Javelin Manual (15V01) Nov 2015
Contents
1. efine INSTRUMENTS GOD gt 2 wire universal input Accepts mA V mV RTD TC and potentiometer signals gt 4 20mA current loop output gt Isolated Hassle free DIN rail mounting Space saving 12 5mm wide case gt Simple USB setup Using Define ToolBox General Description The Javelin is a loop powered isolated trans mitter One of its key features Is its easy soft ware setup using Define ToolBox ToolBox enables simple and flexible programming of the Javelin in less than a minute with no input signal or power supply required The Javelin also offers flexible input options to suit a virtually endless range of industries High quality signal conditioning is a popular application The Javelin accepts input signals from sensors such as thermocouples RTD s and potentiometers and converts them to an industry standard 4 20mA output signal where they can then be processed by PLC s and other instruments Quick start p6 Set up the Javelin using ToolBox p12 Copyright 2015 Define Instruments ce a c UL Jus usten Install on the DIN rail p8 se Javelin USB Programmable Transmitter T u The Javelin can also be used to convert other standard process signals such as 10V 1 5V and 0 10V to a 4 20mA signal An other widely used application is as a simple 4 20mA in and 4 20mA out isolator to pro tect inputs of PLC s and SCADA systems from ground loops tran2. 2DLI MAN 15V01 0615 4 3 Installation instructions The Javelin is rated IP20 and is designed for installa tion on a 35mm DIN rail The unit must be installed in an enclosure to protect it from weather conditions and dust and also to pre vent any accidental contact with potentially hazard OUS voltages A DIN Rail Mounting Fig 1 To clip the unit onto the DIN rail 1 Hook the upper part of the unit onto the rail and then 2 Press down towards the rail until the lower hook clicks into place The Javelin may be mounted side by side with other Javelins on the DIN rail Allow at least 5cm 1 97 clear space above and below the unit for airflow and wiring B Wiring Refer to Section 7 in this manual C Removal from DIN Rail Fig 2 The unit may be unclipped from the DIN rail if re quired by pressing the straight tab under the rail Squeeze the tab towards the back of the Javelin with your finger while levering the whole unit up with your other hand This will release the hook allowing the unit to be de tached from the DIN rail JAV 2DLI MAN 15V01 0615 Copyright 2015 Define Instruments 4 4 EMC installation guidelines The Javelin has been designed to cope with large EMC disturbances This has been achieved by continual testing and improve ment of filtering and layout techniques over many years The Javelin meet CE noise requirements and even surpass them in many tests For full
3. Check power supply and connections If OK return unit for repair For further assistance please contact technical support using the contact details listed at the end of this document Copyright O 2015 Define Instruments JAV 2DLI MAN 15V01 0615 22 A APPENDIX A EMC TEST RESULTS The Javelin has been designed to cope with large EMC disturbances This has been achieved by constantly testing and improving filtering and layout techniques over many years The Javelin offers superior R F filtering on all inputs outputs and power supplies when compared to most competing products The Javelin not only meets CE noise requirements but surpasses them in many tests Further more all testing was performed in plastic enclosures without shielded cabling Immunity Enclosure Ports Phenomenon Basic Standard Test Value Performance Criteria EM Field IEC 61000 4 3 10Vm 80Mhz to 1GHz Meets Criterion A 3V m 1 4GHz to 2 7Ghz Electrostatic IEC 61000 4 2 AKV 8KV contact air Meets Criterion A Note 1 Discharge ESD Meets NAMUR NE 21 recommendation Immunity Signal Ports Phenomenon Basic Standard Test Value Performance Criteria Conducted RF IEC 61000 4 6 3V 150Khz to 80Mhz Meets Criterion A Burst IEC 61000 4 4 1KV 5 50ns 5Khz Meets Criterion A Note 1 1KV 5 50ns 100Khz Meets NAMUR NE 21 recommendation Surge IEC 61000 4 5 1KV L E Meets Criterion A Note 1 Immunity AC power Phenomenon Basic Standard Test Value Performance Cr
