E-Compact Slim_Manual_v1 1
Contents
1. Flue Height Determined on Site 1135mm a 95mm woodenergysolutions co uk Wood Energy Solutions Wood Energy ECOMPACT Slim Solutions Service Log age Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer woodenergysolutions co uk Wood Energy Solutions Wood Energy ECOMPACT Slim Solutions Service Log age Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer Service Provided Service Engineer woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Donaskeigh Tipperary Co Tipperary Ireland Booths Hall Chelford Rd Knutsford England WA16 8GS info woodenergysolutions co uk www woodenergysolutions co uk Wood Energy Solutions woodenergysolutions co uk Wood Energy Solutions2. maintenance but also out of the reach of children and to prevent accidental turning off of the mains power Room thermostats shall be supplied controlled by safety extra low voltage Brown Permanent Live Black Time Clock Control Live Blue Neutral Green Yellow Earth Only authorized WES personnel may open the control panel on the boiler Any interference with the wiring in the control panel will invalidate the warranty The boiler and complete plumbing system must be adequately earthed and bonded in accordance with local Building Regulations and Bye Laws woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Installation amp Assembly 4 4 BOILER CONTROL PANEL SCHEMATIC Electrical Connections Boiler Cleaning dF Combustion Fan LINE 230Vac 50 60 Hz Shae dae So T T ETTET FZ INATS GUTI OUT OUTI Safety Pressure Switch Safety Thermostats DUTS IMATI INATZ OUTA Ignition Resistance 5 Li wm AS52392 z 5 Pump N 3 E Fo Domestic Water Valve Or Pump N Burner Cleaning Motor ou z fF GUTE nm 3 OUT n nzx BBG Boiler Probe Buffer Probe Belimo Valve Pellet Loading Pellet Motor Pellet Light OuTi2 OUT11 Flussostal Or Buffer Probe input daparsiiag o pareren PS a Exhausting Probe Control Panel Only authorised WES personnel may open the control board Any tampering w
3. Indicates a sequence of buttons to be pushed to access menus or to make adjustments MANUAL Indicates that you should carefully read this manual or the related instructions woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Was Warnings amp Guarantee Conditions Page 3 2 WARNINGS AND GUARANTEE WARRANTY INFORMATION 2 1 SAFETY INSTRUCTIONS e Installation of the boiler making the electrical connections checking its operation and maintenance are all tasks which should be carried out by qualified and authorised personnel Install the boiler in accordance with the regulations in force in your local area region and country e For the correct use of the appliance and to prevent accidents the instructions given in this booklet must always be followed e Use adjustment and programming must be carried out by adults Errors or incorrect settings may cause hazardous conditions and or poor operation e Before beginning any operation the user or whoever is preparing to operate on the appliance must have read and understood the entire contents of this instruction booklet e All responsibility for improper use is taken entirely by the user and such use relieves WES of any civil or criminal responsibility e Any kind of tampering or unauthorised substitution of non original spare parts can be hazardous for the safety of the operator and relieves WES of any civil or criminal responsibili
4. While thanking you again may we remind you that the appliance MUST NOT be used by children and that they must always be kept at a safe distance from it Revisions to the publication In order to improve the product to keep this publication up to date the manufacturer reserves the right to make modifications without any advance notice Any reproduction even in part of this manual without the consent of the manufacturer is prohibited Care of the manual and how to consult it e Take good care of this manual and keep it in a place which can easily and quickly be reached e If this manual should be lost or destroyed or if it is in poor condition ask for a copy from your retailer or directly from the manufacturer providing product identification data e Information which is essential or that requires special attention is shown in bold text e Italic text is used to call your attention to other paragraphs in the manual or for any additional clarifications ATTENTION This warning sign indicates that the message to which it refers should be carefully read and understood because failure to comply with what these notices say can cause serious damage to the boiler and put the user s safety at risk INFORMATION This symbol is used to highlight information which is important for proper boiler operation Failure to comply with these provisions will compromise use of the boiler and its operation will not be satisfactory OPERATING SEQUENCES
5. appliance contains no asbestos woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Was Warnings amp Guarantee Conditions Page 4 2 2 OPERATING WARNINGS e Shut the appliance down in the event of a breakdown or bad running Pellets must not be fed manually into the burner e Accumulated un burnt pellets in the burner after repeated failed ignitions must be removed before re lighting e Do not wash the inside of the heat exchanger with water e Do not wash the appliance with water The water could get inside the unit and damage the electrical insulation and cause electric shocks e Do not put any fuel other than wood pellets in the hopper e Install the appliance in a location which is suitable for fire fighting and equipped with all services such as air and electricity supply and provision for discharging combustion gases e lf there is a fire in the flue pipe extinguish the appliance disconnect it from the power supply and never open the door Then contact the competent authorities e If the appliance is in storage it should be in a place that is free of damp and it should not be exposed to extremes of temperature e It is inadvisable to base the appliance directly on a floor if located indoors and if the floor is made of flammable material it must be suitably insulated e Do not light the appliance with flammable materials if the ignition system breaks down INFORMATIO
