MH III USER MANUAL REV H.indd - Pinnacle West Inc. Pinnacle
Contents
1. OFF ON 1 T1 5 4 MAIN 58 61 HO MOTOR 59 12 T2 Fo o 15 T3 62 HO 60 150 61 1 um 30 32 ok 155 54 55 108 1558 1 a a 62 2 31 RODS 21 121212 ZS 2 4 12 12 65 POLY IPO 33 L3 13 35 37 TT s Poy 55 64 2 2SSR HEAT B 6 v 8 62 34 36 RODS 27 727272 J z a L4 i fsssR HOSE 7FU Iso 61 42 Jun 44 75 52 53 57 50 TN v H 75 79 1 E unz 2T 30v des 62 2 43 45 1 2 5 Ge 54 79 2 4 12 12 2 POLY iT 1FU UN 1 2 3 f 5 8 34 422274 x i 187 2FU 3CR Ha A Oa 21 51 48 20 6 8 8 7 aad XI ge X2 9 5 2 gt 1CR D ICR 10 1 2 1 aa 8 26 28 29 30 slk SEN 31 32 11 19 26 183 12 1 2 2 11 1259 97 e 26 48 4 11 ICR 1915 7 20 26 7 2 N ICR 26 47 1 14 x2 9 5 2CR 2CR 35 37 38 39 1 57 58 59 mi 5 14 1 02 AT 2 9 30 31 44 8 5 52. 435013 N3HM 3015 Q31N3A MAIN AIR or 22165 00 4342 04 20750 05 20849 01 22212 02 22132 00 MANIFOLD ASSEMBLY AT REAR OF CONTROL BOX I 20732 03 11 S d 20735 01 p 9704 05 8115 03 20796 01 POINTS TOWARD FRONT SPOOL VALVE INCLUDED WITH OF UNIT P N 22145 01 I PURGE GUN REVISION H 12 23300 XX MH Ill System Assembly Parts List Part Part m REVISION H 13 23300 XX Ill System Assembly Parts List Part Part SR 7729 10 7733 06 7733 12 7733 14 7734 12 WASHER 7733 25 7733 34 7733 42 7734 03 LOCK WASHER 7734 06 LOCK WASHER REVISION H 14 10113135 00 98814 00 99812 221 548 00 19614 21 54 10 69812 12 12 12 611 54 0 188 60 198 00 759 ISOH Es Fa 811 53 2 83180 I 300553101310 Bc 00 17122 1681 54 71 0 98614 00 9122 MT 1838802 ISOH 961 54 00 8122 20 59812 10 9812 70 198 J 20 188 gt N 0 lt Ss W N 00 70142 00 81122
3. 2 GES 150 1 ua 30 32 3 Ne so 6455 4 ER 1PR 1SSR 8 RODS 21 727272 5 2 31 2 A L2 12 6 33 13 13 35 37 113 5 far 55 64 2538 HEAT RODS 2 9 a 34 36 2 A T4 10 15558 MORE 42 44 52 770 53 NE 150 113 p onz 5 75 79 15 PN 48 45 1 52 51 54 79 14 l2 4 12 12 1 REM 15 1T EMERG 1FU NE 3FU STOP 16 1 1 3 5 1 2 71A 2 8 17 34 1 24 6 28 18 9 2FU 18 3CR 21 31 48 19 A2 20 20 6 21 22 25 TB B 8 X1 X2 9 24 L 1CR 25 IOR ae 12 9 5 RESET 31 32 26 27 421 pe a 9 26 u 172 072 11 u 28 015 R TET 26 8 4 11 Ser 20 26 2 2 31 tor 25 7 26 47 32 1 n X2 9 33 2CR 34 13 2CR 35 37 38 39 13 14242 22 Ai 9 al e 40 41 44 38 815 RESET 36 015 Gone at 35 2 172 15 38 1550 35 017 Se Baa 35 39 ToU bot 15 5 o9 ser 0 35 67 5 14 42 43 44 MOTOR STOP STARTER OVERLBRDI 35 2 22 1 A2 9 45 zi 2 1 2 COIL RELAY 46 amp 17 3 463 soa 23 47 7 32 48 3CR 1CONT 20 56 49 15011 2 M jeja oi 50 RED 51 TF 1T C L 18 Xi 2 4FU 26 w 52 ih 1 24 12 SEU 40 29 53 E ud 1P 3 4 1
4. 00 12522 00 52542 60 60166 00 2812 00 88810 00 14542 00 80260 10 97122 10 10424 90 88812 00 12522 00 23305 XX MH III Control Box Assembly 4 4 00 LEG AE 10 84522 00516566 10 84542 4015 128398343 YILNNOD 1433815 3SOH 1102 350 00518506 Mage ed REVISION E 19 REVISION AlgN3SSV 111 404 NMOHS 3190808 3810 YOLON 00 1 122 9 Q qus HOLIMS 3YNSSIUdUIAO 3 1104 240 00 0 812 17 131NI 981811 JATVA 2 1004 diinvugaH 0 0 31842 43104 NIVN gt lt m 5 o I gt gt dei e N per JAIM 5 2 23305 XX MH Ill Control Box Assembly Parts List Part Part m 23305 XX MH Ill Control Box Assembly Parts List Part Description Number p 22 23305 XX III System Generic Ladder Schematic 3 Phase
5. Y 22177 01 18468 03 PN P N 22145 03 lt 2 22175 05 ooo 1 Lr 22156 01 BEN 22175 05 2 4 FITTING SUPPLIED WITH POWER PAC P N 22145 05 REF REMOTE PRESSURE VALVE 2 INCLUDED WITH POWER PAC FITTING SUPPLIED WITH POWER PAC P N 22145 03 T T LO DRAIN FROM PUMP HOUSING CASE MAX PRESSURE ADJUSTMENT VALVE 22107 02 FITTING SUPPLIED WITH 22145 05 VALVE INCLUDED WITH 22145 03 2 peni FITTING MUST BE TURNED TOWARD RIGHT FRONT CORNER OF TANK 22145 03 P N 22107 01 FITTING SUPPLIED WITH 22145 03 11 REVISION H 23300 XX MH System Assembly 4542 04 20732 03 20796 02 gt 64 00 21660 00 20735 04 20732 03
6. Y gt gt Y S 1 gt lt gt gt gt 2 ES SS p Pie pe e N o o 258 we px Z N d m 5 299 T Lal n ES 55 lt gt CH wo ESN SE N ps lt gt o pw CUI 5301 02 gt gt WwW gt e Note Use 22145 05 with 23300 01 REVISION H TOP VIEW 21192 01 DETAIL E SCALE 0 500 8560 11 23300 XX MH System Assembly DETAIL G SCALE 0 500 REVISION H RS 141 02 5307 01 gt lt gt o I gt gt e N 16 9871 10 65206 20 41444 0 09102 60 711 207 1088 70 4610 00 65120 00 79142 20 96 02 DE 00570 HAD TIVLIG 00 65822 ju 00 2122 4 1 70 55106 10 67802 10 41144 00 64144 00 09914 80 7511 2374 1088 00 66144 12 9871 00 I I DEX 00 11 PET 10 06512 00 5 lt 812 20 78812 126 1561 00 5 lt 812 01 9
7. 195 2 I 26 47 l T i y 1441 32 XI X2 9 1 2CR ack 35 37 38 39 34 15 14 112 e A2 9 Ron 25 8 5 RESET 015 is 37 ai 0 2 1 z ms 185 15 1955 4277 2 59 19 pA 2 154 E 1 55 67 41 141 42 MOTOR START l 43 X2 X1 MOTOR STOP STARTER 55 44 208 18 T 21 1 2 22 A1 a 1 02 e ge ach COIL w RELAY 2 19 27___ 1 2 9 32 47 gt en SER 1CONT p i 150 1 213 4 5 E 48 072 011 RED 50 1T C Lid big bos 1 22 4FU 26 WH M F 24 1 2 5FU 40 28 29 1 4 1 5 54 48 MPO 5 7 9 11 2l en 56 a Ld 22 57 9 1 58 Tilt 2 2 RE 5 5 6 61 poty 1 DES 1818191 e 19 39 38 63 64 65 al li 2558 5CR e 41 AM 2 9 441 67 7 79 68 6CR BLUE r4 37 6 RED 56 5 Hose 1 23 13 88 72 55 56 74 75 3558 K 2 PR 21 Se 48 46 E We T 1 29 kg 68 KS 47 81 A 9 82 REVISION F 25 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 23305 01 MH Ill System 220 Volt 1 Phase Schematic MOTOR STARTER
