Display - Siemens
Contents
1. Setup functions 3 4 Face turning in MDA mode 3 4 Face turning in MDA mode 7 Basic configuration SKP DRY ROV NO1 PAT SBL N NSYF Peripher gt surface x rt E ES C _ la CCAA Po J Js When preparing a blank workpiece SINUMERIK 802D sl plus supports you in the following ways e Input of machining parameters by dialog complete with tool work offset feedrate and spindle speed Position the axes on the starting point and enter the values in the mask After entering the machining parameters press the OK button the program will be created automatically i e the programmer does not have to write the part programs himself e The MDI blocks are also retained after NC Start and can be saved as a part program Highlight e Speedy preparation of the blank workpiece SINUMERIK 802D sl plus Turning 16 Control system overview for machine tools sales people 04 2007 Program management and user memory 4 4 1 Program Manager YI Basic configuration BEISPIEL1_KONT MPF exanplei npf BEISPIEL1 MPF exanple2 npf BEISPIELE MPF exanple3 npf BEISPIEL3 MPF shaft_thread npf EXAMPLE1 MPF sienens_workpiece_241205a npf EXAMPLEZ HPF EXAMPLES MPF GEWINDEBOLZEN MPF 3018752 Byte E i With the SINUMERIK 802D sl plus Program Manager you can easily manage your part programs Highlights PC like functions e g Mark Copy Paste a2. 0 008 0 009 8 000 7 8 000 8 008 8 008 7 0 000 0 009 0 000 7 0 000 60 009 0 000 17 8 008 0 909 8 090 7 6 000 60 009 0 000 7 8 008 6 008 8 008 7 8 u ef BER 2 8 000 8 008 0 009 7 8 000 8 0008 8 000 F i LL os Tool Tool Work R vari Setting list life offset able data The SINUMERIK 802D sl plus offers automatic tool monitoring e You can monitor tool wear by observing tool life and or workpiece quantity If a tool reaches its wear limit an alarm is given automatically and the tool is suspended from further machining E 5 e You can specify the following data in tool monitoring Tool life specified as a setpoint and prewarning limit for tool monitoring The time remaining before the tool is deactivated is calculated and displayed Workpiece quantity specified as a setpoint and prewarning limit for tool monitoring The workpiece quantity remaining before the tool is deactivated is calculated and displayed Tool monitoring can be activated for tool life and or quantity of workpieces e When tool life monitoring is activated tool life is monitored during the tool s operation time G1 G2 G3 Workpiece quantity is monitored using a program command at the end of the part program usually Setpiece 1 Highlight e Efficient monitoring of tool life and workpiece quantity is standard SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 15
3. owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG 04 2007 Copyright O Siemens AG 2007 Automation and Drives Technical data subject to change Postfach 48 48 90437 N RNBERG GERMANY Foreword Scope of validity This document provides you with an overview of the range of functions included in the SINUMERIK 802D solution line plus operator panel controller for turning machines The document is oriented towards vendors and dealers of machine tools Organization of information Of the varied functional possibilities of this SINUMERIK product we only designate those qualities which are of direct value to the machine s user All functions contained in the machine s basic configuration will be identified as follows m Basic configuration All functions not contained in the machine s basic configuration will be identified as follows E Option A summary of the unique selling points of the SINUMERIK 802D sl plus in comparison with competitors may be found in the chapter Summary of unique selling points For information on marketing options through the machine manufacturer please see the technical de
4. Highlight e Speedy programming of contours directly at the machine SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 27 Simulation 6 7 Basic configuration The SINUMERIK 802D sl plus offers you high process safety through integrated simulation since it enables you to verify part programs before they are executed By using broken line graphics you can trace the programmed tool path e Clear overview through use of different colors Rapid feedrate red Cutting feedrate blue e Quickly display simulation result by activating dry run feedrate used instead of the programmed cutting feedrate e Possibility of zooming into details at any time during and after simulation e Display the entire workpiece using the Zoom Auto softkey Highlight e More process safety through effective simulation SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 29 Automatic mode 7 1 Highlights 7 2 Highlights Program control 7 Basic configuration Single block Single block mode can be activated for startup of the program There is a program stop after each traversing block Program test Programs can be checked before processing in a program test mode The program is executed to completion with stationary axes Program editing In machine status STOP the program can be edi
