aztech converting systems
Contents
1. SCREW 3 8 16 X 1 1 2 HEX NUT 375 16 f SORE CUP 25025 HEX NUT 250 47 HFL 2026 INA Drawn cup roller clutches HFL 2026 I WASHER 3 8 N HEX BOLT 3 8 16 X 1 2 GRADE 5 8 32 NUT SOCKET HEAD CAP SCREW 8 32 X 1 2 8 32 X 3 4 SOCKET HEAD CAP SCREW MH40 ELECTRIC WINCH END GUARD MH40 ELECTRIC WINCH TOP GUARD 40 ELECTRIC WINCH END GUARD SWITCH SIDE AZTECH Y 4 1 1 1 1 1 2 10 1 12 13 4 5 1 Cn d 4 Co 22 gt Co 4 Cn z HEX BOLT_ 375 16 UNC 0 5 SIMP HEX NUT 164 32 UNC O SIMP SCH 164 32 UNC 0 5 SIMP SCH 164 32 C O O NTN IN w O C1 E Z O i N e lt 53 54 55 13 AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL Section 5 3 Electrical Schematic ON OFF CIRCUIT BREAKER 1 BLK 85 86 DISCONNECT BATTERY BEFORE ATTEMPTING ANY SERVICE 14 Rev 1 0 AZTECH CONVERTING SYSTEMS MH SOOE USER MANUAL Section 6 Replacement Parts 6 1 Replacement Casters 6 2 Replacement Lift Cables FRONT 5002 781 MH 800AE 13910 REAR w BRAKE CAS022 749 MH 800CE 13911 15 A AZTECH 7 1 Warranties amp Provisions WARRANTIES All equipment manufactured and sold by AZTECH Convert ing Systems Seller is war ranted to be free of defective materials and workmanship un der normal use and service for a perio2. 360 Degree Swivel Cradle Supports the roll from the bottom and can be turned 360 degrees for precise alignment TWO POINT LIFT Supports the roll through the arbor Typically used for loading and unloading cradle mount arbors The lift frame is made to order dimensions are application specific AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL SAFETY AZTECH WINCH amp HANDLE HANDLE DO NOT TILT LOAD WITHOUT SECURING WITH CABLE MH800 TILT PLATFORM The Tilt Platform is designed to load rolls on horizontal arbors from the vertical position To operate the roll is set flat on the platform secured using the winch and cable then rotated into position using the crank on the lift side The tilt plattorm may be or dered in either 300 or 400 capacities 8 Rev 1 0 AZTECH CONVERTING SYSTEMS MIH SGOOE USER MANUAL BOOM ACCESSORIES MAY BE ORDERED INDIVIDUALLY Please contact your AZTECH sales representative for more information MH800 SIDELAY SYSTEM The Sidelay System is de signed to avoid the need for tedious horizontal re alignment of the roll while loading and unloading Moving the handle provides an adjustment range of 3 75 As you move the handle up the attachment holder moves to the left AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL A AZ TECCH 4 1 Periodic Inspections Section 4 Maintenance and Repairs
3. Dimensions 28 25 X 34 X 57 25 All dimensions are inches unless otherwise specified 0 li 1 5 Fig 1 2 THE MH 800AE Rev 1 0 AZTECH CONVERTING SYSTEMS MIH GOOE USER MANUAL 33 MH 800CE MAX LOAD 800 LBS 362 kg MAX Lift Height 80 203 cm Dimensions 28 25 X 34 X 50 75 All dimensions are inches unless otherwise specified 967 zL ol CX 1 E 71 lt E Fig 1 3 THE MH 800CE A 1 3 Care and Maintenance AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL The RollRunner is relatively maintenance free generally only re quiring periodic inspections Over time you may need to replace the lift cable which is simply performed by removing old cable and inserting the new cable and crimping at the open end Fig 1 4 SAFETY BRAKE DETAIL NEVER Section 2 Machine Setup 2 1 Uncrating amp Inspection After carefully removing your RollRunner from the crate check to assure that all the bolts are tight and that no components have come loose during shipment Carefully inspect all 4 wheels making sure they roll freely and are free of damage If any visible damage has occurred in ship ment contact AZTECH imme diately 2 2 Safety Brake Inspection As noted in 1 4 your RollRun ner is equipped with a safety brake which will prevent a load 4 1 4 Safety The RollRunner is equip
