ME-AGS-S Owner`s Manual (64-0004 Rev 3)
Contents
1. M 1 5 8 7 64 Drill Bit N Remote Switch O Cutout 2 1 8 N E Buona EVER E E R Y Magnum Energy Inc 1111 80th Street SW Suite 250 Everett WA 98203 p 425 353 8833 f 425 353 8390 p n 64 0004 rev 3 6 042. Enable switch to the OFF position NOTE Once the generator has completed the RUN TIME HRS the AGS will immediately monitor the TEMP START F and START VOLTS for the next auto start cycle If a fault occurs press the AGS Switch to OFF and then back to the ENABLE or TEST position If the problem persists check the troubleshooting chart at the back of the manual 12 6 2004 Magnum Energy Inc 4 Operation 4 When the AGS Switch is placed in the OFF position all AGS generator start functions are disabled The LED will also be off when the switch is in this position 5 When necessary hold and release the switch in the TEST position on the remote AGS Switch or press down the PUSH TO TEST switch on the AGS Controller to test the system The generator will start and run for approximately 30 seconds before shutting off NOTE If the generator is running when the switch is held in the TEST position the generator will stop and then start again The generator will start and run for approximately 30 seconds before shutting off ENABLE Switch STATUS LED Figure 7 AGS Remote Switch Operation TEST Switch STATUS LED READY LED Figure 8 AGS Controller Operation 6 2004 Magnum Energy Inc 13 5 Specifications Weight Controller Weight Switch Dimensions Controller Dimensions Switch Electrical Requirements Controls LED Indicator Temp Sense Range Voltage Start Range
3. Magnum Energy Inc 7 3 Installation 6 Wire Phone Cable AGS Controller ENABLE TEST 5 089 AGS Switch Aux GEN Hour Meter yo Y a Start 2 5 Amp Comm 3 6 Ground Fuse Stop 4 GEN 12 VDC Battery Ground Start Stop Switch Figure 4 AGS Wiring Diagram 8 6 2004 Magnum Energy Inc 3 Installation 2a m Fess oes SUE IIR JJ Note Pin 1 is located on the LEFT side facing the terminal 6 Wire Connector block from AGS Remote Switch Aux Contact Generator Stop Preheat Common from Generator Start Stop Switch Ground Generator Start 12 VDC Negative from Battery 12 VDC Positive from Battery Generator B 12 VDC from Generator Hour Meter Aux Contact Figure 5 AGS Connector Pin Legend from left to right 6 2004 Magnum Energy Inc 3 Installation The AGS comes preset for voltage temperature and generator run time directly from the factory Quiet Time is factory preset to OFF defeated For the majority of customers no adjust ments are necessary If you need to make changes to the factory adjustments you can do so by rotating the knobs on the front panel of the AGS Controller See diagram below 1 The START TEMP F factory setting is set at 75 F 25 When the inside coach temperature reaches th
4. that the switch be placed where interior room tempera tures can be accurately sensed by the thermistor Keep the switch away from heating and air conditioning ducts window drafts and avoid mounting it on the coach s exterior walls Interior walls and cabinets provide much more stable tempera tures and also make it easier to route the switch s cable to the AGS Controller 2 Use the template at the rear of the manual to cut a hole for the AGS Switch Feed the 6 wire phone cable through the opening and route it to the AGS Controller Use care in routing the cable to insure the cable does not become pinched or cut by rough or sharp edges Leave enough slack to allow movement of the cable once the installation is complete 3 Make sure the switch is the OFF position and then plug the cable into the RJ 11 phone connector on the back of the AGS Switch Mount the switch to the wall using the two 6x1 screws provided 4 Plug the other end of the 6 wire phone cable into the AGS Controller s RJ 11 connector marked Remote 5 If all wiring is correct the unit performs a self test when power is applied The STATUS LED blinks green At the same time the READY LED turns on solid green With the remote connected the READY LED comes on solid green If the remote is not connected the READY LED blinks green Installation is now complete Reconnect the generator s spark plug or reconnect the battery for diesel generators 2004
