User`s Manual - Offer Inspector
Contents
1. LOAD CHARACTERISTICS TESTED of Rated Load 25 50 75 100 125 150 S F Power Factor 75 88 93 94 95 95 95 Efficiency 80 2 85 8 86 5 85 7 84 3 82 2 84 9 Speed rpm 3555 3517 3475 3431 3386 3332 3404 Line Amperes 2 1 3 2 4 5 5 8 7 2 8 7 6 8 14 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment CROUSE HINDS MANUAL LINE STARTER AND ENCLOSURE Used in Model PP 500XP Cl Div 1 4 2 Groups C D Explosion Proof Cl Il Div 1 Groups E F G Dust Ignition Proof Cl Il Div 2 Group F G Raintight Cl III Wet Locations NEMA 3 7CD 9EFG 2 FEATURES Operating Handle may be padlocked in either e Bodies have bottom drilled and tapped ON or OFF positions entrances for power conduits plus one at the top for control conduit CERTIFICATIONS amp COMPLIANCES NEC CEC e Volt e RMS Symm Amperes Class Division 1 4 2 Groups C D e 240 e 65 000 Class Il Division 1 Groups E F G e 480 e 50 000 Class Il Division 2 Groups F G e 600 e 25 000 Class III UL Standards UL 698 e CSA Standard C22 2 No 14 UL Subject 2062 High AIC rating e NEMA EEMAC 3 7CD 9EFG 12 interrupting Capacity STANDARD MATERIALS Body and covers and toggle operator e Cover bolts washer and retractile springs copper free aluminum stainless steel Operating shaft stainless steel e Interior parts sheet steel electrogalvanized National Electrical Code is a Registered Trademark o2. e Polyester media is moisture resistant It is not affected by humidity up to 100 or sensible moisture The pockets are completely self supporting in a V shape configuration Self Sealing Design The pockets are sewn to 10 gauge wire internal support frames with the media extending beyond the frames to form a built in gasket Long Service Life The dual layer media design in a multi pocket configuration results in very high particulate holding capacity for long service life The filters are ideal for difficult operating conditions such as turbulent air flow or heavy dirt loading Construction and Performance Data Media Size Media Resistance 400 FPM 24 x 24 x 6 Dual Layer 100 Polyester 83 W G 10 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment HEPA FILTER HEPA filters used in these units are designed for use where higher airflow velocities occur offering the user a wide range of advantages including e Higher air flow with no increase in resistance Higher velocities deliver up to 500 FPM while maintaining the highest efficiencies The filter has only 72 W G resistance at 1100 CFM compared to 1 0 W G of standard HEPA filters The filter has more media area in the same amount of space as do standard HEPA filters This was accomplished through the use of a specially designed separator to allow up to 65
3. Mounts see instructions on Attaching Swivel Mounts and Support Arms FILTER INSTALLATION Filters should be installed as follows A For welding applications For most applications including painting an Intake Filter should be attached to each Intake Hood attached using the Velcro dots installed on the Hood do not use Intake Filters Intake Filters are made of polyester and could ignite C ROTIE Install filters in the filter compartment left to right as follows Carbon Filter remove wrapping HEPA Filter Pocket Filter Large Particulate Filter Pre Filter The pre filter should be installed with the less dense side of the filter to the right and the more dense side of the filter to the left USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment Figure 1 ATTACHING SWIVEL MOUNTS AND SUPPORT ARMS For shipping the Swivel Bases are each in 3 The metal support structure for the arm is their own cardboard box with the mounting folded for shipment Carefully unfold the bolts enclosed in a plastic bag structure and ensure it moves freely Put the arm back in its folded position as it will be easier to mount to the Swivel Base CAUTION Do not get fingers caught between arm support tubes Securely mount the Swivel Base and Gasket using the hardware provided The Swivel Base consists of two parts that allow the upper section of the swivel
