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PC1 MANUAL - Polyspede Electronics Corporation

1. Parame Factory Functions Settings User ters Setting Pr5 00 Full Load Current of Motor 1 Amp 10 120 of drive s rated current 1000 0 Auto Torque Compensation Pr5 01 0 0 25 0 0 0 of Motor 1 Slip Compensation of Motor Pr5 02 1 0 60 RPM 0 Pr5 03 Number of Motor Poles 1 2 20 4 Rotor Resistance R1 of Pr5 04 0 0 6553 5 mO 0 Motor 1 0 No function Auto tuning amp control mode 1 To execute auto tuning and switch to Sensorless Pr5 05 0 selection vector control mode 2 Reset to V F control mode 230V Pr5 06 Low Voltage Level models 230V 190 160 220VAC Over Voltage Stall 230V Pr5 07 models 220 880 Prevention Level 320 500VDC 230V Pr5 08 Software Braking Level models ans TS 320 500VDC Pr5 09 Factory Reserved Factory Reserved 0 x Over Current Stall Prevention level during Pr5 10 Amp 10 250 of drive s rated current A 170 accel on the constant torque region Over Current Stall Prevention low limit level Pr5 11 Amp 0 250906 of drive s rated current A 120 during accel on the constant power region Over Current Stall Prevention level during Pr5 12 constant speed on the Amp 10 250 of drive s rated current A 17096 constant torque region Operation Over Current Stall Prevention low limit level Pr5 13 Amp 0 250906 of drive s rated current A 120 during constant speed run on the constant power region Over Current Deceleration POLYSPEDE SPEDES
2. Pr4 02 Pr4 06 Pr4 12 3rd step 7th step 13th step l l l l l l l pr4 16 pra t8 Pr4 20 pra 22 l Pr4 24 Pra 26 pra 28 Pra 30 Pra t6 Pr4 17 Pr4 19 Pr4 21 Pr4 23 Pr4 25 Pr4 27 Pra 29 l l l l l REV Frequency voto p I Pr0 19 Run Command Pr4 32 Operation Direction 0 FWD 0 0 0 0 Pr2 21 PLC Run running Pr4 346 set to 1 cycle Pr2 22 A step completed Pr2 23 PLC Run completed Pr4 33 Bit 1 0 Process Logic Control operation PLC Run Without zero intervals Continue mode POLYSPEDE SPEDESTAR PC Series Output Frequency Pr4 01 2nd step Pr4 00 1st step Pr4 02 3rd step Pr4 03 4th step Time Pr4 16 Pr4 17 Pr4 18 Pr4 19 Pr0 19 Run Command Pr4 33 Bit 1 2 1 Process Logic Control operation PLC Run With zero intervals Continue mode Bit 2 Bit 2 0 Run zero speed when PLC Run Paused When PLC Run Pause command is enabled the drive will run zero speed after PLC Run Pause command is disabled the drive will Re Execute PLC Run from the point which PLC Run paused Bit 2 1 Run original programmed step speed when PLC Run was Paused When PLC Run Pause command is enabled the drive will run original programmed step speed after PLC Run Pause command is disabled the drive will Re Execute PLC Run from the point which PLC Run was paused Use
3. Ground terminal Keypad connection port Control circuit terminals CJ RS 485 Serial port ale el Ground terminal Main circuit terminals 3 7 POLYSPEDE SPEDESTAR PCI Series 3 5 3 For frame code D Fault Power Keypad connection port RS 485 Serial port Control circuit terminal Sink Source Mode Selecto For external HBU And DC Bus terminals B1 B2 For Braking Resistot 3 Y P1 Connections for Powerimproved DC Link Reactor optional Ground terminal gt Ground terminal Main circuit terminals Main circuit terminals 3 6 Wiring Notice PLEASE READ PRIOR TO INSTALLATION 1 When the best wiring route is determined and settled please conduct the wiring following the local electrical regulations amp code 2 The connection between the single phase AC input power and the main circuit terminal R L1 S L2 has to set up a none fusing switch in between The optimal design is to series connect with an electro magnetic contactor MC so as to cut off the power supply at the same time when the drive protection function ac
4. Pr4 08 9th step Pr4 05 6th step Pr4 09 10th step Pr4 04 5th step Pr4 10 11th step Pr4 03 4th step Pr4 11 12th step Pr4 02 3rd step Pr4 12 13th step Pr4 01 2nd step Pr4 13 14th step I Pr4 00 1st step l l l l TEE TEE IOl Io IOl Io a gd oJ d if EJ Dod d 4 7 4 up i ox b Dod d Lodo gd IOl Lodo gd io ott Lodo d od i oto Ud E oe 151617 pH my l D 1 ae ee Time I Lg l l l l FWD REV Run Command OFF iris es l MI2 Multi step Ilo dg l speed command 2 OFF ON ON ON ON MI3 Multi step l l speed command 3 OFF MI4 Multi step l speed command 4 OFF POLYSPEDE SPEDESTAR PC Series Output Frequency Pr4 14 15th step Pr4 07 8th step Pr4 06 7th step FWD REV Run Command MI1 Multi step speed command 1 OFF ON Sal ON ON i i KKK SN MI2 Multi step speed command 2 OFE l l i KKK MI3 Multi step speed command 3 OFF l i KKK MI4 Multi step speed command 4 e l Pr4 36 Bit 2 1 Multi Step Speed Run MSS RUN With zero intervals Stop mode Group 5 Motor Parameters and Protection Parameters Pr5 00 Full Load Current of Motor 1 x Factory default xxxA 100 Settings Amp 10 120 of drive s rated current This parameter will limit the drive output current in order to prevent the motor from overheating
5. Setting K the corresponding value for Pr1 00 the max frequency 5 2 Number of the decimal POLYSPEDE SPEDESTAR PC1 Series Pr0 09 places 0 3 0 Pr0 10 Firmware Version Read only X XX Bit 0 21 FWD REV direction command not memorized Bit 1 1 PU frequency command not memorized Pr0 11 EPROM store settings Sd Dus d SOIRS OE b00000 Bit 3 1 Up down frequency command not memorized Bit 4 1 Changed parameter not memorized 0 Linear acceleration deceleration Auto accel decal disabled 1 Auto acceleration linear deceleration ES Optimal Acceleration 2 Linear acceleration auto deceleration Deceleration Setting 3 Auto acceleration deceleration 4 Linear acceleration deceleration but conduct the stall prevention throughout the auto acceleration deceleration function 0 Unit 0 01 Sec prota pen edtraun Unt Ot Se o 2 Unit 1 Sec Pr0 14 E Frequency Upper EAE 10 Pr0 15 Frequency Lower NAME 10 0 AVR function enabled Pr0 16 REG RUE 1 AVR function disabled 0 2 AVR function disabled during deceleration Bit 020 Disable AESO Bit 021 Enable AESO Bit 120 Maximum output voltage could be higher than the source voltage Automatic Energy Saving Bit 121 Maximum output voltage equal to the Pr0 17 Operation AESO and Source valage b00000 others Bit 2 0 General purpose constant torque application Bit
6. Function y Function y ald Number of data 0 Starting address AULE SONIS dz Content of starting T 0 Address 4110 T Number of data 0 0 count by word 0 0 2 Content of address 0 D 4111 T LRC Check C gt CR D END LF LRC Check F CR END LF RTU Mode Inquiry message Response message Address 01H Address 01H Function 03H Function 03H Starting data 10H Number of data 04H address OEH count by byte Number of data 00H 17H count by word 02H Content of data 70H CRC CHK Low A1H 00H CRC CHK High 08H eeplentorcda T a CRC CHK Low 7EH CRC CHK High 51H 6 70 POLYSPEDE SPEDESTAR PC1 Series 3 3 2 Function Code 06H write single data to register Example writing data 6000 1770H to parameter Pr1 00 0100H drive address is 01H ASCII Mode Inquiry message Response message STX ps STX ii Address 2 Address 0 0 Function T Function T 0 1 3 Data address e Data address 4 qe T 4 T T Data content 7 Data content T 0 ay LRC Check 2 3 LRC Check E CR CR END LF END LF RTU Mode Inquiry message Response message Address 01H Address 01H Function 06H Function 06H 00H 00H Data address 64H Data address 64H 17H 17H Data content 70H Data content 70H CRC C
7. Phase Converter Drive Product Manual POLYSPEDE ELECTRONICS CORPORATION 6770 Twin Hills Avenue Dallas TX 75231 USA Phone 214 363 7245 Fax 214 363 6361 www polyspede com POLYSPEDE SPEDESTAR PCI Series PREFACE Thank you for choosing POLYSPEDE S Spedestar PC1 Series Drive Spedestar PC1 Series are Sensor less current vector control high performance Drives They were manufactured by adopting high quality components material and incorporating the latest microprocessor technology available This renewed user manual revised the errors on previous 6328 edition We changed the order of Chapter 5 and Chapter 6 The major difference is the Firmware version update from 1 xx to 2 xx The 2 xx version is more powerful total parameter number is over 500 The main differences are below New functions of Firmware version 2 xx a symbol will be shown on its parameter no Functions Relative Parameters 1 Provide Parameters Read Save Copy function Need a PU 02 2 Parameter reset for 50 60Hz 240V Pr0 02 3 Source of the Master Frequency Command from PG Pr0 18 4 Parameter Team selection Pr0 25 5 Skip Frequency up to 6 Pr1 24 Pr1 35 6 2nd V F curve setting Pr1 36 Pr1 42 7 FWD REV terminals action by Level Trigger Pr2 07 8 Delay time of Multi Function Output terminals Pr2 19 9 PLC Run Operation Mode after recovering from p
8. Pr1 00 setting Output Freq Hz Pr1 00 setting x Output Freq Hz the absolute value of the bias voltage while serving as the center Analog input gain setting Analog input ain setting lt 100 Analog input gain setting 100 10V 10V Analog 10V 10V Analog lt input oo input 7 2mA 10 4mA 13 6mA 16 8mA 20mA signal signal Negative bias area Positive bias area Positive negative bias mode Bias as the center Pr3 05 0 or Pr3 09 0 or Pr3 14 0 Positive negative bias mode lower than bias biasj Pr3 05 1 or Pr3 09 1 or Pr3 14 1 Output Freq Hz a Pr1 00 setting Negative bias area Analog input gain 100 10v Analog input P signal 7 2mA 10 4mA 13 6mA 16 8mA 20 Positive bias area Input bias 0V or 4mA Positive negative bias mode higher than bias bias Pr3 05 2 or Pr3 09 2 or Pr3 14 2 ACI Analog Input Same as Pr3 02 Factory default POLYSPEDE SPEDESTAR PC Series Pr1 00 setting Output Freq Hz Analog input gain 100 10V i E 10V Analog oa input 7 2mA 10 4mA 13 6mA 16 8mA 20mA signal Positive bias area Input bias 0V or 4mA Negative bias area Positive negative bias mode Absolute value of the bias Pr3 05 3 or Pr3 09 3 or Pr3 14 3 ACI Analog Input Bias Factory default Settings 0
9. The specified parameter item ESE Rotate and press the es dial to modify read and Enter FWD REV EXT Pu Press 4 to display those parameters which data are different from factory default Value of the parameter content dio d Rotate the amp dial to modify for setting parameters If the End message is displayed for about 1 second it is an End indication that the data has been accepted and saved to the internal FWD REV EXT PU memory 4 3 Operation Steps 4 3 1 Selecting display mode Actual operation Master frequency frequency output tothe Output current User defined Multi command of the drive motor from the drive to motor Function Display E ama E aea S WD RE FWD Press OCstors Press Press OCstors Press OCstors For scrolling between F page H page A page and U page b y pressing the DISP key 1 4 2 POLYSPEDE SPEDESTAR PCI Series 4 3 2 Setting parameters For example to set PrO 07 2 Entry Parameter Select Pr 0 07 to group 0 be modified Modify data to 2 FWD REV EXT PU REV EXT PU FWD REV EXT PU are ACSEE ea ML ZU Pete MIL C rotate rotate rotate r r r E v Data has been Back to F page accepted and saved FWD FWD REV EXT PU FWD REV EXT PU twee MIC ST Press Ll p twice DISP 4 3 3 Torun For example to run 50 Hz from PU Set master frequency to Z Use left key for quick data ern To enable PU 1 FWD REV EXT
10. 1 speed search through the frequency command POLYSPEDE SPEDESTAR PC1 Series 2 FWD speed search only motor only runs in FWD direction 3 REV speed search only motor only runs in REV direction 4 FWD REV speed search enabled in both directions FWD first 5 REV FWD speed search enabled in both directions REV first Speed Search Frequency Pr6 12 FWD direction 0 00 600 00 Hz 60 00 50 00 Pr6 13 EV cu ET 0 00 600 00 Hz 60 00 50 00 Pr6 14 Dwell Time at Accel 0 00 60 00 Sec 0 00 Pr6 15 Dwell Frequency at Accel 0 00 600 00 Hz 6 00 Pr6 16 Dwell Time at Decel 0 00 60 00 Sec 0 00 Pr6 17 Dwell Frequency at Decel 0 00 600 00 Hz 6 00 Pr6 18 Dwell Frequency current Amp 0 150906 of rated current A 096 Pr6 19 Traverse Skip Frequency 0 00 100 00Hz 0 00 Pr6 20 The Amplitude of traverse 0 00 200 00Hz 0 00 Group 7 High function Parameters PID and Communication Parame Factory n Functions Settings Setting User Pr7 00 Proportional Gain P 0 0 500 0 80 0 Pr7 01 Integral Time I a cae 1 00 Pr7 02 Derivative Control D 0 00 5 00 Sec 0 00 Pr7 03 Upper limit for Integral Control 0 0 100 0 100 0 Pr7 04 PID Output Frequency Limit 0 0 100 0 100 0 Pr7 05 PID Offset 100 0 100 0 0 0 Pr7 06 Primary Delay Filter Time 0 000 0 100 Sec 0 000 Pr7 07 PID Feedback Si
11. POLYSPEDE SPEDESTAR PC Series The contents of available addresses are shown as below To place a write command Function code 06 Parameter Address Command T in Dec inher in Hex Command Function Description 4000 OFAO 1770 Write in frequency of 60 00 Hz 0001 Execute STOP command Effect when PU light is dark only 0201 Execute STOP command 0002 Execute RUN command Effect when PU light is dark only 0202 Execute RUN command 0010 Execute REV command Effect when PU light is dark only 90 B 0210 Execute REV command 0020 Execute FWD command Effect when PU light is dark only 0220 Execute FWD command 0030 Execute FWD REV command Effect when PU light is dark only 0230 Execute FWD REV command 0300 Execute Local Remote command 0001 Execute in EF command ae OPAS 0002 Execute in RESET command To read data from drive To monitoring drive status Function code 03 Parameter Address Read 1 register f 0 7a Command Function Description In Dec InHex In Hexadecimal Bit 0 run command Bit 1 run state Bit 2 rev command Bit 4 rev state Bit 5 jog command HN bc pod Bit 8 external freq command Bit 9 run stop F R pu control Bit 10 Run Stop F R 485 Bit 12 freq command 485 Bit 15 password 4106 100A 0001 To read U page contents 4108 100C 0001 To read Fault Record refer to 4 3 4110 100E 00
12. 04 Parameter change disabled during operation 05 EEPROM Error when the parameter is written in 06 Data Length Error 07 The parameter is a fixed value for read only 08 When LU parameter read enabled and parameter change disabled 09 Parameter Locked parameter read disabled Pr0 05 bit 0 1 Communication time out 10 If Pr7 14 is not equal to 0 0 Pr7 13 20 2 and there is no communication on the bus during the Time Out detection period set by Pr7 14 ASC10 will be shown on the keypad 11 Frame Error word frame error 12 Frame Error parity error 6 75 POLYSPEDE SPEDESTAR PC Series Group 8 Fan amp Pump Control Parameters V F Curve Selection Factory default V F Curve determined by Parameter Group 1 Settings 1 5 Power Curve Square Power Curve When it is set to 0 the V f curve setting is for setting 1 according to Pr1 01 Pr1 07 and Pr1 36 Pr1 42 are for setting 2 When this parameter is set to square V F curve and low frequency torque is lower it is not suitable for drive to accel decel quickly If it needs to accel decel quickly it is recommended to set this parameter to 0 aA Please confirm the load curve and select the proper V f curve before use GB Pr1 02 Voltage 96 Pr1 01 Frequency 96 Start Up Frequency of the Auxiliary Motor Settings 0 00 600 00 Hz Factory default Stop Frequency of the Auxiliary Motor Settings 0 00 600 00 Hz Factory default Time
13. 20 Factory Reserved 21 Accumulated power up Day day 22 Accumulated power up time hh mm 23 Factory Reserved 24 Factory Reserved 25 Factory Reserved 26 The signal of AVI analog input Vdc 27 The signal of ACI analog input mAdc 28 The signal of AUI analog input Vdc 29 Factory Reserved 30 Factory Reserved 31 Factory Reserved 32 Factory Reserved M N Ne 33 Factory Reserved 34 Over torque level 1 Pr5 16 35 Torque compensation gain 1 Pr5 01 36 Factory Reserved 37 Factory Reserved 38 Stall Prevention level Pr5 12 39 52 F actory Reserved 53 Output power kW 54 Output power kVA 55 Factory Reserved 56 The temperature of IGBT OH1 C 57 The temperature of heat sink OH2 C 58 Factory Reserved 59 Factory Reserved 60 Overload accumulated time OL 61 Factory Reserved 62 Compensated voltage 63 Factory Reserved 64 DC Bus voltage upon a fault Vdc 65 Output voltage upon a fault Vac 66 Output frequency upon a fault Hz 67 OH1 value upon a fault C 68 Output current value upon a fault Aac 69 OH2 value upon a fault C 70 86 Factory Reserved 87 DC Bus ripple voltage Vdc 88 PG frequency Hz e 0 39 no use p User Defined Coefficient 40 60000
14. AVO Analog Output 1 Selection Factory default Settings 0 15 ACO Analog Output 2 Selection Factory default Settings 0 15 Setting Function Description 0 Output frequency Hz Max Operation frequency Pr1 00 is regarded as 10096 1 Command frequency Hz Max Operation frequency Pr1 00 is regarded as 10096 2 Motor Speed Max Operation frequency Pr1 00 is regarded as 100 3 Output current A rms Rated current of the drive 100 4 Output voltage VAC 200V 100 5 DC BUS voltage VDC 400V 210096 6 Power factor 1 000 1 000 100 6 38 POLYSPEDE SPEDESTAR PC Series 7 Power Rated power of the drive 210096 8 AVI V 0 10V 0 100 9 ACI mA 0 20mA 0 10096 AUI V 10 10V 0 100 Voltage command 200V 100 Counter Value Pr2 11 100 Analog Output Value Pr3 21 Pr3 17 AVO Analog Output Gain Factory default Settings 900 0 900 0 Pr3 18 ACO Analog Output Gain Factory default Settings 900 0 900 096 A Pr3 17 adjusts the voltage level of the analog output 1 signal AVO A Pr3 18 adjusts the current level of the analog output 2 signal ACO AVO Analog Output Bias Voltage Factory default 10 00 10 00V ACO Analog Output Bias Current Factory default Settings 0 00 20 00mA A These parameters determine the output voltage current value corresponding to 0 output of Pr3 15 and Pr3 16 Pr3 21 Analog Output Valu
15. S j Muti Step3 os Option 3 PG f 4 i OC 12V a m pm H ws l sw2 sw1 VP 12V E i Reset i l 6MIS TP 5V DCM iL GND E F i ome j Dorpel Ee Reference of external power t nowy Y z aod SE Contact output 1 ource Moge OE E zs RB indicates malfunction ource AT UTI RIC 240 VAC 2 5A 120 VAC 5A 24 VDC 5A Sink Y Control signal input 2 Sink Mode FWD STOP 2 g R2A Contact output 2 R2C indicates drive running REV STOP Ry O 240 VAC 2 5A 120 VAC 5A 24 VDC 5A Multi Step 1 Don t apply any voltage directly to those terminals T Photo coupler output common terminal Digital Signal Common I I i C I RU i i Mo 1 Open collector output 1 B Multi Step2 l E pre set speed attained 1 forward only Multi Step 3 H maa 48 VDC 50 mA Je p T vc A y Multi Step 4 l Open collector output 2 Eg Reset i 3 MO 2 indicates drive ready for use Et ej Yer 48 VDC 50mA E F E F O ACO e Analog current output 4 20mADC Multi function Analog signal command output frequency 12V 20mA A 12V A M 3 eM Analog Signal Common Frequency Command i 2 0 10V 20KQ AVO Analog voltage output O 10VDC 2mA output frequency idinoBopuy dno peysa uonouni n lt 1 AVI I i REV 0 FWD D yo 3 i 6 AUI e
16. Series High performance general purpose multi function drive Output frequency range 0 1 600Hz Programmable Overload endurance 150 of rated current for 1 minute 10 minutes Ta lt 40 200 of rated current for 2 seconds Maximum output voltage Proportional to Input Voltage 3 Phase output Power factor Efficiency Power factor no lower than 0 95 Efficiency no lower than 95 at full load Control system SPWM Sinusoidal Pulse Width Modulation vector control 4 control modes V F V F PG SVC amp VC PG Oo Speed control range V F mode 20 1 V F PG mode 120 1 SVC mode 120 1 VC PG mode 600 1 S Output frequency resolution Analog input 10Bit 1 1024 Digital input 0 01Hz Fly Shuttle dial input 0 01Hz 3 Output frequency accuracy Analog input Within 0 2 of max output frequency 25 C 10 C Q Digital input Within 0 01 of set output frequency S PWM carrier Frequency 0 7 18kHz Adjustable Some models are limited S Torque characteristics auto torque boost auto slip compensation starting torque can be 150 at 1 0Hz z Skip frequency Setting range 0 00 600Hz Max 6 points skip width are adjustable S Accel Decel time 0 1 60000 seconds 2 Independent settings for Accel Decel Time Stall prevention 0 to 250 of Rated Current independent adjustable both in acceleration and constant speed operation DC Braking DC Braking available at start and stop Braking Current Level 0 to 125 of rated output current Braking time 0 to 60 seconds Braking
17. bias the absolute value of the bias voltage while serving as the center How to calculate Analog Input Gain Analog Input Gain for AVI and AUI Pr3 04 Pr3 13 Settings Expected output Freq at the max external analog voltage Hz 10V Input Gain X X 100 Max external analog volt Input bias Pr3 03 or Pr3 12 V Pr1 00 Hz Analog Input Gain for ACI Pr3 08 Expected output Freq at the max external analog current Hz Input Gain 20 4 mA x 100 Max external analog current Input bias Pr3 08 mA Pr1 00 Hz RE Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 0 Pr3 04 100 Pr3 05 0 Volt Freq Diagram OV 5V 10V 4mA 12mA 20mA Example 1 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 1 Pr3 04 100 Pr3 05 0 60Hz for this range Bias Adjustment 6 5V 12mA Example 2 Pr3 03 0V Pr3 04 100 r3 03 2V r3 04 100 6 4mA Pr1 00 setting OV 5V 4mA 10V 20mA POLYSPEDE SPEDESTAR PC Series Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 22 Pr3 04 125 Pr3 05 2 0 Input Gain Calculation 60Hz 10 Volt Freq Diagram pr3 04 10 2 v 60Hz Example 3 Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 0 Pr3 04 200 Pr3 05 0 AVI Input Gain Calculation 60Hz 10V V X100 125 Volt Freq Diagram Pr3 04 s ov x 60Hz x 100 200 Example4 Pr0 18 2 Pr1 00 60 Pr3 02
18. index of the message command unsigned char length length of the message command unsigned int crc chk unsigned char data unsigned char length int j unsigned int reg_crc OXffff while length reg crc data for j 0 j lt 8 j if reg_crc amp 0x01 LSB b0 1 reg crc reg crc 1 0Xa001 jelse reg crc reg crc gt gt 1 return reg_crc the value that sent back to the CRC register finally 4 Address list When placing a command to drive or read data from drive a complete parameter address in Hexadecimal is necessary 4 1 How to assign a complete address for every parameter Parameter address calculation Address 100 x G F G means parameter group Group no 0 9 F means parameter number parameter no 0 99 For example the address of Pr5 20 In Decimal 100 x 5 20 520 In Hexadecimal 208H Refer to chapter 6 for the function of each parameter When reading a parameter by function code 03H only one parameter can be read at one time Parameter Prx xx In Decimal In Hexadecimal 0 00 0x100 0 0 0000 0 14 0 x 100 14 14 000E 1 00 1 x 100 0 7100 0064 2 02 2 x 100 2 202 00CA 3 06 3 x 100 6 306 0032 4 00 4 x 100 0 2400 0190 5 20 5 x 100 20 520 0208 6 10 6 x 100 10 7610 0262 9 00 9 x 100 0 900 0384 Infer from this Infer from this 4 2 Frequently used write in and Read data command in RS 485 6 72
19. 1 Pr3 03 0 Pr3 04 50 Pr3 05 0 Input Gain Calculation 30Hz 10V x100 5096 3 i Pr3 04 Volt Freq Diagram Pr 10 0 V 60Hz Example 5 Hz Pr1 00 setting 60 30 X ok OV 5V Negative Slope P 12mA a Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 10 Pr3 04 100 Pr3 05 0 Volt Freq Diagram 10V 20mA Example 6 6 36 POLYSPEDE SPEDESTAR PC Series Hz Z Pr1 00 setting eo Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 0 Input Gain Calculation 60Hz 10V 10 5 v 60Hz x10096 200 Volt Freq Diagram Pr3 04 Example 7 Pr1 00 setting OHz for this range Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 100 Pr3 05 1 Example 8 Hz Pr1 00 setting Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 2 Input Gain Calculation 60Hz 10V Pr3 04 l0 5 V 60Hz Volt Freq Diagram x 100 200 Example 9 6 37 POLYSPEDE SPEDESTAR PC Series Pr0 18 2 Pr1 00 60 Pr3 02 1 Pr3 03 5 Pr3 04 200 Pr3 05 3 Input Gain Calculation 60Hz 10V Pr3 04 x100 200 Volt Freq Diagram Pr3 0 0 5 v SUE o o Example 10 Hz J Pr1 00 setting Pr0 18 2 Pr1 00 60 Pr3 11 1 Pr3 12 0 Pr3 13 100 Pr3 14 2 OV 5V 4mA 12mA 20mA Volt Freq Diagram Example 11
20. 1G 10 20Hz 2m s2 0 2G at 20 50Hz Mechanical Configuration Enclosed type IP20 NEMA 1 9 4 POLYSPEDE SPEDESTAR PCI Series 9 3 Braking Resistor DBR series Specifications Ordering information DBR xxxxxxxx Power rating Resistance Wire wound W Q type 1 80 750 DBR C080W750 2 200 DBR C080W200 O 3 400 DBR C300W400 a 4 300 250 DBR C300W250 3 5 100 DBR C300W100 ul 6 400 150 DBR C400W150 a 7 40 DBR C400W040 D 8 500 100 DBR C500W100 2 9 30 DBR C500W030 10 75 DBR C1K0W075 11 1000 50 DBR C1K0W050 com 12 20 DBR C1KOW020 235 13 1200 8 DBR C1K2W008 s98 o 14 6 8 DBR C1K2W6P8 QE 15 mom 40 DBR C1K5W040 i 16 5 DBR C1K5W005 Note 1 Please select the factory default resistance value Watt and the duty cycle E D The definition of the braking usage ED is for assurance of enough time for the braking unit and braking resistor to dissipate away heat generated by braking When the braking resistor heats up the resistance would increase with temperature and braking torque would decrease accordingly 100 Braking time Cycle Time TO Definition for Braking Usage ED T1 T0x100 2 For an application with large regenerative power such as hoisting the braking torque or other items may exceed the capacity of a braking unit with a braking resistor in a standard combination and result i
21. 2 1 POLYSPEDE SPEDESTAR PCI Series The Drive generates heat Allow sufficient space around the unit for heat dissipation Mount the Drive vertically and do not restrict the airflow to the heat sink fins OW S AirFlow W min H min Air flow Frame Code mm inch mm inch CMH m3 hr B 75 3 175 7 160 C 75 3 200 8 350 D 100 4 300 12 650 2 3 Installation Environments A Do not install the Drive in a place subjected to high humidity steam and dusty areas A Do not install the Drive in a place subjected to corrosive gases or liquids A Do not install the Drive in a place subjected to airborne dust or metallic particles A Do not install the Drive in a place subjected to excessive vibration A Do not mount the Drive near heat radiating elements A Do not install the Drive in a place subjected to temperature exceeding 10 to 40 14 F to 104 F 2 2 2 4 Dimensions POLYSPEDE SPEDESTAR PCI Series 2 4 1 Frame B wall mounted strengthened plastic enclosure IP20 NEMA 1 PC1 B Capaci 230V 3 Phase kW Hp PC1 3 7 5 B 200 0 7 87 i j 180 0 7 09 3 S g g 3 o Front Y A 0 View Y Wo EN E 6 0 0 24 EI usw Bottom io View 2 3 206 0 8 11 Unit mm inch Side View Top View POLYSPEDE SPEDESTAR PCI Series 2 4 2 Frame C wall mounted streng
22. 2b Factory Reserved The signal of AVI analog input Vdc 27 The signal of ACI analog input mAdc The signal of AUI analog input Vdc 29 Factory Reserved Factory Reserved 31 Factory Reserved 32 33 Factory Reserved 34 Over torque level 1 Pr5 16 Torque compensation gain 1 Pr5 01 36 Factory Reserved Factory Reserved 38 Stall Prevention level Pr5 12 Factory Reserved 40 52 Factory Reserved Output power kW 54 Output power kVA Factory Reserved 56 The temperature of IGBT OH1 C The temperature of heat sink OH2 C 58 Factory Reserved Factory Reserved 60 Overload accumulated time OL Factory Reserved 62 Compensated voltage Factory Reserved 64 DC Bus voltage upon a fault Vdc Output voltage upon a fault Vac 66 Output frequency upon a fault Hz OH1 value upon a fault C 68 Output current value upon a fault Aac OH2 value upon a fault C 70 86 Factory Reserved DC Bus ripple voltage Vdc 88 PG frequency Hz A This parameter defines the display content of the User Defined setting The User Defined setting may be displayed upon power up Pr0 06 or by pressing the DISP key on the keypad and scrolling until the U is illuminated When 0 is set the motor speed in rpm is an estimated value if a PG card is not ins
