 kva 50 000 Term of XPC Limited Warranty NXRT XPRT 10 kva 50 000 Term of XPC Limited Warranty This Load Protection Policy is not deemed first dollar coverage XPC s obligation is reduced by any amounts that the Initial Purchaser is entitled to recover from other sources regarding the Connected Equipment including but not limited to insurance other warranty extended warranty or legal liability regardless of whether or not the Initial Purchaser makes a claim for recovery Eligibility for coverage under the Load Protection Policy 1 Product must be registered on the XPC website www xtremepowerconversion com within 10 days of purchase All required information must be provided and Purchaser should retain a copy for Purchaser s records When registering on the website Purchaser must list all connected equipment that is directly connected to
65. t Select Run from the Start menu Enter ping P e g ping 192 168 24 14 Verify that the SNM P Card is correctly replying ES Xtreme Power Conversion XPC Corporation Page 85 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS SSS Xtreme Power Conversion XPC Corporation Page 86
66. t For your safety only authorized service personnel may remove the UPS or BP cabinet cover General The XPRT Series UPS 15 virtually maintenance free Adhere to proper environmental requirements as shown in the Specification and keep the air inlets outlets free of dust NOTE Except for battery replacement refer maintenance and service work to qualified and skilled personnel only Recycling the UPS at the End of Service Life NOTE This product has been designed with respect to the environment using materials and components respecting eco design rules It does not contain CFCs Carbon Fluorine Chloride of HCFCs Halogen Carbon Fluorine Chloride The batteries contain lead which is a harmful substance for the environment Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements Xtreme Power Conversion XPC Corporation Page 63 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS recycled conforming to the local applicable regulations Batteries The service life of the batteries in this UPS and BP is from 3 to 5 years depending on the operating temperature and number of discharge cycles A healthy battery is critical to the performance of the UPS An automatic quick battery test is performed regularly to ensure failsafe operation When the condition of the battery Is critical a REPLACE BATTERY alarm will be activa
67. ted Replace the batteries as soon as possible General Guidelines When replace the batteries use all the same type and size Never short the battery terminals Shorting may cause the battery to burn When working with batteries remove watches rings or other metal objects and only use insulated tools Avoid charging batteries in a sealed container Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in fire they may explode Don t throw battenes away Never dismantle or reassemble batteries their contents electrolyte treat them as harmful may be extremely toxic If exposed to electrolyte wash immediately with plenty of water If eye contact occurs flush with water and contact a physician Internal Battery Replacement 6kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility failure occurs It is recommended to switch off the load before battery replacement 1 Removethe UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the two mounting screws FIG 69 Xtreme Power Conversion 8 XPC Corporation Page 64 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POW ER SUPPLY UPS FIG 69 FRONT COVER REM OVAL 3 Grab hold of the battery tray an
68. th connection The input utility is 100 127 Volts Line N and 60 Hz if the input utility frequency is 50Hz the output frequency of the UPS can be changed The total power demand of the connected equipment does not exceed the rated output power of the XPRT Series UPS The branch circuit supply has to be protected as follows XPRT 6000 30A slow XPRT 10000 60A slow CAUTION To reduce risk of fire connect the UPS only to a circuit provided with fuse or circuit breaker values as shown above Xtreme Power Conversion 8 XPC Corporation Page 20 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Installation Procedures The UPS can be used in a standalone tower format using the two supporting stands or can be mounted in a 19 inch rack using the mounting brackets Proceed to the corresponding section and then connect internal batteries All required items are included in the delivery except rails available as rail kit option NOTE The UPS output receptacles and or terminals are live as soon as the UPS is connected to input utility power even if the UPS has not been switched on via the front panel Tower Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Assemble the plastic support feet and mount them to UPS bottom see FIG 7 or FIG 8 3 Placethe cabinet upright and mount top covers 4 Attach the display sticker inj W Speers S d
69. tle and deliver the Connected Equipment to XPC if it chooses to reimburse you for the fair market value of the Connected Equipment XPCs maximum liability shall be reduced to reflect all such other payments or sources of recovery whether applied for or not 4 f XPC issues payment to you to have the Connected Equipment repaired the repair must be performed at a service center that is authorized by the manufacturer of the Connected Equipment XPC reserves the right to contact the eJ Xtreme Power Conversion XPC Corporation Page 77 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS authorized service center directly to discuss repair costs and damage to the Connected Equipment to determine if it was caused by a Power Disturbance and the right to request that the service center forward the Connected Equipment or components of the Connected Equipment to XPC for inspection 5 Unless modified in writing signed by an officer of XPC and you the terms of this policy are the complete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of XPC or any other party is authorized to make any representations beyond those made in this agreement concerning the Load Protection Policy XPC Corporation 230 Yuma Street Denver Colorado 80223 1 800 582 4524 APPENDIX A