5. ME AGS Auto Gen Start Stand alone System for Coach Generators Operator s Manual ME AGS Operator s Manual Auto Gen Start Stand alone System for Coach Generators Table of Contents Section Page 1 Overview 2 2 Configuration 3 3 Installation 5 4 Operation 12 5 Specifications 14 6 Troubleshooting 15 7 Warranty 16 ENABLE SAVE THESE INSTRUCTIONS This manual contains important safety instructions 6 2004 Magnum Energy Inc 1 Overview IMPORTANT SAFETY INFORMATION e This product must be installed by a qualified technician in accordance with all applicable electrical codes e Always disconnect the coach s batteries before installing this product e Remove the generator s spark plug or disconnect the battery on diesel generators to prevent accidental starting during installation of this product e Use insulated tools The Auto Gen Start System for Coach Generators Congratulations on purchasing your new Auto Gen Start AGS for coach generators The AGS is designed to automatically start your coach generator based on the inside temperature of the coach or a low battery condition These features allow you to leave pets and precious items in your coach while you enjoy a day away golfing touring or just sight seeing all the while knowing your coach will stay cool and comfortable Even if you don t have pets there s nothing better than returning a nice cool coach while dry camping in hot weather Plus you
6. Quiet Time Range Clock Generator Run Range Connections Electrical Connections Specifications at 25 6 Subject to change without notice 14 1 Ib 0 5 kg 0 25 Ib 0 1 kg 3 0 H x 5 2 W x 1 33 D 7 6 cm H x 13 2 cm W x 3 3 cm D 2 25 H x 3 25 W x 1 5 D 5 7 cm H x 8 3 cm W x 3 8 cm D 12 VDC or 24 VDC Enable Off Test On Off Fault Condition 65 F to 85 F 18 C to 29 C 75 F 25 C factory setting 10 VDC to 12 VDC or 20 VDC to 24 VDC 9PM to 7AM 9PM to 8AM 9PM to 9AM 10PM to 8AM 11PM to 8AM 24 hour 1 to 5 hours 2 hours factory setting Screw Terminals rear mounted Gen B from Gen Hour Meter 12 VDC 12 VDC or 24 VDC Pos from Battery 12 VDC or 24 VDC Neg from Battery Generator Start Common from Gen Start Stop Switch Generator Stop Preheat 2004 Magnum Energy Inc 6 Troubleshooting To test the system for proper operation hold the AGS Switch in the TEST position and release The generator should start and run for 30 seconds and then shut off If the generator does not start and stop as expected refer to the troubleshooting chart below If the problem persists contact your dealer LED INDICATION SYMPTOM OPERATION SOLUTION RED Gen won t start Check Gen start wiring GEN FAULT Turn off then enable to reset RED Gen won t stay Check Gen B wiring GEN FAULT on check gen turn off then enable to reset G
7. REEN BLINK Gen start initiated No problem GEN START GREEN SOLID Gen started ok No problem GEN START READY OFF No 12 or 24 volt Check fuse check POWER OFF DC power to control 12 or 24 volt DC wiring box Turn off then enable to reset READY BLINK NO REMOTE No remote control sensed or plugged in Check remote connections Turn off then enable to reset READY SOLID POWER ON Normal operation No problem 6 2004 Magnum Energy Inc 15 7 Warranty 36 Month Limited Warranty Magnum Energy Inc warrants the ME Series Auto Gen Start to be free from defects in material and workmanship that result in product failure during normal usage according to the following terms and conditions 1 The limited warranty for the product extends for 36 months beginning from the product s original date of purchase The limited warranty extends to the original purchaser of the product and is not assignable or transferable to any subsequent purchaser During the limited warranty period Magnum Energy will repair or replace at Magnum Energy s option any defective parts or any parts that will not properly operate for their intended use with factory new or rebuilt replace ment items if such repair or replacement is needed because of product malfunction or failure during normal usage The limited warranty does not cover defects in appearance cosmetic decorative or
8. fault For 24 Volt DC operation you must configure the controller with the 12 24 V jumper positioned over the two right hand pins as shown below Remove the four Cover screws Onan Quiet Diesel 12 24 V default Jumper Other Diesel and Gas fiu d o Not Used T 6 6 0 Y TMT DIESEL GAS 12 Pede Jumper Controller and Internal Board 24 VDC Operation Figure 1 AGS Controller Configuration DIESEL GAS and 12 24 V DC Operation 6 2004 Magnum Energy Inc 3 2 Configuration VERSION DATE START TYPE GEN TYPES FEATURES NETWORK PORT REMOTE PORT START RELAY pin 5 amp 6 STOP RELAY pin 6 amp 7 AUX RELAY pin 1 amp 8 RELAY SEQ B Voltage min at pin 2 5 GEN RUN pin 2 TEST MODE GEN START MANUAL LED GREEN LED RED V 2 0 March 1 2004 3 wire start Onan Quiet Diesel Temp amp low voltage start Quiet time amp net enabled 12 or 24 volt DC operation jumper select Software version jumper select Temp start connects 3 ways Directly to a c thermostat Uses a sensor only Wall switch stand alone operation only Connects to ME inverter uses ME RC remote with version 0 5 or higher Stand alone switch pigtail direct to a c thermostat or sensor only closes for 20 seconds closes for 10