23. PC etc and the drive Transmission Fault Treatment Factory default warn and keep operating warn and RAMP to stop warn and COAST to stop No warning and keep operating Settings Time out Detection Factory default 0 0 disabled 0 1 60 0 Sec If Pr7 14 is not set to 0 0 Pr7 13 0 2 and there is no communication on the bus during the Time Out detection period set by Pr7 14 ASC will be shown on the keypad Pr7 15 Communication Protocol Factory default 0 0 7 N 2 ASCII 1 7 E 1 ASCII 2 7 0 1 ASCII 3 7 E 2 ASCII 4 7 02 ASCII 5 8 N 1 ASCII Settings Settings 6 N2ASCI N 2 ASCII 7 BE 1 ASCII KACCA 0 1 ASCII 9 8 E 2 ASCII 8 0 2 ASCII 8 N 1 RTU 8 N2 RTU DER poru S A Control by PC or PLC e drive can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr7 15 6 67 POLYSPEDE SPEDESTAR PC Series 1 Code Description ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 1 2 3 4 5 7 8 9 A BL col D E F ASCII code 30H 31H 32H 33H 34H 35H 36H 37H 3
24. Password set The Lock 0 9999 0 Bit 020 All parameters are readable Bit 021 Parameters after Pr0 05 are not readable Err message will be displayed Pr0 05 Parameter Locking Level when trying to read them b00000 Bit 120 Enable Frequency Command changes Bit 121 Disable Frequency Command changes Bit 220 Enable run command from keypad Bit 271 Disable run command from keypad 0 Display the frequency command value F Hz Power up Display 1 Display the actual output frequency H Hz Pr0 06 selection 2 Display the output current A Ampere 3 Multifunction display U display of PrO 07 Pr0 07 Content of Multi Function 0 Motor speed RPM 0 1 Display DC BUS voltage Vdc Output voltage Vac Output Voltage command Vac PID feedback signal value Hz Multi step speed running step no Sleep time Pr8 07 N OD or BR OJN Remaining number of times for the restart after fault feature Pr6 10 PID Command frequency Hz e Factory Reserved 5 1 POLYSPEDE SPEDESTAR PC1 Series 10 Output Power factor angle 11 Counter value 12 Over torque accumulated time 1 Pr5 17 13 Factory Reserved 14 Dwell Time at Accel Pr6 14 15 Dwell Time at Decel Pr6 16 16 DC Braking Time during Start up Pr6 01 17 DC Braking Time during STOP Pr6 02 18 Remain time of the executing MSS Run 19 Factory Reserved
25. RUN indication 4 1 2 Digital Keypad PU 02 function descriptions Part number Status Display Display the driv s current status When PU lights RUN STOP controlled by PU 01 When PU is dark RUN STOP is set byPr0 19 When EXT lights frequency command is set byPr0 18 When EXT is darkfrequency command controlled by PU 01 When REV lights Drive is in reverse operation When FWD lights Drive is in forward operation Left Reset key Moves cursor to the left Reset errors FWD REV Direction key Display Selection key Scrolling between different display mode STOP key STOP indication It keeps all function as PU 01 and adds on Parameter Read Write Storage Copy functions Valid for Firmware version 2 xx and after only Part number Press PU and RESET key simultaneously to execute Read Save functions POLYSPEDE SPEDESTAR PCI Series 4 2 Explanations of Display Messages Messages Displayed Descriptions F BOB Display master frequency command of the drive Press the DISP key to read iH SO Display actual operation frequency output to the motor from the drive Press the DISP key to read 5 SG Display output current to motor Press the DISP key to read o 3000 Display User selected content on Pr0 07 Press the DISP key to read rE RS i Display Read Save selected content For PU 02 only TER ee ET Press the DISP key to read
26. The value entered must be in Amperes and should be set according to the rated current of the motor as indicated on the motor nameplate Setting higher than motor nameplate can damage the motor Setting higher than rated output of drive and damage the drive A The Motor 1 electronic thermal protection function Pr5 18 Pr5 19 is relative to this parameter amp Properly enter the Full Load current according to the motor s nameplate before executing the Auto Tuning Pr5 05 to get optimal sensorless vector control results Pr5 01 Auto Torque Compensation of Motor 1 Settings 0 0 25 0 Factory default 0 0 This parameter increases the amount of voltage the drive will output to the motor during operation to increase motor torque according to the actual load automatically Be careful when setting this parameter Always start at the lowest setting and increase the value until sufficient torque is achieved A large Torque Compensation may generate more voltage than needed and the motor will overheat and possibly be damaged Pr5 02 Slip Compensation of Motor 1 Factory default 0 Settings 0 60 RPM While driving an asynchronous motor an increasing load will cause an increase in slip This parameter may be used to compensate the nominal slip within a range of 0 60 RPM When the output current of the drive is higher than the motor s no load current the drive will adjust the POLYSPEDE SPEDESTAR PC Series output frequency to the m
27. Time 6 63 POLYSPEDE SPEDESTAR PC1 Series Group 7 High function Parameters PID and Communication Pr7 00 Proportional Gain P Factory default 80 0 Settings 0 0 500 096 This parameter determines the gain of the feedback loop If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slow This parameter specifies proportional control and associated gain P If the other two gains and D are set to zero proportional control is the only one effective With 10 deviation error and P 1 the output will be P x10 x Master Frequency Integral Time l Factory default 0 00 100 00 Sec set ngs 0 00 no integral This parameter determines the speed of response for the PID feedback loop If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful not to set I too small since a rapid response may cause oscillation in the PID loop This parameter specifies integral control continual sum of the deviation and associated gain l When the integral gain is set to 1 and the deviation is fixed the output is equal to the input deviation once the integral time setting is attained If the integral time is set as 0 00 Pr7 01 will be disabled Pr7 02 Derivative Control D Factory default 0 00 Settings 0 00 5 00 Sec This parameter determine
28. Z indui Bopeuy uonunkyanyw I I I i T 4 20mA 2502 I t 1 J g 2p ot tov ORG g RS 485 MODBUS aS a Sav lucc es i ACM Pin assignment 1 g 1 Reserved 2 Reserved DERE 12V 20mA Q1 12V 87654321 3 GND 4 SG 5 SG 6 5V VR 5 10 KQ K i 7 Reserved 8 Reserved Remark Main circuit o Control circuit 2 Shielded leads amp Cable X Factory default i option 7 us 3 1 POLYSPEDE SPEDESTAR PCI Series 3 2 Wiring Diagram of Optional Peripheral devices Braking Resistor B1 B2 HBU On Dynamic Braking Unit DC Link Choke P1 B1 B2 SPEDESTAR PCI Input AC Reactor Output AC Reactor Fuse NFB d Power Z7 Source o Magnetic Zero phase contactor Reactor Zero phase Reactor Ground following Local Electrical Code Items Explanations Refer to 3 2 1 to select proper Peripheral devices Pawarsolifcs Please follow the specific power supply requirements shown in Chapter 8 There might be an inrush current during power up Please check the chart of 3 2 1 and select the correct NFB or fuse with rated current Fuse NFB ELCB Please do not use NFB as a Run Stop switch If the electric leakage circuit breaker is installed in the drive please select the sensing current above 200ma with the action time of more than 0 1 second to have these actions accessible Ma
29. b Multi function relay 1 output contact Common end Multi function relay 2 output contact NO a Multi function relay 2 output contact Common end Resistive Load 5A N O 3A N C 240VAC 5A N O 3A N C 24VDC Inductive Load 1 5A N O 0 5A N C 240VAC 1 5A N O 0 5A N C 24VDC Refer to Pr2 19 Pr2 20 Shield terminal Digital control source signal Reference point is DCM 3 4 24V 50mA POLYSPEDE SPEDESTAR PCI Series FWD RUN STOP command REV RUN STOP command Digital control signal the common end Auxiliary reference power Reference point is ACM 12V 20mA 12V Auxiliary reference power Reference point is ACM 12V 20mA ACM Analog control signal the common end AVI Multi Function analog voltage command The maximum operation frequency corresponding to 0 10V The maximum operation ACI Multi Function analog current command frequency corresponding to 4 20mA The maximum operation AUI Multi Function auxiliary analog voltage command frequency corresponding to 10 10V MO1 Multi function output terminal 1 photo coupler Ten ac Sonny Multi function output terminal photo coupler the MCM common end MO2 Multi function output terminal 2 photo coupler M Horse Control signal wiring size 18 AWG 0 75 mm Analog control signal wire specification 18 AWG 0 75 mm covered with shield twisted net 3 5 3 5 Component Expl
30. the output is on Please refer to Pr2 20 Pr2 23 for details Pr5 24 Most Recent Fault Record Factory defaut 0 REPRE 527 2nd Most Recent Fault Record Factory defaut 9 REPRE i52 srd Most Recent Fault Record Factory defaut 9 Pr5 27 ZEE 5th Most Recent Fault Record Factory defaut o gt l Pr5 30 7th Most Recent Fault Record F Pr5 29 6th Most Recent Fault Record Factory defaut 0 e F F Pr5 32 9th Most Recent Fault Record 0 je Pr5 31 8th Most Recent Fault Record Factory defaut 0 f oe oe Pr5 33 10th Most Recent Fault Record 6 53 POLYSPEDE SPEDESTAR PC Series Pr5 34 11th Most Recent Fault Record Factory defaut 0 Pr5 35 12th Most Recent Fault Record Factory default 0 Rex 13ih Most Recent Fault Record Factory defaut 0 gt l ZERO 14ih Most Recent Fault Record Factory defaut o gt l Rex 15th Most Recent Fault Record Factory defaut o gt l SERI 16th Most Recent Fault Record Factory defaut 0 gt l 2 oU over voltage 3 6 oL1 electronic thermal relay 1 7 ott Over Torque1 8 oCn over current during constant speed 9 oCA over current during accel Settings 20 JACI ACI error 21 ASC RS 485 error 22 PI d PID error 32 ot2 Over Torque2 33 oL2 electronic thermal relay 2 34 mot Motor selection error 36 LUr Low Voltage during Run 37 oUd over voltage during
31. 05 SR Nesgauvelblgs 2 Value higher than bias bias 0 3 The absolute value of the bias voltage while serving as the center Pr3 06 ACI Analog Input Same as Pr3 02 0 00 Pr3 07 ACI Analog Input Bias 0 00 20 00mA 4 00 Pr3 08 ACI Analog Input Gain 500 0 500 0 100 0 0 zero bias 1 value lower than bias bias Pr3 09 ACI Positive Negative Bias MEX 4 Mode 2 value higher than bias bias 3 the absolute value of the bias voltage while serving as the center 5 10 POLYSPEDE SPEDESTAR PC1 Series 0 disabled Pr3 10 Loss of the ACI signal i A py Mie aste UBAY cind 0 3 Coast to stop and display ACI Pr3 11 AUI Analog Input Same as Pr3 02 0 00 Pr3 12 AUI Analog Input Bias 10 00 10 00V 0 00 Pr3 13 AUI Analog Input Gain 500 0 500 0 100 0 zero bias 1 value lower than bias bias Pr3 14 uu D ald Bla 2 value higher than bias bias 0 3 the absolute value of the bias voltage while serving as the center Pr3 15 AVO Analog Output 1 Selection 0 Output frequency Hz 0 1 Command frequency Hz 2 Motor Speed 3 Output current A rms 4 Output voltage VAC 5 DC BUS voltage VDC 6 Power factor Pr3 16 ACO Analog Output 2 Selection 7 Power 0 8 AVI V 9 ACI mA 10 AUI V 13 Voltage command 14 Counter Value 15 Analog Output Value Pr3 17 AVO Analog Output Gain 900 0 900 0 100 0 Pr3 18 ACO Analog Output Gain 900 0
32. 80 Only for models which Dynamic Brake is built in as an option 9 1 POLYSPEDE SPEDESTAR PCI Series 9 1 1 Wiring of Dynamic Braking Unit 1 Refer to 9 1 2 for wiring of Braking 2 b d Oo B1 B2 ORL1 UT OsW2 wrT2 QTL3 W3 SPEDESTAR SPEDESTAR Diagram A Diagram B O o SPEDESTAR SPEDESTAR Diagram C Diagram D 9 2 9 1 2 Wiring of Braking resistors Sz in Series connection P in Parallel connection POLYSPEDE SPEDESTAR PCI Series To B1 To B1 To B1 R R R R R R R Y To B2 To B2 To B2 1p 2s 2s2p To B1 To B1 To B1 EAM t R R R R R R R R R R R R R R R R R R Y To B2 To B
33. H T Ee Time T Time opman uw O sree Operation guy stop Command RUN STOP Command RUN STOP Bit 0 0 Ramp to stop Bit 0 1 Coastto stop Stop Method Bit 020 Ramp to stop The drive will ramp down from running frequency to OHz or to startup frequency Pr1 08 or to output Frequency Lower Limit Pr1 10 according to the deceleration time and then stops Bit 021 Coast to stop The drive will stop the output instantly upon a STOP command and the motor will coast to stop according to its inertia time unknown The motor stop method is usually determined by the characteristics of the motor load and how frequently it is stopped e t is recommended to use ramp to stop for safety of personnel or to prevent material from being wasted in applications where the motor has to stop after the drive is stopped The deceleration time has to be set accordingly e f motor free running is allowed or the load inertia is large it is recommended to select coast to stop For example Fan blowers punching machines centrifuges and pumps POLYSPEDE SPEDESTAR PC Series Bit 1 Safety lockout after reset Bit 1 0 After the error of the drive is eliminated the drive will not restart after reset Bit 121 After the error of the drive is eliminated the drive will restart after reset Bit 2 Line Start Lockout This is a safety feature when the operation command source is from an external terminal and operation command is ON FWD REV DCM close the driv
34. HPF protection circuit fault 17 oH1 IGBT overheat 18 oH2 Heatsink overheat 19 SoFt Pre charge circuit error 20 ACI ACI error 21 ASC RS 485 error 22 Pl d PID error 23 Pu Keypad communication overtime 24 tunE Auto tuning failure 25 bF braking chopper failure 26 PG PG error 27 PHL Phase loss 28 CC current signal error during stop 29 CPu CPU error 30 FAn Fan failure 31 Anl fault Analog input error 32 ot2 Over Torque2 33 oL2 electronic thermal relay 2 34 rnot Motor selection error 36 LUr Low Voltage during Run 37 oUd over voltage during decel 38 x CoPY Parameter copy error 39 LU Low Voltage 40 bb External Base Block E 3 XXxA k Pr5 40 Full Load Current of Motor 2 Amp 10 120 of drive s rated current 100 Pr5 41 read COMPENSaHOM 99 295 09 0 0 Pr5 42 Pus Compensation of Motor 0 60 RPM 0 4 Pr5 43 Number of Motor Poles 2 2 20 4 Pr5 44 Rotor Resistance R1 of 0 0 6553 5 mQ 0 POLYSPEDE SPEDESTAR PC1 Series Motor 2 Electronic Thermal 0 Electronic thermal relay function disabled 1 Inverter duty motor with independent cooling PIS Relay Selection oL2 fan 0 2 Standard motor with shaft mounted cooling fan Pr5 46 Motor 2 Electronic Thermal 30 600 Sec 60 Relay Characteristic pig 4z Hedine Ove
35. I too small since a rapid response may cause oscillation in the PID loop A If the integral time is set as 0 00 Pr9 04 will be disabled Settings JN PG feedback speed control Differential D Time Factory default 0 00 Settings 0 00 5 00 Sec This parameter determines the damping effect for the PG feedback loop If the differential time is long any oscillation will quickly subside If the differential time is short the oscillation will subside slowly aimee PG Speed Control Output Frequency Limit Factory default 20 00 Settings 0 00 150 00Hz This parameter limits the amount of correction by the PI control on the output frequency When control speed via PG feedback It can limit the maximum output frequency Treatment of PG Feedback Fault Factory default warn and keep operating Settings warn and RAMP to stop warn and COAST to stop A The treatment when the PG feedback signals are abnormal and exceed the time setting in Pr9 08 6 79 POLYSPEDE SPEDESTAR PC Series Pr9 08 PG Feedback Fault Detection Time Factory default Settings 0 00 10 00 Sec The feedback signal is in error if it is outside the Slip Range or if it is over the Stall Level Once either of the errors is met the drive will begin to accumulate time If the feedback signal continues to be in error at the end of the Detection Time period the drive will display a PG error message Pr9 09 PG Feedback
36. PLC Run or MSS Run The 14th Step Speed Frequency Pr4 13 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 15th Step Speed Frequency Pr4 14 0 00 600 00 Hz 0 00 of PLC Run or MSS Run Time Duration of the PLC Run Pr4 15 0 0 65500 Sec 0 0 Master Speed The 1st Step Duration of PLC Pr4 16 0 0 65500 Sec 0 0 Run or MSS Run The 2ndStep Duration of PLC Pr4 17 0 0 65500 Sec 0 0 Run or MSS Run The 3rd Step Duration of PLC Pr4 18 0 0 65500 Sec 0 0 Run or MSS Run The 4th Step Duration of PLC Pr4 19 0 0 65500 Sec 0 0 Run or MSS Run The 5th Step Duration of PLC Pr4 20 0 0 65500 Sec 0 0 Run or MSS Run The 6th Step Duration of PLC Pr4 21 0 0 65500 Sec 0 0 Run or MSS Run The 7th Step Duration of PLC Pr4 22 0 0 65500 Sec 0 0 Run or MSS Run POLYSPEDE SPEDESTAR PC1 Series The 8th Step Duration of PLC Pr4 23 0 0 65500 Sec 0 0 Run or MSS Run The 9th Step Duration of PLC Pr4 24 0 0 65500 Sec 0 0 Run or MSS Run The 10th Step Duration of PLC Pr4 25 0 0 65500 Sec 0 0 Run or MSS Run The 11th Step Duration of PLC Pr4 26 0 0 65500 Sec 0 0 Run or MSS Run The 12th Step Duration of PLC Pr4 27 0 0 65500 Sec 0 0 Run or MSS Run The 13th Step Duration of PLC Pr4 28 0 0 65500 Sec 0 0 Run or MSS Run The 14th Step Duration of PLC Pr4 29 0 0 65500 Sec 0 0 Run or MSS Run The 15th Step Duration of PLC Pr4 30 0 0 65500 Sec 0 0 Run or MSS Run The PLC Run or MSS Run Time Pr4 31 1 10 1 Multiplie
37. PU roe OCS To run set 0 00H To shiftdata J lt To display actual setting direction output frequency WD REV to the motor EXT PU FWD Giay EXT PU G e Ge 4 3 4 Parameters READ SAVE Operation For PU 02 only Parameter copy can execute between same drive model only For F To read To save parameter parameter FWD REV EXT PU Press 2 key EIC ST v Press 2 key EIC St v simultaneously csse Select Simultaneously CHEE 4 Read1 Y Savet E Parameter Read y Read2 Parameter Save accomplished i Save2 accomplished POLYSPEDE SPEDESTAR PC1 Series CHAPTER 5 FUNCTIONS AND PARAMETER SUMMARY x This parameter cannot be set during operation Available in Firmware Version 2 xx and after only Parameter no in Firmware Version 1 xx Group 0 System Parameters Factor parame Functions Settings User ters Setting x Pr0 00 Model display Display according to the model number Read Only x Pr0 01 Model display Display according to the model number Read Only x 10 Parameter reset for 60Hz 230V 9 Parameter reset for 50Hz 220V 8 Parameter reset for Parameter Reset 60Hz 220V x Pro 02 Motor V F selecting 7 Parameter reset for 50Hz 230V 6 Parameter reset for e 60Hz 240V 5 Parameter reset for e 50Hz 240V Pr0 03 Password Input The Key 0 9999 0 Pr0 04
38. Series Pr2 19 0 000 60 000 Sec 0 003 Output terminals Pr2 20 Multi Function Output 1 1 Drive running 11 Pr2 19 Relay 1 Pr2 21 Multi Function Output 2 2 Master frequency attained 1 4 Pr2 20 Relay 2 Both Forward and Reverse Pr2 22 Multi Function Output 3 3 Master frequency attained 2 5 Pr2 21 MO1 Both Forward and Reverse Pr2 23 Multi Function Output 4 4 Pre set speed attained 1 9 Pr2 22 MO2 Both Forward and Reverse 5 Pre set speed attained 1 Forward only 6 Pre set speed attained 2 Both Forward and Reverse 7 Pre set speed attained 2 Forward only 8 Drive in decel 9 Drive ready for use 10 Low voltage alarm LU LUr 11 Fault Indication 12 Base block B B Indication 13 Zero Speed including shutdown 14 Zero speed while in run 15 Terminal Count Value Attained 16 Preliminary Count Value Attained 17 PLC Run running 18 PLC Run paused 19 A step of PLC Run completed 20 PLC Run completed 21 IGBT over heat indication oH1 22 Dwell Accel Decel interruption 23 Operation Mode indication 24 Over torque 1 ot1 25 Digital frequency signal output only MO2 26 Software braking output MO1 Pr2 22 only 27 Auxiliary Motor no 1 28 Auxiliary Motor no 2 29 Auxiliary Motor no 3 30 Over torque 2 ot2 31 Hea
39. Start Point when stopping 0 1 600Hz Dynamic braking Braking torque Approx 20 10 E D Dynamic Brake chopper built in in Frame code xx B All models can connect to an external Dynamic Brake Unit HBU xxxx series V F Pattern 2 adjustable Random V F curve Constant Torque curve amp Reduced Torque curve are available Keypad By an Encoder style Fly Shuttle dial Setting resolution 0 01Hz 0 1Hz 1Hz 10Hz adjustable Frequency Setting External 0 10VDC Input impedance 20kQ 10 10VDC Input impedance 10kQ 4 20mA DC Input impedance Signal 2500 Multi Function Inputs 1 6 15 Steps Jog up down PLC run RS 485 port MODBUS protocol Keypad Set by RUN STOP and JOG Switch able between Keypad and External signal Operation Setting External 2 wire control FWD STOP REV STOP RUN STOP FWD REV 3 wire control FWD REV MI1 to MI6 can be O Signal combined to offer various modes of operation RS 485 serial interface MODBUS protocol m Multi Function Digital Input Multi step selection 0 to 15 first to second accel decel switches accel decel inhibit Input the counter Pause Stop S DI EF Input Emergency Stop auxiliary motor control is invalid ACI AVI AUI speed command selection Reset PLC z 6 terminals Run Jog Up Down command Sink Source selection Parameter team selection etc up to 43 functions o O Multi Function Output Indication Include a form C relay contact aform Arelay contact and 2 Open collector output They can be progr
40. Stopping aux Motors by order Motors by order Sleep Frequency Settings 0 00 600 00 Hz Factory default Wake up Frequency Settings 0 00 600 00 Hz Factory default Sleep Time Settings 0 0 6000 0 Sec Factory default A These parameters determine sleep functions of the drive If the command frequency falls below the sleep frequency for the specified time in Pr8 07 then the drive will shut off the output and wait until the command frequency rises above Pr8 06 wake up frequency When the drive is in sleep mode frequency command is still calculated by PID When frequency reaches wake up frequency the drive will accelerate from Pr1 08 start up frequency by V f curve The wake up frequency must be higher than sleep frequency 6 77 POLYSPEDE SPEDESTAR PC Series Frequency Command Pr8 06 DLLN Wake up Frequency Pr8 05 Sleep Frequency Sleep time Sleep Function Group 9 Speed Feedback Control Parameters A PG Feedback Card optional is necessary for setting these parameters Pr9 00 PG Pulses x Factory default 1024 Settings 1 5000 PPR A This parameter sets the PG Pulse Generator also called encoder pulse per revolution PG Type and Function setting Factory default Disable PG Bi direction Phase A leads in a forward run command and phase B leads in a reverse run command Bi direction Phase B leads in a forward run command and phase A leads in a reve
41. When Encoder is Open Collector type 12VDC please wire as below None Fused Breaker TP 5V Factory Default Pulse Generatorpower source 12VDC PEGPG 01 and Pulse Generator Connections Fig 4 PEC PG 01 Explanations Fixing hole Connect to main control board OC m 12V S o a o Lu n TP 5V Sw2 SW1 Select the output Select the power type of Pulse source of Pulse Generator Generator Fixing hole EPIO Fixing hole Terminal Descriptions POLYSPEDE SPEDESTAR PC1 Series Types of Encoder Encoder power Encoder power Types ol Encoder source 5VDC source 12VDC 3 vec 4 5 lt OC 12V OC 12V Og e 2 Sw2 SW1 2 SW1 e TP 5V TP 5V S vec OC 12V a OC 12V 5 d 2 swi O x O P sw2 sw1 S TP 5V ov Factory Default 2 Q 9 ee OC 12V Zo sw2 Sw1 iu E Em i ay TP 5V a iE OC 12V OC 12V oS sw2 swt 2 swt Q 3 TP 5V TP 5V Terminal Symbols Descriptions Power source for Encoder SW1 can be switched to 12VDC or 5VDC bul Output Voltage 12VDC 5 200mA or 5VDC 2 200m4A DCM Common of Power source VP and input signal A B AAB B Input signal from Pulse Generator Input type is selected by SW2 Maximum 500KP Sec A O B O Output signal for external RPM Meter Maximum 24VDC 300mA COM Common of Output
42. according to Accel time Bit 0 1 Up command drive accel according to Pr2 08 setting 0 Down command drive decel according to Decel time Bit 1 1 Down command drive decel according to Pr2 08 setting The Acceleration Pr2 07 Deceleration mode of the Bit 2 Factory Reserved b00000 UP DOWN command 0 FWD REV terminals action by Edge Trigger Bit 3 1 FWD REV terminals action by Level Trigger 0 PG feed back over compensation during Accel is allowed Bit 4 1 PG feed back over compensation during Accel is not allowed The specific Acceleration Pr2 08 Deceleration of the 0 01 1 00Hz msec 0 01 UP DOWN command Digital Input Terminal Pr2 09 0 001 30 000 Sec 0 005 De bouncing Time Digital Input terminals status 00000 000FF Pr2 10 h00000 select O Short circuit active 1 Open circuit active Pr2 11 Terminal Count Value 0 65500 0 Pr2 12 Preliminary Count Value 0 65500 0 Pr2 13 Digital Pulse Output Gain 1 20 1 Pr2 14 Pre set Arrival Frequency 1 0 00 600 00 Hz 60 00 50 00 Pre set Arrival Frequency 1 Pr2 15 0 00 600 00 Hz 2 00 band width Pr2 16 Pre set Arrival Frequency 2 0 00 600 00 Hz 60 00 50 00 Pre set Arrival Frequency 2 Pr2 17 0 00 600 00 Hz 2 00 band width Multi Function Output Pr2 18 Bit O Bit 3 separate setting as table in below b00000 Direction 5 8 Delay time of Multi Function POLYSPEDE SPEDESTAR PC1
43. as much as possible during control wiring and be sure not to expose the peeled off separation net in front of the terminal to the external Please use the separating wire or tube as much as possible during power wiring and ground these two ends of the separating layer or tube to Ground If the installation site of the drive is sensitive to interferences please have the RFI filters installed and the closer the drive to the installation site the better In addition the lower the carrier frequency is the less the interferences will be If the electric leakage circuit breaker is installed in the drive it could serve as the protection for the electric leakage error and as the prevention on the erroneous actions of the electric leakage circuit breaker please select the sensor current above 200ma with the action time of more than 0 1 second to have these actions accessible 3 9 POLYSPEDE SPEDESTAR PCI Series CHAPTER 4 DIGITAL KEYPAD OPERATION 4 1 Description of the Digital Keypad 4 1 1 Digital Keypad PU 01 function descriptions Main Display Display the drive status such as frequency current voltage parameter setting value and alarm contents 360 Encoder style Fly shuttle knob Output frequency adjustmentParameter Read Write and cata modify key ProgrammingUnit key Enable the keypad It can switch the Run command between PU and externa Jog Operation key Press this key to execute JOG frequency opeation RUN key
44. bounce noisy signals that could cause the digital terminals to malfunction Digital Input terminals status select Factory default h00000 00000 000FF 0 Short circuit active 1 Open circuit active This parameter is used to set the status of the digital terminals FWD REV and MI1 6 N O N C and it won t be affected by the Sink Source status The MI1 setting will be invalid when the operation command source is set to external terminal 3 wire User can change terminal status via RS 485 communication Refer to 3 1 wiring diagram for more detail about Sink Source switch The Setting method It needs to convert binary number 8 bit to Hexadecimal for input Settings Fill in O URN mn n n n n COLILILILILN n 2nd digit h Hexadecimal 1st digit 6 24 POLYSPEDE SPEDESTAR PC1 Series 2nd digit 1st digit 28 22 201 20 28 22 21 20 0 Low active Terminal short circuit 1 High active Terminal open circuit Operation Direction of MI1 Operation Direction of MI2 Operation Direction of MI3 Operation Direction of MI4 Operation Direction of MI5 Operation Direction of MI6 Operation Direction of FWD Operation Direction of REV Conversion table between Decimal and Hexadecimal Decimal 0 1 2 3 4 5 6 7 8 9 110 11 112 13 114 15 Hexadecimal 0 1 2 3 4 5 6 7 8 9 A b Example Fill in O at h Hexadecimal gt gt