70. to on line mode occurs when input voltage is outside 10 of nominal 21596 selectable when input frequency is outside of 3Hz or when no input line is available Although high efficiency is standard the default operation is in on line mode Bypass can be activated in the LCD panel though on line can be run permanently if preferred Free Run Mode The UPS operates in Free Run M ode when input frequency is outside of the selected input frequency range Free Run Mode is when output frequency does not match input frequency When starting the UPS the frequency regulation detected is 50 or 60 Hz 30 25Hz Diagnostic Tests When the UPS is started a diagnostic test is automatically executed checking the electronics and batteries reporting any problems on the LED display An Xtreme Battery Management system always monitors the conditions of the batteries sending any forewarnings if replacement of batteries is required Every 30 days of normal mode operation a battery discharge test is automatically performed reporting any problems on the LED display Except during the first 24 hours after startup while the UPS is in charging mode diagnostic tests can be performed manually from the front panel at any time System Configuration The UPS device and the internal batteries make up the system Depending on the site and load requirements of the installation certain additional options are available for the solution Planning a UPS system the
71. toration of lost or damaged hardware software or data EXCEPT AS EXPRESSLY PROVIDED IN THIS POLICY XPC SHALL NOT BE LIABLE FOR ANY DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DIRECT INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR MULTIPLE DAMAGES ARISING OUT OF THE USE OF THE PRODUCT OR DAMAGE TO THE CONNECTED EQUIPMENT REGARDLESS OF THE LEGAL THEORY ON WHICH SUCH CLAIM IS BASED EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE SUCH DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF PROFITS LOSS OF SAVINGS OR REVENUE LOSS OF USE OF THE PRODUCT OR THE CONNECTED EQUIPMENT OR ANY ASSOCIATED EQUIPMENT LOSS OF SOFTWARE COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT FACILITIES OR SERVICES DOWNTIME THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY Submitting a Load Protection Policy Claim DUMMIES 1 Any claim under the Load Protection Policy must be made within 10 days of the date of alleged damage to the Connected Equipment 2 Call the XPC technical support department at 1 800 582 4524 and obtain a Load Protection Policy Returned Material Authorization RMA number Have information on all applicable insurance or other resources of recovery payment that are available to the Initial Purchaser and the name of the power utility supplier for the location of the Connected Equipment XPC will forward to you a Load Protection Policy claims form which must be completed and filed with XPC within 30 days
72. twemve sensitive FRAGILE TO DAMPNESS TO HEAT TO FROST MAINTENANCE AND SERVICING All maintenance and servicing except replacement of the batteries and plug in cards is to be carried out by qualified skilled personnel only A battery can present a risk of electrical shock and high short circuit current Never dispose of batteries in a fire they may explode Do not open or mutilate batteries their contents may be extremely toxic If exposed to electrolyte wash immediately with plenty of water The batteries must be disconnected during maintenance or service work When replacing the batteries use only the same type and size battery The following precautions should be observed when working on batteries o Remove watches rings or other metal objects Use tools with insulated handles o Wear rubber gloves and boots o Do not lay tools metal parts on top of batteries o Disconnect charging source prior to connecting or disconnect battery terminals o Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance Avoid charging in a sealed container rrF III Xtreme Power Conversion XPC Corporation Page 9 XPRT 6kVA 10 USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS NOTE Do not
73. ty failure If the function is set ENABLED the UPS will automatically restart when the input utility power returns If the function is set DISABLED a manual restart either via the front panel or the UPS Monitoring Software is required BATTERY MANAGEMENT M aximum battery life and reliability are obtained by the following features Battery Connection Test At startup the UPS performs an automatic test to check that the battery cabling and fuses are properly connected If the test detects a battery disconnection the corresponding alarm will be generated Quick Battery Test A quick battery test may be launched to check if the batteries are healthy To start the test press the UPS ON button for 0 5 seconds when the UPS is in Normal Operation In case of failure the corresponding alarm condition will be generated Deep Battery Test A deep battery test will update the runtime calculation and may be started via the UPS Monitoring Software The test will start only if the battery charge level is higher than 9096 and the load is at least 20 of the nominal rating The runtime calculation will be updated only if the test can run uninterrupted for a complete battery discharge NOTE When executing a deep battery test the available runtime in case of input utility failure may be shorter than normal Don t execute this test if reduced Xtreme Power Conversion Corporation Page 60 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNI
74. u EMC Statements FCC Part 15 Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the users own expense M odifications not expressly approved by the manufacturer could void the user s authority to operate the equipment under FCC rules Xtreme Power Conversion XPC Corporation Page 5 XPRT 6kVA XPRT 10kVA USER S M ANUAL UNINTERRUPTIBLE POWER SUPPLY UPS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS It also gives all necessary information about the correct use of the UPS Before attempting to install and start up the UPS carefully read this manual Keep this manual next to the unit for future references Full understanding of and compliance with the safety instructions and warnings contained in this manual are the O

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