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User Manual - FELIXprinters

1. 19 After test prints do a quick check if all bolts are still properly tightened 1 2 4 5 10 11 12 33 14 15 16 17 8 19 support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer Following checks are endurance tests which are done before assembled printers are released to our customers For assembled printers the printed parts generated are supplied with the printer Printing checks All I O are working properly oo test thinwall v3 export gcode print small test with extruder 1 o2b print assy display unit F3 o gcode print display unit with extruder 1 23 03 print assy felix single extruder V3 gcode print accessoire set part 1 with extruder 1 24 NOTE Only print for single extruder printer o5 Extruder cover single extruder V2 gcode with extruder 1 NOTE Following prints are only needed for Dual extruder printer oo test thinwall v3 export gcode print small test with extruder 1 o6 cover dual extruder V7 gcode with extruder 2 27 NOTE Before printing this make sure extruder cover is already mounted 01 calibration dual extruder gcode calibrate distance between nozzles 04 print assy felix accessoires dual extruder gcode print accessoire set part 2 The following checks are required for CE safety dme E 039 Heatshield mounted onto extruder 00 3o o Heat warning signs placed accordingtomanval 3 Usage of gloves
2. Alowrate Q Heat Extruder Q9 Heat Temp 200 Fan Q Fz 3 Print test_thinwall_v3 gcode with extruder 1 a Gotorepetier interface and select extruder 1 Heat up extruder and heated bed b Printed output must show a smooth straight wall Possible issues support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer Wallis not straight Check if hot end is correctly fastened Check if pulley is fixed correctly on motor axis Gapsin part Make sure the extruder arm exerts enough tension on filament When extruding manually it should be very hard to hold back the filament by hand 4 Repeat now with extruder 2 a Select extruder number 2 Heat it up similar to extruder 1 and print it out 5 If both separate extruders have proven to print well it is time to calibrate the distances between them Print out the calibration_dual_extruder gcode file as shown below a The two lines should be 20mm apart from each other Start by measuring the distance in X direction with a caliper lines besides dX If the distance is different than 20mm this needs compensation b Use the following formulas to calculate the compensation value i OffsetX 76 20 16 dX 20 1 Example Measured distance dX 20 22mm fill in this formula 2 offsetX 76 20 16 20 22 20 1202 436 ii offsetY 76 20 dY 20 c Fillinthese values here R Repetier Host for FELIXPrinter
3. HP NOTE When there is not a continuous flow coming out of the nozzle make sure the extruder arm is properly tensioned Turn the m4 bolt counter clockwise to put more tension on the filament so the filament will be pulled into the hot end better But watch out too tight and the motor will have a hard time to turn and the filament might be squashed so wide that it gets clogged into the hot end in the worst case support aFELIXprinters com www FELIXprinters com Page 20 FELIX printers User manual FELIX 3 0 3d printer When these steps above are OK you are ready to press that print button R Repetier Host VO 70b _40x10 ST O Disconnect Load WARNING SURFACE OF HOT PLATE STILL HOT Le M E tA gt wer ae DA ae Ne 3 CELAT T OC Wu 2 Vor Cu ERE yee e E E m O4 A wad A TE 4 T AE TS 1 pom E J S jar eS E F dme si ya ee CE t cA o 4 x a S ut y amm rs www FelixPrinters com If the print looks like the picture above than congratulations your printer is completed If the print fails it is usually because the distance of the bed and nozzle is too large Try to adjust the z axis limit switch vane to get the distance closer support aFELIXprinters com www FELIXprinters com IMPORTANT To keep the hot end running as long as possible let the filament run through a dust collector like a small piece of sponge The filament pi
4. JANUARY 25 2014 User Manual FELIX 3 0 3d printer VERSION 4 Copyright Information This document contains proprietary information that is protected by copyright No part of this document may be photocopied reproduced or translated to another language without the prior written consent of FELIXrobotics FELIXrobotics BV Gessel 4a 3454MZ de Meern The Netherlands Copyright 2014 FELIXrobotics BV FELIX printers User manual FELIX 3 0 3d printer Contents CONTENTS 1 1 INTRODUCTION 2 2 SPECIFICATIONS 3 3 MECHANICAL SETUP 4 3 1 Calibration of table 4 3 411 Step1 4 3 1 2 Stepa2 5 3 2 Extra calibration for dual extrusion printers 6 4 SOFTWARE INSTALLATION MICROSOFT WINDOWS 7 4 1 Microsoft Windows 7 4 1 4 Driver Installation 7 4 1 2 Firmware installation Arduino 8 4 1 3 Printer Software Repetier Host 9 4 2 Software Installation Mac OS 11 4 3 Calibrate the Z Direction Connect to printer 14 5 PREPARE CAD FILE FOR PRINTING SLICING 16 6 YOUR FIRST PRINT 19 7 DUAL HEAD PRINTING 21 7 1 Kisslicer 24 7 2 SLIC3R Coming soon 26 8 PRINTER CONTROL WITH OPTIONAL DISPLAY UNIT 27 8 1 Workflow to start a print 28 8 2 Switch filament 28 8 3 Menu description 28 9 PRINTER ACCESSORIES 30 9 1 Filament cleaner mechanism 30 9 2 Filament roll off mechanism 31 10 FAQ 32 11 MAINTENANCE OPTIMAL OPERATIONAL TIPS 33 11 1 General tips for optimal operation 33 11 2 Cleaning 33 11 3 Regular maintainance 33 12 TROUBLE
5. Nitrogen oxides Carbon monoxide Carbon dioxide Combustion products may include trace amounts of Styrene Hydrogen cyanide Handling and Storage Handling General Handling No smoking open flames or sources of ignition in handling and storage area Good housekeeping and controlling of dusts are necessary for safe handling of product Avoid breathing process fumes Use with adequate ventilation When appropriate unique handling information for containers can be found on the product label Workers should be protected from the possibility of contact with molten resin Do not get molten material in eyes on skin or clothing Pneumatic conveying and other mechanical handling operations can generate combustible dust To reduce the potential for dust explosions electrically bond and ground equipment and do not permit dust to accumulate Dust can be ignited by static discharge Storage Store in accordance with good manufacturing practices Personal Protection Eye Face Protection Use safety glasses If there is a potential for exposure to particles which could cause eye discomfort wear chemical goggles If exposure causes eye discomfort use a full face respirator Use safety gla Safety glasses should be consistent with Directive 89 686 EEC Category 2 If there is a potential for exposure to particles which could cause eye discomfort wear chemical Chemical goggles should be consistent with EN 166 or equivalent If exposure causes eye discomfo
6. Only use the materials polyactide PLA Acrylonitrile butadiene styrene ABS or Arnitel as printing material Consult FELIXprinters if you want to use a different material FELIXprinters is only suitable for professional use When removing or feeding material to the hot end wearing heat resistant gloves is recommended Only operate the FELIXprinter in a sufficient ventilated environment fumes from ABS and PLA aren t toxic but can cause an irritable respiratory Don t lean on the FELIXprinter when it is operating Make sure all moving parts can move without any obstructions Don t remove any objects from the hot plate while the printer is still printing objects Don t transport the FELIXprinter when it is in operation Do not use a different power supply than the provided power supply it can be dangerous and cause electronical malfunctions Use the FELIXprinter in a dry environment Use the FELIXprinter on a stable and leveled surface When moving the FELIXprinter only use the handle on top Turn off the FELIXprinter when errors occur When operating the FELIXprinter be carefull with long hair and loose clothes When unattended turn off the FELIXprinter Place the FELIXprinter on a table Desk or something with a similar height This will keep it safe from small children FELIX printers User manual FELIX 3 0 3d printer 14 Appendix Extra checks after assembling DIY kit for optimal operation The following checks are
7. Page 106 FELIX printers User manual FELIX 3 0 3d printer 5 Prepare CAD file for printing Slicing This chapter will prepare a CAD file for printing It basically converts a STL file to a gcode file This process is called slicing To keep things simple for your first print we recommend to get the test file from here http shop FELIXprinters com downloads index php pathzprint files962Ftest print files Choose the file 40xao STL Go to the Slicer tab You ll see two type of slicers The first one is SFACT and the second one is Slice3r SFACT is the preferred choice and has optimized profiles for the FELIXprinter Slice3r is a faster slicer but is at the time of writing less reliable than SFACT which means that some models don t get sliced correct File Config Temperature Printer Help 1 Y o ot O B m S o HP A 9 Connect Load SaveJob RunJob KillJob SD Card ToggleLog Show Filament Hide Travel Printer Settings Emergency Stop 3D View Temperature Curve Object Placement Slicer G Code Editor Manual Control B Slice with SFACT Kill Slicing SFACT ETE i Profile mee 8 Setup 1_1_Draft Quality no support 1_2_Dreft Quality exterior suppor Slic3r 1 3 Draft Quality full support 1 4 Draft Quality full support r 21 Nec Gust 1_Normal ane cri n no support t Configure i 2 2 Normal Quality exterior supr Print Settings 2 3 Nomal Quality full support 2
8. Syntax G29 X Move X axis YMove Y axis 7 Move Z axis Moves the given axis to its origin Given values are ignored You have now sliced your first object and are ready to go to the next step support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 6 Your first print After all the hard work of the assembly and setting up the machine it is time to get some reward by means of your first successful print In the manual control window do the following WARNING EXTRUDER AND n Case of dual extrusion select the extruder of choice FIIFILEI seer Dep Code Edtor Manual Cota HEATED BED GET HOT WEAR GLOVES WHEN OPERATING YOUR FELIXPRINTER C Twswaxor Speed Multiply Feedrate M Flowrate SO es Extruder Printbed 8 etter ra c Porc Temp 200 C Fan v le f Heat up the extruder to 195 degC Heat up the heated bed to 55 degC Move the table down 10mm If the extruder and heated bed are warmed up check or make sure that the following is true Printer axes can move without obstructions Remove all plastic residues on the heated bed preferably with the supplied tweezers Degreased heated bed surface When all axes are homed the hot end is not touching the table Move down the table 10mm and insert the supplied PLA filament in the extruder Run the extruder until a steady flow of plastic comes out