4. more media to be installed in a 24 x 24 x 11 1 2 area The result for the user is a filter that lasts longer and will operate at a higher capacity than typical HEPA filters Performance Data DIMENSIONS 99 97 3 Micron HxWxD CAPACITY CFM Initial Pressure Drop 1 0 1 35 24 x 24 x 11 1 2 1500 2000 ACTIVATED CARBON FILTER Carbon Filters are designed for odor removal only They are not for particulate collection Odor removal is a direct function of the amount of carbon exposed to the air stream The Activated Carbon Filter has 1 1 3 pounds of carbon per square foot in a 2 thick pad 600 grams per sa ft of filter face area Each filter is sealed to prevent adsorption from occurring prior to installation Carbon filters are designed for light to moderate odor conditions in multi stage filtration systems where other filters are installed upstream from the carbon filters Other filters are necessary to remove particulate contaminants from the air to prevent coating the microscopic carbon pore structure Performance Data 2 Filter Based on ASHRAE Standard 52 1 1992 Tolerances conform to ARI Standard 850 84 Activity Rating UL Classification Recommended Final Resistance Recommended Temperature Limit 1 2 W G Minimum 60 on carbon tetrachloride at 251C UL Class 2 According to UL Standard 900 120 F 491 C USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIO
5. to move separately from the lower section The 4 There are 2 bolts nuts amp 6 washers on Swivel Base has a rubber band style boot the arm s Base Plate Remove these The boot is used to slip over the groove components These bolts are not tightened between the upper and lower sections so air on the Base Plate for easy removal will not be drawn from the groove The swivel should rotate freely after the arm and duct are installed SUPPORT ARM Center Plate Lower Support Structure Upper Support Structure Flexible Duct Base Plate Clamp E x Bolt Base Plate Here Swivel Rubber Boot Base Gasket Zen Hood PAPCE Figure 2 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 3 AirVerter Portable Air Pollution Control Equipment ATTACHING SWIVEL MOUNTS AND SUPPORT ARMS continued 5 The Base Plate has multiple holes for many mounting configurations You will use holes 1 amp 8 for mounting the arm to the PAPCE Bolt the Base Plate arm to the swivel base using the hardware and holes 1 amp 8 Tighten the hardware snugly Figure 3 6 Extend the arm out by pulling on the lower support structure If the arm does not stay in place slightly tighten the friction pivots located on the Base Plate and the Center Plate These pivots use brown friction washers There are 2 pivots located on the Base Plate and the Center Plate Simply adjust the pivot points until the arm holds itself Final pivot a
6. AirVerter4 PAPGE PORTABLE AIR POLLUTION CONTROL PORTABLE AIR POLLUTION CONTROL EQUIPMENT User s Manual Models PP 500 e PP 500XP U S Patents 6 143 048 6 264 711B1 Smith Eastern Corporation 10630 S Riggs Hill Road e Jessup Maryland 20794 9425 USA 301 497 7600 e 800 937 HVLP 4857 e Fax 301 497 7613 papce airverter com e www airverter com Compliance e Quality e Performance e Reliability 2002 Smith Eastern Corporation 2007 12 11 AirVerter Portable Air Pollution Control Equipment Please Read User s Manual BEFORE Using This Equipment WHEN IN THE PROXIMITY OF HAZARDOUS FUGITIVE EMISSIONS USE PROPER PERSONAL SAFETY EQUIPMENT INCLUDING RESPIRATOR GOGGLES AND SAFETY CLOTHING WARNING THIS EQUIPMENT IS OPERATED WITH HIGH VOLTAGE ELECTRICITY ALWAYS TURN THE MACHINE OFF AND DISCONNECT POWER PRIOR TO MAINTENANCE OR REPAIR WARRANTY Smith Eastern Corporation warrants to the Purchaser that Portable Air Pollution Control Equipment PAPCE is free from defects in material or workmanship under normal use and service for a period of twelve 12 months from the date of shipment Should any failure appear during this period Smith Eastern shall if given prompt written notice by the Purchaser correct such nonconformity by repair or replacement of the nonconforming part F O B Smith Eastern s repair facility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or r