6. flammable position the appliance with a clearance to the rear of at least 45 cm For flammable walls keep a minimum distance of 45 cm at the rear 30 cm on the sides and 150 cm at the front If the flooring is made of wood provide a floor protection surface in compliance with current national standards Service Clearances The minimum service clearances around the appliance are as follows Rear 50mm Nominal Ends 300mm Front 600mm Concrete plinth should extend 300mm past front and ends woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Pre Installation Considerations 3 4 CONNECTION OF THE FLUE Page 10 WES recommend that the Therminox range of stainless steel insulated flue pipe is used with this product A full range of straight offset elbow and T elements is available to overcome any obstruction which the flue should avoid The proper draught conditions in the flue is critical for the efficient working of wood pellet boilers The flue can exit the boiler house garage through the roof or through the wall by using a bend on the flue The combustion chamber works in negative pressure The smoke duct for the discharge of fumes will also be under negative when connected to an efficient flue pipe as directed All sections of the flue must be capable of inspection and removable to enable periodic internal cleaning O Position t
7. main components and their function illustrate how to turn on and off the appliance and adjust water temperature through the User Menu demonstrate where and how to fill the appliance with fuel and advise of the correct quality of fuel to be used demonstrate how to clean down the combustion chamber by removing and replacing the baffles emptying the ash containers in the main combustion chamber and the lower ash chamber explain how to remove the burner grate and clear the air holes to ensure good combustion explain the various error codes that may appears and provide instruction on how to manage and clear errors messages Provide warning on which error codes are system critical codes and should not be reset by the Customer the Customer must be warned of the safety implications when handling hot ash and that heat proof gloves should be used The product Warranty must be explained to the Customer and they shall sign the commissioning card confriming that they have received instructions on how to operate the appliance understand the risks when handling hot ash and agree to the product warranty The warranty card shall be returned to WES by fax e mail or post within 14 days from the commissioning date woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Boiler Operation amp Maintenance Page 28 7 BOILER OPERATION amp MAINTAINANCE The ECOMPACT Slim has been developed to ensure that the User i
8. place The guarantee is conditional on the Commissioning Report being filled in and returned to the Manufacturer within 10 days and requires that the product be installed and commissioned by an approved WES installer according to the detailed instructions given in the instruction booklet supplied with the product The term guarantee is to be understood to denote the free of charge replacement or repair of parts recognised to have been defective at the start by reason of manufacturing defects 2 3 1 Limitations The above guarantee does not cover parts subject to normal wear such as gaskets fibre board on doors Damage to the burner pot baffles and ash pan is not covered if inserted incorrectly The replacement parts will be guaranteed for the remainder of the guarantee period starting from the date of commissioning of the product 2 3 2 Exclusions The warranty excludes all ancillary products associated with the system e g flue pipes external circulation pumps bulk hoppers and augers plumbing and electrical system The warranty does not cover Third Party damage to the product or damage caused by the plumbing an example would be an inappropriately sized expansion vessel or electrical system Warranty does not cover issues arising from pellets that do not conform to Enplus A1 Recommendations advised to the Customer to be carried out during commissioning must be completed and advised to your local Dealer in order to validate the w
9. the final user in compliance with local regulations Do not store the boiler without it s packaging Remove the nylon strapping cardboard packaging and bubble wrap and recycle in the appropriate manner When unpacking the boiler use the checklist below to ensure that all the required components to complete the kit have been supplied In the unlikely event of an omission you must notify the manufacturer within 48 hrs of delivery The Manufacturer reserves the right to charge for items deemed lost after 48hrs Unpacking checklist Baffle Set 2 Pieces Combustion Chamber Burner Pot Combustion Chamber User Manual Pack Combustion Chamber Stainless flue support brackets x 2 Outdoor Models Only Single twin wall flue adaptor Outdoor Models Only Rain cap Outdoor Models Only Flue straight lengths 1m x 2 Supplied in separate Outdoor Models Only packaging The User Manual Pack includes a User Manual Quick Step User Instructions Commissioning Report keys for lockable doors and a heat proof gloves Flue components listed above may vary depending on where the boiler is being installed Please check with your installer woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Installation amp Assembly 4 2 PREPARING THE BASE Page 14 Careful planning at an early stage will greatly help the installation process and make sure that all the required cle
