SmartViewII USER manual
Contents
1. BIANCHI SPA OSSI SR BATOOG1 ANN mo oOo OD OU 0 0 0 0 O a Once fields of the Associations data have been filled press the Send data pushbutton and check that a new line with the compiled parameters appears in the underlying table NOTE During the life of the Smart IC device associations may need to be changed This happens for example when the device is installed onto a different battery In such a case all data downloaded after changing the association will refer to the new association SmartViewIl UserManual V1 2 GB doc Page 10 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 3 Monitor TAB The Monitor TAB allows access in real time to the main parameters concerning battery operation and state You will find following sections A Smart IC device representation B nominal parameters programmed in the device C current cycle number D associations programmed in the device E battery Smart IC device state F main discharge data of the current cycle G main charging data of the current cycle The meaning of each field 1s clear The fields of the Monitor TAB for the different Smart IC devices differ in Display of the state of the forks relay for SmartIC2 Reading of the external temperature for SmartIC2 only if enabled by Programming The figure below refers to a SmartIC22. Should capacity not reach this nominal value by this time calculated from reaching of the Voltage threshold 2 stage an alarm is generated see Info TAB Autostart Autostart delay selection if a SmartCB is used Setup Selection pushbutton of Autostart delays day by day if the power saving function is enabled and a SmartCB is used SmartViewll UserManual V1 2 GB doc Page 7 of 28 gt COME el ROL ELE A E MIME LEE gt ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com FIELD NAME DESCRIPTION SmartIC IC eptir ir ON IC2 IC2 Ed V3 Operating band of the GPRS module RRR PR RET a rn EX EEE Pawo rar EEE EN ES E PP EFE wose O ES E E port GPRS access da OSI E E E E EA Memare Web Sie mae adds ofthe WEB application O APA E IO 0 ES EE ER WEB imeout IN 1 ES EE ER 4 2 1 1 Clock setting To set the dating device of any Smart IC device just press the Set clock pushbutton Since the operation transfers the PC date and time onto the Smart IC device you have to check that the PC dating device 1s set properly 4 2 1 2 Writing of general parameters Once parameters have been changed press the Send data to Smart IC pushbutton to transfer them To be sure that the transfer has been performed properly press the Reread data from Smart IC pushbutton and check that the loaded parameters coincide with the desired dat
3. OnLine Smarti11W3 _ imi Monitor info Old Data OLD Data Info Diagram Daily Program ng Associations Averages Statistics Communic ions Rated Voltage J 24 ty le no as Rated Capacity Ah 600 p 400 RR RANES Controlled Charge Yes ni SN B090C005683 E 16 02 10 6 26 BIANCHI SPA gata ROSSI SRL Es Volt RS a MARIO Voltage sois BAT BATOOO1 WOWA Relay oTo Forks Relay o o Cell Voltage Vice 251 t ELT FLOOOT Current Capacity An 550 UN E Current Capacity 6 91 Mi RE Sp aa 0 Ah Total Reinsinted Capacity i 0 00 hh rnm Charging Time 0 00 hh mm 0 Ah a p l Cas SmartViewll UserManual V1 2 GB doc Page 11 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 4 Info TAB The Info TAB allows access in real time to detailed state and operation parameters of the battery You will find the following sections A main rating B main instantaneous data C number of the current cycle D discharge data of the current cycle E charge data of the current cycle F failures G SmartCB state H battery state at charge end The fields of the Info TAB for the different Smart IC devices differ in Reading of the external temperature for SmartIC2 only if enabled in Programming Signalling a Low Electrolyte Level The figure below
4. SmartIC IPlus Year 201 0 Month s View S e ir J xos Data Consultation OffLine SmartViewll UserManual V1 2 GB doc Page 20 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 9 Avarages TAB The Averages TAB allows to perform an average analysis of the working cycles stored in the Smart IC device connected By selecting the cycle where the analysis has to begin from and the cycle where the analysis has to finish to you will get the average trends in graphic form of all cycles belonging to the range selected as far as time discharge and charge capacity are concerned In particular you will see the average capacities at the end of the charging and discharge processes the average capacity not available due to uncompleted charging processes and the overcharged average capacity You will find following sections A initial cycle selector B final cycle selector C pushbutton for analysis calculation D averages during the discharge processes E averages during the charging processes NOTE Averages are calculated taking into account only the cycles performed after the alignment From Cycle No Discharge Charge Average Time hh mm 0 00 Average Time hh mm 0 00 D C Average Capacity At End Of Discharging EA E Average Capacity at End Of