45. c ix e EE cede pe e uad a ae ad mementos 4 2 CHAPTER 5 FUNCTIONS AND PARAMETER SUMMARY 5 1 CHAPTER 6 DESCRIPTION OF PARAMETER SETTINGS 6 1 CHAPTER 7 ERROR MESSAGE AND TROUBLESHOOTING T V Problems and Solos us doni pc tbe icr dota deni eo CHER Sud doge raid deck reo eoe sab dae Se 7 1 7 2 Electromagnetic Induction NOiISC cccceeeeecceeeeceeeeeaeeeeesseeeseeeeeeeeeeeeeeeeeeenaeaees 7 6 7 3 Environmental GODdIHOFi esce ccce ripe toner gual eed Eo pce nt regime bone o pese rape m Fiat eet i 7 6 1 A Altecung Other MagchiniBS s ooo Eo eet itc dep i Fon Co aided uide eR dn Cii 7 7 CHAPTER 8 STANDARD SPECIFICATIONS eee 8 1 CHAPTER 9 DYNAMIC BRAKE AND BRAKING RESISTORS 9 1 The Braking function design of Spedestar PC1 SerieS ccccccessetseeeee ee eee eeeees 9 1 9 2 Dynamic Braking unit HBU series sese 9 4 9 3 Braking Resistor DBR series ecciesie cec eenneemreee nennen nn 9 5 CHAPTER 10 SPEED FEEDBACK PG CARD sees 10 1 POLYSPEDE SPEDESTAR PCI Series Getting Started This manual will be helpful in the installation parameter setting troubleshooting and daily maintenance of the drives To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the drive Keep this operating manual handy and distribute to all users for reference A wa RNIN
46. class kW Hp Rated output current Max Carrier Frequency POLYSPEDE SPEDESTAR PC Series PC1 Series 3 7 5 5 7 5 11 15 18 5 22 5 7 5 10 15 20 25 30 opm eje ms 18kHz 10 kHz Factory default 10kHz 6 kHz Parameter Reset Motor V F selecting Factory default Settings 10 Parameter reset for 60Hz 230V motor application 9 Parameter reset for 50Hz 220V motor application 8 Parameter reset for 60Hz 220V motor application 7 Parameter reset for 50Hz 230V motor application 6 Parameter reset for 60Hz 240V motor application 5 Parameter reset for 50Hz 240V motor application A If users would like to reset the parameters to original Factory default simply set the parameters to 5 6 7 8 9 or 10 according to it s connected motor In case you just want to modify the V F rating to meet the connected motor user may do it by modifying the Pr1 01 amp Pr1 02 only ZN Be careful All parameters except Password in Pr0 04 which include user modified parameters will be reset to Factory default after this parameter has been executed Depr he PROG k nd hold for n mpl Parameter r Firmware version 22 04 6 2 POLYSPEDE SPEDESTAR PC Series Password Input The Key Factory default Settings 0 9999 Password set The Lock Factory default Settings 0 9999 Pr0 03 Allows user to input their pas
47. come to a complete stop before restarting the drive Please refer to Pr6 08 and Pr6 09 A If a PG card and encoder is used on the drive and motor then the speed search will start from the speed that is detected by the encoder and accelerate quickly to the commanded frequency In PG control mode the drive will execute the speed search function automatically by the PG speed when this setting isn t set to O 6 61 HAr Speed Search Frequency FWD direction Factory default POLYSPEDE SPEDESTAR PC Series 60 00 50 00 Settings MEN Speed Search Frequency REV direction Factory default 0 00 600 00 Hz ZN This parameter is used as the frequency start point for the Speed Search function when Pr6 11 is set to 2 or 4 and not in PG control mode 60 00 50 00 0 00 600 00 Hz Settings A This parameter is used as the frequency start point for the Speed Search function when Pr6 11 is set to 3 or 5 and not in PG control mode P Speed search freque Pr6 13 r6 12 Frequency ncy FWD Speed search 4 frequency REV Time Pr6 11 4 FWD REV speed search enabled in both directions FWD first Dwell Time at Accel Factory default 0 00 Settings 0 00 60 00 Sec Dwell Frequency at Accel Factory default 6 00 Settings 0 00 600 00 Hz Dwell Time at Decel Factory default 0 00 Settings 0 00 60 00 Sec Dwell Frequency at Decel Factory defau
48. command 1 2 x Pr2 03 nat el Input 2 Multi step speed command 2 3 Multi Function Digital Input g p x Pr2 04 3 Multi step speed command 3 4 Command 4 MIA x Pr2 05 CORDE MT pur Multi step speed command 4 5 x Pr2 0e Multi Function Input External Reset NO 14 Command 6 MI6 Clear counter The 1st 2nd acceleration deceleration time selection Acceleration deceleration speed inhibit 9 Frequency command from AVI 10 Frequency command from ACI 1 Frequency command from AUI 12 Emergency Ramp Stop 13 PID function disabled 14 EF input External fault input terminal 15 B B traces from the bottom upward 16 B B traces from the top downward 17 Operation command from External terminal 18 Cancel the setting of the optimal acceleration deceleration time 19 FWD JOG command 20 REV JOG command 2 1 JOG command 22 Cancel PLC Run 23 Pause PLC Run 24 Digital Up command 25 Digital Down command 26 Zero speed is replaced by DC braking 27 Pause 28 Disable Dwell function 5 7 POLYSPEDE SPEDESTAR PC Series 29 Disable traverse function 30 Disable Speed Search during Start up 31 EEPROM write function disable 32 Counter Trigger MI2 terminal only 42 Motor Selection 43 Confirm signal of Motor selection 0 Up command drive accel
49. command from keypad Bit 3 Bit 1 b means Bit Bit O Bit 4 BRE ae Bit 2 Power up Display Selection Factory default O Display the frequency command value F Hz Display the actual output frequency H Hz Display the output current A Ampere Multifunction display U display of PrO 07 1 Settings 2 3 6 3 POLYSPEDE SPEDESTAR PC Series This parameter allows the start up display to be customized The display may still be changed but during each power on the display will default to the setting in this parameter 2 Settings Content of Multi Function Display Factory default Motor speed RPM 1 DC BUS voltage Vdc Output voltage Vac 3 Output Voltage command Vac PID feedback signal value Hz 5 Multi step speed running step no Sleep time Pr8 07 Remaining number of times for the restart after fault feature Pr6 10 PID Command frequency Hz 9 Factory Reserved Output Power factor angle 11 Counter value Over torque accumulated time 1 Pr5 17 13 Factory Reserved Dwell Time at Accel Pr6 14 15 Dwell Time at Decel Pr6 16 DC Braking Time during Start up Pr6 01 17 DC Braking Time during STOP Pr6 02 Remain time of the executing MSS Run 19 Factory Reserved Factory Reserved 21 Accumulated power up Day day Accumulated power up time hh mm 23 Factory Reserved Factory Reserved
50. default b00000 Enable AESO Maximum output voltage could be higher than the source voltage Maximum output voltage equals to the source voltage General purpose constant torque application Fan and pump variable torque application Regen torque without slip compensation Regen torque with slip compensation Low noise mode operation 0 1 0 1 0 1 0 1 0 Settings Bit 3 Bit 1 b means Bit Bit O Bit 4 Bit 2 a Bit 0 When the Auto Energy Saving function is enabled the drive will operate with full voltage during acceleration and deceleration At constant speed the drive will calculate the optimal output voltage value for the load It is possible for the output voltage to be 2596 below Maximum Output Voltage during auto energy saving operation This function should not be used with variable loads or continuous rated output loads During these types of conditions the operation will cycle on and off giving poor energy saving results Output Voltage 100 The Max output voltage reduction 75 Output Frequency Auto Energy Saving Operation 6 8 POLYSPEDE SPEDESTAR PC Series Bit 1 When 0 is selected maximum output voltage could be higher than the source voltage over modulation available Good when the power source is AC 220V but the connected motor is 230V AC The maximum step up range is 13 G sit2 Whe
51. feedback signal 12 PID offset signal 13 DC Braking Current Level same as Pr6 00 14 Torque adjust during run AVI Pr3 02 only 15 External temperatures signal When 14 is set an external analog voltage 0 00 10 00V signal can be used as a torque adjust command during run The function is identical to the Middle Voltage 1 Pr1 04 adjust 6 32 POLYSPEDE SPEDESTAR PC Series Arnis makes Spedestar an induction motor work as a torque motor control system Which is a very popular in winding applications User may switch frequency command between PU Pr0 18 0 AVI ACI and AUI via MI3 MIA and MI5 Forced Frequency command from AVI Forced Frequency command from ACI Forced Frequency command from AUI Frequency command 2 Frequency command 3 Frequency command 4 Pr3 03 AVI Analog Input Bias SPEDESTAR PC1 PU Frequency command 1 MI 3 Pr2 03 9 MI 4 Pr2 04 210 MI 5 Pr2 05 211 DCM 12V AVI Pr3 02 20 ACI Pr3 06 20 AUI Pr3 11 20 ACM Factory default 0 00 Settings 10 00 10 00V A This parameter determines the AVI voltage value that corresponds to 0 point of External Analog command AVI Analog Input Gain Factory default Settings 500 0 500 0 AVI Positive Negative Bias Mode Factory default O zero bias value lower than bias bias Settings 1 2 value higher than bias bias 3
52. low temperatures and may require a in cabinet heater 4 Store within a relative humidity range of 0 to 90 and non condensing environment 7 6 POLYSPEDE SPEDESTAR PCI Series 7 4 Affecting Other Machines Drive may affect the operation of other machines due to many reasons The solutions are as follows High Harmonic at Power Side If there is high harmonic at power side during running the improved methods are 1 Separate power system use transformer for drive 2 Use AC Reactor at the power input terminal of drive or decrease high harmonic by multiple circuit 3 If there is a phase lead capacitor it should use a serial reactor to prevent capacitor damage from high harmonic Motor Temperature Rises When the motor is induction type with Totally Enclosed Fan Cooled TEFC used in variable speed operation inefficient cooling will happen at low speeds Therefore it may overheat Besides high harmonic content on the output waveform which can increase copper loss and iron loss Following measures should be used by load situation and operation range when necessary 1 Use a motor with independent powered ventilation Totally Enclosed Blower Cooled TEBC type or increase the horsepower 2 Use inverter duty motor 3 DO NOT run at a low speeds for extended times 7 7 POLYSPEDE SPEDESTAR PCI Series CHAPTER8 STANDARD SPECIFICATIONS SPEDESTAR PC1 series
53. models Settings 0 0 255 0V Factory default Setting resolution A This parameter is the same as Pr1 07 For the V F 2 curve setting it should be Pr1 362 Pr1 382 Pr1 402 Pr1 08 Parameters Pr1 01 Pr1 07 are for 1st V F curve setting Pr5 00 Pr5 04 are motor 1 parameters Parameters Pr1 36 Pr1 42 are for 2nd V F curve setting Pr5 40 Pr5 44 are motor 2 parameters By using Pr5 48 Pr5 49 and setting the parameters as below 1 Set the MIx terminal Pr2 01 Pr2 06 to 42 As a Motor selection command 2 Set the MIx terminal Pr2 01 Pr2 06 to 43 As a Confirm signal of Motor selection 3 Set the MOx terminal Pr2 20 Pr2 2 to 32 As a Motor selection output Then user may execute Motor selection and switch VF1 to VF 2 and its relative motor parameters refer to Pr5 48 Pr5 49 6 19 POLYSPEDE SPEDESTAR PC Series Output Frequency output Range limitation Voltage E Pr1 10 Lower Limit Frequency it Pr1 09 Upper Limit Frequency PPS Pr1 37 1st Voltage 2 Regular V F Curve Pr1 39 2nd Voltage 2 P i i User defined arbitrarily V F Curve Pr1 41 3rd Voltage 2 H s H Pr1 42 OHz Voltage 2 i Output H i Frequency Pr1 08 a Pr1 40 Pr1 38 Pr1 36 Pr1 00 Startup 3rd 2nd 1st Maximum Frequency 2 Frequency 2 Frequency 2 Frequency 2 Frequency V F Curve 2 Group 2 Digital Input Output Parameters 2 Wire 3 Wire Operation Control Factory default 2 wire operation control 1 FWD STOP REV STOP
54. right Output side of Drive is short l _ ji Check whether the connection to the motor is short circuited VF circuited Over Load oL The Drive detects excessive Check whether the motor is overloaded drive output current f Nofe Reduce torque compensation setting as set in M Pr5 01 PC1 series can withstand up X onm Increase the acceleration time to 150 of the rated current C i Increase the Drive output capacity a See for A Maximum of 60 seconds f Over Load 1 oL 1 Motor overload Internal electronic thermal relay 1 protections Check for possible motor overload Check electronic thermal overload setting Pr5 18 to Pr5 19 or Increase motor capacity Reduce the current level so that the drive output current does not exceed the value set by the Full Load Current of Motor1 Pr5 00 J BE Motor over torque1 ot1 Check whether the motor is too heavly overloaded Check the setting of the over torque detection level 1 Pr5 15 to Pr5 17 7 2 POLYSPEDE SPEDESTAR PCI Series Fault name Fault Descriptions Treatments Motor over torque2 ot2 Check whether the motor 2 is being heavily overloaded Check the setting of the over torque detection level 2 Pr5 21 to Pr5 23 Check for possible poor insulation on the output wires Over current during Stead g 7 Check for possible motor stall CIL
55. signal A O B O E Connect to ground vnnd Notes Please use a shielded cable to prevent interference Do not run wire parallel to any high voltage AC power line 220 V and up ANN Connect shielded wire to Terminal Recommended wire size 0 25 0 75mm AWG24 AWG18 In case the Pulse Generator to be connected is Voltage Output type Open Collector type or Complementary E only Type please connect A B amp DCM together as shown in Fig 4 v Wire length Types of Encoder Maximum Wire Length Wire Gauge Voltage Output type 50m Open Collector type 50m 2 Line Driver type 300m LUE SD Complementary type 70m 10 2 Polyspede Electronics Corporation Dallas TX USA Tel 214 363 7245 Fax 214 363 6361 Email sales polyspede com www polyspede com
56. 0 00 60 00 JOG Deceleration Time Factory default 10 00 60 00 Settings 0 00 60000 Sec The Acceleration time is the time required for the drive to ramp from 0 Hz to its Maximum Operation Frequency Pr1 00 The Deceleration time is the time required for the drive to decelerate from Maximum Operation Frequency Pr1 00 down to 0 Hz The rate is linear unless S Curve is Enabled see Pr1 19 Pr1 22 The Acceleration Deceleration Time 1 2 are selected according to the Multi Function Input Terminal Settings or by Output frequency See Pr2 01 to Pr2 06 and Pr1 18 for more details An Acceleration or Deceleration time that is too fast may trigger the drives protection function over current stall prevention during Accel Pr5 10 or over voltage stall prevention Pr5 07 If this occurs the actual Accel Decel time will be longer than this setting A The acceleration deceleration times will be disabled if Pr0 12 is set for automatic operation 6 15 POLYSPEDE SPEDESTAR PC Series AN An acceleration or deceleration that is too fast may cause excessive load on the drive and may permanently damage the drive If you want to decelerate the drive in short time period we recommend adding an external Dynamic Braking Unit and braking resistor Output Frequency Pr1 00 maximum Frequency 7 7 7 77 77 77 7 20 ee 77 7ML Frequency 7 3 rr W U LI N N Acceleration gt l
57. 0 after the setup Other parameters such as the multi step speed and JOG will be automatically changed also A If the unit is RPS it can be set to 300 and Pr0 09 1 then get 30 0 RPS readout 0 1 RPS resolution to indicate the corresponding value for 60Hz is 30 0 RPS a decimal point Settings Pr0 10 Firmware Version Factory default X XX Settings Read only EPROM store settings Factory default b00000 Bit 0 1 FWD REV direction command not memorized Bit 1 1 PU frequency command not memorized Settings Bit 2 1 RS 485 frequency command not memorized Bit 3 1 Up down frequency command not memorized Bit 4 1 Changed parameter not memorized A EEPROM will execute write only when LU message displayed after power off Bit 3 Bit 1 Bit O Bit 4 IE SREU E EXTBIET Bit 2 b means Bit 6 5 POLYSPEDE SPEDESTAR PC Series Optimal Acceleration Deceleration Setting Factory default Linear acceleration deceleration Auto accel decel disabled Auto acceleration linear deceleration Linear acceleration auto deceleration Auto acceleration deceleration Linear acceleration deceleration but conduct the stall prevention throughout the auto acceleration deceleration function It can decrease the drive s vibration during load starts and stops by setting this parameter During Auto acceleration the torque is automatically measured and the drive will accelerate to the set frequency with
58. 00 20 00mA This parameter determines the ACI current value that corresponds to 0 point of External Iz Analog command Settings ACI Analog Input Gain 500 0 500 096 Factory default ACI Positive Negative Bias Mode Factory default Settings O Izero bias value lower than bias bias Loss of the ACI signal 1 2 value higher than bias bias 3 the absolute value of the bias voltage while serving as the center Factory default Settings disabled Continue operation by the last frequency command Decelerate to stop Coast to stop and display Acl This parameter determines the behavior when the 4 20mA ACI signal is lost When set to 1 or 2 it will display a warning message Acl on the keypad in case of loss of ACI signal and execute the setting When ACI signal is recovered the warning message usually disappears automatically If the warning message is still displayed please press DISP key to make it disappear POLYSPEDE SPEDESTAR PC Series AUI Analog Input Same as Pr3 02 Factory default AUI Analog Input Bias Factory default Settings 10 00 10 00V This parameter determines the AUI voltage value that corresponds to 0 point of External Analog command AUI Analog Input Gain Factory default Settings 500 0 500 0 AUI Positive Negative Bias Mode Factory default zero bias value lower than bias bias value higher than bias
59. 01 To read content of F page 4112 1010 0001 To read content of H page 4114 1012 0001 To read content of A page 4118 1016 0001 To read DC BUS voltage Vdc 4120 1018 0001 To read Output voltage Vac 4122 101A 0001 To read Output Voltage command Vac 0001 To read Remaining number of times for the bb ee restart after fault feature Pr6 10 4158 103E 0001 To read Accumulated power up Day day 4160 1040 0001 To read Accumulated power up time hh mm 4168 1048 0001 To read the signal of AVI analog input Vdc 6 73 POLYSPEDE SPEDESTAR PC Series 4170 104A 0001 To read the signal of ACI analog input mAdc 4172 104C 0001 To read the signal of AUI analog input Vdc 4222 107E 0001 To read output power kW 4224 1080 0001 To read output power kVA 4228 1084 0001 To read The temperature of IGBT OH1 C 4230 1086 0001 To read The temperature of heat sink OH2 C 4236 108C 0001 To read Overload accumulated time OL 4244 1094 0001 To read DC Bus voltage upon a fault Vdc 4246 1096 0001 To read Output voltage upon a fault Vac 4248 1098 0001 To read Output frequency upon a fault Hz 4250 109A 0001 To read OH1 value upon a fault C 4252 109C 0001 To read Output current value upon a fault Aac 4254 109E 0001 To read OH2 value upon a fault C 4290 1090 0001 To read DC Bus ripple voltage Vdc 4292 10C4 0001 To read PG f
60. 2 1 Fan and pump variable torque application Bit 3 0 Regen torque without slip compensation Bit 3 1 Regen torque with slip compensation Bit 4 0 Low noise mode operation Bit 4 1 Quiet mode operation 5 3 POLYSPEDE SPEDESTAR PC1 Series Pr0 18 Source of the Master Frequency Command 0 The digital keypad PU 1 The RS485 communication port 2 The external analog signal 3 The external up down terminals multi function input terminals 4 The Pulse input A PG Feedback Card optional is necessary Pr0 19 Source of the Operation Command 0 RS485 serial communication or Digital keypad PU 1 External terminals or Digital keypad PU 2 Digital keypad PU 3 External terminals Pr0 20 Stop Methods and Run safety lockout Bit 020 Ramp to stop Bit 021 Coast to stop Bit 120 Not restart after reset Bit 121 Restart after reset Bit 220 Line Start Lockout is enabled Bit 221 Line Start Lockout is disabled Bit 320 The transition between FWD REV going through 0 point The transition between FWD REV not going through 0 point Bit 321 Bit 4 0 linear accel and decel at high speed zone Bit 421 S curve accel and decel at high speed zone 500000 Pr0 21 Reverse Operation 0 Enable Forward Reverse operation 1 Disable Reverse operation 2 Disable Forward operati
61. 2 To B2 2s3p 4s 4s2p To B1 To B1 me R RR R IRI IR R R RI IRIIRU IR RI IR R R RR R IR IR R R RI IRIIR IRIIRI IR R R IRIIR R RR R R IRUIIRIR R RI IRIIR R IRI R R RR R R IRUIRUIR IRIIRI IR IR To B2 To B2 To B2 4s6p 4s7p 4s8p 9 3 POLYSPEDE SPEDESTAR PCI Series 9 2 Dynamic Braking unit HBU series All Spedestar PC1 series can be connected to an external Dynamic Braking unit in case the braking function is needed HBU braking units are suitable for all of Polyspede s Spedestar family AC Motor Drives 230V voltage class HBU braking units need to be used in conjunction with DBR series braking resistors to provide the optimum braking characteristics Model HBU 2015 Suitable for Drive source ACV 200 to 240 Power Input Rating DCV 200 to 400 Max Discharge Current 50 O Amp peak 10 ED Sg Continuous Discharge 15 D Current Amp m Connectable Minimum resistance for Each Braking 100 Unit Braking Start up Voltage DCV 380 38V v Heat Sink Overheat Temperature over 95 203 F O S Alarm Output Relay contact 5A120VAC 28VDC RA RB RC S Power Charge Display Lit on when DC bus voltage is above 35VDC Installation Location Indoor no corrosive gases metallic dust m o o z Operating Temperature 10 C 40 C 14 F to 104 F no frost O z Storage Temperature 20 C 60 C 4 F to 140 F S Humidity 9096 Non condensing Vibration 9 8m s2
62. 50 3 7 5 6 8 17 36 4 0 B IP 20 NEMA 1 75 5 5 7 5 10 25 54 11 9 100 7 5 10 13 33 e 0 12000 az 12 3 C Phase 0 240 Fan cooled 150 11 5 15 20 45 99 13 5 Du IP 00 200 15 20 26 60 132 NEMA 0 32 7 250 18 5 25 30 73 160 33 8 IP 20 D NEMA 1 300 22 30 36 91 200 IP21 346 NEMA 1 optional POLYSPEDE SPEDESTAR PCI Series CHAPTER9 DYNAMIC BRAKE AND BRAKING RESISTORS 9 1 The Braking function design of Spedestar PC1 series The Dynamic Braking function is to absorb the motor regeneration energy when the motor stops by deceleration the regeneration energy will be dissipated in dedicated braking resistors Dynamic Brake is built in as standard in all models with Frame code B Other models can be built in as an option Drive Brake unit Recommended Braking Resistor Model Braking Torque 125 E D 10 Braking Resistor to be ee Diagram Equivalent use Wiring a PC1 Model ist Resistance XXX HBU 8 essa refer value of refer to specification XXXX 9 1 1 of each drive 5 to each drive Specification amp 9 1 2 Built in can be 50 connected to AB 400W 400 400W 400 1 330 an external Braking unit 75 2015 1 B 600W 300 600W 300 1 1p 300 100 2015 1 B 800W 200 800W 200 1 200 150 2015 1 B 2400W 13 60 2400W 13 60 1 13 60 200 2015 1 B 3000W 100 3000W 100 1 100 250 2015 2 C 4800W 8 00 2400W 160 2 80 300 2015 2 C 4800W 6 80 2400W 13 60 2 6
63. 8H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex 2 Data Format 10 bit character frame For ASCII Protocol 7 N 2 LEE T Even Stop parity bit eccccocd ol LITT o L S sasi vO 3 ERA ped N S a7 77 gata bits EET 10 bits character frame 11 bit character frame For RTU Protocol 8 N 2 scseg lt lt lt 2722 22 e poc acceso recess PU TZ Starts gt Stops Stop 9 L ry e 4a 5 os e T s bti isl saat NE Gu NA NE Iu M re a772 377777 pt M pute Te abi H H H Even fStop 3 L 4 c 5 os 6 Hd 7 bells i t JE E EIL POLYSPEDE SPEDESTAR PC1 Series 3 Communication Data Structure 3 1 Communication Data Frame ASCII Mode STX Start character 3AH Address Hi Communication Address Address Lo 8 bit address consists of 2 ASCII codes Function Hi Command code Function Lo 8 bit command consists of 2 ASCII codes DATA n 1 Contents of data to Nx8 bit data consist of 2n ASCII codes DATA 0 n lt 16 maximum of 32 ASCII codes LRC CHK Hi LRC Check Sum LRC CHK Lo 8 bit check sum consists of 2 ASCII codes END Hi End characters END Lo END1 CR ODH ENDO LF OAH RTU Mode START A silent interval of more than 10 ms Address Communicati
64. 900 0 80 0 Pr3 19 Voges ia CUIU BIS 10 00 10 00V 0 00 prazo Ge analog Output Bias 0 00 20 00mA 4 00 Current Pr3 21 Analog Output Value 0 0 100 0 0 0 Group 4 Multi Step Speed and Process Logic Control Operation Parameters Parame Factory Functions Settings User ters Setting The 1st Step Speed Frequency Pr4 00 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 2nd Step Speed Frequency Pr4 01 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 3rd Step Speed Frequency Pr4 02 0 00 600 00 Hz 0 00 of PLC Run or MSS Run POLYSPEDE SPEDESTAR PC1 Series The 4th Step Speed Frequency Pr4 03 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 5th Step Speed Frequency Pr4 04 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 6th Step Speed Frequency Pr4 05 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 7th Step Speed Frequency Pr4 06 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 8th Step Speed Frequency Pr4 07 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 9th Step Speed Frequency Pr4 08 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 10th Step Speed Frequency Pr4 09 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 11th Step Speed Frequency Pr4 10 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 12th Step Speed Frequency Pr4 11 0 00 600 00 Hz 0 00 of PLC Run or MSS Run The 13th Step Speed Frequency Pr4 12 0 00 600 00 Hz 0 00 of
65. C loopis defected Ct2 d l I c Z Hardware Protection Failure Check every appliance that connects to the Drive li HPF Return to the factory 7 3 POLYSPEDE SPEDESTAR PCI Series Fault name Fault Descriptions Treatments The Drive temperature sensor Scheck ha cooling fan Ne C Ensure that the ambient temperature falls within the CI 4 detects excessive heat on IGBT module oH1 The Drive temperature sensor detects excessive heat on Heat sink 0H2 specified temperature range Make sure that the ventilation path is not obstructed Remove any foreign objects on the heat sinks and check for possible dirty heat sink fins Provide enough spacing for adequate ventilation Inrush limit resistor fault C or c Sot Return to the factory Hi ACI loose wires ACI Check the wiring of ACI Check the connection between the dri d cic r Communication Error ASC l E R d JL master for loose wires PID function error Pl d Check whether the PID parameters setting is appropriate Check the PID feedback wiring KEYPAD communication Overtime Pu Check whether the keypad communication circuit is well connected kunt Auto Tuning Error tunE Check cabling between drive and motor Check whether the motor horsepower corresponds to the Drive rated output power Retry again or Braking Transistor Fault bF Retu