10. A WES refuses to accept any responsibility in the event that the appliance or any A For all replacement of parts only original WES spare parts must be used woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Was Warnings amp Guarantee Conditions Page 6 cc ana smote contol areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern lreland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made a
11. Check that baffle is in position and clean inside of combustion chamber Er09 Low water pressure Contact your installer Er10 High water pressure Contact your installer Er12 Failed Ignition Empty any un burnt pellets from the burner pot and hold button B for three seconds to clear the error Er13 Accidental Extinguishing for Low Exhaust Temperature Empty any un burnt pellets from the burner pot and hold button B for three seconds Er15 Loss of Voltage Usually occurs after a power cut Empty any un burnt pellet from the burner pot and hold button B for three seconds Turn off the time clock for 10 seconds before switching on again Er18 Lack of Pellet When the pellets reach the pellet sensor in the hopper the system extinguishes to prevent having to re prime the auger Refill the hopper and hold the button B for 3 seconds Turn off the time clock for 10 seconds before switching on again Er34 Low vacuum pressure clear the error by holing button B for 3 seconds Turn off the time clock for 10 seconds before switching on again Er35 High vacuum pressure clear the error by holing button B for 3 seconds Turn off the time clock for 10 seconds before switching on again woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Commissioning 6 COMMISSIONING Page 22 Commissioning of the E Compact range of boilers can be divided into 3 sectio
12. IPTION DISPLAY Error activation Safety thermostat High voltage ErO1 Water over temperature Er04 Exhaust over temperature ErO5 Water pressure low Er09 Water pressure high Er10 Real Time Clock error Er11 Ignition Failed Er12 Accidental Extinguishing for low Exhaust Temperature EFl3 Error activation Pressure switch Only with the Exhaust fan ON Er14 Lack of voltage Er15 RS485 Communication error Not applicable on this product Er16 Extinguishing for Lack of Pellet Er18 Lambda Regulator error Not applicable on this product Er22 Vacuum Error below the minimum threshold Er34 Vaccum Error above the upper threshold Er35 woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Control System 5 1 ERROR CODES In the unlikely event that the appliance fails to start or shuts down unexpectedly then the Error code show on the display will give an indication as to the potential cause of the problem Some of the errors can be cleared by the house holder and they are Er01 Water Safety Thermostat Press the reset button A and then hold button B for three seconds to clear the error from the controller Day and Time Pa Error Code Boiler Thermostat Error codes must be notified to the service personnel in order to diagnose the problem Er04 Water over temperature Hold button B for three seconds If the problem persists contact you service agent ErO5 Exhaust over temperature
13. Installation amp Operation Manual compact E COMPACT 18 Slim E COMPACT 15 Wood Pellet Boiler woodenergysolutions co uk V 1 0 09 13 Wood Energy Solutions Contents ECOMPACT Slim Page 1 1 Introduction 2 Warnings and Guarantee Warranty Information 2 1 2 2 2 3 2 4 Safety Instructions Operating Warnings Guarantee Warranty Information 2 3 1 Limitations 2 3 2 Exclusions The Clean Air Act 1993 3 Pre Installation Considerations 3 1 3 2 3 3 3 4 3 5 3 6 Pellets Considerations for Installation Operating Area Connection to the Flue Operating Problems Caused by Draft Defects in the Flue Plumbing Connections 4 Installation and Assembly 4 1 4 2 4 3 4 4 4 5 5 Control Sy 5 1 OND Unpacking Preparing the Base Electrical Connections Control Panel Schematic Water Connections stem Error Codes Commissioning Boiler Operation and Maintenance Technical Data Service Log Version 1 0 20 09 2013 woodenergysolutions co uk O CON NOW MN HP PW WW N WWNHNNRPRPRP PRP RP RPP RP PB WN CONOMWON DUBWWNF Wood Energy Solutions he Introduction age 1 INTRODUCTION Dear Customer We wish to thank you for choosing this ECOMPACT pellet boiler product from Wood Energy Solutions WES In order to get the best performance from your appliance we recommend that you read this booklet carefully before lighting the appliance for the first time
14. N O e In case of any problems get in touch with your dealer or a qualified engineer authorised by WES and if a repair is necessary insist on the use of original spare parts e Use only the fuel recommended by WES ENplus A1 may be used with this appliance e Periodically check and clean the smoke outlet ducts connection to the flue pipe e Accumulated un burnt pellets in the burner after repeated failed ignitions must be removed before lighting e Always keep the cover of the fuel hopper closed e Keep this instruction manual carefully because it must stay with the appliance throughout its working life If the appliance is sold or transferred to another user always make sure that the booklet goes with the product e If it gets lost ask WES or your authorised dealer for another copy 2 3 GUARANTEE CONDITIONS WES offers the following warranties on this appliance e Leaks in the heat exchanger 5 years e Faulty electrical components motors fan controller 2 years e Pump Ignition Element 1 year e External Casing 2 years except corrosion due to scratches or damage from the date of first ignition of the appliance as proved by a valid Commissioning Report which gives the name of the Installer Commissioning Engineer and the woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Was Warnings amp Guarantee Conditions Page 5 date on which the commissioning took
