CP-SP-1206E - Azbil Corporation
Contents
1. L min E i J Hysteresis L1 L2 pf R J Hysteresis t SW output ON RS 232C Communications Hardware requirement PC PC 98 series or equivalent DOS V machine OS Windows 95 or later Software requirement HyperTerminal a standard accessory of Windows 95 or later is used For details about how to set up HyperTerminal see page 7 Communications parameters Parity Odd S Communications cable specification and connection This device Power and output cable Personal computer side Serial communications cable This device Power and output cable ignal name N C 11 Serial communications i cable D sub 9 pin configuration E Function list Function operation Instantaneous flow rate indication Yes L1 AL L2 settings Trigger signal for memorizing Zero reset setting Auto scanning indication Output mode setting only for comparator mode 4 RS 232C command HYS MODE TYPE INV PHL Threshold flow value confirmation only for modes 2 and 3 Output status confirmation Version indication Peak hold setting Bottom hold settino Yes No I O IOI O IOI O I I IOIO lt M miol gu gt Ul gt ms U pI N I JJ B m Error indication and correction Error details Correction method Flow sensor of the selected Replace the flow sensor channel is not connected or after turn OFF the power wiring is faulty or the cable ee Threshold f2. HYS41 Channel 4 hysteresis width setting HYS1 1 x x 1 fixed OS OOOO a2 a PON p Function Sets trigger signal for memorizing reference flow value is enabled or not when window comparator mode 2 or 3 is selected as the operation mode Command example P1 CR LF Response example OK CR LF P1 Trigger signal for memorizing reference flow value is enabled at channel 1 P2 Trigger signal for memorizing reference flow value is enabled at channel 2 P3 Trigger signal for memorizing reference flow value is enabled at channel 3 P4 Trigger signal for memorizing reference flow value is enabled at channel 4 P1 PONS QONO00 aS RONM MODE Function Sets the operation mode for any channel Command example MODE1 1 CR LF Response example OK CR LF MODE1 _1 ft 1 Ch 1 1 Window comparator mode 1 2 Ch 2 2 Window comparator mode 2 3 Ch 3 3 Window comparator mode 3 4 Ch 4 4 Window comparator mode 4 TYPE Function Sets the flow sensor type for any channel Command example TYPE1 1 CR LF Response example OK CR LF TYPE1 1 1 Ch 1 1 3 00 to 3 00L min 2 Ch 2 2 0 00 to 3 00L min 3 Ch 3 3 500 to 500mL min 4 Ch 4 4 0 to 500mL min 5 0 00 to 10 00L min INV only for window comparator mode 4 Function Sets the output of any channel to be inverted or non inverted Command example INV1 O CR LF Response example OK CR LF IN V1 1 0 Non
3. 00 3 to 3 L min MCS100A104 0 to 3L min MCS100A108 500 to 500mL min N MDG MCS100A112 0 to 500mL min MCS100A120 0 to 10L min OOO 0 son 1 2 Number of connected 1to4 OOOO as our sensors Note Dimensions exclude mounting part and mounting retainer E Panel cutout dimensions Effective only in window inverted direct comparator mode 4 to Variable set to 2 or more Output indication Red LED lights up when output is SW OUT ON 70 Auto scan channel Green LED for the displayed display channel lights up Console keys WW up M down G mode RS 232C communications 10 to 50 C no condensation or freezing Storage temperature 20 to 80 C no condensation or freezing Dielectric strength 500Vac 1min Insulation resistance 100MQ or more 500Vdc megger Vibration resistance 88 3 m s2 total amplitude 1 5mm 10 to 55Hz Shock resistance 294 2 m s2 non repeated shock Approx 45g Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan Printed in Japan URL http www yamatake com 1st Edition Issued in Oct 2006 U Printed on recycled paper 05
4. CP SP 1206E iii eae MCW400A100 Multi Channel Indicator User s Manual Thank you for purchasing the MCW400A100 Multi Channel Indicator This manual contains information for ensuring cor rect use of the Multi Channel Indicator It also pro vides necessary information for installation mainte nance and troubleshooting This manual should be read by those who design and maintain devices that use the Multi Channel Indicator Be sure to keep this manual nearby for handy reference RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection e Start stop control devices for transportation and material handling machines e Aeronautical aerospace machines e Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this user s manual in part or in whole is forbidden The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you s