9. support FELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 4 Software Installation Microsoft Windows 4 1 Microsoft Windows HP NOTE Mac users goto chapter 4 2 This chapter describes the steps how to make the printer communicate with your PC Driver installation Firmware installation Repetier host 4 1 1 Driver Installation 1 Plugin the power supply cable FF NOTE The electronics board is NOT USB powered so without the power cable the electronics doesn t work It needs the voltage of the purple wire to drive the logic of the board The power to the rest of the board is controlled by the CPU when needed 2 Plugin the USB cable into the computer 3 Your operating system should find the correct drivers automatically or download them automatically with windows update a f the drivers are not found automatically then download drivers from here http www ftdichip com Drivers VCP htm 4 Go to start gt right click on Computer click properties gt in left pane click Device Manager Co W e e c5 E mm m ay Device Manager File Action View Help H cz ie 42 G XPS1330 3 Batteries gt 2 Biometric Devices gt Bluetooth Radios gt 4M Computer gt Disk drives gt M Display adapters gt DVD CD ROM drives b og Human Interface Devices gt c IDE ATA ATAPI controllers Q IEEE 1394 Bus host controllers gt 23 Imaging devic
10. 0 3d printer pee Material Gain Axis Obiect Et DE J E m fex vj Interface Material Gain X Axis Ext 2 v Ext 2 PLA as support material xh Es Su rt Ext 2 x Materia sain Axis Raft Ext 2 x print assy felix accessoires Check results nm Ag KISSlicer PRO mads madsen File Preferences AllModels Wizards Help Models Models Paths Paths Extruder ioe EE T Path Count Xal b 4 3 Height 23 p ide print assy felix accessoire G code cm 3X 15 43 Z value S 1 200 HH MM Style Support Material mati G code Printer Ptr G code Misc v Show settings Style Normal quality 200 micron Seting Level Ri Expert EN Skin Thickness mm 0 4 Extrusion Width mm 0 32 Loops 36 20 mm s Solid 57 00 mm s Number of Loops 3 Infill Extrusion Width mm 0 32 Sparse 72 40 mm s Stacked Sparse Infill and n R 46 Stacked Support Layers L Layer Thickness mm 0 2 4 Fast Precise gt Inset Surface mm 0 _ F Loops go from Inside to Perimeter Copy B _ Seam Hiding Style o Center vi n Infill 20 0 Infill Style wpe Gol r If satisfied press save support aFELIXprinters com www FELIXprinters com Page 206 FELIX printers User manual FELIX 3 0 3d printer Load the just saved gcode file in repetier host to print it on your FELIXprinter 7 2 SLIC3R Comi
11. 4 Normal Quality full support Printer Settings 3 1 High Quality no support 3 2 High Quality exterior suppor Filament Settings 3 3 High Quality full support 3 4 High Quality full support re Extruder 1 4 Production exterior support 4 2 Production exterior support r Extruder 2 4 3 Production no support dens 4 4 Production no support norm Extruder 3 4 5 Prodution Full support 8 Setup 5_1_Specific_Enclosure 5 2 Specific Vase amp 1 Test min layerheight 2 1 Normal Quality profile Short explanation of the slicing profiles Profile 1 1to 3_4 are profiles setup for everyday printing Profile 4 1 to 4 5 are profiles optimized for our production parts These are the profiles used to produce the printed parts of your printer When printer upgrades are provided these are recommended to use for slicing the parts Profile 5 1to 5 2 are used for specific cases Profile 6 1 and further are used for testing purposes The structure of the profiles 1 to 4 is done like this X 1 No support X 2 Exterior support X 3 Full support X 4 Full support raft No support material is Automatic support Automatic support Automatic support generated Part is material generated material generated material generated printed as imported outside of the object outside and inside ofthe outside and inside of In this example not object the object a raft to recommended ensure good contact with the heat
12. check it first HA IMPORTANT NOTES IThe leveling should be done by moving the axes by hand not via computer interface Never move the axis at a high rate by hand because the motors could act like a generator similar to your bicycle and potentially damage the electronics of the board 3 1 1 Step1 Calibrate the table in y direction 1 Move the X axis carriage extruder close to the homing sensor as shown above and move the table up until approximately 1 mm from the hot end ae amm distance VJ NS NYS OS 2 Movethe Y axis heated bed back and forth slowly While doing this check the distance between the tip and bed while It should be the same over the whole movement If it is not turn the 2 screws underneath the bed as indicated in the picture below sn LM 7 j ll j 3 Move the table a little closer to the hot end and repeat the previous step to more precisely determine the dista between the hot end and the table over the whole length support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 3 1 2 Step2 Calibration in x direction 4 Move the table to the middle of its movement range slowly Adjustment nut HL 5 Move the X axis carriage over its movement range slowly While moving check the distance between the hot end and bed If the distance is not even adjust it with the nut which supports the middle of the table 6 Move t
13. decontamination No specific antidote Treatment of exposure should be directed at the control of symptoms and the clinical condition of the patient Fire Fighting Measures Extinguishing Media Water fog or fine spray Dry chemical fire extinguishers Carbon dioxide fire extinguishers Foam Fire Fighting Procedures Keep people away Isolate fire and deny unnecessary entry Soak thoroughly with water to cool and prevent re ignition If material is molten do not apply direct water stream Use fine water spray or foam Cool surroundings with water to localize fire zone Hand held dry chemical or carbon dioxide extinguishers may be used for small fires Special Protective Equipment for Firefighters Wear positive pressure self contained breathing apparatus SCBA and protective fire fighting clothing includes fire fighting helmet coat trousers boots and gloves If protective equipment is not available or not used fight fire from a protected location or safe distance Unusual Fire and Explosion Hazards Pneumatic conveying and other mechanical handling operations can generate combustible dust To reduce the potential for dust explosions do not permit dust to accumulate Dense smoke is produced when product burns Hazardous Combustion Products During a fire smoke may contain the original material in addition to combustion products of varying composition which may be toxic and or irritating Combustion products may include and are not limited to
14. extruder entrance 5omm should be sufficient to push the new filament into the hot end Again extrude it 50mm to flush out the old filament Q How to elongate the lifetime of the hot end A The hot end is robust seldomely have we experienced a jam or failed operation But because we print 24 7 we experienced that the hot end stopped working after 2 3 months The reason for that is a contaminated hot end Ways to prevent this from happening Make sure the filament enters the hot end is clean from dust Do this by letting it run through a piece of sponge before it enters the hot end You will be surprise how much dust there will be there after a 5 hour print That would of all entered the hot end and form a layer of contaminants which isolates that heat from going into the filament Do not use too high temperatures This will make the filament decompose and contaminate the inside of the nozzle Do not leave the hot end heated for hours The filament might decompose after leaving it at high temperatures and this will leave a layer of contaminants behind in the hot end nozzle Use good quality filament support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 11 Maintenance Optimal operational tips The FELIXprinter is an easy product to maintain and clean To keep enjoying your FELIXprinter and ensure optimal print performance regular maintenance is very important 11 1 General tips for
15. if it solves the issue 5 Areall bolts to assemble the Make sure bolts are all tightened sufficiently extruder assemble tightenend sufficiently 6 Extruder arm tension OK The extruder arm must be able to exert enough pressure on the filament Turn the bolt in front of the extruder clockwise for more pressure Turn it counterclockwise to exert less pressure When too much pressure on the arm the filament will be squashed too wide and cause a lot of friction inside the hot end and eventually might get stuck 7 Extruder arm in good shape Check if the extruder arm is not broken Replace if broken or deformed too much 8 Contaminents inside the hot Filament attracts a lot of dust which without filtering all has to go through end the tiny nozzle In time this could cause a layer of dirt inside which acts as a thermal barrier preventing the filament to melt properly Try to clean nozzle exit with o 35mm drill Guitar string or other thin wire to clean nozzle If this doesn t work there is a large contamination from the inside Take the hot end apart and clean it carefully with a 2mm drill from the inside This will only work when the hot end is hot Please follow the instructions dowloadable here http shop FELIXprinters com downloads 9 The hot end parts are not When parts are too loosely mounted filament could leak through the assembled good enough components 10 Fabrication error in hot
