USER MANUAL VERSA - series
Contents
1. 16 14 PART LIST VERSA SERIES SLIM LINK rne 17 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 2 1 WELCOME HYTORC Thank you for buying HYTORC equipment This user manual and safety instructions is designed to provide you with the basic knowledge required to operate and maintain your new HYTORC equipment Please read this manual carefully and follow the instructions provided If you still have any questions regarding HYTORC bolting equipment please do not hesitate and call us at 31 0 24 3660 660 or contact us at info hytorc nl You also find more information on our website www hytorc nl 2 GENERAL INFORMATION Your purchase of HYTORC equipment entitles you to the following HYTORC services Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC equipment according to the newest technology A full year complete warranty In case of failure under warranty of standard tools substitutional rental equipment can be supplied at request Qualif2. Use right tool Do not force small tools or attachments to do the job of a larger tool Do not use a tool for purposes not intended Proper safety attire When handling operation hydraulic equipment use work gloves hard hats safety shoes and other applicable clothing Use safety glasses with side covers Moving equipment Do not use hydraulic hoses uni swivels pump power or remote cords as means of moving the equipment Maintain your HYTORC equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance Refer to the Operations Maintenance Section in chapter 10 for further clarification Stay alert Watch what you are doing Use Common sense Do not use power equipment under the influence of any mood altering substances Prior to operation Ensure that all hydraulic connections are securely connected and there is no leakage Verify that the hydraulic hoses are not kinked or otherwise damaged Ensure the square drive and its retainer are fully and securely engaged Be certain that all connectors elbows fitting and swivels are not bent loose or damaged Prior to use Check sockets for size quality and flaws do not use if questionable Cycle tool to ensure proper function Locate a solid secure reaction point sure the reaction arm retaining clamp is fully e
3. USER MANUAL VERSA series cu wee g Model 1 Model 2 INDEX 1 WELCOME AT HYTORGCQC U U U 3 2 GENERAL INFORMATION U UU U UU Q 3 3 SAFETY INSTRUCTIONS REIR REIR U 3 INTRODUCTION T 6 5 BEFORE USE 6 6 CONNECTING THE HYDRAULIC PUMP 6 6 1 BEFORE USE CHEGKIPUNMPBS 5 esepsni tuts Madonna uda Au Loon Dew AD 6 6 2 HOSE CONNECTION NOTUM 7 6 3 AFIFRUSE 7 SETTING OF TORQUE VALUE BOLT LOAD 8 USE OF THE LOW CLEARANCE WRENGH 1 ecce rre eurer nean 9 8 1 CHANGE THE RATCHETS aa rr rr ce guion ses dieu pconDeorseistesbiomdeui renidet ODE 9 8 1 1 Versa Model 1 9 8 1 2 Versa Model 2 10 8 2 ROTATING DIBEGTIONZ uuu u uu u 10 8 3 zip eneuelpe m CRERRRPI 10 8 4 TO
4. Keep in mind that the tool can move a bit while operating Ensure hydraulic hoses and couplers are clear of any obstacles during operation Stay clear of the tool and reaction point with your fingers or other body parts Press the start button for one second button to find out if everything works properly FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 10 84 Totighten a bolted connection By pushing down on the remote control button in the advance position the rear of the tool will be pushed back until the reaction surface will contact its reaction point Continue to hold down the advance button as the ratchet turns until you hear a click which will signify the hydraulic cylinder inside the tool is fully extended and will not turn the ratchet further Continuing to hold down the remote control button will result in a rapid build up of pressure to the point where the gauge reads what was pre set prior to applying the wrench Attention The reading of full pre set pressure after the cylinder is extended DOES NOT INDICATE that this pressure torque is applied to the bolt It only indicates that the cylinder is fully extended and cannot turn the nut further until the