5. ce 0 00 Maximum current 4 0 0 Voltage before discharging W ce 2 45 Recharge Data Voltage gt 2 2 V ce Current Voltage gt 2 2 A Voltage gt 2 55 W ce 0 00 Current Voltage gt 2 55 A 0 0 Maximum voltage ce 0 00 Current Maximum voltage A Voltage End of charging current V ce 0 00 End of charging current 4 0 0 Voltage Maximum current ce 0 00 Maximum current A 0 0 Opportunity charges counter 0 Cycle Data Self Aligned Ah Ah 0 SmartViewIl UserManual V1 2 GB doc Page 18 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 7 Diagram TAB The diagram TAB allows access to the voltage and current diagrams of the working cycles downloaded by the Smart IC device connected You will find the following sections A voltage diagram of the selected cycle B diagram of the selected cycle C diagram moving bars D graphic zoom bars E tools bar Cycle select switches Store graph pushbutton Indicator of cycles to be downloaded not yet stored By pressing the Store graph pushbutton only if you have a password level 1 or higher data of all working cycles not yet downloaded are transferred to the local database NOTE The cycle storage by means of the OLD data and Old data info TAB s will not result in any diagram storage To save diagrams on the local data
6. 1f you have a password level 1 or higher the data of all working cycles not yet downloaded with the exception of the current cycle as you can see in the Monitor and Info TAB s are transferred to the local database By means of the Select cycle pushbuttons data of all stored cycles can be displayed SmartViewll UserManual V1 2 GB doc Page 16 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 6 OLD Data Info TAB The Old Data Info TAB allows access to detailed status and operation parameters of the working cycles downloaded by the Smart IC device connected You will find the following sections A associations data B main rating C number of the current cycle D discharge data of the selected cycle E charge data of the selected cycle F failures stored in the selected cycle G charge state at the end of the charging process in the selected cycle H tools bar Cycle select switches Cycle store pushbutton Indication of cycles to be downloaded not yet stored As happens with the OLD data TAB by pressing the Cycle store pushbutton only 1f you have a password level 1 or higher data of all working cycles not yet downloaded with the exception of the current cycle as you can see in the Monitor and Info TAB s are transferred to the local database By means of the Cycle select pushbuttons data of all stored cycles can be
7. OnLine Smarticll r ioj x Monitor Nefo Old Data OLD Data Info biagram Averages Statistics Programming Associations Communications SN A07MR000542 Rated Voltage v 24 Cycle Number CUS BIANCHI SPA Rated Capacity Ah 600 RET ROSSI SRL Charge Controlled By SmartlC Yes USE MARIO BAT BATOOO FLT FLO001 a a aa fee Battery Status Discharge Time hh mm Charge Time hh mm SmartViewIl UserManual V1 2 GB doc Page 15 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com You will find following sections A associations data B main rating C current cycle number D representation of the working cycle Charge state at cycle start discharge capacity and times charge capacity and times charge state at cycle end E discharge quality indication green discharge OK red too much discharged above 80 black too much discharged above 100 F charge quality indicator red I charge not enough below 20 at charge end yellow charge not enough below 80 at charge end green charge OK red II overcharge shown also by boiling symbol above battery G tools bar Select cycle switches Store cycle push button Indication of the cycles to be downloaded not stored yet By pressing the Store cycles pushbutton only
8. Tuesday Wednesday Thursday Friday Saturday Sunday 4 2 1 6 Writing of Self alignment parameters for SmartIC2 only It 1s possible to set the parameters that rules the self scheduling CT o Parameters Last scheduling ee Days from last download Old Datals Schedule if Signal Power gt 29 22 Till consecutive secs fi 9 a Try again every min Max number of daily attempts X Cancel SmartViewll UserManual V1 2 GB doc Page 9 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 2 Associations TAB Associations are parameters which working cycles and diagrams collected by the Smart IC devices during operation refer to When cycles and diagrams are downloaded onto a PC they can be identified and selected thanks to such parameters Depending on the password level those parameters can be read and or written For more details on the parameters please refer to the relevant manuals of the Smart IC devices in x Monitor Info Old Data OLD Data Info Diagram Daily Programming Associations Averages Statistics Communications Association Data Customer BIANCHI SPA SmartlC Serial Num Retailer ROSSI SRL B090C005583 User MARIO av Send Data ey Reread Data Battery ID BAT0001 Forklift Truck ID FL0001 Clear Table PREVIOUS USES OF SMARTIC ID feustomer_ Retailer User Battery ID Forklift Truck ID___ pntOld
9. a value below Threshold working current for contracts see Programming to a higher value Capacity discharged under Discharged total capacity under 100 AhBS of the rated capacity see programming AhBS Self discharged Capacity Discharged capacity because of self discharge according to the Self discharge coefficient see Programming Recovered Capacity Overall capacity recovered during the discharging process and through energy recovering systems on the forklift truck if any Capacity at Discharge End Battery residual capacity at the end of the charging process Minimum Voltage discharge Minimum voltage during the discharging stage Maximum Current discharge Maximum discharge current Internal discharge External discharge eee se Threshold 2 stage see programming Overcharging and Equalization are excluded Stages Time 2nd Charging stage time charging current gt 0 after reaching the Voltage threshold 2 stage see programming Overcharging and Equalization are excluded Total Charging Time Total Stages time 1st Stages time 2nd Pause time After Charging Overall pause time during charging Number of Recharges Times in which the charging current switched from 0 to a positive value Capacity at the Start of Battery capacity at charge start Charging Reinstated capacity Ist stage Overall capacity recovered during the charging stages charging current gt 0 before the battery volt