16. optimal operation Make sure filament that enters the hot end is as clean as possible from dust Do this by letting it run through a piece of sponge before it enters the hot end You will be surprise how much dust there will be there after a 5 hour print That would of all entered the hot end and form a layer of contaminants which isolates heat from going into the filament Do not use too high temperatures This will make the filament decompose and contaminate the inside of the nozzle Do not leave the hot end heated for hours The filament might decompose after leaving it at high temperatures and this will leave a layer of contaminants behind in the hot end nozzle Use good quality filament 11 2 Cleaning To ensure good bed adhesion of prints we recommend cleaning the heating bed with spirit alcohol thinner or nail polish remover We recommend doing this before each print especially for long prints Be careful with getting any liquids onto the electric board it can damage the electronics permanently Dust the printer off with a moist piece of cloth 11 3 Regular maintainance Lubricate the vertical spindle and the lineair railings with a lubricant we recommend doing this every 3 months After some time the toothbelt might loose a little tension Tighten the screw in the belt tensioning part until a healthy tension is back on the belt For an indication of how to tension the belt check out this video http www youtube com watch v
17. skin irritation Product dust may be irritating to eyes skin and respiratory sys support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer mild to moderate conjuctival irritation in eye irritation studies using rabbits Caused very mild redness in dermal irritation studies using rabbits slightly irritating Ingestion may cause gastrointestinal irritation nausea vomiting and diarrhoea Long term toxicity Did not cause skin allergic reactions in skin sensitization studies using guinea pigs Specific effects May cause skin irritation and or dermatitis Ingestion may cause gastrointestinal irritation nausea vomiting and diarrhoea Inhalation of dust may cause shortness of breath tightness of the chest a sore throat and cough Burning produces irritant fumes Target organ effects There were no target organ effects noted following ingestion or dermal exposure in animal studies Skin LD50 dermal rabbit gt 2000 mg kg Ingestion LD50 oral rat gt 5000 mg kg Ecological Information Bioaccumulation Does not bioaccumulate Inherently biodegradable Ecotoxicity effects EC50 72h algae gt 1100 mg L Disposal Considerations Waste from residues unused products In accordance with local and national regulations Do not contaminate ponds waterways or ditches with chemical or used container Contact manufacturer THE COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCE
18. will be replaced within 10 days of receipt with the same item All goods are checked before they are sent out In the unlikely event that goods are faulty they must be returned to the FELIXrobotics store at the address listed on your order invoice FELIXrobotics will not accept goods that have clearly been used more than the amount needed to evaluate their functionality If the goods are found to be in working condition and the lack of functionality is a result of lack of knowledge or assembly error on the customers part no refund will be made but the goods will be returned to the user at their expense If there is evidence that the product has been modified or that a fix has been done on it the FELIXrobotics store will not be made responsible and therefore will not provide an exchange For other products distributed but not manufactured directly by the FELIXrobotics i e Arduino s Stepper motors etc we will ship a replacement item for the defective part within 14 days of delivery confirmation The item must be as it was shipped with no modifications original packaging and contents Order cancelations refunds apply with the following conditions 1 When we cannot longer provide one or more items of the actual order i e discontinued parts 2 When one or more items of the actual order are not expected to be shipped within 30 days or more 3 When one or more items of the actual order is marked as In Stock but was actually Out of Stock Return
19. COTOXICITY Not expected to be acutely toxic but material in pellet or bead form may mechanically cause adverse effects if ingested by waterfowl or aquatic life Disposal Considerations For uncontaminated material the disposal options include mechanical and chemical recycling or energy recovery In some countries landfill is also allowed For contaminated material the options remain the same although additional evaluation is required For all countries the disposal methods must be in compliance with national and provincial laws and any municipal or local by laws All disposal method be in compliance with the EU framework Directives 91 156 EEC 91 689 EEC and their subsequent adaptations implemented in National Laws and Regulations as well as EU Directives dealing with priority waste streams Transboundary shipment of wastes must be in compliance with EU Regulation 259 93 and subsequent mod support aFELIXprinters com www FELIXprinters com printers f FELIX User manual FELIX 3 0 3d printer 17 Appendix Symbol and indicatorlights explanation Warning High temperatures Pinch hazard Page 4 support FELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 18 Appendix Terms Of Service Please read the entire agreement you can always contact us if you have any questions By using and ordering from our website you agree to these terms If you do not agree please do not use this produ
20. FELIXprinters exe FELIX printers http shop felixprinters com downloads name type sire NN description firmware lt DIR gt Zitems 12 07 13 instruction manuals lt DIR gt 4 items 12 07 13 old lt DIR gt 1 items 12 07 13 print_files zDIR 3items 19 07 13 software lt DIR gt Zitems 27 07 13 Run the setupRepetierHostFELIXprinters exe file and follow the installation instructions Make sure the power cable and USB cable of the printer are connected Start Repetier host Go to Config Printer settings np WN support FELIXprinters com www FELIXprinters com Page LO FELIX printers User manual FELIX 3 0 3d printer G Repetier Host or FELDXPrinter VO NN t Config Temperature Help Printer Language gt g Printer Settings Ctrl P d Toggle Log Show Filament Firmware EEPROM Configuration Alt E 3D View Configuration Alt 3 Repetier General Settings Sound Configuration In the configuration window press the Refresh Ports button CI MEME Tender Pc Receive Cache Size 63 From Arduino 1 on the receiving cache was reduced from 127 to 63 bytes DM File View Config Temperature Printer Tools Help Use Ping Pong Communication Send only after ok iR Repetier Host for FELIXPrinters V0 90C m pim Cab ae c o Sibma m E elix Feli we The printer settings always correspond to the selected printer at the top They Printer Settings are stored wit
21. R i rt Bac E 1r EL mrt Rer C BB m Ble Tope LYp pute pee e Cuil Im 7 E m m LL Car WSSins iFisuration LT p EB EB E 5 L L e mut a Quick Settings Links to submenu with often used settings Print File If SD card is present you can select and print it Make sure the temperature of hot end and bed are at desired values already Position Change the positions of the axes Extruder Move and control the extruder Fan speed Change the fan speed of the fan blowing cool air on the bottom of the hot ends SD Card If SDcard is present you can print or delete a file from the SDcard Debugging Here you can change debugging settings not necessary more for Configuration Change the configuration of the printer Only do something with it if you know what your are doing support FELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 9 Printer accessories To increase the user experience we provide several accessories to the printer The accessories basically enable a good filament guiding In the kit the basic parts are provided the plastic parts however have to be printed only for the DIY kits Accessories for the printer can be downloaded and printed out here http shop felixprinters com downloads index php path print_files 2Faccessoires 2FF3 o 9 1 Filament cleaner mechanism Push the white filament cleaner discs into the black part
22. SHOOTING 34 13 SAFETY 36 14 APPENDIX EXTRA CHECKS AFTER ASSEMBLING DIY KIT FOR OPTIMAL OPERATION 37 15 APPENDIX ELECTRONICAL SCHEMATICS 16 APPENDIX MATERIAL DATA SAFETY SHEET 16 1 PLA 16 2 ABS 17 APPENDIX SYMBOL AND INDICATORLIGHTS EXPLANATION 18 APPENDIX TERMS OF SERVICE support FELIXprinters com www FELIXprinters com Page 2 FELIX printers User manual FELIX 3 0 3d printer 1 Introduction First of all thank you choosing FELIXprinters To get your Felix printer up and running as fast and painless as possible please follow this manual carefully Don t compare this product with a television where a user manual is normally not required to get it working properly Please follow instructions carefully and take your time to get familiar with the product Please don t make any shortcuts unless you know what you re doing It s better to spend a few minutes extra on reading than to wait a week for new parts When things are unclear or if you have any remarks or tips please contact us at support QFELIXprinters com We also recommend looking on our forum and get yourself a forum account You will benefit from the ability to get downloadable and printable upgrades for your printer Also it is a great source to obtain and share knowledge about your 3d printer and 3d printing in general support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 2 Specifications Printin
23. SSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS INTENDED CONDITION Composition Information On Ingredients Contaminated packaging Empty remaining contents Do not re use empty containers Empty containers should be transported delivered using a registered waste carrier to local recyclers for disposal support FELIXprinters com www FELIXprinters com Page 2 FELIX printers User manual FELIX 3 0 3d printer 16 2 ABS Hazards Identification This product is not classified as dangerous according to EC criteria First aid measures Eye Contact Flush eyes with plenty of water remove contact lenses after the first 1 2 minutes then continue flushing for several minutes Only mechanical effects expected If effects occur consult a physician preferably an ophthalmologist Skin Contact If molten material comes in contact with the skin do not apply ice but cool under ice water or running stream of water DO NOT attempt to remove the material from skin Removal could result in severe tissue damage Seek medical attention immediately Inhalation Move person to fresh air if effects occur consult a physician Ingestion If swallowed seek medical attention May cause gastrointestinal blockage Do not give laxatives Do not induce vomiting unless directed to do so by medical personnel Notes to Physician If burn is present treat as any thermal burn after