5. Torque wrench Depending of the usage but at least once a year disassemble the complete tool clean inspect change small springs and lubricate again Inspection on capacity at 100 200 300 and 700 BAR Pump unit Calibrate pump pressure gauge 1 time a year and fill glycerine level Motor electrical and air driven The rotor axle and bearings 1 time a year cleaning and lubrication Remote control air driven unit Check the air hoses at flow obstructions and if necessary repair The operation buttons are supplied with a small spring and have to open and close easily Clean the control valves FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 13 HYTQ RC 11 PART LIST VERSA SERIES MODEL 1 18 22 21 PX X 3 m Bw 9 M 4 x See KS 5 pr P eo Set YW Y KA Z Z 10 N NANAAANAANNS 2 SSS NSSSSSSSENNN 14 23 11 12 ITEM DESCRIPTION VERSA 2 VERSA 4 VERSA 8 VERSA 20 pUTCENSUCIONGUCIONUCIS UN qua MET i L Side Plate Right LC 02 52R LC 04 52R LC 08 52R LC 20 52R E 14 Ratchet LC 02 28 1 04 28 1 08 28 LC 20 28 5 Drive Pawl Spring LC 02 27 LC 04 27 LC 08 27 LC 20 27 17 IE
6. 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 5 4 INTRODUCTION The VERSA series is a low clearance torque wrench specially designed for applications with limited clearance above the nut or bolt head The small radius of the ratchet link needs little space and the long neck can also reach deep lying nuts To tighten or loosen nuts with sockets HYTORC has different tools with square drive such as the Avanti MXT and EDGE 5 BEFORE USE All HYTORC products have been tested and are ready for use at delivery In some cases you need to fill the supplied hydraulic oil in the pump unit before use The system accuracy of your HYTORC tool is within 3 This accuracy can be certified through calibration by our own calibration system All new tools are delivered with a calibration certificate A HYTORC torque tool is only complete with a hydraulic pump and a high pressure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to fill the HYTORC pump units with the separate delivered hydraulic oil if it is not already done prior to delivery lf you operate your HYTORC torque tool with another pump brand please note the re
7. LOAD The HYTORC hydraulic pump unit has a working range of 20 BAR until maximum 700 BAR Within this range the pressure is infinitely adjustable Follow the next steps to adjust the right torque 1 Every tool type has his own pressure torque chart supplied with your HYTORC tool Search for the right torque in the preferable column Nm kgm or ft lbs in the chart and read the right pressure to adjust the DRUK AAN HAALMOME NT IN DRUK pump in BAR right or PSI left PRESSURE PRESSURE 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Putthe torque tool somewhere on the ground or another safe place without placing on a nut 4 Pick up the remote control and push the start run button The pump starts running and the tool makes one stroke Repeat twice and check if the tool turns fine 5 NEXT AS FROM NOW KEEP THE START BUTTON PRESSED 6 Turn the wing nut to the right until the pressure gauge presents the desirable pressure After setting you can release the start button 7 Push the button after several seconds again and check the pressure Fix the locking if adjustment is fine Finally check the pressure again Important To change the pressure you first have to turn the wing nut back to lower pressure 0 Next you can set the desired pressure like explained In this chapter FOR MORE INFORMATION
8. tool turns and everything operates as desired before placing the tool on the nut FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 9 8 1 2 Versa Model 2 Model 2 has only 1 link pin If you pull out this one you can easily swung up the hydraulic cylinder and take off the ratchet Next you take another ratchet link place the hook on the end of the cylinder into the cutout on the top of the ratchet link The cylinder is then swung down to rest along the base of the link side plate At this point the link pin hole of the cylinder and the ratchet link will align Insert the link pin to secure both parts 8 2 Rotating direction For tightening simply engage the nut with the right side of the link facing down For loosening the left side of the link faces down The direction is indicated with an arrow sign on the tool Loosening Tightening 8 3 Reaction point Place the tool at the bolted connection and move the tool by hand towards the reaction point Ensure if hoses are clear of any obstacles Ensure if the steel reaction pad protion of the ratchet abuts solidly to the chosen reaction point Ensure that no odd parts are in the operation zone