10. displayed OnLine SmarticII 3 pens Neveeresesssessscssssssssccsccssenessnesessssesesenees 1O x atistics Communications SN B090C005583 Rated Voltage V Cycle Number CUS BIANCHI SPA Rated Capacity Ah 600 RET ROSSI SRL Charge Controlled By SmartiC Yes USE MARIO BAT BATOOO1 FLT FLOOO1 Discharge Data Charge data Discharge Start 01 03 10 00 08 06 Start Of Charging 01 03 10 01 49 46 Discharge Time 0 00 hh mm Stages Time Ist 0 00 2nd 0 00 hh mm Underdischarge Time 0 00 hh mm Total Charging Time 0 00 hh mm Pause Time in Discharge 1 41 hh mm Pause Time in Charging 0 00 hh mm Number of Discharges 1 Number of Recharges 0 Capacity at Cycle Start 550 Ah 91 7 Capacity at the Start of Charging 550 Ah 91 7 Discharge Capacity 0 Ah 0 0 Reinstated Capacity 1st Stage o Ah 0 0 Capacity Discharged Under AhBS 0 Ah 00 Reinstated Capacity 2nd Stage 0 Ah 0 0 Self discharged Capacity 0 Ah 0 0 Total Reinstated Capacity 0 Ah 0 0 Recovered Capacity o Ah 0 0 Recharge Increase 00 6 Capacity at Discharge End 550 Ah 91 7 Total Input Capacity o 00 Equalization 0 00 hh mm 0 Ah 0 0 Capa
11. refers to a SmartIC2 OnLine SmarticII 3 Rated Voltage v Rated Capacity Ah 1O x Monitor Info old Data OLD Data Info Diagram Daily Programming Associations Averages Statistics Communications Charge Controlled By SmartlC y Instantaneous Data Voltage Discharge Current 24 600 Yes 29 41 Current Capacity 549 4h 0 0 A Charging Current 0 0 4 Cycle Number Discharge Data Discharge Start 01 03 10 01 49 47 Charge data Start Of Charging D NH Number of Discharges Discharge Time 0 00 hh mm Stages Time Ist 0 00 2nd 0 00 hh mm Underdischarge Time 0 00 hh mm Total Charging Time 00 hh mm Pause Time in Discharge 4 09 hh mm Pause Time in Charging 0 00 hh mm 1 Number of Recharges 0 Capacity at Cycle Start 550 Ah 91 7 Capacity at the Start of Charging 0 Ah 0 0 Discharge Capacity 0 Ah 0 0 Reinstated Capacity 1st Stage o Ah 0 0 Capacity Discharged Under AhBS 0 Ah 0 0 Reinstated Capacity nd Stage o 6H 00 Self discharged Capacity 1 Ah 02 Total Reinstated Capacity 0 Ah 0 0 Recovered Capacity 0 Ah 0 0 Recharge Increase 0 0 Capacity at Discharge End o Ah 0 0 Total Input Capacity o Ah 0 0 Equalization 0 00 hh mm 0 Ah 0
12. 0 Capacity in Overcherging 0 An 0 0 4 Overcharging Time 0 00 hmm Capacity at End of Cycle 549 Ah 91 5 Maximum Voltage 0 00 Volts 0 00 W ce Minimum Voltage 0 00 Volts 0 00 v ce Maximum Current 0 0 A 0 0 Maximum Current 0 0 0 0 Current atthe End of Charging 0 0 A 0 0 SmariC Maximum Temperature Internal 0 0 External 0 SmariC Maximum Temperature Internal 0 0 External 0 Failures O Safety Timer 1st Stage O Safety Ah O Battery Discharged Under AhBS O Low Battery Efficiency O Low Level Of Battery Electrolyte O2nd Stage O EEPROM RTC Failure Wrong Programming Relay Failure Charging Status O Charge 1st Stage Status SmartCB O Outside Mains Connected C Outside Battery Charger Connected Pause O Overcharging O End of Charging Ah Q End of Charging Time Equalizing Charge O Charqe 2nd Stage Equalizing Charge Pause Floating Charge SmartViewll UserManual V1 2 GB doc Page 12 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com The different fields are explained in the table below Instantaneous data Discharge Data e AS Overall discharge time with battery voltage lt Underdischarge Voltage see Programming Pause time After Discharge Overall pause time during discharge Times in which discharge current switched from
13. 5 ALDO OLD Data Info B racial 17 A A A aCe EEE eo ce pe 19 A NOAM NEO E OP PEPA REE ce ae sree pa cae aa cag EE eee 20 BD PY AA CS LAB RI a STREET 21 A 2 AOS TAB seats eee acre essa us at ahaha a 22 4 2 11 Communication TAB for SmartlC2 only 23 S SMart IC n t COMMCCIEG risinn a E a E NTA Eae 24 Jel Pre lamina y SEP Sarien anana A A AO E O econo 24 5 2 Device selection with Smartic Explorer icc sig a nad a 24 Dy LOW tO CONSUL GAA ates sce te earl awa tua ee Oe a 26 IO data TAB angi ni otc atin bec Be andi nl ii ja 26 A O NS A RN re Pee ee ee aera 26 Deo Dae rat TA saga Alistair do 26 A MAD me nee eno nn 26 SM TN FR RN VR 26 e e Ba a a 27 Us a nn ns a A EO O 21 Sk NOTA rasan a aa a i a a aaa ki cae 2d APPENDIX A how to use the DFU programme ccccccccsssssssssscccccccsssssssscccccccscssesssssccccosees 28 SmartViewll UserManual V1 2 GB doc Page 2 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 1 Foreword Smart Viewll is an application for Windows95 or higher developed to communicate with the following devices of the Smart IC family SmartON SmartON SmartlC2 SmartIC2 V3 Smart IC device means any device belonging to the Smart IC family The Smart IC device communicates with the PC through AP160 an infrared adapter for an RS232 port or through AP160UIR for an USB port This makes it possible to customize the o
14. 8 Notes TAB The Notes TAB allows to write save and reread notes if any relating to the cycle selected by means of the selectors Written notes will appear also when printing Old Data Old Data Info Diagrams and Statistics TAB s SmartViewll UserManual V1 2 GB doc Page 27 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com APPENDIX A how to use the DFU programme The DFU programme is used to perform the firmware updating in the Smart IC devices To perform the updating you need to have a copy of the updating file hex available in your PC Connect the infrared adapter to the PC and insert the connector IR side to the Smart IC device powered Start the DFU program Select the serial port used by the adapter If an USB adapter is used determine the port number assigned by Windows Windows Control Panel gt Peripherals Management gt Ports COM and LPT Press the Open HEX pushbutton and select the updating file Press the Upload pushbutton to carry out the updating The progress bar shows the updating status On completion of the updating the Smart IC device restarts its functions The figure shows the following parts A Open HEX pushbutton B Upload Abort pushbutton C Bar showing the upload progress D serial port selection NOTE The firmware updating will not change the values of parameters and associations previously progra
15. ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com PROGETTI SmartViewll USER manual Document Document Smart Viewll Notes Rev date release 11 04 2007 __ 231 Prerelease _ _ _ 24 04 2007 231 Release S 26 02 2010 241 Release S 06 10 2010 241 Release oS SmartViewll UserManual V1 2 GB doc Page 1 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com Index L OLE WOLKO siii inn E E I R E E E rrr rrr err errr E RTEA 3 2 MMS CAM ATION li PPP UR TR 0 3 AA 4 SMe SC UNAM AP O 4 A O IR Bn TR ONO EIR TOR TR RN 4 Dio C OM CUTAN OM ORAR a a na aa a 5 A SmartIC COMME CIEE ossoa oe e E E E 6 Alpena A a E ER A Oe 6 4 2 HOW tO consult instantaneous dad agna a a 6 42 root TAD aaa 6 A2 COC SUN norria n T A 8 AD A 2 Watine o general ara skan i a ak eed senses a a ag dag ORRA End 8 4 2 1 3 Writing of Forklift lock parameters ooooooonnnnnnncnnnnnnnnnnnonononononnnncncnnnnnnnnonononnnnnnnnos 8 4 2 1 4 Writing of Self alignment Ah parameters oooonnnnnnccnnnnnnnncnnnnnonononnnnnnnnnnnnnnnnnncnnnnnnnnnnos 9 4 2 1 5 Writing of power saving parameters for SmartIC2 only oocccccccnncncnnno 9 4 2 1 6 Writing of Self alignment parameters for SmartIC2 Only 9 A A a a an a a 10 Di I MOMO TA said aa a aa 11 A O TA o aos 12 DAA LA A a SU 1
16. C1 06 FO 03 06 A4 25 04 6E 00 OE A5 21 05 GE 00 OE 05 BE FF OE FF FF 06 GE 04 50 E JO FF FF 81 98 FF FF OE OE C 06 FO 31 OA 02 El 81 80 02 DO Esito Trasferimento Firmware 0 6F 80 OE 51 6F AO OE 4C 6F In Corso di Completamento A Se a ap 14 25 04 6E OO OE AS 21 6E LoS OS 6E 00 OE OS BE FF OE Iv Esegui Verifica Sat fall DataBuffer COM E COMS Open HEX C COM 5 O Visualizza Interpretat P C COM2 COM4 Er Uploading SmartIC Device Firmware Upgrade Versione 2 23 05 04 2007 X AlfaDoc _Firmware 4p882_Smarticl SmartIC_V 287 hex D SmartViewll UserManual V1 2 GB doc Page 28 of 28
17. Charging fs Discharged Average Capacity 43 A Average Capacity not Available 12 Z SmartViewll UserManual V1 2 GB doc Page 21 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 10 Statistics TAB The Statistics TAB allows access to the statistics concerning the whole life of the Smart IC device either from the beginning or from last reset In particular all data are listed concerning battery working cycles and failures detected A few data can not be seen depending on the password level NOTE The change in associations and programming does not result in a statistics reset Data Consultation OffLine SmarticIly3 x Battery Data z Total Lifetime 79 02 hhimm Discharging Time 4 37 hh mm Stop Charging Time 2 24 hh mm Stop Time 71 59 hh mm PN Discharged Capacity 157 Ah Charged Capacity 188 Ah Discharge Current Ah Hours 39 A ii Charging Current Ah Hours 94 A Total Number of Performed Charges 3 Number of Cycles Performed 3 ich Last Reset Date 26 02 10 10 46 50 Failure Counters Safety Timer 1st Stage 0 Charged Ah Safety Timer 2nd Stage 0 Safety Ah 0 Discharged Ah Battery Discharged Under AhBS 0 Low Battery Efficiency 0 Low Level Of Battery Electrolyte 0 Wrong Connector Programming Relay Failure 0 HW Failure Counters EEPROM 0 RTC 0 Temperature Se
18. OOT E BIANCHI SPA Fa Customer a Fl MARIO User ts M e BATOO01 gt Battery ID m i ROSSI SAL a E w COSJNOOOO01L etailer lv COBJLODODO Active Selection Customer BIANCHISPA Retailer ROSSISRL Sw Mm Email AO MROODS42 Battery GATOOO Forklifttuck FLUO First Download 20 04 2007 10 05 32 Last Download 3 04 2007 11 58 34 Ho of Cycles r ar Expand All Collapse All x Close Smartic Explorer SmartViewll UserManual V1 2 GB doc Page 24 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com The figures show two different settings of active keys and their sequences which allow the same data block to be singled out Selection Criteria A07 JN000202 Selection Criteria A07 JN000202 Search Order View AO7MR000542 Search Order View AOFMR000542 la ID Smartic iv COS5JNO00001L ad ID Smartic Vv a Forklift Truck ID Vv CO6JL000002 Forklift Truck ID v ExFLO001 r Cont r ETE r MARIO lad ustomer ad ustomer e ROSSI SRL User 6 Vv User 4 iv COSJNO00001L P Battery ID gt Battery ID COBJLOO0002 Retailer Iv Retailer Iv r Active Selection Active Selection Smart IC serial number as main key A few keys are disabled Selection Criteria Select
19. a 4 2 1 3 Writing of Forklift lock parameters If allowed by the SmartIC device it 1s possible to set for every day of the week start and stop timing range to force the forklift lock When both start and stop matches the lock 1s disabled Timeout is the inactivity time before the lock 1s mandatory FORKLIFT TRUCK LOCK loj ES Scheduler Lock Timeout 255 min Forks lock hours Monday Tuesday Wednesday Thursday Friday Saturday Sunday SmartViewll UserManual V1 2 GB doc Page 8 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 1 4 Writing of Self alignment Ah parameters The self alignment corrects automatically the measured value of battery Ah The parameters represents the threshold over which the correction is performed the maximum alignment and the sampling number used for self alignment procedure 2101 xi Self Alignment Programming Alignment Thresh E Ah Nom Max Alignment 5 Ah Nom Num of Samples fs Y OK X Cancel 4 2 1 5 Writing of power saving parameters for SmartIC2 only If Power saving has been selected in the charge section the relevant setup mask can be accessed Once data have been changed close the mask by pressing the OK pushbutton To transfer data to the Smart IC device press the Send data to Smart IC pushbutton and keep it held down x Scheduler Cheapest hours Monday