7. Break Down Torque 32 Locked Rotor Torque 27 Starting Current 56 No Load Current 1 8 Line line Resistance 2 4 25 Degrees C LOAD CHARACTERISTICS TESTED of Rated Load 25 50 75 Power Factor 64 83 89 Efficiency 82 7 878 88 4 Speed rpm 3565 3533 3498 Line Amperes 2 3 3 3 4 6 Temperature Rise in N A degrees C FL 100 125 150 S F 92 93 94 93 87 8 86 5 84 7 87 3462 3421 3378 3437 5 9 7 3 8 9 6 7 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 13 AirVerter Portable Air Pollution Control Equipment BALDOR 5 HP EXPLOSION PROOF ELECTRIC MOTOR Used in Model PP 500XP CATALOG DATA CATALOG ITEM VM7072T HORSEPOWER 5 RPM 3450 NEMA FRAME 184TC TYPE X3628M C DIMENSION 18 87 EFF FULL LOAD 85 5 VOLT CODE E SHIPPING WEIGHT 98 MULTIPLIER SYM L1 MOTOR DATA VOLTAGE 208 230 460 ENCLOSURE XPFC FULL LOAD AMPS 13 2 12 6 MOUNTING F1 PHASE 3 BASE N HERTZ 60 D E BEARING 6206 POLES 02 O D E BEARING 6205 CODE 02 ROTATION R DESIGN B SPEC NUMBER 36E396X100 SERVICE FACTOR 1 00 RATING 40C RATING NOMINALS CHARACTERISTICS Rated Output 5 Break Down Torque 29 Volts 208 230 460 Locked Rotor Torque 22 Full Load Amps 13 2 12 6 Starting Current 47 Speed 3450 No Load Current 1 4 Hertz 60 Line line Resistance 25 2 86 Phase 3 Degrees C NEMA Design B Temperature Rise in N A Code Degrees C O FL LR KVA Code K Efficiency 85 5 Power Factor 93 Service Factor Rating Duty 1 15 40C AMB CONT
8. NS 11 AirVerter Portable Air Pollution Control Equipment DYWER MAGNEHELIC GAUGE Used in All Models CATALOG DATA Range Inches of Water Minor Divisions Ambient temperature range Rated total pressure Overpressure Connections Accuracy Weight 0 8 0 20 20 to 140 F 20 Hg to 15 psig Relief plug opens at approximately 25 psig 1 8 NPT female high and low pressure taps duplicated one pair side and one pair back Plus or minus 2 of full scale 8 on 0 and 4 on 00 ranges throughout range at 70 F 1 Ib 2 oz 12 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment BALDOR 5 HP ELECTRIC MOTOR Used in Model PP 500 CATALOG DATA CATALOG ITEM VM3613T HORSEPOWER 5 C DIMENSION 16 56 EFF FULL LOAD 85 5 RPM 3450 VOLT CODE E NEMA FRAME 184TC SHIPPING WEIGHT 98 TYPE 3628M MULTIPLIER SYM L1 MOTOR DATA VOLTAGE 208 230 460 ENCLOSURE TEFC FULL LOAD AMPS 13 2 12 6 MOUNTING F1 PHASE 3 BASE N HERTZ 60 D E BEARING 6206 POLES 02 O D E BEARING 6205 CODE 02 ROTATION R DESIGN B SPEC NUMBER 36A03X100 SERVICE FACTOR 1 15 RATING 40C RATING NOMINALS CHARACTERISTICS Rated Output 5 HP Volts 208 230 460 Full Load Amps 13 2 12 6 Speed 3450 Hertz 60 Phase 3 NEMA Design Code B LR KVA Code K Efficiency 87 5 Power Factor 92 Service Factor 1 15 Rating Duty 40C AMB CONT
9. NTS A LITTLE AT A TIME TO GAIN THE DESIRED MOVEMENT USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment OPERATION INTAKE HOODS Position Intake Hood s in close proximity to work area ideally within 12 18 inches for source capturing and extraction of welding smoke dust paint overspray and hazardous airborne fumes Spraying Toward Filter Hoods Certain applications may prevent the operator from positioning the intakes within 12 18 inches of the work such as aircraft wheel wells In these cases position the Hoods to create the best possible airflow Ensure dampers are fully opened for maximum efficiency The Intake Filters PP 016 are flammable Remove the Intake Filters PP 016 from Hood s before using for welding fume extraction Welding Fumes Extraction TABLETOP When using the tabletop downdraft system ensure the duct dampers are fully closed for maximum suction through the tabletop unit Position small parts so that the operator will be painting toward the tabletop Spraying On The Tabletop USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 5 1 a AirVerter Portable Air Pollution Control Equipment FILTER EFFICIENCY The Magnehelic Gauge allows the operator to monitor filter efficiency by measuring the pressure differential across the filters Readings of twice the amount recorded when filters are new indicate cl