9. 1 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl gt VERSA 002 00 VERSA 004 00 VERSA 004 00 A A A A A VERSA 002 SW VERSA 004 SW VERSA 004 SW VERSA 004 SW MK VERSA 04 MK VERSA 08 MK VERSA 14 VERSA 004 1 VERSA 004 1 VERSA 004 1 HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 15 13 PART LIST VERSA SERIES MODEL 2 LOW CLEARANCE LINK S h i 1 4 11 17 ITEM DESCRIPTION VERSA 1 VERSA 2 VERSA 4 VERSA 8 VERSA 14 VERSA 20 VERSA 30 NOTE DESIGNATES LINK BLANK NUMBER VERSA 1 PARTS ONLY FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl VERSA 30 52R L VERSA 30 35 VERSA 30 42 VERSA 30 50 VERSA 30 45T VERSA 30 45F VERSA 30 45R VERSA 30 48T HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 16 14 PART LIST VERSA SERIES SLIM LINK ITEM DESCRIPTION VERSA 02 SLIM VERSA 04 SLIM VERSA 08 SLIM es SIDE PLATE RIGHT SLIM VERSA 02 52R SLIM VERSA 04 52R SLIM VERSA 08 52R SLIM DRIVE PLATE SLIM VERSA 02 35 SLIM VERSA 04
10. 2 5 Feb 14 12 10 MAINTENANCE 10 1 Inspection before each use Check if both oil levels of the pump unit are sufficient Check power supply air pressure minimum 5 BAR or the right E voltage Check if the cables and air hose supply of the remote control are not damaged Unreel the hose of the remote control at air pumps completely Bending of the small air hose can cause failures Check if supply cables are not damaged Check if the hydraulic hoses not damaged The working pressure is 700 BAR Adjust pump pressure at 200 BAR Check if the needle returns repeatable Resume at 400 BAR and 700 BAR Drain if there is water in the separator Oil pressure gauges are filled with glycerine If glycerine level drops you have a leakage and repair is needed When gauge is getting filled with hydraulic oil this is also an indication of internal leakage A After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance Hydraulic oil Change the oil after 40 operation hours completely or at least 2 times a year Use only High grade oil ISO VG 46 or 32 Filter at the pump This filter must be changed 3 times a year at normal use and more often if the unit is used each day Quick couplers hoses Clean dirty or rigid couplers or replace them Coal brush assembly electrical unit Check and if necessary renew 10 3 Maintenance at HYTORC
11. 35 SLIM VERSA 08 35 SLIM 8 SEGMENT SPHERE VERSA 02 21 VERSA 04 21 VERSA 08 21 DRIVE RATCHET SLIM VERSA 02 28 SLIM VERSA 04 28 SLIM VERSA 08 28 4 SLIM VERSA 02 50 SLIM VERSA 04 50 SLIM VERSA 08 50 SLIM FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGIE Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 17
12. EE Side Plate Spacer Shroud LC 02 47 LC 04 47 LC 08 47 LC 20 47 19 20 Shroud Spacer LC 02 36 LC 04 36 LC 08 36 LC 20 36 21 Shroud Screws LC 02 44 LC 04 44 LC 08 44 LC 20 44 side Plate Retaining Ring _ 100891 Note While writing this manual there was still no part list of the VERSA available Since the VERSA is a renewed LC and consists of similar parts the LC part list is mentioned above When you reorder parts please mention that you have a VERSA model 1 instead of a LC FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 14 12 PART LIST VERSA SERIES MODEL 2 HOUSING EON 13 14 x DESCRIPTION VERSA 1 VERSA 2 VERSA 4 VERSA 8 VERSA 14 VERSA 20 VERSA 30 N SAFETY CAP RETAINING RING N VERSA2 SF013 XLT SF003 XLT SF003 XLT SF003 XLT SF003 XLT SF003 N A N A N A 090160 18M N A N A N A N A N A N N A N A N A N A XLT SF001 N VERSA 004 00 XLT 001 00 SWIVEL BLOCK WITH COUPLERS N VERSA 004 SW VERSA 004 SW TOOL MAINTENANCE KIT MK VERSA 01 MK VERSA 02 MK VERSA 20 MK VERSA 30 60 X 180 UNISWIVEL 20 N A VERSA 002 1 VERSA 004 1 VERSA 004 1 OPTIONAL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 664
13. HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGIE Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 8 8 USE THE LOW CLEARANCE WRENCH Place the hydraulic cylinder with the low clearance ratchet on the nut and beware to place the ratchet over the nut completely Even when the nut is painted or rusted 8 1 Change the ratchets The VERSA Series use interchangeable ratcheting links It is possible to use the hydraulic cylinder with different sizes of ratchets Every size has its own ratchet Before you change the ratchet run the pump unit connected to the hydraulic cylinder to retract the pistons to start position Change the ratchet as follows 8 1 1 Versa Model 1 1 Firmly hold the cylinder and pull out the two safety pins as shown on the picture 2 Next you slide the cylinder out of the ratchet Inside you will find another safety pin Push out the pin You can take the ratchet from the cylinder and replace it for another one 4 Before assembling place the third safety pin inside first Next you slide the cylinder in the ratchet and ensure that the safety pin holes of cylinder and ratchet are in line o Finally you replace the safety pins After changing the ratchet you have to test if the hexagon of the
