TempMaster M1 User Manual - Mold
Contents
1. Masters Jan 2012 Page 18 Not Under documentation control if printed May be revised without notice Not Under documentation control if printed May be revised without notice Setting Boost Temperature Setting up your controller TempMaster A j The Boost Temperature may be individually set for each zone as described in the table below When boost is activated the controller will raise the zone temperature Please note that on a slow responding manifold if you set a high boost temperature the zone may not reach the set boost temperature before the boost time limit expires The Boost period is user configurable and setting this is detailed on the following page Touch Tool to open the Tool page Touch Setup to open the Options page If prompted then enter the System password Select one or more zones either Select all the required zones Or Select the first zone then the last then touch Range to include all in between Touch Set to show the zone setting options Touch Boost Within the Boost panel touch Edit to reveal a keypad The keypad allows you to enter the amount by which the temperature will increase whenever the Boost mode is selected Note Maximum Permissible Boost temperature is 100 C or 180 F Touch Cancel to step back and return to main page TempMaster M1 User Manual Zone 1 Zone 2 Status BSS Zone 1 Zone 2 Zone 3 IE Zone 8 Oused Ouses lOus2. P3 OP4 S Probe 5 Probe 6 Probe 7 Probe 8 Ops Probe 9 Touch Config to open the Controller Settings Probe 13 Probe 14 pages Q P 13 OP 14 Probe 17 Probe 18 OF 17 OF18 Probe 21 Probe 22 Probe 23 Probe 24 OP 21 OP 22 OP 23 OP 24 Mode Status Zone 3 2 Used ey Zone Zone o Options Touch Options to open the Controller settings se Er Z 9 Zone 10 Zone 11 Usec Used 2 Used 5 Usec once there use the PgUp and PgDn buttons Zone 17 Zone 18 Zone 13 Zone X sed Used Used to view all Controller Settings Zoe aie caer PIE 23 oer sec Used 2 Used Used iJ Status SE Settings on these pages include Input the single channel input HA4 socket Controller Settings may be configured to initiate either a Boost or Ll Scale amp Boost Deg C Standby mode StandBy Deg F Scale Temperatures may be set to show as either Centigrade or Fahrenheit Power Display select the zone panel information to show percentage power or actual current To select any option such Language select preferred user language as Temperature scale is Deg C touch that option to Password Control allows you to disable move the yellow selection passwords so that all operations may be available indicator then touch for open control Enter to confirm your Earth Leakage allows you t
3. Not Under documentation control if printed May be revised without notice TempMaster IA V4 j Maintaining your controller Maintaining your controller Maintaining your controller is all about keeping it in order checking records and settings and running self diagnostic checks There are no user serviceable parts inside the Touch Screen controller and in the unlikely event of equipment failure you should return the unit for attention What is included in this section Self Diagnostic Tests System diagnosis results Servicing and Repairing your controller b Mold Zz ARRIERE TempMaster M1 User Manual Masters oJan2012 Page 42 Not Under documentation control if printed May be revised without notice Maintaining your controller TempMaster A Self Diagnostic Tests The Controller has a diagnostic testing tool which allows you to check that every zone is functioning correctly It is the correct routine that you should use e as an acceptance check e tosee that a new tool is wired up correctly e aS a maintenance aid to check that a working tool is functioning correctly How the Test works The following describes the test sequence to show how it works 1 It applies 10 power and observes that a the temperature of the zone under test does not reduce further which would indicate a reversed thermocouple on that zone b the zone under test rises sufficiently to a set level if not it increases the appli
4. M4 Running your controller Identifying Zone alarms Normal Zone Green text on This shows a healthy zone Black background Warning Zone Black Text on Yellow This shows a first stage warning Background MAM EONE White text on Red This shows a second stage alarm i Background Fatal Error an abbreviated Error message White text on Red 3 Background for a list of all Error messages see page 47 Alarm Extension There is a row of red LEDs above the console which acts as an Alarm Repeater which illuminates whenever the console generates an alarm This may not mimic the Status window for instance zones may individually show an Alarm if the new set temperature is significantly different to the present actual temperature but the system sees this as a temporary condition and will not show an overall Alarm condition until the tool has had time to attain the new set temperatures Beacon and Sounder extension A Beacon and Sounder extends any second stage temperature alarm or fatal error alarm Curing the alarm condition automatically extinguishes the beacon sounder A key switch is also provided to mute the sounder at any time Note however that no reminder is given to show that the sounder is muted when the system is healthy Re occurrence of subsequent alarm conditions will cause the beacon to light but not create an accompanying audible alarm Card Indicators Zone Control Cards have two LED indicators that give a st
5. Settings within this panel include Boost Time to enter the time for which the temperature will increase whenever the Boost mode is selected Note Maximum Permissible Boost time is 500 seconds a ettings Maximum Temperature to limit the highest Boost Tine oa temperature to which any zone may be Meum Terperature 5 EB D raised Note the highest permitted Maximum umm Temp is 472 C or 880 F Meme c Probe 21 Probe 22 Probe 23 Probe 24 Maximum Power to limit the highest power to Opn Oe2 OP23 OP2 which any zone may be raised Note the highest mo Status permitted Maximum Power is 100 Touch Edit to set any parameter or Back to close the panel and leave without making any changes b Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Pag e 16 Not Under documentation control if printed May be revised without notice Setting up your controller TempMaster f j Zone Settings When setting up a new tool you may consider setting these options that are applicable on a zone by zone basis for any tool Zone settings may be different between different tools For instance Tool 1 may have manifold speeds set to manual slow while Tool 2 may have all zones speeds in Automatic Touch Tool to open the Tool page Touch Setup to open the Options page If prompted then enter the System password zone 1 Zone 2 zone 3 zone 5 Zone 6 Zone 7 Zone
6. TempMaster Vig Running your controller Boost Mode Individual zones This mode provides a means of temporarily boosting the zone temperature for any one or more zones for a preset user configurable period Touch any one or more zones Zone 1 Zone 2 Zone 3 Zone 4 mem Touch Set and enter ss password lg Zone 9 Zone 10 Zone 11 12 Mode BERI Status MORTAN Mode to show the keypad Auto Touch Boost to raise the set level of this selected zones The screen reverts to main display where you can see the boosted temperature The zone returns to normal temperature after 1 Zone 10 Zone 11 the preset Boost Time oer Ea cies o 6 Mode RUN Status b Mold KA Revision 1 0 TempMaster M1 User Manual Masters Jan 2012 Pag e28 Not Under documentation control if printed May be revised without notice Running your controller TempMaster Switching individual zones off Touch any one or more zones Zone 1 _ Zone 2 Zone 3 I Zone 6 Zone 7 E Touch Set and enter ass password 10 ial 12 alae to show the keypad 63 Temperature in C Mode Value Touch Off to switch off the selected zones a oo eee D D DD zone 2 E cmm 3 Zone 4 The screen reverts to main display where you m can see the selected zone switched off P Zone 6 zone7 Zone amp the keypad will display
7. Used Used Used Touch O ption S Zone 10 Zone 11 Zone 12 O Used Used Used Zone 14 Zone 15 Zone 16 Used Used Used Zone 18 Zone 19 Zone 20 Used Used Used Zone 22 Zone 23 Zone 24 Used Used O Used Status Touch PgDn twice to see Password Control Controller Setting Earth Leakage Select Enable to have a higher level password control or Disable for open control Touch Enter to accept the setting or Cancel to step back and return to main page Mold Revision 1 0 TempMaster M1 User Manual Masters Jan 2012 Page 24 Not Under documentation control if printed May be revised without notice Setting up your controller Password Application Table Here is a detailed list of what level of password is required for various functions on the different pages Page Screen No Password required to Main Run Stop Change Modes Change Display options Go to Zoom or Graph page Zoom View only so no other function except zone up or down Graph View only so no other function except zone up or down Tools View available tools Tools Setup Password Security Level1 User Level 2 System password required password required to Set Alter temperatures or modes Load Save Backup Restore Delete New Create new tools Set Config Change any values Every machine leaves our factory with two levels of password protection these ar