9. gnum Energy Inc 3 Installation 4 The CLOCK used only on the stand alone version of the AGS system is a 24 hour internal clock The clock can only be set between the hours of 8 AM and 4 PM To set the clock turn the dial either counter clockwise or clockwise to the approximate time of day Once set the clock will con tinue to keep time In the event the control module loses power the clock must be reset NOTE When using the Network Port on the inverter the Clock dial is defeated For network operation set the clock using the remote control see the AGS Network System manual 5 QUIET TIME is a program that prevents the generator from starting during specific hours of the evening and early morn ing It is adjustable for five pre selected time ranges To set quiet time turn the dial either counter clockwise or clock wise to the hours required 9 7 9 PM to 7 AM 9 8 9 PM to 8 AM 9 9 9 PM to 9 AM 10 8 10 PM to 8 AM 11 8 11 PM to 8 AM The program only needs to be set once NOTE To defeat the Quiet Time feature turn the dial fully counter clockwise OFF position RUN TIME HOURS START TEMPF START VOLTS DC Adjustment Adjustment Adjustment CLOCK AM PM Adjustment QUIET TIME PM AM Adjustment NOTE In the event the control module loses power the CLOCK must be reset Figure 6 AGS Controller Adjustments 6 2004 Magnum Energy Inc 11 4 Operation WARNING Set the AGS Switch to the OFF
10. is point the generator will automatically start to power the air condi tioner NOTE To change this setting slowly rotate the knob marked START TEMP F clockwise to increase temperature or counter clockwise to decrease temperature The temperature range is adjustable from 65 F to 85 F 18 C to 29 C 2 The START VOLTS factory setting is set at 11 VDC When the battery voltage drops to this setting the generator will automatically start and recharge the batteries There is a 2 minute delay once the voltage setting is reached NOTE To change this setting slowly rotate the knob marked START VOLTS clockwise to increase the voltage or counter clockwise to decrease voltage The range is 10 VDC to 12 VDC NOTE This system is capable of both 12 VDC and 24 VDC operation For 24 VDC applications the value indicated on the cover is automatically doubled i e 11 VDC equals 22 VDC 3 The RUN TIME HOURS factory setting is set at 2 hours This is the length of time the generator will run once the START TEMP F or START VOLTS setting has been reached and the generator starts NOTE To change this setting slowly rotate the knob marked RUN TIME HRS clockwise to increase generator run time and counterclockwise to decrease generator run time Generator run time can be set from 1 to 5 hours NOTE To defeat the Temperature or Voltage Start feature turn the adjustment knob fully counter clockwise OFF 10 6 2004 Ma
11. position before servicing the electrical or generator system NOTE It is recommended that the AGS Switch be set in the OFF position while storing the coach or leaving the coach unattended for extended lengths of time It is also recom mended that the AGS Switch be set in the OFF position while the coach is plugged into shore power 1 Set the air conditioner thermostat to match the AGS START TEMP setting If two air conditioners it is suggested that the second air conditioner thermostat be set 2 to 5 higher than the first air conditioner This staggered setting allows the first air conditioner to keep the coach cool The second air conditioner will only switch on if the coach temperature continues to rise thus conserving power 2 Set the START VOLTS DC to 11 VDC 3 Activate the system by pressing the AGS Switch to the ENABLE position This is the normal operating position When the coach s inside temperature reaches the START TEMP F or the START VOLTS setting the LED will blink green and the AGS will initiate the start sequence The AGS will attempt 4 times to start the generator If the generator fails to start the LED will turn red indicating a fault When the generator starts the LED turns solid green It will continue to run until the RUN TIME HRS setting is reached at which time a stop signal is sent to the generator To manually stop the generator anytime during the run time cycle simply press the
12. seconds N A Stop 10 sec Delay 4 sec Start 20 sec 10 VDC checks for B 2 sec after crank time Ignores B for test runs 30 sec then off Yes ignores auto start if B present Allows manual start within quiet time Blinks on start solid on run Red after 4 tries Time between tries 2 min V2 1 March 1 2004 3 wire start Most gas and other diesels Emerald Marquis MicroLite MicroQuiet Onan and PowerTech Temp amp low voltage start Quiet time amp net enabled 12 or 24 volt DC operation jumper select Software version jumper select Temp start connects 3 ways Directly to a c thermostat Uses a sensor only Wall switch stand alone operation only Connects to ME inverter uses ME RC remote with version 0 5 or higher Stand alone switch pigtail direct to a c thermostat or sensor only closes for 10 seconds closes for 10 seconds N A Stop 10 sec Delay 4 sec Start 10 sec 10 VDC checks for B 2 sec after crank time Ignores B for test runs 30 sec then off Yes ignores auto start if B present Allows manual start within quiet time Blinks on start solid on run Red after 4 tries Time between tries 2 min Table 1 Magnum AGS Software Revs 4 2 04 2004 Magnum Energy Inc 3 Installation Installing the AGS Controller 1 Determine a suitable location to mount the Auto Gen Start AGS controller It must be located in a clean dr