20. age reached Voltage threshold 2 stage see programming Overcharging and Equalization are excluded Reinstated capacity 2nd stage Overall capacity recovered during the charging stages charging current gt 0 after recharging the Voltage Threshold 2nd stage see programming Overcharging and Equalization are excluded Total Reinstated capacity Ist stage Reinstated capacity 2nd stage Total Input capacity Overall capacity delivered to battery during the different charging stages sig mis Ovachngingandcualzaionareencdeds O O Overcharging time Overall overcharging time SmartViewll UserManual V1 2 GB doc Page 13 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com Maximum charging current Maximum Current charge Maximum charging current Current at the End of Charge Charging current when the charging process stops Internal charge External charge fh A Safety timer 1 Stage Battery voltage has not reached the Voltage Threshold 2 stage within the Safety time 1 stage see Programming during the charging process Safety timer 2 Stage Battery capacity has not reached the rated capacity within the Safety time 2 stage see Programming during the charging process Safety Ah During recharge in Ist stage the battery reached 110 of the rated capacity Battery discharged under AhBS During discharge the battery capacity
21. base press the Save Diagram pushbutton OnLine Smarticll E s x Monitor Info ld Data OLD Data Info Diagram Averages Statistics Programming Associations Communications DIAGRAM STORED IN THE CONNECTOR Current Diagram A 1004 EI 86 17 86 21 86 25 86 35 86 03 86 07 86 17 86 21 86 25 86 35 86 03 86 07 3 RN gt 16 04 07 07 56 Start f Stop 24 04 07 07 86 ma ES Zoom X Samples to be Downloaded 32 Ml Rated Voltage gt BB Voltage Threshold LLI a F Cycles to Download Cycle no 7 MK 2 I GP Store Graph SmartViewll UserManual V1 2 GB doc Page 19 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 8 Daily TAB From the daily TAB it 1s possible to watch the main data about the daily work of the battery Following data are shown D Day of the week Day of the month Beginning job Work starting time Ending job Work ending time Worked hours total working time Discharged Ah total discharged Ah Underdischarge time total underdischarge time see 4 2 1 Programming TAB Minimum voltage Cycle no A No faults that day number of the cycle related to the first cycle of the day B One or more faults number of the cycle related to the last fault of the day NOTE In case of faults the daily line is red highlighted Data Consultation OffLine
22. city in Overcharging 0 4 0 0 4 Extra Data Overch arging Jime 0 00 Ahram Capacity at End of Cycle 550 Ah 91 7 Minimum Voltage 0 00 Volts 0 00 V ce Maximum Voltage 0 00 Volts 0 00 Vice Maximum Current 0 0 8 0 0 Maximum Current 0 0 A 0 0 Current at the End of Charging 0 0 4 0 0 SmariC Maximum Temperature Internal 0 0 External 0 SmariC Maximum Temperature Internal 0 0 External 0 O Safety Timer 1st Stage Oe2nd Stage OWrong Programming Relay Failure O End of Charging Ah End of Charging Time O Safety Ah Q EEPROM ATC Failure O Charge 1st Stage O Equalizing Charge O Battery Discharged Under AhBS Charge 2nd Stage Equalizing Charge Pause O Low Battery Efficiency Pause Floating Charge O Low Level Of Battery Electrolyte O Overcharging f r I i Store Cycles Cycle no Pa A Fields coincide with those of the Info TAB see paragraph 4 2 4 SmartViewll UserManual V1 2 GB doc Page 17 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com Furthermore it is possible to open the Extra Data window where are indicated Discharge data with intuitive meanings Recharge data Opportunity charges counter number of changes from charging stage to discharging stage in the same cycle Self aligned Ah 2101 Discharge Data Minimum voltage ce 0 00 Current Minimum voltage 4 0 1 Voltage Maximum current
23. discharge i 2 0 Off Self Alignment Ah Sampling Time W Min Max fo sec Recharging Incr rn e 28 web q Voltage Threshold 2nd Stage zao Vice Band 0 GSM 900MHz DCS 1800MHz nd Stage Charging time o thm APN WEB OMNITEL IT Safety Timer 1st Stage fono hh User ID Password Safety Timer 2nd Stage loo lt hmm Serlet Vemartview AlfaManager Autostart C Hours 0 05 Ll Web Site EEE a ol ll ri com F Seconds E HTTP Port TN Self Scheduling Power Saving Setup lernate Web Site 5470059000 Of Alternative HTTP Port assa WEB Timeout 140 Hj sec E Send data to SmartiC Y Read data from Smarti ES Set clock The AP160UIR device needs to be installed in advance through a driver for Windows SmartViewll UserManual V1 2 GB doc Page 6 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com The table shows the single fields the devices using them and the password required for reading and writing FIELD NAME DESCRIPTION Smart IC UT Td EN x x x x Fall Sensor Curent O EN x ones CSC External temp sensor Selection of the outside temperature sensor present Diagram sampling time Diagram sampling time for voltage and current stored graphics 1 127 min X X 1 127 sec Electrolyte sensor Threshold value for electrolyte level sensor m Electrolyte sensor Selection of input and operation of electrol