5. and the rotary axis C Machine without Y axis e Machining with TRANSMIT Highlights e Full functional range for drilling and milling on the front surface e Reduction of set up times by complete machining on one machine SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 35 C axis machining 9 2 Peripheral surface machining 9 2 Peripheral surface machining 7 Basic configuration With the 802D sl plus and the outer surface transformation TRACYL drilling and milling can be performed on the outer surface of workpieces in the main spindle Any drill holes on the outer surface r Any milling without slot wall offset on the outer surface Any milling with slot wall offset on the outer surface e Grooving on parallel walls of the outer surface with milling radius correction Longitudinal Transverse Parallel limited O groo groove Longitudinal groove AS with groove side a correction without groove side correction Highlights e Full functional range for drilling and milling on the outer surface e Reduction of set up times by complete machining on one machine SINUMERIK 802D sl plus Turning 36 Control system overview for machine tools sales people 04 2007 Multilingual operator interface 1 0 YI Basic configuration RCS802 Tool Toolbox CD ROM included in scope of delivery On the SINUMERIK 802D sl two lang
6. een nant ee DIN A duree 19 5 LE Ce 6 LS Inn 111210 PRRERFERSERATPEREFRLFRERRLFIETTE TER RRELTBERCDETRUTEPHEHEUFEEERFTHERSTETERCTTFUEHTELEPEBEBLUOBELELPETBLEFFECHERSEPLESTHERTPEETFTTITTSTER 21 5 1 DIN ISO language u a IHRER das et 21 5 2 DIMISE 2 23 42 centre ata tee ae eine nota ONE a ie ain 22 5 3 Machining Cycles tica rem manne la ln eine ate nae 23 5 4 On board user manual 24422 ma M tee A AAA eae ei 25 5 5 On board pocket calculator sis sise di a A ed 26 5 6 Contour editor rte rm a te inner tele dl add ad Le nn ne 27 SIMU ION coi id ee 29 Automatic mode ita a A A ir a sl 31 7 1 Program controla diria iia 31 7 2 Block Searches nenne feat dns dn leer nee bald diet de 31 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 5 Table of contents 10 11 12 13 14 Velocity control aa A Ten a eee dea 33 8 1 Jerk limitation cio een ee ib I Maal edd aie age 33 8 2 Dynamic feedforward control ser 34 G AXIS assurer te nai eh eme ced Nas vad A ee nn Pt ed ent ies 35 9 1 Eront Surface machining iaa 35 9 2 Peripheral surface machining scaron ean ea a tarada s 36 Multilingual operator interface seen 37 Maintenance and diagnostics ee 39 11 1 Maintenance free operation eee 39 11 2 Diagnostics a ma aan nn er 40 11 3 Rem te diagnostics 22 id rn lern 41 PC SoftWare sti i
7. 0 Sex SKP DRY ROV HG1 PAT SBL N AMPF Ei S TS m Highlight e Save time during tool setup by seeing exactly what you are doing SINUMERIK 802D sl plus Turning 12 Control system overview for machine tools sales people 04 2007 Setup functions 3 2 2 Highlight 3 2 Measure tools Measure tools automatically in JOG 7 Basic configuration In JOG mode the machine can automatically determine the tool compensation values for length 1 X direction or length 2 Z direction To this end the SINUMERIK 802D sl plus offers graphical support for automatic measuring and for calibrating the tool probe e To measure the tool length simply move the tool near the probe e Click Start When the probe detects the tool the controller automatically calculates the tool geometry SKP DRY ROV Mai PAT SBL N MPF Position Repos offset X GG BBQ om T 1 pa rie Z 11 500 fo pon mg e Speedy and precise tool measuring is standard e Pre installed graphic support for measuring with tool probe SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 13 Setup functions 3 3 Tool data management 3 3 Tool data management 3 3 1 Tool list 7 Basic configuration Wear Le Lengthi Length Radius Length1 Length2 Radius z 1 1 MUITO 6 006 6 008 6 088 3 118 000 x A 6 008 8 0208 0 000 3 6 0008 60 008 0 000 8 9
8. 100 Z150 HS Copy NSO T2 D1 S300 M3 block N69 GO G42 XS Z 60 N78 Gi Z 70 FO 12 Insert NEO G2 X50 Z 80 16 245 K 5 block N99 G G40 X100 Z159 MS N1600 N38 Delete block eof oS tact pa Contour Drilling Milling Turning TER ile Highlight e Save time by programming with efficient DIN ISO editor SINUMERIK 802D sl plus Turning 22 Control system overview for machine tools sales people 04 2007 Programming 5 3 Machining Cycles 5 3 Machining Cycles 7 Basic configuration For recurring machining operations the SINUMERIK 802D sl plus provides you with graphical support for the following technology canned cycles You can parameterize these and assemble them for the program in any way you wish e Turning Face turning Stock removal Groove undercut Thread cutting thread e Drilling Centering drilling counter boring reaming deep hole drilling tapping Repetition of hole machining using hole patterns row circle MCALL e Milling Face milling Contour milling Rectangular pocket and spigot circular pocket and spigot Elongated holes on a circle slots on a circle circumferential slots Thread milling inside and outside DM2 APP ROP TDEP FAL TANG NSP NRC ji SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 23 Programming 5 3 Machining Cycles Comprehensive functional and graphica