15. WES domestic pellet appliances run exclusively on pellets with a diameter of 6 mm It is recommended that the brand of pellets used during commissioning are used during normal operation If you change you pellet supplier or brand a re calibration may be necessary and a call out charge will apply The E Compact 15 has been recommended as suitable for use in smoke control areas when burning Enplus A1 wood pellets O 3 2 CONSIDERATIONS FOR INSTALLATION IMPORTANT Installation and assembly of the appliance must be carried out by qualified personnel The appliance must be installed in a suitable position to allow the normal operations of opening and ordinary maintenance The site must be e capable of providing the environmental conditions for operation e equipped with power supply 230V 50 Hz EN73 23 e capable of taking an adequate system for smoke discharge e provided with external ventilation if located indoors e provided with an earth connection complying with CEI 64 8 The appliance must be connected to a flue pipe or an internal or external vertical duct conforming to current standards UNI7129 7131 9615 The boiler must be positioned in such a way that the power isolation fuse is accessible IMPORTANT The boiler must be connected to a flue pipe or a vertical duct which can discharge the fumes at the highest point of the building The fumes are however derived from the combustion of wood products and if they come in
16. aller will show you how to do this correctly Failure to replace the pot correctly AN can cause damage and invalidate f f Emptying the Ash Pan e The boiler contains an ash area where ash needs to be removed at regular intervals e The ash pan is located in the main combustion chamber The frequency of emptying the ash pan is determined by the length of time the boiler has been running and under what load conditions Once the ash in the ash pan has reached the top then it should be emptied A daily check during the first few days of operation will give an indication as to when it needs to be emptied woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Boiler Operation amp Maintenance Filling With Fuel e The boiler will indicate when the level of pellets reaches a low level The system will shut down and will wait for the hopper to be refilled e Open the pellet hopper lid and carefully pour approved pellets into the hopper e Never fill the hopper above the guard mesh across the opening of the hopper Page 31 Never allow any foreign material to enter the hopper This will lead to the malfunction of the auger system and could cause damage to the appliance and invalidate your warranty Always close the lid to the hopper once it has been filled with pellets Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet Always su
17. arances are adhered to for servicing and that any potential issues with the routing of the flue can be resolved The ECOMPACT pellet boiler should be positioned on a concrete plinth at least 50mm high and should project a min 300mm beyond the sides and the front of the appliance The plinth must be capable of supporting the weight of the appliance when full with fuel and the plumbing system has been filled with water Use the template below for constructing the plinth and for positioning the flow and return pioework and electrical supply Refer to service and access clearances around the appliance on Page 8 a 300 woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Installation amp Assembly 4 3 ELECTRICAL CONNECTIONS Page 15 certified electricians If in doubt on any issue relating to the electrical connections on the appliance contact WES Technical Support or your Local Dealer for guidance before carrying out any connections i Electrical installations should only be carried out by suitably qualified and The ECOMPACT boiler must be supplied with a 230V 50 Hz electrical supply via a two pole isolation switch rated for Overvoltage Category Ill and protected with a 6A circuit breaker Also the unit shall have a 30mA RCD installed into the mains supply It is recommended that a power isolation switch is located adjacent to the boiler to isolate the power during servicing and
18. arranty The requirements for the flue installation particularly in relation to draught is the responsibility of the system owner Compliance with Local Building Regulations must be adhered to The warranty does not cover misuse of the product or sabotage Any consequential loss or damage caused by the failure of a component on this product is not covered WES refuses to accept any responsibility for any damage which may be caused directly or indirectly by persons animals or things in consequence of the failure to observe all the prescriptions laid down in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance Damage caused by transport and or handling is excluded from the guarantee The guarantee will be invalidated in the event of damage caused by tampering with the appliance atmospheric agents natural disasters electrical discharges fire defects in the electrical system and caused by lack of or incorrect maintenance in terms of the manufacturer s instructions CLAIMS UNDER THE GUARANTEE The request for action under the guarantee must be addressed to the Dealer Retailer who will forward the claim to WES s technical assistance service WES DECLARES THAT THE APPLIANCE WHICH YOU HAVE PURCHASED COMPLIES WITH EEC DIRECTIVE 2004 108 EC and 2006 95 EC and SUCCESSIVE AMENDMENTS O other accessory has been improperly used or modified without authorisation
19. ated below For this procedure you will need a simple digital weighing scales capable of weighing up to 5kgs 11 Ibs and a bowl to collect the fuel Digital Scales woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Commissioning Before we can carry out the auger calibration we must temporarily disconnect the boiler door switch as we will have the boiler door open during this procedure This can be done by turning off all electrical power to the boiler and removing the cover from the control board Undo connections 57 58 and a link wire or jumper between these connections Ground Control Live 120V Neutral Common Permanent Live 120V ECESE u INATS QUT GwqT2 OUTS INAT INAT NATH 85352 82973 Bees RR RARA DR Le f Power Filter 3 oy Capacitor 1A Fuse Door Switch Pins Once the door switch has bee disconnected and the hopper has been filled with fuel the auger will need to be primed This is accessed through the User Menu gt Load function When this function is activated the slide plate mechanism must open first usually about 30 seconds before the main feed auger starts to turn Wait until pellets can be heard dropping into the burner then continue to allow pellets to feed into the burner for a further 30 seconds Pressing the ESC key P1 will stop the Load function The burner auger will continue to run for 30 seconds to push the fuel in t
