Instruction Manual
Contents
1. GROUNDING INSTRUCTIONS This product must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded In accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by a qualified electrician Grounding pin B pin A B Es Grounding pin D CONTENTS sale AY g219 6 Fe 11 6 9 oe eerie net ree ne E een eee ee ree a re 1 3 How to carry the SEWING MACNING cccccecceceeeeeeeeeeeeeeeeceeeseeeeaeeeeeeseeeses 4 GROUNDING INS TRUC TIONS sxc ccsavccescenatanneiesadnndicnaheieitnnrgumavensen avpte2. Cleaning brush Bobbins 4pcs Oiler Needles GB 134R 18 Spool cap Thread stand components spool holder thread stand thread guide bobbin winder spool pin bobbin winder seat anti vibration cone 2 pcs setscrew large setscrews small 2 pcs Eye protection cover components safety plate safety plate mounting plate washers 2 pcs setscrews large 2 pcs setscrews small 2 pcs Thread guide pin Masking seal Setup and operation Basic Operating Procedures 1 Insert the electric power cord plug into the corresponding inlet Turn ON the power switch This is described in the Instruction Manual 2 Set the machine settings from the LCD screen You can set the maximum sewing speed and the automatic thread trimming at the end of sewing For details please refer to the Stitch Regulator User Manual Main Menu Minimum SPI 16sP Maximum Speed Gaul StitchMode G 85 ited om Maximum Presets 15 Aj Stitch Mode Stop Needle i 60 5 Cruise Pwr i a o C Regulated Needle Stop Down l 3 85 pe CutThread 4 Settings a Cut Thread Settings lt 1 Stand up type gt pe MainMenu 0 Setting the Maximum Sewing Speed elie You can set the maximum sewing speed in 5 increments _ Stitch Mode Cruise wn C Regulated Needle Stop pe Cut Thread Settings Po Main Menu i Setting the Stitch Mode Minimum SPI 16sP EE 50 e Cruise Stitch Mode W
3. If the upper position of the presser foot is too high stitches cannot Minimum clearance between the throat plate be formed and the presser foot 0 5 mm at the time of shipment 46 Stoke is increased Stroke is decreased Adjusting the presser foot stroke It is possible to adjust the presser foot stroke Remove presser regulator cover Loosen nut Shift block upward to increase the stroke or downward to decrease it To increase the stroke more change the position of setscrew of the link arm to the lower position stroke 3 to 5mm The setscrew has been factory set at the upper position stroke 1 to 3 mm at the time of shipment After the completion of the adjustment install the presser regulator cover which you have removed before the adjustment Upper position Stroke is 1to 3mm Lower position Stroke is 3 to 5 mm A CAUTION When the stroke is changed the clearance between the presser foot and the throat plate will change Re adjust the presser foot height to a value which matches the material thickness m Handwheel Z CAUTION Keep hand away from the handwheel while the sewing machine is running Push and turn the hand pulley to turn the main shaft Turn on the power switch White marker dot A on the handwheel is brought to the right front as observed from just beside White marker dot A is in the front side The thread take up lever comes up to its u
4. low the machine slowly and for a long time can fail to operate normally At this time turn off the power switch after a while please be ON the power switch The operating temperature of the sewing machine is between 5 C and 40 C Do not use the sewing machine under the direct sunlight near the burning things such as a stove and candle or in a humid place By so doing the temperature in the interior portion of the sewing machine can rise or the coating of the power cord can melt causing fire or electrical shock How to carry the sewing machine How to take out the sewing machine A CAUTION If you pull up the sewing machine by holding presser regulating screw section the sewing machine can break In addition be aware that the presser regulating screw can break if a physical impact is given to it Pull out the sewing machine from the cutout of styrene foam by holding the main body of the arm Turn OFF the power switch Always must be disconnected plug from socket A CAUTION ae j eee m How to hold the sewing machine A CAUTION Never hold the handwheel since it rotates Always must be handle the sewing machine with two persons or more since the sewing machine weighs 26 kg or more Do not hold the sewing machine by placing hands near the needle bar and the presser bar to avoid the risk of injury Carry the sewing machine while holding the machine arm with two persons as shown in the figure