14. TIGHTEN A BOLTED CONNECTION eene nemen r r s sese sage sage rares reg ai ran 11 8 5 TO LOOSEN A BOLTED CONNECTION ccccccccececececccececececececececececucecucacucueacacueauauavauauaeaeaunegenenenenenss 11 9 MALFUNCTIONS AND SOLUTIONS U nenas U u 12 9 1 TORQUE WRENCH u au E 12 9 2 DRIVING PISTON u ua aaa sige suasana sua 12 PIN I u 12 OI u 12 ECC ICA PUMP UN 12 10 MAINTENANCE U U u 13 10 1 INSPECTION BEFORE EACH USE r r rr 13 10 2 SMALL r 13 10 3 MAINTENANCE AT HYTOROC a aaa aaa aaa ars rr rr rs rs rr ese s gases e 13 11 PART LIST VERSA SERIES MODEL 1 14 12 PART LIST VERSA SERIES MODEL 2 HOUSING 15 13 PART LIST VERSA SERIES MODEL 2 LOW CLEARANCE LINK
15. ied work force employable for solutions at difficult challenges 3 SAFETY INSTRUCTIONS Warning Your HYTORC torque machine is a power tool and as with any power tool certain safety precautions should be observed to avoid accidents or personal injury The following instructions will assist you Read all instructions Keep work area clean and well lit Consider work area environment Electrical Pumps should never be used in an atmosphere that can be considered potentially volatile If there is any doubt use an air pump Note Metal to metal contact can cause sparks precautions should be taken Avoid premature tool starting The Pump Remote Control is for the TOOL OPERATOR only FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 3 K Stay clear during operation In most cases the tool will allow hands free operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application Guard against electric shock Ensure the pump is properly grounded and the proper voltage is being used Store equipment properly When not in use tools and accessories should be properly stored to avoid deterioration
16. nelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGIE Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 11 9 MALFUNCTIONS SOLUTIONS 9 1 Torque wrench The tool does not operate anymore gt check if all couplers as well on the tool as on the pump are tightened properly The coupling nut of the female coupler has to be tightened completely to the collar of the male coupler 9 2 Driving piston Cylinder part cannot be taken off the tool gt check if the piston is retracted completely gt check if the piston is in its start position 9 3 Pumps pump pressure at a fixed adjustment repeats inaccurately gt pump pressure adjusting valve is dirty or damaged gt loose the valve and cover the hole with a towel start the motor for 2 seconds clean valve and assemble it again gt renew the valve if the problem is not solved Pump runs and produces pressure but the tool does not turn gt check coupler connections tool turns in the wrong direction gt probably two or an even number of hoses is connected to each other or the male and female couplers are interchanged The tool is running slower than usually gt adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100 BAR but has to remain there If the pressure drops to zero it indicates an internal leakage Please con
17. ngaged sure the hydraulic hoses are free of the reaction point Pressurize the system momentarily if the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position Stay away of the reaction points Remain clear of the reaction arm during operation and never punt body parts between reaction arm and reaction surfaces FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 4 HYTOGRC Always use quality accessories Always use top quality impact sockets in good condition that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance performance For example a hammer on the socket or tool Comment HYTORC pumps are designed to operate HYTORC tools only and vice versa Damage may occur to the pump or the product that is being operated due to misuse You can find a version of the instructions on the reverse side of the torque charts STORE THESE SAFETY INSTRUCTIONS WITH YOUR HYTORC TOOL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0