66. Delay before Starting the Auxiliary Motor Settings 0 0 6000 0 Sec Factory default Time Delay before Stopping the Auxiliary Motor Settings 0 0 6000 0 Sec Factory default The Start up Frequency is the initial frequency output upon a RUN command for the auxiliary motor If the startup frequency setting is 0 00 the auxiliary motor will not be activated a The Multi function Output terminals Pr2 20 Pr2 23 set to 27 28 or 29 may decide the number of auxiliary motors The maximum is three These parameters are good for fan amp pump control applications runs with multiple motors in circulation and parallel control The time delays before Starting and before Stopping can prevent motor overheating due to frequent starting and stopping 6 76 POLYSPEDE SPEDESTAR PC Series A The order of stopping auxiliary motors is the first startup the first stop For example Starting order auxiliary motor1 auxiliary motor2 auxiliary motor3 Stopping order auxiliary motor1 auxiliary motor2 auxiliary motor3 A Startup procedure example Pr8 01 Startup Frequency 45 Hz Pr8 02 Stopping Frequency 15 Hz Pr8 03 Time Delay before Starting 12 Sec Pr8 04 Time Delay before Stopping 6 Sec Main motor Running frequency H 45 Output freq H 15 Output freq Pr8 03 Pr8 04 Count Time delay Count Time delay before starting before stopping Srtatup aux
67. EHHH ia lt i st digit A A Pr2 10 AF 2 27 2 20 2 2529 gv 11 0 1 0 1 11 1 11 Set MI1 High Active Set MI2 High Active Set MI3 High Active Set MIA High Active Low active Terminal short circuit High active Terminal open circuit Open circuit Open circuit Open circuit Open circuit gem ge uM Ge Set MI5 Low Active Short circuit Set MI6 High Active Open circuit Set FWD Low Active Short circuit Set REV High Active Open circuit The two of 2 bit binary number should be converted to Decimal number D and then converted to 2 digit Hexadecimal number H below is shown how to calculate 1 st digit 1x2 1x27 1x2 1x2 8 4 2 1 15 D F H 2nd digit 1x2 0x2 1x2 0x2 8 0 2 0 10 D A H Fill the two of 2 digit Hexadecimal number H Y Aj X Fj into Pr2 10 to determines the digital Input terminals status POLYSPEDE SPEDESTAR PC Series Pr2 11 Terminal Count Value Factory default 0 Settings 0 65500 The counter trigger can be set by the multi function terminal MI2 set Pr2 02 to 32 Upon completion of counting the specified output terminal will be activated Pr2 20 Pr2 23 is set to 15 Pr2 12 Preliminary Count Value Factory default 0 Settings 0 65500 A When the counter value reaches this value the corresponding multi function output terminal will be activated provided one of Pr2 20 Pr2 23 is set to 16 This parameter can be used for the end of the count t
68. Frequency 2 Bit4 2 0 Linear Accel Decel at high speed zone Time POLYSPEDE SPEDESTAR PC Series Reverse Operation Factory default Enable Forward Reverse operation Settings Disable Reverse operation Disable Forward operation This parameter disables the drive s ability to run in a certain direction It may be used to a prevent a motor from running in a direction that would consequently injure humans or damage the equipment See Chapter 3 6 for definition of direction of rotation Pr0 22 Timer After stopped Factory default 0 00 Settings 0 00 60 00sec qs parameter is used to set the wait time for restarting after a stop Fan control Factory default b00000 Bit 020 when power is applied the fan will turn on Bit 021 When the run command is given the fan will turn on This parameter determines the operation mode of cooling fan Settings When Bit 071 It will reduce the fan noise when drive is stopped and also extend fan s life Bit 3 Bit 1 b means Bit Bit O Bit 4 EAD APEN a Bit 2 Frequency setting resolution of Fly shuttle dial on PU 0 0 01 Hz Factory default 1 0 10Hz 2 1 00Hz 3 10 00 Hz Settings Parameter Team selection 0 Team A Settings 1 Team B 2 Select Team A or Team B by MI3 A This drive provides 2 parameter Teams user may pre set 2 different parameter Teams The drive can only execute one of the 2 parameter Teams
69. G gt gt PRP BPBRb RP BP RP BRE Always read this manual thoroughly before using SPEDESTAR PC1 Series Drive CAUTION Do not connect outputs to electronic circuits Drive is designed for 3O induction motors only Connecting in this fashion will VOID the WARRANTY DANGER AC input power must be disconnected before any maintenance Do not connect or disconnect wires and connectors while power is applied to the circuit Qualified technicians must perform maintenance CAUTION There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands DANGER A charge may still remain in the DC link capacitor with voltages even if the power has been turned off To avoid personal injury please ensure that power has turned off before operating Drive and wait ten minutes for capacitors to discharge to safe voltage levels CAUTION Ground the Spedestar PC1 using the ground terminal The grounding method must comply with the laws of the country where the Drive is to be installed Refer to Basic Wiring Diagram DANGER The Drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the Drive output terminals U T1 V T2 and W T3 directly to the AC main circuit power supply CAUTION The final e
70. HK Low C6H CRC CHK Low C6H CRC CHK High 01H CRC CHK High 01H 3 4 The LRC Check of the ASCII Mode The LRC Check is the added sum from Address to Data Contents For example in 3 3 1 the LRC Check for the inquiry message will be 01H 03H 10H OEH OOH 02H 24H then take the complementary of 2 DCH 3 5 The CRC Check of the RTU Mode The CRC Check starts from Address and ends in Data Contents Its calculation is as follows Step 1 Load the 16 bit register the CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte message command with the 16 bit CRC register of the lower bit then save the result into the CRC register Step 3 Shift the CRC register one bit to the right and fill in O to the higher bit Step 4 Check the value that shifts to the right If it is 0 save the new value from Step 3 into the CRC register otherwise Exclusive OR A001H and the CRC register then save the result into the CRC register Step 5 Repeat Steps 3 and 4 and calculates the 8 bit 6 71 POLYSPEDE SPEDESTAR PC1 Series Step 6 Repeat Steps 2 5 for the next 8 bit message command till all the message commands are processed And finally the obtained CRC register value is the CRC Check value What should be noted is that the CRC Check must be placed interchangeably in the Check Sum of the message command Below is the calculation example of the CRC Check using the C language unsigned char data
71. II state Operation oCn Oui Replace the Drive with one that has a higher output capacity next Hp size up Check for possible poor insulation on the output wires Over current during Acceleration oCA Decrease the torque boost setting in Pr5 01 Increase the acceleration time Replace the Drive with one that has a higher output capacity next Hp size up Check for possible poor insulation on the output _ Over current during wires cC l ILI Deceleration oCd Increase the deceleration time Replace the Drive with one that has a higher output capacity next Hp size up Switch off the power supply then re power on 7 Z Internal memory IC cannot be Check whether the input voltage falls within the c V c programmed EP2 rated Drive input voltage Return to the factory Check the connections between the main control board and the power board um A ee canner re Reset drive to factory defaults V lead EPC1 Return to the factory if the previous methods do not re solve the issue m dI The external terminal EF GND goes from OFF to ON EF When external terminal EF GND is closed the output will be turned off under N O E F Eliminate the fault source and then press the RESET button 1 The internal A D 1 Return to the factor LL C lcop is defected Ct1 d C i 7 The internal A D 2 Return to the factor LL IC I
72. ION 1 1 Nameplate InfortrialiOfio sus eoe deu tp na Es mer erra tr bx Pc n ra E IDE aho x 1 1 1 2 Model Explanation 35 sie oa cuve des Mc Re ainda oes Vor e a FE Eo an d als c bog 1 1 CHAPTER 2 STORAGE AND INSTALLATION PAASIO i o e REP RSM 2 1 Zee IpnStallatgni ooa oie sco ud ed cu a a Eccc fei t o Es eins 2 1 2 3 Installation Environment us edo na ec nays can ees hak Sek needa eevee hee USE REG RUE 2 2 2 4 DIMENSIONS dz Yoda EE ovata hh valise e ooa SA Qe sere AIR ena rues 2 3 2 5 Embedded Installati n eee eue ecce bnc Eae RO x9 OR PREND RC EP ge ARP RT Sdra aiai Add 2 7 2 6 Digital Programming Keypad 00cececcec cece eee eee eee ea ense 2 9 CHAPTER 3 WIRING 3 1 Basic MA nngJIdUr diit ossibus tra pue rect a a e e oer a bisa eee cta 3 1 3 2 Wiring Diagram of Optional Peripheral devices sssssssssesss 3 2 3 3 Main Circuit Terminal Explanations ccceccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaes 3 4 3 4 Control Terminal Explanations sss 3 4 dX Component Explanation S s iode tes ey cas SCR Fore secu wane bands widen ipa p etd eb venue sneer 3 6 3 0 Wiring NOI O m 3 8 CHAPTER 4 DIGITAL KEYPAD OPERATION 4 1 Description of the Digital Keypad ccccccccceecccccceneeeesseeeeeeeeeeeeeeeeeeeeeeeeeeaeseseeeees 4 1 4 2 Explanations of Display MeSsages cccceeeeeeecceeeeeeeeeeseeeseeeeeceeeeeeeeeeeeeeeeeees 4 2 4 3 ODBratlor IGDS coqui copo reece
73. OC or over voltage OV fault occurs the AC motor drive can be reset restarted automatically up to 10 times If fault occurred times exceed Pr6 10 setting the drive will reject to restart and Need to be reset by users to keep running a Setting this parameter to O will disable the reset restart operation after any fault has occurred If this parameter is set to 8 and 3 faults occur the remaining number of faults for auto restart is 5 If there are no more faults within 10 minutes the drive will reset this parameter to 8 A When enabled the drive will restart with speed search which starts at the frequency before the fault To set the waiting time before restart after a fault please set Pr6 07 Base Block Time for Speed Search Speed Search during Start up Factory default O speed search disabled speed search through the frequency command 1 2 FWD speed search only motor only runs in FWD direction 3 REV speed search only motor only runs in REV direction 4 FWD REV speed search enabled in both directions FWD first 5 REV FWD speed search enabled in both directions REV first A This parameter is used for starting and stopping a motor with high inertia such as a Large Punch Press machine blower etc A motor with high inertia normally stopped using the Coast to Stop Settings method it takes 2 5 minutes to stop completely By setting this parameter the user does not need to wait for the motor to
74. PC Series b means Bit Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Settings MO2 Pr2 23 MO1 Pr2 22 Relay 2 Pr2 21 Relay 1 Pr2 20 0 Normally On Normally On Normally On Normally On 1 Normally Closed Normally Closed Normally Closed Normally Closed A This function uses the Bit setting method if the bit is 1 the multi function output terminal will be reversed Example 1 If Pr2 20 is 1 drive running and Bit 0 is set to 0 then Relay 1 will be ON when the drive is running and OFF when the drive is stopped Example 2 If Pr2 20 is 1 drive running and Bit 0 is set to 1 then Relay 1 will be OFF when the drive is running and ON when the drive is stopped arm Delay time of Multi Function Output terminals Factory default 0 003 Settings 0 000 60 000 Sec A This parameter determines the delay time between signals established and the Multi Function Output terminals reacting Multi Function Output 1 Relay 1 Factory default Multi Function Output 2 Relay 2 Factory default Multi Function Output 3 MO1 Factory default Multi Function Output 4 MO2 Factory default 6 27 POLYSPEDE SPEDESTAR PC1 Series Settings Functions Explanations The corresponding output will be closed during operation 1 Driverunning including DC braking time sae E The corresponding output will be closed when output Both Forward and frequency is equal to master command
75. Pr2 20 32 connection and follow V F 1 Preset Pr2 14 10Hz l l Pr2 06 43 Motor selection i i l l l l I I I l Pr2 22 4 Pre set speed attained 1 l It may use this as the Y switch command Switch to connection when output frequency equal and above 10Hz As shown above When MI5 Pr2 05 42 As a Motor selection command is enabled when switched to A connection drive will operate by V F 2 If set Pr5 49 Bit 021 Can be switched during operation drive will execute speed search POLYSPEDE SPEDESTAR PC Series A B switch between 2 motors The drive will follow setting on Pr5 48 and Pr5 49 to select motor 1 or motor 2 to be used and select V F 1 or V F 2 as well as its relative motor parameters simultaneously Spedestar Motor Selection command MI5 wO Pr2 05 42 Switch to 17 f motor 1 Signal and follow confirmation for VEI Motor Selection ads RBO CMM d Pr2 06 43 Motor selection Pr2 20 32 RIAC d E E TE l witch to motor 2 and followV F 2 aA As shown above When MI5 Pr2 05 42 As a Motor selection command is enabled when switched to motor 2 drive will operate by V F 2 If Pr5 49 Bit O should set to O Cannot be switched during operation Group 6 Special Parameters Pr6 00 DC Braking Current Level Factory default A 0 Settings Amp 0 50 of drive s rated current This parameter sets the lev
76. SPEDE SPEDESTAR PCI Series CHAPTER 2 STORAGE AND INSTALLATION 2 1 Storage The Drive should be kept in the shipping carton before installation In order to retain the warranty coverage the Drive should be stored properly when it is not to be used for an extended period of time Ambient Conditions Operation Air Temperature 10 C to 40 C 14 F to 104 F Atmosphere pressure 86 to 106 kPa Installation Site Altitude below 1000m Vibration Maximum 9 80 m s 1G at less than 20Hz Maximum 5 88 m s2 0 66 at 20Hz to 50Hz Storage Temperature 20 C to 60 C 4 F to 149 F Relative Humidity Less than 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Transportation Temperature 20 C to 60 C 4 F to 140 F Relative Humidity Less than 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88m sz2 0 6G at 20Hz to 50Hz Pollution Degree 2 good for a factory type environment 2 2 Installation A CAUTION The control power supply and motor leads must be laid separately They must not be fed through the same cable conduit trenching High voltage insulation test equipment must not be used on cables connected to the drive Improper installation of the Drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty
77. Settings 2 wire operation control 2 RUN STOP REV FWD 3 wire Operation momentary push button When Pr0 19 3 the operation command is from the external terminals This parameter is to set the operation control mode the drive offers three types of external operation control For Line Start Lockout setting please refer to Pr0 20 For Edge Trigger Level Trigger setting please refer to Pr2 07 When 3 wire operation control is selected the stop signal between MI1 and DCM must be a normally closed connection Pr2 00 Control Circuits of the External Terminal 2 wire operation FWD STOP FWD OPEN STOP CLOSE FWD 0 SALUDO REV STOP REV OPEN STOP CLOSE REV FWD STOP REV STOP DCM 2 wire operation RUN STOP FWD OPEN STOP CLOSE RUND 1 contol FWD REV REV OPEN FWD CLOSE REV RUN STOP l l REV FWD DCM SPEDESTAR FWD CLOSE RUN 3 wire operation 5 control MI1 OPEN STOP momentary push Oo FWD REV OPEN FWD button CLOSE REV DCM POLYSPEDE SPEDESTAR PC Series Multi Function Digital Input Command 1 MI1 Factory default Multi Function Digital Input Command 2 MI2 Factory default Multi Function Digital Input Command 3 MI3 Factory default Multi Function Digital Input Command 4 MI4 Factory default Multi Function Digital Input Command 5 MI5 Factory default Multi Function Digital Input Command 6 MI6 Factory default A
78. TAR PC1 Series Pr5 14 0 050 600 00 Sec 3 00 Time during Operation 0 Disabled 1 Over torque detection during constant speed operation stop operation after detection i 2 Over torque detection during constant speed Over Torque Detection A Pr5 15 operation continue to operate after detection 0 Selection 1 ot1 3 Over torque detection during operation stop operation after detection 4 Over torque detection during operation continue operation after detection Over Torque Detection Pr5 16 Amp 20 250 of drive s rated current A 15096 Level 1 ot1 Over Torque Detection Time Pr5 17 0 0 60 0 Sec 0 1 1 ot1 0 Electronic thermal relay function disabled Pr 5 18 Motor 1 Electronic Thermal 1 Inverter duty motor 0 Relay Selection oL 1 with independent cooling fan 2 Standard motor with shaft mounted cooling fan Pr5 19 Motor 1 Electronic Thermal 30 600 Sec 60 Relay Characteristic Pee inicie RR 0 0 110 0 85 0 pre warning setting 0H2 0 Disabled 1 Over torque detection during constant speed operation stop operation after detection 2 Over torque detection during constant speed Pr5 21 Over Torque Detection operation continue to operate after detection 0 Selection 2 0t2 3 Over torque detection during entire acceleration steady state deceleration operation stop operation after detection 4 Over torque detection
79. This parameter selects the functions for each multi function digital Input terminal a When Pr2 00 is set to 3 wire operation control Terminal MI1 is needed for the third wire position Therefore MI1 is not allowed for any other operation A When Pr0 25 2 Pr2 03 will be forced to a 0 and disable its original function Then user may select Team A or Team B from MI3 terminal When MI3 is enabled Team B is selected List of the Multi Functions Setting Functions Explanations Any unused terminals should be programmed to 0 to 0 No definition insure they have no effect on operation When Pr0 25 2 the Pr2 03 will be forced to 0 MESE T commana 15 step speeds could be conducted through the digital 3 Multi step speed command 3 statuses of the 4 terminals and 17 in total if the master l speed and JOG are included Refer to Pr4 00 04 14 4 Multi step speed command 4 After the error of the drive is eliminated use this gt PEARES REANG terminal to reset the drive When this function is enabled it will clear current 6 Clear counter gaume l oar value and display 0 Only when this function is disabled it will keep counting upward The acceleration deceleration time of the drive could be 7 The 1st 2nd acceleration selected from this function or the digital statuses of the deceleration time selection terminals there are 2 acceleration deceleratio
80. al regulation and ground independently i e not to have common ground with electric welding machine and power equipment BONOA 5 Connect a noise filter at the input terminal of the drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 7 3 Environmental Condition Since the drive is an electronic device you should comply with the environmental condition stated in Chapter 2 The following necessary basic remedial measures 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging drive 2 Store in a clean and dry location free from corrosive fumes dust to prevent rust poor contact The solution is to use dust proof enclosure Humid locations may cause shorts by condensation In particular occasions the enclosure may need to be airtight 3 The surrounding temperature should be within the specification Too high or low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to clean and periodically check the air filter and cooling fan regardless of having external cooling In addition the microcomputer may not work in extreme
81. ammed to below S p dications Drive Operating Frequency Attained zero speed Base Block Over torque DO An p A g q y t p p g E 4 indications Fault Indication Local Remote indication PLC Operation indication and Auxiliary Motor Output Drive ready for use T IGBT over heat indication etc up to 63 functions v Multi Function Analog Input AVI 0 10VDC Input impedance 20kQ AUI 10 10VDC Input impedance 10kQ ACI 4 20mA DC Input 9 Al impedance 2500 3 different Input terminals can be programmed to 15 functions Multi Function Analog Output Include ACO and AVO They can be programmed Proportional to output frequency output current voltage frequency AO command or motor s speed etc up to 15 functions Fault Indication The output will be activated when faults occur User may get 1 or up to 4 indications from below terminals 2 Relay contact point RA RB RC or 2 Open collector Communication function RS 485 serial port MODBUS protocol ASCII amp RTU Baud rate up to 125 k bps PID feedback control Flying start Automatic voltage regulation AVR 2 accel decel time selection Auto optimum accel decel Time S curves External fault interlock External fault reset Auto Restart after fault 16 Fault records Automatic energy saving Upper Lower limit Programmable pulse output Password protection Pump and Fan process control Sleep Wakeup function Auto Tuning By Pass Y Delta control Bi Dire
82. anations 3 5 1 For frame code B Sink Source Mode Selector amp For external HBU And DC Bus terminals B1 B2 For Braking Resisto POLYSPEDE SPEDESTAR PCI Series c al q Po ird Power ower Keypad CIs connection port Control board Control circuit terminals 1Blooooooocoooocoo I5ooooooooooood L t t RS 485 Serial port O Main circuit terminals y mit RLU sz Tea urra vrza E eS a E g Ww f SS H di i Ground terminal 3 6 3 5 2 For frame code C POLYSPEDE SPEDESTAR PCI Series RS N Sink Source Mode Selector For external HBU And DC Bus terminals 10 9 9 8 oy M 6 5 NS N N lo N M Control board B1 B2 For Braking Resistor P1 Connections for Powerimproved DC Link Reactor optional Main circuit terminals dh NA f UT
83. arameter determines the S curve strength A large S curve time will give the smoothest transition between speed changes Please note the S curve settings increase the actual acceleration deceleration times as follows Actual acceleration time selected accel Time Pr1 11 Pr1 19 Pr1 20 2 Actual deceleration time selected decel Time Pr1 12 Pr1 21 Pr1 22 2 The S curve is disabled when Optimal Acceleration Deceleration is enable or Acceleration Deceleration times are set to 0 Mab AM Pri 29 Offset voltage at decel 230V models Settings 50 0 50 0 V Factory default 0 0 a Accel route is A B Decel route is B C This parameter can be used when different torques are needed between accel and decel Output Voltage i i Output Pr 1 03 Pr 1 01 Frequency Pr 1 38 Pr 1 36 Offset voltage at decel Skip Frequency 1 upper limit Factory default Skip Frequency 1 lower limit Factory default Skip Frequency 2 upper limit Factory default Skip Frequency 2 lower limit Factory default Skip Frequency 3 upper limit Factory default Skip Frequency 3 lower limit Factory default 6 17 POLYSPEDE SPEDESTAR PC Series Skip Frequency 4 upper limit Factory default Skip Frequency 4 lower limit Factory default Skip Frequency 5 upper limit Factory default Skip Frequency 5 lower limit Factory default Skip Frequency 6 upper limit Factory default Skip Frequ
84. art up Frequency is the initial frequency output upon a RUN command If the startup frequency setting is higher than the Maximum Operation Frequency Pr1 00 the drive will default to Pr1 00 as the start point When the Pr6 11 The speed search function is enabled Pr1 08 Start up frequency was disabled Output Frequency Upper Limit Factory default 110 0 Settings 0 0 150 0 of Maximum Operation Frequency Pr1 00 Output Frequency Lower Limit Factory default 0 0 Settings 0 0 100 0 of Maximum Operation Frequency Pr1 00 Calculation Upper Limit Frequency Hz Pr1 00xPr1 09 100 Lower Limit Frequency Hz Pr1 00xPr1 10 100 The Upper Lower Limits are to prevent operation errors and machine damage These parameters set the upper and Lower limit of the output frequency If the command frequency is lower than the Start up frequency the motor will be operating at Zero speed If the command frequency is lower than the Lower limit frequency the motor will be operating at Lower limit frequency if the command frequency is higher than the Upper limit frequency the motor will then operate at the Upper limit frequency A This function is disabled if the Lower limit gt the Upper limit Acceleration Time 1 Factory default 10 00 60 00 Deceleration Time 1 Factory default 10 00 60 00 Acceleration Time 2 Factory default 10 00 60 00 Deceleration Time 2 Factory default 10 00 60 00 JOG Acceleration Time Factory default 1
85. at a time When executing a Parameter Reset Pr0 02 it will only reset the selected Parameter Team When Pr0 25 2 Pr2 03 will be forced to a 0 and disable its original function Then user may select Team A or Team B from MI3 terminal When MI3 is enabled Team B is selected A Pr0 00 Pr0 04 and Pr0 25 are same for both Team A and Team B Team selection can only be done when the drive is stopped 6 12 POLYSPEDE SPEDESTAR PC Series Group 1 Basic Parameters Pr1 00 Maximum Operation Frequency x Settings 50 0 600 00Hz Factory default 60 00 50 00 a This parameter determines the drive Maximum Operation Frequency All master frequency commands set by the keypad or analog inputs are limited by this parameter All the frequency command sources analog inputs 0 to 10V 4 to 20mA and 10V to 10V are scaled to correspond to the output frequency range 1st Frequency Setting 1 Base Frequency FBase 1 x Settings 0 00 600 00 Hz Factory default 60 00 50 00 This value should be set according to the rated frequency of the motor as indicated on the motor nameplate and also called the base frequency This parameter determines the v f curve ratio For example if the drive is rated for 230 VAC output and the 1st Frequency Setting 1 is set to 60Hz the drive will maintain a constant ratio of 3 83 V Hz 230V 60Hz 3 83V Hz 1st Voltage Setting 1 Motor rated voltage VBASE 1 230V models Settings 0 0 255 0V Factory d
86. be AVI gt ACI gt AUI A The addition between a positive value and a negative value then the meaning is to subtract Settings Pr3 01 Analog Input Noise Filter Factory default 0 10 Settings 0 00 2 00 sec Interferences commonly exist with analog signals such as those entering AVI ACI and AUI These interferences constantly affect the stability of analog control and using the Input Noise Filter will create a more stable system A If Pr3 01 is long the control will be stable yet the response to the input will be slow If Pr3 01 is short the control may be unstable yet the response to the input will fast Pr3 0 AVI Analog Input External Analog command Factory default 1 JERE ACI Analog Input External Analog command Factory default 0 P AUI Analog Input External Analog command Factory default 0 0 iNo functions 1 Frequency command 2 Acceleration deceleration time gain increase or decrease time base 3 Over current stall prevention level during operation 4 Over current stall prevention level during Acceleration Valid for 5 Over torque current level ACI Pr3 6 Torque compensation gain 06 7 AVI auxiliary frequency multiplication by the ratio of AVI and Settings 8 JACI auxiliary frequency multiplication by the ratio of ACI AUI 9 AUI auxiliary frequency multiplication by the ratio of AUI Pr3 11 10 Auxiliary frequency of master frequency 11 PID