5. ed on the connector Check through the top of the semitransparent cover that the lead wires are fully inserted to the end The insertion length is approx 9mm z Flow sensor Trigger signal for memorizing reference flow value Handling Precautions e f reference flow value is desired be sure to insert that lead wire into the connector cover before crimping 3 Carefully squeeze the cover and connector main body together with an appropriate hand tool such as pliers so that no lead wires are disconnected from the connector The crimping force must be 980 7N or less When the connector and cover top surfaces are level the connection work is complete 4321 onl Connecting and disconnecting the cable Lock lever i pE _ Lock lever Signal cable 1 To connect the flow sensor cable and signal cable position the lock levers as shown in the figure above and insert the cable connectors until the locks are engaged 2 To disconnect the cable push down the lock lever sufficiently hold the connector and pull the cable out Be especially careful that no excessive force is applied to the lead wires Internal circuit and external wiring example Flow sensor ch 1 MCW400A100 Signal Lead wire color Brown V 1 sO fo Black sensor output 2 K Red V f BI White ow ena l Blue GND 3 Tr K x aa i DT we Load cl Trigger signal for al Gr
6. een S e 24Vdc 10 memorizing reference Zop flow value 1 b Yellow SW3 2l Zos Brown SW4 Flow sensor ch 2 Zp4 Re Black GND Serial communicanons cable Blue SG Brown RXD PC Black TXD Internal circuit gt External wiring example Main circuit QO 0 0 ot Flow sensor ch 3 3 al 2l Flow sensor ch 4 3l al Trigger signal for memorizing reference flow value acquisition level and timing 24V Acquisition at the rising edge 0 5V or less _ E 10ms or more OPERATION E Operating When the power is turned ON this unit automatically enters indication mode In indication mode the flow rate of channel 1 is shown on the flow rate indicator and channel indicator 1 is lit The indicated channel can be changed with the N or M key SETTING Handling Precautions e Do not press the keys with a mechanical pen cil or other sharp tipped object Doing so might cause damage When the mode key is pressed after the power has been turned ON the mode enters the setting mode To change the settings from the factory defaults follow the steps below Y i Indication e Auto scan flow rate display Mogg settings e Manual flow display on off e Peak hold and bottom hold e Flow sensor selection e Operation mode selection e Threshold value settings e Hysteresis settings e Trigger signal for memorizing reference flow value e Zero
7. gger signal for memorizing reference flow value must be supplied by the customer Wire size is 0 14 to 0 3mm2 and outside diameter of the insulator is 0 8 to 1 0mm I O connector and wires Color of lead wire Finan Power supply 24Vdc Power supply GND utput 1 SW1 tput 2 SW2 iput 3 W SG Bue Brown O O G Op J O i NO GO NO opa A utput 4 RS 232C RX Brown RS 232C TXD N C a N C Connecting the cable of the flow sensor The cable of the flow sensor is not yet connected to the connector pin contacts Follow the steps below to connect the cable and connector 1 Handling Precautions e Make sure that the connector cover lead wire insertion part stands above the connector main body as shown in the figure below If the connector cover is not lifted off the connector main body it cannot be used O K pa No good Connector 0000 OC H X O O O O 1 Cut the cable to the required length Remove the sheath approx 50mm from the end to free the lead wires However do not remove the insulation from the lead wires CE 8 9 10 lt Handling Precautions e The insulation at the end of the flow sensor wire is incised at the factory Cut off this por tion of the wire before inserting the leads into the connector 2 Insert the lead wires into the holes in the connector cover so that the lead wire colors and pin Nos match those indicat