13. structural parts or any non operative parts Magnum Energy s limit of liability under the limited warranty shall be the actual cash value of the product at the time the original purchaser returns the product for repair determined by the price paid by the original purchaser Magnum Energy shall not be liable for any other losses or damages Upon request from Magnum Energy the original purchaser must prove the product s original date of purchase by a dated bill of sale itemized receipt The original purchaser shall return the product prepaid to Magnum Energy in Everett WA Magnum Energy will return the product prepaid to the original purchaser after the completion of service under this limited warranty This limited warranty is voided if the product has been modified without authorization the serial number has been altered or removed the product has been damaged through abuse neglect accident high voltage or corrosion e the product was not installed and operated according to the owner s manual IN CASE OF WARRANTY FAILURE CONTACT MAGNUM ENERGY INC FOR A RETURN AUTHORIZATION RA NUMBER BEFORE RETURNING THE UNIT FOR REPAIR 16 EVE E E R Y Magnum Energy Inc 1111 80th Street SW Suite 250 Everett WA 98203 p 425 353 8833 f 425 353 8390 6 2004 Magnum Energy Inc Template e C 1 8 Drill Bit Controller o 5 2
14. will always have charged batteries no more worrying about dead batteries The AGS also includes settings for Quiet Time so you can comply with park and rally rules The AGS does not interfere with your air conditioner controls or the manual generator start stop switches in your coach Installing the AGS is a simple process and requires the follow ing tools e Pencil e Electrical Tape e Level e Drill e Phillips Screw Driver 7 64 amp 1 8 Drill Bits e Utility Knife or Hole Saw 2 6 2004 Magnum Energy Inc 2 Configuration 1 Configuring the AGS Controller The Magnum AGS Controller can be configured for 12 or 24 VDC operation It can also be configured for various diesel or gas generator brands and models The controller s default settings are set for 12 VDC and Diesel operation If necessary refer to Table 1 next page to determine which setting is correct for your system To access the jumpers remove the controller s four cover screws For Onan Quiet Diesel generators the controller is configured with the Diesel Gas jumper positioned over the two left hand pins as shown below factory default For most gas as well as other diesel generators you must configure the controller with the Diesel Gas jumper positioned over the two right hand pins as shown below For 12 Volt DC operation the controller is configured with the 12 24 V jumper positioned over the two left hand pins as shown below factory de
15. y and protected place Use the template at the rear of the manual to prepare the selected mounting area The controller can be mounted in any direction however allow ample room to access the adjustment dials and to view the LEDs for troubleshooting Wiring is much easier if the controller is mounted within easy access to the generator s remote switch wiring Predrill the four 1 8 holes if necessary 2 Remove the 8 pin connector from the controller by pulling it straight out Wire the controller according to Figures 4 and 5 3 Use the four 8x3 4 screws provided to mount the controller to the coach s wall 4 When all of the wiring is complete plug the 8 pin connector into the AGS controller Controller Switch Figure 2 AGS Controller and Remote Switch 2004 Magnum Energy Inc 5 3 Installation ENABLE OFF E EM 1 Figure 3 AGS Switch and Controller 6 6 2004 Magnum Energy Inc 3 Installation Installing the AGS Switch WARNING Always check for hidden wires pipes and cables before drilling or cutting into the coach s walls and cabinets 1 Locate a convenient spot to mount the AGS Switch The side wall of the coach s refrigerator enclosure is the most common and recommended The switch should be mounted midway up the wall for best results NOTE The thermistor that is used to sense the coach s interior temperature is located on the back of the AGS Switch Tt is vital
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