A4 User Manual
Contents
1. Standard Welcome to Use ColorExpert 2 0 Operation Administrator Figure 6 1 3 Santint A416 Automatic Dispenser V1 0 10 So Job Status Organic Yellow Canister 9 Component Wanted 1 21 Dispensed 0 A LLL Job Queue ID Job Name Product CanSize Color Figure 6 1 4 6 2 A4 Adjustment When the software shows Ready please start to adjust the A4 O Dismantle the cleaning box fill with water or washing liquid Check whether the piston is on the bottom The initialization of turntable should be in normal O Place the paint can on the center of loading plate If there s no paint can or it is removed suddenly the software will display E18 No Paint can colorant can not be spouted out O Test the switch of sliding door as the A4 will not work when the sliding door is opened LIN Press the Emergency Stop button for any emergency The Emergency Stop button will also cease the stirring function 6 3 Add colorant JN Before colorant is added into canister it must be fully mixed with a stirring ruler A shaker is not recommended as too many bubbles can affect accuracy A ANN The maximum capacity of canister 1s 1 8 2 3 3 8L The colorant must not be filled above the uppermost mark of stirring device O The A4 s distribution is properly set up at the factory See AllotCansColor exe in the Bin folder of the installation directory Refer to Software Manual If a ch2. 8 Or LS q j H o oO T 9ND LINO OLNO ZINO NO PLNO U Quy Cc g o suld 6 YUM aul e eq Y S WOO O E E JO QU lt 5 S OO a a U 5 IND Ex gt COOEW LO FIE AS Cc ZE UNO Qod e oo ADVO 7 O E 2 Fee a go ias 7E IND INO END SN ZNO 6NI TINI EIND 33 E o o 508 do g Oo E o i Ig ED E 20 AVG 6 E Ov a ZU Nd Jd D NE al ae Mg SE OP T7 a D AE AN ed ng Dina ng ng yis dogs cuabuauy J El 2N9 PNI 9N3 BNI DINI 2IN9 PINO YI1MS OO Tp 2y Ev DI om IN IN IN N TS AG els PS SS 9G ZS 8S 6S jo9 19 29 IN IN ININ E9 rO ININ Ve joe celrelee ee te Joe E o 2Wuwpy 2WMup e APZ ND AZT UND AS OND AS N9 A zwwp o 200 33MU4IUZO ADA HIMOJ MOS MOC UOLOW DQ MUO VOW 3q 0104 AA 0 A 4109 QU ISI 98 Ge v8 es 28 18 ie es eS as 9G 7385 63 09 1929 K Ho L J SH 9H ZH 87 T sa T EN CW ae 5 F 7 At Oo O L At CO 3 woo LE S ple ADS a MOPOW OO vA S Fi 40304 BUS D E 90 1 1 H N g ae gt C HAS 2 Co 99 194305 d MOdJ AWd 4030 Ouiddays JW C 4 Q HANG Cuts AS N mf r 37 ES Fh OS E e ZH09 ZHOS _ E De Jd Da OL FAOLLOVW eo ww y 2 z 0L NA0OZZ u Nd o A OV 7 lt y wz lt 11 Trouble Shooting 1 A4 is not power on 1 Check the power 2 Fuse is broken 2 Change the fuse Stirring motor doesn t work 3 Motor is not connected 3 Open the side door reconnect wire 4 Motor is broken 4 Change the motor 1 There is air in the pump LP lind Purg
3. Canister is connected with piston pump and valve Santint A416 Automatic Dispenser V1 0 Figure 4 3 Valve contains valve handle and a nozzle for colorant dispensing 1 Maximum capacity 1s printed on the canister Max Volume 2 The nozzle should be kept clean of colorant 3 After refilling canister the lid should be fastened to prevent colorant from drying Oo Turntable Canisters are fixed on the turntable and rotate to the correct dispensing position Stirring is also carried out while rotating A Str to avoid colorant deposition Washing System Clean the nozzle after colorant dispensing The washer container must always be filled with water Check level and replace with fresh water daily o Lifting System With the assistance of electrical control system the A4 can raise and lower the piston to dispense the colorant A Only authorized personnel are allowed to open the front door for servicing O Loading Plate Loading plate is used to support the base paint can Position according to the size of the paint can The photoelectric sensor Figure 4 6 is used to sense the paint can so make sure the tray and paint can are properly positioned a A Photoelectric Max Volume Sensor Of Wat Max Volume of Water Figure 4 4 Pull out Figure 4 5 Built in Figure 4 6 Santint A416 Automatic Dispenser V1 0 5 5 1 Install the machine 5 Installation Figure 5 1 1 Figure 5 1 2 Figure 5