4. To keep your RollRunner operating properly AZTECH recommends performing the following peri odic inspection Inspect cable for frayed strands or wear If any are found replace the cable immediately e Inspect the pulley on the trolley to assure that it turns easily e Inspect the lift attachment s If any cracks or damage is found have the attachment repaired or replaced Inspect the springs on the safety brake to assure they are connected at both ends Inspect the toe brake on the rear heels for proper operation e Check the battery cell level Fill with distilled water if nescessarry Check battery terminals clean if needed 4 2 Charging the Battery As mentioned in 2 2 your RollRunner utilizes a 12V Deep Cycle Battery that on occasion will need to be charged utilizing the charger supplied with the unit or any automotive battery charger you may have 10 Rev 1 0 AZTECH CONVERTING SYSTEMS MIH GOOE USER MANUAL Section 5 Station Details Section 5 1 Trolley Assembly PART NUMBER DESCRIPTION MH80A TROLLEY PLATE WELDMENT MH80 TROLLEY LOWER CAM FOLLOWER ASSEMBLY 19007 EXTENSION SPRING 18965 2 DIA X 5 8ID CAM FOLLOWER 14477 1628 BEARING 1 5 8 OD X 5 8 ID DOUBLE SHIELDED MH80 TROLLEY PLATE FRONT CABLE SIDE THRUST PLATE 3 8 ID X 5 8 OD X 1 2 LONG OILLITE 14233 MH80 TROLLEYFRONT CABLE BRAKE SUPPORT PIVOT PIN 12158 MH40 TROLLEY BRAKE SPRING ARM SHAFT 14362 MH80 TROLLEY FRONT CABLE CAM FOLLOWER BOLT
5. AZTECH CONVERTING SYSTEMS USER MANUAL A AZTECH TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE SETUP 4 SECTION 3 MACHINE OPERATION 5 9 SECTION 4 MAINTENANCE AND REPAIRS 10 SECTION 5 STATION DETAILS 11 14 SECTION 6 REPLACEMENT PARTS 15 SECTION 7 WARRANTIES AND SERVICE 16 AZTECH CONVERTING SYSTEMS MIH SGOOE USER MANUAL A AZTECH Section 1 General Information 1 1 Introduction The AZTECH RollRunner Model MH 800 Roll Handling Cart is designed and manufactured to help reduce workplace injuries by performing various material handling functions utilizing AZTECH s innovative quick change attachment system The RollRunner with its all steel construction and simplistic design will prove to be an invaluable product for your work environment and is sure to provide your company many years of safe dependable service 1 2 Machine Information and Specifications 80 MAX LIFT MAX LIFT MH 800AE MH 800CE Fig 1 1 MAX LIFT HEIGHTS The MH 800 operates on a cable and winch lift system The lift height is limited by the height of the upright boom Currently two different lift heights are offered They are the 800A and 800C Their respective maximum lifts are shown in Fig 1 1 The 800A and the 800C have similar footprints AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL F doo MH 800AE MAX LOAD 800 LBS 362 kg MAX Lift Height 63 160 cm
