iTNC 530
Contents
1. v1 gm Peogres Bali Lie va lan mn ann am F Tel Gece at poms m mw data a er sarah aa HEIDENHAIN ITNC 530 New Functions with NC Software 34049x 03 June 2006 New Functions with NC Software 34049x 03 he ITNC 530 Makes the Work Even Easier The iTNC 530 from HEIDENHAIN has New functions for the iTNC 530 proven itself for years as a versatile Of course there is always potential for new contouring control for milling drilling and development improvement and boring machines as well as machining simplification The NC software 34049x03 centers Along with HEIDENHAIN s plain for the ITNC includes a series of new language conversational programming for functions for machine manufacturers and the shop floor the IINC 530 is users These functions make it even easier characterized by many useful functions to work with the control and they also and innovative features To name just a make operation of the machine more safe few they include The most important are e Exact tool guidance with five axis e TNCguide help system machining e Adaptive feed rate control AFC e Simple tilting of the working plane e Global program settings e Practice oriented setup functions e Expansion of the DXF converter e Very high contour accuracy for HSC e Tool table in smarT NC milling e Expanded file management in smarT NC e Extensive fixed cycles e Programming with smarT NC during a e Useful programming suppo2. e Separation of laterally joined contour elements e Generate point files HP files directly from the DXF converter Touch probe cycles for setting datums in the centerline of a slot or ridge Probing cycle for three dimensional measurements Results of measurement shown as desired in the coordinate system of the tool or the machine Automatic feed rate reduction in contour pockets during full tool engagement 340 49x 03 Climb milling up cut milling during helical finish milling Spindle speed of retraction during rigid tapping PLANE function also in possible in ISO I Workpiece misalignment can now also be compensated by rotating a C axis Eee Virtual keyboard display in new version of the programming station Pl PLC program provided for optional installation can be used to move axes NEN Access to the PLC with the keyword PLC All options and FCL functions are fully enabled 34049x 02 Overview All Options in the NC Software 340 49x 03 0 Additional axis 354 540 01 Additional control loops 1 to 8 1 353 904 01 2 353 905 01 3 367 867 01 4 367 868 01 5 370291 01 6 370 292 01 7 370 293 01 8 Software option 1 367 591 01 Machining with a rotary table for MC 420 e Programming of cylindrical contours as if in two axes e Feed rate in mm min Coordinate transformations e Tilting the working plane PLANE function Interpolation e Circular In 3 axes with tilted working plane 9 Softwar
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5. position of the override potentiometer When AFC is active this factor is no longer derived from the potentiometer but from the spindle power and other process data from which the feed rate is calculated In a teach in cut the ITNC records the maximum spindle power Then before actual machining you define in a table the respective limit values between which the iTNC can influence the feed rate in the adaptive control mode in the control mode Of course various overload reactions can be specified which can also be defined by your machine tool builder Benefits of adaptive feed control e Optimizing the machining time Fluctuations in dimensions or material blowholes often appear particularly on cast parts With a corresponding adaptation of the feed rate the control tries to keep the previously learned maximum spindle power during the entire machining time The total machining time is shortened by an increased feed rate in the machining zones with less stock removal e Tool monitoring The iTNC s adaptive feed rate control permanently compares the spindle power with the feed rate As a tool becomes blunt the spindle power increases As a result the ITNC reduces the feed rate As soon as the feed rate falls below a defined minimum the ITNC reacts with an error Message or by switching off This prevents damage resulting from tool breakage or wear e Reduction of machine wear Reducing the feed rate down to the
