User`s Manual - COPA-DATA
Contents
1. ON OFF OFF ON ON ON ON OFF OFF ON ON OFF OFF OFF ON OFF ON OFF ON OFF ON ON OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF Current Settings For a given motor higher driver current will make the motor to output more torque but at the same time causes more heating in the motor and driver Therefore output current is generally set to be such that the motor will not overheat for long time operation Since parallel and serial connections of motor coils will significantly change resulting inductance and resistance it is therefore important to set driver output current depending on motor phase current motor leads and connection methods Tel 086 0755 26434369 8 Web Site www leadshine com A Leadshine Technology Co Ltd M880A Microstepping Driver Manual V1 0 Phase current rating supplied by motor manufacturer is important in selecting driver current however the selection also depends on leads and connections The first three bits SW1 2 3 of the DIP switch are used to set the dynamic current Select a setting closest to your motor s required current Dynamic current setting ON ON ON OFF ON ON ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF OFF OFF OFF OFF Notes Due to motor inductance the actual current in the coil may be smaller than the dynamic current setting particularly under high speed condition Standstill current setting SW4 is used for this purpose OFF meaning that the standst2. User s Manual For M880A High Performance Microstepping Driver Version 1 0 2008 All Rights Reserved Attention Please read this manual carefully before using the driver Leadshine Technology Co Ltd 3 F Block 2 Nanyou Tianan Industrial Park Nanshan Dist Shenzhen China T 86 755 26434369 F 86 755 26402718 Web site www leadshine com E Mail sales leadshine com The content in this manual has been carefully prepared and is believed to be accurate but no responsibility is assumed for inaccuracies Leadshine reserves the right to make changes without further notice to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Leadshine s terms and conditions of sales the user of Leadshine s products in life support or aircraft applications assumes all risks of such use and indemnifies Leadshine against all damages 2008 by Leadshine Technology Company Limited All Rights Reserved Contents Table of Contents 1 Introduction Features and Applications cccccccccceceeeeeeeeeeeeeeeeee
3. are presented in section 4 5 9 Connector P1 Configurations DIR signal In single pulse mode this signal has low high voltage levels representing two directions of motor rotation in double pulse mode set by inside jumper J2 this signal is counter clock CCW pulse active at high level or low level set by inside jumper J1 For reliable motion response DIR signal should be ahead of PUL signal by Sus at least 4 5V when DIR HIGH 0 0 5V when DIR LOW Please note that motion direction is also related to motor driver wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction Selecting Effective Pulse Edge or Effective Level and Control Signal Mode There are two jumpers J1 and J2 inside the M880A specifically for selecting active pulse edge or effective level and control signal mode as shown in figure 2 Default setting is PUL DIR mode and upward rising edge active nf 2 I off fl a J1 J2 open circuit b J1 short circuit J2 open circuit PUL DIR mode and active at upward rising edge PUL DIR mode and active at downward falling edge ji j2 0 J1 0 J2 0 d J1 J2short circuit CW CCW mode and active at low level The fixed level Figure 2 J1 and J2 jumpers c J1 open circuit J2 short circuit CW CCW mode and active at high level The fixed level Tel 086 0755 26434369 3 Web Site www leadshine com A Leadshine Technology Co Ltd Connector P2 Configuratio
4. e DO NOT daisy chain the power supply input pins of the drivers Instead please connect them to power supply separately Selecting Supply Voltage The power MOSFETS inside the M880A can actually operate within 24 80VDC including power input fluctuation and back EMF voltage generated by motor coils during motor shaft deceleration Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even driver damage Therefore it is suggested to choose only sufficiently high supply voltage for intended applications and it is suggested to use power supplies with theoretical output voltage of 24 75VDC leaving room for power fluctuation and back EMF Tel 086 0755 26434369 7 Web Site www leadshine com A Leadshine Technology Co Ltd 7 Selecting Microstep Resolution and Driver Output Current M880A Microstepping Driver Manual V1 0 This driver uses an 8 bit DIP switch to set microstep resolution and motor operating current as shown below Dynamic Current Microstep Resolution 1 2 3 4 5 e 7 8 Standstill Current half full Microstep Resolution Selection Microstep resolution is set by SW5 6 7 8 of the DIP switch as shown in the following table ON ON ON ON OFF ON ON ON OFF OFF ON ON ON OFF ON ON ON ON OFF ON OFF ON OFF ON OFF OFF OFF ON