4. cannot assume respon sibility for any circuitry described No circuit patent or software licenses are implied Define Instruments reserves the right to change circuitry operating software speci fications and prices without notice at any time JAV 2DLI MAN 15V01 0615 Define Instruments New Zealand Head Office aq 10B Vega Place Rosedale Auckland 0632 New Zealand PO Box 245 Westpark Village Auckland 0661 New Zealand Ph 64 9 835 1550 Aus 1800 810 820 Fax 64 9 835 1250 NG sales defineinstruments co nz www defineinstruments co nz efine INSTRUMENTS United States Dallas TX Ph 214 926 4950 NG sales defineinstruments com www defineinstruments com South Africa Johannesburg Ph 087 945 2700 MZ sales defineinstruments co za www defineinstruments co za Javelin Revision Code JAV 2DLI MAN 15V01 Date Code 150615
5. details and test results see Appendix A However in some applications with less than optimum installations and large power switching the EMC performance of the Javelin can be further improved by A Installing the unit in an earthed metal enclosure This is particularly useful if the control box is mounted close to large power switching devices like con tactors Every switching cycle there is a possibility of generating a large amount of near field radiated noise The metal enclosure acting as a faraday cage will shunt this radiation to ground and away from the Javelin Further improvements can be made with this type of noise by increasing the physical distance from the power devic es For example increasing the control box distance from 6 to 12 from the noise source will reduce the noise seen by the control box by a factor of 4 Prob ably the cheapest and best results in this situation could be obtained by adding RC snubbers to the contactors or power switches Copyright 2015 Define Instruments Using shielded cable on sensitive input and control signal lines Good results can be obtained by grounding the shields to the metal enclosure close to the entry point All cables act as aerials and pick up unwanted R F radiated signals and noise the earthed shield acts as a fara day cage around the cables shunting the unwanted energy to ground Shields can also help with capacitively coupled noise typically found in ci
6. 8 7 5B RTD input RTD types Sensor current 0 15mA continuous Pt100 3 wire RTD DIN 43760 1980 or Sensor open Upscale Downscale soft Pt1000 3 wire RTD standard P ware programmable Calibrated range 200 to 850 C 328 to C O 1562 F 0 1 C res Accuracy 0 300 C 0 15 C lt 0 C or gt 300 C 0 3 C Lead resistance 100 lead max recommended Ambient drift 0 003 C C typical Temperature RTD The RTD standing for Resistance Temperature Device is highly stable and accurate and is fast becoming the most popular temperature sensor in industry Often referred to as Pt100 and Pt1000 the Pt represents platinum the dominant metal in its construction and 100 1000 is the resistance in ohms at 0 C RTD Input Note that terminals G H must be wired first see 7 1 for more information Supported RTD types ranges Pt100 200 C 328 F 850 C 1562 F Pt1000 200 C 328 F 850 C 1562 F 7 5C Current input Range 0 4 20mA Accuracy 0 1 FSO max Input resistance 100 Ambient drift lt 5Oppm C of FS input Linearity amp repeatability 0 1 FSO max Response 400msec 0 4 20mA DC 0 4 20mA DC is the most commonly used analogue signal in industry and is universally accepted 0 4 20mA DC Input As a current loop it is unaffected by voltage drops in cables and can be transmitted over long distances without signal degradation JAV 2DLI MAN 15V01 0615 Copyright O 2015 Define Instruments 1
7. 9 7 5D Voltage input Ranges 200mV 100mV to 1V Linearity and repeatability 0 10V 10V 0 50V DC 0 05 FSO max Input impedance gt 500KQ on all ranges Ambient drift lt 5Oppm C of FS input Accuracy 0 1 FSO max mV DC For low signal applications the Javelin supports 200mV and 100mV to 1V DC ranges 100mV to 1V DC Input 200mV DC Input Typical applications include measuring large DC currents using external current shunts 0 10V amp 10V DC The 0 10V DC and 10V DC ranges are both common pro cess signals that are generated by transmitters meters and PLCs Terminal H must be wired first see 7 1 for more information 10V DC Input 0 50V DC The 0 50V DC range is a higher voltage general purpose range is typically used to measure battery voltages power supply outputs etc Terminal H must be wired first see 7 1 for more information CAUTION Risk of electric shock Exercise extreme caution when handling high voltage inputs Copyright O 2015 Define Instruments JAV 2DLI MAN 15V01 0615 20 7 5E Potentiometer input Potentiometer input 3 wire Potentiometer resistance Field programmable span 0 1 100 Linearity and repeatability Low range lt 2KQ or High range lt 1MQ lt 0 05 FSO typical Excitation voltage Variable Response time 400msec Field programmable zero 0 90 of span Temperature drift lt S0ppm C 3 wire potentiometer A 3 wire potent