10. djustment is to be done at the end of assembly Slide the Flexible Duct over the arm and attach the duct to the swivel base by using the clamp provided DO NOT ALLOW THE FLEXIBLE DUCT TO GO OVER THE GROOVE OR THE RUBBER BOOT THAT COVERS THE GROOVE ON THE SWIVEL BASE Mount the Hood using the hardware supplied with the Hood Please note how the hardware is positioned so the Hood will move easily and stay at that point Your Hood has a built in damper Sometimes the damper blade can be loose and may tend to close during use Tighten the small screw on the damper lever so the damper will stay in its desired position yet will move so the damper can be controlled The Hood has 2 pivot joints so the Hood can be moved up down left and right independent of the arm The hardware that mounted the Hood to the Hood arm bar should be adjusted so the Hood can move side to side and hold its position Final arm adjustment is based upon the arm holding itself in any position and not drifting This will require the tightening or loosening of each of the pivot points located on the Base Plate Center Plate Hood arm bar and Hood The goal is to have the arm move as easily as possible and hold its position at the release point The arm may need readjustment from time to time dependent upon usage DO NOT OVER TIGHTEN THE FRICTION PIVOT JOINTS AS DAMAGE CAN OCCUR TO THE FRICTION WASHERS IT IS ALWAYS BETTER TO TIGHTEN THE JOI
11. e sa PP 015S USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment ILLUSTRATED PARTS BREAKDOWN PP 500XP PP 033XP USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 9 AirVerter Portable Air Pollution Control Equipment COMPONENTS INTAKE AND LARGE PARTICULATE FILTERS PRE FILTERS The Large Particulate Filter media is 100 polyester The dual stage layered media has a less dense layer on the air entering side and a denser layer on the air leaving side This density pattern prevents face loading as larger particles are trapped in the front layer and smaller particles in the back layer Applications include 1 Paint Overspray 2 Sanding Dust 3 Oil Mist 4 Adhesive Overspray Construction and Performance Data Media Size Media Paint Holding Capacity Resistance 400 FPM 24 x 24 x 1 100 Polyester 20 W G 2 7 Ibs Per Sq Ft POCKET FILTERS Construction The Pocket Filters are made from two layers of 100 polyester fibers e The first layer of the dual layer media is constructed of a blend of small denier fibers tightly needled to achieve high efficiency A heavy tack on the air leaving side holds particulates in the filter to prevent them from blowing downstream e The second layer is constructed of a saturated bond web utilizing a halogen free binder system tightly needled to achieve high efficiency
12. eplacements to original equipment shall not renew or extend the warranty period of such equipment Equipment and parts furnished by Smith Eastern but manufactured by others shall be limited to the warranty offered by the manufacturer thereof Smith Eastern reserves the right to limit this warranty in cases of misuse or abuse Any modifications to equipment or recommended procedures will void the warranty The foregoing warranty is exclusive and in lieu of other warranties of quality or performance expressed implied or statutory including any warranties of merchantability or of fitness for a particular purpose ABOUT PAPCE PAPCE is a California South Coast Air Quality Management District SCAQMD approved portable suction type control device to capture fugitive vapor mist gases fumes odors and other liquid and solid particulate matter from spraying sanding grinding and welding operations The adjustable filter arrangement allows maximum flexibility in the positioning of filters for optimum performance to suit a wide variety of applications The articulating self supporting duct arms and tabletop downdraft containment system provide maximum flexibility in a portable particulate capture device Closing dampers in the twin Flexible Ducts directs all suction through the tabletop containment system Additionally all energy can be directed through one duct for maximum suction over a smaller containment area When the tabletop system