4. Automatic Dispenser V1 0 18 Cover is open Cover micro switch is broken No base paint can Base paint can 1s too far away from sensor Sensor is broken Valve motor is broken Vale motor driver is broken Right valve sensor too far away Right valve sensor is broken Step motor is broken Step motor driver is broken Valve sensor too far away Valve sensor is broke Canister position sensor too far away Canister position sensor is broken Turntable motor broken Turntable doesn t move Turntable driver broken Canister code sensor broken Counting magnet is in wrong the position Canister code sensor broken Canister position error Canister position sensor too far away Canister position sensor broken Turntable moved Piston rod is lifted Piston head sensor too far away Turntable moves while stepping motor and valve are not in home position Valve motor is broken Vale motor driver is broken Left valve sensor too far away Left valve sensor is broken Close cover Replace micro switch Place base paint can Reposition base paint can closer Adjust or change base paint can sensor Change valve motor Replace motor driver board Reposition sensor Replace sensor Replace step motor Replace motor driver board Replace sensor Replace sensor Adjust sensor Replace sensor Replace turntable motor Replace driver board Replace code sensor Reposition magnet in the c
5. place tray on the top of rail as base paint can tumble Open base paint can cover Place the can on the center of tray The top of can should be higher than can sensor Ready for dispensing now For large can dont use tray Place it directly on the bottom base Both pull out cleaning box and built in cleaning box are available for customers needs Replace water in the cleaning box as follows 7 2 1 Pull out cleaning box A416 Automatic Dispenser Santint V1 0 13 1 Lift lock handle to pull out cleaning box 2 Pull it out by grabbing the handle 3 Clean box add water water lever should be lower than wheel axis 4 Reinsert cleaning box and push down lock handle Lock Handle Outer Crown Face Figure 7 2 1 Figure 739 7 2 2 Built in cleaning box Cleaning Wheel 1 Lift lock handle to loosen cleaning box 2 Pull it out by grabbing the handle 3 Clean box add water water lever should be lower than wheel axis 4 Reinsert cleaning box and push down lock handle Cleaning box handle Cleaning Box Figure 7 2 2 Santint A416 Automatic Dispenser V1 0 14 8 Maintenance In order to Keep the machine in optimum condition and reduce issues daily and periodical maintenance should be performed Note Dismantling the equipment requires trained professional 8 1 Daily maitenance Clean and change cleaning box water twice a day O Add colorant on time when software
6. shows low colorant warning The precision will be affected when colorant in the canister is lower than 0 4L Remember to secure the lid after adding colorant Always keep the A4 powered on even when not in use as the colorant cannot be stirred when it is powered off Clean nozzle if colorant is dispensed in a straight stream O If the A4 is not used for more than 3 days please dispense out 0 3ml of colorant from every canister maintain dispensing precision 8 2 Periodical maintenance Do the following maintenance every 1 6 months e Check stirring paddle inside each canister check whether it works if not repair e Check the valve handle to check whether it can be opened and closed well e Lubricate screw and guiding rod once every six months SCIEN e If the A4 has not been used for a long time more than 2 weeks clean every nozzle before use Figure 8 2 1 Santint A416 Automatic Dispenser V1 0 15 9 Replace spare parts 1 Replacing Outer Canister Loosen the three bolts used to fix the canister with screw driver and then remove the canister by turning it anti clockwise 2 Replacing Inner Canister e Please remove the right outer canister when replacing the inner one e Unscrew the bolts used to fix the canister to the shelf and pull the shelf out slightly 10mm pulling too much will lead to leaking e The canister can be removed from turntable by turning it anti clockwise 3 Replacing Rubber Pip