8. 15 N 4 L 16 N 5 L 17 N 6 L 18 N 7 L 19 N 8 L 20 N 9 L 21 N 10 L 22 N 11 L 23 N 12 L 24 N Max 230VAC 16A Pin 1 13 2 14 3 15C 4 16 o 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 k 43 mm Page 53 b Revision 1 0 i gm Mold oan 2012 Masters TempMaster iy Appendix A 1 5 TOUCH SCREEN SCHEMATIC HRC Touch Screen Console Motherboard Isolator Console Console Mains Data Cable Cable Control Cabinet Opto Isolator Mains Power Control Distribution Card i i Voltage Free alarm Contacts Heater Thermocouple Supply Outputs Inputs from to Tool Tool Revision 1 0 TempMaster M1 User Manual b e Mold Masters Jan 2012 Page 54 Not Under documentation control if printed May be revised without notice Ti oe emp Mies ter y Index Alarm Messages 49 Alarm Output External 53 Backing up tool settings 42 Beacon and Sounder 36 Boost Mode Individual zones 30 Card LED Indicators 36 Card LEDs 49 Centigrade or Fahrenheit 15 17 Controller Card Fuses 51 Controller Settings 15 17 Deleting a tool 41 Input Option 15 17 Interpreting the test results 47 Isolate the Controller 6 Language 28 Loading tool settings 39 Main Page 8 Manual Mode 33 Mode Window 35 Password Application Table 27 Restoring
9. 8 Range Touch t r used J Ousea J Ousea J Ouses ouch one or more zones to see new comman ee PRU pis does Joss jos buttons Zone 13 Zone 14 Zone 15 Zone 16 c O Used O Used O Used O Used Enable Touch Set to view the next page Ours Ous Ows owa ENTM zone 21 Zone 22 zone 23 Zone 24 2 Used 2 Used Used O Used iJ Mode RUN Status ISIN Zone 1 O Used Zone 5 Touch Options to open the Zone Settings pages ES x Used one 13 once there use the PgUp and PgDn buttons to view all Controller Settings Used one 17 Used one 21 Mm Q M Q M Used Mode Zone 1 Zone 2 Zone 2 Zone 6 Used one 14 Used Fa m Zone 18 2 Used Zone 22 O Used RUN Zone 3 Zone 3 uses uses O Zone 7 Zone 11 Used Zone 15 L2 Used Zone 19 Used Zone 23 2 Used Zone Settings Settings on these pages include NotUsed Alias uses the selected a title to identify a group Probe of zones as either Probes Manifolds or Sprues Not codes Used allows you to switch off spare zones so they do not show on the main page Version 03 02 12 Speed allows you to leave zones at Auto detect setting or over ride to slow medium or fast should the auto setting not giving the best performance Zone 4 sed Zone 8 Zo zo 12 Usec Zone 2C O Used l zone 24 J Usec Status To select any option such as Alias as Prob
10. On instead of Off in Zone 10 Zone 11 Zone 12 order to revert the zone to normal duty EX Ez eg a If you select the same zone and touch Set Eo E b TempMaster M1 User Manual Revision 1 0 Mold Not Under documentation control if printed May be revised without notice Page 29 Jan 2012 Masters TempMaster IV Running your controller Changing or Setting Zone Temperatures Touch one zone Zone 1 Zone 2 Touch another Zone 1 Zone 2 Touch Range status EENNNNENI Zone 1 Zone 2 Zone 3 Touch Set and enter password Note temperature and 50 250 250 250 P20 ie rea power settings have a preset limits as described on page 16 To Set a new temperature touch Set O to Raise the overall temperature touch Add O to Lower the overall temperature touch Sub and enter a value On return to main page you see the new set temperatures Note they may individually show an Alarm if the new set temperature is significantly different to the present actual temperature but the system sees this as a temporary spurious condition and will not show an overall Alarm condition until the tool has had time to attain the new set temperatures b Mold Revision 1 0 TempMaster M1 User Manual Masters Jan 2012 Page 30 Not Under documentation control if printed May be revised without notice Running you
11. Page Tool 10 Status a or lors lors era T CEAO Gra ors ors mw Temperature one 5 Graph Page Info Probe 28 Actual REE setpoint 250C Power IFA Earth Leakage Zima Alarm High 10C Alarm Low 10C Boost Value Dc Standby value OC flax Power Do Speed Setting Auto sensor Type J RUN Zoom Page b _ Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Page 12 Not Under documentation control if printed May be revised without notice BCC emp aster 117 The User Interface Where the configuration of parameters requires a user interface then either a keyboard or a keypad is displayed i Enter Tool Name B Keyboard this is offered wherever alpha numeric input is required such as entering a Password or a Tool Name Boost Full Keypad this has all functions available including Boost and Off switches plus Mode and Value options Auto Numeric Keypad this has left hand side greyed out and is used wherever numeric values only are required such as Alarm Limits Screen Saver There is an automatic function that dims the screen light by 50 after 5 minutes of user inactivity Touching the screen anywhere will restore it to normal level TempMaster M1 User Manual Revision 10 Mold A Not Under documentation control if printed May be revised without notice Page 13 Jan 2012 Masters TempMaster I My Setting up your controller Setting up your controller New M1
12. QO P 17 OP 18 Q P 19 P 20 Zone 21 Zone 22 Zone 23 Zone 24 P 21 P 22 P 23 P 24 Mode STOP Zone 1 Zone 2 Zone 3 OP 2 OP3 Touch OK to start or Cancel to go back The Mode Window then shows Testing and the first zone Temperature display will read Test Touch Stop at any time to end the test prematurely Touch Skip at any time to skip a zone and move on to the next If you touch Cancel the test will finish and no test results will be displayed At the end of the test Sequence the Controller m will build a test result page to show how the test Probe 1 Load 10A Faled No Temperature Rise progressed for each Zone Probe 2 Load 114 Failed Mo Temperature Rise Probe 3 Load 124 Failed Any zone that fails to test good is highlighted by No Temperature Rise Probe 4 Load 134 Failed a red button marker followed by a brief En explanation or a code to show why it failed Probe User Sered Probe 8 User Skipped Mode STOP Status L NORMAL Probe 3 At the end of the test you can touch the Save button to export the results to an external USB Flash Stick as a csv file Touch Cancel to leave the test page and return to the Tool Page b Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Page 44 Not Under documentation control if printed May be revised without notice Maintaining your controller TempMaster At System diagnos
13. control if printed May be revised without notice Troubleshooting TempMaster VE MI Series Fuses There is a Miniature Circuit Breaker that offers general over current protection for the complete unit Supplementary Fuses All the supplementary circuits Console supply Power Supply fans are protected a pair of fuses which are fed from the upper and lower supply busbars These are din rail mounted and can be found inside the left side cover viewed from the front of an M1 48 and under the cover at the top on an M1 12 20mm Glass Fuse Antisurge Controller Cards The current controller card has protection fuses for both the T C input and for the heating load output Input Fuse Type Surface mount quick blow If the module shows a T C alarm then this may indicate that the input fuse has ruptured The card may be easily removed and the fuse changed Part Code 62MAQBSM Output Fuse Type HRC High Speed If the module shows a FUSE alarm then the card may be easily removed and the fuse changed Only use Ceramic Body Fuses on Control Cards NEVER use glass bodied fuses Class 14 Ceramic FF Fast blow fuse NOTE If you find that any fuse has ruptured then please make sure that you replace the faulty fuse for a new one with identical characteristics b Revision 1 0 om TempMaster M1 User Manual Mold Not Under documentation control if printed May be revised without notice Page 49 Jan 2012 IMaster
14. down the heating load and only use the main isolator to switch off a dormant controller 1 Shut down the heating CE CES 255 255 M On the main page touch Mode v a arn ail 2g a zone 9 Zone 10 Fone 11 Fone 12 CERA cCEEEd CEEEJ CE ER 14 ER ey 14 EJ Ey 14 CE a Probe 6 Probe 7 Probe 8 x ST 2 On the Mode page touch Stop Mode 3 Shut down the Controller use the main power switch to isolate all the power to the whole system Viol d eS Revision 1 0 TempMaster M1 User Manual Masters Jan 2012 Pag e6 Not Under documentation control if printed May be revised without notice BC emp aster 177 Screen Layout and Navigation This part of the manual introduces you to the controller card to show what facilities are available and what information is available Monitoring The main page has up to 12 zones displayed at maximum size More zones can be shown with less information per zone Zone 2 fone 3 m I cy EEE 255 t z 255 ac E ES EN ES EN fone 5 fone 65 fone y fone 8 Control ER NECI EDS CE cS Ci CHECA Side command buttons that change from m ugmu 5 m za a der page to page zone 5 fone 18 fone 11 Zone 12 CFE CEEEJ CEES cE CE ES E ux Information a KO 255 _255 fO EW EB g i 1 EN E Bottom row shows EE 5 Zone 6 Zone 7 Current Run Mode E EN EN Current Health Status Zone 9 Zon