13. f the National Fire Protection Association USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 15 TROUBLESHOOTING AirVerter Portable Air Pollution Control Equipment Problem Probable Cause Remedy Unit Fails To Start Improper Power Connection Breaker Tripped Improper Faulty Electrical Connection Ensure Motor Starter Wired For Correct Current Reset Breaker Repair Replace Electrical Connections Unit Stops Running Incorrect Power Supply Overload Relay Heaters Failed Breaker Tripped Ensure Unit Connected To Correct Power Supply Replace Overload Relay Heaters Reset Breaker No Low Air Flow Blower Rotating In Wrong Direction Filter Clogged Ducts Blocked Ensure Unit Is Wired Correctly For Clockwise Rotation Replace Clogged Filter Remove Blockage Loud Clanking Noises Object Obstructing Rotation Of Blower Blower Misaligned Remove Object To Allow Blower To Rotate Freely Adjust Blower To Proper Position On Motor Shaft 16 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS
14. is not in use all suction is directed through the Flexible Ducts USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 1 AirVerter Portable Air Pollution Control Equipment UNCRATING ARM INSTALLATION AND POWER SUPPLY VERIFICATION Uncrate unit being careful not to damage the casters duct support arms and collection Hood A g N 9 91 N Verify all parts have been shipped and are not damaged Ducts Support Arms and Collection Hoods Intake Filters packaged in Table top area Large Particulate Filter Filter Compartment Pocket Filter Filter Compartment HEPA Filter Filter Compartment Carbon Filter Filter Compartment Filter Frame Verify unit is correctly wired for your power supply Unless otherwise specified at time of order PAPCEs are wired for 440v 3 phase Remove All Filters D The unit is shipped without a cord cap or plug This is the responsibility of the receiving party Consult a qualified electrician to determine the correct cord cap for your facility Have a qualified electrician install the cord cap Plug in unit and switch on verify motor turns clockwise when viewed from filter compartment lf motor does not turn clockwise wiring must be changed to conform to your power supply Call 1 800 937 4857 if you need assistance Remove wrappings from filters and install according to Filter Installation instructions below Attach Support Arms and Ducts to the Swivel
15. ogged filters For instance if the Magnehelic Gauge reads 2 when the filters are new a reading of 4 would indicate the filters should be replaced for optimum performance b The Magnehelic Gauge should be zeroed if required with zero adjustment screw in the front of the gauge plastic cover should not be removed As the Intake Filters PP 016 are outside the area measured by the Magnehelic Gauge these filters should be changed frequently depending on the volume of paint sprayed 1 of the PAPCE unit BLOWER OPERATION The distance between the Blower and Inlet Cone is critical to effective and safe operation The unit is adjusted at the factory to the proper distance Blower Wheel Back Plate Motor lt 2 The user should periodically inspect the unit to ensure the Blower remains firmly attached to the Motor shaft and has not shifted its position on the shaft Blower Uniform Clearance A Dimension See Table Inlet Cone Wheel to Inlet Cone Clearances Blower Wheel Size 16 A Dimension 2 30 in USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment Models PP 500 and PP 500XP X 7 In Support Arm Flexible Duct and Hood USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment ILLUSTRATED PARTS BREAKDOWN PP 500 W
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