8. Terminal Wiring 15 7 3 Javelin Top amp Bottom Views 16 7 4 4 20mA Output esrennrrnvrnnrrnnrnnrrnvenn 16 7 5 SA WOU nee 17 7 5A Thermocouple 17 ToB RD ne 18 PCH Current outer 18 7 5D Voltage rrrnnnnnnnrnnnnnnnnnnnnnnnnre 19 7 5E Potentiometer 20 Maintenance 22220022420020nn nennen 21 81 CalbratiOri u a 21 8 2 Troubleshooting sccccsseeeeeeees 21 Appendix A EMC Test Results 22 Appendix B Warranty amp 02 2 2 0 23 User s Responsibility Copyright 2015 Define Instruments SAFETY NOTICES 4 For your safety and the prevention of damage to the Javelin as well as other equip AN ment connected to it please read and carefully observe all safety regulations and instructions Consult this manual carefully in all cases where hazard symbols are marked on your Javelin unit Define Instruments has not approved any change or modification to this device by users Any modification or change could void users authority to operate this equip ment Use of this instrument in a manner not specified by the manufacturer may compromise the protection provided by the instrument This instrument should not be used to directly drive valves motors or other ac tuators unless equipped with appropriate safeguards The safety of any system incorporating this unit is the responsibility
9. are no longer needed and may be deleted if desired Copyright 2015 Define Instruments 11 ToolBox Welcome to the ToolBox Setup Wizard The installer will guide you through the steps required to install ToolBos on your computer WARNING This computer program Is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil ar criminal penalties and will be prosecuted to the maximum extent possible under the law ToolBox Select Installation Folder The installer will install ToolBox to the following folder To install in this folder click Nest To install to different folder enter it below or click Browse Folder C Program Files KOG PD efine Instrumentet T oolB os gi ToolBox Installation Complete Toolbox has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Cancel JAV 2DLI MAN 15V01 0615 12 6 SOFTWARE CONFIGURATION USING TOOLBOX 6 1 Bridge Key Install the ToolBox software see Section 5 before connecting the Javelin to your PC Connect the Javelin to your computer s USB port using the Bridge Key No power supply Is required during programming as the Javelin is powered by the USB The interface cable connects to the USB programming jack on the front of the Javelin see 2 1B A USB ex
10. inute using Define ToolBox see Section 6 JAV 2DLI MAN 15V01 0615 Construction 35mm DIN rail mount casing IP20 rated Installation Category II Pollution Degree 2 Flame resistant Dimensions H x W x D 90 x 12 5 x 112mm 3 54 x 0 49 x 4 41 Single unit weight 779 2 70z Status LED See 2 1A for status definitions Environmental conditions Operating temp 20 to 55 C 4 to 131 F Storage temp 20 to 65 C 4 to 149 F Operating humidity 5 85 RH max non condensing Altitude 2000m 6561ft Compliances IP20 enclosure rating EMC compliance Emissions EN 61326 Immunity EN 61326 Safety EN 61010 1 UL Listed File Number E473114 Copyright O 2015 Define Instruments 2 2 1 Javelin front view A Status LED See 8 2 for Troubleshooting Flashing 3 sec on 1 sec off Universal Transmitter JAVELIN Off Fault or no 4 20mA current B USB Programming Jack See 6 7 for connection instructions Copyright 2015 Define Instruments JAV 2DLI MAN 15V01 0615 OY gt ms 1 The Javelin s factory default input is RTD Pt100 0 100 C If you wish to keep the default or your distributor has already configured the Javelin for you skip to Step 2 now To change your input type or output scaling A B C D A A 7 3 Configure your Javelin using ToolBox Install Define ToolBox see Section 5 Connect the Javelin to your computer using the USB Bridge Ke
11. iometer Is typi cally used to measure position The low or high potentiometer range can be programmed to your unit using the ToolBox software Terminals G H must be wired first see 7 1 for more information JAV 2DLI MAN 15V01 0615 Potentiometer Potentiometer Input Input Low range High range lt 2kQ lt 1MQ I I H H G G Copyright O 2015 Define Instruments 21 8 MAINTENANCE 8 1 Calibration Your Javelin has been fully calibrated at the factory and can be recalibrated in software using Define ToolBox see 6 2 to connect Scaling to convert the input signal to a desired output value is also done using ToolBox If your Javelin unit appears to be behaving incorrectly or inaccurately refer to troubleshoot ing 8 2 before attempting to calibrate it When recalibration is required generally every 2 years it should only be performed by qualified technicians using appropriate equipment Calibration does not change any user programmed parameters However it may affect the accuracy of the input signal values previously stored 8 2 Troubleshooting Status LED Definition Resolution On for 2 seconds Power supplied to Javelin starting up Flashing 12 sec on 1 2 sec off Javelin is operating normally Flashing 3 sec on 1 sec off Sensor break Check sensor and sensor connections Replace sensor if necessary On continuously Fault Return unit for repair Off Fault or no 4 20mA current