5. no further Then tighten the needle clamp z 4 Scarf screw Face the long groove on the needle to the left Checking the needle Check the needle for its straightness occasionally Any defective needle would cause needle breakage stitch skipping thread breakage or damage to materials 4 Parallel X Flat plate Maintenance m Replacing the masking seal A CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet 1 Remove two setscrews and from LED cover Then the LED cover can be lowered 2 Rip off the stained masking seal Put new masking seal in place a Maintenance and lubrication Always must be disconnected plug from socket outlet before cleaning or CAUTION ee lubricating the sewing machine Cleaning the hook Turn OFF the power switch Remove the needle Loosen the screws to remove the throat plate Then clean up the hook components using a cleaning brush Z CAUTION If oil gets in eyes immediately rinse the oil out with water If you swallow oil by mistake immediately consult a medical doctor Keep this machine away from children Waste oil disposal is legally obliged Dispose of the waste oil according to the relevant legislation The sewing machine can be lubricated in two different methods Select one of the two methods for lubrication 1 Lubricate the machine after removing the bobbin case 1 T
6. thread with the thread cutting knife m Loading the bobbin into the bobbin case Snap in the bobbin case latch and put the bobbin into the bobbin case so that the bobbin runs clockwise Passing the thread through the slit of the bobbin case continue passing it under the thread tension spring and pull out the thread open end about 10cm from the bobbin case Thread tension spring The bobbin should run clockwise Z CAUTION Turn OFF the power switch m Set the bobbin in the sewing machine Insert the bobbin case fully into the hook and close the bobbin case latch Close the hook cover Adjusting the bobbin winder guide Thread unevenly wound around the bobbin would badly affect the bobbin thread tension Loosen the screw of the bobbin winder guide to make Thicker toward downside adjustment Thicker toward upside e Threading the machine A CAUTION Turn OFF the power switch before threading or passing thread Bring the thread take up to the upper end of its stroke Then pass the thread through it m Pass the thread through the thread guides and m Pass the thread through the thread guide Thread the needle m Thread the machine head in numerical order to Thread tension disk pone Pass the thread through the clearance between the two thread tension disks BE y Adjusting the thread tension Turn OFF the power switch before taking out the bobbi
7. 4 To disconnect turn all controls to the off O position then remove plug from outlet 15 Do not unplug by pulling on cord To unplug grasp the plug not the cord 16 Turn OFF the power switch before insertion removal of any cord and any plugs SAVE THESE INSTRUCTIONS This sewing machine is intended for household use Congratulations on your purchase of a JUKI sewing machine Please be sure to read safety precautions in To use the sewing machine safely in the Instruction Manual before use to fully understand the functions and operating procedures of the sewing machine so as to use the sewing machine for a long time After you have read the Instruction Manual please be sure to keep it together with the warranty so that you can read it whenever necessary To use the sewing machine safely Marks and pictographs included in the Instruction Manual and shown on the sewing machine are used so as to ensure safe operation of the sewing machine and to prevent possible risk of injury to the user and other people Warning marks are used for different purposes as described below A WARNING Indicates that there is a possible risk of death or serious injury if this mark is ignored and the sewing machine is used in a wrong manner A CAUTION Indicates the operation etc which can cause a possible risk of personal injury and or physical damage if this mark is ignored and the sewing machine is used in a wrong manner Pictograph
8. ILIKE Lockstitch machine with a long arm and a thread trimmer TL 2200QVP INSTRUCTION MANUAL NOTE Congratulations on your purchase of a JUKI sewing machine Please be sure to read this Instruction Manual before operating the sewing machine to ensure safe operation Please be sure to keep the Instruction Manual so that you can read it whenever necessary IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic safety precautions should always be followed including the following Read all instructions before using this sewing machine DANGER To reduce the risk of electric shock de The appliance should never be left unattended when plugged in 2 Always unplug this appliance from the electric outlet immediately after using and before cleaning WARNING _____ To reduce the risk of burns fire electric shock or injury to persons 1 Do not allow this appliance to be used as a toy Close attention is necessary when this appliance is used by or near children This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user maintenance shall not be made by children without supervision 2 Use this applianc