24. The program can be downloaded here There is a free version and a payed version it is important to know that the payed version is only able to generate gcode for dual extrusion http shop felixprinters com downloads index php path software Then download the kisslicer profiles zip file This includes the slicing program and the configuration files specifically made for your FELIXprinter The software is able to generate single and dual extrusion gcode The program is able to create support material with the second extruder This can be beneficial because it can print the support material with different material and also the same material with a different temperature The following steps will guide you through the program 1 Openkisslicer exe and a STL file s s alive zzi fo print assy felix accessoire 2 Configure your slicing settings Choose quality Support Show Settings Stylep Normal quality 200 micron Skin Thickness mm Extrusion Width mm 0 32 Loops 35 20 mm s Choose support type sie Suppoft femi E TEES d st Choose printer type single or dual extrusion Printer FELIX 3 0 Dual Extruder Choose what material the extruders are printing support aFELIXprinters com www FELIXprinters com FELIX printers Style Support Material Mati G code Printer Ptr G code Misc Printer FELIX 3 0 Dual Extruder v User manual FELIX 3
25. ains printer settings for correct operation of your FELIXprinter Steps to upload new firmware to the control board 1 Download the latest firmware here http www felixprinters com downloads index php path firmware Be sure to download the printer firmware that matches your printer version Extract the firmware zip file 2 Install the Arduino software and run it e Arduino 3 Open the firmware file from the extracted firmware folder In this case it is Repetier ino it could also be Marlin ino L j Open an Arduino sketch in J Repetier Q v Name Date modified _ pins h 6 1 2014 16 50 _ Printer cpp 6 1 2014 16 50 Printer h 6 1 2014 16 50 Repetier cbp 6 1 2014 16 50 Desktop Repetier depend 6 1 2014 16 50 j Repetier h 6 1 2014 16 50 ed e ierino 6 1 2014 16 50 Libranes _ Repetier layout 6 1 2014 16 50 m _ SDCard cpp 6 1 2014 16 50 sketch jani0a Arduino 1 0 5 l A C SdFat cpp 6 1 2014 16 50 Edit Sketch Tools Help Computer SdFat h 6 1 2014 16 50 New Ctrl N l u8glib exh 6 1 2014 16 50 a Ui CDD 6 1 2014 16 50 A m S Open Ctrl O N Sketchbook Examples Close Ctrl W 4 Selectthe correct platform Repetier Arduino 1 0 5 File Edit Sketch Tools Help Auto Format Ctrl T Archive Sketch Popens Fix Encoding amp Reload Serial Monitor Ctrl Shift M This file Board gt Arduino Uno Repetier z Se
26. akenly listed at an incorrect price FELIXrobotics reserve refuse or cancel any orders placed for product listed at the incorrect price FELIXrobotics reserves the righ support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer cancel any such orders whether or not the order has been confirmed and your credit card charged If your credit card has already been charged for the purchase and your order is cancelled FELIXrobotics shall issue a credit to your credit card account in the amount of the incorrect price Miscellaneous Your use of this site shall be governed in all respects by Dutch law without regard to choice of law provisions and not by the 1980 U N Convention on contracts for the international sale of goods You agree that jurisdiction over and venue in any legal proceeding directly or indirectly arising out of or relating to this site including but not limited to the purchase of FELIXrobotics products shall be in a Dutch court Any cause of action or claim you may have with respect to the site including but not limited to the purchase of FELIXrobotics products must be commenced within one 1 year after the claim or cause of action arises FELIXrobotics s failure to insist upon or enforce strict performance of any provision of these terms and conditions shall not be construed as a waiver of any provision or right Neither the course of conduct between the parties nor trade practic
27. and click it into the frame Push in the teflon tubes support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 9 2 Filament roll off mechanism Function of the roll off mechanism is to have the filament roll off smoothly from the spool and to prevent knots of during printing Steps install the filament roll off mechanism 1 Pressthe large bearing there are two needed for dual extruder printers into the printed part first A pliers could be needed to push it into the printed part Break away the thin flange of the part below The flange was used to get better adhesion to the heated bed 2 Therelation of the parts for the filament roll off mechanism 3 support aFELIXprinters com www FELIXprinters com Page 3 2 FELIX printers User manual FELIX 3 0 3d printer 10 FAQ Q Which hot end nozzle temperature do you recommend A For small detailed parts in PLA we recommend to print as cold as possible 180 to 190 degC but for our production prints we print with an as high as possible temperature 195 200 degC because that increases strength of the parts The optimal temperature depends on the type of filament used When using PLA check if the temperatures of the hot end and the heated bed are between 180 205 and 30 60 degrees C respectively When using ABS these temperatures should be somewhere around 210 250 and 70 100 degrees respectively Th
28. cks quite a lot of dust due to static charge or dirt from the factory This will all enter the hot end and partially stick in there and finally clog the nozzle When this happens the hot end needs to be cleaned out when hot from both sides A tutorial for this is available on the forum on the website NOTE If you have a dual extruder continue to chapter 7 NOTE For owners who assembled the printer theirselves it is strongly recommended to follow assembly checks in 14 appendix FELIX printers User manual FELIX 3 0 3d printer 7 Dual head printing This chapter describes how to calibrate your dual extrusion printer and describes additional steps to make a dual extrusion print Assumed in the following steps is that repetier host is already installed that the hot ends are calibrated correctly to have the same height and that you just finished assembling your DIY kit 1 Make sure you have the latest dual extrusion firmware loaded 2 Prepare the repetier host interface for dual extrusion ke eS R Repetier Host for FELIXPrinters V0 90C File View Config Temperature Printer Tools Help Travel Feed Rate ABO mm min Z Axis Feed Rate 300 mm min Default Extruder Temperature 195 T Defaut Heated Bed Temperature 55 Number of Extruder 2 LH Check Extruder amp Bed Temperature i Remove M105 Requests from Log a M FIIILEI eee ng Tum Motor off Feedrate
29. ct If you have any questions or concerns feel free to contact us Thanks for your patience If you have any questions please contact us e Liability e Payment Terms e Shipping amp Processing Terms e Accuracy of Information e Validity of offers e Privacy e Revisions to these terms of service e Termination e Returns and warranty e Copyright e Trademarks e Typographical Errors e Miscellaneous e Use of Site e Participation Disclaimer e Indemnification e Third Party Links Liability FELIXrobotics sees it as a duty to deliver you valuable products at reasonable prices However all of the products and services we offer are experimental and intended for the maker community These products are not tested by independent laboratories like and should only be used by people who understand the risks The products offered can be used to make machines of which nor the performance nor proper or safe operation can be guaranteed as they are the sole responsibility of the experimenter that applies these products in their projects We strive to contribute to assembly instructions which the user may or may not decide to follow Assembly instructions are only partly provided by us and may include contributions made third parties We cannot take responsibility for the safe nor proper execution of these assembly steps nor do we accept responsibility of the functioning of the resulting assembly FELIXrobotics strives to contribute to th
30. done by our assembling team The checks are of great importance and ensure optimal operation of your 3d printer Mechanical tests Belt tension for x and y axis is ok Tension must be high enough that You don t feel the teeth of the belts when moving the axis by hand You don t see sideways movement of the belt when you turn direction Belt of x axis is parallel to top beam when looking from the side If not parallel pulley is probably mounted too high on motor Pulleys are fixed ok with the setscrews axis rail firmly screwed EE 6 Stacked guide bearings in z axis bracket are fixed and perpendicular to bracket washers the rail cannot be fixed properly 8 Make sure M4x25 bolts are used for tensioning mechanism of xandy axes 9 Hot end must be flat on extruder base 30 Hot endshave the same height only for dual extrusion EN UN E Oo v Hot end should be firmly in place no movement rocking is allowed after mounting The bolts that mount the hot end clamps onto the base must be fixed firmly to ensure Extruder tensioning arm adjustment Tension must be strong enough that the filament is very hard to stop by hand Not too tight that the filament is squashed very wide Table is aligned properly during printing transport Put grease on z axis spindle All cable ties are neatly cut off 1 Finished testprint belt guide filament holder 3 4hr Must be clean straight walls no gaps
31. dpS6nWnsrE8 GOTO http shop felixprinters com downloads support FELIXprinters com www FELIXprinters com Page 34 FELIX printers User manual FELIX 3 0 3d printer 12 Troubleshooting This chapter helps to troubleshoot common problems with the printer Each common issue is described in a table Follow from top to bottom to get to the solution in the most likely way PROBLEM Stopped extrusion after x layers Skipped layers weak strength of parts Extruder jammed 1 lstemperature setting OK Recommended hot end temperatures are PLA 180 200 degC ABS 210 240 degC Too hot extrusion causes two things Filament in the nozzle tip gets very fluid When there are fast extrusions the molted filament could creep up the barrel and causes jams because it cools down and solidifies The temperature of the cold zone will get critically hot and the filament starts to melt too fast Too cold extrusion can cause the filament to slip over the extruder wheel due to the extremely high required force to extrude the filament 2 Isfan blowing ontop of hot end The fan blowing on top of hot end is working When there is loose contact working the fan might stop working on some points of the movement This could cause the top part of the hot end to get too hot 4 Filament quality within Check if the filament diameter is within the 1 6 to 1 8mm Somethimes tolerance filament substance is not consistent try different filament to see