24. falled under 100 Battery discharged threshold AhBS of the rated capacity see programming Low Battery Efficiency Battery is underdischarged for a time gt Underdischarge Control when the percentage of battery residual capacity is gt 100 Battery discharged threshold AhBS see programming Electrolyte By selecting SmartCB see Programming a charging current is present in spite of Charging Failure relay open EEprom Failure RTC A failure in the storage support or in the real time clock has been detected SmartCB state AAA ATA External battery charger The Smart IC device is connected to a SmartCB battery charger connected Charge status End of Charging Time Final charge or second stage being performed Pause o Pause The charging process is pausing Equalizing charge Equalizing charge being performed only with SmartCB selected see Programming Equalizing Charge Pause Pause during the Equalizing charge is being performed only with SmartCB selected see Programming Floating charge The charging process is in Floating stage only with SmartCB selected see Programming Overcharging Battery is in Overcharging SmartViewll UserManual V1 2 GB doc Page 14 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 5 OLD Data TAB The OLD Data TAB allows access to the main working cycles data downloaded by the Smart IC device connected 14
25. ion Criteria ET Search Order View ALFA PROGETTI Search Order View ALFA PROGETTI ad Customer iv a BIANCHI SPA 2 Customer iv BIANCHI SPA Forklift Truck ID H PBM Forklift Truck ID amp FL0001 BAT0001 m y MARIO Battery ID Battery ID ad User F lad User m A07MR000542 P ID Smartic Vv P ID Smartic ha rd ROSSI SRL Retailer Iv Retailer Iv 1 PBM Active Selection Active Selection Customer name as main key In such a case all Keys are disabled NOTE Associations data which were not given see 4 2 2 are displayed here as question marks SmartViewIl UserManual V1 2 GB doc Page 25 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 5 3 How to consult data In this section all TAB s are described accessible when data downloaded from the different Smart IC devices are consulted 5 3 1 OLD data TAB The OLD data TAB allows access to the main data of the working cycles block singled out by the association selected through Smartic Explorer see 4 2 5 NOTE Unlike what happens when you are ONLINE data concerning the cycle being performed when data are being saved are not available 5 3 2 Old data info TAB The Old data info TAB allows access to detailed state and operating parameters of the working cycles block singled out by the association selected by means of Smartic Exp
26. lorer see 4 2 6 NOTE Unlike what happens when you are ONLINE data concerning the cycle being performed when data are being saved are not available 5 3 3 Diagram TAB The Diagram TAB allows access to the voltage and current diagrams of the working cycles of the block singled out by the association selected through Smartic Explorer see 4 2 7 NOTE Unlike what happens when you are ONLINE data concerning the cycle being performed when data are being saved are not available 9 3 4 Daily TAB From the daily TAB it is possible to watch the main data about the daily work of the battery see 4 2 8 5 3 5 Averages TAB The averages TAB allows to perform average analyses on the working cycles of the block singled out by the association selected through Smartic Explorer see 4 2 9 SmartViewll UserManual V1 2 GB doc Page 26 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 5 3 6 Statistics TAB The Statistics TAB allows access to statistic concerning the whole life of the Smart IC device selected either from its beginning or from last reset see 4 2 10 NOTE Cycle select switches make it possible to recall statistics stored in the selected cycle 5 3 Programming TAB The Programming TAB allows access to the programming parameters relating the to cycle selected by means of the cycle select switches see chapter 4 2 1 5 3
27. mmed IMPORTANT To upgrade SmartIC2 and SmartON devices use the DFU exe program rogram SmartIC Device Firmware Upgrade ersione 2 23 05 04 2007 X AlfaDoc _Firmware Ap882_ Smarticll SmartiC 28 her Hex File Dump Upload Status 00005900 02 OA 0 JE 53 st EL 0014 DE 56 SE Parametri di Comunicazione COM4 9600 E 8 1 00 Oi 01 6 Ob Apertura Porta di Comunicazione OK ERESFRENOC LOIS ALDIR ttt Reset SmarticII j2 DE 61 6F 80 OE 62 6F Start BootLoader 02 GE 61 6F 80 DE 62 OE 4 Inizio Trasferimento Firmware 02 OE 52 6E 80 GE 53 0 2 Trasferimento Firmware in Corso 02 OE 52 6F 80 OE 53 6F 20 OE 56 6F 57 6B 58 6B i 20 DE 56 6F 57 6B 58 6B 3F 51 02 OA 02 El 3E Si 5E6F 02 DE SE 6E 5D 6B 1 Indirizzo in Scrittura ttuale 00006040 SE 6F 02 OE SF 6F SD 6B Totale Bytes Trasferiti 47486 Sa an s se j n a Totale Bytes del Firmware Trasferiti 22336 C 78 OO O 20 O 63 6 5 ae f B 58 6B 59 6B 54 6B 55 6B Totale Comunicazioni Effettuate 1048 BD 58 16B5916B 54 6B 55 16B Totale Errori di Comunicazione D1 OE 63 6F FF OE 60 6F Stato Operazione 51 6F 02 DE 52 6F 80 OE C 06 FO FEXFF OG 01 04 05 Ultimo Frame Trasmesso he se ur Em A a l a E 06 6E 04 50 B025 00 68 03 A3 40 00 60 00 00 46 02 05 50 BS 21 01 6E 06 50 01 OL SF 2B FE FEF OZO DE Ultimo Frame Ricevuto O C1 C1 05 FO C2
28. nsors 0 S e 37 Data Consultation OffLine a X Close SmartViewIl UserManual V1 2 GB doc Page 22 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 2 11 Communication TAB for SmartlC2 only The Communications TAB allows access to the data concerning the GPRS communication module and to information on connection to WEB server Depending on the password level a few data data can not be displayed The information to check the GPRS network lock are in the Internet communication statu with GPRS Modem Signal power 1t shouldn t fall down under 20 Network choosen provider identifier depending on the used Sim Card or the one selected from the network in case of roaming Sim READY the Sim Card is well inserted in the GPRS module ERROR the Sim Card is not present or not well inserted The field is empty during initialization phase SmartIC Serial Num serial number of the SmartIC device FW SmartIC2 firmware version of the SmartIC device Gateway version SmartIC2 device firmware version on the communication board SmartIC2 V3 device gt No Gateway Modem version GPRS module version When SmartIC2 is connected to the GPRS network you will always have indications on the signal power and the network When the device opens a GPRS channel to communicate with the WEB server the signal power and quality bar