15. e a ok tel 90 216 357 0783 tel 84 8 832 7605 fax 90 216 385 0656 fax 84 8 832 7730 mmgevrek superonline com dieuphuoc nguyen lotusfirma com b TempMaster M1 User Manual Revision 10 Ahold m Not Under documentation control if printed May be revised without notice Page 57 Jan 2012 Maste TempMaster i Global Support h Revision 1 0 Mold TempMaster M1 User Manual Masters Jan 2012 Page 58 Not Under documentation control if printed May be revised without notice
16. the tip Instead the circuit maintains the output at whatever level it reached when the monitor circuit detected the fault Check thermocouple wiring it may be reversed Heater wiring may be faulty or element may be open circuit The system has detected an Check your heater wiring for a low earth fault impedance path to earth The card has detected an abnormal input at the T C termination that indicates a shorted or Reversed thermocouple An open circuit thermocouple has been detected and no auto response has been selected in the T C Open Error column of the Setup page TempMaster M1 User Manual Not Under documentation control if printed May be revised without notice If the REV alarm persists then you should switch off the controller and investigate the offending zone Alternatively you could slave the offending zone to a good zone until you have time to clear the fault For immediate recovery you can either slave that control zone to an adjacent zone or change to open loop control Make a note of the above action so that when the controller is free you can check to see whether the input fuse on the control card has ruptured If the fuse is good then you may need to check the wiring for faults or even replace the thermocouple bh Revision 1 0 Viol dc 6Jan2012 Masters Page 47 TempMaster At Troubleshooting Mold Mast P P umm amp ou FUSE LINE EITHER Replace the fuse
17. to see that there has no damage to the flexible conduit plugs or sockets If the flex has been squashed if there is visible damage or if there are any exposed conductors then for your own safety it must be replaced If the equipment is subject to vibration then we recommend that you use an insulated screwdriver to check that no terminals have become loose he v Revision 1 0 TempMaster M1 User Manual Mold Masters Not Under documentation control if printed May be revised without notice Jan 2012 Page 46 Troubleshooting TempMaster ij Troubleshooting I ndividual Card Diagnostics The control system has several features which provide a diagnosis of faults in the control system the tool heaters and thermocouple sensors If a zone temperature is seen to deviate from the actual setting beyond the alarm limits then the display will change to White text in Red box and generate a remote alarm The following is a list of alarm conditions that may be detected and which will also activate the output contacts Error Cause Message Little or no temperature rise has been detected in that zone When the console starts to apply power it expects to see an equivalent heat rise at the thermocouple If the Thermocouple has been trapped and pinched elsewhere in the tool or cable then it cannot see the full heat rise that occurs at the tip If left uncorrected then there is a danger that the zone could overheat and damage
18. with one of the same rating and type i e High Rupture Current load fuse The blown fuse is located either on the control card This the output fuse for that zone message has failed Please Note A fuse flashes can only fail due to a fault between external to the controller the two Identify and rectify the fault alarms before replacing the fuse either fault may Note The fuse detection circuit be requires a continuous low level current through a high impedance bleed resistor to maintain the alarm condition As a result the load circuit is still connected to the mains voltage supply and it is not safe to attempt to repair or replace the fuse without first isolating the circuit If the fuse in question is mounted on a control card then it is safe to unplug the board in order to isolate the circuit and replace the fuse on the card applicable OR There is a phase detection circuit on each card and a common phase detection circuit on all other controller types Although a fault in such circuits may cause the LINE error message such fault is very rarely seen The most common error is either the absence of one phase or if a plug has been re wired incorrectly a swapped phase and neutral If a LINE error message occurs then switch off and isolate the controller then check supply wiring for presence of all three phases No mains supply synchronisation pulses being received The three phase supply is used in a cross o
19. ART The system is started in a homogenous heat rise in which all zones follow the slowest rising zone Zone 1 zone 2 It will Switch to RUN when working temperature has been reached SHUTDOWN The system is shut down in a homogenous heat reduction It will switch to STOP when temperatures are less than 90 C BOOST Any zones with Boost Temperatures configured are temporarily increased for a user configurable period When the boost period expires then zone temperatures return to their normal Set levels STOP set all power levels to zero and lets the tool cool down to room temperature at its own rate CANCEL returns you to the main page Zone 1 Zone 2 Zone 3 2 Secondary conformation is required to go into any mode other than that which is currently being used More about Startup and Shutdown STARTUP the system measures the heat gain of every zone and automatically holds back the faster probe zones to the same rise rate as the slowest rising zone This ensures that you get a homogenous rise across the whole tool SHUTDOWN the system operates in a similar but reverse method to startup It switches off the slowest zone and sets the set temperature of all others to be 30 lower This ensures that you get a smooth uniform cool down across the whole tool TempMaster M1 User Manual Revision 1 9 Mold Not Under documentation control if printed May be revised without notice Page 2 Jan 2012 Masters
20. AUSTRIA East and South East Europe Mold Masters Handelsges m b H Pyhrnstrasse 16 A 4553 Schlierbach Austria tel 43 7582 51877 fax 43 7582 51877 18 at moldmasters com EUROPEAN HEADQUARTERS GERMANY SWITZERLAND Mold Masters Europa GmbH Postfach P O Box 19 01 45 76503 Baden Baden Germany Neumattring 1 76532 Baden Baden Germany tel 49 7221 50990 fax 49 7221 53093 europe moldmasters com INDIA Mold Masters Technologies Private Limited 247 Alagesan Road Shiv Building Saibaba Colony Coimbatore T N India 641 011 tel 91 422 423 4888 fax 91 422 423 4800 mmitplinfo moldmasters com U S A Mold Masters Injectioneering LLC 103 Peyerk Court Romeo MI 48065 USA tel 1 800 450 2270 USA only tel 1 586 752 6551 fax 1 586 752 6552 mmi ing moldmasters com CZECH REPUBLIC Mold Masters Europa GmbH Hlavni 823 75654 Zubri Czech Republic tel 420 571 619 017 fax 420 571 619 018 cz moldmasters com TempMaster IVF Global Support ASIAN HEADQUARTERS CHINA HONG KONG TAIWAN Mold Masters KunShan Co Ltd Zhao Tian Rd Lu Jia Town KunShan City Jiang Su Province People s Republic of China tel 86 512 86162882 fax 86 512 86162883 mmc sales moldmasters com JAPAN Mold Masters K K 1 4 17 Kurikidai Asaoku Kawasaki Kanagawa Japan 215 0032 tel 81 44 986 2101 fax 81 44 986 3145 info mmkk co jp FRANCE Mold Masters France Zl la Marini re 2 Rue Bernard
21. Masters 6 Jan2012 Page 50 Main terminal block drawn twice for clarity Star Configuration a O D output i Mi d bus bars Ie Dy OD WD CD ICD One 3 way link Delta Configuration EH incoming cables TempMaster M1 User Manual Not Under documentation control if printed May be revised without notice TS oe emp Master 1 7 1 2 ALARM OUTPUT Pin Connection Input output A rear of cabinet connector provides an alarm output from an 2 internal set of relay contacts Dependent on Spec Using an external power source the cabinet can initiate a number Normally Open of warning devices whenever any Contacts zone goes into an alarm state This is commonly used for beacons audible alarms or informing the moulding machine In order to capture fleeting alarm conditions the relay is held on for about 15 seconds after the alarm condition is cleared The contacts are rated for 5A at 240V HAN4A An input can be accepted through the same connector It may be used to initiate remote Boost or Standby 1 3 USB PORT A USB socket is provided which enable certain functions such as e backup and restore tool settings e Save tool test results b Revision 1 0 C TempMaster M1 User Manual d Mold A Not Under documentation co