12. iring and installing your Javelin Each ter minal is rated to accept one wire from 14 AWG 2 5mm to 420 AWG However it is also possible to accept two 18 AWG wires or up to four 20 AWG wires CAUTION All field wiring must be rated ata minimum of 80 C 176 F JAV 2DLI MAN 15V01 0615 16 7 3 Javelin top amp bottom views Top of Unit Bottom of Unit A 4 20mA Output Terminals O P See 7 4 B Signal Input Terminals G H amp I L See 7 5 Wire terminals G H first where applicable See 7 1 for more on terminal access Terminals Q R M N and E F are not used DIN Rail DIN Rail 7 4 4 20mA Output See 7 3A Terminals O P Wire your 4 20mA loop output and 10 5 36V DC power supply as shown right Terminals O P are located on the top side of the Javelin unit Class 2 The power supply used for the Javelin must be UL rated in accordance with UL1310 10 5 36V DC UL1585 or LPS in accordance with UL60950 1 JAV 2DLI MAN 15V01 0615 Copyright 2015 Define Instruments 17 7 5 Signal input See 7 3B Terminals G H amp I L Wire the universal input for your signal type as detailed on the following pages Input speci fications and wiring for all available Javelin input types can be found below 7 5A E All terminals for the signal input are located on the bottom side of the Javelin unit CAUTION Risk of electric shock Dangerous and lethal voltages may be present on the terminals
13. iteria Conducted RF IEC 61000 4 6 3V 150Khz to 80Mhz Meets Criterion A Burst IEC 61000 4 4 2KV 5 50ns 5Khz L N Meets Criterion A Note 1 1KV 5 50ns 5Khz L L Meets Criterion A Note 1 Surge IEC 61000 4 5 2KV L E Meets Criterion A Note 1 1KV L L Meets Criterion A Note 1 Voltage Dips IEC 61000 4 11 0 during 1 cycle Meets Criterion A Note 1 40 during 10 12 cycles Meets Criterion A Note 1 70 during 25 30 cycles Meets Criterion A Note 1 Note 1 Where indicated by Note 1 EN61326 1 calls for a Criterion B pass unit exceeds this by meeting Criterion A JAV 2DLI MAN 15V01 0615 Copyright 2015 Define Instruments EMC Test Performance Criteria Performance Criterion A During testing normal performance within the specification limits 23 Performance Criterion B During testing temporary degradation or loss of performance or function which is self recovering B APPENDIX B WARRANTY amp USER S RESPONSIBILITY Warranty Define Instruments warrants that its prod ucts are free from defects in material and workmanship under normal use and ser vice for a period of one year from date of shipment Define Instruments s obligations under this warranty are limited to replacement or repair at its option at its factory of any of the products which shall within the ap plicable period after shipment be returned to Define Instruments s facility transporta tion charges pre paid and which are after exami
14. nation disclosed to the satisfaction of User s Responsibility We are pleased to offer suggestions on the use of our various products by way of print ed matter on our website or through direct contact with our sales application engineer ing staff However since we have no control over the use of our products once they are shipped NO WARRANTY WHETHER OF MERCHANT ABILITY FITNESS FOR PURPOSE OR OTHER WISE is made beyond repair replacement or refund of purchase price at the sole discre tion of Define Instruments Users shall determine the suitability of the product for the intended application before Copyright 2015 Define Instruments Define Instruments to be thus defective The warranty shall not apply to any equipment which shall have been repaired or altered except by Define Instruments or which shall have been subjected to misuse negligence or accident In no case shall Define Instruments s liabil ity exceed the original purchase price The aforementioned provisions do not extend the original warranty period of any product which has been either repaired or replaced by Define Instruments using and the users assume all risk and li ability whatsoever in connection therewith regardless of any of our suggestions or state ments as to application or construction In no event shall Define Instruments s liabil ity in law or otherwise be in excess of the purchase price of the product Define Instruments