9. and up setup you can stitch by moving the machine When you press the start button on the right handlebar the sewing machine will start sewing according to your settings When you press the start button again the sewing machine will stop sewing A Caution e Don t put any heavy objects on the quilting frame and don t put a load heavier than normal sewing Be careful of surrounding people and objects since you move the machine and sew If you move the assembled quilting frame some parts may be damaged or bent When moving the quilting frame disassemble it and then reassemble it correctly after it has been delivered Use the screwdriver included with the sewing machine to remove any hazardous sharp shavings from the disassembled quilting frame and other components as there is a risk of injury from such hazardous sharp points Ah lt 2 Sit down type gt Foot Pedal Stitch Mode M anua Maximum Presets Stop Needle i A s Dow n l a ie P lt Cut Thread Settings Main Menu Maximum Speed Stitch Mode G 85 Manual Maximum Presets Stop Needle Pe po a 60 Dow n j 85 E Thread Settings G Setting the Maximum Sewing Speed You can set the maximum sewing speed in 5 increments Auto Thread Trimming Function The sewing machine will trim the threads automatically when it stops 3 Sewing and Manual Thread Trimming When you press part A of the foot controller pedal the sewing machine
10. cessary to place the panel cord at a position where the cord does not come in contact with the mechanical parts Align the notch in the cover with the panel cord Fix the presser regulator cover with the setscrews 2 aoe a e a Py 15 m Installing the eye protection cover Z CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet A DANGER Be sure to install the eye protection cover since the cover protects eyes from being injured by a fragment of a broken needle 1 Place eye protection cover and washer in the written order on eye protection cover mounting plate and fix them with setscrew O 2 Install eye protection cover mounting plate on frame with two setscrews Presser foot pressure regulator and its indicator A CAUTION Turn OFF the power switch Turning the presser foot pressure regulator adjusts the pressure of the presser foot Adjusting the presser foot height A CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet If the sewing machine does not smoothly run because of the material thickness it is necessary to change the presser foot height Bring needle bar to the lowest point end Loosen setscrew and adjust the height of presser foot The minimum clearance between the throat plate and the presser foot has been factory adjusted to 0 5 mm at the time of shipment A CAUTION
11. e only for its intended use as described in this manual Use only attachments recommended by the manufacturer as contained in this manual 3 Never operate this appliance if it has a damaged cord or plug if it is not working properly if it has been dropped or damaged or dropped into water Return the appliance to the nearest authorized dealer or service center for examination repair electrical or mechanical adjustment 4 Never operate the appliance with any air openings blocked Keep ventilation openings of the sewing machine and foot control free from the accumulation of lint dust and loose cloth 5 Keep fingers away from all moving parts Special care is required around the sewing machine needle 6 Always use the proper stitch plate The wrong plate can cause the needle to break 7 Do not use bent needles 8 Do not pull or push fabric while stitching It may deflect the needle causing it to break 9 Switch the sewing machine off O when making any adjustments in the needle area such as threading needle changing needle threading bobbin or changing presser foot 10 Always unplug the machine from the electrical outlet when removing covers when lubricating or when making any other user servicing adjustments mentioned in the instruction manual 11 Never drop or insert any object into any opening 12 Do not use outdoors 13 Do not operate where aerosol Spray products are being used or where oxygen is being administered 1