18. plers at both ends To avoid tool malfunction do not reverse connectors PUMP E TOOL We have three different types of couplers rotating couplers rotating couplers with locking devices and quick couplers The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses RIGHT PUMP d L TOOL _ 7 Push the hose parts and couplers to each other Screw the couplers hand tight Do not use locking pliers f you want to detach disconnect the return hose first If impossible press once briefly on the remote control push button Attention During operation the couplers can become loose unnoticed this makes oil flow impossible The tool operates no longer ASSURE YOURSELF THAT ALL COUPLERS ON THE PUMP AS WELL AS ON THE TOOL ARE TIGHTENED PROPERLY THIS IS THE MOST COMMON OPERATION FAILURE 6 3 After use Reel the hoses Protect the couplers against dirt and damage by connecting the end parts of the hose to each other FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 7 7 SETTING OF TORQUE VALUE BOLT
19. stricted pressure of 700 BAR maximum 6 1 Before use Check pumps Air driven pump units Use at least an air hose and 7 couplers The working pressure is 6 10 BAR During running the air pressure is not allowed to drop under 4 5 BAR Check the water separator by opening the drain Check if the oil level in the lubricator is sufficient And check during running if the lubricator drops the subscribed drops of oil approximately 4 6 drops per minute for most pumps Electrical driven pump units Assure yourself of using the right voltage according the pump specifications You find these on the pump cover or electrical box Beware of overvoltage and undervoltage too long or too thin extension cable will cause a voltage decrease Use the hydraulic pomp only if the green yellow grounding cables are connected f needed use an 2 5 mm electrical extension cable unreel the cable wince completely FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version 2 5 Feb 14 6 6 2 connection twin hose connects the torque wrench and the hydraulic pump unit Each hose has couplers at each end One hose has female couplers at both ends and the other hose has male cou
20. tact HYTORC Nederland B V 31 0 24 3660660 9 3 1 Air pump units Pump motor does not start gt kink in the air hose of the remote control gt unreel the hose completely Pump motor does not start gt starter valve position 21 is defect gt press small knob of the starter valve while ON OFF handle position 9 stands at ON runs slowly or irregular gt too low air pressure gt minimum of 4 BAR with running motor gt clean dirty filter dirt in the air motor motor does not run or switch gt this indicates a defect of the control valve in the pump unit If necessary contact HYTORC Nederland B V at 31 0 24 3660660 9 3 2 Electrical pump units Motor makes strange noise and produces no pressure gt check rotating direction Motor runs to slow or stops automatically after starting gt voltage drop in the power Usually too thin or too long extension cable is used Check pump unit with the main plug directly in the electric point Motor runs but does not switch from forward to reverse gt rupture in the remote control cable valve block defect Motor does not run gt no electrical power or rupture in supply cable FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG versa User manual docx Version
21. tool automatically resets itself Releasing the remote control button will retract the cylinder The tool will automatically reset itself and the operator will hear a click Push the button again for the next cycle and the socket will turn Repeat this step till the nut finally stops turning Successive cycles are made until the tool STALLS at the pre set Torque with accuracy within 3 85 Toloosen a bolted connection Adjust the pressure of the pomp to its maximum of 700 BAR or 10 000 PSI Check the rotating direction of the hexagon or square drive and change if necessary Check the position of the reaction pad and change if necessary Place the tool on the bolted connection Press the button of the remote control and keep it pressed till the socket or ratchet turns and stops again As the cylinder extends fully you will hear a click Release the remote control button and wait till the cylinder automatically retracts You again hear a click Press the button again and repeat this as long as necessary till the connection is loose Comment If the bolted connection does not loosen it is an indication that you may require the next larger size tool to loosen the bolt If you do not have this in your possession please contact HYTORC to find a good solution FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Be
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