MIG WELDER - Inverter Fusion Ltd
Contents
1. MIG WELDER Instruction Manual MIG 130 TURBO USER MANUAL MIG 130 Instruction Manual CONTENTS GUARANTEE nie a Dn di e ic i ta i a aula 3 INTRODUCTION cos iio ea 3 WARNING cret oa ei a Banii a oi ca tar eras Ra i ds a SAFETY A alpi ai 4 TEGCANICALDATA voii 5 INSTALLATION bla rii aan ia n atit n ai dag a 6 Connection to Mains 6 Wire Reel cena a necat n aa n n ie e nr a 6 PREPARATION FOR 6 7 MAINTENANCE aaa aaa 7 TROUBLESHOOTING cea catea aa air a a ap aaa aia e a da 7 ME DIE snare ey tim an apa rinitis 7 8 USER MANUAL MIG 130 2 Instruction Manual GUARANTEE We give our unreserved guarantee that the Inverter Welding and Cutting Power Source series comply with IEC60974 international safety standard Maintenance for one year since the date of purchase INTRODUCTION The compact machine is used for arc welding and has been designed specifically for the MAG welding of carbon steel and low alloy steel with either co2 or argon co2 mixture shielding gas using solid or cored electrode wires This welder is also suitable for the MIG welding of stainless steel Cored wires can be used as an alternative for no shielding gas applications by adapting the polarity of the torch to the wire manu2. For Aluminum 0 8 Insulation Class IP H Protection Degree IP21S Dimensions MM 585 x 255 x 375 Weight KG 28 USER MANUAL MIG 130 Instruction Manual INSTALLATION Set up the machine in an area where openings for cooling air are not obstructed Connection to Mains Supply Before making any electrical connection check that the mains voltage ratings of the data table correspond with the voltage of the workplace The machine is to be fed with two conductors plus a third separate one designed for the protective earth connection this conductor is coloured yellow green Wire Reel Loading Make sure that the wire feed rollers the wire guide hose and the contact tip of the torch match the diameter and type of wire to be used and make sure that these are fitted correctly Insert the wire reel onto the spindle making sure that the spindle pin is correctly placed in its hole Release the pressure counter roller and move it away from the lower roller Free the end of the wire and cut off the bent end making sure it has no burr Rotate the reel anti clockwise and thread the end of the wire into the entrance wire guide pushing it into the wire guide of the torch fitting for about 50 100mm Reposition the counter roller and set the pressure at an intermediate value and make sure that the wire is correctly positioned in the groove of the lower roller Use the adjustment screw to apply a slight braking pressure on the spindle Switch the we
3. anty guarantee or representation as to the performance and any remedy for breach of contract tort or any other legal theory which but for this provision might arise by implication operation of Law Custom of Trade or course of dealing including and implied warranty or merchantability for a particular purpose with respect to any and all equipment furnished by Inverter Fusion Limited is excluded and disclaimed by Inverter Fusion Limited Warranty Registration In order for any warranty to be valid the Warranty Registration Card enclosed must be completed and returned at the time of purchase in order to register the warranty with Inverter Fusion Limited Alternatively the warranty may be registered via the company s website www inverterfusion com Warranty Claims Procedure In the event of a claim the claimant must first contact Inverter Fusion Limited for a warranty claim authorization number Following this the Warranty Claim form as printed on the reverse side of this page should be completed with all the details as requested and forwarded to Inverter Fusion Limited at the address below along with the faulty product and a copy of the original purchase receipt The claimant will be responsible for all carriage insurance and transportation costs in returning the product to Inverter Fusion Limited Upon receipt and inspection of the product if valid the product will be repaired or replaced at the discretion of Inverter Fusion Limit
4. anufactured by others These items will be covered by the manufacturer s warranty if any e Electrodes contactors and relays Equipment that has been modified or repaired in any way Equipment that has been improperly installed misused improperly operated or used in a manner that does not comply with an industry standard Equipment that has been used for a purpose outside the specifications for that equipment Equipment that has not been maintained in a condition that would make it suitable for use Equipment which has been used in conjunction with parts or consumables which affect the equipment operation which are deemed by Inverter Fusion Ltd to be of inferior quality or no fit for that purpose In the event of a valid warranty claim being made on any Inverter Fusion Limited product the exclusive remedies shall be at the discretion of Inverter Fusion Limited either the repair or replacement of the product To the extent permitted by Law the remedies provided herein are the sole and exclusive remedies Inverter Fusion Limited liability under this warranty shall not exceed the cost of correcting the defect In no event shall Inverter Fusion Limited be liable for USER MANUAL MIG 130 8 Instruction Manual direct indirect special incidental or consequential damages including loss of profit whether based on contract tort or any other legal theory Any express warranty not provided herein and any implied warr
5. ed In the event of a repair being required that is not considered to be a warranty issue the claimant will be contacted for his further instruction Following the completion of any authorized warranty claim work the product will be returned to the original claimant at the cost of Inverter Fusion Limited UK Customers Only Failure to comply with the above procedure could invalidate or delay the completion of any warranty work Improper use abuse or any attempt to repair the product by an unauthorized third party will invalidate any warranty claim Inverter Fusion Ltd Heathpark Way Heathpark Industrial Estate Honiton Devon EX14 1BB USER MANUAL MIG 130 9