12. felt Machine Quilting Thread cotton TEX40 Be sure to check the relationship between the material and the needle or thread by carrying out trial stitching on a waste piece of the cloth to be sewn Decrease the sewing speed when using frictional thread such as the metallic thread Thread may not be trimmed with ease depending on its type In this case In this case be sure to shift the sewing machine toward the handwheel before trimming the thread Presser foot lifting lever Presser foot lifting lever The presser foot can be brought to its upper position or to its lower position by lifting lowering the presser foot lifting lever Lowered position The position of the presser foot during Sewing Upper position The position of the presser foot during placement removal of a sewing product on from the sewing machine Before starting sewing be sure to lower the presser foot lifting lever If you carry out sewing with the presser foot lifting lever lifted needle breakage sewing machine failure and stitching failure can occur ey Attaching the needle Needle clamp screw A CAUTION Turn OFF the power switch Attaching the needle 1 Turn OFF the power switch 2 Lower the presser foot 3 Move the needle bar up to the highest position of Needle with its stroke a round shank 4 Holding a needle with its long groove faced to the left insert the needle into the needle bar until it will go
13. he needle Replace the needle by the one suited to the thread used Decrease the tension Replace the bobbin case Replace the throat plate Replace or correctly attach the needle Correctly position the needle throat plate or presser foot Balance the tensions Clean up the sewing machine Lubricate the hook strongly turn the handwheel clockwise and counterclockwise several times then remove the thread caught in the hook Loosen the tension controller No 1 turn to the left to increase the remaining length of thread after automatic thread trimming Draw thread through the needle eyelet to adjust the remaining length of thread to approximately 5 cm Be sure to carry out back tacking by several stitches at the beginning of sewing
14. hen you press the start button on the right handlebar Stitch Mode Cruise wn the machine will sew at the maximum sewing speed that moi Needle Stop has been set PE Cut Thread f Settings When you move the sewing machine by the handles the machine will sew automatically with a sewing speed so that the set Stitch per Inch SPI can be maintained Ba fe e Baste Stitch Mode ee When you press the start button on the right handlebar and move the sewing machine by the handles it will sew with the stitch length that has been set Stitch Mode 2 Precise Regulated Stitch Mode Manual pT MainMenu Minimum SPI 16sP GE Stitch Mode Cruise Pon Regulated Needle Stop PE Cut Thread J Settings DAuto SO SE LCD Screen Head of the machine Left Button C T needle up down c Right Button Starts Stops j i wo iw I a i Left Handlebar Right Handlebar e Precise Stitch Mode The sewing machine won t sew even if you press the start button on the right handlebar When you move the sewing machine by the handles the machine will automatically sew a constant stitch length according to the distance moved e Manual Stitch Mode When you press the start button on the right handlebar the machine will sew at the maximum sewing speed that has been set 3 Trimming Thread When you press this button threads are trimmed automatically Start sewing In a st
15. ine cannot perform sewing at the beginning of Sewing The needle is bent or the needle point is blunted The needle has not been attached to the needle bar properly The machine head has been threaded incorrectly The needle thread tension is too high or low The needle is bent or the needle point is blunted The needle is not suited to the thread used The bobbin thread tension is too high 2 The rubbing of the bobbin case spring has produced a slot Scratches on the needle hole in the throat plate The needle is bent or has been installed improperly The needle hits the throat plate or the presser foot The tension of the needle thread is not balanced with that of the bobbin thread When the combination of the needle and the thread is improper The needle is too thick for the material The tension of the needle thread is not balanced with that of the bobbin thread Thread wastes accumulate in the hook The thread is entangled and caught in the hook Remaining length of thread is shorter Back tacking has not been carried out LT Balance the tension Properly correct the combination of needle and the thread Replace the needle by the one suited to the material Replace the needle Attach the needle properly to the needle bar Correct the threading Properly adjust the thread tension Replace t