7. 1 3 Figure 5 1 4 A416 Automatic Dispenser Santint V1 0 Unpack the machine and inner film with necessary tools Take out tool box check the items inside according to the packing list Use the supplied keys to open the side doors by pressing the button and ejecting the door handle Turn the door handle to unlatch the door Lock the bolt connecting the base and pallet with size 8 wrench and loosen the screw cap on the base With size 19 wrench remove the four bolts between machine and the pallet Unload and place the A4 in the desired location With large wrench adjust the four feet as Figure 5 1 3 shows to make them touch the ground and level the A4 Install the mouse pad on the side of the A4 as shown in Figure 5 1 4 o Insert the power chord as shown in Figure 5 1 5 Installation is finished la Figure 5 1 5 5 2 Computer Installation O Unpack the computer and place it on the bottom shelf of the A4 with the rear of the computer facing to the left for easier connection of the cables O Place the keyboard and mouse on the top of the A4 and connect as show in figure 5 2 6 Use pass through to route opening above and fasten the opening below cables p 9 p 9 Figure 5 2 6 Oo Adjust the monitor support to the desired position and tighten both bolts with the supplied tool to hold in place See Figure 5 2 7 Tightening Bolt Figure 5 2 7 O Place the monitor on the supp
8. SANTINT A4 Automatic Dispenser User s Manual ISO 9001 2000 CERTIFIED Contents ls Usas Requirements alaa 3 2 SIS CEG AOS 3 E a tien 4 4 Mache 2 Oil POS IT asia 4 Di JUS GA AU a AADK A AN AM A MANA DE AN IS A 6 5 1 Install he tac MINS ta 6 Sc stall COMPU cad 7 5 3 a ON AUC n es sient AN die aciada tian A AA A AAA SA SN ad 8 6 Nac mie AUS CMC aa 9 6 1 SAN a A a a A ancien 9 2 WNachine Ae Ann SEA eee 11 6 3 Add COlORAIN INR O oo o ER wate a AS an Aa 11 OAF EMP PU Rca 12 6 5 CAMEO OA 12 T OP IOD E A 13 7 1 PUEDAS PAMELA NTE A A AR N 13 12 Chanso Waterin cleanin DO dde 13 8 Mami A A IO 15 8 1 Dale PANU ANIC aid a at 15 Sz PemOdicalmiaintenanees o aa e a MAA 15 9 Reda pare pat Vara era OTE ee OE ee a 16 WO Warne 1a 6 FAI AAA A A 17 lo SOULS SO OLIN ani 18 Warning Labels 1 Electrical Shock Danger Cut off power supply before cleaning and maintenance HN Important Information Read carefully Santint A416 Automatic Dispenser V1 0 2 1 Usage Requirements 1 Verify the local voltage frequency is same as listed on the nameplate of the motor For safety make sure that all sockets are well grounded 2 Environment temperature 5 C 40 C relative humidity 15 90 3 The appropriate atmospheric pressure range of working condition 86kPa 106kPa 4 Computer Requirements CPU PIII CD ROM Driver 3 LCD 15 Screen Resolution above 800X600 COM 1 port Windows 2000 XP Vista or higher O
9. ange is necessary reassign the colorant to the respective canisters O The default configuration system is to add colorant from left side Santint A416 Automatic Dispenser V1 0 11 O Select Maintenance Tinting maintenance select one colorant press Add fill canister with colorant making sure it is added into proper corresponding canister Open the lid of canister the corresponding colorant marks are listed on the inside of the canister The colorant marks are arranged in order and in accordance with the machine s characteristics Refill Canister Open the canister lid and insert smaller part of the oe stirring ruler into the canister and add colorant along ae the stirring ruler into the canister slowly Cover the lid Warnin The A4 will not operate when the its top cover plate is O Ei Miri mun i 0 3 L open P Refill O Enter the added amount of colorant into the input text aora box press Add O Add colorant into corresponding canister one by one O Select stirring to stir colorant 6 4 Purging the pump O Air inthe pump influences the accuracy so purging the air in pumps is a must O The A4 has an automatic purge function O The A4 can automatically lift and lower the piston plunger and it repeat it for 3 times When the colorant is filled for the first time place a cup under the dispensing nozzle Select Tool gt Manual Dispense