6. 2 5 Bar Axi ALS 2245 Ee Retraction height 125 7 Overview New Functions with NC Software 340 49x General information I DCM Dynamic Collision Monitoring only with MC 422B 02 USB support for peripheral memory devices memory sticks hard disks CD ROMs 02 DHCP Domain host control protocol and DNS domain name server possible for network settings zur Freely definable tables visible also in form view Pl All soft keys revised Oe Slovenian language Czech user interface now with native characters Configurable update procedure for future software updates e g automatic update over USB storage devices 340 49x 02 EE EEE O1 Additional HR 420 functions e Selection of the active override possible on the HR 420 e Freely definable soft key menu for machine functions Smaller pop up window when HR 420 is active to improve legibility of axis positions on screen Look ahead can be configured via machine parameters Calculation of dynamic load for tilting axes Inclined tool machining with noncontrolled axes 44 Global program settings make it possible to superimpose various coordinate transformations and settings in the Program Run operating modes AFC Adaptive feed control adjusts the contouring feed rate to the spindle power TNCguide The integrated help system User information available directly on the ITNC 530 only with 256 MB RAM 34049x 03 41 Conversational languages in Slovak Nor
7. reference value whenever the learned maximum permissible spindle power is exceeded also reduces the strain and wear on the machine It effectively protects the spindle from overload AFC Settings table Teach in Control L C status 42 5 iss os S IST 11 35 ae Send in 18 8888 Y 288 88808 2 8 888 B 8 888 S1 P MANTE F New Programming Functions Improvements In the DXF Converter Option With the DXF converter you can now also renal Programming and editing select machining positions in addition to contours and save them as a point table TEF SAFE es The following locations can be defined as machining positions WEE e The beginning end or mid point of a line e The beginning end or midpoint of an arc e Quadrant transitions or center of a circle e Intersection of two lines regardless of whether it is located inside or outside the programmed segments e ntersection of a line and arc e Intersection of a line and circle BEE To in w N ae 55 Ei amp HEIL p You can use the point tables generated in 25081 60 the DXF converter very conveniently in aE SELECTED smarI NC however the function is also ur g POSITION rem avallable in conversational programming The selection of contours was simplified as well the design engineer does not always define the contours so that they can be selected directly without manual work For ex
8. the help system e User s Manual conversational programming e User s Manual smarT NC pilot format e User s Manual Touch Probe Cycles e User s Manual ITNC 530 Programming Station installed only for the programming station Only with 256 MB RAM 0 Sea Pct a Touch Probe Crcles Introduction Introduction t Touch Probe Creles i Touch Probe Cyclas fi r Measuring Workpiece Exasple Deterainir r Automatic Datua Det Exaaple Datum sett Exmaple Datum satt Automatic W orkpisce Overy Lew Recording the ress Heasuresent resul Classification of Tolerance sonitor Tool monitoring Reference system The ME offers balba cycled for er ig Warp ee really O REFREN PLANE Pisa jaj coordieste in a mjerile wre B p an 1 POLAR BETUN FLERE Mia ing a point in a preb ng 1 ee Dee p nn we ii e CRL AGIM Messung tie pitia enj dime oF a piradi iud E HERS RECTAL DEJE Henri thet poditios leih ag wit of a retege pocket 14 E REETA OSE Measuring tha ponjtion leah aed hh f a robanja Poad 42 AGRE WGE WIDTH C s mitte level Feri lol witty eerie ad Fete E B t TNCguide integrated in the control e g on the ITNC 530 Torch prote cycle means any polen on Ihe workpiece in any dreciian The touch probe maraka at raped renee biiy from MPLS or MPESE1 to the sietiing poulin proged is ihe cycle Then ihe touch probe appeasches the workgieze at Hee deed rel
9. ample now you can separate laterally joined contour elements that would otherwise prevent contour selection The extension and shortening of contour Tne naxtxdaue axt elements is now also allowed for when the Ne jra jeiement desired element limits are too far apart Both functions are always available by the way within the contour selection mode So you need not decide beforehand which elements are to be modified The ITNC automatically detects critical places and indicates with symbols that the elements have to be separated lengthened or shortened E 5 z A H L Ser 1 i 418 r 2H Be 0 Oo Ja N e e H 8 GB 1 E CANCEL SELECTED New Programming Functions General Global program settings option The global program settings come into play especially in large scale mold making It is available in the Program Run modes and the MDI mode It allows you to define various coordinate transformations and settings with global and priority effect for the selected NC program without having to edit it You can change the global program settings during a program stop even in mid program After program start the ITNC then moves if necessary to a new position with a positioning logic influenced by you The following functions are available e Swapping axes e Additive datum shift e Superimposed mirroring Axis locking Handwheel superimposition with axis specific memory of paths c