6. facturers recommendations The welder is fitted with a flat power transformer compete with damping inductor and Graetz bridge rectifier In addition a direct current permanent magnet gear motor is installed in an accessible opening in the welder This gear motor can take reels of up to 5Kg The welder also has a torch permanently connected and a return cable complete with earth clamp Power is adjusted by means of switches or a rotary switch The wire speed is controlled using the knob on the front panel The welder can be set up either for welding with solid wire and gas or with cored wire and no gas by means of the terminals situated on the side of the welder or in the opening containing the wire reel A thermostat is fitted which protects the welder from overheating caused by malfunctions or particularly heavy use WARNING You may be faced with dangers during the course of welding so please be careful and read the manual carefully before working e Only use welding tools of good quality e People using this equipment should be qualified for welding USER MANUAL MIG 130 3 zisa Instruction Manual SAFETY e Avoid direct contact with the welding circuit the no load voltage supplied by the generator can be dangerous Unplug the mains supply before installation Do not weld in the rain or in the sun Do not weld on any pressurised container Ensure your work place is free from any flammable materials Provide adequate ventila
7. lder on by turning the switch to 1 and press the torch button Wait for the end of the wire to go through the whole of the wire guide hose and protrude by about 10 15cm from the front part of the torch and then release the torch button Caution During this operation the wire is live and subject to mechanical stress therefore if adequate precautions are not taken the wire could cause electric shock injury and inadvertently striking of electric arc Check that wire feed is regular set the roller and spindle braking pressure to the minimum possible value Making sure that the wire does not slide in the groove and when feed is halted loops of wire are not loosened by excessive reel inertia PREPARATION FOR WELDING Connect the return cable to the work piece If solid wire is used open and adjust the flow of shielding gas by means of the pressure reducer Note Remember to shut the shielding as off when you finish work Switch the welder on and set the welding current by means of the switches or rotary switch USER MANUAL MIG 130 6 Instruction Manual A protective mask must be worn during welding equipped with the correct filtering glasses to protect the eyes from the light radiation produced by the arc MAINTENANCE Always disconnect from the mains supply before checking the welder Regularly inspect machine according to frequency of use and dustiness of the work area Remove dust inside the machine with a low pressure ai
8. rflow Check before every use the condition and correct assembly of the end parts of the torch nozzle contact tip and gas diffuser Regularly check the condition of the wire feed rollers and remove any metallic dust deposited in the feed area TROUBLESHOOTING If you have any problems in setting up or operating please first consult this manual If you are still having difficulties after reading this manual please contact Inverter Fusion Ltd direct USER MANUAL MIG 130 7 Instruction Manual rj INVERTER FUSION LTD PRODUCT WARRANTY September 2010 This limited warranty supersedes all previous Inverter Fusion Limited warranties and applies to sales of Inverter Fusion Limited equipment in the UK Warranty Subject to the following terms and conditions Inverter Fusion Limited warrants to the original retail purchaser that new Inverter Fusion Limited equipment sold in the UK is free of defects in material and workmanship at the time of its despatch from Inverter Fusion Limited for the warranty period advertised for the product at the time of sale Within the warranty period as listed Inverter Fusion Limited will repair or replace any warranted parts or components that fail due to such defects in material or workmanship provided the warranty has been registered at the time of purchase Inverter Fusion Product Warranty shall not apply to Consumable items and accessories supplied by Inverter Fusion Limited but m
9. tion for the removal of welding fumes Always wear suitable protection for eyes and hands Wear body protection to protect your skin from the ultra violet produced by the arc e Place the machine on a level surface to prevent overturning Electric shock e Do not touch live electrical parts e Check and be sure that the input power cable earth wire is properly connected to the earth in the mains input plug e Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground Fumes e Avoid a prolonged period the fumes e When welding make sure you are in a well ventilated area to avoid breathing in the fumes Arc emission e Wear suitable welding mask and clothing to protect your eyes and skin e Use suitable screen or curtain to shield the arc e The welding spatter may cause fire so make sure that there are no flammable materials near to the work place Noise Use approved earplugs or earmuffs if noise level is high e Warn others nearby about noise hazard USER MANUAL MIG 130 4 TECHNICAL DATA Instruction Manual DATA MIG 130 Main Voltage AC V 230 Frequency HZ 50 60 Input Capacity 60 KVA 2 2 No Load Voltage V 21 32 Welding Current 10 A 35 117 Duty Cycle 15 Wire Spool 0 MM 0 8KG 100 Power Settings 9 MM 4 Flux Cored Wire MM 0 8 0 9 Wire For Steel 0 MM 0 6 0 8 Wire
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