9. 8 000 gt 8 000 0 008 0 000 3 08 006 0 009 0 008 0 000 Aaa For managing tools the SINUMERIK 802D sl plus provides you with an easy to use tool list which displays all relevant tool data and wear e Inthe tool list you can create and delete tools using softkeys e For each tool you can store the following data Special icon for the individual tool type with direction of tool orientation mill or drill Tools are displayed in the list with a number e g T1 Number of the compensation block for the tool cutting edge e g D1 Tool offset data in the X Z direction Radius for drilling tool and milling tools or plate radius for turning tools Values for geometry and wear in a single table Display of the cutting position for turning tools e Using individual password protection you can specify the maximum permissible input values for tool wear to avoid collisions for example This can be done using display machine data MD 208 MD 209 and MD 374 Highlight e All tool data at a glance e More safety in managing tool data SINUMERIK 802D sl plus Turning 14 Control system overview for machine tools sales people 04 2007 Setup functions 3 3 Tool data management 3 3 2 Monitoring of tool life and quantity of workpieces 7 Basic configuration D Tool life nin Quantity Setpt Prew 1t Resid Activ Setpt Prev 1tResid Activ 1 1 DIN 10 009 100 000 7 0 000 60 009 0 008 7 0 000 6 008 0 000 7
10. RI it is defined whether external or internal nachining vill be carried out and which technology will be used with regard to the infeed when roughing The poronator VARI can assune values between 1 and 4 with the following near ing Value Ext int Const infeed const cutting cross section 1 a Constant infeed 2 I Constant infood 3 A Constant cutting cross section 4 1 Constant cutting cross section If a different value is programmed for the parameter VARI the cycle is aborted after output of alarn 61002 Machining type defined incorrectly Further notes Differentiation between longitudinal and transversal thread a a E e Never lose time again because you don t have the user manual at hand SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 25 Programming 5 5 On board pocket calculator 5 5 On board pocket calculator 7 Basic configuration 26 680 X1 24 000 251 361 71 295 948 0 000 SP1 86 000 212212 4 8 6 Aj 2 3 ef p Ja The on board pocket calculator offers the following range of functions e Callable from any operating area e Take over a value from an input field and write back to it after calculation e Four basic calculation operations as well as sine cosine square and square root functions e Bracket function for calculating nested terms e Functions for calculating constru
11. RIK 802D sl offers diagnostic functions which are easy to use e Diagnostic functions such as ladder display are available for finding causes of malfunctions or a PLC program error e You can switch between two windows in ladder display e g for cross references e You are provided with the same display as on a PC with zoom find symbol info and cross reference functions e For reasons of safety it is not possible to edit the PLC program at the machine LUBRICAT SBRAS Network 4 of special ism xy A LOCK6 65 s clook alternating 0 for 305 Lubricating interval is calculated hu 1 min clock menory and then 1 for 30s jes SIRT Prooren i wv s 25 Network 5 Lukricating time control 8 127 Network 6 c24 127 14 4 Lubricating control signal output Network 4 Line 1 Column 1 Al oS CNE or sono Highlight i i LUC El o e Highest machine availability thanks to modern diagnostic and troubleshooting tools 40 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 Maintenance and diagnostics 11 3 Remote diagnostics 11 3 Remote diagnostics zi RCS802 on CD ROM included in scope of delivery 7 Option RCS802 remote diagnostics via Ethernet PC license only possible with SINUMERIK 802D sl pro With the RCS802 software for PC you can carry out remote diagnostics via the serial inter