8. 58 System Daily Start Up 10 Increase Hydraulic pressure to desired pressure Balance pressures if necessary Pressure Knob 11 Perform Probler Probler P2 side block seal integrity test 12 Perform Probler Probler P2 high pressure ball valve test 13 READY TO SPRAY 59 Limited Warranty Policy GLASCRAFT ING warrants to the original Purchaser of GlasCraft manufactured equipment parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed de
9. lt 2 Z lt gt 22 Ge 2 MH Dispensing System 192 gt CraFft DISPENSING EXCELLENCE 5845 WEST 82ND STREET INDIANAPOLIS INDIANA 46278 U S A Phone 317 875 5592 Fax 317 875 5456 Email gcisales glascraft com Web www glascraft com 12 gt CrarFft DISPENSING EXCELLENCE An ISO 9001 Approved Company Table Of Contents Introduction About This EE 1 Parts amp Illustrations MH System List Options Repair Parts 5 2 System 5 gedet gie hex 3 23300 MH II System 4 23300 XX System Assembly 5 eto toa etu n 6 23305 XX Control Box Assembly 15 23300 MH Ml iret get ter c de eta dd Etc 23 21835 00 Fluid Section Assemibly cs uuu eee ente ene amana acu 28 22105 01 lso Heat Exchanger Assembly uu au eter eL bee e tied ee oa d c ee 30 22110 01 Poly Heat Exchanger Assemibly n es nni a 35 22023 01 High Pressure Hose Assembly u uuu roter tette oe 40 Typical System Layout Dart erre fete eeu Ra nm ret 41 Typical System Hose Connections For 50 Ft oet ae ee aae dera e in q alt o bd tees 42 Typical System Connections For 100 300 Ft uu
10. 34 4B 3B 22 AZ Iu 5 7 9 11 25 1 25 1558 57 58 3 9 4 59 4 Tit 21 50 2 RED 56 61 8869533 62 1 38 39 63 3 4 1 64 4 65 all 66 2558 5CR 41 1 2 9 67 41 4 1 B 9 AC 9 re 69 6CR BLUE r 70 111 3CONT RED I 7 300 Hose 1 213149 5 8519 1 72 75 55 56 al uy 75 76 ial ly 77 3SSR 2 Re 6CR ies AA X2 X1 48 11712046 2 Sot FO 13 15 55 19 48 i 50 1 2 1 7 ME 47 4B 82 9 9 REVISION E 23305 MH III System 220 Volt 3 Phase Schematic MOTOR STARTER a 61 1 nl MOTOR oT o 6 o uo 45 62 12 T2 65 2 6 9 Foo 45 63 15 T3 3 I 45 4 33 150 62 61 1 Lt TH 30 32 5 lk col bey 9 54 55 6 33 108 1PR 1SSR HEAT TB10 RODS 21 1212 7 B 4 62 zx 2 51 I 55 2 4 12 12 POLY 62 33 L3 13 35 37 113
11. Fein uu ni EE E 12 991 291 72812 m 00 1 6 11 SS 60 7611 Se x k 00 22112 n 00 5512 1100 6012 00 20 lt 22 00 9112 Aug C 00 82182 80 1112 80 11122 wes 10 50662 2 00 16122 1 00 6902 P 60 1055 ZHOS dHS 10 81122 18 00 96102 20 11122 20 11122 4 5109 dHa 50 60662 250 0 981 16184 NOSE 1 00 66122 60 1055 2H 09 70 691 71 9 00 96102 10 71122 10 11122 20 50862 A022 N d 1199 33104 y w 3SVHd m 23305 XX Control Box Assembly d 5 y ES 00 1v122 N j 92 991 20 8697 1 7 00 62812 N 2 00 27142 71 00 14542 00 92622 71 00 12522 00 82522 10 929 70 2727 70 272 0 2819 Sie 00 69122 2 6091 20 96 118 1 12 N3HM 301 N3A 90 9871 230 435012 N3HM 301 031N3A 20 66902 00 200912 L 2 00 61122 20 97122 20 94 122 mm 335 9 0 0 SSES g we g ET E OT 5 CITI TER u
12. OFF PUSH BUTTON Removes power to the hydraulic power pack 20 COUNTER Counts pumps cycles 021 GPS 042 GPC 23300 XX System Assembly REVISION H 5 00 81120 11 0990 gt 00 91612 jose f et N 00 66122 5 00 0812 00 0812 a gt 20 xm e eno AT SSS 10 091 ou G A 20 6266 222 gt 000 11 996 11 9961 x 5 60 0968 7 H 1 222 I 10 82781 00 18812 2 _ s 2227 22 SS 2252 E 4 SS p0 958 KU lt y 00570 21 25 N00 18812 L0 60001 CN 2 2 01 9961 TT 7 10 91122 00 8012 N 2 2 00 16222 hu 00 61812 eg 72 90 61 10 62112 1 60 981 90 211 S 202 88102 21 3 1 9871 Z 207 80612 S P 00 78022 23300 III System Assembly 22851 00 8155 80 1486 14 1134 10 1486 14 Greng 9955 64 p 21390 01 1133 42 1134 10 22131 00 7734 10 1486 14 9955 12 H bi 5 Cow E c N 002 S cp lt lt gt ors V gt
13. Restriction Overheating material in static position ISO filter at gun 5 Re start system for operation 6 Once the power has been turned off and problem solved and the main power is turned on again the over pressure lighted buttons will automatically be reset NOTE For additional diagnostics refer to trouble shooting guide GC 1383 CAUTION If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR quali fied electrician It is recommended that qualified licensed electrician should install power to the supply disconnect You should always follow all local or national electrical codes CAUTION Disconnect power source BEFORE attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place Main Power Breaker in OFF position BEFORE dis connecting power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part 5 of the OSHA Standards Fluid Sections The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal This special design requires very little maintenance Each week 1 Wipe any residue from the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution 56 System Shut Down 1 Flip retrac
14. Shipping Weight 1000 Lbs Overall Dimensions 5 ES e 34 1 2 3 23300 MH System Console 22 0 22222 2 22222222 2227 2 22222222 22 222 22 2 22 2222222 22 222222 222 22222 2222222 2 22 ow Tes 4 l2 23300 MH System Console MAIN POWER SWITCH Controls power and door handle must point 1 to energize power handle must point to 0 to open control box door White pilot indicates when lighted that the main power is on STOP PUSH BUTTON AMMETER To stop all functions push down on red button To reset turn handle on push button All functions will remain off until main power switch is turned off and back on An instrument for measuring amperes to the primary side of the hose s transformer HOSE TEMPERATURE CONTROLLER Controls temperature of liquid inside the heated hoses To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic WHITE PILOT LIGHT Indicates power on POLY PRESSU