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11. e aeg in PEED ar MPSS60 During probing the THO moa eg Fee pen en the probes arah The Boonen drechen oe detrerd by fhe polar angle eiid in Ihe cycle Aber the THG hia reed the popiah ia pee eevee ba he eg pii The THS aber Aiei the coordinates of the touch probe poser of the time of the inggering ige in panemaan 0115 1o 5119 gt Probing amie Enter pesbing ann seth the am pelection keys or ASCO kegboard Condi your entry h the ENT bey b Probing mgla Arges mamured fom ihe probing amy at which the touch praba ia ta mu b Position vale Us the ania nalen key or Che ATDI erben Be enter al copdbnates of ihe norrenal pee posmoreng pori waives tor iha bouch pepe b Te cenchria the input preta the ENT key es dr en BELH a nm am Sp i mij ee a O ieee Sasso p nnn ie gg Ee Machining According to the Conditions Option for Adaptive Feed Rate Control AFC Besides the feed rate for each block or cycle HEIDENHAIN controls have always allowed the programmer to enter a manual compensation through the override potentiometer to adjust for the actual machining situation But this always depends on the experience and of course the presence of the operator With Adaptive Feed Control AFC the feed rate is automatically regulated by the TNC according to the respective utilized percentage of spindle power This is done with the aid of the feed rate override factor which is normally calculated from the
12. e option 2 367 590 01 3 D machining for MC 420 e Motion control with minimum jerk e 3 D tool compensation through surface normal vectors e Tool Center Point Management TCPM Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point e Keeping the tool perpendicular to the contour e Tool radius compensation perpendicular to the direction of the tool e Manual traverse in the active tool axis system Interpolation e Linear in 5 axes export license required e Spline execution of splines 3rd degree polynomial Block processing time 0 5 ms 18 HEIDENHAIN DNC 526451 01 Communication with external PC applications over COM components 40 DCM Collision 526 452 01 Dynamic Collision Monitoring DCM only with MC 422B MC 422C 41 Additional language 530 184 xx Additional conversational language 01 Slovenian 02 Slovak 03 Latvian 04 D n 06 Korean 07 Estonian 42 DXF Converter 526450 01 Load and convert DXF contours 44 Global PGM Settings 5 76057 01 Global program settings 45 AFC Adaptive Feed Control 579648 01 Adaptive feed rate control 53 529 969 01 Feature Content Level Only with 256 MB RAM 11 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany D 49 8669 31 0 49 8669 5061 E Mail info heidenhain de www heidenhain de DE AR AT
13. en you start a program in this mode or in a full sequence mode you can now also edit and create other smarT NC programs HU and HC files in the programming and editing mode using the smarl NC user interface With an OPEN WITH soft key you can now choose at any time the editor smarl NC or HEIDENHAIN conversational in which you want to open an HU or an HC program Tool table in smarT NC In the smarT NC operating mode you can now also edit a tool table directly The display of tool data is oriented to the forms in smarT NC Now it presents a well organized screen that provides a fast overview of the existing tool data and offers a easy editing function As always smarl NC helps you to gain a quick grasp of the information by showing graphic symbols that differ depending on the defined tool type Positioning height in point patterns upgrade function In a point pattern any defined machining position can be assigned an approach height The tool then moves to the position at the height that you defined effectively avoiding fixtures and other obstacles smarT NC Programming THC STOOL T TZEROTOOL EP RSTLLOSPAUL Edd data Tdi data a Socmentation m B Fee 3 Pe o Oversize for tool lanath ee pa Oversize for tool radius E E f BR e pznenosze O Hariss plunge angie Cutting length Number of teath smarT NC Defining positions