12. SIEMENS Foreword Introduction 1 SINUMERIK System overview i Setup functions 802D solution line plus p Turning Program management and user memory Programming Control system overview for machine tools sales people Simulation e gt Automatic mode Velocity control O oo IN O O Bb IN C axis machining Multilingual operator interface _ O 11 Maintenance and diagnostics PC software 1 2 13 Summary of unique selling 14 points Ordering data 04 2007 Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger Danger indicates that death or severe personal injury will result if proper precautions are not taken Warning indicates that death or severe personal injury may result if proper precautions are not taken A Caution with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken Caution without a safety alert symbol indicates that property damage can result if proper precautions are not taken Notice indicates that an u
13. T rain IS Option SinuTrain 802D Controller identical PC system for work preparation and CNC training e Complete range of functions of SINUMERIK 802D e Networking of several student and trainer units possible Highlight e PC software for training and work preparation without occupying the machine 12 3 SINUMERIK 802 self study CD 7 Option SINUMERIK 802 self study CD Multimedia introduction to operation and programming with the SINUMERIK 802 e Can be installed on PC e Programming exercises with directed examples e Available in three languages German English and Chinese simplified Highlight e Graphically supported instruction software for beginners SINUMERIK 802D sl plus Turning 44 Control system overview for machine tools sales people 04 2007 Ordering data Below is the information required for ordering SINUMERIK 802D sl plus SINUMERIK 802D sl pro Toolbox CD ROM gt Already included with each 802D sl with additional language files for operator interface RCS802 software PLC programming tool etc License disk for RCS802 remote diagnostics via Ethernet only possible with SINUMERIK 802D sl pro 13 6FC5370 0AA00 2AA0 6FC5370 0AA00 3AA0 6FC5810 0CY10 0YU8 6FC6000 6DA51 0AA0 Additional functions of SINUMERIK 802D sl pro compared to SINUMERIK 802D sl plus e Connectivity via Ethernet e More CNC user memory increased from 1 MB to 3 MB SINUMERIK 802D sl
14. complete package SEA TERR Modular SINAMICS Drive System SINUMERIK 802D sl with 10 4 inch TFT color display CNC keyboard and machine control panel 1PH7 spindle motor 1FK7 servo motors SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 System overview 2 2 Operator panel 2 2 Operator panel The operator panel front consists of an operator panel with a 10 4 inch color TFT display 8 2 horizontal and 8 vertical softkeys and a CNC keyboard horizontal or vertical options available This facilitates clear and user friendly operation of the machine functions We also offer the coordinated machine control panel MCP 802D sl with feed and spindle override no gan gaa sus ana 500 a Highlights e All relevant functions at a glance thanks to horizontal and vertical softkeys e Brilliant color display balanced and high quality design of operator components e Easy data handling thanks to the easily accessible Compact Flash card slot on the front SINUMERIK 802D sl plus Turning 10 Control system overview for machine tools sales people 04 2007 Setup functions 3 3 1 Work offsets 7 Basic configuration Within the SINUMERIK 802D sl plus the following adjustable work offsets are available e A permanently effective basic offset G500 e Six other work offsets G54 G59 Graphical interface support is provided for the purpose of adju
15. ction points on a contour e g Tangential transition between a circle sector and a straight line Converting polar coordinates to Cartesian coordinates e By pressing the Input key you can see the result of a calculation before you confirm it with the Accept softkey Highlight e More certainty for operating and programming thanks to on board pocket calculator no more calculation or typing mistakes SINUMERIK 802D sl plus Turning 26 Control system overview for machine tools sales people 04 2007 Programming 3 6 Contour editor 5 6 Contour editor 7 Basic configuration The SINUMERIK 802D sl plus provides you with a contour editor integrated in the DIN ISO editor for graphically supported TZ u 7 input of contour sections The contours TAI oo ST which you have created using screen forms TZ e are automatically converted into G code You can further edit these as required in the a 3 DIN ISO editor e Graphical programming support in case N of missing geometrical data in your part Land N drawing I mo gt e All typical contour sections can be chosen via a softkey e g circle circle circle e Enter values by dialog and G1 G2 and G3 blocks are automatically generated from them M MPF DIR INTERSECT MPF Hot selected DINMON s G2 690 Z 141 06048 X146 30623 K 39 00000 10 00000 G3 2 219 00492 X187 19512 K 53 19392 1 43 95988