87. below Standard DC Bus Low Voltage Software Braking Over Voltage AC source Level Level Level Stall Prevention VAC 10096 5596 11596 Level 11796 VDC Pr5 06 VDC Pr5 08 VDC Pr5 07 VDC 200 283 156 325 331 230V 220 311 171 358 364 Models 230 325 180 373 381 240 339 187 390 397 Factory Reserved 0 Factory Reserved Factory default Settings Settings Amp 10 250 of drive s rated current Factory default A 170 A During acceleration a heavy loaded motor may require very high current If the output current increases abruptly and exceeds the value specified by Pr5 10 due to rapid acceleration or excessive load on the motor When this function is enabled the drive will stop accelerating and keep the output frequency constant until the current drops below the set value as shown in the graph below 6 49 POLYSPEDE SPEDESTAR PC Series Output current Pr5 10 Setting frequency Over Current Stall Prevention level during accel N Output Frequency Over Current Stall prevention during Acceleration frequency held T ge I 7 previous acceleration time actual acceleration time when over current stall prevention is enabled time Over Current Stall Prevention low limit level during accel on the constant power region Settings Amp 0 250 of drive s rated current Factory default Over Curre
88. cation port relative parameters Spedestar PC1 series provide RS 485 serial port RS 485 RS 485 serial port With Modbus networks protocol for serial communication pisiisehiput ee Neuer enti in The serial port is a standard 8 pin RJ 45 socket as shown Pin assignment In case of the traditional twisted pair wire to be used then 1 Reserved a RJ 45 TB conjunction board is necessary as an option i 2 Reserved In case another communication network is used 3 GND a converter is necessary as an option AAAAAAAA 4 SG Polyspede offers below converters 5 SGt USB to RS 485 Converter 87654321 6 45V Output RS 232 to RS 485 Converter PROFIBUS to RS 232 422 485 Converter T Reserved Devicenet to RS 232 422 485 Converter RJ 45 socket 8 Reserved CANBUS to RS 232 422 485 Converter Each drive has a pre assigned communication address specified by Pr7 11 The RS485 master then controls each drive according to its communication address 6 66 POLYSPEDE SPEDESTAR PC Series Pr7 11 Communication Address Factory default 1 Settings 1 254 When the drive is controlling or monitoring by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each drive must be different and unique Pr7 12 Transmission Speed Baud rate Factory default 9 6 Settings 1 2 125 Kbps A This parameter is used to set the transmission speed between the RS485 master PLC
89. compensation limit Factory default 90 Settings 0 900 RPM This parameter may be used to limit the compensation of PG feedback by filling in the slip ratio of motor 6 80 POLYSPEDE SPEDESTAR PCI Series CHAPTER 7 ERROR MESSAGE AND TROUBLESHOOTING The Drive has a comprehensive fault diagnostic system that includes various alarms and fault messages such as over voltage low voltage and over current Once a fault is detected the corresponding protective functions will be activated and the Drive will stop the output and the motor will then coast to stop The following faults are displayed as shown on the Drive digital keypad panel Once a fault has occurred eliminate it first and 5 seconds later press the RESET button to reactivate the operation 7 1 Problems and Solutions Fault name Fault Descriptions Treatments Check whether the motor s horsepower corresponds to the Drive output power Check the wiring connections between the Drive Over Current oC and motor for possible short circuits The Drive detects an Increase the Acceleration time Pr1 11 Pr1 12 c l abnormal increase in Output Check for possible excessive loading conditions at current the motor If there are any abnormal conditions when operating the Drive after short circuit being removed it should be sent back to manufacturer Over Voltage oU Check whether the input voltage falls within the The Drive detects that t
90. ction of Pr4 13 14th speed FWD Direction of Pr4 14 15th speed REV The four of 4 bit binary number should be converted to 4 digit Decimal number D and then converted to 4 digit Hexadecimal number H below is shown how to calculate 1st digit 0x2 1x27 1x2 0x2 0 4 2 0 6 D 2nd digit 1x2 1x27 1x2 0x2 8 4 2 0 14 D 3rd digit 1x2 0x2 0x2 0x2 8 0 0 0 8 D 4th digit 0x2 1x2 0x2 1x2 0 4 0 1 5 D Fill the four of 4 digit Hexadecimal number H Y 5j direction of 15 steps speed Conversion table between Decimal and Hexadecimal Decimal 07 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Hexadecimal O0 1 12 314 5 6 7 8 9 A b PLC Run Operation Mode Factory default 500000 0 direction determined by Pr4 32 direction determined by the master speed Without zero intervals Continue mode With zero intervals Stop mode Settings Run zero speed when PLC Run Paused Bit 2 Run original programmed step speed when PLC Run Paused Re Execute PLC Run from step 0 after recovery from power interruption Bit 0 Bit 1 Bit 3 Continue Execute PLC Run from the point which power interrupted after recovery from power interruption Iz POLY SPEDE SPEDESTAR PC Series Bit 3 Bit 1 b means Bit Bit O Bit 4 BUE CHEN m Bit 2 This parameter selects the mode of PLC Run operation for the drive The driv
91. ctional Speed search Other Functions Reverse inhibit Automatic torque boost amp slip compensation 16 step PLC run 16 step preset speed Coast or ramp to stop Random V F curve Mechanical brake release control IGBT Heatsink temperature display amp Pre warning Quiet operation mode No noise User define Multi function display Over torque detection Over current voltage stall prevention Sink Source NPN PNP mode Electronic Thermal Relay Internal Counter DC injection brake both in start and stop Dynamic brake Controlled cooling Fan Removable keypad operator Programmable Multi Function DI DO AI AO and Ry terminals Self testing AC source Over Voltage Over Voltage Over Current Under Voltage Over Torque External Fault Motor over load IGBT Over temperature Heat sink Over temperature Electronic thermal Ground Fault Output short Intelligent Protection Functions circuit Stall Prevention Fuse protection IGBT short circuit Drive Over Load DC bus capacitor life monitoring Auto carrier frequency adjust according temperature 16 Trip records Run information of latest Fault such like DC BUS voltage Output voltage Frequency Current Command frequency IGBT temperature Heat sink temperature etc Eight Function keys Access Run Stop Reset Digit Shift Forward Reverse run Display mode Keypad Enable Programming data and Jog operation etc One Encoder style Fly Shuttle dial Sets the parameter number and changes th
92. d the running PLC Run will be stopped When PLC Run command is enabled again drive will execute PLC Run from the start point No need to RESET after canceling PLC Run 23 Pause PLC Run To pause PLC Run program and Pr4 35 When this function is enabled the running PLC Run or Pr4 35 will be paused When this Pause command is removed the drive will continue to execute PLC Run program from the paused point with PLC Run commands applied This function is valid for all PLC Run steps and Pr4 35 24 Digital Up command 25 Digital Down command Increase decrease the Master Frequency each time an input is received or continuously when the input stays active When both inputs are active at the same time the Master Frequency increase decrease is halted Please refer to Refer to Pr0 18 Pr2 07 Pr2 08 This function is also called motor potentiometer 26 Zero speed is replaced by DC braking It is a DC braking command at OHz speed and it is valid during run It is used to improve vibration by using DC mode at zero speed when drive is not matched with motor or parameter setting of motor is not well suited Refer to Pr6 00 6 22 POLYSPEDE SPEDESTAR PC Series When this function is enabled drive will ramp to a stop It won t display any error message After this terminal is disabled the drive will restart with a run command applied This function may be used to Pause PLC Run 27 Pause d
93. d will cause an increase in slip This parameter may be used to compensate the nominal slip within a range of 0 60 RPM When the output current of the drive is higher than the motor s no load current the drive will adjust the output frequency to the motor to compensate for slip Note 1 If the motor s no load current gt the rated current of the motor the slip compensation will not work correctly Factory default 0 Note 2 To obtain optimal slip compensation execute the auto tune then get real rotor resistance of motor in Pr5 44 Synchronous speed from 2 pole to 10 pole unitZRPM 2 Pole 4 Pole 6 Pole 8 Pole 10 Pole 50 Hz 3000 1500 1000 750 600 60 Hz 3600 1800 1200 900 720 Pr5 43 Number of Motor Poles 2 Factory default 4 Settings 2 20 This parameter sets the number of poles of connected motor must be an even number aema Rotor Resistance R1 of Motor2 Factory default 0 Settings 0 0 6553 5mQ SS o O MEREE M Motor 2 Electronic Thermal Relay Selection oL2 Factory default 0 0 Electronic thermal relay function disabled Settings 2 Standard motor with shaft mounted cooling fan This parameter selects the type of electronic thermal relay function based on the motor characteristics When this function is disabled 0 is set Pr5 46 is not working Inverter duty motor Windings designed for drive output and low speeds with high currents and equipped w
94. decel 38 x CoPY Parameter copy error 39 LU Low Voltage 40 bb External Base Block Pr5 40 Full Load Current of Motor 2 x Factory default xxxA 100 Settings Amp 10 120 of drive s rated current This parameter will limit the drive output current in order to prevent the motor from overheating The value entered must be in Amperes and should be set according to the rated current of the motor as indicated on the motor nameplate The factory default is the rated output current of the drive The Motor 2 electronic thermal protection function Pr5 45 Pr5 46 is related to this parameter Properly enter the Full Load current according to the motor s nameplate before executing the Auto Tuning Pr5 05 to get optimal sensorless vector control result Pr5 41 Auto Torque Compensation of Motor 2 Settings 0 0 25 096 Factory default 0 0 This parameter increases the amount of voltage the drive will output to the motor during operation to increase motor torque according to the actual load automatically Be careful when setting this parameter Always start at the lowest setting and increase the value until sufficient torque is achieved A large Torque Compensation may generate more voltage than needed and the motor will overheat and possibly be damaged POLYSPEDE SPEDESTAR PC Series Pr5 42 Slip Compensation of Motor 2 Settings 0 60 RPM While driving an asynchronous motor an increasing loa
95. during entire acceleration steady state deceleration operation continue operation after detection Over Torque Detection ER 5 Pr5 22 Level2 ot2 Amp 20 250 of drive s rated current A 150 Pr5 23 Over Torque Detection Time 0 0 60 0 Sec 0 1 2 ot2 Pr5 24 Pr5 24 Most Recent Fault Record 0 no fault 0 Pr5 25 2nd Most Recent Fault 1 oC over current Pr5 22 Record i Pr5 26 3rd Most Recent Fault 2 oU over voltage Pr5 23 Record 9 Pr5 27 4th Most Recent Fault Pr5 24 Record 3 GF ground fault pied one ee 4 SC IGBT failure Record Pr5 29 Su Mest Recent E aul 5 oL drive overload Record Pr5 30 Zr TAGAI RECEA FAUN 6 oL1 electronic thermal relay 1 Record Pr5 31 ot Mecspscent Faull 7 ot1 Over Torque1 Record Pr5 32 TAMOS REGERET AUN 8 oCn over current during constant speed Record Pr5 33 Toti del Recent PAUN 9 oCA over current during accel Record 11th Most Recent Fault POLYSPEDE SPEDESTAR PC1 Series Motor 2 Pr5 34 Record 10 oCd over current during decel e Prs 35 12th Most Recent Fault 11 EP1 EPROM error 1 Pr5 36 E Rees FAU 12 EP2 EPROM error 2 Pr5 37 RE pacent Fan 13 EF external fault Pr5 38 E Recent Paul 14 Ct1 current sensor 1 amp Pr9 89 16th Most Recent Fault 15 Ct2 current sensor 2 Record 16
96. e 1 is 24 ever ern ou detected Refer to Pr5 16 and Pr5 17 25 Digital frequency signal Valid for Multi Function Output 4 Pr2 23 output gain can be output only MO2 adjusted from Pr2 13 26 Software braking output The corresponding output will be closed when the drive DC MO1 Pr2 22 only bus voltage exceeds the braking level set value in Pr5 08 27 Auxiliary Motor no 1 For the fan amp pump control applications runs with multiple i up Motorno motors in circulation control mode refer to Pr8 01 Pr8 04 29 Auxiliary Motor no 3 The corresponding output will be closed when over torque 1 30 Overtorque 2 02 detected Refer to Pr5 22 and Pr5 23 431 Heatsink over heat The corresponding output will be closed when the heatsink indication 0H2 temperature exceeds the over heat value set in Pr5 47 The corresponding output will be closed when motor selection qao Motor 1229 output lis enabled MIx 42 and the time is longer than Pr5 48 set value N PLC Run step 48 63 indication Corresponds to the 0 15 step speeds 6 31 POLYSPEDE SPEDESTAR PC1 Series Group 3 Analog Input Output Parameters Addition Function of the Analog Inputs Factory default O Jenable addition function 1 Jdisable addition function AVI ACI AUI amp If the addition function between AVI ACI and AUI are disabled and the selection on the analog input setting function are the same among the three the priority order of the analog input will
97. e Factory default 0 0 Settings 0 0 100 096 A When Pr3 15 15 or Pr3 16 15 this is the output value Group 4 Multi Step Speed and Process Logic Control Operation Parameters With 4 multi function input terminals refer to Pr2 01 to Pr2 06 user can operate the drive up to 15 pre set Multi Step Speeds Run MSS Run These speeds may also be used in conjunction with Pr4 15 Pr4 35 to run the process Logic control operation PLC Run Their relative parameters are below ae Frequency Operation Operation Accel Decel p command Command Direction time Muh Siep 15 Pr4 00 Pr4 14 MI4 MIG Pr4 32 pr4 36 PPt 11 Prt Speed Run 16 PLC Run 15 Pr4 00 Pr4 14 Pr4 15 Pr4 30 Pr4 32 Praag re n POLYSPEDE SPEDESTAR PC Series dE EU The 1st Step Speed Frequency of PLC Run or MSS Run Factory default deu The 2nd Step Speed Frequency of PLC Run or MSS Run Factory default ema The 3rd Step Speed Frequency of PLC Run or MSS Run Factory default estes The 4th Step Speed Frequency of PLC Run or MSS Run Factory default The 5th Step Speed Frequency of PLC Run or MSS Run Factory default The 6th Step Speed Frequency of PLC Run or MSS Run Factory default put The 7th Step Speed Frequency of PLC Run or MSS Run Factory default Mp utra The 8th Step Speed Frequency of PLC Run or MSS Run Factory default Mp ut The 9th Step Speed Frequency of PLC Run or MSS Run Factory default Urs 10th Step Speed Frequency of PLC Ru
98. e numerical data PU 02 Digital Keypad with copy One 6 digits 7 segment display Display the Setting frequency actual operation frequency Output current Voltage CD peines pibe motor speed Fault trip User defined unit up to 88 type etc Six LED Display for status indication Display the Drive run stop status Forward Reverse run status Keypad Digital Keypad option enable and Frequency command source One RJ 45 connector Removable Keypad remote control distance up to 150 meters f Certificate Complies with CE EN61800 3 standard z Temperature Ambient 10 C 40 C 10 C 50 C Non Condensing and not frozen Storage 20 C 60 C S Humidity Below 9896 R H Non Condensing a Vibration Below 20Hz 1G above 20Hz 0 6G a Installation Location Altitude 1 000 m or lower keep away from corrosive gasses liquid and dust SPEDESTAR series are designed and manufactured based on CNS and IEC IEEE CE amp UL standard 8 1 POLYSPEDE SPEDESTAR PCI Series SPEDESTAR PC1 1 Phase 200 240VAC 50 60 Hz Tolerance Range 180 264V 47 63Hz Applicable Motor Model 230V 4 P Rated Output Source Enclosure Construction SPEDESTAR Power Horse Capacity Current Voltage Frequency Current Cooling Protection Net Frame PCt xxxxx kW Power vA A V H2 A Methods Methods Weight Gode Hp IP INEMA kg
99. e will change speeds and directions according to the desired user programming This parameter can be applied in the PLC Run operation of general small machines food processing machines and washing equipment Example Execute one cycle of the PLC Run program Continue mode The parameter settings are Parameter Setting Pr4 00 Pr4 14 The 1st to 15th step Frequency of PLC Run sets the frequency of each speed Pr4 16 Pr4 30 The 1st to 15th step Duration of PLC Run sets the Operation time of each step Pr4 32 The 1st to 15th step Operation Direction of PLC Run Pr4 33 PLC Run Operation Mode set to b00000 Continue mode direction by Pr4 32 Pr4 34 PLC Run operation Cycle Set to operate 1 cycle Pr4 35 16 What to do after PLC Run completed Set to Stop Pr0 19 3 Run Command setting select from external signal FWD or REV terminal Pr2 21 17 Multi function output terminal setting PLC Run running Pr2 22 19 Multi function output terminal setting A step of PLC Run completed Pr2 23 20 Multi function output terminal setting PLC Run completed FWD Frequency 6 E 8 5 Pr4 32 326 ro 1st digit pla 2nd digit pla 3rd digit a 4th digit gt l Ar Time Direction Pr4 04 Pr4 09 i i 5th step 1 10th step 1 i Pr4 00 Pr4 03 Pr4 08 Pr4 10 Pr4 13 Pr4 00 1st step 4th step 9th step 11th step 14th step 1st step I Pr4 05 rloz
100. e will operate according to the setting of Bit 2 after power is applied For terminals FWD and REV only Bit 2 0 Line Start Lockout is enabled The drive will not start when powered up with a run command applied until operation command is received after previous operation command is cancelled Bit 271 Line Start Lockout is disabled also known as Auto Start The drive will start when powered up with run commands applied AN The Line Start Lockout feature does not guarantee the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch Bit 3 The transition mode between Forward and Reverse Bit 320 Forward and Reverse going through 0 point Bit 321 Forward and Reverse not going through 0 point Frequency Frequency FWD RUN command FWD RUN command Startup Time Startup Time frequency 00 Nevaa frequency Nen REV RUN command REV RUN command Bit 3 2 0 Going through 0 point Bit 3 1 Not Going through 0 point Transition mode between Forward amp Reverse This parameter selects the transition mode between Forward and Reverse By going through the 0 point there will be a short time where the motor has not flux and very little power It is recommended for all non horizontal movement to choose not going through the 0 point A Bit 4 Frequency Pr1 00 Maximum Operatiom frequency Bit 4 1 Curve Accel Decel at high speed zone Pr1 01 1st Frequency 1 Pr1 36 1st
101. ed and shield 1M PC1 001S 8P8C twisted and shield 2M PC1 002S 8P8C twisted and shield 3M PC1 003S 8P8C twisted and shield 5M PC1 005S 8P8C twisted and shield 10M PC1 010S 8P8C twisted and shield 15M PC1 015S 8P8C twisted and shield 20M PC1 020S PC1 XXXS SECC WIREL ANd SAEI AARAM Contact Polyspede for other lengths 2 11 POLYSPEDE SPEDESTAR PCI Series CHAPTER 3 WIRING 3 1 Basic Wiring Diagram For wiring of the drive it is divided into the main circuit and the control circuit Users could open the case cover and could inspect the main circuit terminal and the control circuit terminal users connect the circuit in compliance with the following wiring method The following diagram is the standard wiring diagram for the SPEDESTAR PC1 series drive DC Choke Option Models with Frame code Peery Fler f C D Jumper s Option Models with Frame code None Fuse Breaker l O O Q O NFB NEST P1 B1 52 eu uec Li M C f o OR L1 3 Phase 5 3 OS L2 U T1 o N Motor power source OT L3 v T2OQ Use R L1 S L2 for 1 phase models o W T3 O g Use internal powe a m POR i wer source Q pem Ae 24V PC1 Main circuit g FWD STOP 5 AWD REV STOP i o REV Control circuit Multi Step 1 d pi ne ERN A E iml p1 i 1 OMI1 Speed feedback i N amp Muti Step2 LoM2 i PGeard AP a gt
102. efault This parameter determines the 1st Voltage Setting 1 of the drive The set value must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate There are many motor types in the market and different power system s for each country The economic and convent method to solve this problem is to install an AC drive There is no problem using a motor with a different voltage and frequency than line voltage and frequency by matching the drives output to the motors characteristics Setting resolution G CEB These parameters Pr1 02 and Pr1 0 will be adjusted by default according to Pr0 02 setting 2nd Frequency Setting 1 Middle Frequency 1 Fmip 1 Settings 0 00 600 00 Hz Factory default 2nd Voltage Setting 1 Middle Voltage 1 Vmip 1 230V models Settings 0 0 255 0V Factory default Setting resolution These two parameters set the Mid Point Frequency and Voltage of any V F curve 6 13 POLYSPEDE SPEDESTAR PC Series 3rd Frequency Setting 1 Low point Frequency 1 FLow 1 Settings 0 00 600 00 Hz Factory default 3rd Voltage Setting 1 Low point Voltage 1 VLow 1 230V models Settings 0 0 255 0V Factory default These two parameters set the low point Frequency and Voltage of any V F curve Setting resolution Pr1 07 OHz Output Voltage Setting 1 Vouz 1 Setting resolution 0 1 230V models Settings 0 0 255 0V Facto
103. el of DC Braking Current output to the motor during start up and stopping When setting DC Braking Current the Rated Current Pr0 01 is regarded as 100 It is recommended to start with a low DC Braking Current Level and then increase until proper holding torque has been achieved A current level too high may damage the motor Pr6 01 DC Braking Time during Start up Factory default 0 00 Settings 0 00 60 00 Sec a This parameter determines the duration of the DC Braking current after a RUN command When the time has elapsed the drive will start accelerating from the Start up frequency Pr1 08 6 58 POLYSPEDE SPEDESTAR PC Series Pr6 02 DC Braking Time during stopping Factory default 0 00 Settings 0 00 60 00 Sec This parameter determines the duration of the DC Braking current during stopping If stopping with DC Braking is desired Pr0 20 Stop Method must be set to Ramp to Stop This is often used to hold a motor shaft in position for a short time Start point for DC Braking during stopping Factory default Settings 0 00 600 00 Hz A This parameter determines the frequency when DC Braking will begin during deceleration Output Frequency DC Braking DC Braking Time during Time during Pr6 03 stopping Pr1 08 Start point for Start up DC Braking ee Frequency during stopping Time Stop RUN STOP Run The Procedural Diagram of the DC Braking DC Braking during Start up
104. ency 6 lower limit Factory default Settings 0 00 600 00 Hz Prl Prl Pri Prl Pri Prl Prl Prl Prl Prl Prl Prl Eaa qa obe ee a i ener poor S aa pee Fee 32 E ITem 2 pr oto A These parameters are used to set the skip frequency of the drive The Skip Frequencies are useful when a motor has vibration at a specific frequency bandwidth by skipping this frequency the vibration will be avoided The Skip frequency will be disabled if this rule is not followed please use the following hierarchy when setting these parameters Pr1 242Pr1 252Pr1 262Pr1 272Pr1 282Pr1 292Pr1 302Pr1 312Pr1 322Pr1 332Pr1 342Pr1 35 Pr1 36 1st Frequency Setting 2 Base Frequency FBASE 2 B Settings 0 00 600 00 Hz Factory default 60 00 50 00 A This parameter is the same as Pr1 01 1st Voltage Setting 2 Motor rated voltage VBASE 2 Setting resolution 230V models Settings Factory default A This parameter is the same as Pr1 02 2nd Frequency Setting 2 Factory default Middle Frequency 2 Fmip 2 0 00 600 00 Hz 6 18 POLYSPEDE SPEDESTAR PC Series 2nd Voltage Setting 2 Middle Voltage 2 Vwip 2 eae 230V models Settings 0 0 255 0V Factory default A This parameter is the same as Pr1 03 Pr1 04 3rd Frequency Setting 2 Low point Frequency 2 FLow 2 0 00 600 00 Hz Factory default 3rd Voltage Setting 2 Low point Voltage 2 VLow 2 230V
105. etween output terminals U T1 V T2 and W T3 of the drive is of one to one connection with U V and W terminals of the motor simply swap either two wires among the U V and W terminals of the motor for correction if the drive is running forward while the motor is running at reverse direction Ensure the voltage the maximum current supplied meets the drives requirements When the Digital Programming Unit is displayed please do not disconnect or dissemble any wiring No braking resistor is installed within the SPEDESTAR series drive optional item Therefore be sure to purchase and install a braking resistor braking unit on frame C and above if loading inertia is great or that frequent starting stopping with fast decel times are used Be sure not to connect the AC power with the terminals U T1 V T2 and W T3 of the drive Please tightly fasten the screws of the main circuit terminals so as to prevent sparks generated due to the vibration and loosening of the screws Wiring of the main circuit and of the control circuit should be separated so as to prevent erroneous actions If the interlock connection is needed please make it an intersection of 90 If terminals U T1 V T2 and W T3 on the output side of the drive are in need of the noise wave filter itis then necessary to use the induction type L Varistor but be sure not to add in the phase carrying capacitor or the L C and R C type wave filters Please use the separating wire
106. f PLC Run or MSS Run Factory default 0 00 ENIM The 12th Step Duration of PLC Run or MSS Run Factory default 0 00 LEE The 13th Step Duration of PLC Run or MSS Run Factory default 0 00 LM The 14th Step Duration of PLC Run or MSS Run Factory default 0 00 MEX The 15th Step Duration of PLC Run or MSS Run Factory default 0 00 Settings j0 65500sec 6 40 POLYSPEDE SPEDESTAR PC Series A Pr4 15 to Pr4 30 correspond to operation time of the master speed and each step speed defined by Pr4 00 to Pr4 14 The maximum setting of 6550 0 seconds will be displayed as d6550 0 If display shows d6550 0 it means 6550 0 seconds A If a parameter is set to 0 0 0 sec the corresponding step will be skipped This is commonly used to reduce the number of program steps Sime The PLC Run or MSS Run Time Multiplier Settings 1 10 This parameter sets the time unit for Pr4 15 Pr4 30 The actual operation time of each step The setting time of Pr4 15 Pr4 30 Pr4 31 EE The PLC Run or MSS Run Operation Direction f Settings 00000 07FFF 0 forward 1 reverse Aa This parameter controls the direction of Pr4 O0 Pr4 14 for the PLC Run and MSS Run Use four of 4 bit binary number determines the PLC Run direction The binary number is then converted to 4 digit Hexadecimal number and entered into Pr4 32 Ath digit 3rd digit Fill in O 2nd digit h Hexadecimal mimimimim CCELI 1