20. ation Pre Heat Pre Load Variable Ignition Run Mode TIMERS 20sec FGT should stabilise E ESNE a el ms at 160 180 C 320 356F At 35 C 95F the fan speeds At 95C 203F or if At 125C 257F or if change from Fixed Ignition FGT gt THO3 50C FGT gt THO3 50C speed to Variable Ignition 122F the system 122Fjthe system exits Speed exits Variable Ignition Stabilisation and and goes to enters Run Mode Stabilisation As the water temperature in the boiler nears its set point the system should start to modulate down through the power levels Once the target temperatue has been reached the system will enter the Extinguishing stage Final Cleaning and then rest in Standby until the water temperature drops by 3C It is recommended that a flue gas analysis is carried out to obtain a nominal 12 CO2 at Power 7 adn down to 8 10 CO2 at Power 1 This will ensure a consistant level of combustion and any air adjustments can be made through the Combustion Fan menu by the adjusting the appropriate power level fan speed woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Commissioning Customer Handover Page 27 After every commissioning the Customer must be provided with training by the Commissioning Engineer The following is a list of items which should be covered during the product induction with the Customer Provide a general overview of the product and identify the
21. en run the following calculation Weight of Fuel in grams after 360 seconds 6 minutes x 10 Weight of Fuel in Kg Hr Fuel Kg Hr x Calorific Value of Fuel 4 85 Kw kg Fuel Input Fuel Input Boiler Efficiency Loss 10 Boiler Output in Kg Example 408g in 6 Minutes x 10 4 08 Kg Hr 4 08kg hr x 4 85 19 8kW Input 19 8Kw 10 18kw Output Feed rate at Power 7 is correct in this example Allow a tolerance of 5 If the feed rate is too low or too high at Power 7 then change the auger value C09 accordingly and repeat the procedure to confirm the correct amount Repeat the procedure for Power 1 and Power 4 Once these settings have been confirmed we can evenly space out the settings between e g Power 2 3 and Power 5 and 6 Once the auger calibration has been completed replace the burner grate turn off the power and reconnect the door switch Ensure that the baffles are in place and fitted correctly We are now ready to start an ignition cycle for the first time woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Commissioning First Fire Up Hold the ON OFF key P2 for 3 seconds until Ignition Started appears on the display The system will go through each stage for the specified time as per the graph below The various stages can be observed from the main screen and other infromation is available through the monitor screens Check Up Fixed Ignition Stabilis
22. figure for pellets is 4 9 kW kg a iii t CUE To ensure good combustion the pellets must be stored in an area that is free of humidity and protected from dirt The pellets are usually supplied in 10 kg bags so storing them is very convenient Good quality pellets ensure good combustion thus lowering the emission of harmful agents into the atmosphere The poorer the quality of the fuel the more frequently will intervention be necessary for cleaning the internal parts such as the grate and the combustion chamber The main certification of quality for pellets in the European market are Enplus A1 these ensure respect of Calorific power 4 9 kW kg Water content max 10 of weight Percentage of ashes max 0 5 of weight Diameter 6mm Length max 30mm Contents 100 untreated wood with no added bonding substances bark percentage 5 max Packaging in sacks made from ecologically compatible or biologically decomposing material SSSss K woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Pre Installation Considerations Page 8 WES recommends using certified fuel in its appliances to ENplus A1 The use of fuel of inferior quality or not conforming to the specification given above compromises the running of your appliance and can therefore lead to the termination of the guarantee and of the manufacturer s responsibility for the product
23. h of time the boiler has been running and under what load conditions Once the ash in the ash pan has reached the top then it should be emptied A daily check during the first few days of operation will give an indication as to when it needs to be emptied Always make sure that before you open the main combustion chamber door that the boiler has been switched off as has been allowed to cool down sufficiently so as not to cause injury AN Always empty ash into a metal container as ash which may appear cool could be hot in the centre Never use plastic brushes or dust pans to clean ash from the boiler Always use heat resistant gloves when handling the ash pan or cleaning the boiler O When the combustion chamber door is opened even with the boiler in the OFF position the combustion fan will run at full power woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Always allow boiler to cool down before opening the combustion chamber door Unscrew the two fixing knobs on the ash pan Carefully remove the ash pan and dispose of the ash into a metal container woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions If the burner pot contains ash remove the pot for the holder and scrape the contents into a container Also make sure that the air holes are clear Carefully replace the pot ensuring that it is properly seated the warranty Your inst