22. Palissy 91070 Bondoufle tel 33 1 82 05 00 80 fax 33 1 82 05 00 83 fr moldmasters com i m Revision 1 0 TempMaster M1 User Manual IVlold Masters Jan 2012 Page 56 Not Under documentation control if printed May be revised without notice Global Support TempMaster i KOREA POLAND Mold Masters Korea Ltd Mold Masters Europa GmbH 708 Byucksan Digital Valley 5 Cha Skr Pocztowa 59 60 73 Gasan dong Geumcheon gu 00 908 Warszawa Seoul 153 788 South Korea Poland Tel 82 2 2082 4755 tel 48 0 66 91 80 888 Fax 82 2 2082 4756 fax 48 0 66 91 80 208 mmkr sales moldmasters com ol moldmasters com MEXICO SINGAPORE MALAYSIA SPAIN MM Hot Runner Injection M xico INDONESIA THAILAND Mold Masters Espana S A de C V Mold Masters Singapore PTE Ltd Serennia Business Center Av San Carlos No 4 Nave 2 No 48 Toh Guan Road East Buenos Aires 37 29 Parque Industrial Lerma 406 140 Enterprise Hub 08902 Hospitalet de Llobregat Lerma Estado de M xico Singapore 608586 Barcelona Spain 52000 M xico Republic of Singapore tel 34 93 802 36 01 tel 52 728 282 48 33 tel 65 6261 7793 fax 34 93 802 49 08 fax 52 728 282 47 77 fax 65 6261 8378 ES MOLDMASTERS COM mexico moldmasters com mmsinfo moldmasters com International Representatives Argentina Australia Bulgaria Sollwert S R L Comtec P E Mold Trade OOD La Pampa 2849 2 B 1084 South Road 62 Aleksandrovska St C1428EAY Buenos Aires Edwardstown South Austral
23. TS b Revision 1 0 TempMaster M1 User Manual Mold e za g Not Under documentation control if printed May be revised without notice Page 37 Jan 2012 Maste 5 TempMaster i Customising your controller Saving tool settings Whenever you make any changes to a currently loaded tool then any changes that you make are saved shortly after your last touches to the screen Saving Changed tool settings If you wish to make a different selection of tool settings and save them for use at another time then you first need to create a copy of your current settings as a different tool name load that copy and make you changes there Tool 01 Tool 02 Select a spare blank tool tab Touch Save and enter System Password Enter a new tool name and touch Enter Mode RLM Default Tool_O1 Tool 02 H Toia H H Return to Tool page and see new tool with new name touch Load Eero ETE T MN Ea Mode STOP Status Sai Load and USE Tool extra temp Touch OK to confirm Once the new tool is current then e leave this page and make all P p g Default Tool_01 Tool 02 Co necessary pages J Tool 4 Tool 5 When you have finished then you a have an alternative tool You can if Delete you wish return to this page and Tool 10 HI Tool n H Toot 12 reload the original tool to get back Back to your original settings Mode MEG status BEG b ea Revision 1 0 TempMaster M1 User Manual Mold Mr T Ma
24. any mode other than that which is currently being used bh Revision 1 0 TempMaster M1 User Manual Mold ers Mast z O Jan 2012 Pag e 10 Not Under documentation control if printed May be revised without notice BCC emp aster 177 Main Page Setting Temperature Zone 3 Zone 4 Touch one zone Touch another Zone 1 Zone 2 Zone 3 Zone 4 Touch Range Enter Password Touch Set and if prompted enter the User Password Gea lca cid ica endum is au ua Mode STOP Status BRA eta Use the key pad to type a new rens n cas Temperature Touch Ent to set the required temperature or Bsp to leave the page without making any changes On return to main page you see the Zone 3 Zone 4 amm new set temperatures E Note they may individually show an sE Alarm if the new set temperature is significantly different to the present EN o E E Zone 11 actual temperature but the system NE sees this as a temporary condition and a will not show an overall Alarm condition until the tool has had time to attain the new set temperatures b TempMaster M1 User Manual Revision 1 0 f P Mold Not Under documentation control if printed May be revised without notice Page 11 Jan 2012 Masters TempMaster 7 Introduction More Pages I Tool 1 EI Tool 2 FI Tool 3 Default Taol O1 Tool 02 Tool 4 Tool El Tool 6 Tool
25. ate of health display that can be seen on the front edge of the card if you open the cabinet door SCAN this LED flashes briefly as the controller interrogates each card in sequence FAULT Should normally be extinguished It lights to show that a fault has been detected on the card which may be due to bh C Revision 1 0 TempMaster M1 User Manual Mold Masters Not Under documentation control if printed May be revised without notice Jan 2012 Page 34 Customising your controller TempMaster n Customising your controller Your controller has a dedicated Tool Bank which enables you adapt it quickly to different circumstances It has twelve available positions that can be individually configured named saved and recalled whenever the tool or job changes What is included in this section Using the ToolStore Page Renaming an Existing Tool Loading Tool settings Saving Tool settings Deleting a Tool Backing up Tool Settings Restoring tool settings b Revision 1 0 m Not Under documentation control if printed May be revised without notice Page 35 Jan 2012 Masters TempMaster ij Using the tool store page b Pam Mold Masters The initial window shows the twelve tool slots which may be used to save different settings for different tools The tool that is currently loaded and being used is shown with a pink background here seen as the first tool in the top row Other tool slots that have sav
26. ates alarm information for the display screen and alarm relay e controls the output power to the on board triac using a number of self tuning algorithms The card requires no analogue calibration and is ready for use once set up from the display console Output Triacs The controller card has six on board triacs one for each channel that are capable of controlling heating loads of up to 15 Amps peak Power Supply The D C power supplies for the cards data communications and an alarm output relay are all provided by a single Power Supply Unit This is located on top of the upper chassis panel bh Revision 1 0 MI _ Page 5 eJan2000 Masters Not Under documentation control if printed May be revised without notice TempMaster V EET 7777773 I solate the Controller The main Power Switch is sufficiently rated to disconnect the total load current during switch On and switch Off To prevent its operation during maintenance you can use a suitably sized padlock or similar device to lock the switch in the Off position Switching On and Off The main power switch is a rotary switch found at the lower rear of the Controller It is sufficiently rated to disconnect the total load current during switch On and switch Off Switching On When the controller is switched on all zones go into Run mode automatically to start heating the tool Switching Off the Controller We recommend that you use the console to shut
27. but may cause the equipment to fail or lose its memory Where to use this equipment The display console and controller cabinet together are designed for use in the plastic injection moulding industry as temperature controllers for third party hot runner systems as commonly used in mould tools They must not be used in residential commercial or light industrial environments Furthermore they must not be used in an explosive atmosphere or where there is a possibility of such an atmosphere developing The HRC cabinet and Touch Screen console should be installed in a clean dry environment where the ambient conditions do not exceed the following limits e Temperature 0 to 35 C e Relative Humidity 9096 non condensing Check your wiring Before you energise the system pay special attention to how the supply to your controller is wired and how it is connected to the mould Lack of attention to detail causes errors such as e incorrect wiring of mains supply phases into the controller e crossing heater supply feeds with thermocouple detection although this error can be eliminated by the adoption of Mold Masters Standard connections In such cases wiring errors have caused equipment failure Mold Masters UK Ltd cannot be responsible for damage caused to the controller by customer wiring and or connection errors b m Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Page 4 Not Under documentation control if pr
28. ccess to e all user level functions e re configure the settings for a new tool e store and load new tool settings to from a memory stick Password Disabled If the Password option is set to Disabled then all both User and System functions become Open Level and no longer require any Password to access About password active times After you key in a password access is possible while you continue to input data Each key touch resets the timer but when no more input is detected it times out and then denies unauthorised access b Revision 1 0 om TempMaster M1 User Manual Mold Not Under documentation control if printed May be revised without notice Page 23 Jan 2012 IMasters TempMaster Vi Setting up your controller Setting Password Control Touch Tool Touch Setup Status IES Enter password if enabled ca a a aede a v orm aon acad a E a J re Gum Y per Y poen V pron Nr Y pm Y en Y rn Tee a G G Mode STOP Status BRAG Probe 1 Probe 2 Probe 3 Probe 4 OP1 OP2 OP3 OPA n Probe 5 Probe 6 Probe 7 Probe 8 Ops Ops Op Ops Touch Confi Probe 9 Probe 10 Probe 11 Probe 12 any g Ops OP 10 OP11 OP12 a Probe 13 Probe 14 Probe 15 Probe 16 ere lusu am Probe 17 Probe 18 Probe 19 Probe 20 Ori OPis Or19 OPo enny Probe 21 Probe 22 Probe 23 Probe 24 Orem Orp2 OrP23 Op24 Zone 2 Zone 3 Used Used Used Zone 6 Zone 7 Zone 8