15. needed to detect such dangerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be re stricted to spray booth where minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from be ing exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concen trations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ven tilation In contractor applications for example construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the
16. 00 8122 00 9 00 10562 20 5981 2 00 99812 10 598 20 19812 2 00 2981 00 21112 REVISION 15 23305 XX MH Control Box Assembly 00 72612 00 v2 12 20 18012 20 18012 H 4 x 1 11 7 Ej Ej 7 s QI ES LJ CO E ED G 8 lt gt 00 20111 00 55612 00 98812 00 5 lt 612 P f 00 99812 5 20 06122 421 0918 00 9220 N 00 29122 90 19 122 60 7611 OO 209 5611 90 LL N iog X i I 1 Es SE I 1 REVISION 16 REVISION T e 7 41131 801 03A0N3H 339 4 5 TIVY NIG 401 NO 513804002 3805 310N d 00 17122 gt 00 79112 m 20 v9112 ee 00 90622 066814 92 997 10 6912 lt 10 26912 K 20 8597 00 12522 paoa N m 00 82622 FN Z 0000 x 4 2 S TS i i 00 2812 d Se 00 12522 N 272 1696 00 82622 ES 11 99812 1 90 bELL I 60 9871 IT ee 00 92522 m
17. 1 015 4 4 0P2 9 016 e 35 15 185 35 2 15 m 19 e or 35 scr 2 SR 16 55 67 15 MOTOR START 9 4 2 X1 X 3 MOTOR STOP STARTER OVERLOAD 35 18 F 21 1 52 22 M A2 9 7 po 19 1 2 RELAY CR 9 27 Pm 2 9 1 1 e AU 32 7 N SCH 1CONT 20 1 56 180 1 2 3 413 RED 21 1 18 x2 10 2460 26 WHT Cd e T 24 1 22 SFU 40 28 29 1 PR 3 41 5 48 38 MI Lo Tal ial ly 57 911 LEE 1558 25 25 9 9 WHT 215 2 2CONT RED Poty i B 19 39 38 3 41 SEH 2558 SCR 41 2 9 O 41 19 49 9 O 79 6CR BLUE it RED H Hose 1 213415 5 elele 55 56 fe 5 2 13 ally 3SSR 2PB 6CR Ey X2 48 tO 13 15 eru 19 4 48 2 50 EN 68 3 12 4B 9 9 27 REVISION F 21835 00 Fluid Section Assembly 00 75961 10 7811 287 6766 REVISION 28 REPAIR 21845 00 21835 00 Fluid Section Assembly Parts List PART NUMBER DESCRIPTION QTY REVISION E 29 22105 01 ISO Heat Exchanger Assembly 150 or L 20C 00 e 21819 00 22105 20 21081 02 21077 00 REVISION 30 2210
18. 52 55 57 15 e 60 i ilz 9 75 79 45 2T FLUID 14 1AMP 51 BLOCKS N 43 45 1 2 51 15v 54 15 Ee 5 79 2 4 2 72 2 T m POLY EMERG 17 1FU ES 3FU STOP 18 1 1 5 1 71 2 8 lt J 18 54 1 t 6 28 18 9 2FU 20 20 x 36 63 21 31 48 3CR AT A2 21 gl ts 20 6 6 25 24 Ter 8 45 Ki y XZ 9 4 5 TCR 26 28 29 50 26 1 A2 9 EEE TB2 31 32 27 28 26 85 12 11 26 29 26 30 26 31 3CRN 2o 26 7 2 32 N 1 26 47 1 33 9 2 2 7 35 37 38 39 13 1 AZ 9 35 TB4 40 41 44 36 37 t 2 35 38 2 785 15 35 39 35 19 40 35 41 35 67 42 JE MOTOR START 9 5 7 2 KI 44 1 mem Ja o ups i owmow o o 45 n 13 JE 2 1 2 5 RELAY s at 19 27 Ai m 23 9 47 O 32 7 48 N 3cr 1CONT 20 1 56 4s rz ua E S pe 50 RED 51 1PB 1 17 6 52 18 1 22 4FU 26 WHT 28 53 24 1 254 40 29 4 Dec 5 55 4B 3B 5 7 9 11 gt Ad RET 25 ke ad 25 1558 57 9 58 9 9 4 59 WHT l 2 60 2CONT RED L4 61 POLY 1 2 s 412 88 ord ori 62 19 38 63 39 64 L R 9 65 ial ly 66 2558 5 A 2 9 67 41 19 49 1 2 9 68 O 79 69 6CR 70 31222 2i RED LJ 1 413 6 72 ori 75 55 56 74 3 4 1
19. 62 19 38 63 64 9 65 2 66 2558 5CR 4 Ai A2 9 67 41 19 49 979 69 6cR BLUE 70 riste 2 3CONT RED 1 2343 6 ER or 73 55 56 74 s 4 1 75 I 13 76 ERIT 77 3SSR 2PB 2 PR 78 A21 X2 X1 78 Ze 48 1112 46 13 15 4 4A 5 12 Is 81 Lo 47 48 2 9 9 REVISION E 23305 MH III System 380 Volt 3 Phase Schematic ono BRU star A MOTOR STARTER to N X2 X1 _ _ MOTOR STARTER 61 OFF ON L1 nl 64 MOTOR 1 60 59 58 49 s 62 12 T2 65 2 platal 9 45 d MAIN CB 65 3 T3 66 45 3 1675 4 as c Mc 150 61 1 30 32 EN i 5 ifl col bey 1 54 55 e N 1 1558 3 4 1 RODS 21 T27272 7 N 2 5 55 i2 A 2 72 s POLY 62 33 L3 13 35 37 9 T gt TIS Lil POLY TITT L1 55 64 10 2 2558 RODS 21 1217272 4 N 34 36 55 12 4 14 14 12 moa ii i HOSE 7FU 150 63 Ka 42 44 75
20. 75 GE I 13 76 77 2 2 PR 78 21 X2 0X1 79 48 FO 13 15 eru ad 19 48 d 50 _ 68 4A 1 47 1 2 47 81 48 38 82 9 9 REVISION E 23305 01 MH System Generic Ladder Schematic 1 Phase mE 2 Iso 1 Lt Ti 30 32 Ke 1 p 150 198 1558 4 2 31 RODS E 6 POLY ss L3 13 35 57 P 12 7 RODS 27 727272 9 2 34 36 I m 2 4 La 14 150 5 42 44 75v 52 7FU 53 Lil s B 75 79 T p B 2T doy FLUID 1 15 43 45 1042 51 15 BS zu EE POLY 14 I 1T EMERG 1FU m 3FU STOP 7 1A 2A 18 1 1 H3 ALE 17 34 1 4 gt 925 d H2 18 2FU j x 31 4 20 3CR 3CR AT A2 i5 19 RE 20 21 22 8 Tet X1 x2 4 26 28 29 50 8 TER CES AL AZ 9 2152 2 8 5 RESET 26 OT1 e 25 e oTo Q oa ul ian 1 2 29 4 Og 2 OT4 11 20 26 E 30
21. chemical vapors are likely to spread 47 In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentra tion of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemi cal supplier can recommend such equipment and pro cedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate va pors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medi cal clearance indicating that he can safely use a respira tor Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Safety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OP ERATION PROCEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or respo