16. das 43 12 1 CAD reader or PC rn ei oa des md ae ed ne 43 12 2 SINUMERIK 802D on PC SinUTraiin idees 44 12 3 SINUMERIK 802 self study CB ein eh dde iphone 44 Ordering data cuca tdt tie EE AAE 45 Summary of unique selling points sise 47 AS eisen erinnere 49 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 Introduction 1 1 1 Application The SINUMERIK 802D sl plus is a customized operator panel controller for standard CNC turning machines The SINUMERIK 802D sl plus allows you to easily operate machine tools by providing graphical support for all operator control actions The functions in JOG manual mode enable you to quickly set the machine up for machining in accordance with your requirements More specifically this consists of calculating the workpiece position in the machine as well as maintaining and measuring the tools in use For programming purposes the SINUMERIK 802D sl plus provides you with a DIN ISO editor that is easy to operate and has a complete G code in accordance with DIN66025 and ISO dialect During programming graphical support is provided for technology canned cycles and contours The SINUMERIK 802D sl plus is an efficient complete system covering all required fields of application without additional setup and training costs e Easy to use interface for all machine functions e Graphical interfaces for technology ca
17. face e With the SINUMERIK 802D sl pro remote diagnostics can also be carried out via Ethernet PC license e When connecting the PC to several machines only one PC license is necessary for remote diagnostics via Ethernet e All machine tool controller diagnostic functions are also available in remote diagnostics AAA e Y Connect vun 2 Correct women x habriratins interest is eetesteted de I mim stank Hetwork 4 CALE TT sj 3 Lk Po fi Highlight e Shorter reaction times and lower service costs thanks to remote diagnostics SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 41 PC software 1 2 12 1 CAD reader for PC RQ Option CAD reader for PC You can convert contours and position patterns from PC based DXF files into a format understandable to the controller with the PC software package CAD Reader You can continue editing contours in the DIN ISO editor at the controller Fle bing Ven Settings Help ble ela li By 43 il 3 Highlight e Save time by converting DXF files into contours and position patterns e Work preparation and training at the PC without occupying the machine SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 43 PC software 12 2 SINUMERIK 802D on PC SinuTrain 12 2 SINUMERIK 802D on PC Sinu
18. l support is provided e For parameterization support is provided by the clear screens and infotexts accompanying the parameters e g machining type of the thread e Tapping without compensating chuck is including in the basic scope including thread interpolation CYCLE84 e You have extensive selection possibilities for high performance machining e g feed interruption for stock removal The parameter DAM is used for this NPP MID 2 668886 FALZ FALX FAL FFL FF2 FF3 VARI DT DAM VRT Highlight e Graphical cycle support helps you create your part program faster e Highly flexible G code programming extended by graphical cycles SINUMERIK 802D sl plus Turning 24 Control system overview for machine tools sales people 04 2007 Programming On board user manual K 5 4 On board user manual Basic configuration The on board user manual provides descriptions of all important operator functions In addition it provides a complete description of NC commands cycle programming and drive alarms as can be found in the paper documentation You can call up the Help menu in the following ways e Pressing the Help key on the CNC keyboard to call up the table of contents e Pressing the Help key to call up the context sensitive help system e g when the cursor is at a cycle parameter Help is immediately opened at the relevant place VRAI nachininy type Using the parameter VA
19. locity with jerk limitation without jerk limitation Highlights e Longer machine lifespan through protection of the mechanical components e Higher path accuracy through softer acceleration SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 33 Velocity control 8 2 Dynamic feedforward control 8 2 Dynamic feedforward control 7 Basic configuration Inaccuracies in the resulting workpiece contour due to following errors can practically be eliminated using dynamic feedforward control FFWON The result is excellent machining precision even at high tool path feedrates This is clarified with a circularity test on the machine Example without feedforward control with feedforward control u Actual generated e Contoun Programmed contour Programmed contour Highlight e Higher path accuracy through compensation of contouring errors SINUMERIK 802D sl plus Turning 34 Control system overview for machine tools sales people 04 2007 C axis machining 9 9 1 Front surface machining 7 Basic configuration With the SINUMERIK 802D sl plus hole machining and milling can be executed on the front face of workpieces in the main spindle The part program is easily created in a right angle coordinate system with the front surface transformation TRANSMIT C axis mode The path movements are conducted with the linear axes X Z