15. of the unit Please take appropriate precautions to ensure safety CAUTION Risk of danger The sensor input can potentially float to dangerous and unexpected volt ages depending on what external circuit it is connected to Appropriate considerations must be given to the potential of the sensor input with respect to earth common 7 5A Thermocouple input Thermocouple types B E J K N R S T CJC drift lt 0 02 C C typical for all inputs Input impedance gt 500KQ min Sensor open Upscale Downscale soft TC lead resistance 1000 max were poera O 10 x Cold junction comp 10 to 60 C Accuracy 0 1 of FSO 1 C typical 14 to 140 F Temperature thermocouple The thermocouple TC is one of the most common tempera SE i TC Input ture sensors used in industry It relies on the Seebeck coeffi cient between dissimilar metals H 7 TC type is selected with reference to the application tempera i gt ture range and environment The most common TC types for G general purpose applications are J and K Supported thermocouple types ranges Supported thermocouple types ranges K 200 C 328 F 1260 C 2300 F R 0 C 32 F 1700 C 3092 F B 400 C 752 F 1800 C 3272 F S 0 C 32 F 1700 C 3092 F E 200 C 328 F 700 C 1292 F T 200 C 328 F 400 C 752 F J 200 C 328 F 1000 C 1832 F N 200 C 328 F 1300 C 2372 F Copyright 2015 Define Instruments JAV 2DLI MAN 15V01 0615 1
16. of the assembler of the system It is the responsibility of the user to identify potential hazards that may arise in the event of a fault to unit and implement safeguards for the prevention of harm to persons or equipment Class 2 The power supply used for the Javelin must be UL rated in accordance with UL1310 UL1585 or LPS in accordance with UL60950 1 Symbol definitions CAUTION CAUTION Risk of electric shock Risk of danger Please refer to user manual Please refer to user manual 1 SPECIFICATIONS 1 1 Ordering codes JAV 2DLI USB Programmable Transmitter 2 wire isolated universal input 4 20mA loop output BRIDGE KEY Sold separately USB Bridge Key for software programming Not UL approved Copyright O 2015 Define Instruments JAV 2DLI MAN 15V01 0615 1 2 General specifications Input Universal 2 wire isolated input See 7 5A E for full specifications Output Output 4 20mA or 20 4mA loop powered Resolution 1uA Output load resistance 6500 at 24V DC 500 V above 10 5V DC Max output current Limited to lt 28mA Isolation test voltages between input output 2500V AC for 1min Accurate to lt 0 03 FSO typical Ambient drift lt 0 003 C FSO typical Response time 400msec typical 10 90 300msec typical Power Power supply 10 5 36V DC Supply voltage sensitivity lt 0 005 V FSO USB programming Simple software programming Connect using the Bridge Key sold sepa rately Program in less than a m
17. ort on your PC Disconnect any additional compatible devices The software s auto detect fea ture will not work tf multiple compatible devices are connected to your computer at the same time JAV 2DLI MAN 15V01 0615 14 6 3 ToolBox interface overview Main Navigation Tabs Input Output and Advanced configuration pages Control Area Connection Panel Main control area for configuring your Disconnect button system Any changes made in this area will Connection status bring up the Apply Bar see below Connected com3 bd Disconnect Kad Input Mode amp Type Range Input Output Power Input Curent Ve O MAN 0 10V DC eee ele in put hot Mode input Range mov 10 5 36VDC Offset Adjust 0 c E Fr i Fitter Time D seconds EN Linearization OFF Edit Q Output Retransmission 0 10V DC The 0 10V DC signal is a common process signal generated by transmitters meters and PLCs It would normally be scaled into engineering units by the meter Offset Adjust This allows you to adjust he offset of a signal It is typically used as a means of fine calibration Your configuration has unapplied changes s Apply CT For example if you wefe measuring Apply Bar Appears if you have made any changes in the Control Area ToolBox will not allow you to browse to a new tab in the Main Navigation with unap plied changes to your configuration JAV 2DLI MAN 15V01 0615 Cop