22. about the procedure in progress CAUTION Is imperative information about equipment protection WARNING Is imperative information about personal safety The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft assembly instructions pro vided This manual provides information for the assembly operation maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifications and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to im prove products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshoot ing Parts amp Illustration
23. feet away from your main plant You should allow only enough solvent for one day s use in your laminating area SMOKING signs must be posted and observed all areas of storage or where solvents and other flammable materials are used 46 Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever sol vents are stored or used to minimize confine and ex haust the solvent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the tox icity of the various chemicals used as well as the best methods to prevent injury irritation and danger to per sonnel Also determine the best methods of first aid treatment for each chemical used in your plan First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to the con taminated area If Tincture of Green Soap is not immedi ately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soa
24. 1121 PoLy 55 64 10 2 255 HEAT 5 E P 8 4 RODS 21 121272 P 4 63 5 36 55 2 4 La 12 3558 15 61 5 42 44 52 780 53 I s Ps VM 5 zy 75 79 14 2PR 1AMP 273 ov 15 65 nh 43 45 12 51 sv 54 79 24 12 12 1 16 POLY 1T EMERG 17 1FU 3FU STOP 18 1 1 is 5 1 8 P 6 9 13 2 187 2FU 3CR 20 21 31 48 H4 AT AZ C 21 20 6 22 23 24 a 2 55 Di X2 9 A 1 8 1CR 26 28 29 30 26 gt Be 1 2 MA 9 4555 85 RESET R 27 28 En di 26 185 12 1 2 2 11 29 10162 26 oz 50 26 4 11 51 3CRN e 19195 20 26 7 2 CR 32 fer 26 47 i um 149 33 9 34 2 55 57 58 59 15 2 1 37 58 59 55 184 35 e M Zare e 2 9 40 41 44 8 8 RESET 36 i 37 35 38 2 TB5 15 55 39 35 40 18 35 41 i 7 16 35 67 42 MOTOR START 9 4 7 X2 X1 44 17 M 208 18 21 PS Pu 22 A AD QYERLOAD 9 59 45 1 3 Jr 1 2 5 COL RELAY xi 27 19 2 9 47 52 7 48 1CONT 20 49 180 1 213 4 5 512 ri 50 RED 51 1PB 117 1T C lt 52 18 1 2 4FU 26 WHT 55 24 Liza 40 29 4A 1 P 4 54 5 5 4B 38 IA 5 55 5 7 9 11 2 C 25 25 4 1355 57 58 9 9 59 it 27 06 60 _ 2CONT RED LI 61 1 2 DEER
25. 5 01 ISO Heat Exchanger Assembly REVISION C 1414 duvds 20 79010 y aia d 10 8012 00 61012 00 21012 291 59012 60 981 i 27 10 16012 RN OY 202 9661 72 12011 lt A WS 00 91812 10 11012 N 10 1601 pl N 220 96012 20 18012 60 9871 90 2199 70 7511 22105 01 ISO Heat Assembly o r 21093 01 21064 01 SPARE PART 22108 00 21096 00 Seg 8612 08 4 N REVISION C 32 22105 01 ISO Heat Assembly Parts List PART PART NUMBER DESCRIPTION PART DESCRIPTION 21056 32 SCREW 21876 00 HEATER ELEMENT 21057 01 FIBER WASHER 22108 00 OVERTEMP SWITCH 21058 00 TUBE SENSOR ASSEMBLY 22705 20C SCREW 21059 00 HEATER TUBE ASSEMBLY 4341 25 ELBOW FITTING 4 21074 00 THERMOCOUPLE 7734 04 LOCK WASHER 21076 00 ISO FRONT END PLATE 7734 06 LOCK WASHER 2 1 3 1 1 1 3 1 2 1 1 1 1 1 1 1 REVISION C 33 22105 01 ISO Heat Exchanger Schematic 21074 00 21093 01 21058 00 21091 01 AN ANS lt NM NX N 22108 00 21816 00 EN em LEFT SIDE 21061 02 BOTTOM TUBE 50 5 DE E ORANGE WIRE 2 W FRONT REAR EN
26. 871 REVISION 308 61914 00 6586 00 90816 0 0958 60 9871 Sp 90 78 202 6661 0 7511 00 10122 90 6811 12 9871 00 659822 00 95922 f 811 53 5 b 70 9871 N 207 6618 N PE SELL 01 78 70 9871 4 2 Y S m 00 21122 60 9871 90 7 11 20 88106 t a 00 8586 00 7866 gt 00 10812 00 19961 r 00 66922 cS 43114405 LAN 01 7811 611 58 107 6650 10 11122 60 0968 23300 III System Assembly 22088 07 POLY 150 22088 03 22111 01 22101 02 lt e i e de 799 22169 00 Y NNN 222 2222 22 Z GAA 222 222 22222 2 UP 20861 00 22 P 22 2222 22212222 222 222 gt lt gt P lt lt gt e P d 22167 00 2 UW N NR REVISION H 22169 00 10 23300 MH III System Assembly 22859 00
27. D END PLATE PLATE UNIVERSAL 21079 00 p mE p VIEWING DIRECTION WIRE LON FACING MACHINE QU CONTROL BOX p 21016 00 RIGHT SIDE TOP TUBE 40 2 DA RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Be sure thermocouple is touching heater element before tightening REVISION C 34 22110 01 POLY Heat Assembly IZ 611 54 REVISION D U 000000000000000000000000000000 00 71014 d E UNI 200 50122 J 20 18014 35 22110 01 POLY Heat Exchanger Assembly 00 80122 A 00 26012 290 89012 00 98012 00 21012 291 69012 00 80122 00 96012 OL PELL S 11 2978 REVISION D I 2 12011 L KH Pix 70 0958 2 17 22110 01 POLY Heat Assembly 00 66016 secu REVISION D 37 22110 01 POLY Heat Assembly Parts List PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION QTY POLY FRONT END PLATE POLY HEATER COVER TURBULATOR SPRING HEATER TIE ROD THERMOCOUPLE FITTING THERMOSTAT PAD LIVER WIRE DECAL HEATER ELEMENT 22705 20C SCREW 21061 01 WIRE 4341 25 ELBOW FITTING ELBOW FITTING FLAT WASHER WASH LOCK WASHE
28. Fiberglass Fabrication Systems with High Transfer Efficiency and Low Emissions Systems for Low or High Production and Systems to Improve Quality and Profitability INDy Series Internal Mix Non Atomized Dispense Systems featuring INDy Nozzle Wet Out Chopper amp Pressure Fed Roller Systems and Equipment APD Spartan ADHESIVE DISPENSING SYSTEM RESIN TRANSFER MOLDING SYSTEM Micro Il Maxi Il Super Maxi SPRAY POUR amp INJECT Mini MX MX MH amp MH II FIXED amp VARIABLE RATIO SYSTEMS and featuring the patented Probler Spray Pour Gun EQUIPMENT FOR POLYURETHANE FOAMS COATINGS and POLYUREAS For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or ____ Craft DISPENSING EXCELLENCE Quality and Performance GENUINE GLASCRAFT Glascrsft DISPENSING EXCELLENCE ADS S 5845 WEST 82nd STREET ADVANGED DISPENSE a INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1356 Phone 317 875 5592 REVISION H Fax 317 875 5456 E Mail sales glascraft com