29. e touch that Sensor allows you to match the controller to either option to move the yellow J Type or K type thermocouple Touch Cancel to step back and return to main page changes TempMaster M1 User Manual Revision 1 0 Not Under documentation control if printed May be revised without notice Page 17 Jan 2012 selection indicator and then touch Enter to confirm your selection or Cancel to leave the page without making any bh LS Mold Masters TempMaster IA V4 j Setting up your controller Monitoring Temperature Limits Your controller card monitors the actual temperature of each zone and verifies that the zone is operating within specific limits Rather than fixed points of temperature the High and Low Limits are set as deviation above or below the set point If any zone temperature goes outside these limits a visual alarm is shown which is extended to an alarm relay for external switching Warn and Alarm limits Although there is only one upper and one lower Alarm setting each gives a visual warning at half way point If a High alarm is set to 10 deg then a Warning will show at 5 deg The same is applicable for the under temp alarm level Zone 1 Zone 2 Zone 3 ke 255 ES Zone 5 EN HE Touch Tool to open the Tool page Touch Setup to open the Options page If prompted then enter the System password Select one or more zones either Select on
30. e provided on a detachable page at the front of the Manual We recommend that you change these as soon as possible to establish your own security TempMaster M1 User Manual Not Under documentation control if printed May be revised without notice Revision 1 0 TempMaster p f Page 25 olan212 Masters TempMaster IA V4 j Running your controller Running your controller Running your controller is concerned with everyday use of the controller for normal production use This is considered as selecting an appropriate run mode for the machine according to whether the tool is working or waiting It may also be necessary to make changes to the heater temperatures and using the graphical display of recent performance may help such decisions What is included in this section Run Modes Manual Mode open loop control Slave Mode Standby Mode Boost Mode how to apply a short increase Changing Set Temperature Alarms b Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Page 26 Not Under documentation control if printed May be revised without notice Running your controller TempMaster iV Operating Modes Start Stop Boost and more Touch Mode on the top right brings a new set of command buttons RUN raise all the zones to their set operating temperature STANDBY Any zones with Standby Temperatures configured are reduced in temperature until the next command is given ST
31. e 10 Zone ll Zone 12 Status em b m Page Jan 2012 Masters Not Under documentation control if printed May be revised without notice TempMiaster 7 A Main Page Can be used for e Monitor observe zone condition e Control Start Stop amp Boost Standby immediately available All other Standby Shutdown Stop available from Mode button e Set select any one or more zones to get Set function to set or alter zone set points or run modes Monitoring Healthy Zone shows Zone Name Green text on Black Actual Temperature background Scale Set Temperature Applied Power warning zone Black Text on Deviation exceeds 50 of Alarm Setpoint Yellow Background Alarm Zone White text on Red Deviation exceeds Alarm Setpoint Background patel er White text on Red Problem detected see page 47 for details Background Zone Off Individual zone switched off bh um Mold Masters Jan 2012 Page g Not Under documentation control if printed May be revised without notice Revision 1 0 TempMaster M1 User Manual I ntroduction TempMaster AV j Main Page Display To show less information and more zones 24 48 zones use the Display button zone 1 zone 2 Zone 3 fone 4 CENE CERE CERE CER B RU URN Zone 5 Zone D Zone 7 zone 89 l EEF NE E EEH Use Display button to show CEP a CEE J Coos 15 15 NEN 15 E a pr woe fone 95 fo
32. e 17 NotUsed Zone 21 NotUsed zone 14 NotUsed Zone 18 NotUsed Zone 22 NotUsed Mode STOP Zone 15 NotUsed Zone 19 NotUsed Zone 23 NotUsed Zone 16 NotUsed Zone 20 NotUsed Zone 24 NotUsed less Status bh r Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Not Under documentation control if printed May be revised without notice Page 20 Setting up your controller TempMaster A j Set Zone Temperatures and save to Tool Bank Zone 3 Zone 4 Cat oa o Zone 6 Zone Zone 8 Touch one zone of oO a cea Zone 11 Zone 2 Zone 3 CHEN CNN EE 0 Zone 5 Zone 6 Zone 7 1 my Touch another j mu Touch Range Zone 2 Zone 3 Touch Set and if prompted enter the System Password Use the key pad to select a new Temperature Touch Ent to set the required temperature or ESC to leave the page without making any changes Note Maximum Permissible temperature is 472 C or 882 F On return to main page you see new set temperatures here shown in Warning because they are currently higher than actual temperature b TempMaster M1 User Manual Revision 1 0 iam P Mold Not Under documentation control if printed May be revised without notice Page 21 Jan 2012 Masters TempMaster Vi Setting up your controller Save new Tool to Tool Bank Zone 1 Zone 2 Zone 3 Zone 4 From previous page To
33. e zone then another then another till you mr v EE have all the required zones CLE EE Or zone que Zone gue Zone gue Zone ue 12 Used 5 Used D Used Used Zone 17 zone 18 Zone 19 zone 20 Select the first zone then the last then touch Oused Quse Ousea Ousea Range to include all in between Zone 21 Zone 22 Zone 23 Zone 24 i D Used Used t2 Used O Used Touch Set to show the zone setting options P Status INST S nk rel 2 Zone lt ug ime Egi 8 TEE Piet ET ue Touch Limits to open Alarm Limits panel Zone LI Zone TM Zone T Zone Pi NotUsed NotUsed NotUsed NotUsed Zone 17 Zone 18 Zone 19 Zone 20 NotUsed NotUsed NotUsed NotUsed Zone 21 Zone 22 Zone 23 Zone 24 NotUsed NotUsed NotUsed NotUsed Mode BEEN Status ESE Within the Alarm Limits panel touch either High or Low Edit to reveal a keypad The keypad allows you to enter the amount by which temperature must ES rise or fall to trigger an upper or lower temperature em lu alarm EL Note that temperature limits are applicable to the current scale A High limit of 10 while in Zone 17 Zone 18 Zone 19 Zone 39 Centigrade would automatically become 18 when ma ete oi oe you change the scale to Fahrenheit NotUsed NotUsed NotUsed NotUsed Mode BERI Status Touch Cancel to step back and return to main page bh i Revision 1 0 TempMaster M1 User Manual Mold
34. ea lOuses Zone 9 Zone 10 Zone 11 Zone 12 J pus Jove Joss Jou Zone 5 Zone 13 2 Used Zone 17 O Used Zone 21 Used Mode Zone 1 Zone 5 Zone 6 Zone 14 L2 Used Zone 18 f Used Zone 22 12 Used RUN Zone 2 zone 6 Zone 3 Zone 7 Zone 15 2 Used Zone 19 Used Zone 23 Used Zone 3 Zone 7 Zone 4 Zone 16 Used Zone 20 Used Zone 24 Used Status Zone 4 Zone 9 Zone 13 Used Zone 17 Used Zone 21 Used Mode Zone 10 Zone 14 O Used Zone 18 O Used Zone 22 Used RUN Zone 11 Zone 15 2 Used Zone 19 Used Zone 23 O Used Zone 12 Zone 16 2 Used Zone 20 O Used Zone 24 Used Status BSE Increase Zone 13 NotUsed Zone 17 NotUsed Zone 21 NotUsed Page 19 Zone 14 NotUsed Zone 18 NotUsed Zone 22 NotUsed Mode STOP Zone 15 NotUsed Zone 19 NotUsed Zone 23 NotUsed Zone 16 NotUsed Zone 20 NotUsed Zone 24 NotUsed Status Bes are nz b Revision 1 0 Mold iE Jan2012 Masters TempMaster Vf j Setting up your controller Setting Standby Value Before you activate Standby function you must first configure the amount The Standby settings made here are only for Standby Temperature and are individually set for each zone When standby is activated those zones with any standby value configured will reduce their temperature Touch Too
35. ed power and looks again for that temperature rise It continues to raise the power and look for the expected temperature until a set timer expires If it does not see the right temperature within the right time then the zone has failed C no other zone rises by as much as the first set temperature which would indicate cross wiring between the zone under test and another thermocouple d no other zone rises significantly which would indicate excessive thermal conduction between adjacent zones 2 After completing the test on the first zone the routine then moves on to subsequent zones until all have been tested 3 At the end of the test it builds a list of results to show how the test progressed TempMaster M1 User Manual Revision 1 9 Mold id je mem P a Not Under documentation control if printed May be revised without notice Page 43 Jan 2012 Masters TempMaster IA V4 j Maintaining your controller Running a Self Diagnosis test The diagnostic routine may be performed at any time that the controller is connected to the tool provided that it is not in use for production Touch Tool Touch Setup then enter the System Password if requested RUN zone 1 zone 2 zone 3 zone 4 OP1 P 2 3 OP 4 Zone 5 Zone 6 Z Zone 8 OP5 OP6 ig OPs8 T Zone 9 Zone 10 Z a zone 12 Touch est Ors P 10 P 12 Zone 13 Zone 14 Zone 15 Zone 16 P 13 Q P 14 Q P 15 P 16 Zone 17 Zone 18 Zone 19 Zone 20