29. o the SmartView program on the desktop Maintenance Before installing more updated versions of the package remove the old version using Windows tools NOTE if the currently installed version is lower than V2 30 it is recommended to save a backup copy of the SmartViewll mdb file in the installation folder usually cAprogrammAsmartViewll before performing the removal to avoid loosing the data collected so far it may happen that data of the version to be updated can not be read from the updating version because of a substantially different data format In such a case you have to ask for the data updating tool by specifying both old and new version WARNING If you use the operating system Vista or Windows 7 the path of the database is as follows c users username AppData Local VirtualStore Program Files SmartViewII Username is the user name that is used for logging in to Windows 7 SmartViewll UserManual V1 2 GB doc Page 3 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 3 Settings After starting the SmartViewll use the Settings menu to configure it 3 1 Set language Use the Settings menu to select Set language and choose the desired language File Archives Setup Password input Configuration Serial Port Set language P Italiano w English Deutsch Portoques Espanol Slovensky To make changes effective star
30. peration of the device just by inserting the data concerning the battery used and the operating modes desired In addition it 1s possible to display all the operating parameters in real time and download the stored data in form both of working cycles and in graphic form onto the PC local database Once data have been downloaded onto the PC they can be displayed without needing to be connected through an infrared adapter The SmartViewI program can manage the data of an endless number of Smart IC devices there is an easy search system which allows to find and display only the data of the devices desired The data displayed through SmartViewlI can be printed by means of a dedicated pushbutton Together with the SmartViewll program an additional program called DFU is delivered which allows the firmware on Smart IC devices to be updated 2 Installation The installation CD of Smart Viewll is on issue with any Smart IC devices It can also be downloaded from the Download area of the SmartService pages which registered users can reach from www alfaprogetti com First installation When installing the package for the first time perform the following steps Enter the folder containing the package and enter the Disk1 subfolder Start the Setup exe program and follow installation instructions Now you will find the SmartView folder on the program bar which allows you access to different package items You will also find a link t
31. rd complete access to data reading complete access to programming and association complete access to writing of the programming parameters and associations possibility to store cycles and diagrams on PC Access passwords can be changed as follows Select Insert password in the Settings menu or press the Password pushbutton and insert your password Select Configuration and enter the configuration mask Change your password level or a lower one NOTE When first installing the program default passwords are as follows level l BETA level 2 ALFA Passwords are not case sensitive that is characters used can be written both in capital and small letters Configuration BE General Parameters Password Level 1 Password Level oft oll Configuration SmartViewll UserManual V1 2 GB doc Page 5 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 4 Smart IC connected The functions described below are available when a connection to a Smart IC device 1s performed through an adapter The SmartViewll program should be already configured as explained above 4 1 Preparation Connect the infrared adapter to the PC AP160 adapter to an RS232 port or API60UIR adapter to an USB port Start the SmartViewll program Insert the Password necessary for the operations desired Press the Connect pu
32. s will turn into grey OnLine Smarticll e Ee x Monitor Info Old Data OLD Data Info Diagram Daily Programming Associations Averages Statistics Communications Last TX MB3RIO0004000405EI Last RX 01 R100000000 7C0B00000000A8005E01 ASOSOOFFFFFEFFO20081 3C6B141828BE 8680802020103104 74901 Err Last TX Err Last RX Selected COM COM11 9600 E 8 1 node 99 RECEIVED FRAMES Port Status OK Total 49 STX Errors 0 OPENCOM OC WRITECOM READCOM OK 49 NODE Errors 0 Total 2 Tota 49 Total 49 airs alg A Successful 2 Successful 49 Successful 49 CH a gt Failed Failed Failed ii 4 uo LENGTH Errors 0 NAK Errors 0 SYN Errors 0 Internet communication status with GPRS Modem Internet Transmission Status with Modem GPRS Macrostate RING DETECT Channel 765 Microstate WAITING RING dB 95 Signal Power Network I WIND B a ee a Sim ERROR Communication Test Upgrade Modem SmartlC Serial Num B090C005583 FW SmartlC2 16 02 10 6 26 Gateway Version No Gateway Tr Modem Version 07 03 200 OLA SSS a ENE TA 7 SmartViewll UserManual V1 2 GB doc Page 23 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 5 Smart IC not connected All data from different devices saved when connected through an adapter can be acce