29. R LOCK WASHER 7734 10 LOCK WASHER 7958 20C SCREW 8462 17 PIPE FITTING 8560 04 CONNECTOR FITTING 8612 08 HOSE CLAMP 21059 00 OVERTEMP SWITCH WE Ke z c 38 22110 01 POLY Heat Exchanger Assembly Schematic 21093 01 2 NN S ZA ER 22108 00 oe 21061 01 BOTTOM TUBE POLY SIDE lt YELLOW WIRE i Ur FRONT REAR END END PLATE LO eH PLATE UNIVERSAL gt Ca Sr VIEWING WIRE DIRECTION TERMINATION FACING POINT MACHINE CONTROL BOX V E 21086 00 RIGHT SIDE TOP TU 4 OT 2 CX RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Be sure thermocouple is touching heater element before tightening REVISION D 39 22023 01 High Pressure Hose Assembly 22021 01 15424 05 J L 11745 10 L 22022 01 21341 01 15998 02 18012 05 19506 01 9 e i a NS i AE EL DESCRIPTION SWIVEL HOSE FITTING REVISION J 40 Typical System Layout Diagram 2 SS p TRANSFER PUMP AIRLINE
30. RE GAUGE Indicates material pressure HYDRAULIC PRESSURE GAUGE Indicates hydraulic pump pressure HYDRAULIC PRESSURE KNOB Increases or decreases hydraulic pressure Turn clockwise to increase pressure Turn counter clockwise to decrease pressure HYDRAULIC OIL FILL PORT Remove cap to fill tank with recommended hydraulic oil POLY DUMP VALVE Removes pressure and material from POLY side ISO DUMP VALVE Removes pressure and material from ISO side ISO PRESSURE GAUGE Indicates material pressure HOSE THERMOCOUPLE OUTLET Power outlet for hose thermocouple ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond ISO TEMPERATURE CONTROLLER Controls temperature of liquid inside ISO heater To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic 17 POLY TEMPERATURE CONTROLLER OVER PRESSURE RESET BUTTONS Controls temperature of liquid inside the poly heater To set desired temperature Press the up or down button until you reach desired temperature From this point the temperature control is completely automatic When over pressure is detected the hydraulic power pack will be shut down and will remain off until pressure is reduced and the push button is reset 18 ON PUSH BUTTON Powers the hydraulic power pack 19
31. S FROM SYSTEM MANIFOLD N EK A SIDE MATERIAL HOSE B SIDE A SIDE BSIDE MATERALHOSE MATERIAL HOSE MATERIAL HOSE MAIN AIR TRANSFER PUMP AIRLINE TRANSFER PUMP AIRLINE TOP VIEW 41 Typical System Hose Connection 50 Ft Application 18006 01 HEATED WHIP HOSE ASSY 18006 00 UNHEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 HOSE ASSY 2 42 Typical System Hose Connection 100 300 Ft Applications 10ft 310 TOTAL N 18006 01 HEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 _ 6ft 306 TOTAL 18006 00 UNHEATED WHIP HOSE ASSY 50ft 250 TOTAL Safety Safe Handling And Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester op erations safely All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and supervi S
32. There is no known inhibitor that is effective under all circum stances Furthermore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun pro moting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implemen tation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classi fied as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva nized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS Empty system shut off completely depressur ize in
33. accordance with equipment service instructions P Remove equipment from service disassemble in accordance with equipment servicing instructions P Inspect all parts for corrosion and or wear Re place any damaged parts P Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions P Flush equipment with non halogenated solvent e Do NOT reuse equipment with HHC solvents or with materials containing such solvents P Material suppliers and or container labels should be consulted to ensure that the solvents used are com patible with your equipment NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding the best non flammable clean up sol vent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated sepa rate building 50
34. al adequately on or system is running enough to properly prime the system it may be System running is defined as preheat cycle of the hose necessary to start the hydraulic power pack heat primary heaters or any pump operation Machine operators must be familiar with the component a Ensure hydraulic pressure knob is turned com functions and operation of the machine pletly counter clockwise Pre Operation Check List Check that all fittings are securely tight Pressure B Check electrical hook up qualified electrician Mob no recommended Main power switch on Control Box should be switched to OFF position WARNING Do not place any part of the body in the path of the mate rial spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equip ment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recom mendations of the chemical suppliers and the laws the area where the equipment is being used c Turn on hydraulic power pack ON Initial Start Up Procedure OFF With all material and air lines connected and power cable attached the system is now ready for start up Filling The System 1 The system is now ready to be filled with material With transfer pumps in place adjust regulator
35. cturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area Safety To avoid moisture contamination do not open contain ers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled component respira tors gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert mate rials Care should be taken to avoid skin contact The ab sorbent material and the absorbed isocyanate should be collected promptly placed an open top container and treated with dilute solutions of ammonium hydroxide or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents WARNING hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explo sion when used with aluminum or galvanized components a closed pressurized fluid system pumps heaters fil ters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halo ge
36. en material valves black arrow forward on each side block to allow trapped air to escape the hose and material to flow into the containers until all air is purged from the 53 9 Turn on hose control a Push in the green button b Press either up or down arrow buttons on the controller until desired temperature setting is achieved For Programing Use Only Up amp Down Buttons Green Power On Button NOTE Turn transfer pump air regulator on slowly Pumps should cycle slowly until hoses are full of material WARNING Straighten hose out flat to avoid uneven heating and damage to internal wiring of the hose assembly 11 Turn on Hydraulic Power Pack NOTE Allow enough time for hose to warm up approximately 30 minutes Remember that the heated hose does not have delta rating The heated hose s function is to main tain the heat generated by the primary heaters during sys tem operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the primary heaters NOTE To see the actual temperature of the liquid in the hose push the blue button once and release The actual temperature will then be displayed for 10 seconds 12 Adjust temperature to desired setting ISO and POLY controllers function exactly the same as the hose controller NOTE Allow enough time for the mater
37. es indi cating where the problem is located ISO or Poly 15 If one side registers considerably more pressure than the other side go to the high pres sure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure Over Pressure Resets WARNING Material will dispense at high pressure follow all safety precautions 55 In over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation When the sensor engages the system will be frozen giving you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situation one of the fluid pressure gauges will be significantly higher than the other gauge WARNING When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs WARNING Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the problem area a Potential high pressure causes
38. fective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not speci fied by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringe ment GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s war
39. hould now be complete ALL FITTINGS SHOULD NOW BE TIGHT CAUTION Hose assemblies are constructed of durable rugged materials however they are not indestructible To provide precisely controlled heated material the hoses have electri cal wiring wrapped between layers Avoid dragging hoses over or around sharp abrasive edges and corners Exercis ing caution and common sense will give long and reliable service from the hoses 5 2 d KR XS di dii dii 5 od 5 9 ch Ge Pei 49 Installation Optional Transfer Pump Installation P n 17666 01 Optional Desiccant Dryer Kit 23410 00 should be installed on the ISO material drum Replacement cartridge pn 23409 00 50 1 Remove large drum bunghole cover and install material transfer pump bung adapt er Carefully lower the transfer pump into the drum until it touches the bottom of the drum Raise the pump 1 4 to 1 2 inch and tighten bung adapter securely Connect regulator assemblies to trans fer pumps Connect filter assemblies to transfer pumps Note Replacement filter p n 17975 01 Replacement gasket p n 294 Connect air l
40. ial to be heated approximately 3 5 minutes 13 Slowly adjust Hydraulic PRESSURE KNOB clockwise on the system to desired pressure Pressure Knob 14 Turn air and material valves at the gun 16 Relieve any excess pressure by triggering the gun NOTE The Emergency Stop Switch is located on the top right side of the Box Panel when depressed it will shut down the pow er to the system To reset turn handle on push button 17 The system is now ready for operation Over Pressure System Protection system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each side of the hose mounting block The high pressure sensor is located at the outbound of the fluid section 1 NS lt The high pressure monitoring sensor will engage if fluid pres sure increases above 3200 psi If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the machine and it will stop ON OFF cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring sensor engag