8. hould find an error or omission please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2006 Yamatake Corporation ALL RIGHTS RESERVED SAFETY PRECAUTIONS Safety precautions are intended to ensure the safe and correct use of this product and to prevent dam age to property Be sure to observe these safety precautions and be sure to read and understand the contents of this user s manual CAUTION Cautions are indicated when mishandling this product might result in minor injury to the user or only physical damage to this product CAUTION e Use Yamatake s SurgeNon if there is a risk of power surge due to lightning Failure to use adequate pro tection might cause fire or faulty operation e Use the MCW400A100 within the operating ranges recommended in the specifications for power supply and I O voltage Failure to do so might cause fire or faulty operation e When discarding the MCW400A100 dispose of it as industrial waste following local regulations CJ Handling Precautions e Do not disassemble the MCW400A100 Doing so might cause faulty operation e Do not use the MCW400A100 during the tran sitional period 0 5s immediately after the power has been turned ON OVERVIEW The MCW400A100 is a multi channel display designed to remotely display the instantaneous flow rate of
9. inverted 1 Inverted ooo h 1 h 2 h 3 h 4 TOONE B Function Adjusts the zero point for any channel Command example B1 CR LF Response example OK CR LF B1 1 Ch 1 2 Ch 2 3 Ch 3 4 Ch 4 SW Function Indicates the output status of each channel Command example SW CR LF Response example 1010 CR LF 1 O 1 O 1 SW output ON t j j 0 SW output OFF Ch 1 Ch 3 Ch 2 Ch 4 MD Function Indicates the operation mode for each channel Command example MD CR LF Response example 1231 CR LF 1 2 3 1 1 Window comparator mode 1 j ij j 2 Window comparator mode 2 Ch 1 Ch 3 3 Window comparator mode 3 Ch2 Ch4_ 4 Window comparator mode 4 TP Function Indicates the flow sensor type for each channel Command example TP CR LF Response example 1135 CR LF 1 3 00 to 3 00L min 2 0 to 3 00L min 1 j 3 500 to 500mL min Ch 1 Ch 3 4 0 to 500mL min 5 0 00 to 10 00L min C Function Indicates L1 AL and L2 for any channel Command example C1 CR LF Response example 1 00 CR LF lt L1 AL 0 50 CR LF lt L2 CR LF C1 1 Ch 1 2 Ch 2 3 Ch 3 4 Ch 4 E Function Indicates L1 reference flow rate AL and L2 for any channel Command example E1 CR LF Response example 1 00 CR LF L1 reference flow value AL 0 50 CR LF lt L2 CR LF E1 4 1 Ch 1 2 Ch 2 3 Ch 3 4 Ch 4 DIS Function Turns off the flow rate indicat
10. ion Command example DIS 1 CR LF Response example OK CR LF DIS _ 1 1 0 OFF ON AS Function Sets the auto scanning function turn ON or OFF Command example AS 1 CR LF Response example OK CR LF AS 1 1 ON 0 OFF PHL Function Sets the peak hold function ON or OFF Command example PHL 1 CR LF Response example OK CR LF PHL 1 1 ON 0 OFF BHL Function Sets the bottom hold function ON or OFF Command example BHL 1 CR LF Response example OK CR LF BHL 1 1 ON 0 OFF HyperTerminal setup 1 From the File menu select Properties to open the screen shown in the figure below Set Connection Method Click the Modem Setting button 2 Set the communications settings as shown Transmission speed B 9600 Date length D 8 Parity P Odd Stop bit S 1 Flow control F Xon Xoff Then click the OK button 3 Click the Settings tab seen in step 1 and the screen shown in the figure below will appear Click 4 Configure the settings as shown below and click OK The screen returns to that shown in step 3 Click OK again E Specifications E External dimensions Unit mm 2avde 1 10 35 4 upply voltage for flow 24Vdc 10 sensor Current consumption 100mA max not including flow MCW ZAIMATAKE sensor current Applicable sensor type MCS100A1