24. he appliance bearing in mind all the instructions and considerations above IMPORTANT A All 90 degree changes of direction in the flue pipe must be either removable or capable of inspection For locating the boiler against a wall ensure adequate flue support using approved wall brackets THE FLUE PIPE RUN MUST NOT INCLUDE MORE THAN 2 3 METRES OF HORIZONTAL PIPE MUST AND NOT MORE THAN THREE 90 ELBOWS INCLUDING T s IT IS ALSO ADVISABLE NOT TO EXCEED 8 METRES IN LENGTH WITH THE PIPE 100 mm WES recommends the use of 100mm Therminox flue for use with this appliance woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Pre Installation Considerations 3 5 HOW THE E COMPACT OVERCOMES ISSUES CAUSED BY DRAUGHT DEFECTS IN THE FLUE Of all the weather and geographical conditions which affect the operation of a flue pipe rain fog snow exposure to sunlight direction of facing the wind is unquestionably the most decisive In fact along with thermal depression caused by the difference in temperature E i iii inside and outside of the chimney there is another type of depression M or over pressure dynamic pressure caused by the wind An updraft 5 4 J N always increases depression and hence draught A crosswind increases i E depression provided the cowl has been installed properly A downdraft always decreases depression at times invertingit Least favourable poi
25. he burner onto the grate Clear the fuel from the grate and remove the grate from the burner The system is now ready to check the calibration of the auger woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim A Commissioning Page 24 Check the Auger ON value for Power 7 in System Menu gt Auger gt C09 This value is the Auger ON time for Power 7 on each cycle Enter the Auger Capacity menu System Menu gt Outputs Test gt AugerCapacity This Menu gives the option to run an auger simulation at Power 1 Power 7 We need to check the fuel delivery rate at Power 7 first Set this to 7 and press SET key P3 Once the slide plate mechanism has been opened the counter starts and the system simulates the auger ON OFF cycle for power 7 USER MENU SYSTEM MENU m Buffer Thenmncs tat Summer Winter Choro Default Settings Enab les Delta Auger Capacity Pressure S exsor Time and Date Load Language Keyboard Meru System Meru A Flow Sensor Outputs Test Caunters Auger Capaaty Outputs Test PASSWORD Default Parameters Fuel being delivered into burner woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Commissioning Allow the counter to run for 360 seconds then press ESC key P1 to stop the simulation Collect all the fuel into a bowl of a known weight taking care not to leave any behind Weigh the quantity of fuel th
26. ith the PCB will immediately invalidate the warranty woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Installation amp Assembly 4 5 WATER CONNECTIONS Page 17 The diagram below indicates the plumbing connections at the rear of the boiler The return connection is factory fitted with a 25 6 Standard pump E Incorrectly sized expansion vessel will A invalidate the warranty A minimum A 18 litre vessel is recommended for i gt the boiler plus additional expansion for the heating and domestic hot water system Ensure that the pre charge in the vessel is equal to the initial system fill pressure of between 1 1 5 bar The boiler can be plumbed into either an open vented system the maximum static head of water permissible is 90 ft 27 44 meters or a sealed system If plumbed into a sealed system an appropriately sized expansion vessel should be used and installed as per manufacturers instructions The expansion vessel should be sized based on the water capacity in the boiler and the water in the entire heating system The pump is on the return pipework just before the boiler It is recommended that a by pass pipe between the flow and return is used with a valve to regulate the temperature of the water returning to the boiler Also the system designer should ensure that there is adequate provision in the system for heat dissipation from the boiler during the
27. n of water based heating systems BS EN 12831 2003 Heating Systems in Buildings Method for calculation of the design heat load A Always ensure that all connections are making a watertight seal woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Control System 5 CONTROL SYSTEM Page 19 CONTROL PANEL gt r2 O L1 L2 L3 L4 L5 L6 L7 LB LS M0 LT O2 Function Ignition Extinguishing by pushing ON OFF the button for 3 seconds until the acoustic signal Function unblock When the system is in Block by pushing the button for 3 seconds until the acoustic signal MODIFY VALUES INTO In modify mode change menus and submenus MENU values RUN ON MENU AND SUBMENU In Menu run on submenu and menu Function Exit managed pushing the button if in a menu or a submenu Out of menu Pump Test mew Function Enter in menu or in a submenu MODIFY Enter in modify mode into a menu ENABLE CHRONO In Chrono menu gt Chrono Program enables the PROGRAMMING elec f To lock er keys keep this button pressed KEYBOARD LOCK for 3 seconds To unlock repeat the same procedure ESC woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Non dana age Main frame Chrono enable System State Locked Buttons Day and Time Power Error Code n Flame Status Pt 36 Bo Boiler M E SSS ermostat Se GE Boiler Temperature ROR DESCR