41. ines 1 Manifold Q unit to bottom regulator port on ISO drum 2 Side regulator port on ISO drum to air port on POLY drum Connect material hoses to material pump inlet fittings on the unit and to the outlet fittings at filter assemblies Installation Electrical Connections Hydraulic Power Pack The hydraulic pack tank is empty when shipped from GlasCraft The tank MUST be filled before operation NOTE Electrical connections must be checked on periodic basis Tank Capacity 20 GAL 75 5 Liter 1 200 208 volt single phase Recommended Hydraulic Fluid ISO grade 32 46 or 68 1112 GROUND Fluids containing anti wear additives If the rotation is not correct switch any two lead are recommended for optimum service life wires Fill Cap 2 200 240 volt three phase L1 L2 L3 GROUND If the rotation is not correct switch any two lead wires 3 380 volt three phase L1 L2 L3 N GROUND If the rotation is not correct switch any two lead wires 4 The transformer can now be set for proper hose length 100 FILL LINE TRANSFORMER PRIMARY 75 60 45 30V 15 HOSE 5 HOSE LENGTH 15 50 FT 100 45V 150 FT 200 250 75 300 FT 51 WARNING Never leave machine unattended while system power is If the transfer pumps can not move materi
42. nated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydro carbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 45 3 Equipment capable of withstanding pres sure When HHC solvents contact aluminum or galva nized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac tion can over time result in a build up of heat and pres sure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material
43. nsibility of any kind expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required Craft DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 Installation Assembly Instructions NOTE GlasCraft System is factory assembled If any questions concerning air or electrical connections 555252505 5555 55552 OOOO please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu tor Fluid Line Connection The material hoses that bring Isocyanate and Poly ol chemicals and the air from the machine to the gun should be connected as follows Required Tools Opened end wrenches 5 8 3 4 13 16 2 0 pp 1 Lay hoses out straight 4 2 Couple hoses together with supplied union fittings and tighten finger tight 3 a Hold crimp fitting hex 3 4 and union fitting together allowing the hose to hold it s natural line b Using the appropriate wrench A side 3 4 B side 13 16 tighten swivel fitting to union not allowing crimp fitting or union to turn Repeat on opposite side of union This practice is required on all connection poi
44. nt Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyes ter Systems EYE HEARING BREATHING GlasCraft recommends that the user consult the state PROTECTION PROTECTION PROTECTION and local regulations established for all Safety equipment listed GLOVE REQUIRED tt H3 Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adequate safety equipment gloves res pirators safety glasses protective clothing etc for op erators and all others working in areas where they may be exposed to the chemicals or their vapors Avoid operating equipment which has given any indication of malfunction 5 fully acquainted with the equipment and chemicals used Handling Chemicals Safely Storage of polyisocyanates diamines and organic sol vents should be isolated and restricted to specially con structed storage rooms Store chemicals in original con tainers and according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufa
45. nts 1 Hose machine 2 Hose gun 3 Adding additional hose sections 4 Plug hoses together The TRU FLOW hose plugs are a twist lock design a Push plugs together b Twist to lock position Once connections are made tape connections well enough to keep plugs from coming undone damaged etc 48 Installation 5 Install thermocouple at tee fitting Feed 12 line through hose b Nut amp Ferrules will lock into fitting c Tighten nut 1 1 4 turns past finger tight d Plug thermocouple into control box Note When replacing thermocouple use kit 21214 01 TO AIR MANIFOLD 0 Connect hose assembly to the front of the unit The fittings sized differently and will attach only one way match like sized fittings 7 Connect supplied trigger air line to the air line on the hose assembly ds 8 Connect whip hose p n 18006 00 to hose assembly pn 22023 01 9 Connect jumper p n 22094 00 to plugs on hose assembly to complete circuit Note Jumper not needed with 18006 01 heated whip hose 10 a Connect whip hose assembly to gun The fittings are sized differently and will attach only one way b Connect the air hose to gun 11 The hose connections between the unit and gun s
46. ory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Urethane foam systems are comprised of several differ ent chemical compounds some of which may be haz ardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyanates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all iso cyanates In addition to the manual GlasCraft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing opera tions particularly Paragraph m 44 4 Organic Peroxides and Dual Component Coatings Local codes and authorities also have standards to be followed in the operation of your spraying equipme
47. p and water does not form a barrier to the isocya nate After approximately two to four minutes wash off the Tincture of Green Soap with water If there is still an indi cation of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor Safety person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment
48. ranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFI CALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 60 61 62 63 If You Have An Equipment Problem If you problem that requires Distributor or GlasCraft Service Department help gather the following information BEFORE you pick up the telephone ax Lu SPRAY GUN TYPE OF MATERIAL BEING SPRAYED SYSTEM GAUGE PRESSURES Have a general equipment or operation question You can contact the GlasCraft Service Department via E Mail at service Qglascraft com 64 For Your Reference DATE PURCHASED DISTRIBUTOR CONTACT PHONE Manufacturers of
49. s MH Dispensing System 45lbs 21kg min Spray or Pour Dispensing System Includes 23300 XX MH III Dispensing System 22023 01 High Pressure Heated Hose Assembly 18006 01 Whip Hose Assembly 17254 XX Probler Gun Assembly W Round Spray Mixing Chamber 17661 XX Gun Service Kit 59934 04 Dioctyl Phthalate 1 Qt GC 1356 System User Manual Options 22023 01 High Pressure Hose Assy 50 Ft 22094 00 Required To Complete Hose Electrical Circuit When Used With 18006 00 Whip Hose 18467 01 Fluid Filter 23950 XX Probler P2 Gun Recommended Service Kits 21063 00 Heat Exchanger Kit 21845 00 Pump Fluid Section Repair Kit Material Ratio Material Viscosity Output Operating Temperatures Operating Psi Hydraulic Psi To Pumps Purging Electrical Requirements Compressed Air Requirements Max Hose Length System Specifications 1 1 Fixed 200 2000 Centipoise Cps At Operating Temperatures GPS 021 GPC 042 32 F 0 C 190 88 3200 Psi Max Over Psi Switches Set 2 1 Ratio 1000 PSI Hydraulic PSI 2000 PSI Fluid PSI Per Side Automatic Pneumatic Solvent free Constant Probler Probler P2 74 Amps 208 240 Vac 50 60 Hz Single Phase 50 Amps 208 240 Vac 50 60 Hz Three Phase 63 Amps 380 Vac 50 60 Hz Three Phase 15 Cfm 100 Psi Transfer Pumps 425 Liters 6 8 Bar 310 X 3 8 1 4 Hose Includes 10 X 1 4 1 4 Heated Whip Hose
50. s on Flip retract switch to run position transfer pumps to 30 50 psi or until the pumps begin cycling once the pumps begin loading up cycle rate slows or stops increase transfer pump air pressure to 100 psi to fill the system The pumps will begin cycling to completely prime the system 52 2 Remove ISO amp POLY side blocks from gun NOTE MAKE SURE VALVES ARE OFF Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual material valves Material pressure gauges should now register approximately equal pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations NOTE Before re assembling Side Blocks lubrication can be applied by dabbing a white lithium grease into holes in side of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 Clean and lubricate Side Blocks and Seals thor oughly and re assemble on Gun Make certain that Side Block Screws are tighten securely 7 Refer to material manufacturers operating instruc tions for proper preparation of material i e mixers etc 8 Turn main power Switch to ON position PROBLER P2 3 Place separate clean containers under each indi vidual side block Slowly op
51. t switch from run position Operation 2 Trigger gun to send pumps into full downstroke 3 Turn off hydraulic power pack 57 5 Turn main power switch off 6 Refer to gun manual for proper Gun maintenance 7 Reduce Hydraulic Pressure Knob setting to ZERO 8 Visually inspect entire system for leaks 9 Turn OFF System Leave 200 500 psi on the material circuit CAUTION Storing The Hose Coil the hose with minimum diameter of 4 To avoid kink ing and subsequent damage to the internal wiring of the hose assembly System Daily Start Up 1 Uncoil hose 7 Once the hose temperature set point It s ok to turn on the primary heaters and set temperature 2 Check desiccant dryer beads to insure they are to material suppliers specifications still purple and have not changed to pink Power on 3 Check and lube top of the fluid section Wipe off residual material and add tablespoon of DBP or material supplier s recommended lubricant 8 Depress yellow slide valve to open main air to gun and transfer pumps 4 Check material screens at the gun and transfer pumps 5 Start the drum mixer and it run to material suppliers specifications 6 Turn on the hose controller and set the temperature according to material supplier s specifications For Programing Use Only 9 Flip retract switch to run Up amp Down Buttons Green Power On Button
52. u senden l kunt pennen X REP RR XR Bde RAN md 43 Safety Urethane Safe Handling and Use of Foam 44 Installation 48 Optional Transfer Pump Installation Air Dryer 50 Electrical Connecti Ssss t EE ENEE a e dx 51 221 EM 51 Operation Initial Start Up Procedures 52 Over Pressure System 55 Over Pressure Problem Correction icc ec 56 System Shut DON 2 242468 ERE 57 System Daily Start U ha Pr e ree 58 Limited Warranty Policy za un ete tipa trie dudes 60 NE ee 61 If You Have An Equipment Problem eie docerent d 64 For Your Reference 222 2 INSIDE BACK COVER Introduction About This Manual Before operating maintaining or servicing GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft sys tem contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate NOTE Is information
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