32. e documentation to support those who are using our products and kits Payment Terms We accept credit card PayPal and Dutch Wire Transfers as payment for orders For Wire Transfers payments the order will not ship until the payment is received and clears For PayPal eCheck we will not ship until the payment clears Due to potential fraud and misuse we may decide not to ship an order or request additional verification information for credit card or PayPal payments Credit cards must clear the authorization process Shipping amp Processing Terms We can t add or remove any item to an order that has already been placed Orders won t be combined before or after they re placed please put all your items in one order Please check your shopping cart carefully before checking out and paying We strive to ship orders as soon as possible however we do not guarantee specific delivery or shipment dates Each order takes a minimum of one day Orders are shipped to the delivery address noted in the customer order This address is noted in the email sent to the customer upon ordering and is also available in the account order history For international orders you are also responsible for any tariffs taxes fees VAT duties due upon receipt You are responsible for filing any claims with carriers for damaged and or lost shipments A customer may expect that we ship items that were in stock at the moment of purchase to be shipping within 30 days unless these i
33. e heated bed temperatures can be much lower with painters tape Try only using PLA or ABS as filament If you wish to use any other kind of material consult FELIXprinters first T NOTE Each supplier provides PLA with slightly different properties even different colors have different properties To find the optimal temperature for optimal extrusion start with a low temperature Then go up slightly When the temperature is too high you might hear some pops and sisses coming from the hot end When the temperature is too low the extruder motor will have a hard time extruding When printing at high speed the temperature of the filament should be a little higher Q How would you recommend changing the filament It is possible to change filament in the following ways 1 2 Retract Replace This is the safest way to change filament Retract the old filament at a high speed 1000mm min for 100mm The high speed prevents development of a long string which can potentially jam the hot end Now extrude the new filament 50mm at a time at low speed 200mm min until filament comes out of the nozzle Feed through In this method filament is cut off near the extruder Cut the filament off as straight as possible The new filament will push it down and if cut of scew the new filament will slip of the to be pushed filament resulting in a extruder jam Extrude the filament long enough at a low speed 200mm min When the filament is just cut off above the
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35. ects first layer Extra Nozzle clearance over Object ratio Interface Interface Layers integer Skeinforge Cancel Save All 1 Now back in the repetier main interface make sure the SFACT slicer is activated and select one of the profiles P Slice with SFACT i 2 Now itis time to slice our first object support FELIXprinters com www FELIXprinters com Page 1O FELIX printers User manual FELIX 3 0 3d printer Printer Settings Emergency Stop _ Object Placement Slicer G Code Editor Manual Control Slice with SFACT Translation X Y z Scale X Y Z Lock Aspect Ratio Rotation X Y Z STL Objects Kraer ernen 0 amperature Printer Help SD Card ToggleLog Show Fili Copy Object s Autoposition a Press the Load button or in the Object placement tab Add Object button Then navigate to the folder where you downloaded the _40x10 STL file or any other STL file 3 Slice this file and prepare it to print Press the Slice with SFACT button R Repetier Host 070b File Config Temperature Printer Help O B f 9 Connect Load Savejob b x t ard Hidelog Hide filament 30 View Temperature Curve Copy obiectis File Config Temperature Printer Help O D D f dc aS ect Load Save job Hide Log Hide filament 9389 Help Visualization G28 Move to origin
36. ed bed Printed part Support material Raft Heated bed support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer The profiles are easy to adjust and tweak yourself for further improvement To do this just click the configure button This will show a very elaborate amount of settings to tweak Don t worry every setting is well documented If you are interested to know more just click the question mark button as indicated in the figure below j filament roll holder pt1 v3 STL Skeinforge Settings i File Analyze Craft Help Meta Profile Profile Type Extrusion i Profile Selection 1 Draft Quality no support Dimension Export Fill Oozebane Preface Temperature Raft 4 Widen Wipe IV Activate Raft IV Add Raft Elevate Nozzle Orbit Support Where to add support i Add support if flatter than degrees Cross Hatch instead of Lines Interface Support Lines Density ratio Interface Support Layer Thickness over Layer Thickness Support Feed Rate mm sec Support Flow Rate scaler Support Gap over Perimeter Extrusion Width ratio Raft Support extension in Raft Support extension in mm b Isl un o lal Lal w o Name of Support Macro files gcode Name of Support End File support end gmc Name of Support Start File support start gmc Print Adhesion to Printbed Obj
37. end It could be that due to fabrication tolerances the hot end parts are up to spec maybe not aligned perfectly or the holes are not the san issues occur with the PEEK middle isolation part Try to post drill it 2mm drill support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer PROBLEM Objecst don t stick to the heated build platform Possible solution 1 Is the bed clean For good bed adhesion of the object the bed must be clean from dirt dust and grease A recommended cleanser is blue spirit alcohol thinner 3 Is the bed level Essential for good bed adhesion is that the bed is level Make sure the bed is leveled properly the distance between nozzle and bed must be the same everywhere ok for first layer Adjust finetuning mechanism accordingly layer low enough 6 Is the bed flat When the bed is not flat due to assembly damage or from the factory it is impossible to have the same distance from bed to nozzle over the whole surface If this is the case try to bend the bed by hand Make sure you don t introduce forces into the bearing of the y axis PROBLEM Bad print quality Possible solution Changing slicing settings in Make sure you have selected activated the correct slicer settings repetier host don t have effect SFACT is the slicer of preference Slic3r is not configured out of the box Circles are not Check belt tension round Dimensions dif
38. enu and wait till temp has reaced target temp Single extruder printer Quick settings gt Extruder gt Select Extr o or 1 gt go back 2x gt Print File gt select the file to print Dual extruder printer This is more elaborate because you might want to print with one of the two extruders So these are the possibilities 1 Print with one of the two extruders Quick settings gt Preheat PLA gt go back gt Extruder gt Select Extr o or 1 gt go back 2x gt Print File select the file to print 2 Print with two extruders Quick settings Preheat PLA go back Print File wait till desired temperatures are reached gt select the file to print 8 3 Menu description This section describes the existing menu s in more detail Top Menu By scrolling at the overmenu with the rotary button you will get several views The top menu support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer ueruieu Line 1 describes the temperatures of the hot ends in this format T actual desired Line 2 describes the bed temperature Line 3 Feed 96 is the printing speed override By changing the feed you can override the current printing speed To finish your prints more quickly but at the cost of print quality Flow 96 This alters the amount of filament extruder compared to the calculated values Line 4 Status information Main menu e
39. es I pm Keyboards p A Mice and other pointing devices Q Menage i Monitors Map network drive Disconnect network drive v Show on Desktop Rename gt Af SD host adapters b 4 Sound video and game controllers gt lt gt Storage controllers p ql System devices p Universal Serial Bus controllers 77a Owe Beores p Raion Note what COM port is present If there are more than one COM ports available unplug the USB cable of the printer and re plug it again Check what port number is appearing and disappearing This port number will be used for the next step T NOTE If the port is not displayed follow this tutorial Sometimes windows is still not able to find the port To fix this follow this tutorial http forum arduino cc index php topic 107098 0 html support aFELIXprinters com www FELIXprinters com Page FELIX printers User manual FELIX 3 0 3d printer 4 1 2 Firmware installation Arduino F NOTE Only continue with this subchapter if 1 You have just assembled your DIY kit DUAL extruder 3d printer 2 You want to update the firmware of your printer because there is new firmware available This chapter explains how to update the firmware on the electronics board of your printer This step requires the following software Arduino http arduino cc en Main Software platform to upload firmware to the printer FELIXprinter firmware check the revision of the printer Cont