6. BRAKE ASSEMBLY SPROCKET DRIVE V BELT EXP2853 NAME THIRD 35 CHAIN NAME FIRST 35 CHAIN NAME I I 18978 5 8 ID X 7 8 OD X 5 8 LG FLANGED 2 I 625 COLLAR 5 8 SET COLLAR I fe um MH40 TRANSMISSION REAR PLATE BRAKE 121DX340DX3 4lGX U21DX3 4OD X 3 4 LG X T X 1 8 X 1 8 FLANGED OLITE FLANGED OILITE TIN ID X 1 1_4OD X3 4LG TID X 1 1 4 OD X3 AX 1 172 X 178 X 1 1 2 x 1 8 FLANGED FLANGED OILITE 20 1 IN SET COLLAR 1 SET COLLAR MH40 TRANSMISSION LOAD CELL 16794 WELDMENT s l MH40 TRANSMISSION LOAD CELL SHAFT 16778 2 2 5GW B7 K ASSEMBLY General Purpose Snap Action Switch 2 E M150 TRANSMISSION DRILL ROD 20 MM 222 ONE WAY CLUICH SHAFT WELDMENT 8 CORD CLAMP WITH nul 3 8 CORD CLAMP WITH BTNHD 8 32 X 3 8 26 34inch_ SET Collar 3 4 INCH SET COLLAR s gay too TM 3_4 STRAIN RELIEF 3 4 NON METALLIC LIGUID TIGHT TYPW B ASSEMBLY ELECTRIC WINE PROT LINK SPRT MH40 ELECTRIC WINCH PIVOT LINK 16795 WELDMENT 16797 ELECTRIC OWC SPOCKET MH40 TRANSMISSION CART HEAD SIDE 34 18971 5 8 ID X 1 OD X 075 THICK Wide Rim Shims 4 SSCR HEX CUP 190 32 SOCKET SET SCREW CUP POINT 10 32 X OO o BTNHD 164 32 22 BUTTON HEAD SCREW 8 32 X 1 4 4 2237 WSHR A_ 375 HARD 3 8 HARD WASHER 838 5CcH 3754 amp UNC 1 SIMP SOCKET HEAD CAP SCREW 3 8 16 X 1 12 39 138 32 UNC 1 SIMP SCH 6 32 X 1 40 250 20 UNC 1 SIMP SOCKET HEAD CAP SCREW 1 4 20 X 1 SCH 375 16 SCH 375 716 a a SOCKET HEAD
7. Parts that need periodic replacement from wear during normal operation e Routine maintenance and adjustment e Failure or damage caused by improper installation or inade quate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTIC ULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDEN TAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EXPENSES 7 2 Technical Service In the event that your MH 800 is not functioning properly or if you have any technical ques tions an AzTech Technical Ser vice representative is available to assist you Contact informa tion is as follows Phone 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice a aztech converting com Rev 1 0
8. SLTD SPR PIN 125 0 75 HEX HD 375 16 1 SIMP HEX NUT 250 20 UNC 0 LOCK HEX NUT NYLOCK 1 4 20 18975 Zinc Plated Steel Cotter Pin 1 8 Diameter 1 Length HEX BOLT 7375 16 UNC 1 25 SIMP HEX BOLT GRADE 5 3 8 16 X 1 1 4 HEX NUT 375 16 UNC 0 LOCK NYLOCK NUT 3 8 16 HEX NUT 7625 11 LOCK SSCR HEX CUP 250 20 UNC 1 25 SIMP 1 4 20 X 1 1 4 HEX MS NUT 0 250 20 UNC_SIMP MH800 ELECTRIC SINGLE CABLE BRAKE WELDMENT 2 O D x 1 2 ID PULLEY Steel Clevis Pin 1 2 Dia 1 1 4 Length 1 Usable Length 18968 Grade 2 Zinc Plated Steel Coupling Nut T 2 20 Thread Size 1 3 4 Length 11 16 Width AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL AZ TECCH Section 5 2 Transmission Assembly DETAIL A SCALE 1 4 AKINE Of WY 2 Se 12 Rev 1 0 AZTECH CONVERTING SYSTEMS MIH GOOE USER MANUAL ITEM NO PART NUMBER DESCRIPTION Defoull QI MH40 ELECTRIC WINCH FRAME PLATE I 16786 EUN 16787 MH40 ELECTRIC WINCH FRAME PLATE REAR 16773 MH40 ELECTRIC WINCH STANDOFF 2 12V DC MOTOR 12VDC 1 4 HP MOTOR em MH40 ELECTRIC WINCH IST JACK SHAFT WELDMENT AK20 5 8 BORE 1 8 PD emm MH40 ELECTRIC WINCH CABLE HUB WELDMENT 35 CHAIN MH40 ELECTRIC WINCH CABLE HUB SPRT 16774 SHAFT 34IDXTINODXTINIGX 3 4IDXl ODXT LGX 1 1 4 OD X 3 16 121 4X3 16 EALNGE FLANGED 18977 Die Cast V Belt Pulley 4L A amp Ax Section Belt 6 OD 5 8 Bore pesan MH40 ELECTRIC WINCH