20. nd Rename File names for part programs can be entered in clear text making them easy to identify max 25 characters Clear structures with subdirectories on several levels Quick search function based on entry of the 1st letter of the program name The controller automatically positions the cursor on a program with the initial letter matching that which was entered Preview of the first seven lines of the part program before editing All part programs available on the machine thanks to the 1 MB user memory Access to shared network drives and sharing of directories for remote access via Ethernet networking Better overview with clear text file names User friendly data handling in typical PC style with copy paste rename etc SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 17 Program management and user memory 4 2 User memory and data management 4 2 4 2 1 Highlight 4 2 2 Highlight 18 User memory and data management Buffered CNC user memory 7 Basic configuration SINUMERIK 802D sl plus 1 MB Management of up to 100 part programs For larger quantities we recommend that part programs be managed using the CF card e Large memory space included in scope of delivery Compact Flash card 7 Basic configuration only CF card required A Compact Flash card slot is located directly at the operator panel front of the SINUMERIK 802D
21. ng RJ45 connection e The data transfer rate is 10 100 Mbps Remote access to the controller via the RCS802 tool e g for setup and remote diagnostics PC license required e Access to the network drives is available directly from the program manager No additional software is required on the server EA E Highlight e Easy and economical connection via Ethernet TCP IP to Windows PCs or Unix workstations SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 19 Programming 5 5 1 DIN ISO language 7 Basic configuration For DIN ISO programming purposes the SINUMERIK 802D sl plus offers a large pool of commands which are oriented to the task at hand e G code according to DIN66025 and in ISO dialect mode e G functions and extended G functions Powerful commands e g CIP for circular interpolation via intermediate point e Unlimited number of programmable work offsets Using the commands TRANS SCALE MIRROR ROT you can shift scale mirror and rotate the workpiece coordinate system as required e Calculation operations and logic operations of variables These calculation operations include e g sin cos exp lt gt e User data You can freely define variables in the part program using names clear text and type LUDs no GUDs e R parameters calculation parameters 300 predefined R parameters are available as flexible calculati
22. nintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Trademarks Note the following Warning This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens Correct reliable operation of the product requires proper transport storage positioning and assembly as well as careful operation and maintenance All names identified by O are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
23. nned cycles and contour editor e DIN ISO programming on the machine e DIN ISO programming offline via CAD CAM system e Automatic tool measuring during setup 1 2 Machine spectrum The SINUMERIK 802D sl plus is particularly recommended for the following machine types 1 Single slide turning machines with X and Z axes Turning Centric drilling on the end face 2 Like 1 with rotating tools C axis mode SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 7 System overview 2 2 1 SINUMERIK 802D sl The SINUMERIK 802D sl operator panel controller is the ideal package for use with standardized turning and milling machines Used in conjunction with the new compact and reliable SINAMICS S120 drive system the SINUMERIK 802D sl is a complete package for machine tool applications These range from low volume production to medium volume production to production of more advanced workpieces with any type of hole machining and milling on end face and outer surface e Digital drive technology via DRIVE CLIQ e Up to 4 interpolating axes and one spindle e Identical hardware and software for turning and milling e Powerful PLC based on SIMATIC S7 200 with ladder logic programming e Large easy to read color display LE You can find further information in catalogue NC 61 Highlights e Powerful and reliable machine package from Siemens e Extremely dynamic drives and motors e Matched