5. ead stepping motors 6 lead motors have two configurations available for high speed or high torque operation The higher speed configuration or half coil is so described because it uses one half of the motor s inductor windings The higher torque configuration or full coil uses the full windings of the phases Half Coil Configurations As previously stated the half coil configuration uses 50 of the motor phase windings This gives lower inductance hence lower torque output Like the parallel connection of 8 lead motor the torque output will be more stable at higher speeds This configuration is also referred to as half chopper In setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current P2 A ra NC B B NC Figure 6 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor should be used in applications where higher torque at lower speeds is desired This configuration is also referred to as full copper In full coil mode the Tel 086 0755 26434369 5 Web Site www leadshine com A Leadshine Technology Co Ltd motors should be run at only 70 of their rated current to prevent over heating M880A Microstepping Driver Manual V1 0 P2 A N B B Figure 7 6 lead motor full coil higher torque connections Connections to 8 lead Motors 8 lead motors offer a hig
6. ed and high precision 2 Specifications Electrical Specifications T 25 C Tel 086 0755 26434369 l Web Site www leadshine com M880A Microstepping Driver Manual V1 0 Environment Avoid dust oil fog and corrosive gases GY a Technology Co Ltd 40 RH 90 RH Operating Environment and other Specifications Vibration 5 9m s Max Humidity Approx 570g 20 10 oz Mechanical Specifications unit mm 1 inch 25 4 mm 151 143 a Front view b Side view Figure 1 Mechanical specifications Recommend use side mounting for better heat dissipation Elimination of Heat Driver s reliable working temperature should be lt 60 C and motor working temperature should be lt 80 C It is recommended to use automatic idle current mode namely current automatically reduce to 60 when motor stops so as to reduce driver heating and motor heating tis recommended to mount the driver vertically to maximize heat sink area Use forced cooling method to cool the system if necessary Tel 086 0755 26434369 2 Web Site www leadshine com CPE Technolgy Eaa M880A Microstepping Driver Manual V1 0 3 Pin Assignment and Description The M880A has two connectors connector P1 for control signals connections and connector P2 for power and motor connections The following tables are brief descriptions of the two connectors More detailed descriptions of the pins and related issues
7. eeeeeeeeeeeeeeeeeeeeees MOCC NO a E E E nha pe etry re Oana eer ener er er eee ICAI COM Seer N eet N ok eres heer Rees oe eee Laem era PRD DCAM ONS 2c falc cate fale cate it ETRA TAEA OT EEE OT Male O De DEC MIC ALONG zcscderepctadeasretad ened E PICCHICAL SPECIl CALONS annan ieee dee ee ee ee eee Operating Environment and other Specifications ccccccccccccccccecceeeeeeeeeeeeeeeeeees Mechanical SPECI CallONG 2etere ce saect execs oe A AO EEA je iTaaiiatsi9 0 0lc Ge Hed power eee ene omens te cere ate titer ete rene mmr on rite ener aetna et eereratr errr ate eer 3 Pin Assignment and DeSCTription ccccccceeeeeeeeeeeeeseeeeeeseeeeeeeeeeeeeeseseeeeeeeeeeeeeeeeees Connector Pl Configurations esn E ees Selecting Effective Pulse Edge or Effective Level and Control Signal Mode Connector P2 Comme uratOns 4 cczcsc vectescv rae reeteseiessenedeneles 4 Control Signal Connector P1 Hicnace ccne ccc cant ceeenes denen 5 Connectine the Motor si5 hese SG Gs Connec nions 10 4 lead MOO c ccrcsnriaciecapianaesi T eonecenessiaate Connections to 6 lead Motors ccccccccsesesessssnnneceeeeeeeeeeeeeesesseeesesnnaaeeeeeeeeeeeeees Hale oil C Oni CU ravlOns wera cucrohetacr te naeneutare eae Full C oil Conmicurations 4 0 0 5 oii eee SEO Sees Connecons 10 S lead Mol enese E A Senes C ONMECHONS pirn EEEE Parae LC OMI CLL OIA iaaa en daanien tegansao ooeanaatennnerismnnalesae 6 Power supply Selection cists ue i a Reoula
8. efer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Current is set too high Tel 086 0755 26434369 12 Web Site www leadshine com D SA AEO E M880A Microstepping Driver Manual V1 0 APPENDIX Twelve Month Limited Warranty Leadshine Technology Co Ltd warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory During the warranty period Leadshine will either at its option repair or replace products which proved to be defective Exclusions The above warranty does not extend to any product damaged by reasons of improper or inadequate handlings by customer improper or inadequate customer wirings unauthorized modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining Warranty Service To obtain warranty service a returned material authorization number RMA must be obtained from customer service at e mail tech leadshine com before returning product for service Customer shall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for