9. d of one 1 year from the date of delivery to Buyer s premises All commercial com ponents not manufactured by Seller carry the original manu facturer s warranty At Seller s discretion Seller may provide on site warranty service for a period of ninety 90 days from the aforementioned date REMEDIES If within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or replace defective parts on the Equipment at Seller s cost or b grant a reasonable allow ance on account of such a breach If within the Warranty Period the Seller receives no tice from Buyer of defects in parts or materials Seller will ship ground prepaid replace ment parts and invoice Buyer for the full cost of the replace ment parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall deter 16 AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL Section 7 Warranties and Service mine whether defective parts or materials are or are not subject to exclusion from this warranty as provided herein Any de fective parts or material not excluded from the Warranty Period will then be fully credit ed to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e
10. nd lower switch to DOWN position to lower the load see Figure 1 5 The RollRunner is equipped with upper and lower limit switches which will automatically shut down the machine when the load reaches its highest and lowest points of travel Fig 1 5 LIFT OPERATION 3 2 Rear Wheel Safety Brakes The RollRunner is equipped PRESS TO with back wheel safety brakes LOCK which are to be used to hold the cart in place once in de sired position and as a safety feature to keep the cart from rolling while in the stationary position To operate simply press handle down and snap into place to activate brake and lift to de activate brake Fig 1 6 SAFETY BRAKE AZTECH CONVERTING SYSTEMS MH 800E USER MANUAL A 3 3 Changing Attachments The Rollrunner utilizes a EZ Change Attachment System which makes it capable of performing numerous tasks To change attachments simply lift attachment off the trolley and lower into place making certain that retainer tab slides into the Slot at the top of the trolley 3 4 Available Attachments 1 Roller Core Boom For loading and unloading rolls from the side position by supporting the roll through the roll s core The Roller Core Boom may be ordered in sev eral lengths up to 50 to best fit your application Contact your AZTECH service representative for more details 6 Rev 1 0 AZTECH CONVERTING SYSTEMS MIH SGOOE USER MANUAL A AZTECH
11. ped with a safety brake which will automatically engage in the event of lift cable breakage See Figure 1 5 Operate the ROLL RUNNER without the safety cover Lift load over people Exceed the 800 LB weight limitation Use the ROLL RUNNER to transport people from falling in the event of a ca ble break To assure it is work ing properly check to see that the 2 springs that activate the safety brake have tension and are attached at both ends 2 3 Winch amp Cable Inspec tion Before lifting a load for the first time remove the protec tive winch cover and visually inspect to assure that the cable is seated properly in the grooves of the pulleys 2 4 Battery Connection The RollRunner s motorized lift utilizes a 12 Volt deep cycle battery not provided which may be purchased at virtually any automotive or department store To connect the battery simply connect red cable to the positive terminal and the other cable to the negative terminal The RollRunner comes with an auxillary battery charger and will need to be charged periodically dependant on use Generally the higher the cold cranking amps CCA the battery is rated at the less frequently it would need to be charged Rev 1 0 AZTECH CONVERTING SYSTEMS IMIH SGOOE USER MANUAL A Section 3 Machine Operation AZTECH 3 1 Operating Lift To operate the motorized lift raise switch to UP position to raise the load a
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