18. rcum stances when signal cable is laid on top of noisy switching power cables Of course in this case you are better off to keep separate signal and power lines Laying cable on earthed cable trays can also help reduce noise seen by the Javelin This is particularly useful if there are long cable runs or the unit is close to radiating sources such as two way radios JAV 2DLI MAN 15V01 0615 10 5 ToolBox offers a smart no fuss setup experience for your Javelin and has been designed to simplify and speed up configuration You must install ToolBox before connecting the Javelin to your computer If you have already connected your Javelin using the Bridge Key please disconnect before continuing A Download the latest version of ToolBox from www defineinstruments com toolbox For ease of access we recommend saving the install file on your desktop If you cannot locate the install file check whether your browser has saved it in your Downloads folder B Extract the install file from the zip folder Right click on the zip folder and choose Extract All or extract the file using another extraction utility of your choice Graz Desktop gt gt vs Search Desktop A Organize v Open v Share with E mail B Fi Libraries Al Computer amp Recycle Bin Google Chrome Select a Destination and Extract Files 4 Define ToolBo Files will be extracted to this folder C Users User Desk
19. rts and automatically connect to your device 6 Define ToolBox Connect fine ToolBox Plug your compatible device in to your computer s USB port and then click Connect Input Output The Input Output tab is the main area for configuring your Javelin Select your pre calibrated input type and adjust the input range and units If the unit is wired and powered up you can also view a live graph of the analogue output great for commissioning Advanced Advanced features enable you to save a configuration or load a previously saved configuration This provides a simple way to duplicate a configuration for cloning or troubleshooting It is also possible to export a PDF configura tion certificate with custom fields for sup port contact information Copyright O 2015 Define Instruments About Define ToolBox Welcome to Define ToolBox You are only seconds away from setting up your device___ Power up your device if required Dynamic help panel The dynamic help panel auto updates with relevant explanations diagrams and tips as you configure your Javelin Connection problems ToolBox will auto detect and connect to your Javelin when you click the Connect button If you encounter connection problems Ensure that all connections between the device and your computer are secure Try disconnecting and reconnecting the USB or using a different USB p
20. sients and the effects of EMC More sophisticated applications are also catered to For example a level signal from an odd shaped tank can be converted to a 4 20mA signal representing volume by using the in built linearization table To start exploring the capabilities of your Javelin install ToolBox now see Section 5 Wiring p15 Q JAV 2DLI MAN 15V01 0615 CONTENTS Contents rrrnrnnnnnnnnnrnnvnnennnnnnnnennnnnennnnnnnnnnnnnnener Safety NOflces nee 1 Specifications 222200222220002nnnn nenn 1 1 Ordering Codes rrrnnnnnnnrvnnnnnnnrvnnnnn 1 2 General Specifications 2 Front View amp Status LED 2 1 Javelin Front View rrrrnrernnnrrnnnnrennnre 3 Quick Start 2 0 0 0 eee cecceceececeeceeeeeeeeeees 4 Hardware Installation 4 1 Case Diagram rrreennnnrvvnnnrrennnnnnennnne 4 2 Installation Environment 4 3 Installation Instructions 4 4 EMC Installation Guidelines 5 Software Installation 6 Software Configuration Using ToolBox 6 1 Bridge Key ccccceeseeecceeeeeeeeeeeeseees 6 2 Using ToolBOX smsvseseesmisesmievede 6 3 ToolBox Interface Overview JAV 2DLI MAN 15V01 0615 A B WINO EN een 15 7 4 Terminal Access rrrnnnnnonnnnnnvnnnnnnnn 15 7 2 Screw
21. tension cable is supplied for your use if required this is often used for conveni ence in accessing USB ports located at the back of the computer CAUTION Risk of damage Ensure that all connections between the Bridge Key and your Javelin are secure Attempting to connect when cables are not firmly pushed in may result in connection faults and could also cause damage to the unit or your PC Always use the windows Safely remove hardware function before unplugging the Bridge Key from your computer CAUTION Not UL approved The Bridge Key is sold separately to the Javelin and has not been certified for UL Javelin Bridge Key Interface Cable ot gt ae i gt Cai USB Extension Cable If Necessary Install Define ToolBox k e amp connect all other HEISE I cables first PC JAV 2DLI MAN 15V01 0615 Copyright 2015 Define Instruments 6 2 Using ToolBox 13 Define ToolBox enables full configuration of your Javelin To set up the transmitter only the Bridge Key is required No power supply or input signal is needed A Referring to the instructions in Section 5 download and install the latest version of ToolBox from www defineinstruments com toolbox Connect the Javelin to your computer using the Bridge Key as shown in 6 1 Double click the ToolBox icon on your desktop to launch the ToolBox program amp Click the green Connect button This will scan your computer s Com po