28. nd signed by the Secretary of State or Minister in the devolved administrations Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions Pre Installation Considerations 3 Pre Installation Considerations 3 1 Pellets Wood pellets are manufactured by hot extruding compressed sawdust which is produced during the working of natural dried wood The compactness of the material comes from the lignin which is contained in the wood itself and allows the production of pellets without the use of glues or binders The market offers different types of pellet with characteristics which vary depending on what mixture of woods is used The diameter varies between 6 mm and 8 mm with a standard length in the range 5 mm to 30 mm Good quality pellets have a density which varies between 600 kg m3 and 750 kg m3 with a moisture content which varies from 5 to 8 by weight Besides being an ecological fuel exploiting timber residues to the maximum and achieving cleaner combustion than is possible with fossil fuels pellets also have technical advantages While good quality timber has a calorific power of 4 4 kW kg with 15 moisture therefore after about 18 months seasoning the equivalent
29. ns Pre Commissioning Checks Auger Calibration amp Fire Up Client Handover Pre Commissioning Checks Pre Commissioning checks ensure that the installation complies with the guidelines contained in this manual and that local bye laws and code requirements have been complied with Pre commissioing checks include Boiler room survey to establish if the boiler is on the appropriate base air and venting requirements have been complied with all plumbing connections are complete and system is filled and that expansion vessels PRV s and air vents are appropriately sized all pipework has been checked for leaks and is insulated and that a form of heat leak is present electrical connections are complete and safe electrical installation is fully grounded power disconnect is in place and appropriately sized fuses are used fuel is available to commission the boiler It is recommmended that a Pre Commissioning checklist is completed by the Installed and returned to the Commissioning Engineer before commissioning is arranged It is also advisable to carry out an Outputs Test to ensure proper functionality of all components Auger Calibration One very important part of the commissioning process is to check that the auger is delivering the correct amount of fuel into the burner grate Wood pellets are an organic substance and so can vary in density durability calorific value etc A simple check on calculating the fuel feed rate is illustr
30. nts WIND Most favourable position High pressure Low pressure zone Considerations for naturally ventilated chimneys Besides the direction and force of the wind the position of the flue and the cowl with respect to the roof of the building and the surrounding landscape is important The E Compact Air Flow Regulation System is equipped to deal with the conditions referenced above by regulating the air flow through the combustion chamber An air flow sensor mounted on the air intake duct measures the volume of air drawn pulled through the burner pot by the exhaust fan If downdraught conditions are present and air flow increases the exhaust fan increases speed to maintain the required air flow The opposite reaction occurs in up draft conditions IMPORTANT In areas of extreme weather especially wind additional measures may need to be provided for in consultation AN with WES Flue draft stabilisers will be required where natural draft of gt 100pa is present or anti downdraught cowls will be required where downdraft of gt 10Pa exists woodenergysolutions co uk Wood Energy Solutions Solutions Wood Energy Pre Installation Considerations 3 6 PLUMBING CONNECTIONS A IMPORTANT The connection of the boiler to the plumbing system must be carried out ONLY by specialized personnel who are capable of carrying out installation properly in compliance with current standards in the country of installati
31. on If installation of the boiler will involve interaction with another pre existing system complete with heating equipment gas boiler methane boiler fuel oil boiler etc it is even more advisable to call in qualified personnel who subsequently will be responsible for conformity of the system with current applicable law WES will not be held responsible for damage to persons or things in the event of failed or incorrect operation if the aforementioned warnings are not complied with For connection of the plumbing system to the appliance the user should refer to chapter 4 INSTALLATION AND ASSEMBLY specifically paragraph 4 5 A CONNECTION TO PLUMBING SYSTEM It is recommended that a suitable anti freeze solution is added to the heating system to prevent the freezing of water within the boiler in the case of a power outage The boiler has an anti freeze function which activates the pump in the event of the temperature in the boiler dropping below 5 C woodenergysolutions co uk ECOMPACT Slim Page 12 Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Installation amp Assembly 4 INSTALLATION AND ASSEMBLY 4 1 UNPACKING Page 13 The ECOMPACT Slim Pellet Boiler will come packaged on a single pallet The flue will be packaged separately The materials which make up the packaging are 100 re cyclable Their storage or recycling are therefore O the responsibility of
32. pervise children when the hopper lid is open in case foreign material is placed into the hopper or children climb into the hopper woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim ne Le Technical Data Page 32 7 TECHNICAL DATA 4 6 15 18 5 0 18 2 19 8 89 90 7 120 140 70 90 Nominal Output Nominal Heatinput Efficiency Nominal Output EN 303 5 Smoke Temperature at Nominal Power Smoke Temperature at Reduced Power Min Required Draft Exhaust Gas Mass Flow CO2 at Reduced and Nominal Power O 33 106 10 38 12 7 50 85 3 269 kPa Water Operating Temperature Range Maximum Operating Pressure Bar kPa Recommended Operating Pressure Water Flow Connection inc Water Return Connection Boiler Drain Boiler Safety Thermostat Setting Boiler Class inc 1 2 5 O UT Class Class 5 Boiler Electrical Power Requirement 230V 50Hz Max Electrical Consumption Start Up Avg Electrical Consumption in Normal Running Current on Start Up Current During Normal Operation e e e 60 S J gt 3 gt F 3 3 o gt oO o o 9a o o Oo A N Safes GE eere gt BRL re ge Width Height Length Excluding Flue Fuel Hopper Capacity Boiler Flue Diameter I D Boiler Dry Weight Water Content 3 0 0 O 3 O O AN 0a OD O y litres woodenergysolutions co uk Wood Energy Solutions Wood Energy Solutions