11. low value After correcting the beyond the measurement error keep the mode key range is set in window pressed for 1 second comparator mode 2 or 3 _ or longer Excessive voltage 5V or more is input to the sensor channels 1 4 Output current is excessive Communications commands Handling Precautions e Underscores _ in the send examples stand for spaces e The following example shows a response if an error occurs NG CR LF 21 illegal type A Function Reads out the current flow rate channels 1 4 Command example A CR LF Response example 1 3 00 CR LF 2 3 00 CR LF CR LF lt This shows that no sensor is connected to ch 3 4 0 00 CR LF CR LF PRE Function Sets the ON OFF point for any channel Command example PRE11 3 00 CR LF Response example OK CR LF PRE11 Channel 1 L1 AL setting PRE12 Channel 1 L2 setting PRE21 Channel 2 L1 AL setting PRE22 Channel 2 L2 setting PRE31 Channel 3 L1 AL setting PRE32 Channel 3 L2 setting PRE41 Channel 4 L1 AL setting PRE42 Channel 4 L2 setting PRE1 1 k k x x tt 1 L1 AL 2 L2 0000 5555 1 2 3 4 ROM HYS Function Sets the hysteresis width for any channel Command example HYS11 0 02 CR LF Response example OK CR LF HYS11 Channel 1 hysteresis width setting HYS21 Channel 2 hysteresis width setting HYS31 Channel 3 hysteresis width setting
12. q m O Handling Precautions e This function is disabled in any mode other than window comparator mode 4 4 Operation mode 4 1 Window comparator mode 1 L1 and L2 can be set to desired levels If the flow rate is increasing SW output is not turned ON Open VacuumON Hold Break Flow rate L min J Hysteresis _ J Hysteresis t SW output ON 4 2 Window comparator mode 2 L1 is automatically set according to the AL setting and reference flow value L1 reference flow value AL If the flow value is increasing output is not turned ON Open Vacuum ON Hold Break 4 t E E E 4 E E E E Ye FY fF Flow rate L min J Hysteresis t I iF SW output N Trigger signal for memorizing reference flow value 4 3 Window comparator mode 3 L1 is automatically set according to the AL setting and reference flow value L1 reference flow value AL Open Vacuum ON Hold Break 4 BEN Flow rate sal ie AL J Hysteresis L2 oo i J Hysteresis t SW output fon Trigger signal for memorizing reference flow value Handling Precautions e Do not input a trigger signal for memorizing reference flow value frequently in window comparator mode 2 or 3 Doing so might cause the number of EEPROM erase write cycles to exceed the guaranteed amount 4 4 Window comparator mode 4 L1 and L2 can be set to desired levels Open Vacuum ON Hold Break toy E E E V V Flow rate
13. reset e Output mode inverting Factory settings all 4 channels Flow range type SE1 MCS100A100 Operation mode CO1 window comparator mode 1 Hysteresis 0 02L min L1 level 2 00L min L2 level 1 00L min 1 Indication settings 1 1 Auto scanning indication Auto scanning indication at all channels is available iA a A aS WV At same time C Handling Precautions e Since the auto scanning mode is also used for the key lock function key operations other than auto scanning cancellation are not possi ble e When the power is turned OFF the auto scanning mode is cancelled Auto scanning starts Auto scanning stops 1 2 Manual flow display on off The flow rate indication can be turned on and off 7 seg LED Remark Key operation 7 segment LED turns off 7 segment LED turns on again 1 3 Peak hold and bottom hold The peak or bottom flow rate can be displayed At same time KJ At same time G Handling Precautions e The displayed channel can be changed during hold e If the power is turned OFF the peak hold or bottom hold is cancelled e Peak hold and bottom hold cannot be done at the same time e When the indication hold function is activated the output hold function is also activated at the same time 2 Basic settings 2 1 Flo
14. resis settings Si Ch 1 Ch 2 Ch 3 Ch 4 q _ cy oe My a X wla wae Ye Ye Ye ad us a pa a M OM 1 Handling Precautions e To prevent chattering set the hysteresis value to 2 or more Advanced settings 3 1 Trigger signal for memorizing reference flow value enable window comparator mode 2 or 3 When using window comparator mode 2 or 3 the trigger signal for memorizing reference flow value can be performed Remarks Alor selects channel The reference flow value is available abled channel settings wr a mMm mr a gt lh yw ms ax M a O D NO 2 _A mn od O gt z oO 3 2 Zero point adjustment zero reset The zero point can be adjusted for each channel Remark Nor selects channel I Zero point is adjusted Zero point adjustment settings oe Ch 1 Ch 2 gt Chao Ch 4 ws o a oa oe M a X N a pu a Handling Precautions e f the power is turned OFF the zero point adjustment is cancelled 3 3 Output mode inverting window comparator mode 4 only The output of any channel can be inverted Remarks selects channel sets mode utput mode inverting i Non inverted normally open Inverted normally closed gt y i