10. e Cover Turn the handle away from the nozzle as shown in the picture and remove the old cover and installing the new one Rubber pipe cover Santint A416 Automatic Dispenser V1 0 16 Figure 9 1 iagram d iring W 10 WU dS Ayddns uamod Ydrims YIJIMS JJAO 33ULY 21 ZIW SIN oar SIW IISA 19MU JOLOIIPUL JIMOJ yosuas ura JOSUaS 1497 JOSUAS Yosuas y 401020 4950 JOSUS UDI yud sog YSS WT GS ES eS d1 1S oa 4
11. e cylinder 2 Add colorant 3 Clean canister Colorant dispense out not cylinder 2 Colorant level is too low 3 Colorant is dry and blocked Canister is loosed Fasten screw is loosed Fasten screw 1 Clean Nozzle 2 Change valve motor continually 1 Nozzle is blocked 2 Valve motor is broken ee eer ET re Adjust the motor and valve difficult 3 Valve handle cannot open i Dispensing colorant is position ee ee 1 Empty colorant clean canister and 1 Colorant is dried inside lind ep ump cylinder Piston difficult to move 2 Screw drive and guiding rod are pump j ves 2 Lubricate screw drive and guiding not lubricated d ro 3 Fastening screw is loosed 3 Fasten screw 1 Voltage is out of normal range ay 1 Check the power supply Abnormal noise from step 2 Screw drive and guiding rod are a 2 Lubricate screw and guiding rod motor not lubricated 3 Fasten screw 3 Fastening screw is loosed Colorant appears on the Sealing washer is damaged Change sealing washer nozzle LCD shows Emergency 1 Emergency button is pressed Release emergency button 2 Emergency button is broken or Replace emergency button or connect 99 Button Pressed the wire is disconnected wire LCD shows Door Open The door is not closed well Close the door Error Cause Action a Ell Emergency button is pressed Release emergency button Santint A416
12. gt input 30ml The A4 with then lift the piston plunger automatically open the valve and depress the plunger It will repeat this three times filling the cup O Do not reuse the discharged colorant and do not manually lift the piston Repeat the purge function for all colorant canisters Do not dispense the different colorant into the same cup AM Please cover the lids promptly to avoid evaporation 6 5 Colorant Calibration The A4 has been calibrated in the factory Customers can also recalibrate 4 7 hours after the colorant have been filled if need A scale with minimum accuracy of 0 001g and a form of colorant density are needed for recalibration AN Stir for 30 minutes after adding colorant to remove bubbles AN When the dispensing of colorant is not continuous please re purge or check 1f nozzle 1s blocked Santint A416 Automatic Dispenser V1 0 12 After 4 hours the A4 is ready to dispense colorant 7 Operation The operation manual help has detailed explanation of the demand transfer and modification of the dispensing formula Please follow the help when operating Operator should have training before operation JN The machine should always be powered on A The colorant level in canister should not be lower than 0 4L 7 1 Put base paint can Base Center 7 2 Replace water in cleaning box Base Paint Can Sensor Select right height of tray rail and slide tray inside along with the rail Don t
13. normal noises coming from the A4 4 After start up is completed in the software interface click the formula management section and select the formula type for example dispensed Figure 6 1 2 then click next to enter the formula information section Figure 6 1 3 If the formula meets the dispensing requirements click dispense to start dispensing Open the job status to see the dispensing state Figure 6 1 4 If not click back and select another formula SANTINT 1E Version 2 0 0 0 Figure 6 1 1 Santint A416 Automatic Dispenser v1 0 9 G SanTinty aaa Tinting Maintenance de Settings Data Management O ai Ly Standard Customer Dispensed Manual Log Off Lock La Password C 6 A Formula Code Collection Product Formula Management Next Standard Operation Administrator Welcome to Use ColorExpert 2 0 2008 01 09 16 03 44 Figure 6 1 2 1G santint ut Maintenance amp Settings Data Management QOS RAP Ga Standard Customer Dispensed Manual aise Off eche Password Formula Management Formula Information 50021 SanTint SanTintl 2007 12 26 00 00 00 pn o Price 0 43 Component Information Name Amount ML Raw Umber 1 209 A Organic Yellow 1 741 A Base Component Information E a a Back Y Dispense 2008 01 09 16 04 03