33. s able to carry out the most basic functions in a safe and convenient manner Once the installation has been successfully carried out the User interaction is quiet simple from a regular inspection on the combustion chamber to remove ash to filling the hopper with pellets Turning ON and OFF the boiler e Itis recommended that your boiler is controller by an external time clock The time programs should be set to the times that heat is required at different periods throughout the day You should also make allowance for the ignition time of the appliance i e the time it takes from when the time clock signals the boiler to start until the flame has fully developed in the appliance usually approx 10 20 minutes e When choosing your programs on your time clock it is recommended that you program the clock for long runs instead of short runs This gives the boiler time to settle and match the heat demand of the property It is also when the boiler is most efficient e Ifthe boiler is not being controlled by a time clock then it can be turned on and off locally at the display on the boiler control panel Hold the ON OFF button for 3 seconds to start the boiler Hold the ON OFF button for 3 seconds to turn off the boiler Emptying the Ash Pan e The boiler contains two areas where ash needs to be removed at regular intervals e The primary ash pan is located in the main combustion chamber The frequency of emptying the ash pan is determined by the lengt
34. shut down extinguishing phase An automatic air vent and pressure relief valve must be fitted to the flow pipework immediately outside the boiler The pressure relief valve should be piped to a drain to prevent injury to the User or Service Technicians if it is activated All unused connections should be sealed with blanking plugs A non return valve should be fitted to prevent back siphonage woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Installation amp Assembly Once the plumbing has been completed the system should be fully flushed to clear any debris which may have become lodged in the pipework The system should generally be filled from the lowest point on the system to force any air to the highest point where it can be vented The flow pipe on the boiler is fitted with a manual air vent for venting air from the boiler The system must then be filled and the pump can be run continuously for a few hours to completely de aerate the system Hold the ESC button on the controller for 3 seconds to activate the pump Repeat the procedure to turn it off Only when the system has been fully vented can the boiler be commissioned Page 18 The installation and the design of the central heating system must be in accordance with BS EN 14336 2004 Heating Systems in Buildings Installation and commissioning of water based heating systems BS EN 12828 2003 Heating Systems in Buildings Desig
35. to contact with or close to walls they can cause smoke staining Also take care because the fumes are very hot and almost invisible and can cause burns on contact woodenergysolutions co uk Wood Energy Solutions ECOMPACT Slim Wood Energy Solutions Pre Installation Considerations Page 9 3 3 OPERATING AREA For proper functioning the appliance should be positioned in a location where it is able to take in the air necessary for combustion of the pellets about 40 m3 h must be available as laid down in the standard governing the installation and in accordance with local national standards All louvres on the external casing of the boiler must be un obstructed at all times as these allow air for comubustion and for cooling to enter the appliance enclosure Heavy snowfall can also obstruct the air in take louvres and cause the appliance to not burn clean Smoke emanating from the flue is a symptom of this Snow must be cleared from around the appliance at the earliest opportunity Where the appliance is to be installed indoors it is not permissible to install the appliance where another heating appliance is installed fireplace stove etc which does not have its own independent air intake Locating the appliance in a room with an explosive atmosphere e g workshop or tool shed is prohibited The floor of the room where the appliance is to be installed must be strong enough to take its weight If the walls are not
36. ty e Most of the surfaces of the appliance are extremely hot the boiler door the handle smoke discharge pipes etc Avoid coming into contact with these parts without adequate protective clothing or suitable implements such as gloves with thermal protection or implements which keep the hands cool e Carefully explain this hazard to elderly people disabled people and particularly to all children keeping them away from the appliance while it is running e Under no circumstances should the appliance be run with the door open e Do not touch the appliance with wet hands in view of the fact that it is an electrical appliance e Before carrying out any cleaning or maintenance operation make sure in advance that the appliance is isolated from the mains electricity supply by removing the mains isolator fuse e The appliance must be connected to an electrical system which is equipped with an earth conductor as laid down in directives 73 23 EEC and 93 98 EEC e The fuse must be of adequate rated capacity for the stated electrical power of the appliance e Incorrect installation or faulty maintenance not conforming to the requirements set out in this booklet can cause harm to people animals or property In such cases WES is absolved from any civil or criminal responsibility Adhesives sealants and paints used in the manufacture of the product are cured and present no known hazards when used in the manner for which they were intended The
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