14. eset table In addition touch probe cycle 4 is introduced which allows easy three dimensional probing Additional conversational languages option The conversational languages Norwegian Slovak Latvian Korean and Estonian are available Time setting A page is now available as in a Windows PC for simple adjustment of the time of day and the change to and from daylight saving time Programming and editing BEGIN PGM OSPARA MM BLK FORM 0 1 Z BLK FORM 8 2 bln Sateen status X 108 DECLARE STRING 051 DECLARE STRING 052 DECLARE STRING 053 DECLARE STRING 054 6 Y B 2 486 Y 188 2 6 Workpiece OK Rework Waste 0518 051 II 052 FN 9 IF 015 EQU 80 GOTO LBL 99 0518 051 II 053 FN 9 IF 015 EOU 1 GOTO LBL 33 05106 051 II 054 LBL 99 FN 16 re In li alr not ra Basic rotation a Superisp rotat ion fee Value F PRINT PROT A 7 WPSTATUS TaT Programming and editing Relative measuring path in Z GLE Fon 0 2 Kids Veibb Ze 3 TOOL CALL 1 Z ssene 4 L 24100 R FHAN overview pan im eve a pom S L X 70 Yza Be FHAX Ho F x 1000 e00 a sapea 000 y 1000 pea en eoa Z 100 pot En sE TCH PRODE 4 PROBING 30 ove T 15 FFF Ix 1 Lu z L ei R See Iy 1 u ar 2 D DL TAa a DL Por DR TAB 82 7500 DR PE Kr En E EM PGR NEU AA 8x S IST 13 19 9 SChnI i o New touch probe cycles 6 Additional conversational languages e g Ko
15. overed per handwheel e Superimposed basic rotation Superimposed rotation Globally effective feed rate factor Houe Hirror LAP onori 0 215 rx mx CEEE rv tp rz r a a rs ra D Me Bl Ssurerise i Lock Er oma Er oror ir omor Hax val Q parameter programming string processing Now you can manipulate QS string variables in various ways for example extract text parts or add QS text variables The functions find application when log files with variable text contents are created with the FPRINT FN16 function In various cycles you can now also define tool names as transfer parameters Feed rate reduction during contour pocket machining upgrade function When a contour pocket is cleared out with the Cycle 22 Unit 122 in smarT NC the tool is sometimes fully engaged in the material for example in narrow channels or when moving to the next clearing pass Now you can define a percentage value by which the iTNC reduces the feed rate in such situations The benefit Machining time is reduced because you can define a higher standard feed rate that the ITNC automatically reduces during full tool engagement New touch probe cycles upgrade functions The group of cycles for automatic workpiece presetting has been expanded by the touch probe cycles 408 and 409 Units 408 and 409 in smarT NC These cycles measure the center of a slot or ridge and write the result in any desired line of the datum table or pr
16. rean smarI NC Expanded file management The file management in smarT NC was completely revised The following functions are available e smarl NC programs file types HU HC HP can now be saved in any directories The pop up window for file selection was expanded so that the user can navigate within the window to any directories e File management can now be handled completely by mouse as well as by the familiar soft keys e When the Tile types HP point pattern and HC contour programs are selected a preview appears showing the file content before actual selection e Sorting by name type size change date and status e Favorites management for very quick access to key directories e Fast file selection by positioning the cursor in relation to the file name entry e Display of file information is configurable e Date display is configurable smarT NC Testing TNC Haar TNOHKONTPATZ HU Elproaran KONTPATZ mm er res Progras settings Pocket 2 1 Wr ate 2 2 Bihia earaseters 2 3 contour seceetry 2 8 Hajos tions in file 2 5 FIRS gato Contour pocket on point pattem upgrade function Any contour pocket can now be run on any point pattern This makes It possible to easily define repeated machining of a contour pocket Programming while machining upgrade function smarl NC is a separate operating mode in which you can create test and run part programs on the basis of editable forms Wh
17. rt through program run Unambiguous function keys free contour programming and help graphics e Upwardly compatible part programs External programming and fast data transfer The success story of the ITNC 530 also includes smarT NC the new operating mode from HEIDENHAIN It represents another successful step toward a user friendly interface for shop floor program ming Well structured input forms straightforward graphic support and comprehensive help texts combine with the easy to use pattern generator to form a compelling programming environment Fr S r ie u d w en zu 7 a 1 i Error fixes expansion of functions and options As of NC software 340 49x02 error fixes were separated from software improve ments An update of NC software will predominantly contain only error fixes New functions offer true added value in userfriendliness and operational reliability Of course you also have the opportunity to purchase these new functions after a software update These improvements in function will be offered as feature upgrades and are enabled via the Feature Content Level option If for example a control is updated from 34049x 02 to 34049x 03 the functions identified with FCL 03 in the following tables are only available if the Feature Content Level is set from 02 to 03 Of course the current feature content level also includes the upgrade functions of the previou