107. frequency or within Reverse the bandwidth Pr2 15 Effective both Forward and Reverse Frequency command Forward Time Output Frequency Reverse Pr2 15 Pr2 15 Master frequency attained 1 signal OFF ON OFF ON OFF Master frequency The corresponding output will be closed when drive attained 2 accelerates to master command frequency or within the Both Forward and bandwidth Pr2 17 But will neglect the bandwidth Pr2 17 Reverse while in decel Effective both Forward and Reverse Frequency command t Forward Output Frequency Time Reverse I Y Master frequency attained 2 signal OFF ON OFF ON OFF POLYSPEDE SPEDESTAR PC Series Prematspedd atisined 4 The corresponding output will be closed when output P frequency is equal to pre set speed attained 1 Pr2 14 or S and within the bandwidth Pr2 15 Effective both Forward and Reverse Frequency command Forward Time Reverse Output Frequency OFF ON OFF ON OFF ON OFF ON OFF The corresponding output will be closed when output frequency is equal to pre set speed attained 1 Pr2 14 or within the bandwidth Pr2 15 Effective only in Forward Pre set speed attained 1 Forward only Pre set speed attained 1 signal OFF ON OFF ON OFF POLYSPEDE SPEDESTAR PC Series The corresponding o
108. g to Accel time 1 Up command drive accel according to Pr2 08 setting Down command drive decel according to Decel time Down command drive decel according to Pr2 08 setting Factory R d Settings Factory Reserved b means Bit Bit 4 6 23 POLYSPEDE SPEDESTAR PC Series A Bit O and Bit 1 and Pr2 08 determine the Accel Decel rate of Up Down command A Bit 3 0 Edge Trigger Once the drive has tripped or is re powered on after power interruption a run command must be re applied to run the drive Bit 3 1 Level Trigger Once the drive has tripped or is re powered on after power interruption the drive will run with an existing run command The specific Acceleration Deceleration of the UP DOWN command Settings 0 01 1 00Hz msec These parameters determine the specific accel decal rate of Up Down command Factory default Pr2 09 Digital Input Terminal Debouncing Time Factory default 0 005 Settings 0 001 30 000 Sec This parameter is to delay or confirm the message of the digital input terminals the delayed time is the confirmation time which will be helpful in preventing some uncertain interferences that would consequently result in erroneous motions except for the counter input in the input of the digital terminals FWD REV and MI1 6 and under this condition confirmation for this parameter could be improved effectively but the responding time will be somewhat delayed The delay time is to de
109. geted Range Value Pr7 05 Pr0 07 8 PID Command D Primary Delay Proportion Differential Pr7 06 Time Display of PID fedback gain Pr0 07 4 Display of PID feedback PID Treatment of the feedback Signal Fault Input Selection of PID If Hz gt Pr7 04 feedback Integral AVI ACI AUI Time Time over Pr7 07 gt Pr7 08 PI Control controlled by the P action only and thus the deviation cannot be eliminated entirely To eliminate residual deviations the P control will generally be utilized And when the PI control is utilized it could eliminate the deviation incurred by the targeted value changes and the constant external interferences However if the action is excessively powerful it will delay the responding toward the swift variation The P action could be used solely on the loading system that possesses the integral components A PD Control when deviation occurs the system will immediately generate some operation load that is higher than the load generated single handedly by the D action to restrain the increment of the deviation If the deviation is small the effectiveness of the P action will be decreasing as well The control objects include occasions with integral component loads which are controlled by the P action only and sometimes if the integral component is functioning the whole system will be vibrating On such occasions in order to make the P action s vibration subside and the system stabilize the PD control co
110. gnal Detection Time 0 0 6000 0 Sec 0 0 57 08 Treatment of the Erroneous PID T ane RAMIP fo stow Feedback Signals 2 warn and COAST to stop Pr7 9 Treatment of Keypad Transmission 0 Warn and RAMP to stop 0 Fault 1 Warn and COAST to stop Pr7 10 Keypad Transmission Fault detection X pisane and Keep operating 0 0 Pr7 11 Communication Address 1 254 1 Pr7 12 Transmission Speed Baud rate 1 27125 Kbps 9 6 Pr7 13 Transmission Fault Treatment 0 warn and keep operating 3 1 warn and RAMP to stop 2 warn and COAST to stop 5 18 POLYSPEDE SPEDESTAR PCI Series 3 No warning and keep operating 0 0 disabled Pr7 14 Time out Detection 0 1 60 0 Sec 0 0 0 7 N 2 ASCII 1 7 E 1 ASCII 2 7 0 1 ASCII 3 7 E 2 ASCII 4 7 0 2 ASCII 5 8 N 1 ASCII 6 8 N 2 ASCII 7 8 E 1 ASCII 8 8 0 1 ASCII 0 9 8 E 2 ASCII 10 8 0 2 ASCII 11 8 N 1 RTU 12 8 N 2 RTU 13 8 E 1 RTU 14 8 0 1 RTU 15 8 E 2 RTU 16 8 0 2 RTU Pr7 15 Communication Protocol Group 8 Fan amp Pump Control Parameters Parame Factory Functions Settings User ters Setting 0 V F Curve determined by Parameter Group 1 Pr8 00 V F Curve Selection 1 1 5 Power Curve 0 2 Square Power Curve prani oe ey ore 0 00 600 00 Hz 0 00 Auxiliary Motor Pr8 02 Stop Frequency of the Auxiliary 0 00 600 00 Hz 5 00 Motor Pre o3 l
111. gnetic contactor Please do not use a Magnetic contactor as the Run Stop switch of MC the drive as it will reduce the operating life cycle of the drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching spikes short interruptions etc Input AC Reactor AC line reactor should be installed when the power supply capacity HRL xxxxx is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance less than 10m To reduce electromagnetic interference or noise on the input side of the drive Zero phase reactors are used to reduce radio noise especially when Zero phase Reactor audio equipment is installed near the drive Effective for noise FC H xxxxx reduction on both the input and output sides Attenuation quality is good for a wide range from AM band to 10MHz 3 2 POLYSPEDE SPEDESTAR PCI Series DC Link Choke HDC xxx Frame C and above only To reduce the ripple current reducing harmonics and increase the power factor To protect the smoothing capacitor Dynamic Braking Unit HBU xxxx Braking Resistor DBR xxxxx Used to reduce the deceleration time of the motor when drive s Braking Chopper is not built in To absorb the motor regeneration energy when the motor stops by deceleration Output AC Reactor HRL xxxxx To reduce dv dt and
112. haft mounted cooling fan A This parameter selects the type of electronic thermal relay function based on the motor characteristics When this function is disabled 0 is set Pr5 19 is not working Inverter duty motor Windings designed for drive output and low speeds with high currents and equipped with independent cooling fan Then different output frequency will have the same operation time with 60Hz output refer to below graph Standard motor Windings not designed for drive Motor has a shaft mounted fan which offers poor cooling at low speeds Then different output frequency will have different operation time refer to below graph Motor 1 Electronic Thermal Relay isti Fact fault Characteristic actory defau Settings 30 600 Sec The parameter is set by the output frequency current and operation time of the drive for activating the t electronic thermal protection function The graph below shows l t curves for 150 output power for 1 minute oL 1 will be recorded as an trip record when the Motor 1 electronic thermal protection function activated The electronic thermal relay function is designed to protect the motor from overheating due to low output frequency and high currents Operation Time min 2 515 i50 2 0 4 40 1 5 3 130 When Pr5 18 1 It will follow this curve 1 0 2 20 Y 1 no matter what ERER frequency output is 0 54 10 NC 2 N m 1 40 80 num NE Motor 1 Electronic Ther
113. he DC rated Drive input voltage bus voltage has exceeded its 4 Check for possible voltage transients CI Li maximum allowable value Bus over voltage may also be caused by motor 230 V class about 400V regeneration Either increase the decel time or add an optional braking unit and braking resistor DC bus over voltage caused by motor Over Voltage oUd regeneration The Drive detects that the DC Either increase the decel time or add an optional Cl Ll CI bus voltage has exceeded its braking resistor maximum allowable value Some models need to add a Dynamic Brake Unit while in deceleration optional 230 V class about 400V Check whether the required braking power is within the specified limits 7 1 POLYSPEDE SPEDESTAR PCI Series Fault name Fault Descriptions Treatments Ca N Ground Fault GF The Drive output is abnormal When the output terminal is grounded short circuit current is 50 more than the drive rated current the Drive power module may be damaged The short circuit protection is provided for Drive protection not for personnel protection Check whether the connection to the motor is short circuited or grounded Check whether the IGBT power module is functioning right Check whether the wiring on the output side has poor insulation Short Circuit SC Check whether the motor s resistance and insulation are functioning
114. ifferent from 23 Pause PLC Run The difference is When this function is enabled during drive executing Pr4 35 after this Pause command is removed drive will continue to execute PLC Run program from the start point with PLC Run commands applied When this setting is enabled Dwell function is disabled Refer to Pr6 14 Pr6 18 When this setting is enabled traverse function is disabled Refer to Pr6 19 Pr6 20 30 Disable Speed Search during When this setting is enabled Speed Search during 28 Disable Dwell function 29 Disable traverse function Start up Start up function is disabled Refer to Pr6 11 31 EEPROM write function When this setting is enabled EEPROM write function disable is disabled This is setting MI2 to be the Trigger input to increment Counter Trigger iiic 32 the drive s internal counter when an input is received MI2 terminal only A the counter is incremented by 1 When this function is enabled the drive will start to 42 Mator Selection switch to operate under V F 2 curve and motor 2 parameters The drive is operating under V F 1 curve and motor 1 parameters when this function is disabled 643 Confirm signal of Motor When this function is enabled the drive will be ready to selection operate under V F 2 curve and motor 2 parameters The Acceleration Deceleration mode Pr2 07 of the UP DOWN command Factory default b00000 0 Up command drive accel accordin
115. ime Delay before Stopping the 6 9 6900 0 sec 0 00 Auxiliary Motor praga Time Delay before Stopping the na eene S Sec 0 00 Auxiliary Motor Pr8 05 Sleep Frequency 0 00 600 00 Hz 0 00 Pr8 06 Wake up Frequency 0 00 600 00 Hz 0 00 Pr8 07 Sleep Time 0 0 6000 0 Sec 0 0 POLYSPEDE SPEDESTAR PC1 Series Group 9 Speed Feedback Control Parameters A PG Feedback Card optional is necessary for setting those parameters Param Factory Functions Settings User eters Setting Pr9 00 PG Pulses 17 5000 PPR 1024 0 Disable PG 1 Bidirection Phase A leads in a forward run command and phase B leads in a reverse run command 2 Bidirection Phase B leads in a forward run Pr9 01 PG Type and Function setting command and phase A leads in a reverse 0 run command 4 As PID feedback REV 5 As PID feedback FWD 8 Frequency command REV Pr0 18 4 9 Frequency command FWD Pr0 18 4 PG Speed Feedback Display Pr9 02 _ 0 000 1 000sec 0 03 Filter PG feedback speed control Pr9 03 0 0 500 0 20 0 Proportional Gain P 0 00 10 00 Sec Pr9 04 PG feedback speed control 0 50 Integral Time I 0 00 no integral PG feedback speed control Pr9 05 0 00 5 00 Sec 0 00 Differential D Time PG Speed Control Output Pr9 06 0 00 150 00Hz 20 00 Frequency Limit 0 warn and keep operating Pr9 07 Treatment of PG Feedback Fault 1 warn and RAMP to stop 0 2 warn and COAST to sto
116. ings 0 1 5 0 Sec If the duration of a power loss is less than this parameter setting the drive will resume operation If it exceeds this parameter setting the drive output is then turned off coast stop The selected operation after power loss in Pr6 05 is only executed when the maximum allowable power loss time is 5 seconds and the drive displays LU But if the drive is powered off due to overload even if the maximum allowable power loss time is 5 seconds the operation mode as set in Pr6 05 is not executed In that case it starts up normally iMi Base Block Time for Speed Search BB Factory default 0 5 Settings 0 1 5 0 Sec A When momentary power loss is detected the drive will block its output and then wait for a specified period of time determined by Pr6 07 called Base Block Time before resuming operation This parameter should be set at a value to ensure that any residual regeneration voltage from the motor on the output has disappeared before the drive is activated again A This parameter also determines the waiting time before resuming operation after External Base block and Auto Restart after Fault Pr6 10 Id1 20 33 Maximum Current Level for Speed Search Factory default A 120 Settings Amp 20 200 of drive s rated current A Following a momentary power loss the drive will start its speed search operation only if the Output Frequency Output Voltage output current is g
117. ip Frequency 4 lower limit 0 00 600 00 Hz 0 00 x Pr1 32 Skip Frequency 5 upper limit 0 00 600 00 Hz 0 00 x T Pr1 33 Skip Frequency 5 lower limit 0 00 600 00 Hz 0 00 x a Pr1 34 Skip Frequency 6 upper limit 0 00 600 00 Hz 0 00 x T Pr1 35 Skip Frequency 6 lower limit 0 00 600 00 Hz 0 00 x 1st Frequency Setting 2 Pr1 36 0 00 600 00 Hz 60 00 50 00 Base Frequency FBASE 2 x vee 1st Voltage Setting 2 230V models 230V 230 r Motor rated voltage VBASE 2 0 0 255 0V x 2nd Frequency Setting 2 Pr1 38 0 00 600 00 Hz 0 50 Middle Frequency 2 FMID 2 x pS 2nd Voltage Setting 2 230V models 230V 5 0 r Middle Voltage 2 VMID 2 0 0 255 0V x 3rd Frequency Setting 2 Pr1 40 0 00 600 00 Hz 0 50 Low point Frequency 2 FLOW 2 x 3rd Voltage Setting 2 230V model 230V 5 0 r Low point Voltage 2 VLOW 2 0 0 255 0V x OHz Output Voltage Setting 2 230V model Pr1 42 0 0 4 VOHz 2 0 0 255 0V 5 6 POLYSPEDE SPEDESTAR PC1 Series Group 2 Digital Input Output Parameters Parame Factory Functions Settings User ters Setting 0 2 wire operation control 1 FWD STOP REV STOP 2 Wire 3 Wire Operation x Pr2 00 1 2 wire operation control 2 0 Control RUN STOP REV FWD 2 3 wire Operation momentary push button Multi Function Digital Input E x Pr2 01 n d 1 MH 0 No definition 1 omman x Pr2 02 desir E input 1 Multi step speed
118. is used for loads that may move before the AC drive starts such as fans and pumps Under such circumstances DC Braking can be used to hold the load in position before setting it in motion PB DC Braking during stopping is used to shorten the stopping time and also to hold a stopped load in position For high inertia loads a brake resistor for dynamic braking may also be needed for fast decelerations For the best stopping performance it is recommended to use the Deceleration Time to slow the motor and then apply the DC brake at speeds below 25 Hz Pr6 04 Increasing Rate of the DC Braking Voltage Factory default 50 00 Settings 0 01 300 0096 This parameter determines the rate of increase for the DC voltage output during the DC braking function Momentary Power Loss Operation Selection Factory default Operation stops after momentary power loss Operation continues after momentary power loss speed search Settings starts with Last Output frequency Downward Operation continues after momentary power loss speed search starts with the Start up frequency Upward A This parameter determines the operation mode when the drive restarts after a momentary power loss A In PG control mode the drive will execute the speed search function automatically by the PG speed when this setting isn t set to O 6 59 POLYSPEDE SPEDESTAR PC1 Series Pr6 06 Maximum Allowable Power Loss Time Factory default 2 0 Sett
119. ith independent cooling fan then different output frequency will have the same operation time with 60Hz output refer to below graph Windings not designed for drive Motor has a shaft mounted fan which offers poor cooling at low speeds then different output frequency will have different operation time refer to below graph Standard motor MEE Motor 2 Electronic Thermal Relay Characteristic Settings 30 600 Sec A The parameter is set by the output frequency current and operation time of the drive for activating the I t electronic thermal protection function The graph below shows l t curves for 150 output power for 1 minute oL2 will be recorded as a trip record when the Motor 2 electronic thermal protection function activated Factory default 60 6 55 POLYSPEDE SPEDESTAR PC Series The electronic thermal relay function is designed to protect the motor from overheating due to low output frequency and high currents Operation Time min When Pr5 45 1 It will follow this curve no matter what frequency output is Load factor 1 40 80 120 160 200 Pr5 40 s value 100 20 60 100 140 180 Motor 2 Electronic Thermal Relay function oL2 Heu Heatsink Over Heat pre warning setting OH2 Factory default 85 0 Settings 0 0 110 0 C unit C A The setting for parameters Pr2 20 Pr2 23 31 Pr5 48 Delay Time for Motor Selection Factory default 0 05 Settings 0 00 60 00 Sec A I
120. lt 6 00 Settings 0 00 600 00 Hz D well Frequency current Factory default A 0 Settings Amp 0 150 of rated current 6 62 POLYSPEDE SPEDESTAR PC Series A These parameters determine the time and frequency point for the drive to stop accel or decel to allow the motor to catch up to the drive output frequency This is commonly used with heavily loaded applications where the motors rotor is lagging behind the stator In heavily loaded situations Dwell can make stable output frequency temporarily to prevent OU or OC errors If the Multi Function output terminal is set to control the mechanical brake You will get superior performance in vertical moving equipment such like Lift Hoist and Elevator etc Pr6 18 sets the motor current in Dwell execution it is valid only in V F control mode Output Frequency Pr6 17 Dwell Frequency at Decel Pr6 15 Dwell Frequency at Accel Brake Release Dwell Acceleraion Deceleration amp mechanical brake Traverse Skip Frequency Factory default Settings 0 00 100 00Hz The Amplitude of traverse Factory default Settings 0 00 200 00Hz The frequency change will be as shown in the following diagram These two parameters are specific for textile machine Frequency of A top point Fup master frequency Pr6 19 Pr6 20 Frequency of A down point Fdown master frequency Pr6 19 Pr6 20 Frequency Master Frequency
121. mal Relay function oL1 Load factor 120 160 200 Pr5 00 s value 100 00 140 180 6 52 POLYSPEDE SPEDESTAR PC Series HEZE IGBT Over Heat pre warning setting OH2 Factory default 85 0 Settings 0 0 110 0 Unit A The setting for parameters Pr2 20 Pr2 23 21 Over Torque Detection Selection 2 ot2 Factory default Settings Disabled Over torque detection during constant speed Operation stop operation after detection Over torque detection during constant speed operation continue to operate after detection Over torque detection during entire acceleration steady state deceleration operation stop operation after detection Over torque detection during entire acceleration steady state deceleration operation continue operation after detection A This parameter is the same with Pr5 15 Over Torque Detection Level 2 ot2 Factory default A 150 Settings Amp 20 250 of drive s rated current Over Torque Detection Time 2 ot2 Factory default 0 1 Settings 0 0 60 0 Sec Pr5 15 and Pr5 21 determine the operation mode of the drive after the over torque is detected via the following method if the output current exceeds the over torque detection level 1 Pr5 16 and also exceeds the Pr5 17 Over Torque Detection Time 1 the fault code ot1 ot2 is displayed If a Multi Functional Output Terminal is to over torque detection
122. me code C and above were designed with the option of embedded installation 2 5 1 Frame C Upper side kickstand Option Plate for embedded Lower side kickstand Option 2 5 2 Frame D Upper side kickstand Option Plate for embedded M8 12 screw 4 Lower side kickstand Option 2 7 POLYSPEDE SPEDESTAR PCI Series 2 5 3 Cutting dimension and Accessories for embedded installation Make a square cut according to below drawing W7 W8 Cutting area for embedded installation H8 H7 Plate for embedded Dimension Unit mm inch Upper side Lower side Frame kickstand kickstand W7 H7 W8 H8 oD Option Option 257 462 236 490 4x PC1 C PEC C 22 PEC C 22 40 19 18 19 9 29 19 29 9 0 0 35 379 0 593 2 230 0 621 2 4x POTD PECD3S3 PEC D 32 14 91 23 35 9 05 24 44 13 0 0 51 2 8 POLYSPEDE SPEDESTAR PCI Series 2 6 Digital Programming Keypad 2 6 1 Dimensions of PU 01 and PU 02 E Unit mm inch AW 60 0 2 36 gt 97 0 1 06 f i mJ 1 A 3J ox 7 Q i Y 15 0 0 59 10 5 059 2 9 2 6 2 Installation of remote control Plate for embedded r 67 0 7 7 i A A Ff Woo Z 4 PA PA eo r Cut 7 5 d P4 m AL D VA 4 Vs Unit mm Thickness of plate 1 2 2 0 1 According to above dimensio
123. motor terminal peak voltage in long motor lead applications For applications with long motor cable 20 to 250 meter it is necessary to install a reactor at the inverter output side Motor Please select proper motor according to chapter 8 3 2 1 Wiring specifications and Selection of Optional Peripheral devices 1 In order to keep the voltage drop within 296 please follow the specified cable size 2 For 1 phase drives the current rating of the breaker shall be 2 times maximum input current rating Wiring specifications Optional Peripheral devices AC source 4 Wire type and size gz 5 1 phase o m mn ese 9 98 8 9 230V class 22 HIV cable mm omes a EE 208 5 UJ Deg v Oo gt o2 Oo c Ara AWG MCM os 0 x S Series model OES O 285 9z os 29 _8 250 S 33 22 SH SB HRbow HDCxxxx HRLxxxx a 7 gt 2 406 IER HA Spedestar z 8 a o eS 2 M4 PC1 50 M4 55 45 45 110L 110H 050L 14 6 10 PC1 75 60 60 115L 115H 075L PC1 100 M6 22 4 70 70 120L 120H 110L M4 14 6 gt PC1 150 38 2 gt 100 100 130L 130H 115L 2 PC1 200 60 1 0 150 150 140L 140H 120L PC1 250 wE 80 3 0 ala 175 175 150L 150H 130L PC1 300 100 4 0 200 200 160L 160H 3 3 3 3 Main Circuit Terminal Explanations Terminal Symbol POLYSPEDE SPEDESTAR PCI Series Content Explanation R L1 S L2 AC line i
124. n 0 is selected the drive is set to general purpose constant torque operation When 1 is selected the drive is set to fan and pump variable torque operation A Bit 3 This parameter determines the slip compensation in a regenerative condition A Bit 4 Factory default Bit 4 0 is Low noise mode operation it should meet most applications In case absolute quiet operation is necessary you may set Bit 4 1 but it is necessary to take into consideration that the heat dissipation of the drive will be higher AALE Source of the Master Frequency Command Factory default The digital keypad PU The RS485 communication port Settings The external analog signal The external up down terminals multi function input terminals The Pulse input A PG Feedback Card optional is necessary This parameter determines the drive s master frequency command source When this parameter is set to 3 the up down terminals are enabled They can Increase decrease the Master Frequency each time an input is received or continuously when the input stays active When both inputs are active at the same time the Master Frequency increase decrease is halted Please refer to Pr2 07 Pr2 08 for more detail This function is also called motor potentiometer When this parameter is set to 4 then the master frequency Input pulse frequency Pr9 00 Refer to Pr9 00 and Pr9 01 for detail Source of the Operation Command Factory defaul
125. n make a square cutting MD Cable Hole ra 3 Remove the cable hole on 4 Insert the keypad to adapter the backside of adapter POLYSPEDE SPEDESTAR PCI Series 2 Insert the adapter PR 01 Extension Cable Connect to CPU board 5 Connect the extension cable 2 10 POLYSPEDE SPEDESTAR PCI Series 2 6 3 Extension cable for Keypad The extension cable is the RJ 45 8P8C twisted pair shielded cable commonly used in Ethernet If you need a longer cable you may make the cable yourself The maximum extension length is 150 meters For this you need 2 extra RJ 45 connectors The pin assignment of the two connectors is below Extension cable wiring 1 Or Wh f iL Or Wh 2 Orange x gt a a 2 Orange 3 Gr Whl 3 Gr Wh From Inverter L4 P wu ap qu To PU 4 Blue i 4 Blue 1 1 J sewn od I bu _ 5 Buh F 8 a 6 Green 6 Green Blue 8 SHIELD Gray 7 BriWh 1 7 BrWh 8 Brown b DX XX 8 Brown J Single side grounding only T 2 6 4 Extension cable specifications You may purchase the below standard lengths of cables from the dealers Specification Ordering Number 8P8C twist
126. n capacity overload Contact your Polyspede representatives when the braking torque or any other item exceeds the value in the table 3 If damage resulted to the inverter or other equipment due to the fact that the braking resistors and the braking unit in use are not provided by Polyspede the warranty will be void 4 Take into consideration the safety of the environment when installing the braking resistors 5 If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures 5 Please select thermal relay trip contact to prevent resistor over load 6 When using more than 2 braking units equivalent resistor value of parallel braking unit cannot be less than the value in the column Minimum resistance for each drive 9 5 CHAPTER 10 SPEED PEC PG 01 Installation WARNING A Fig 1 Please be sure that the SW1 amp SW2 are set to he suitable Pulse Generator connected When Encoder is Open Collector type BVDC with RPM meter attached Please wire as below None Fused Breaker cw ca ng RPM Meter Pulse Generator power source 5VDC PEC PG 01 and Pulse Generator Connections Fig 3 10 1 POLYSPEDE SPEDESTAR PC1 Series FEEDBACK PG CARD When Encoder is Line Driver type 12VDC please wire as below None Fused Breaker Pulse Generatorpower source 12VDC PEGPG 01 and Pulse Generator Connections Fig 2
127. n or MSS TS 11th Step Speed Frequency of PLC Run or MSS he 12th Step Speed Frequency of PLC Run or MSS e 13th Step Speed Frequency of PLC Run or MSS Factory default Factory default Factory default Factory default The 14th Step Speed Frequency of PLC Run or MSS Factory default Factory default Settings 0 00 600 00 Hz A The multi function input terminals refer to Pr2 01 to Pr2 06 are used to select one of the drive s Multi Step Speeds above These speeds may also be used in conjunction with Pr4 15 Pr4 30 to run the process control operation PLC Run ACSEE Time Duration of the PLC Run Master Speed Factory default 0 00 Jom The 1st Step Duration of PLC Run or MSS Run Factory default 0 00 ZEIT The 2ndStep Duration of PLC Run or MSS Run Factory defaut 0 00 LEE The 3rd Step Duration of PLC Run or MSS Run Factory default 0 00 EMEN The 4th Step Duration of PLC Run or MSS Run Factory default 0 00 MEE The 5th Step Duration of PLC Run or MSS Run Factory default 0 00 AGA The 6th Step Duration of PLC Run or MSS Run Factory default 0 00 deere The 7th Step Duration of PLC Run or MSS Run Factory default 0 00 LEM The 8th Step Duration of PLC Run or MSS Run Factory default 0 00 HEEL The 9th Step Duration of PLC Run or MSS Run Factory default 0 00 EE The 10th Step Duration of PLC Run or MSS Run Factory default 0 00 EE The 11th Step Duration o