16. n case or replacing the CAUTION sacle Adjusting the bobbin case As a measure of the thread tension applied by the bobbin case when a bobbin Cotton TEX40 is loaded in the bobbin case the bobbin should slowly drop by its own weight as illustrated in the figure pension Adjust the needle thread tension in accordance with the bobbin thread adjusting screw Increase tension C l The bobbin case for the TL 2200QVP is an exclusive JUKI part Please AN consult the JUKI dealers when you purchase it Decrease Proper thread tension The needle thread tension is too low Improperly adjusted thread tension may cause puckering on materials inferior stitches or thread Needle thread breakage Needle thread Bobbin thread 4 Increase the needle thread tension Center of the material 3 The needle thread tension is too high Needle thread Bobbin thread Decrease the needle Bobbin thread 2 thread tension 298 Tension controller No 1 When tension nut No 1 is turned to the right A the remaining length of thread after thread trimming is shortened When it is turned to the left B the remaining length of thread is lengthened Be sure to carry out back tacking by several stitches at the beginning of sewing Tabulated relationship between material thread and needle A amp E Cotton broadcloth 2 felt Signature Machine Quilting Thread cotton 18 TEX40 YLI Cotton broadcloth 2
17. nskonenees 5 PECES earn E E E E E T PROCES SOI SS sinister paticravyagiaiiencins ny ecuinielsnse nuterneapaanerenriantsidhilenanaelnscinanepaceseuinasaridasasinentnes 8 Setup and operation arecsoe seicos ce actaeeanaaennssnseantonicchunsonaceenmeasuienncnnmeieneancenneunas 9 11 FSSA I AUS ET O E E AAE av mandir ete vanes E A A A 12 Name and Function of each COMPONENL cccccceeeceeeceeeseeeeeeteeeeaes 13 17 Winding the DODDI hessiske aR i E 18 21 Threading the machine needle thread ccccccccceecceeceseeeeeeeseeeeeeeeeaes 22 Adjusting the thread tension cccccccssccsecceeeceeeceecaeeceeecueecueecueesseenaes 23 Tabulated relationship between material thread and needle 24 Presser foot lifting lever cc cccecceeccceeeecececeeeeceeeseueeseeeesaeeseeeseeeesseeeseeees 24 Attaching the needle geicceca aicesactastesaconenececneetesqusbaresdesnetesecesacauaesanseaceumicanc 25 KEENE FUNC E EAEE EE A A A E EE E TTT 25 Maintenance and IUDrICatiONn ccccccecceeeceeeeecceeceeeeseteeeeneceeeeeeseeeeeeaees 26 Troubles and Corrective measures ccccececeeeceeeesneecececeeeeeeeeeaeeeseneeees 27 Specifications Sewing speed Max 2 200 sti min Dimensions of sewing machine 22 2W x 46 0H x 73 0L cm Weight of sewing machine Rated power supply Power consumption Accessories OMONAARWD Power cord Exclusive screwdriver Screwdriver small
18. pper end Green marker dot B is in the front side Not used Red marker dot C is in the front side It is used as the marker dot at the time of lubricating Lag Winding the bobbin Bobbin winder guide SC eo Lyfe a Bobbin presser SEG Bobbin thread winding shaft oe as Thread trimmer retaining plate 1 Installing the thread guide A CAUTION Turn OFF the power switch Raise the support rod fully turning slightly until the positioning latches engage Set the large spool over the anti vibration cone Set the household type thread onto the spool pin and then insert a spool cap in place To set a large diameter spool set the anti vibration cone upside down to stabilize the spool Pass the thread coming from the spool on the thread guide pin rod just above the spool sHs CAUTION Turn OFF the power switch m Take out the bobbin case Bring up the needle Open the hook cover Take out the bobbin case Take out the bobbin from the bobbin case Snap in the latch to let the bobbin come out of the bobbin case m Thread the bobbin winder guide m Installing the bobbin Wind thread on the bobbin clockwise by several turns Place the bobbin on the bobbin thread winding shaft Press the bobbin presser Thread is automatically wound on the bobbin 240 m Upon completion of winding the bobbin Return the bobbin presser to its home position Take out the bobbin Trim the
19. s mean the following Danger There is a risk There is a risk There is a risk warning of electrical of fire of injury to which is not hands etc specified shock Prohibited Disassembly Do not place Do not pour matter alteration is fingers under oil etc which is not prohibited the needle specified Generally Disconnect required the power plug behavior A WARNING For the combination of the material and the thread and needle in particular refer to the explanation table in Replacement of the needle If the needle or thread does not match the material used such as in the case that an extra heavy weight material e g denim is sewn with a thin needle 11 or higher the needle can break resulting in an unexpected personal injury Other precautions e Do not put the sewing machine under the direct e Do not wipe the sewing machine with solvent such as sunlight or in a humid place thinner When the sewing machine is soiled put a small quantity of neutral detergent on a piece of soft cloth and carefully wipe off the sewing machine with it Be aware that the following state can take place since the sewing machine incorporates semi conductor electronic parts and precise electronic circuits e Be sure to use the sewing machine in the temperature e This sewing machine will stop due to safety mechanism range from 5 C to 40 C to prevent the machine from overheating when it sews If the temperature is excessively