14. orrect position Replace code sensor No canister found Closer sensor Change the sensor Adjust distance of driving wheel or change driver motor Reposition the piston rod Reposition sensor Check that the valve is in home position and the step motor home sensor 1s lit Replace valve motor Replace motor driver board Reposition sensor Replace sensor Contact with supplier when issues arise Please remember to provide the model and series number of the unit when contacting with the supplier Santint A416 Automatic Dispenser V1 0 19 ZHENGZHOU SANHUA TECHNOLOGY INDUSTRY CO LTD Postal Address Xushui Industrial amp Trading Park Zhongyuan West Road Zhengzhou City Henan Province P R China 450042 Tel 86 371 67857220 Fax 86 371 67857319 E mail info santint com http www santint com Santint A416 Automatic Dispenser V1 0 20
15. ort and using the monitor strips to hold down the monitor as shown in Figure 5 2 8 Santint A416 Automatic Dispenser V1 0 7 Monitor support board Monitor Strips Figure 5 2 8 O Connect the monitor power cord and video cable through pass through and to the computer as shown in Figure 5 2 9 DU O Complete computer connection and plug the computer and monitor power cords into the socket as shown in Figure 5 2 9 2 G Oo The computer installation is finished JN No hot plug of data line Data line Socket Figure 5 2 9 5 3 Software Installation 1 Turn on the power mains on the back of A4 2 Turn on monitor and computer and boot operating system 3 Insert Color Expert installation disc into CD ROM drive See Software Manual for detailed info about installation and use Santint A416 Automatic Dispenser V1 0 8 6 Machine Adjustment The A4 has been tested before leaving factory It 1s recommended that an authorized personnel will install and adjust the A4 at your location If not needed please install and adjust the A4 accordingly Main Power Switch 6 1 Software Adjustment 1 Power on the A4 using the mains switch of the rear Ensure that the Emergency Stop button is depressed 2 Open double click the icon Color Expert 2 0 3 The A4 will begin running a self check program and pop up the self check interface Figure 6 1 1 Promptly press the Emergency Stop button and check if there 1s any ab
16. perating System SP2 2 Specifications Type A4 Spec A416 14 12 10 Notes Stirring time is optional on customers requirements Contents Contents 16 14 12 10 0 077ml 1Y 384 0 60ltr min 1 8 2 3 3 8 ltr 62m 20 Cyeles min lt 200W Power Supply See Nameplate Can Size D x H MAX320mmX450mm Stirring Time Stir 10 minutes every 4 hours MIN80mmX 100mm Machine Size Height x Width x Depth 1405X805X945 mm Santint A416 Automatic Dispenser V1 0 3 3 Safety Instructions 1 Please read this manual carefully before installation and operation 2 All the operation and maintenance must be carried out by authorized personnel 3 Lengthening wire is prohibited 4 The machine is only compatible with 0 5 liter to 20 liter 40kg paint cans 5 So that stirring 1s available the machine must always be powered on 6 Close the side door first before closing the top cover 7 If not used for an extended period of time the canisters should be cleaned out and the A4 unplugged 8 During transportation the A4 should be leveled upright and handled delicately The A4 should be kept in ventilated and dry room which meets fire standards 9 Pressing the Emergency Stop Button will also stop colorant stirring 10 The equipment is forbidden to be used in a flammable environment 11 No data line hot plug 4 Machine Composition Canister Turntable Figure 4 1 Figure 4 2 Washing system Loading Plate E O Canister
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