36. ed tool settings can be identified by seeing a name in that box Touch and select another tool slot sees that border appear blue but it does not become the tool in use until you touch Load and confirm Yes Touch Cancel to return to the previous page Touch Setup and enter system password to go to tool configure options Tool Options page offers more control to setup the tool which is fully described in the setup chapter Revision 1 0 Status FE Customising your controller Tool 1 Tool 2 Teol Q1 Tool 4 POOT Tool 10 TOOT TT OST EE Status Enter Password E Rope m etc m mc m M m Tee EE uou uU IA A COEELTEPTEIEN Pee mem Mc al a eere d Space Mode STOP Status BRA eta TempMaster M1 User Manual Jan 2012 Page 36 Not Under documentation control if printed May be revised without notice Customising your controller TempMaster Loading tool settings Note that the operating mode for the controller cabinet remains unchanged by loading another tool So if your controller is in Run mode and another tool setting with different temperatures is selected and loaded then the tool will immediately change to run at the new incoming temperature settings LL EME Tool 3 Default Tool_01 Tool_02 Select the desired tool Touch Load and enter System Password Load and USE Tool Touch OK oe or Cancel to exit Status IE
37. ia 5039 Ruse City Argentinia PO Box 338 Magill Bulgaria tel 54 11 4786 5978 South Australia 5072 tel 359 82 821 054 fax 54 11 4786 5978 Ext 35 tel 61 8 8374 4633 fax 359 82 821 054 sollwert fibertel com ar fax 61 8 8299 0892 contact mold trade com bparrington comtecipe com Denmark Norway Sweden Finland Israel H amp G Englmayer A S Oy Scalar Ltd ASAF INDUSTRIES Ltd Skenkelsoevej 9 Postbox 35 Viertolantie 12 29 Habanai Street DK 3650 Oelstykke Denmark 11120 Riihimaki Finland PO Box 5598 Holon 58154 tel 45 46 733847 tel 358 19 783 191 Israel fax 45 46 733859 fax 358 19 783 190 tel 972 3 5581290 support englmayer dk info scalar fi fax 972 3 5581293 sales asaf com Italy Portugal Romania Commerciale Isola SPA Gecim LDA International Mold Trade Co SRL Via G B Tiepolo 3 Rua Fonte Dos Ingleses No 2 Str Constantin Aricescu Nr 21 35010 Cadoneghe Padova Italy Engenho Bl 20 Sc 2 Apt 20 tel 39 49 706600 2430 130 Marinha Grande Portugal Bucharest Sector 1 Romania fax 39 49 8874231 tel 351 244 575600 tel 4021 230 60 51 info com isola it fax 351 244 575601 fax 4 021 231 78 43 gecim gecim pt contact matritehightech ro www moldmasters com Turkey Vietnam Version April 19 2012 MMG Consulting amp Engineering Lotus Chemical Technology Yesil esme Sok No 30 3 393 Dien Bien Phu St Ward 4 Dist 3 Pa sna idee a PAA iftehavuzlar 81060 Istanbul Turkey HoChiMinh City Vietnam e
38. inted May be revised without notice SC oo emp Master 1 7 The Controller Cabinet The power supply to the control cabinet is via a strain relief mounted cable gland plug and this may be wired in star or delta configuration Please check your specifications for details of which configuration has been configured There are normally two types of cables supplied a thermocouple connection and a power connection both using type HAN24E as a preferred connector Typical wiring details are shown in Appendix A An alarm output option is available for extending the alarm or perhaps inhibiting the injection process Controller Modules The controller uses six zone modules that provide real time temperature control Each card has three main components e thermocouple input CPU e twocontrol CPUs multi voltage output triacs Thermocouple Inputs The thermocouple inputs have preset responses for both J and K type thermocouples The associated console provides means of selecting the sensor type which in turn sets the CPU linearization to match the selected thermocouple type Central Processor Units CPUs The CPU provides the following facilities e closed and open loop control of the zones e processes thermocouple and current readings to show on display e checks for alarm conditions including excess current incorrect thermocouple wiring zone over temperature condition low impedance between heater and ground and gener
39. is results The Test page retains information about any test that is run You can scroll the screen to view all the results or touch Print for a hard copy Interpreting the test results Satisfactory Test If the diagnostic test finds no fault with any zone then the message Zone Test OK is displayed against every zone Unsatisfactory Test If the test detects any problems then it displays an error messages against the particular zone Below is a complete list of the various messages along with further detail and possible causes User skipped You skipped the test for this zone by pressing Skip while it was being tested User Stopped You aborted out of the test by pressing Stop T C Thermocouple detected as being open circuit Check thermocouple wiring for displayed zone FUSE Check card fuse This message is also displayed if the zone was set to use an off board triac that was not installed N B Off board triacs have their own fuse No Mains Sync Pulse This is probably due to an error in the supply wiring N Z No card was detected in the rack at the slot identified with the displayed zone Heating Test Failed Temperature did not rise by the set number of degrees within the heating period This may be caused by an open circuit heater a pinched shorted or dislodged thermocouple REV Temperature appeared to be decreasing when power was applied Below 0 or Reversed T C May be caused by a reversed thermoc
40. l to open the Tool page Touch Setup to open the ee If prompted then enter the System password Select one or more zones either Select one zone then another then another till you have all the required zones Or Select the first zone then the last and then touch Range to include all in between 4 5 6 7 rp 8 3 rr Cs 5 ae 10 ae at Zone 12 en Zone 13 Zone Qu Zone Oust Zone Qu Used Used 2 Used Zone 17 Zone 18 Zone 19 Zone 20 Used Used Used Zone 21 Zone 22 Zone 23 O Used Used Mode RUN Used 2 Used Zone 24 Used Status SE 2 Used Touch Set to show the zone setting options THE T STER 2 TUNE 4 YER Pie Mec 6 eg ues T 8 Touch Standby to open the Standby panel Within the Standby panel touch Edit to reveal a keypad The keypad allows you to enter the amount by which the temperature will reduce whenever the Boost mode is selected Note Maximum Permissible Standby temperature is 100 C or 180 F Touch Cancel to step back and return to main page gue 9 oues oues joues Ouse N Zone 13 NotUsed Zone 17 NotUsed Zone 21 NotUsed gue 10 Zone 14 NotUsed Zone 18 NotUsed Zone 22 NotUsed Mode ME que T Zone 15 NotUsed Zone 19 NotUsed Zone 23 NotUsed p zone 12 Zone 16 Jptions NotUsed Zone 20 NotUsed Zone 24 NotUsed Selle Status SE Standby Decrease Zone 13 NotUsed Zon
41. l if printed May be revised without notice Appendix A TempMaster y 12 48 zones pairs of HAN24E wired to Mold Masters Standard N oc amp M M p F b i i b J 7h o Gi IRI DOC ae e m mm AN 4 a ji an i A OO allie y nm E e_ 8 OF 9 N IPIE a my TIE MY i C hs J J e a HARTING 24B HOUSING WITH DOUBLE LEVER 140 mm 170 mm le 56 mm S TempMaster M1 User Manual Not Under documentation control if printed May be revised without notice Pin 1 L 13 N 2 L 14 N 3 L
42. ne 10 Fone 11 fone 12 a EE EI t 255 E mE m ES 255 i 14 NN 24 Zones each zone shows Title and Actual 48 Zones each zone shows Actual bh TempMaster M1 User Manual Revision 10 Wiold e Page 9 9202 Masters Not Under documentation control if printed May be revised without notice TompMast M Control Start Stop and More zone 1 zone 2 Touch Mode on the top right brings a new set of command buttons The next page offers four modes that are immediately available RUN raise all the zones to their set operating temperature STANDBY Any zones with Standby Temperatures configured are reduced in temperature until the next command is given START The system is started in a homogenous heat rise in which all zones follow the slowest rising zone It will switch to RUN when working temperature has been reached SHUTDOWN The system is shut down in a homogenous heat reduction It will switch to STOP when temperatures are less than 90 C BOOST Any zones with Boost Temperatures configured are temporarily increased for a user configurable period When the boost period expires then zone temperatures return to their normal Set levels STOP set all power levels to zero and lets the tool cool down to room temperature at its own rate CANCEL returns you to the main page Zone 1 Zone 2 Zone 3 Zone 4 a Enter Boost Mode Secondary conformation is required to go into