20. the power switch before insertion removal of any cords and any plugs Perform these following steps before you are not using your sewing machine 1 Turn OFF the power switch 2 Remove the power plug from the wall outlet Power switch Turn ON the machine set the power switch to I Turn OFF the machine set the power switch to O 43 m Installing the thread stand Z CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet 1 Insert bobbin winder spool pin into spool holder Fix the former with setscrew 2 Set bobbin winder seat and two anti vibration cones on spool holder 3 Set thread stand thread guide on the top of bobbin winder spool pin 4 Install thread stand on frame with two setscrews m Installing the thread guide A CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet Insert thread guide pin into the frame with the holes in the pin faced to tension controller No 1 Pat the top of the thread guide pin with the handle of screwdriver to prevent the pin from slipping off easily 14 m Panel cord binding procedure A CAUTION Turn OFF the power switch Always must be disconnected plug from socket outlet Remove two setscrews from the presser regulator cover Remove the presser regulator cover Place the panel cord as illustrated in the figure It is ne
21. urn the handwheel so that its red marker dot comes to the right front as viewed from just beside the sewing machine Apply one or two drops of oil to the hole indicated by the arrow w N Lubricate the machine after removing the bobbin case Apply one or two drops of oil to the arrowed sections shown in the figure Na 2 Use the machine oil New Defrix Oil No 1 or similar supplied with the machine After the lubrication turn the handwheel by hand to allow the oil to spread in the whole hook For daily use lubricate the sewing machine once a day After unpacking or after the sewing machine remained unused for an extended period of time apply a larger quantity of oil five to seven drops than usual If the quantity of oil is excessive oil can drop on the material Take care not to apply an excessive quantity of oil to the needle bar and the hook section e After the lubrication carry out trial stitching without exceptions 95 Troubles and Corrective Measures If sewing difficulties occur make sure the instructions are correctly followed If a problem still exists the reminders below help to solve it Troubles Case Corrective measures nae Stitches are skipped Needle thread breaks The bobbin thread breaks The needle breaks Stitches are puckered Stitch performance is bad The rotation noise is too heavy or too high The handwheel does not rotate smoothly or does not turn The sewing mach
22. will start sewing The sewing machine sews at a faster speed according to the amount that part A is pressed When you release your foot from part A the machine will stop When you press part B the machine will trim the threads Start sewing While pressing the foot controller pedal move the fabric to form stitches A Caution While sewing don t pull or push the fabric with force as it will cause the needle to break or cause injuries 11 Principal Parts Thread trimmer retaining plate Bobbin winder guide Presser foot pressure regulator Thread tension dial Lamp built in type Hand pulley Support rod Spool pin Anti vibration cone 10 Bobbin presser 11 Bobbin thread winding shaft 12 Power switch 13 Inlet of electric power cord 14 Presser foot lifting lever 15 Thread guide pin 16 Eye protection cover 17 Tension controller No 1 18 Hand wheel 19 Presser regulator cover 20 Stitch regulator connection connector 21 Panel junction cable connection connector 22 Hook cover 23 Connecting plate large 24 Connecting plate small OCOnNDOABRWD gt Screw in the presser foot Presser foot Throat plate Needle clamp Needle bar thread hook Needle Needle bar thread guide NOOR WD Sip Name and Function of each component m Power cord Insert the electric power cord plug into the corresponding inlet A CAUTION Turn OFF
Download Pdf Manuals
Related Search