33. sh button NOTE The presence of a serial connection is signalled by an icon on the left on each TAB on the bottom 4 2 How to consult instantaneous data This section describes all TAB s accessible when a connection through an infrared adapter is performed 4 2 1 Programming TAB This TAB allows access to parameters which determine how the Smart IC device will operate and how data will be collected Depending on the password level parameters can be read and or written The different devices of the Smart IC family feature different programming parameters The figure below refers to SmartIC2 because parameters of other Smart IC devices are sub sets OnLine Smarticliva slal xj a Info Old Data OLD Data Info Diagram Daily Programming Associations Averages Statistics a Nominal Parameters Other Parameters Battery Voltage 24 Volts External Temp Sensor Present C es No Battery Ah 600 Ah r Diagram Sampling Time q min Battery charger current ho H A Electrolyte Sensor on Hall Sensor Current l na Al Working Currant Threshold A Current circuit Circuit 1 Di Discharge Anti opportunity charging fo 0 0f Charge Forks Lock Forklift Lock fo a 28 0 Off Ah method Yes C Na Under Disch 1 70 vice 30 min 0 0 Smat CB monitoring Yes C No T 2 wires control Batt discharged Thresh AnBS fan 6 Opportunity charging C Yes No Self
34. ssed even later when devices are not connected any longer 5 1 Preliminary steps Start the SmartViewll program Insert the Password required for the operations desired if any Press the Smart Explorer push button 5 2 Device selection with Smartic Explorer Smartic Explorer allows selection of data previously downloaded from each single device Keys to single out the data desired are the serial number and the associations parameters In the figure below you will find following parts A Selection Criteria section In this section you can choose Which keys serial number of the device or associations parameters have to be used to single out the device desired To leave out a key it is enough to untick the relevant box The sequence in which you can display the keys that you choose to use To change the sequence just select a key by clicking with a mouse and move it to the position desired B section of devices display and selection By clicking on an item the key tree will open according to the selected criteria C section Active Selection You can find here selection keys of the selected device and a few information on data downloads performed by the device itself Once you have found and selected the desired data press Data Offline to access them E3 Smartic Explorer 3 eN xj Selection Criteria TTT ETE search Order View E AO7MRO00542 P ID Smartic e EA Forklift Truck ID Iw EF FLO
35. t the program again 3 2 Serial port Use the Settings menu to select Serial port and enter the configuration mask select Auto for automatically searching the serial port for connection or select the used port if known NOTES Each time a connection is performed the automatic search can last a few seconds This happens especially if the APIGOUIR adapter is used for an USB port This depends on the way the operating system assigns the serial port number In such a case it is suggested to determine the port number scan Windows Control Panel gt management of the Peripherals gt Ports COM and LPT and select it Ifthe API60UIR adapter for an USB port is used use the same USB port each time a connection is performed to prevent Windows from assigning a port number different from the programmed one SERIAL PORT SETUP gt x SmartViewll UserManual V1 2 GB doc Page 4 of 28 ALFA PROGETTI S r l Spilamberto MO Tel 39 059 785 726 Fax 39 059 785 737 www alfaprogetti com 3 3 Configuration The SmartViewll program has 3 different access levels available no password partial access to data reading writing of the programming and association parameters not possible cycles and diagrams can not be stored on a PC level 1 password partial access to data reading writing of programming and associations parameters not possible cycles and diagrams can be stored on a PC level 2 passwo
36. yte level sensor m Working current Discharge current beyond which working time and number of discharges are X X threshold calculated see Info TAB Cremer fSeeonoremenen EN a O EN Anti opportunity Selection of anti opportunity charging function X charging Forks lock Selection of forks lock function X Forklift lock Selection of forklift lock timing range E X Underdischarge If the voltage is lower than the set value V cell for the set time min the X X capacity is forced to 100 AhBS of the rated battery capacity Batt Discharged On exceeding this threshold AhBS battery is considered as empty see Info X X Threshold AhBS TAB x Came PS SES Slstion of charge contol rough SmantCB batery charger SmartEnerey Opportunity Charging Selection of timed counting of working cycles Opportunity Charging mode Self alignment Ah Self alignment setting parameters button Recharging incr Percentage energy dissipated during the charging process Voltage threshold 2 Gassing Point it makes the charging process switch from the first to second stage charging stage and produces the relevant calculations see Info TAB 2 Stage charging time Charging stage developing after reaching the gassing point in time controlled charging processes and during the alignment cycle Safety timer 1 stage Should voltage not reach the Voltage threshold 2 stage within this time an alarm is generated see Info TAB im im E gt
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