24. ogram control 31 Program editing 31 Program manager 17 Program test 31 R Repositioning to the contour 31 S Serial data transfer 19 Single block 31 SINUMERIK 802D sl 9 SinuTrain 44 Summary of the Highlights 47 T TCP IP 19 Tool list 14 TRACYL 36 Training CD 44 TRANSMIT 35 49 Index U Unique selling points 47 User memory 18 V Velocity control 33 50 W Work offsets 11 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007
25. on variables floating point format e System variables Access from the program to for example tool offsets axis positions and measuring values e Program control structures Language commands such as IF and GOTO are available for programming with conditions and loops Highlight e Unbeatable pool of commands for flexible and time optimized part programs SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 21 Programming 5 2 DINASO editor 5 2 DIN ISO editor 7 Basic configuration For programming purposes the SINUMERIK 802D sl plus has a text based DIN ISO editor This allows you to directly enter or change CNC language commands meaning that you have access to the entire range of CNC functions The editor offers the following range of functions e Easy to use program entry with Copy Paste Search Replace Numbering etc e Graphics editor for creating workpiece contours entered in the program as G code e Standard machining cycles for turning drilling and milling e Simulation of the program created e Recompilation of program cycles for further editing in the graphical interface e Direct execution from any NC program block block search Execute N MPF DIR EXAMPLE1 MPF 10 T1 D1 G96 518989 M3 N20 G X54 Z2 Mark N39 CYCLE9SC EXAMPLE1_CONT 2 009000 6 89000 6 20900 a z008 block 6 30008 9 N4g G X
26. plus Turning Control system overview for machine tools sales people 04 2007 45 Summary of unique selling points 1 4 The SINUMERIK 802D sl operator panel controller has the following selling points which make it stand out from the competition User friendly operation e Graphical support for setting up tools and workpiece zeros x CF card and Ethernet for unlimited user x memory a e Graphical program simulation with zoom Time saving programming e Flexible G code programming e Graphical support for technology canned cycles and contour editor e Complete user manual on board More productivity e C axis machining with rotating tools e Maintenance free and easy to diagnose e Programming and training software on PC SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 47 Index 8 802D on PC 44 A Application 7 B Block search 31 C CAD Reader 43 CNC keyboard 10 CNC memory 18 Compact Flash card 18 Contour editor 27 D DXF converter 43 E Ethernet 19 F Feedforward control 34 Flash card 18 Front end machining 35 Front surface machining 35 M Machine spectrum 7 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 N Networking 19 O Operator panel front 10 Ordering data 45 P PC software 43 Peripheral surface machining 36 Pocket calculator 26 Pr
27. scription of each machine Subject to change without prior notice SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 Table of contents FOG WOM A nee evi in torn ne sd adhsdessavacenceuseeas ii name nes saone dans dass savazecassts css vassonts Ra ann be dress TE E TE 3 1 Introduction 2 AN 7 1 1 ADpIICAtlON Sarit cece tate Peel A A A A eal oe ho Gaede 7 1 2 Machin spectrin Tna Di en na tien ee ath eee aes 7 2 SYSTEM OVEMVIOW ini AA a 9 2 1 SINUMERIK 302D Sl ii A ih eee 9 2 2 Operator panel 38m then tr nr M ta Me E EA 10 3 Setup FUNCUONS 3 O dass ice AEEA NRR 11 3 1 WOK OTSE tS iiiaae aaiae aa aa ce ee Mn ue fl ee tits 11 3 2 EA RO 12 3 2 1 Measure tools manually in JOG iii 12 3 2 2 Measure tools automatically in JOG sise 13 3 3 Tool dataimanagement 2 22 A ta adas 14 3 3 1 TOONS eoc steerer secre eer rere or ree rer ann an E ie A da creer erarcen R tite ee 14 3 3 2 Monitoring of tool life and quantity of workpieces oooccconoccccnnocccccononcccnnoncccnanoncnnnn acc c naar nnnnnnn nn 15 3 4 Face turning in MDA mode siecia eaaa a aaia bawia riii iaie iada 16 4 Program management and user Memory iii 17 4 1 Program Manager eraran E E 17 4 2 User memory and data management ss 18 4 2 1 Buffered CNC user memory nennen 18 4 2 2 Compact FlashCardi fs ht are net te ios 18 4 2 3 Serial data transfer 22 oz 19 4 2 4 Ethernet networking 02 2