128. n speeds in total for selection When this function is enabled acceleration and 8 Acceleration deceleration deceleration is stopped and the drive maintains a speed inhibit constant speed The drive starts to accel decel from the inhibit point after this command is removed 9 Frequency command from When this function is enabled the source of the AVI Frequency will be forced to be AVI 10 Frequency command from When this function is enabled the source of the ACI Frequency will be forced to be ACI 11 Frequency command from When this function is enabled the source of the AUI Frequency will be forced to be AUI When this function is enabled the drive will ramp to a stop This function is the same as the STOP 12 Emergency Ramp Stop command But won t display any error message After this terminal is disabled you need to press RUN or re issue a run command to start the drive When this setting is enabled PID feedback control 13 PID function disabled function will be disabled drive will operate via Master Frequency Command source Pr0 18 6 21 POLYSPEDE SPEDESTAR PC1 Series EF input External fault input terminal When the drive receives a signal of malfunction it will emergency coast to stop and generate an external fault EF Please press RESET after fault has been cleared it will have EF fault code recorded B B traces from the bottom upward B B traces from the top downward When this f
129. nclosures of the Drive must comply with EN50178 Live parts shall be arranged in enclosures or located behind barriers that meet at least the requirements of the Protective Type IP20 The top surface of the enclosures or barrier that is easily accessible shall meet at least the requirements of the Protective Type IP40 Spedestar PC1 Series corresponds with this regulation CAUTION Heat sink may heat up over 70 C 158 F during the operation Do not touch the heat sink CAUTION The rated voltage for the drive must be lt 240V x 480V for 460V models x 600V For 575V models and the mains supply current capacity must be 5000A RMS 10000A RMS for the 2 40hp 30kW models CAUTION The leakage current between chassis and earth could be up to 22mA CAUTION The load motor should meet IEC 60034 1 standard POLYSPEDE SPEDESTAR PC Series CHAPTER 1 RECEIVING AND INSPECTION 1 1 Nameplate Information Example for PC1 series 5HP 3 7kW 230V 1 Phase Input POES SPEDE ADJUSTABLE SPEED DRIVE SYSTEM FAMILY MODEL inpuT L230 vac L_1_ pHase L5o69 uz 36 James ourPuUT 239 lvac 3 leuasE 5 lue ourPUTL 7 kw 77 MAXxAMPS SER NO 6770 TWIN HILLS AVE DALLAS TX 75321 1 2 Model Explanation SPEDESTAR PC1 XXX Rated output HP 10 X HP Example 10 X 5 50 Spedestar PC1 50 POLYSPEDE AC DRIVE FAMILY PHASE CONVERTER SERIES e Please contact Polyspede immediately should any discrepancy occur 1 1 POLY
130. nput terminals U T1 V T2 W T3 Drive output terminals motor connections Q B1 B2 Connections for Braking Resistor optional Refer to Chapter 9 the selection chart Q B1 Connecting terminals of the external Dynamic Brake Unit DC Bus power source terminals P1 Q B1 Connections for Power improved DC Link Reactor Optional Disconnect the short circuit piece when the device is installed 3 4 Control Terminal Explanations Terminal Symbols Explanation on the Terminal Function Ground terminals please have these terminals grounded following the third type grounding of 230V series within the electrician regulations Factory Default MI1 Multi function input selection 1 3 wire STOP designated terminal Multi step speed command 1 MI2 Multi function input selection 2 Multi step speed command 2 MI3 Multi function input selection 3 Multi step speed command 3 MIA Multi function input selection 4 Multi step speed command 4 MI5 Multi function input selection 5 Abnormal reset command MI6 Multi function input selection 6 TRG designated terminal EF input AVO Multi function analog voltage output 0 10VDC 2mA Output frequency ACO Multi function analog current output 4 20mADC Output frequency R1A Multi function relay 1 output contact NO a R1B Multi function relay 1 output contact NC
131. nt Stall Prevention level during constant speed on the constant torque region Settings Amp 10 250 of drive s rated current Factory default A 170 This parameter sets the current limit for the Over Current Stall Prevention during constant speed If the load on the motor causes the current to rise above the value set in this parameter the drive will lower its output frequency therefore lowering current to avoid the motor from stalling After the current has fallen below the value set in Pr5 12 the drive will begin to bring the motor back to command speed as shown in the graph below Pr5 12 Over Current Stall Prevention level during operation Output Current Ne Output Frequency Over current stall prevention during constant speed output freq kept decreasing Time Function of Over Current Stall Prevention during Constant Speed Pr5 13 POLYSPEDE SPEDESTAR PC Series Over Current Stall Prevention low limit level during constant speed run on the constant power region Settings Amp 0 250 of drive s rated current Factory default A 120 Output current Pr5 10 5 12 Over Current Stall Prevention during Acceleration Pr5 11 5 13 Over Current Stall Prevention during Operation Lower limit Over current stall frequency Output frequency Pr1 01 Maximum Voltage frequency Base Frequency Over Current Deceleration Time during Operation Factory default Setting
132. o make the drive run from the low speed to a stop peer f c0000 ges dera cO000 cD00 co008 0003 c0004 000S ODD DDIS o 1ms e Counter Trigger t Pr2 02 32 PE l gt ins e Preliminary Multi Function Output i Count Value Pr2 20 Pr2 23 16 Pr2 12 3 Minimum Trigger signal width 1ms 500Hz i Attained i Y Terminal Multi Function Output Pr2 20 Pr2 23 15 Pr2 11 5 i Count Value Attained Rescue The timing diagram Pr2 13 Digital Pulse Output Gain Factory default J Settings 1 20 A This parameter determines the signals of the Multi Function Output 4 when Pr2 23 25 MO2 DCM and of the digital pulse frequency output The number of output pulses per second actual output frequency x Pr2 13 The maximum output pulse frequency is 2KHz pulse duty cycle 50 Pre set Arrival Frequency 1 Factory default 60 00 50 00 Settings 0 00 600 00 Hz Pre set Arrival Frequency 1 band width Factory default Settings 0 00 600 00 Hz 2 00 60 00 50 00 Pre set Arrival Frequency 2 Factory default 0 00 600 00 Hz Pre set Arrival Frequency 2 band width Factory default Settings 2 00 Settings 0 00 600 00 Hz Once the output frequency speed reaches the arbitrary designated frequency speed and if the corresponding multi function output terminal is set as 4 7 Pr2 20 Pr2 23 then the multi function output terminal contact will be ON 6 26 POLYSPEDE SPEDESTAR
133. oltage Stall Prevention Level xj 230V models Settings 320 500VDC Factory default 380 During deceleration the DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the drive will not decelerate further and keep the output frequency constant until the voltage drops below the preset value again Pr5 07 Over Voltage ee Stall Prevention DC Bus voltage time output frequency EN Over voltage stall N prevention is N activated Halt Deceleration characteristic when N Over Voltage Stall Prevention enabled time Presetted l deceleration time l Actual time to decelerate to stop when over voltage stall prevention is enabled POLYSPEDE SPEDESTAR PC Series Software Braking Level Setting resolution 230V models Settings 320 500VDC Factory default The action level of the braking resistor could be set by this parameter The value must be higher than the steady state DC BUS voltage otherwise the braking transistor will have a 100 duty At 100 duty the transistor and resistor will most likely fail There are 4 parameters related to voltage level protection they are Low Voltage Level Pr5 06 Over Voltage Stall Prevention Level Pr5 07 Software Braking Level Pr5 08 and Over Voltage protection Level Only the Over Voltage protection Level is set by the factory the others can all be set by the user refer to table
134. om the master device The following depicts the conditions when no normal response is replied to the master device The drive does not receive the messages due to a communication error thus the drive has no response The master device will eventually process a timeout condition The drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message ASCxx will be displayed on the keypad drive The xx of ASCxx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H and exception code 02H ASCII Mode RTU Mode STX i Address 01H Address 0 Function 86H T Exception code 02H Function e CRC CHK Low C3H CRC CHK High A1H Exception code LRC CHK u CR END LF The explanation of exception codes exception codes Explanations 01 Illegal data value The data value received in the command message is not available for the drive 02 Illegal data address The data address received in the command message is not available for the drive 03 Password Locked parameter change disabled
135. on Pr0 22 Timer After stopped 0 00 60 00sec 0 00 Pr0 23 Fan control Bit 020 when power is applied the fan will turn on Bit 021 When the run command is given the fan will turn on b00000 Pr0 24 Frequency setting resolution of Fly shuttle dial on PU 020 01 Hz 1 0 10Hz 2 1 00Hz 3 10 00 Hz Pr0 25 Parameter Team selection 0 Team A 1 Team B 2 Select Team A or Team B by MI3 POLYSPEDE SPEDESTAR PC1 Series Group 1 Basic Parameters Parame Factory Functions Settings f User ters Setting Pr1 00 Maximum Operation Frequency 50 0 600 00Hz 60 00 50 00 1st Frequency Setting 1 Pr1 01 0 00 600 00 Hz 60 00 50 00 Base Frequency FBASE 1 1st Voltage Setting 1 230V Pr1 02 d d es 230V 230 0 Motor rated voltage VBASE 1 0 0 255 0V 2nd Frequency Setting 1 Pr1 03 0 00 600 00 Hz 0 50 Middle Frequency 1 FMID 1 2nd Voltage Setting 1 230V models 230V 5 0 Pr1 04 Middle Voltage 1 VMID 1 0 0 255 0V 3rd Frequency Setting 1 Pr1 05 0 00 600 00 Hz 0 50 Low point Frequency 1 FLOW 1 ee 3rd Voltage Setting 1 230V models 230V 5 0 r Low point Voltage 1 VLOW 1 0 0 255 0 E OHz Output Voltage Setting 1 230V models indi VOHz 1 0 0 255 0 oa Pr1 08 Startup Frequency 0 00 600 00 Hz 0 50 B 0 0 150 0 of Maximum Operation Pr1 09 Output Frequency Upper Limit Frequenc
136. on address 8 bit address Function Command code 8 bit command qnd Contents of data DATA 0 nx8 bit data n lt 16 CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters END A silent interval of more than 10 ms 3 2 Communication Address Valid communication addresses are in the range of 0 to 254 00H Broadcast to all drives The drive will not reply any message to the master device FFH Broadcast to all drives The drive will reply to the master device 01H Drive of address 01 OFH Drive of address 15 10H Drive of address 16 FEH Drive of address 254 For example communication to drive with address 16 decimal 10H ASCII mode Address 1 0 gt 1 Z31H 0 30H RTU mode Address 10H 3 3 Function Code and Data characters The format of data characters depends on the function code 03H read data from register Maximum 16 06H write single register 10H write multiple registers Maximum 16 6 69 POLYSPEDE SPEDESTAR PC Series 3 3 1 Function Code 03H Multi read read data from registers Example reading continuous 2 data from register address 4110 100EH Drive address is 01H ASCII Mode Inquiry message Response message STX Fi STX P1 Address Address 0 0
137. otor to compensate for slip To obtain optimal slip compensation execute the auto tune then get real rotor resistance of motor in Pr5 04 Synchronous speed from 2 pole to 10 pole unitZRPM 2 Pole 4 Pole 6 Pole 8 Pole 10 Pole 50 Hz 3000 1500 1000 750 600 60 Hz 3600 1800 1200 900 720 Pr5 03 Number of Motor Poles 1 Factory default Settings 2 20 A This parameter sets the number of poles of connected motor must be an even number Factory default Rotor Resistance R1 of Motor 1 Settings 0 0 6553 5 mQ Auto tuning amp control mode selection No function x Factory default 0 To execute auto tuning and switch to Sensorless vector control mode Reset to V F control mode This parameter determines the control mode of the drive This parameter automatically measures the motor s characteristics and enters the values into Pr05 01 Pr05 04 Pr1 07 respectively How to make motor Auto Tuning and switch the drive to Sensorless Vector control mode What to do Make sure all parameter settings are at the Factory defaults and all power wiring is correct The drive is in a Stopped condition and motor is stopped To auto set V F at Pr0 02 according to connected motor or enter the motor rated frequency in Pr1 01 and motor rated voltage in Pr1 02 Enter motor Full Load current in Pr5 00 according to the motor s nameplate Set Pr5 05 1 then press the RUN key on the keypad to execute the motor auto tuning 4 o
138. ower interruption Pr4 33 10 Fault Record up to 16 Pr5 24 Pr5 39 11 Motor 2 parameters Pr5 40 Pr5 46 12 Motor selection between Y and A as well as between 2 motors Pr5 48 Pr5 49 13 Heatsink Over Heat pre warning setting 0H2 Pr5 47 14 PG Type and direction setting for PID and frequency command Pr9 01 15 PG Feedback compensation limit Pr9 09 Modified functions on Firmware version 2 xx Parameter Firmware version 2 xx Firmware version 1 xx Depress the PROG key and hold 3 Depress the PROG key to complete Pr0 02 seconds to complete Parameter reset Parameter reset Firmware version 2 2 04 Firmware version S 2 03 p Digital Input terminals status select By Digital Input terminals status select By r2 10 Hexadecimal numbers Decimal numbers Pr4 32 The PLC Run or MSS Run Operation The PLC Run or MSS Run Operation Direction By Hexadecimal numbers Direction By Decimal numbers Pr5 02 Slip Compensation of Motor set in RPM Slip Compensation of Motor set in 96 Copyright statement All information in this manual is POLYSPEDE S intellectual property Even though we have done our best to make this manual error free we are unable to guarantee 100 correctness Therefore we reserve the right to change the information in this manual without prior notice But we will provide the latest edition document on our website for free download http www polyspede com POLYSPEDE SPEDESTAR PC Series INDEX CHAPTER 1 RECEIVING AND INSPECT
139. p Pr9 08 PG Feedback Fault Detection 0 00 10 00 Sec 0 10 Time Pr9 09 PG Feedback compensation limit 0 900 RPM 90 POLYSPEDE SPEDESTAR PC1 Series CHAPTER 6 DESCRIPTION OF PARAMETER SETTINGS The parameters are divided into 10 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation The 10 groups are as follows Group 0 System Parameters Group 5 Motor Parameters and Protection Parameters Group 1 Basic Parameters Group 6 Special Parameters Group 2 Digital Input Output Parameters Group 7 High function Parameters PID and Communication Group 3 Analog Input Output Parameters Group 8 Fan amp Pump control parameters Group 4 Multi Step Speed Parameters Group 9 Speed Feedback Control Parameters To use those parameters an optional speed feedback PG card is necessary Symbol to be knew x This parameter cannot Available in Firmware Version Parameter no in be set during operation 2 xx and after only Firmware Version 1 xx Group 0 System Parameters Factory Set x Factory default Read only Settings Display according to the model number Factory Set x Factory default Read only Settings Display according to the model number A These parameters are read only 6 1 200 240V
140. peration until tunE is displayed The execution time is about 0 5 to 2 minutes The drive is now switched to Sensorless Vector control mode 5 After the auto tuning procedure is complete verify the parameters Pr5 01 Pr5 04 Pr1 07 have been updated If not set Pr5 05 1 and press the RUN key again 6 Properly setting Slip Compensation of Motor in Pr5 02 may get optimal control result Set Pr5 05 2 select reset to V F control mode The drive is now switched to V F mode User can design V F ratio by requirement and control multiple motors simultaneously User can use PG card with Encoder to do close loop speed control Note 1 The sensorless vector control mode is not intended for use with multiple motors connected Pr5 04 Pr5 05 Settings step 1 to one drive simultaneously Note 2 If two motors will be connected to one drive and both must be auto tuned it is necessary to set a multi function input terminal to switch between Motors 1 and 2 This will enable the drive to enter the calculated values into the correct parameter positions 6 47 POLYSPEDE SPEDESTAR PC Series Pr5 06 Low Voltage Level xi 230V models Settings 160 220VAC Factory default 180 0 This parameter determines the level for LU fault when DC BUS voltage is lower than this setting the drive will be shutdown and LU or LUr will be recorded as a trip record Pr5 07 Over V
141. r The PLC Run or MSS Run Pr4 32 00000 07FFF 0 forward 1 reverse h00000 Operation Direction 0 direction determined by Pr4 32 Bit 0 1 direction determined by the master speed Bit 1 0 Without zero intervals Continue mode 1 With zero intervals Stop mode 0 Run zero speed when PLC Run Paused Pr4 33 PLC Run Operation Mode Bit 2 1 Run original programmed step speed b00000 when PLC Run Paused 0 Re Execute PLC Run from step 0 after recover from power interruption Bit 3 1 Continue Execute PLC Run from the point which power was interrupted After recovering from power interruption 0 PLC Run disabled Pr4 34 PLC Run operation Cycle 1760000 1 60000 cycle 0 60001 Continuously execute program cycles What to do after PLC Run is 0 15 step speed O master speed Pr4 35 16 completed 16 stop 0 Direction determined by Pr4 32 Bit O 1 Direction determined by the master speed 0 Duration of MSS Run determined by Mix terminals 1 Duration of MSS Run determined by b00001 Pr4 15 Pr4 30 setting Multi Step Speed Run MSS Bit 1 RUN Operation Mode Pr4 36 Bit 2 0 Without zero intervals Continue mode 1 With zero intervals Stop mode Bit 3 0 PID offset disabled 1 MSS Run PID offset POLYSPEDE SPEDESTAR PC1 Series Group 5 Motor Parameters and Protection Parameters
142. r may set Multi Function Digital Input Command MIx Pr2 01 Pr2 06 23 as PLC Run Pause Run programmed programmed Frequency sep speed Frequency step speed Run zero speed Run i Run commana A commana A Step duration EX MEN EIC Step duration EXE 6sec l 10sec l 10sec ooo MIx 23 E MIx 23 i Pr4 33 Bit2 0 Run zero speed when PLC Run Paused Pr4 33 Bit2 1 Run original programmed step speed when PLC Run Paused Bit 3 Bit 3 0 Re Execute PLC Run from step 0 after recovery from power interruption Bit 3 1 Continue Execute PLC Run from the point which power interrupted after recovery from power interruption PLC Run operation Cycle Factory default 0 PLC Run disabled Settings 1 60000 1 60000 cycle 60001 Continuously execute program cycles POLYSPEDE SPEDESTAR PC Series What to do after PLC Run completed 0 15 step speed 02master speed Factory default 16 stop Settings Multi Step Speed Run MSS RUN Operation Mode Direction determined by Pr4 32 Direction determined by the master speed Duration of MSS Run determined by Mix terminals Bit 1 Duration of MSS Run determined by Pr4 15 Pr4 30 setting Without zero intervals Continue mode Bit 2 With zero intervals Stop mode PID offset disabled Bit 3 MSS Run PID offset Factory default b00001 Bit 0 Settings Output Frequency Pr4 06 7th step
143. reater than the value set in this parameter When the output current is less than the value set in this parameter the drive output frequency is at speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power loss When speed search is executed the drive will follow the V F curve determined by parameter group This parameter is used for both the Auto Acceleration Deceleration Time and Speed Search functions Max Allowable Power Loss Time Max Allowable Power Loss Time AC Source Pr6 06 Speed Pr6 06 Synchronization i Speed Search f e Detection Base block Base block i Time EE i Time i lt gt Pr6 07 Pr6 05 1 begins search from Last Output Frequency Downward Pr6 05 2 begin search from Startup frequency Upward Procedure Diagram Restart after Momentary Power POLYSPEDE SPEDESTAR PC1 Series ALARE Deceleration Time for Speed Search Factory default Settings 0 50 120 00 Sec This parameter determines the rate at which the drive will decelerate the output frequency to find the motor speed during the momentary speed search method begins from command frequency When speed search is executed the Auto Deceleration and the S curve deceleration will not be conducted Pr6 10 Auto Restart after Fault Factory default 0 Settings 0 10 times Only after an over current
144. rent level so that the drive output current does not exceed the value set by the Full Load current of Motor 2 Pr5 40 EEPROM of PU 02 failure 1 CoPy Replace a PU 02 Nothing to save due to PU 02 is empty 2 CoPy Make sure PU 02 had read data then try again Cannot Save due to drive model is not the same 3 CoPy Recheck the drive models Parameter error in PU 02 4 4 CoPy Parameter is out of range recheck the Parameter in PU 02 Cannot Save due to drive is running 7 CoPy Stop the drive then try again Cannot Save or Read due to drive was password locked 8 CoPy Unlock the drive then try again 7 5 POLYSPEDE SPEDESTAR PCI Series 7 2 Electromagnetic Induction Noise There are many noises that surround motor drives and induce it by radiation or on the power circuit It may cause the mis operation of control circuit and even damage the drive Of course there is a solution to increase the immunity against noise But it is not the best one due to the limit Therefore solve it from the outside as following will be the best Add surge killer on the relay or contact to suppress switching surge between ON OFF Shorten the wiring length of the control circuit and separate from the main circuit wiring Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire The grounding terminal should comply with the loc
145. requency Hz 4324 10E4 0001 To read lu 0 1023 5v ANO 4326 10E6 0001 To read Iw 0 1023 5v AN1 4328 10E8 0001 To read VDC AN2 4330 10EA 0001 To read TH1 AN3 4332 10E 0001 To read Th2 AN4 4334 10EE 0001 To read AVI AN5 4336 10F0 0001 To read ACI AN6 4338 10F2 0001 To read AUI AN7 4340 10F4 0001 To read status of PORTO H L 4342 10F6 0001 To read status of PORT1 H L 4344 10F8 0001 To read status of PORT3 4346 10FA 0001 To read status of PORT4 4348 10FC 0001 To read status of PORT5 4350 10FE 0001 To read status of PORT20 4 3 The contents of fault record Code contents Code contents O nofaut 20 JACI ACI error 1_ oC over current 21 ASC RS 485 error 2 Pl d PID error 3 Pu Keypad communication overtime 4 SC IGBT failure 24 tunE Auto tuning failure 5 bF braking chopper failure 6 PG PG error 7 ot1 Over Torque1 27 PHL Phase loss 8 CC current signal error during stop 9 CPu CPU error 10 FAn Fan failure 11 EPT EPROM error 1 31 JAnlfault Analog input error 12 ot2 Over Torque2 13 14 15 LUr Low Voltage during Run 16 HPF protection circuit fault 37 oUd over voltage during decel 17 18 oH2 Heatsink overheat 39 LU Low Voltage 6 74 POLYSPEDE SPEDESTAR PC1 Series 19 SoFt Pre charge circuit error 40 bb External Base Block 5 Exception response The drive is expected to return a normal response after receiving command messages fr
146. rn to the factory I PG loose wires PG Check the PG connection S Check whether the motor is blocked X Current signal error while the Return to the factor LL drive is stopped CC d J Ll Electronics Circuit Fault CPu Return to the factory FR V Cooling Fan Fault FAn Check whether the cooling fan is blocked Return to the factory 7 4 POLYSPEDE SPEDESTAR PCI Series Treatments Fault name Fault Descriptions at The Drive detects that the DC _ 18 bus voltage has fallen below its minimum value LU The Drive detects that the DC C l bus voltage has fallen below LLLI its minimum value during run LUr Check whether the input power voltage is normal Check for unexpected heavy loading of the motor Check for Inrush limit resistor by pass circuit fault Check that the input power was not interrupted _ i Cc External Base Block bb Drive output is turned off When the external input terminal B B is active the Drive output will be turned off Disable this connection and the Drive will begin to work again Motor selection error rnot Check the motor wiring connections Over Load 2 oL2 Motor overload Internal electronic thermal relay 2 protections Check for possible motor overload Check electronic thermal overload setting Pr5 18 to Pr5 19 or Increase motor capacity Reduce the cur
147. rse run command Settings As PID feedback REV As PID feedback FWD Frequency command REV Pr0 18 4 Frequency command FWD Pr0 18 4 FWD Counter PhaseA_ _ l Command clock wise EG Direction Phase B EMEN 9 01 1 REV Clock wise EDO JUL 9 01 2 Encoder A ee PaseA LJ LL setae ame Clockwise pnaseg LJ LL Direction Motor Rotation Direction and the Definition of PG output 6 78 POLYSPEDE SPEDESTAR PC Series Pr9 02 PG Speed Feedback Display Filter x Factory default 0 03 Settings 0 000 1 000sec A When Pr0 07 is set to 88 its display will be updated regularly This update time is set by Pr9 02 HERRE PG feedback speed control Proportional Gain P Factory default 20 0 Settings 0 0 500 0 This parameter determines the proportional control and associated gain P and is used for speed control with PG feedback If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slow Pr9 04 PG feedback speed control Integral Time I Factory default 0 50 0 00 10 00 Sec 0 00 no integral amp This parameter determines integral control and associated gain l and is used for speed control with PG feedback If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful not to set
148. rtieat 0 0 110 0 C 85 0 pre warning setting 0H2 praag Delay Time for Motor 4 o6 60 00 Sec 0 05 Selection PS 0 Cannot be switched during operation i 1 Can be switched during operation 0 No need to wait for confirmation signal Pr5 49 Motor selection mode b00000 when switching Bit 1 1 Must wait for confirmation signal when switching Group 6 Special Parameters Parame Factory Functions Settings User ters Setting Pr6 00 DC Braking Current Level Amp 0 125 of drive s rated current A 096 Prax e Tune duning 0 00 60 00 Sec 0 00 Start up Pia 02 De Drag Tie duning 0 00 60 00 Sec 0 00 stopping prega rons He Braking 0 00 600 00 Hz 0 00 during stopping Pred nerpasing Rate ofthe DC 654 266 gos 50 00 Braking Voltage 0 Operation stops after momentary power loss 1 Operation continues after momentary power loss speed search starts with last output frequency Momentary Power Loss downward Pr6 05 0 Operation Selection 2 Operation continues after momentary power loss speed search starts with the start up frequency upward Pr6 06 Maximum Allowable Power 0 1 5 0 Sec 20 Loss Time Base Block Time for Speed u Pr6 07 Search BB 0 1 5 0 Sec 0 5 Pre og Maximum Current Level for Amp 29 200 of drive s rated current A 120 Speed Search Pr6 09 Deceleration Time for Speed 0 50 120 00 Sec 3 00 Search Pr6 10 Auto Restart after Fault 0 10 times 0 Pr6 11 Speed Search during Start up 0 speed search disabled 0