40. fer Make sure y axis bearing is fastened enough to the z axis carrier and also make sure the 4 bolts are mounted with washers Are pulley s setscrews fastened Parts with sharp corners have Make sure all parts are fastened correctly large vibrations waves The part sags after a few layers The temperature of the filament is way too high this happens mostly to smaller The extrusion is not good enough Make sure nozzle exit is clean and parts with thin walled features also extrusion mechanism is working properly Slow down the printspeed to give part more time to cool down Quality of small parts is really Decrease temperature bad Slow down speed Print multiple parts in the same print Use the multiply plugin in SFACT Skeinforge support FELIXprinters com www FELIXprinters com page 30 FELIX printers User manual FELIX 3 0 3d printer 13 Safety To safely operate the FELIXprinter we advise to keep the following safety recommendations in mind o wo 10 11 12 dis 14 15 16 17 18 19 20 support aFELIXprinters com www FELIXprinters com Keep children under the age of 14 out of reach of the FELIXprinter Caution with any moving parts that move in the X Y and Z direction At the end of each moving part there is a pinching hazard Watch out for any other non protected sharp edges of the printer Don t lay objects on the heated bed that are not being printed not even when the printer is turned off
41. g Electrical Print Technology Fused Filament Fabrication 100 240V 50 60 Hz Build Volume 12V DC 15 Amps Print Quality Low 250 microns Connectivity USB Normal 200 microns High 150 microns Very High 100 microns Extreme 50 microns Postioning Resolution XY 13 microns Power Usage Max 250W 1 75 mm ee 0 35 mm Mechanical 0000 re Software Bundle RepetierHost XY Bearings Linear ball bearings Skeinforge SFACT File Types STL Linear ball bearings Supports Windows XP and newer Stepper Motors 1 8 deg angle 1 16 micro stepping Linux Ubuntu 12 04 MacOSX 20 6 20 7 20 8 Physical Dimensions aa 8 7kg single gkg dual head Shipping Weight Shipping Box 50x30x30 cm DIY kit 58 4X50 8X55 5 cm Assembled unit Ambient operating 15 32 C 60 90 F temperature Warmuptime o Heated bed 60 degC Nozzle 200degC support aFELIXprinters com www FELIXprinters com Page FELIX printers User manual FELIX 3 0 3d printer 3 Mechanical Setup 3 1 Calibration of table For a successful print it is important that the table is properly calibrated The distance between the nozzle and table should be the same at every x y position The leveling mechanism of the table can be adjusted by turning the 3 M4 nuts underneath the heated bed For the assembled units the calibration should be good right of the box but due to shipment it could be that the calibration is slightly off Therefor it is important to
42. h every OK or apply To create a new printer just enter a new printer name and press apply The new printer starts with the last settings selected Printer Travel Feed Rate min Deicte Thun Panier Seti 4800 mm min Z Axis Feed Rate 300 mm min Default Extruder Temperature 195 c Default Heated Bed Temperature aes Check Extruder amp Bed Tempera Remove M105 Requests from Log a Choose the COM port which belongs to your printer This is the same COM port obtained from previous chapter The COMa in the pictures is most probably different for your situation 6 In case of dual extrusion select the PRINTER tab and change the number of extruders support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 4 2 Software Installation Mac OS Plug in the power supply cable J FF NOTE The electronics board is NOT USB powered so without the power cable the electronics doesn t work It needs the voltage of the purple wire to drive the logic of the board The power to the rest of the board is controlled by the CPU when needed 2 Plugin the USB cable into the computer Download Mac drivers from http www ftdichip com Drivers VCP htm 4 Download repetier software dmg file from http www repetier com download or from http shop felixprinters com downloads index php path software FELIX printers http shop felixprinter
43. he table a little closer to the hot end and repeat the previous step to more precisely determine the distance between the hot end and the table over the whole length You have successfully calibrated the table support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 3 2 Extra calibration for dual extrusion printers HER NOTE This step is only intended for people who bought a dual head DIY kit Otherwise skip to next subchapter This subchapter guides you to mechanically calibrate your DUAL head setup The following checks make sure the hot ends will have the same height with respect to the just leveled heated bed 1 Make sure the heated bed is leveled correctly 2 Make sure hot ends are from the same version Otherwise mechanical adjustment might be required 3 Make sure bottom bolts are gently fastened with an equal amount of torque gt S A d 4 Isthe height of both hot ends equal If not do the following checks to see what could be the cause Nu a Check if edge of top hot end part E touches the bottom 2 Check of peek part is equally as high 3 Check if heater barrels have the same height 4 Check of tips have the same height c SNS ONS NSN SNS NS NSN NIN SNS E ll If there is a difference it could be that the hot end parts are not fastened equally between the hot ends page
44. ill doesn t do V Disable motors after job job kill Add to comp printing time 95 GM o oe ncn n rome Nome honez XMin 0 mm XMax 255 mm YMin 0 mm Y Max 205 mm The min and max values define the possible range of extruder coordinates These coordinates can be negative and outside the print bed Bed left front define the coordinates where the printbed itself starts By changing the min max values you can even move the origin in the center of the print bed if supported by firmware Printer wpe Print Area Width 255 mm Bed Front fo mm Print Area Depth mm Bed Left o mml Print Area Height 235000 mm support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 12 Configure Skeinforge settings under Preferences Slicer Skeinforge 13 Click Browse to direct to the correct files Application Applications sfact sfact py Craft Utility Applications sfact skeinforge application skeinforge vtilities skeinforge craft py Python Interpreter usr bin pythonw Python Interpreter Applications Repetier Host Mac app Contents Resources pypy app bin pypy Profiles Directory sfact_profiles profiles Configuration panel gt Host Y Slicer File Locations Skeinforge Application Applications sfact sfact py Slic3r Select the Skeinforge application python file skelnforge py gt 3D visualization Craft U
45. ndertaking any obligation or liability relating to any contents or activities on the site However FELIXrobotics reserves the right to block or remove communications or materials that it determines to be a abusive defamatory or obscene b fraudulent deceptive or misleading c in violation of a copyright trademark or other intellectual property right of another or d offensive or otherwise unacceptable to FELIXrobotics in its sole discretion Indemnification You agree to indemnify defend and hold harmless FELIXrobotics its officers directors employees agents licensors and suppliers collectively the Service Providers from and against all losses expenses damages and costs including reasonable attorneys fees resulting from any violation of these terms and conditions or any activity related to your account including negligent or wrongful conduct by you or any other person accessing the site using your Internet account Third Party Links In an attempt to provide increased value to our visitors FELIXrobotics may link to sites operated by third parties However even if the third party is affiliated with FELIXrobotics FELIXrobotics has no control over these linked sites all of which have separate privacy and data collection practices independent of FELIXrobotics These linked sites are only for your convenience and therefore you access them at your own risk Nonetheless FELIXrobotics seeks to protect the integrity of its web si
46. ng soon At the time of writing the slic3r slicer profiles are not available yet This software alternative is free however the support material generation is under development and does not result in great results yet Feel free to create a slicing profile yourself for testing support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 8 Printer control with optional display unit The printer can be fully controlled by the display unit Below the menu structure is displayed We will describe each block and show some workflows for the most used functions EEEEEEE ad Oo E t B B When in a menu in front of each line there will be a cursor you can go down a line by rotating the rotary button When you are at the line you want to be you can press the rotary button Jui aim Pos Ext Fan SD Lum Z Debussins lt Confisuration i Filament printed B m support aFELIXprinters com www FELIXprinters com Quick Settinss Le sterrer ower onxzaff he A G m Hin endstor On Wax endstor hea Position Position M n n Position i Carrie ITE Hd LL TI 5 Fan FuLL SO Card Print PINE Delete file Debussins OFF 2 cim On DS rune ae Page 2 8 FELIX printers User manual FELIX 3 0 3d printer 8 1 Workflow to start a print This subchapter shows how to start a print from the co
47. ntrol interface Before a print can be started it is mandatory to have a microSD card inserted in the SDcard slot of the electronics board of the printer On that card also at least one correctly sliced gcode file must be on it To generate a gcode file please follow steps in chapter 5 The following steps basically set the temperatures and then load the file to print Single extruder printer Quick settings Preheat PLA go back Print File wait till desired temperatures are reached select the file to print Dual extruder printer This is more elaborate because you might want to print with one of the two extruders So these are the possibilities Print with one of the two extruders Quick settings gt Preheat PLA gt go back gt Extruder gt Select Extr o or 1 gt go back 2x gt Print File gt select the file to print Print with two extruders Quick settings Preheat PLA go back Print File wait till desired temperatures are reached select the file to print 8 2 Switch filament This step explains how to change filament Assumed is that the temperature of the nozzle is above 165 degC Otherwise the extruder motors are not able to move This is a safety setting If temp is not above 165 degC set the temperature first by doing Main menu gt Extruder gt Select Extr o or 1 gt in the same menu select Temp o or 1 and turn the wheel till required temp is reached go back to Top m