43. ntrol if printed May be revised without notice Page 51 Jan 2012 Masters TempMaster A 7 1 4 STANDARD TOOL CONNECTIONS The diagrams below show the preferred standard for power and thermocouple connection wiring Custom Controllers may differ in which case a unique wiring data sheet supplements the manual and these two pages may be ignored 6 zone only single HAN24E to HASCO Standard J Va Y M j CC C d UN hog 4n EE 24 12 TC6 lt 230 ell 3 AARO 22 10 TOS lt lt ete E 200 8 TC4 lt An R4 19e e7 L pra 180 6 BAA RB e A U1 L n us 5 i J 16e 4 LEN ee AAR TCl X Basti AARI xm Z e M o B GND Zone Pin R1 1 L 2 N R2 3 L 4 N R3 5 L 6 N R4 7 L 8 N R5 9 L 10 N R6 11 L 12 N T C 1 13 14 T C 2 15 16 T C 3 17 18 T C 4 19 20 T C 5 21 4 22 T C6 23 23 Maximum 230Vac 16A HARTING 24B HOUSING WITH DOUBLE LEVER 140 mm 170 mm k 36mm 130 mm b Revision 1 0 TempMaster M1 User Manual Mold Masters Jan 2012 Page 52 Not Under documentation contro
44. o disable the selection or Cancel to display of Earth Leakage current and switch on leave the page without or off the earth leakage control on the card making any changes Mode RUN Status TempMaster M1 User Manual Revision 1 0 Mold Not Under documentation control if printed May be revised without notice Page 15 Jan 2012 Masters TempMaster IA V4 j Setting up your controller Global Settings Tool Options When setting up a new tool you may consider setting these options that affect the overall performance of each tool Controller settings may be different between different tools For instance Tool 1 may display in Centigrade while Tool 2 may display in Fahrenheit Touch Tool to open the Tool page Touch Setup to open the o eid Ener Pasme Options page L L laugugscudd oe 2c If prompted then enter the System password robe 2 Probe 3 Probe 4 2 OP3 OPp4 si 6 Probe 7 robe 8 OP Probe 10 Probe 11 D P 10 P 11 Touch Config to open the Controller Settings E e gun pag es d e LEE OPis OP19 Probe 22 Probe 23 QP22 OP 23 RUN Zone 3 2 Used Used Zone 6 Zone 7 Used Used Zone 10 Zone 11 Used Touch Global to open the Global settings MM panel Used O Used O Used Zone 17 Zone 18 Zone 19 Used C Used O Used Zone 21 Zone 22 Zone 23 Used 2 Used O Used D Usec Mode RUN Status Se
45. on 1 0 TempMaster M1 User Manual Masters Jan 2012 Page 2 Not Under documentation control if printed May be revised without notice CC emp Master 7177 Introduction Specifications The following are general specifications The actual controller supplied may differ in specified options available for 220 60Hz Delta 15A super quick acting FF fuse on both legs Case Details Heavy duty metal cabinet with swing up console Size M1 xx 48 350w x 510d x 500h mm Size M1 xx 12 350w x 510 d x 220 h mm b Revision 1 0 TempMaster M1 User Manual Mold A Not Under documentation control if printed May be revised without notice Page 3 Jan 2012 Maste T TempMaster A Safety Instructions DO NOT open the cabinet without first ISOLATING the supplies there are unguarded terminals inside the cabinet which may have a dangerous potential across them Where a three phase supply is used then this potential may be at 415 volts or higher Safety Notices an explanation A WARNING symbol and message shown here identifies where there may be a hazardous situation which if not avoided may result in death or injury to personnel Most warnings pertain to electrical aspects and you must comply with them to minimise any personal danger A CAUTION warning identifies where there may be a hazardous situation which if not avoided may result in damage to property Caution warnings present no personal danger
46. or transferred to another controller for use elsewhere Insert storage media then wait about 10 seconds until the USB Memory is ready to use i Load Select the tool to Backup Mode STOP Status Touch Backup Provided a good USB memory stick is found plugged in then the tool settings are saved If there is a problem then a Warning message is displayed try using a different USB stick Status Re Operation Complete Wait about 10 seconds until data has been written and operation is complete then remove storage media b Mold Revision 1 0 TempMaster M1 User Manual Masters Jan2012 Page4Q Not Under documentation control if printed May be revised without notice TrempMiaster j Customising your controller Restoring tool settings If there is any information stored in a selected tool bank or slot then this process over writes new information into that position There is an option within this sequence to restore either all of the stored tools or just one selected tool Insert the storage media then wait about 10 seconds until the USB Memory is ready to use Select a blank tool tab Tool 10 Status Bae Touch Restore Wait about 10 seconds until data has been written and operation is complete Mode STOP Status Bae then remove the media b TempMaster M1 User Manual Revision 1 0 Wiold ie Page 41 eJan2020 Masters
47. ouple Also in the unlikely event that the test was carried out at an ambient temperature below 0 C the controller would not work with the resulting negative temperature readings Failed to React Correctly Unexpected results This message is followed by further error messages T C Interaction with zone NN A different zone s to the one being tested had an unacceptable rise in temperature greater than Bad Rise set in Test Values Indicates faulty T C positioning or close zone proximity Heater TC Common with zone NN Cross wiring fault between displayed zones Could be either the Heater or the thermocouple wiring at fault b Revision 1 0 m Not Under documentation control if printed May be revised without notice Page 45 Jan 2012 Masters TempMaster IA V4 j Maintaining your controller Servicing and repairing your controller Always isolate your controller at source before you open the unit to inspect it or replace fuses When it comes to machine maintenance there is very little that you need to do to look after it Replacement parts We do not expect that you will need to repair any controller parts at board level other than fuses In the unlikely event of any board failure then we provide an excellent repair and exchange facility for all our customers Cleaning and I nspection Any excess dust that has entered into the cabinet may be removed with a light brush and vacuum cleaner External cables should be checked
48. r TempMaster At Alarms Whichever page may be active there is a common Mode and Status window at the bottom of the page Mode RUN Status EM If your controller is switched on and running normally then the left hand Mode window will show RUN and the opposite Status window will show NORMAL Mode Window If the controller is manually switched out of RUN mode then the Mode window shows the selected function and is seen flashing on and off The table below lists the different displays Black text in RUN White box All control zones are working normally STOP White text The System has been shut down and the in Blue box heaters are at room temperature Status Window The right hand Status window shows NORMAL if all the zones are at their set temperature and no faults have been detected If any zone detects a fault then the Status window changes its display and colour as detailed below nont Sir Corte s enno nomo This shows either a Fatal Error or a zone s White text in ALARM m Red box temperature exceeds alarm limits Note that the status alarm is only active when in Run Mode so systems whose temperature rises slowly such as a Master follow will not raise spurious alarms Once they switch over to Run mode at their set temperature then the alarm becomes active je Revision 1 0 m Not Under documentation control if printed May be revised without notice Page 33 Jan 2012 Masters TempMaster
49. r controller FrempMaster 0 Changing to Manual Mode Manual mode open loop working can be simply selected as an alternative to running in Auto closed loop Touch one zone Touch another Zone 1 Zone 2 Zone 3 Touch Range Touch Set and enter password Touch Man Key in manual percentage Touch Ent b TempMaster M1 User Manual Revision 1 0 iam P Mold Not Under documentation control if printed May be revised without notice Page 31 Jan 2012 Masters TempMaster Ay Running your controller Slave Mode a Mold MIasters Slave mode is an alternative to Manual and can be selected if one zone has a faulty thermocouple The Slaved zone then mimics the same power output as the healthy zone and provided that they had been running at a similar power level previously then the slaved zone will hold a similar temperature Touch any zone and see new command buttons Touch Set and enter password Touch Slave Key in the number of a healthy zone Touch Ent Return to Main page and see first zone now slaved to second selected zone The Slaved zone now displays the number of the zone that it has been slaved to Revision 1 0 Jan 2012 Page 32 TempMaster M1 User Manual Not Under documentation control if printed May be revised without notice Running your controlle