18. s NC software levels All of the options included in the respective NC software can be purchased no matter which feature content level you have Fast Availability of Information TNCguide Help System Integrated in the IINC Upgrade Function Do you have questions on a programming step but your User s Manual is not at hand No problem The iTNC 530 numerical control and iTNC 530 programming station now feature TNCguide a convenient help system that can show the user documentation in a separate window You can activate the TNCguide by simply pressing the help key on the ITNC keyboard or by using the mouse You simply click the help symbol always present on the TNC screen and the cursor becomes a moving question mark for clicking any soft key The TNCguide usually displays the information in the immediate context of the element in question context sensitive help This means that you immediately receive the relevant information This function is particularly helpful with the soft keys The method and effect of operation is explained in detail The ITNC 530 is shipped with integrated documentation for the respective NC software in English and German Other languages are available for download free of charge as soon as the translations become available After download you can save the national language files in the corresponding language directory on the TNC s hard disk The following manuals are available in
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20. uch probe cycles for setting datums in the centerline of a slot or ridge Setting of probing parameters in a separate unit wo Automatic feed rate reduction in contour pockets during full tool engagement Climb milling up cut milling during helical finish milling Spindle speed of retraction during rigid tapping Measured workpiece misalignment can now also be compensated by rotating a C axis Zoom function in the pattern generator O O O Tea ea as fat 3 TE Entry of stopping angle or angular step in a pitch circle definition Conversational programming ISO Programming station 10 a 42 Reading of contours from DXF files and saving them as conversational programs Cycle for global setting of touch probe parameters Point filter for smoothing NC programs created offline 3 D line graphics for verification of programs created offline Manual traverse in the active tool axis system Cutting speed as alternate entry to the spindle shaft speed Simplification when working with the preset table incremental correction of preset values correction of the active preset 34049x 02 Contour pockets can now contain significantly more contour elements Consideration of an active basic rotation in manual probe cycles Measuring log for probing cycles can now also be displayed on the screen during program interruption FK transformation selectable as structured plain language or linearized plain language 212 DXF
21. wegian Estonian Latvian Korean Asian languages only with 256 MB RAM smarT NC E 42 Direct loading of contours from DXF files and saving as smarT NC contouring programs Cycles for coordinate transformation introduced PLANE function introduced Contour pocket Separate depth can be assigned for each subcontour Mid program startup with graphical support 340 49x 02 Cutting speed as alternate entry to the spindle shaft speed Feed rate can also be entered as Fz feed per tooth or Fu feed per revolution Tool data can be edited in a pop up window during tool selection smarT NC 34049x 02 34049x 03 Axis keys now also position the cursor in the forms The I key incremental absolute switchover and P key polar rectangular switchover now also function for contour programming CUT COPY PASTE of one or more units Automatic entry of workpiece blank into contour program Incremental entry of machining positions in forms for machining units Tooltips displayed when using the mouse Navigation through the forms using the axis keys 27 DXF e Separation of laterally joined contour elements e Generate point files HP files directly from the DXF converter O OO smarI NC editor in the Programming and Editing operating mode Expanded and completely revised file management Tool table shown as a fillable form Machining a contour pocket on a point pattern w Individually definable positioning heights in point patterns To
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