149. ry default 0 0 A V f curve setting is usually set by the motor s allowable loading characteristics Pay special attention to the motor s heat dissipation dynamic balance and bearing lubricity if the loading characteristics exceed the loading limit of the motor A For the V F 1 curve setting it should be Pr1 012 Pr1 032 Pr1 052 Pr1 08 There is no limit for the voltage setting but a high voltage at the low frequency may cause motor damage overheat stall prevention or over current protection Therefore please use the lowest voltage at the low frequency to prevent motor damage Parameters Pr1 01 Pr1 07 are for the 1st V F curve setting V F 1 and Pr5 00 Pr5 04 are its Relative motor parameters Parameters Pr1 36 Pr1 42 are for the 2nd V F curve setting V F 2 and Pr5 40 Pr5 44 are its Relative motor parameters Output Frequency output Range limitation Voltage Pr1 10 Lower Limit Frequency lt Pr1 09 Upper Limit Frequency Pr1 02 1st Voltage 1 Regular V F Curve Pr1 04 2nd Voltage 1 PPP User defined arbitrarily V F Curve Pr1 06 3rd Voltage 1 T Pr1 07 OHz Voltage 1 i Output H Frequenc Pr1 08 J Pr1 05 Pr1 03 Pr1 01 Pr1 00 T Startup 3rd 2nd 1st Maximum Frequency 1 Frequency 1 Frequency 1 Frequency 1 Frequency V F Curve 1 6 14 POLYSPEDE SPEDESTAR PC Series Pr1 08 Startup Frequency Factory default 0 50 Settings 0 00 600 00 Hz iz The St
150. s 0 050 600 00 Sec Over Torque Detection Selection 1 ot1 Factory default 0 Disabled 4 Over torque detection during constant speed operation stop operation after detection 2 Over torque detection during constant speed operation continue to Settings operate after detection Over torque detection during operation stop operation after detection Over torque detection during operation continue operation after detection Over Torque Detection Level 1 ot1 Factory default A 150 Amp 20 250 of drive s rated current Over Torque Detection Time 1 ot1 Factory default 0 1 These The O 0 0 60 0 Sec parameters define the current level and detection time for the Over Torque Detection 1 ver Torque Detection level is a percentage of the rated drive current The Factory default Pr5 16 is 15096 of the drive rated current The Over Torque Detection time is the length of time the drive may be in an over torque condit ion Example When the output current exceeds the over torque detection level Pr5 16 and exceeds the ov the se er torque detection time Pr5 17 the drive will display ot1 on the keypad and will follow tting in Pr5 15 POLYSPEDE SPEDESTAR PC Series Motor 1 Electronic Thermal Relay Selection oL1 Factory default Electronic thermal relay function disabled Settings Inverter duty motor with independent cooling fan Standard motor with s
151. s the damping effect for the PID feedback loop If the differential time is long any oscillation will quickly subside If the differential time is short the oscillation will subside slowly With this parameter set to 1 the PID output is equal to differential time x present deviation previous deviation It increases the response speed but it may cause overcompensation Pr7 03 Upper limit for Integral Control Factory default 100 0 Settings 0 0 100 0 This parameter defines an upper bound or limit for the integral gain 1 and therefore limits the Master Frequency During a fast Integration response it is possible for the frequency to spike beyond a reasonable point This parameter will limit this frequency spike The formula is Integral upper bound Maximum Operation Frequency Pr1 00 x Pr7 03 This parameter can limit the Maximum Output Frequency 6 64 POLYSPEDE SPEDESTAR PC Series Pr7 04 PID Output Frequency Limit Factory default 100 0 Settings 0 0 100 0 This parameter determines the limit of the PID Command frequency The maximum output frequency while in the PID operation will be Pr1 00 x Pr7 04 This parameter will limit the Maximum Output Frequency PID Offset Factory default Settings 100 0 100 096 Primary Delay Filter Time Factory default 0 000 0 100 Sec POS the oe Analog Input 11 PID off ppm Pr3 02 Pr3 06 Pr3 11 Output 11 PID on PID Deviation Display of PID Tar
152. sponding output will be closed when the drive is shut 12 at Indication off by external base block 13 Zero Speed The corresponding output will be closed when the drive has no including shutdown output voltage 44 Zero speed The corresponding output will be closed when the drive has no while in run output voltage While the run command is active 45 Terminal Count Value The corresponding output will be closed when Terminal Count Attained Value Attained Pr2 11 16 Preliminary Count The corresponding output will be closed when Preliminary Value Attained Count Value Attained Pr2 12 17 PLC Run running M el ila output will be closed when PLC Run is 18 PLC Run paused The corresponding output will be closed when PLC Run operation is paused 19 A step of PLC Run The corresponding output will be closed for 0 5 sec when each completed multi step speed is completed 20 PLC Run completed The corresponding output will be closed for 0 5 sec when the PLC Run cycle has completed 24 IGBT over heat The corresponding output will be closed when the IGBT indication oH1 temperature exceeds the over heat value set in Pr5 20 22 Dwell Accel Decel The corresponding output will be closed when the Dwell interruption Accel Decel is interrupted Refer to Pr6 14 Pr6 16 23 Operation Mode The corresponding output will be closed when the drive indication Operation Command is controlled by the external terminals The corresponding output will be closed when over torqu
153. st digit 4th digit 3rd digit 2nd digit 1st digit 1 2 0 2 1 2 2 20 23 2 2 2 23 2 2 2 23 22 21 29 Weights 0 Forward 1 Reverse Direction of 1st speed for Pr4 00 Direction of 2nd speed for Pr4 01 Direction of 3rd speed for Pr4 02 Direction of 4th speed for Pr4 03 Direction of 5th speed for Pr4 04 Direction of 6th speed for Pr4 05 Direction of 7th speed for Pr4 06 Direction of 8th speed for Pr4 07 Direction of 9th speed for Pr4 08 Direction of 10th speed for Pr4 09 Direction of 11th speed for Pr4 10 Direction of 12th speed for Pr4 11 Fill in O Direction of 13th speed for Pr4 12 Direction of 14th speed for Pr4 13 Direction of 15th speed for Pr4 14 POLYSPEDE SPEDESTAR PC Series Example Ath digit 3rd digit Fill in O m 2nd digit adco PATA h Hexadecimal 1st digit 2222 21 2 222 2 2 25 27 21 20 2 22 2 2 LO 1 014 1 0 0 0 1114 7 0 Loli 0 e Weights 0 Forward 1 Reverse Direction of Pr4 00 1st speed FWD Direction of Pr4 01 2nd speed REV Direction of Pr4 02 3rd speed REV Direction of Pr4 03 4th speed FWD Fill in O Direction of Pr4 04 5th speed FWD Direction of Pr4 05 6th speed REV Direction of Pr4 06 7th speed REV Direction of Pr4 07 8th speed REV Direction of Pr4 08 9th speed FWD Direction of Pr4 09 10th speed FWD Direction of Pr4 10 11th speed FWD Direction of Pr4 11 12th speed REV Direction of Pr4 12 13th speed REV Dire
154. sword to unlock parameter locking An incorrect password entered will display an Err on the display alerting user the password is incorrect Pr0 04 This parameter allows user to set their password and enable the parameters locking The same password must be input twice within two minutes Once the password is set record it in a safe place If password is forgotten the drive will have to be sent to factory to Disable the lock To verify the status of the Lock check the content of Pr0 04 The content of Pr0 04 Status of the Lock What can do 0 Disabled Input a non 0 password twice within two minutes from Pr0 04 to enable the lock Input the correct password from Pr0 03 to 1 Enabled unlock the lock Any one of the 3 ways below can re lock 1 Input a new non 0 password twice 1 flashing Enabled but Unlocked within two minutes from Pr0 04 2 Turn power off and then power on again 3 Input a wrong password from Pr0 03 A To permanently disable the Lock Enter the correct password from Pr0 03 and then enter O into Pr0 04 twice within two minutes Parameter Locking Level Factory default b00000 O All parameters are readable Bit 0 Those parameters after Pr0 05 are not readable Err message will be displayed when trying to read Settings Enable Frequency Command changes Bit 1 Disable Frequency Command changes Bit 2 Enable run command from keypad Disable run
155. t Deceleration gt NE Pr 14Pr 13 Pr1 12 Pr1 14 Operation Commang Run Stop Definition of the Acceleration Deceleration Time Pri 17 JOG Frequency Factory default 6 00 Settings 0 00 600 00 Hz This parameter determines the Jog frequency The Jog function may be selected by the JOG key on the PU or the external terminals When the drive is under a RUN command the JOG operation is disabled Likewise the drive will not accept a RUN command while the JOG command is enabled but the Fwd Rev and Stop command from the digital keypad PU Pr1 18 1st 2nd Acceleration Deceleration Frequency Settings 0 00 600 00 Hz Factory default 0 000 This function can be used to switch between acceleration deceleration time 1 and acceleration deceleration time 2 without an external switch But the external multi function terminals have the highest priority when using with external terminals Output Frequency Pr1 11 Pr1 12 1st Acceleration Time 1st Deceleration Time Pr1 18 1st 2nd Acceleration Deceleration Frequency 2nd Acceleration Time 2nd Deceleration Time j Time Mix OFF 1st 2nd Accerleration Deceleration Switching POLYSPEDE SPEDESTAR PC Series S Curve for Acceleration Departure Time Factory default S Curve for Acceleration Arrival Time Factory default S Curve for Deceleration Departure Time Factory default S Curve for Deceleration Arrival Time Factory default Settings 0 00 12000 Sec This p
156. t RS485 serial communication or Digital keypad PU External terminals or Digital keypad PU Digital keypad PU External terminals This parameter determines the drive s operation command source When set to O or 1 the operation command source may be switched via the PU key on the digital keypad PU When the PU LED is lit the operation command is from the digital keypad When the operation command is from an external terminal please refer to Pr2 00 Pr2 07 and Pr0 20 for details Settings Cao 6 9 POLYSPEDE SPEDESTAR PC Series Stop Methods and Run safety lockout Factory default b00000 0 Ramp to stop EO 1 Coastto stop Bit O Will Not Restart after reset 1 Restart after reset Setti Bit2 0 Line Start Lockout is enabled one 1 Line Start Lockout is disabled Bit3 0 The transition between FWD REV going through 0 point 1 The transition between FWD REV not going through O0 point Bit4 O linear accel and decel at high speed zone i 1 S curve accel and decel at high speed zone Bit 3 Bit 1 b means Bit Bit O Bit 4 M m ELE e Bit 2 Bit 0 Stop Method 1 The parameter determines how the motor is stopped when the drive receives a valid stop Command or an External Fault detected Frequency Frequency Output Frequency Output Frequency M otor Rotation M otor Rotation Speed Speed i Stops i according to Free deceleration bie E i o stop
157. t is used to set the switch delay time of Motor Selection Pr5 49 Motor selection mode Factory default b00000 Bit 0 0 Cannot be switched during operation Settings 1 Can be switched during operation Bit 1 0 No need to wait for confirmation signal when switching 1 Need to wait for confirmation signal when switching Bit 3 Bit 1 b means Bit Bit O Bit 4 Bit 2 A User may execute Motor selection and switch VF1 to VF2 and its relative motor parameters by using Pr5 48 Pr5 49 and setting parameters as below 1 Set the MIx terminal Pr2 01 Pr2 06 to 42 As a Motor selection command 2 Set the MIx terminal Pr2 01 Pr2 06 to 43 As a Confirm signal of Motor selection 3 Set the MOx terminal Pr2 20 Pr2 2 to 32 As a Motor selection output 6 56 POLYSPEDE SPEDESTAR PC Series This motor selection function has 2 main applications A Y A connection change in a motor and B switch between 2 motors A Y A connection change in a motor The drive will follow setting on Pr5 48 Pr5 49 to switch the motor winding Y or A and select V F 1 or V F 2 as well as its relative motor parameters Y connection switch can be used for wide range motor Y connection for low speed higher torque can be used for rigid tapping A connection for high speed higher torque can be used for high speed drilling Spedestar Motor Selection command Pr2 05 42 Switch toA Signal connection and confirmation for follow V F 2 Motor Selection
158. talled If a PG card is installed the motor speed in rpm is the actual speed 6 4 POLYSPEDE SPEDESTAR PC Series MIA User Defined Coefficient Setting K Factory default 0 39 no use 40 60000 the corresponding value for Pr1 00 the max frequency Pr0 09 Number of the decimal places Factory default Settings 0 3 The coefficient K determines the multiplying factor for the user defined unit The display value is calculated as follows U User defined unit Frequency Command K Pr0 08 H actual output Actual output frequency K Pr0 08 A Example 1 A conveyor belt runs at 16 9m s at motor speed 60Hz K 16 9 60 0 28 0 281666 rounded to 2 decimals therefore Pr0 08 0 28 With Frequency command 35Hz display shows 35 0 23 9 8m s To increase accuracy use K 2 82 or K 28 16 and disregard decimal point A Example 2 If using RPM to display the motor speed and the corresponding value to the 4 pole motor 60Hz is 1800 This parameter can be set to 1800 to indicate that the corresponding value for 60Hz is 1800RPM In case of higher resolution you need to set Pr0 08 18000 and Pr0 09 1 to get 1800 0 RPM readout 0 1 RPM resolution A After this parameter is set all functions relative to the frequency except for the V F Curve Frequency parameters will automatically be changed to an RPM scale RPM instead of Hz will now be the unit for the keypad and thus if it is displayed as 60 00 before the setup it will now display 180
159. the fastest acceleration time and the smoothest start current During Auto deceleration regenerative energy is measured and the motor is smoothly stopped with the fastest deceleration time Pr6 08 of Maximum Current Level for Speed Search is regarded as the target of the output current upon auto acceleration Auto acceleration deceleration makes the complicated processes of tuning unnecessary It makes operation efficient and saves energy by acceleration without stall and deceleration Settings without brake resistor gn applications with brake resistor or brake unit Auto deceleration shall not be used Time unit for Acceleration Deceleration and S curve Unit 0 01 Sec k Factory default Settings Unit 0 1 Sec Unit 1 Sec This parameter determines the time unit for the Acceleration Deceleration setting This allows the user to choose either high resolution or long acceleration deceleration time Refer to parameters Pr1 11 Pr1 14 the 1st to the 2nd Acceleration Deceleration Time Pr1 15 Pr1 16 the JOG Acceleration Deceleration Time and Pr1 19 Pr1 22 the S Curve Acceleration Deceleration Time Carrier Frequency Upper Bound Factory default 0 0 7kKHz 1 18kHz Carrier Frequency Lower Bound Factory default 0 0 7KHz 1 18kHz This parameter determines the PWM carrier frequency of the drive The adjustable PWM carrier frequency range are different by model refer to Table abo
160. thened plastic enclosure IP20 NEMA 1 PC1 C Capaci ower 230V 1 Phase kW Hp PC1 5 5 7 5 7 5 10 11 15 C 460 0 18 11 p 260 0 10 24 236 0 9 29 440 0 17 32 Front View 9 0 0 35 Bottom ll IEEE View 2 4 Unit mm inch 245 0 9 65 Side View Top View wy POLYSPEDE SPEDESTAR PCI Series 2 4 3 Frame D wall mounted galvanized steel with baking varnish shell IPOO NEMA O IP20 IP21 NEMA 1 optional PC1 D Power 530y 1 Phase Capacity kW Hp PC1 15 20 18 25 D 22 30 Unit mm inch Frame W H D W1 W2 W3 H1 H2 D1 D2 1 386 0 617 0 298 3 230 0 376 0 13 0 591 5 566 5 290 5 131 5 13 D 15 20 24 29 11 74 9 06 14 80 0 51 23 29 22 30 11 44 5 18 0 51 2 5 gt View DULL View poem c we jm Bottom gt Top MM j iew i View POLYSPEDE SPEDESTAR PCI Series 2 5 Embedded Installation To isolate the ventilation system from panel Embedded Installation can isolate the ventilation system from the panel the hot air is isolated thus a smaller size or totally enclosed panel can be used It is easy to accomplish this by making a square cut and installing 2 kickstands Refer to 2 5 1 2 5 3 In the Spedestar PC1 Series fra
161. tions the Low noise mode operation with a higher carrier frequency is G BB satisfactory In case quiet operation is necessary please set Pr 0 17 Bit 4 1 But it is necessary to take into consideration that the heat dissipation of the drive will be higher Factory default Automatic Voltage Regulation AVR 0 AVR function enabled Settings 1 AVR function disabled 2 AVR function disabled during deceleration A The rated voltage of the motor is usually 200V 230VAC 50Hz 60Hz and the input voltage of the drive may vary between 180V to 264 VAC 50Hz 60Hz Therefore when the drive is used without AVR function the output voltage will be the same as the input voltage When the motor runs at 6 7 POLYSPEDE SPEDESTAR PC Series voltages exceeding the rated voltage with 1296 20 its lifetime will be shorter and it can be damaged due to high temperature failing insulation and unstable torque output AVR function automatically regulates the drive output voltage to the Motor rated Voltage Pr1 02 For instance if Pr1 02 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Motor rated Voltage will automatically be reduced to a maximum of 200 VAC When the motor stops with deceleration it will shorten deceleration time When setting this parameter to 2 with auto acceleration deceleration it will offer a quicker deceleration Automatic Energy Saving Operation AESO and others Disable AESO Factory
162. ts The two ends of the electro magnetic contactor should have the R C Varistor 3 There is no phase order differentiation in the input power R L1 S L2 and users could connect with either one 4 5 6 7 POLYSPEDE SPEDESTAR PC1 Series The ground terminal is grounded with the third type of grounding method with the grounding impedance under 1000 The grounding wire of the drive could not be grounded at the same time with machinery with grand current loading like that of the electric soldering machine and of the motor with grand horsepower they have to be grounded individually The shorter the ground wires the better it is When several drives are grounded at the same time be sure not to make it into a ground circuit Please refer to the following diagram O O x E LILI Leth V ERR 8 If the output terminals U T1 V T2 and W T3 of the drive are connected relative to the U V and W 11 12 13 14 15 16 17 18 19 terminals of the motor the FWD indicator located on the digital control panel of the drive will be lit and that means the drive is running forward and the rotation direction of the motor will be shown as the right hand side diagram above if the REV indicator is lit it means that the drive is running in reverse direction and the rotation direction will be of the opposite direction compared with the above diagram If users are not sure of whether the connection b
163. tsink over heat indication 0H2 32 Motor selection output Pr5 49 48 63 PLC Run step indication POLYSPEDE SPEDESTAR PC1 Series Group 3 Analog Input Output Parameters Parame Factory e Functions Settings Setting User Addition Function of the Analog 0 enable addition function ne Inputs 1 disable addition function AVI ACI AUI Pr3 01 Analog Input Noise Filter 0 00 2 00 sec 0 10 Pr3 02 0 No functions ACI 1 Frequency command Pr3 0 2 Acceleration deceleration time gain 6 increase or decrease time base 3 Over current stall prevention level during ang operation AU 4 Over current stall prevention level during Pr3 1 Acceleration 1 5 Over torque current level 6 Torque compensation gain AVI Analog Input 7 AVI auxiliary frequency i External Analog command multiplication by the ratio of AVI 8 ACI auxiliary frequency multiplication by the ratio of ACI 9 AUI auxiliary frequency multiplication by the ratio of AUI 10 Auxiliary frequency of master frequency 11 PID feedback signal 12 PID offset signal 13 DC Braking Current Level same as Pr6 00 14 Torque adjust during run AVI Pr3 02 only 15 External temperatures signal Pr3 03 AVI Analog Input Bias 10 00 10 00V 0 00 Pr3 04 AVI Analog Input Gain 500 0 500 0 100 0 0 Zero bias 1 Value lower than bias bias Pr3
164. uld be utilized In other words this control is good for use with loads with no braking functions over the processes A PID Control Utilize the action to eliminate the deviation and the D action to restrain the vibration thereafter combine with the P action to construct the PID control Use of the PID method could obtain a control process with no deviations high accuracies and a stable system POLYSPEDE SPEDESTAR PC Series Hra PID Feedback Signal Detection Time Factory default 0 0 Settings 0 0 6000 0 Sec This parameter defines the time during which the PID feedback must be abnormal before a warning is given It also can be modified according to the system feedback signal time The drive will follow the operating procedure programmed in Pr7 08 if the feedback signal is lost for more than the time set in Pr7 07 Bi this parameter is set to 0 0 the system would not detect any abnormal signal af Treatment of the Erroneous PID Feedback Signals Factory default warn and keep operating Settings warn and RAMP to stop warn and COAST to stop A This parameter selects the operation of the drive upon a loss of PID feedback signal Treatment of Keypad Transmission Fault Factory default Warn and RAMP to stop Warn and COAST to stop Keypad Transmission Fault detection Factory default 0 0 Disable and keep operating 0 1 60 0 Sec Settings Settings Below is RS 485 serial communi
165. unction is enabled output of the drive will be cut off immediately and the motor will then be of the B B status And once the ON OFF function is restored the drive will then trace from the bottom upward from the top downward to catch up with its mutual rotation speed with the same frequency before B B then speed up to the pre set frequency Even if the motor is of a complete stop after B B as long as the ON OFF status is restored the speed tracing function could still be operated Operation command from External terminal When this function is enabled the Operation Command Source will be forced to External terminal PrO0 19 will automatically be disabled once this function is enabled Cancel the setting of the optimal acceleration deceleration time Before using this function Pr0 12 should be set to 1 or 2 or 3 or 4 When this function is enabled the optimal acceleration deceleration setting will be disabled Then the drive will accel decel in linear mode FWD JOG command FWD JOG operation Neglect the existing direction command 20 REV JOG command REV JOG operation Neglect the existing direction command 21 JOG command JOG operation Enables the JOG command Works identical to the JOG key on the digital keypad Jog operation can only be done while the motor is stopped Refer to parameter Pr1 15 Pr1 17 22 Cancel PLC Run To cancel PLC Run program When this function is enable
166. utput will be closed when drive accelerates to pre set speed attained 2 Pr2 16 But will count in the bandwidth Pr2 17 while in decel Effective both Forward and Reverse Pre set speed attained 2 Both Forward and Reverse Frequency Frequency command Forward Time Reverse 4 Pr2 17 WX Pr2 16 Pre set speed attained 2 signal OFF ON OFF ON OFF Output Frequency The corresponding output will be closed when drive Pre set speed attained 2 laccelerates to pre set speed attained 2 Pr2 16 But will Forward only count in the bandwidth Pr2 17 while in decel Effective only in Forward Frequency A Frequency command y PI2 16 Forward Output Frequency Reverse Y Pre set speed attained 2 signal OFF ON OFF The corresponding output will be closed when the drive is in Drive in decel decel The corresponding output will be closed when the drive is Drive ready for use ready and has no faults Low valtade alarm The corresponding output will be closed when the DC Bus g voltage drops below set value in Pr5 06 The keypad will LU LUr a prep qus display LU or LUr 6 30 POLYSPEDE SPEDESTAR PC Series The corresponding output will be closed when drive has 11 Fault Indication experienced a fault Base block B B The corre
167. ve Pr0 02 Settings Settings 6 6 PWM Carrier Frequency POLYSPEDE SPEDESTAR PC Series Pr0 14 Pr0 15 Operation Frequency Pr1 00 Carrier Frequency Distribution Chart Carrier Acoustic Electromagnetic Leakage Heat Frequency Noise Noise Current Dissipation 0 7kHz Signification Minimal Minimal Minimal 10kHz 1 1 1 1 nee Minimal Signification Signification Signification A This parameter sets the carrier frequency of PWM output The Factory default and setting range depends on the model type A The PWM carrier frequency has a direct effect on the electromagnetic noise of the motor and heat dissipation of the drive Therefore if the surrounding noise is higher than the electromagnetic noises of the motor it is suggested to lower the carrier frequency to decrease the temperature of the drive Although a quiet operation may be achieved with a higher carrier frequency it is necessary to take into consideration the relative wiring length between the motor and drive and the effect this high frequency may have on the motor windings If the carrier frequency is lower bound Pr0 15 gt the carrier frequency s upper bound Pr0 14 then the carrier frequency will be operated at the upper bound level When the temperature of the heat sink is greater than its limit the drive will automatically lower the carrier frequency to avoid over heating the drive In most applica
168. y Pr1 00 110 0 0 0 100 0 of Maximum Operation Pr1 10 Output Frequency Lower Limit Frequency Pr1 00 0 0 Pr1 11 Acceleration Time 1 0 00 60000 Sec 10 00 60 00 1 12 Deceleration Time 1 0 00 60000 Sec 10 00 60 00 Pr1 13 Acceleration Time 2 0 00 60000 Sec 10 00 60 00 Pr1 14 Deceleration Time 2 0 00 60000 Sec 10 00 60 00 Pr1 15 JOG Acceleration Time 0 00 60000 Sec 10 00 60 00 Pr1 16 JOG Deceleration Time 0 00 60000 Sec 10 00 60 00 Pr1 17 JOG Frequency 0 00 600 00 Hz 6 00 1st 2nd Acceleration Deceleration Pr1 18 0 00 600 00 Hz 0 000 Frequency S Curve for Acceleration Pr1 19 0 00 12000 Sec 0 00 Departure Time S Curve for Acceleration Arrival Pr1 20 0 00 12000 Sec 0 00 Time S Curve for Deceleration Pr1 21 0 00 12000 Sec 0 00 Departure Time S Curve for Deceleration Arrival Pr1 22 0 00 12000 Sec 0 00 Time 5 5 POLYSPEDE SPEDESTAR PC1 Series Pr1 23 230V models Pr1 29 Offset voltage at decel 50 0 50 0 V 0 00 x ied Skip Frequency 1 upper limit 0 00 600 00Hz 0 00 x A Skip Frequency 1 lower limit 0 00 600 00Hz 0 00 x Es Skip Frequency 2 upper limit 0 00 600 00Hz 0 00 x ae Skip Frequency 2 lower limit 0 00 600 00Hz 0 00 x Priza Skip Frequency 3 upper limit 0 00 600 00Hz 0 00 Pr1 27 Pr1 29 x Skip Frequency 3 lower limit 0 00 600 00Hz 0 00 Pr1 28 ES u Pr1 30 Skip Frequency 4 upper limit 0 00 600 00 Hz 0 00 ES T Pr1 31 Sk

PC1 MANUAL - Polyspede Electronics Corporation

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