50. s TempMoaster EET 777TW Appendix A M1 Wiring Standards M1 WIRING STANDARDS The following standards only apply to controllers wired to Mold Masters standard Other specifications may have been stated when the controller was ordered Please refer to the supplied specification details 1 CONNECTION I NFORMATI ON 1 1 Three Phase Designation Star Delta option Please take extreme care when connecting the controller to the three phase supply The cabinet comes with a five core mains 3 phase cable which may be used for either Star or Delta configuration There are connectors within the case to change between Star and Delta supply Do not change the supply wiring until the controller has been disconnected from all electrical supplies If you change the configuration from Star to Delta then the neutral wire must made safe in order to protect from a live back feed The neutral conductor must either be disconnected within the cabinet or safely insulated within the 3 phase plug At the upper connection blocks located behind the left hand panel change the Star Delta cross links using a single 3 way link for Star supplies or three 2 way links for Delta supplies The connector strip shows the appropriate cross links to use and looks similar to this diagram Please take care with Star Delta configuration since incorrect connection may appear to work but can result in damage to the controller Mold i Revision 1 0
51. series controllers leave the factory with their default settings as shown in this table below Zone Temperature 0 C or O F Standby level 65 C or 118 F Boost level 0 C or 0 F Over temperature range 10 C or 18 F Under temperature range If you are reconfiguring your controller to a new tool or environment then this chapter of the manual shows how to alter the various parameters to your preferred values and afterwards to save them What is covered in this section Controller Settings settings that apply to the whole tool Zone settings settings that apply to one or more zones Limits upper and lower alarm limits Boost the temperature increase when Boost Mode is selected Standby the temperature reduction when Standby Mode is selected b C Revision 1 0 TempMaster M1 User Manual Masters Not Under documentation control if printed May be revised without notice Jan 2012 Page 14 Setting up your controller TempMaster f Y Controller Settings whole tool Options When setting up a new tool you may consider setting these options that affect the overall performance of each tool Controller settings may be different between different tools For instance Tool 1 may display in Centigrade while Tool 2 may display in Fahrenheit Touch Tool to open the Tool page Touch Setup to open the Options page If prompted then enter the System password Probe 1 Probe 2 Probe 3 Probe 4 r OP2
52. sters Jan 2012 Pag e 38 Not Under documentation control if printed May be revised without notice Customising your controller TempMaster Deleting a tool Once you have deleted a tool there is no way to recover its previous settings Take care that you are deleting the correct tool Note there are two safeguards to check that you delete the correct tool Tool 1 Tool 2 Tool 3 Default Tool 01 Tool 02 Tool 4 Tool 5 Select tool to be deleted Tool amp Tool 10 TOCT TT Mode STOP Status BEES Default Tool 01 Tool 02 extra extra temp_ Touch Delete If you try to delete the currently loaded active tool a Warning Panel stops the selection Return and select correct tool then touch Delete once more At this point a safeguard asks you to R confirm your deletion extra temp Touch OK to confirm or Cancel to return without deleting the selected tool OK Cancel Tool 2 Tool 3 Tool 01 Tool 02 Tool 5 After conformation return to the tool page to see extra temp tool now deleted Tool 10 Tool 11 Tool 12 Status e AnA TempMaster M1 User Manual Revision 1 0 Wiold Not Under documentation control if printed May be revised without notice Page 39 Jan 2012 Masters TempMaster Vi Customising your controller Backing up tool settings Backing up tools is a means of saving tool settings to an external media which may be kept in a safe place for secure recovery
53. t User Manual for M1 Series of Hot Runner Controller Mold Masters performance delivered KEEP THIS SHEET SOMEWHERE SAFE Every machine leaves our factory with two levels of password protection We recommend that you remove this sheet in order to establish your own security User Password unix System Password linux TempMaster M1 User Manual TempMaster j TempMaster M1 User Manual Amendment Record 00 Oct 2011 Approval Issue SK amp IE Copyright 2011 Mold Masters Developments This manual is intended for use with the M1 Series Controller Our policy is one of continuous improvement and we reserve the right to alter product specifications at any time without giving notice be Revision 1 0 P Not Under documentation control if printed May be revised without notice Page 1 Jan 2012 Masters TempMaster j TempMaster M1 User Manual Contents TempMaster M1 User Manual c cccccceeceeceeeeeceeceeceeceeseeseeseeeeeseeseesaess 1 Jairo olt e ilo p rem X 3 Setting up your controller ssressresesn senere rE nennen 14 KUNNID VOU COM ONG EET E 26 Customising your controller 1 cece ecc cece cece aeeeeeeceeeaeeeseeeeeeseeeceeeseeeaeeeseeeanes 35 METS aNG sell Cortfelleluuesesteuntendteerten AE ee 42 TOUDE NOGUN e 47 PDC eas 50 E eoc Bo te 0e 1 tt E E 56 Mold A Revisi
54. tool settings 43 Running your controller 28 Safety Instructions 4 Screen Blanking 15 17 Screen Layout and Navigation 7 Screen Saver 15 17 Self Diagnostic Tests 45 Setting Boost Value 21 Setting Standby Temperature 22 Setting up you controller 14 Specific faults 50 Specifications 3 Standby level setting 22 Status Window 35 Switching the whole system On and Off 6 Temperature alarms setting 20 Temperature Scale 15 17 The Controller Cabinet 5 The User Interface 13 Three Phase Designation 52 ToolStore page 38 Wiring Standards Delta Star 52 Zone Settings 19 Zone Temperature setting 28 b Revision 1 0 v TempMaster M1 User Manual Mold Not Under documentation control if printed May be revised without notice Page 55 Jan 2012 Vaste T Global Support Manufacturing Facilities GLOBAL HEADQUARTERS CANADA Mold Masters Limited 233 Armstrong Avenue Georgetown Ontario Canada L7G 4X5 tel 1 905 877 0185 fax 1 905 873 2818 info moldmasters com SOUTH AMERICAN HEADQUARTERS BRAZIL Mold Masters do Brasil Ltda Rua Hum 1106 e 1126 Jd Manchester Nova Veneza Sumare Sao Paulo Brasil CEP 13178 440 tel 55 19 3922 4265 fax 55 19 3922 4266 vendas moldmasters com br UNITED KINGDOM Mold Masters UK Ltd Netherwood Road Rotherwas Ind Est Hereford HR2 6JU United Kingdom tel 44 1432 265768 fax 44 1432 263782 uk moldmasters com Regional Offices
55. uch Tool to open the Tool Page Touch any blank tool slot then touch New Enter Tool Name New Tool_ Enter Tool Name and Touch the Enter button aecaegaeggegci Note Maximum Permissible tool name is 12 uU eee eee ere characters long ad aud rd i Load and USE Tool New Tool Touch Load and OK to accept new toolbank Mode STOP Tool 1 Tool 2 Default T Tool 4 Tool 5 Return to Tool page to see new tool with new name Tool 7 Tool 8 Delete Tool 10 Tool 11 Tool 12 RUN Status Touch Back to return to main page with new tool saved b Mold Revision 1 0 TempMaster M1 User Manual Masters Jan 2012 Page 22 Not Under documentation control if printed May be revised without notice Setting up your controller TempMaster f Vi Password Options When you first use your Touch Screen controller you find as you go through the screens that some functions are protected by password access Wherever a password is required then a keyboard is displayed where you can enter the required password Three levels of control If the User Password option is set to Enabled then there are three levels of control 1 OpenLevel includes various functions that need no password such as Start and Stop 2 Useris a Level 1 password which gives low level access to e switch the tool on and off e alter temperatures e select different tools 3 System is a Level 2 password which gives high level a
56. ver detection circuit to generate timing pulses for accurate phase control and firing the triac If the phase detection fails on one or two phases then there is no pulse to use to measure phase angle and the LINE error message is generated Meanwhile all circuits on the healthy phases will continue to work normally Other possible fault Conditions Rapid Temperature Fluctuations The most likely cause of temperature fluctuations is extraneous voltages being picked up by the thermocouple cable i e common mode This may be due to poor earthing of the tool or a faulty shielded thermocouple wire or alternatively a faulty heater We recommend that all earth connections be tested Ground fault detection The Ground fault detection detects any fault caused by earth leakage current Earth faults can be caused if a tool has been idle for some time and damp has got into one heater It may be possible to identify the heater and repair the faulty zone by using the adjacent heaters to heat it up and dry it out so curing the original problem Module Removal z To remove a control module from its slot unscrew four corner screws first There is no need to switch off the main supply However if operational requirements allow the cabinet may be isolated The shrouded terminals on the euroback board are live unless the power supply is switched to OFF Revision 1 0 TempMaster M1 User Manual O Jan 2012 Page 48 Not Under documentation
Download Pdf Manuals
Related Search