9. h degree of flexibility to the system designer in that they may be connected in series or parallel thus satisfying a wide range of applications Series Connections A series motor configuration would typically be used in applications where a higher torque at lower speeds is required Because this configuration has the most inductance the performance will start to degrade at higher speeds In series mode the motors should also be run at only 70 of their rated current to prevent over heating P2 A A B B Figure 8 8 lead motor series connections Parallel Connections An 8 lead motor in a parallel configuration offers a more stable but lower torque at lower speeds But because of the lower inductance there will be higher torque at higher speeds Multiply the per phase or unipolar current rating by 1 96 or the bipolar current rating by 1 4 to determine the peak output current Figure 9 8 lead motor parallel connections Tel 086 0755 26434369 6 Web Site www leadshine com A Leadshine Technology Co Ltd 6 Power Supply Selection M880A Microstepping Driver Manual V1 0 The M880A can match medium and small size stepping motors from NEMA frame size 17 to 43 made by Leadshine or other motor manufactures around the world To achieve good driving performances it is important to select supply voltage and output current properly Generally speaking supply voltage determines the high speed performance of the motor wh
10. ile output current determines the output torque of the driven motor particularly at lower speed Higher supply voltage will allow higher motor speed to be achieved at the price of more noise and heating If the motion speed requirement is low it s better to use lower supply voltage to decrease noise heating and improve reliability Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the driver However unregulated power supplies are preferred due to their ability to withstand current surge If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A supply for 3A motor driver operation On the other hand if unregulated supply is used one may use a power supply of lower current rating than that of motor typically 50 70 of motor current The reason is that the driver draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Multiple Drivers It is recommended to have multiple drivers to share one power supply to reduce cost if the supply has enough capacity To avoid cross interferenc
11. ill current is set to be half of the selected dynamic current and ON meaning that standstill current is set to be the same as the selected dynamic current The current automatically reduced to 60 of the selected dynamic current one second after the last pulse Theoretically this will reduce motor heating to 36 due to P I R of the original value If the application needs a different standstill current please contact Leadshine 8 Wiring Notes In order to improve anti interference performance of the driver it is recommended to use twisted pair shield cable To prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures Ifa power supply serves several drivers separately connecting the drivers is recommended instead of daisy chaining Tel 086 0755 26434369 9 Web Site www leadshine com A Leadshine Technology Co Ltd M880A Microstepping Driver Manual V1 0 It is prohibited to pull and plug connector P2 while the driver is powered ON because there is high current flowing through motor coils even when motor is at standstill Pulling or plugging connector P2 with power on will cause extremely high back EMF voltage surge which may damage the d
12. n When power supply voltage is lower than 18VDC over voltage protection will be activated and power indicator LED will turn off When power supply voltage exceeds 94VDC over voltage protection will be activated and the Alarm indicator LED will turn on Over current Protection Protection will be activated when continuous current reaches to 16A Short Circuit Protection Protection will be activated in case of short circuit between motor coils or between motor coil and ground Over Temperature Protection Protection will be activated when driver temperature reaches to 75 C When above protections are active the motor shaft will be free or the Alarm LED will turn on except short voltage protection Reset the driver by repowering it to make it function properly after removing above problems 12 Frequently Asked Questions In the event that your driver doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in Tel 086 0755 26434369 11 Web Site www leadshine com A Leadshine Technology Co Ltd M880A Microstepping Driver Manual V1 0 the troubleshooting process You may need this documentation to r
13. ns M880A Microstepping Driver Manual V1 0 Motor Phase B 4 Control Signal Connector P1 Interface The M880A can accept differential and single ended inputs including open collector and PNP output The M880A has 3 optically isolated logic inputs which are located on connector P1 to accept line driver control signals These inputs are isolated to minimize or eliminate electrical noises coupled onto the drive control signals Recommend use line driver control signals to increase noise immunity of the driver in interference environments In the following figures connections to open collector and PNP signals are illustrated Driver VCC R 0 if VCC 5V R 1K Power gt 0 125W if VCC 12V R 2K Power gt 0 125W if VCC 24V R must be connected to control signal terminal Controller vce 9 Figure 4 Connection to PNP signal common cathode Tel 086 0755 26434369 4 Web Site www leadshine com A Leadshine Technology Co Ltd 5 Connecting the Motor M880A Microstepping Driver Manual V1 0 The M880A can drive any 2 pahse and 4 pahse hybrid stepping motors Connections to 4 lead Motors 4 lead motors are the least flexible but easiest to wire Speed and torque will depend on winding inductance In setting the driver output current multiply the specified phase current by 1 4 to determine the peak output current P2 A B B Figure 5 4 lead Motor Connections Connections to 6 lead Motors Like 8 l