15. ts phosphate ester hydraulic fluid sulfur dioxide chlorine gas and or acids e Itis far from high voltage sources welding machines and other sources of electrical noise E Panel mounting procedure 1 Insert the mounting part into the panel hole to firmly fix it to the panel Panel Thickness 1 to 3 2mm Mounting part 2 Insert the main unit into the back of the mounting part Main unit 3 After completing step 2 insert the mounting retain er from the back so that it engages the groove of the mounting part Mounting retainer Groove of mounting part Note e To take the MCW400A100 off the panel first remove the mounting retainer with a screwdriver and then disassemble in the reverse order of assembly E Connector and wiring Handling Precautions e Do not apply excessive force vibration or impact to the connectors or cables Doing so might cause equipment failure e When using a switching regulator for the power supply be sure to ground the frame ground e When using any device switching regulator inverter motor etc that produces electrical noise near the flow sensor be sure to ground the frame ground of the device Flow sensor connector and wires Pin No Function Color of lead wire Supply voltage V Brown o Black Ces r 3 Supply voltage GND Ble 4 Trigger signal for memorizing See note reference flow value Note e Lead wire for tri
16. up to four MCS series flow sensors It also produces open collector output for any flow that is within the specified limits Additionally by means of RS 232C communications a per sonal computer can be used to change settings or to view and save flow rate indications and outputs PARTS NAMES AND FUNCTIONS E Display and console Flow rate indicator Indicates the flow rate of the channel shown by the channel indicator Up key Increases the set value etc Mode key Used for various settings Output indicator Shows which channels have output turned ON Down key Decreases the set value etc Channel indicator Indicates the channel whose flow rate is shown E Connector Connector for the MCS100 flow sensor Ch 2 Ch 3 Ch 1 Ch 4 I O connector MOUNTING E Location CAUTION e Use the MCW400A100 within the operating ranges given in the specifications for temperature humidity voltage vibration shock mounting direction atmos phere etc Failure to do so might cause fire or mal function e Do not allow lead clippings chips or water to enter the controller case They might cause fire or faulty operation Install the MCW400A100 where e There are no ignitable or flammable materials e Itis not exposed to direct sunlight ultraviolet rays e There are no salt particles or iron particles and no excessive dust e Humidity is not excessive e There are no organic solven
17. w sensor selection The desired flow sensor can be set for each channel 7 seg LED Remarks or selects channel SE or selects flow sensor At same time Flow sensor settings 5E MCS100A100 3 to 3L min MCS100A104 0 to 3L min MCS100A108 500 to 500mL min MCS100A112 0 to 500mL min MCS100A120 0 to 10L min 2 2 Operation mode selection The desired operation mode can be set for each channel teps __ Key operation _ 7 seg LED Remarks nu Ta M OM _ 7 oe PM Um Vd ale Pee Pee Pee Pee y y Um or iy selects channel or aA selects output mode Luz Window comparator mode 2 4 Window comparator mode 3 Lut Window comparator mode 4 2 3 Threshold settings L1 AL L2 The desired threshold flow rate can be set for each channel Remarks selects channel sets threshold rate j gt reshold flow rate settings 1ch_L1 AL Ich_L2 2ch_L1 AL 2ch_L2 8ch_L1 AL 3ch_L2 4ch_L1 AL 4ch_L2 aa a jr MA an j a j j ro m ry oy oe Me MA nd a T Id aan a 2 4 Hysteresis settings The desired hysteresis can be set for each channel Remarks ANo N selects channel AN lor sets hysteresis Hysteresis is set s lt ste
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