22. top Define ToolBox X X X Show extracted files when complete C Double click on the extracted msi install a EE EEE file This will launch the ToolBox installer OT Publisher Unknown Publisher Type Windows Installer Package Depending on your security settings a From G Users User Desktop Define_ToolBox_X X X msi Security Warning dialogue may appear If you see the security message click Run Always ask before opening this file This file does not have a valid digital signature that venties its publisher You should only run software from publishers you trust How can decide what software to run JAV 2DLI MAN 15V01 0615 Copyright O 2015 Define Instruments The ToolBox setup wizard will launch Click Next to get started The wizard will also ask for confirmation that you wish to begin the installation Click Next to continue The wizard will prompt you to select an installation folder You may accept the default installation folder or select an alternative location by clicking Browse Click Next to continue The install wizard will now install ToolBox Please wait This process usu ally takes 2 3 minutes but may take longer in some situations When the installation has suc cessfully completed the fol lowing dialogue will appear Click Close to exit The installer will place an icon on your desktop for easy ac cess to ToolBox The downloaded zip and msi installer files
23. y see 6 1 Then launch ToolBox and click the Connect button see 6 2 Configure your system as required referring to 6 2 6 3 in this manual and also the Help Panel in the software You may like to wire your transmitter now using the diagrams in the Help Panel as a guide When you are finished click Disconnect in ToolBox and then discon nect the Javelin from your PC Hardware installation Mount the Javelin on a DIN rail in an enclosure referring to the in structions in Section 4 Wiring Wire the Javelin starting from the terminals at the back of the unit and working towards the front of the unit Refer to Section 7 for wir ing Instructions JAV 2DLI MAN 15V01 0615 Copyright O 2015 Define Instruments 4 HARDWARE INSTALLATION 4 1 Case diagram He 9 mm 4 4 2 Installation environment The Javelin must be installed in a location that does not exceed the maximum operat ing temperature and at a safe distance from other devices that generate excessive heat The installation environment should provide good air circulation to the unit Copyright 2015 Define Instruments 112mm 4 41 35mm 90 DIN mm Rail 3 54 12 5mm 0 49 The plastic casing and product label may be cleaned if required using a soft damp cloth and neutral soap product Caution should be exercised when cleaning the unit to avoid water to dripping inside as this will damage the internal circuits JAV
24. yright 2015 Define Instruments 7 WIRING 7 1 Terminal access Electrical connections are made via angled screw terminals on the top and bottom of the Javelin Due to the angle of the terminals inserting a wire in a front terminal will block screwdriver access to the terminal directly behind it For example in Fig 3 right the wire for Terminal L on the underside of the Javelin blocks access to Terminal H Because of this the unit must be wired in sequence starting with the terminals at the back of the unit and moving towards the front 7 2 Screw terminal wiring Wiring diagrams for your Javelin can be found on the product label in this manual 7 3 7 5 or in the Help Panel of the Define ToolBox software When wiring your Javelin check all connections against the terminal letters which are embossed on the unit next to the screw for each terminal All conductors must conform to the unit s voltage and current ratings and be suitably rated for the expected temperature range to be incurred Strip the wire leaving around 0 25 6mm of bare lead exposed If you are using stranded wire this should be tinned with solder Insert the lead into the terminal in the correct position and tighten until the wire is secure Verify tightness by pulling on the wire Copyright 2015 Define Instruments 15 Fig 3 Wire for Terminal L blocks access to Terminal H Follow all local codes and regulations when w
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