28. sl e Card can be inserted or removed while power is on i e the machine does not have to be restarted in order for the CF card to be recognized e Cover can be closed while the card is inserted in order to protect the unit from dust e Load and execute part programs from the CF card e No loss in performance during execution of part programs from the CF card DNC operation e No special software necessary for reading writing CF cards at PC Part programs on the CF card are not edited at the controller but rather at the PC e Efficient and reliable solution for handling a large volume of user data SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 Program management and user memory 4 2 User memory and data management 4 2 3 Serial data transfer 7 Basic configuration installation of RCS802 tool on PC included on Toolbox CD as standard The SINUMERIK 802D sl plus facilitates easy data transfer from and to the PC via the RS232 interface To do this install the RCS802 tool on your PC e Backing up of machine data e Archive series startup file e Backing up of part program data Note If you have not received the Toolbox CD please contact your machine OEM Highlight e Easy data transfer with a proven track record 4 2 4 Ethernet networking Q SINUMERIK 802D sl pro The SINUMERIK 802D sl pro is set up for Ethernet TCP IP networki
29. sting workpiece zeros This means that you can switch directly between the Measure workpiece screens and Work offset list 26 688 m X1 24 000 SN Position fepos offset eu He E El ES Ba nn Ben Pos Highlights e Easy setup of different workpieces using graphical guidance e Clear overview of all work offsets SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 11 Setup functions 3 2 Measure tools 3 2 Measure tools 3 2 1 Measure tools manually in JOG 7 Basic configuration The tool compensation values can be directly determined during machine setup To this end the SINUMERIK 802D sl plus offers graphical support for measuring tool length and diameter e Graphic support for measuring tools in the X length 1 and Z direction length 2 Either enter the workpiece diameter in the field or the workpiece length in the ZO field After selecting the Set length 1 or Set length 2 softkey the control system will determine the searched length 1 or length 2 according to the preselected axis The determined tool offset value will be saved and transferred into the tool list e Button for saving the position to retract the tool from the workpiece to stop the spindle and to measure the workpiece prior to transferring the results Position Repos offset X1 35 700 T1 MN Z1 218 700 mE pep mo lue 0
30. ted directly at the location of the fault e g erroneous DIN ISO blocks After correcting the program you can continue machining Repositioning to the contour In machine status STOP the machining axes can be moved to and away from the workpiece surface during machining using the handwheel or the direction keys e Secure startup of new part programs e Continue machining quickly after interruptions Block search 7 Basic configuration A block search may be executed in machine status RESET e g after a program interruption or to specifically return to machining The program data are prepared in such a way that all relevant parameters tool work offsets etc are available upon continuation of the program The following search variants are available e To the interruption point e Toany CNC block in the DIN ISO programs e To any subroutine levels in DIN ISO programs e Time saving and secure re start at any program point as no editing of the part program is required SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 31 Velocity control 8 1 Jerk limitation 7 Basic configuration The control calculates a steady acceleration profile instead of jumps in acceleration This enables jerk free velocity characteristics for the involved path axes The jerk limitation can also be directly activated in the part program with the SOFT NC language command Path ve
31. uages are available simultaneously on the operator interfaces You can switch between these using a softkey Using the RCS802 tool you can load other SU rs language files from the toolbox to the El FT gt controller The following languages are available o others such as Turkish are under El AJA preparation e Chinese simplified and traditional German Ma 1 LAN English il se e Finnish e French e Korean o e Dutch e Polish e Portuguese e Russian e Swedish e Spanish e Czech e Hungarian Highlight e Operator interface in your language so that the CNC is easy to learn and safe to operate SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 37 Maintenance and diagnostics 1 1 11 1 Maintenance free operation 7 Basic configuration The SINUMERIK 802D sl offers maintenance free operation e High reliability because the SINUMERIK 802D sl has no hard disk no battery and no fan e Complete data backup on CF card with all drive data Bl New direc EI Paste Delete rk all A os fm 2 pa jej II Highlight e Highest machine availability thanks to reliable hardware SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 04 2007 39 Maintenance and diagnostics 11 2 Diagnostics 11 2 Diagnostics 7 Basic configuration The SINUME
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