14. return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty lasts so the above limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the 12 month duration of this written warranty Shipping Failed Product If your product fail during the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a written description of the problem along with contact name and address Send failed product to distributor in your area or Leadshine Technology Co Ltd 3 F Block 2 Nanyou Tianan Industrial Park Nanshan Dist Shenzhen China Also enclose information regarding the circumstances prior to product failure Tel 086 0755 26434369 13 Web Site www leadshine com
15. river 9 Typical Connection A complete stepping system should include stepping motor stepping driver power supply and controller pulse generator A typical connection is shown as figure 10 Controller M880A Driver Sa Stepping Motor B R 0 if VCC 5V R 1K Power gt 0 125W if VCC 12V R 2K Power gt 0 125W if VCC 24V R must be connected to control signal terminal Figure 10 Typical connection 10 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following diagram ty i e h High Level gt 3 5V PUL eee oe i l PUL CW a High Level gt 3 5V it Ss Low Level lt 0 5V nik JIR CCW t gt dps i Low Level lt 0 5V ENA ENA PUL DIR CW CCW Figure 11 Sequence chart of control signals Tel 086 0755 26434369 10 Web Site www leadshine com A Leadshine Technology Co Ltd Remark a tl ENA must be ahead of DIR by at least Sus Usually ENA and ENA are NC not M880A Microstepping Driver Manual V1 0 connected See Connector P1 Configurations for more information b t2 DIR must be ahead of PUL effective edge by 5us to ensure correct direction c t3 Pulse width not less than 1 5us d t4 Low level width not less than 1 5 us 11 Protection Functions To improve reliability the driver incorporates some built in protections features Short voltage and Over voltage protectio
16. sncsrine Technology Co Ltd 1 Introduction Features and Applications M880A Microstepping Driver Manual V1 0 Introduction The M880A is a high performance microstepping driver based on pure sinusoidal current control technology Owing to the above technology and the self adjustment technology self adjust current control parameters according to different motors the driven motors can run with smaller noise lower heating smoother movement and have better performances at higher speed than most of the drivers in the markets It is suitable for driving 2 phase and 4 phase hybrid stepping motors Features High performance cost effective Supply voltage up to 80V DC Output current up to 7 8A Self adjustment technology Automatic idle current reduction 16 selectable resolutions in decimal and binary up to 51 200 steps rev Suitable for 2 phase and 4 phase motors Support PUL DIR and CW CCW modes Short voltage over voltage over current and over temperature protection Pure sinusoidal current control technology Pulse input frequency up to 300 KHz TTL compatible and optically isolated input Applications Suitable for a wide range of stepping motors from NEMA size 17 to 43 It can be used in various kinds of machines such as X Y tables labeling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low noise low heating high spe
17. ted or Unregulated Power Supply wecteveccecen teen erecta teen tet ectceus acne rected Multiple DiN iS amen tee nese a eno oS Sen Seen ee one Selecting Supply V OMAGe cra ies a lan anponehay a omecenneoneaeaes 7 Selecting Microstep Resolution and Driver Output Current cccccccceeeeeeeeees Microstep Resolution SeleC HOM marnie osna E edie cata OEE CREM SC UNOS ioeie e cacy ecpencteardanc aecpencruasteneraeapencrenetenesancrenctenetencreneeenenenes Contents Dynamic eurent SCLIN Genet eicdenrePnataacaetsadducat nataatactad ducal nataanaetat dust A 9 Stands Hll current Sene oa rt ete re ree ener ree 9 S WITS NOTES aouen e E e ETE EEEE E N 9 TYDET One Oina E N E N 10 LO Sequence Chart of Control Signals sssiscuhsevascnasadanauhoavenaasadanathsavanatasadarathoaveienasauts 10 Lis Protection t anchon an 11 Short voltage and Over voltage protection ccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 1 Overcurrent Protecti Oeann a a a a a aan 11 SHORE C COIL Prote COON ean uane n E nad incdenedanatenatanioes 11 Over Temperature Proteo menani nunana A 1 12 PrequentlyASked Ques HOI scnis usu cieteouieu E E E 1 Problem Symptoms and Possible Causes c ccsssssssssseseeesesesssessssssessseseeees 12 AREEN DIA ee a a 13 Twee Month Linited Warranty ennaii a E eae atlas 13 E Se SONS O O TE OT OE EAEN 13 CCAS WY AT PATA EY CIVICS iiaeiai nana a aE 13 Warran EIAN S 3 0 scaccchee dent E samseced utr T T 13 I OY s
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