48. nts May cause choking if swallowed Estimated LD50 Rat gt 5 000 mg kg Eye Contact Solid or dust may cause irritation or corneal injury due to mechanical action Elevated temperatures may generate vapor levels sufficient to cause eye irritation Effects may include discomfort and redness Skin Contact Essentially nonirritating to skin Mechanical injury only Under normal processing conditions material is heated to elevated temperatures contact with the material may cause thermal burns Skin Absorption No adverse effects anticipated by skin absorption Estimated LD50 Rabbit 2 000 mg kg Inhalation No adverse effects are anticipated from single exposure to dust Vapors fumes released during thermal processing may cause respiratory irritation Repeated Dose Toxicity Additives are encapsulated in the product and are not expected to be released under normal processing conditions or foreseeable emergency Ecological Information CHEMICAL FATE Movement amp Partitioning No bioconcentration of the polymeric component is expected because of its high molecular weight In the terrestrial environment material is expected to remain in the soil In the aquatic environment material will sink and remain in the sediment Persistence and Degradability This water insoluble polymeric solid is expected to be inert in the environment Surface photo degradation is expected with exposure to sunlight No appreciable biodegradation is expected E
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51. pport r test ABS r C3 test min layerheight r 9 Copythe sfact sub folder to Applications folder where the Repetierhost app is as well support aFELIXprinters com www FELIXprinters com Page 2 FELIX printers User manual FELIX 3 0 3d printer 10 Open the Repetier Host Mac Application and go to Printer Settings T 1396 FPS Unknown printer firm Disconnected 11 Configure printer settings 7 t T configuration Deut Configuration Travel Feedrate mm min Z Axis Travel Feedrate mm min Default Extruder Temperature C Transfer Protocol Default heated bed temperature 55 rc Receive cache size 127 Number of Extruder n D Most firmwares have a buffer of 127 bytes The official boards supported by Arduino 1 xx only have 63 bytes V Check extruder amp heated bed every J seconds _ Use Ping Pong Communication Send only after ok M Don t log temperature requests M105 The host can speed up communication if it sends as many commands as fit into the receiving buffer In Ping Pong mode command is send at a time Only after the Dump area position X 125 y 0 Z Min lerram dus pars en a a A cd ratur Ja j ai without Ping Pong mode C Go to dispose after job job kill M Firmware sends OK after error V Disable extruder after job job kill Normally a printer sends ok even if needs a command resend Uncheck if your printer this V Disable heated bed after job job k
52. rial Port gt Arduino Duemilanove w ATmega328 it under the Free Arduino Diecimila or Duemilanove w ATmegal68 Programmer gt at your Arduino Nano w ATmega328 Burn Bootloader Arduino Nano w ATmega168 Repetier Firmware is distributed in the hops i but WITHOUT ANY WARRANTY without even the j 9 Arduino Mega 2560 or Mega ADK 5 Select the correct Serial Port which you ve noted earlier support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer Repetier Arduino 1 0 5 File Edit Sketch Help Auto Format Ctrl T Archive Sketch maponar Fix Encoding amp Reload b Serial Monitor Ctrl Shift M This file Board b Repetier Serial Port v COMI60 it and or modi it under Hublished by 6 Pressthe upload button and wait till the upload is complete This normally takes between 1 to 2 minutes 5 Repetier Arduino 1 0 5 dit Sketch Tools Help duino Mega ATmegai1280 on COME The new firmware is now on your printer 4 1 3 Printer Software Repetier Host With repetier host provides the following functions Control your printer move axes and set temperatures monitoring etc Process your CAD files STL files and make them printable To install Repetier Host on your PC take the following steps 1 Download latest version of Repetier Host from www FELIXprinters com downloads Navigate to software folder and download setupRepetierHost
53. rt use a respirator Skin Protection No precautions other than clean body covering clothing should be needed Hand protection Chemical protective gloves should not be needed when handling this material Consisten general hygienic practice for any material skin contact should be minimized Use gloves with insulation fo support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer protection EN 407 when needed Use gloves to protect from mechanical injury Selection of gloves will depend on the task Respiratory Protection In dusty or misty atmospheres use an approved particulate respirator Use an approved air purifying respirator when vapors are generated at increased temperatures or when dust or mist is present Use the following CE approved air purifying respirator When dust mist are present use a an Particulate filter type P2 When combinations of vapors acids or dusts mists are present use a an Organic vapor cartridge with a particulate pre filter type AP2 Ingestion Use good personal hygiene Do not consume or store food in the work area Wash hands before smoking or eating Engineering Controls Ventilation Good general ventilation should be sufficient for most conditions Local exhaust ventilation may be necessary for some operations Toxicological Information Acute Toxicity Ingestion Very low toxicity if swallowed Harmful effects not anticipated from swallowing small amou
54. s VO 90C ListViewltem gadget STL File View Config Temperature Printer Tools Language Printer Settings 3D View Confiquration Repetier General Settings Sound Confiquration Page 2 2 support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer c NN Extr 2 temp for retraction when heating C Extr 2 distance to retract when heating mm Extr 2 extruder cooler speed 0 255 Extr 2 advance K 0 off Extr 2 advance L 0 off 6 Pressthe OK button to save the new calibration values and print out the calibration part again to verify if calibration values give the desired result 7 If this is successful you are done with the calibration and you can now successfully print with your dual head printer 8 On our webpage a pre sliced dual head print file is available which will print a part of the accessories set of the printer http shop felixprinters com downloads print files accessoires F3 o o4 print assy felix accessoires du al extruder gcode Currently there are two methods we support to print with dual extrusion Kisslicer external program and Slice3r integrated program in repetier host See further chapters support aFELIXprinters com www FELIXprinters com Page 24 FELIX printers User manual FELIX 3 0 3d printer 7 1 Kisslicer Kisslicer is a separate program to generate gcode It is an extremely fast slicer and generates impressive g codes
55. s com downloads software name type description back lt DIR gt 12 07 13 C old lt DIR gt 6items 12 07 13 CJ sfact slicing profiles lt DIR gt litem 27 07 13 3 Repetier Host Mac 0 56 dmg dmg 12 4 MB 04 09 13 setupRepetierHostFELIxPrinters 0 90 exe exe 37 2MB 08 07 13 mere 5 Open dmg file and copy Repetierhost app to your Application folder 6 Download latest printer profiles from http shop felixprinters com downloads index php path software 2Fsfact slicing profiles FELIX printers http shop felxprinters com downloads software sfact slicing profiles name type size date description back lt DIR gt 04 09 13 sfact zip zip 3 4MB 10 09 13 7 Extract sfact zip file containing 1 folder with 2 subfolders sfact and sfact profiles 8 Copy sub folder sfact profiles to Macintosh H Applications gt 3 alterations gt L3 cutting gt L3 Default r ibrary E profiles gt cutting csv C3 Draft Quality gt 22 sfact profiles gt E extrusion gt 3 Enclosure F System r gt extrusion csv J High Quality r Users r C3 milling gt L3 Minimum layerheight r milling csv C3 Normal Quality P Skeinforge profile csv 3 Normal quality 80mm gt 3 winding gt ow r winding csv 3 Production exterior support J Production support raft gt Cy Production ort dense fill gt J Production rt normal fill gt J Prodution Full su
56. shipment is the responsibility of the customer All returns are credited as store credit upon receipt RMAs are required for returns Copyright The entire content included in this site including but not limited to text graphics or code is copyrighted as a collective work under the Netherlands and other copyright laws and is the property of FELIXrobotics The collective work includes works that are licensed to FELIXrobotics Copyright 2011 FELIXrobotics ALL RIGHTS RESERVED Terms of Service template courtesy of Adafruit Industries and DIY Drones Permission is granted to electronically copy and print hard copy portions of this site for the sole purpose of placing an order with FELIXrobotics or purchasing FELIXrobotics products You may display and subject to any expressly stated restrictions or limitations relating to specific materi download or print portions of the material from the different areas of the site solely for your own non commercial or to place an order with FELIXrobotics or to purchase FELIXrobotics products Any other use including but not to the reproduction distribution display or transmission of the content of this site is strictly prohibite authorized by FELIXrobotics You further agree not to change or delete any proprietary notices from downloaded from the site Trademarks All trademarks service marks and trade names belong to their respective owners Typographical Errors In the event that a FELIXrobotics product is mist
57. stion Ingestion may cause gastrointestinal irritation nausea vomiting and diarrhoea Inhalation Inhalation of dust may cause shortness of breath tightness of the chest a sore throat and cough Low hazard for usual industrial or commercial handling Target organ effects There were no target organ effects noted following ingestion or dermal exposure in animal studies Sensitization Did not cause sensitisation on laboratory animals Flammability Fine dust dispersed in air may ignite First aid measures Eye contact Rinse immediately with plenty of water also under the eyelids for at least 15 minutes Call a physician immediately Skin contact Rinse immediately with plenty of water for at least 15 minutes If skin irritation persists call a physician Cool skin rapidly with cold water after contact with hot polymer Inhalation Move to fresh air Call a physician immediately Ingestion Drink water as a precaution Never give anything by mouth to an unconscious person Do not induce vomiting without medical advice Call a physician immediately Notes to physician Treat symptomatically Fire Fighting Measures Flammability Autoignition temperature 388 C Flammability Limits in Air Flammable limits in air lower Not determined Flammable limits in air upper Not determined Suitable extinguishing media Foam Water Carbon dioxide CO2 Dry chemical Alcohol resistant foams are preferred if available General purpose
58. synthetic foams including AFFF or protein foams may function but much less effectively Extinguishing media which must not be used for safety reasons No information available Hazardous decomposition products Burning produces obnoxious and toxic fumes Aldehydes Carbon monoxide CO carbon dioxide CO2 Special protective equipment for firefighters As in any fire wear self contained breathing apparatus pressure demand MSHA NIOSH approved or equivalent and full protective gear Under fire conditions Cool containers tanks with spray water Water mist may be used to cool closed containers Other information Fine dust dispersed in air may ignite Risks of ignition followed by flame propagation or secondary explosions shall be prevented by avoiding accumulation of dust e g on floors and ledges Handling and Storage Safe handling advice Avoid contact with skin and eyes Avoid dust formation Workers should be protected from th possibility of contact with molten material during fabrication Low hazard for usual industrial or commercial handli Use personal protective equipment Storage Store in cool place Keep at temperatures below 122F 50 C No special restrictions on storage with other pr Toxicological Information Principle Routes of Exposure Eye contact Skin contact Inhalation Ingestion Acute toxicity There were no target organ effects noted following ingestion or dermal exposure in animal Local effects May cause eye
59. take to prevent t and property resulting from electrical fires Click here to read them You can contact us by e mail at support FELIXprinters com You are kindly asked to contact us befor item for the following reasons e We may be able to provide revised instructions on how to use the product or circumvent the proble support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer having e You may not need to send it back to us sending us a photo of the defective item might be enough So we can select a logistics partner of our choice that will handle the package In this case we can choose to pay for shipping the return page O support aFELIXprinters com www FELIXprinters com
60. te and the links placed upon it and therefore requests any feedback on not only its own site but for sites it links to as well including if a specific link does not work Please Note Before you begin any electronics project Technology the laws and limitations imposed by manufacturers and content owners are constantly changing Thus some of the projects described may not work may be inconsistent with current laws or user agreements or may damage or adversely affect some equipment Your safety is your own responsibility including proper use of equipment and safety gear and determining whether you have adequate skill and experience Power tools electricity and other resources used for these projects are dangerous unless used properly and with adequate precautions including safety gear Some illustrative photos do not depict safety precautions or equipment in order to show the project steps more clearly These projects are not intended for use by children Use of the instructions kits projects and suggestions on www FELIXprinters com is at your own risk FELIXrob disclaims all responsibility for any resulting damage injury or expense It is your responsibility to make sure t activities comply with applicable laws including copyright Always check the webpage associated with each project before you get started There may be important corrections The United States Fire Administration USFA has a guide and many simple steps you can
61. tems are bought as part of a pre order or are bundled with a pre ordered item In the exceptional case that items cannot be shipped in this period we will contact you beforehand to try to arrive at an agreement on how to process including the option to cancel order In case we send out a substitute product instead of the originally ordered product we will pay for the co returning that product when requested Such a request has to be sent to us within 14 days and the product has an undamaged and unused state and we should be consulted for the courier service that is selected for the r We strongly encourage using a traceable shipping method Use of non traceable shipping is at customer s o there is no way to retrieve or locate the package once it has been sent We are not responsible for delays lo stemming from shipments sent to incorrect invalid addresses or correct addresses Orders may end up b for various reasons including non payment of tariffs incorrect address unclaimed at post office etc returned or rejected the customer will be contacted and will have to pay for re shipment postag responsible for damaged or lost packages shipped via untracked parcel services at any time and under an Not all packages are insured For DHL packages are insured and claims may be filed almost immediately support aFELIXprinters com www FELIXprinters com pagel FELIX printers User manual FELIX 3 0 3d printer wait a few days For
62. tility Applications sfact skeinforge gt Colors Skeinforge Settings Select the Skeinforge craft utility python file skeinforge craft py Python Interpreter usr bin pythonw Select the Python interpreter to use pythonw Python Interpreter Resources pypy app bin pypy Select the Python interpreter for slicing Use pypy for improved speed Profiles Directory sfact profiles profiles Browse Select the directory where skeinforge stores it s profiles skeinforge profiles Open Skeinforge homepage support aFELIXprinters com www FELIXprinters com Page A FELIX printers User manual FELIX 3 0 3d printer 4 3 Calibrate the Z Direction Connect to printer To obtain good quality prints it is essential that the heated bed is level and that the distance between the hot end and the bed is close enough when printing the first layer The leveling was done prior to the software installation So now it is time to calibrate the z axis height with the z axis limit switch vane d support aFELIXprinters com www FELIXprinters com Connect to the printer The connect button should turn green File Config Temperature Printer Hel Config O B m Disconnect Load SaveJc IES Other menm to saeh printer is connected On the bottom of the repetier host program the following should be displayed Temperatur Show in log Commands Wino Q Wamings Eros Back Au
63. toscroll Bb Ca me start ewe echo External Reset ewe Marlin 1 0 0 RC2 mm echo Last Updated 2012 05 02 Author erik ELEM echo Free Memory 5605 PlannerBufferBytes 1232 LN echo Using Default settings JE NI NO M110 92 N2 M115 4 272 Q 4 LA xs If you see commands waiting press the reset button on the side of the electronics board Next to the SD card and USB connector 31 FPS Showinlog Commands Wino iWaminos Eros Wack GPAvtoser IUHIEFBENEEPEM lt Skeinforge gt It took 14 seconds to export the fi Connected 31FPS Go to the manual control tab Briter settings Emergency stop Object placements Slicer G Code edito Lx ei J Home X Y and Z Gade Z 0 00 T m e Home All axes B Power Stop motor Park Now it is time to calibrate the z height When doing the following steps hold your hands on powerswitch of the powersupply Flip if something goes wrong Press the Power button This will turn on the power circuit of the electronics board If you have built a DIY kit Do the following checks to ensure you have connected the wire FELIX printers User manual FELIX 3 0 3d printer o Make sure the fan which blows air on top of the hot end is spinning o Make sure the leds of the opto sensors on the electronics board are reacting Make sure the lights of these opto sensors goes o
64. ut when they are triggered So if the the flanges go into the limit switch the light should turn off Make sure the bed is at least 5 cm from the hot end to give you enough reaction time to respond if something goes wrong Press Home X then move the x axis back and forth The axis will only move in positive direction if the Home X button is not pressed Press Home Y move the y axis back and forth Press Home Z The distance between the table and hot end is probably too large 1 Rough adjustment 2 Fine adjustment Turn the screw in such a way that the flexible vane mechanism goes downwards Do this approx till 3 4 of the possible stroke Move the complete part a little bit up and press Home Z again Repeat this until the table is approx 3 mm from the nozzle Now fix the bracket to the frame and start homing again Now repeat this procedure to get the nozzle closer and closer by turning the little screw as shown in the picture above Dothis a couple of times until the distance is less than the thickness of a piece of normal paper Scroll down the manual control window Extruder Printbed Q Hxbm m Euuderi r 2500C 195 5 Temp 2420C 55 speed eaten 500 dj suem 5 e a 9 mper t0 Retroctimm 59 J Debug Options Check if the switchable fan mounted to the airduct is working Move the slider to 10096 and press the fan button support aFELIXprinters com www FELIXprinters com
65. warning signs placed accordingtomanval 32 Pinching danger warning signs placed accordingto manual 39 Ishandlemountedpropery 00 0 3 Checkif damping feet are placed underneath printer 35 Areallfour bolts mounted for electronics enclosure Is CE label mounted according to instructions Is serial number sticker mounted onto CE sticker Checklist signed by authorized person 29 30 31 32 33 34 35 36 37 8 Page ZO support aFELIXprinters com www FELIXprinters com FELIX printers User manual FELIX 3 0 3d printer 15 Appendix Electronical schematics AOtZ OLL1ndu PowerSupply Extr 1 Extr 0 Z x lt m lt gp m m a pii Connectors for display III X Sensor E O T S Y Sensor e e O 0 IERI K 144 Z Sensor M USB Cable IIT CY LIJLLILIJ crrrrn rYYYYY A MN m 3 Fan 1 airduct Fan 1 airduct Fan 2 Hot Endst PowerSupply AOvZ OLL 3Nndu Hot End 0 lel Hot End 1 support aFELIXprinters com www FELIXprinters com Page O FELIX printers User manual FELIX 3 0 3d printer 16 Appendix Material Data Safety Sheet 16 1 PLA Hazards Identification Appearance Clear translucent opaque pellets Physical state Solid Odor Sweet Potential health effects Eye contact Contact with eyes may cause irritation Skin contact Substance may cause slight skin irritation Inge

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